Pipe Stress Analysis Intro PPS 180605

PIPE STRESS ANALYSIS: AN INTRODUCTION
FDC- PIPING REAL JAMNAGAR, GUJARAT, INDIA.
Refinery & Petrochemical (e.g. Reliance Jamnagar Refinery)
CES
CTS
Lab
Admin
FDC
O&M
Procr & Contrc
Safety
Process
Mech
Proj
Piping
Elect
Civil
Const
Piping layout Design Grp.
Pipe Stress Analysis: Reliability Engg. Grp.
(Not exhaustive)
BG/EIPSRE/REAL/310305
Let Us Start: Milestones

Introduction Milestones Piping Design & its Reliability Concern
Pipe Stress Analysis - I: Loads on Piping System

Pipe Stress Analysis - II: Stresses on Piping System
Pipe Stress Analysis III: What are Stressed on Stress Analysis Pipe Stress Analysis IV: The Governing Codes Pipe Stress Analysis V: How Things Are Carried Out Pipe Stress Analysis VI: Interactions With Other Departments Pipe Stress Analysis VII: Few Technical Aspects
Pipe Stress Analysis VIII: Roles of The Analyst

Pipe Stress Analysis IX: Associated Instructions & Design guide/spec. Conclusions & Q-A Session.
BG/PSAIntro/REAL/290605 3
Piping Design & Its Main Concerns

Techno-Commercial Concern. Reliability Concern: Pipe-Stress-Analysis
Future Expansion Provisions.
Reliability Concerns of Piping Design

Pipe & Piping System. Pipe Stress. Stress analysis. Adding Flexibility/ Rigidity & Proper
Supporting.
Pipe Stress Analysis I Loads On Piping System
Back To School: Stress Strain

Relationship.
Loads on the Piping System:

*Primary Vs. Secondary *Static Vs. Dynamic
BG/EIPSRE/REAL/310305 6
Thermally deflected Upward at Elevated Temperature
The actual Pipe
Example of Secondary Loading: Thermal strain
Actual Pipe
Deflection Under Weight & Sustained Loading: Primary Loads
Pipe Stress Analysis II Stresses on Piping System

Primary Stresses: Axial stress, Longitudinal stress due to internal pressure, Bending stress due to Uniform/Concentrated loading, Hoop stress, Shear stress etc. Secondary Stresses: Thermal Expansion stress, stress due to Vibration, Fatigue stress due to long cycles, Time dependent stress like Creep etc.
Pipe Stress Analysis III

What are Stressed on Stress Analysis
Complying with Governing Codes. Safety for Connected Equipment & Supporting
Structures.
Acceptability of Piping Displacement.

Stability of Piping system under Dynamic Loads.
Pipe stress Analysis - IV The Governing Codes ASME B31.1: Power Piping Code ASME B31.3: Process piping Code ASME B31.4: Oil Transportation Piping Code ASME B31.8: Gas Transportation Piping Code
There are Standards like ASTM, API, NEMA, EJMA etc.
(Not Exhaustive)
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Pipe Stress Analysis - V How Things Are Carried Out
Inputs:
~ Process: P&ID & LDT (Through PDS). ~ Layout Group: Isometrics. ~ Mechanical: Equipment GA & datasheets. ~ Civil: Soil Characteristics
Pipe Stress Analysis V

How Things Are Carried Out
Processing: ~Modeling ~Simulating the actual behavior. ~Computing results using a Core Solver of Simulating S/w CAESAR-II, 4.5v, a product of COADE, INC, USA.
Pipe Stress Analysis V

How Things Are Carried Out
Output:
~Interpretation of Computer generated output. ~Flexibility Considerations ~Load & Displacement consideration at nozzles & supports. In all Operating, Upset & Occasional cases. Formal Stress Analysis Report generation & submission.
Pipe Stress Analysis V How Things Are Carried Out General Contents of Formal Stress Analysis Report: SATS Front Sheet, Title Sheets (Design Basis) Stress Check List I & II Load Summary Chart & Restraint Report Displacement Report, Hanger Report Hanger Datasheets, Special Pipe Support reports Caesar Dump, Marked up Isometrics Equipment G/A drawing & Datasheets P&ID, LDT.
Stress Team Interactions with Other Departments - VI

Process Dept.
Instrumentation Dept.
Instrument data
P&ID LDT
Fabrication and Erection Isometric
Piping Team
Supports Loadings for pipe support selection, pipe displacements at operating temp.
Site/ Field
Spring, SPS, Specials data sheets, Site problem resolutions, Audit Reports
Civil Dept.
SAQ, alongwith Stress Isometrics and other data
Mechanical Dept.
Stress Analysis Team

Soil Characteristics Equipment G.A.'s
Civil and Structural Support loadings
Stress Analysis Report BG/EIPSRE/REAL/310305
Cleat Loads, Nozzle loads if more than allowables
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Pipe Stress Analysis VII

Few Technical Aspects
Flexibility Vs. Rigidity of a Piping system. Expansion Loops, expansion joints etc. Hanger Supports, Supports from Structures & equipments. Pipe Guides, Line Stops, Anchors etc Trunion.
Pipe Stress Analysis VIII

Roles of The Analyst
Carrying out the Analysis, releasing Report, carrying out
proper documentation for the analysis. Transferring the load values to Piping layout Designer for passing on to other dept. Storing the final stress reports, any other reference calculations, audit files, Caesar soft copies at proper locations and retrieving the latest files as & when needed. Issuing & storing drawings & datasheets of spring, SPS, snubbers etc. NOTE: This is a general simplified list. For actual details refer to the various PL series of documents as listed below.
Associated Instructions & Design Guides/ Specifications

P-SS-PL-001:Piping Material Spec. P-SS-PL-093:Stress Analysis Work Procedures. P-SS-PL-003:Piping Design & Plant Layout. P-SS-PL-008:Pipe Stress Analysis. P-PS-PL-009:Pipe Stress Critical line List. P-SS-PL-015:Pipe Supports. P-EP-PL-060:Documentation Procedure for Springs, SPS, Snubbers etc. P-EP-PL-087/88:Support/Spring Audit Procedure.
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Conclusion
Summary. Benefits to the Organization
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Thank You Very Much

Welcome
to Your Queries !!
For any further queries: bhaskaram_gangopadhyay@ril.com 0288-3010951

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Fillet weld to high temperature line
At ambient temperature
Effect of Temperature gradient: Differential thermal growth at top & bottom of saddle causing tremendous shear force on the weld. In long term crack is obvious to generate & propagate to the extent of failure.
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Pipe Stress Analysis Intro PPS 180605

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PIPE STRESS ANALYSIS: AN INTRODUCTION

FDC- PIPING REAL JAMNAGAR, GUJARAT, INDIA.

Refinery & Petrochemical (e.g. Reliance Jamnagar Refinery)

Procr & Contrc

Piping layout Design Grp.

Pipe Stress Analysis: Reliability Engg. Grp.

Let Us Start: Milestones

Pipe Stress Analysis - I: Loads on Piping System

Pipe Stress Analysis VIII: Roles of The Analyst

Piping Design & Its Main Concerns

Future Expansion Provisions.

Reliability Concerns of Piping Design

Pipe Stress Analysis I Loads On Piping System

Back To School: Stress Strain

Loads on the Piping System:

Thermally deflected Upward at Elevated Temperature

The actual Pipe

Example of Secondary Loading: Thermal strain

Deflection Under Weight & Sustained Loading: Primary Loads

Pipe Stress Analysis II Stresses on Piping System

Pipe Stress Analysis III

Acceptability of Piping Displacement.

Pipe Stress Analysis - V How Things Are Carried Out

Pipe Stress Analysis V

Pipe Stress Analysis V

Stress Team Interactions with Other Departments - VI

Fabrication and Erection Isometric

SAQ, alongwith Stress Isometrics and other data

Stress Analysis Team

Civil and Structural Support loadings

Stress Analysis Report BG/EIPSRE/REAL/310305

Cleat Loads, Nozzle loads if more than allowables

Pipe Stress Analysis VII

Pipe Stress Analysis VIII

Associated Instructions & Design Guides/ Specifications

Summary. Benefits to the Organization

Thank You Very Much

For any further queries: bhaskaram_gangopadhyay@ril.com 0288-3010951

Fillet weld to high temperature line

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