Project Management Fly Ash Handling Plant

Submitted By
Sourabh Chaturvedi-11BM60013 Srinjoy Saha 11BM60075 Akash Krishnatry 11BM60106 Jay Prakash Jain 11BM60033 Rohan Kumar Pattnaik 11BM60108

Layout of Fly Ash Handling Plant

Scope Statement
Project Objective:
Building a Fly Ash Handling Plant within 3 months.

Deliverables
Ready to operate plant

Milestones:
1) 2) 3) 4) Design Approval Precipitator Construction Civil work completion Commissioning

Scope of work:
1. 2. 3. 4. 5. 6. 7. Design Equipment Manufacturing Transportation Civil construction at onsite Assembly Installation Commissioning

Technical Requirements:
1.Capacity:
Thermal Plant Capacity: 500MW Coal Req./MW : 10 tonnes Total Coal/day: 5000 tonnes Ash: 50 % of 5000 tonnes Capacity: approx. 100 tonnes/hour 2. Dimension: 100metre x 40 metres

3. Size: 50 crores 4. Manpower:

Engineers: 3720 hours Labours: 12,200 hours 5.Time: 3 months

Work Breakdown Structure

Process Design Equipment Design Order Placement Manufacturing Fly Ash Transportation Precipitator Transportation Ash Duct Transportation slurry duct Onsite Commission Trial Run

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WBS of the Project

Process Design

Onsite Commission

Civil Construction
Precipitator foundation Factory outer structure and shade Ash duct set up structure Slurry duct setup structure Slurry Collector

Plant Layout design

Material Flow design

Equipment setup design

Civil Infrastructure layout

Order Placement

Set up
Precipitator setup Ash duct setup Slurry duct setup Ash duct assembly with boiler Slurry duct assembly with collector Final setup

Induction order

Electric components

Pneumatic valves

Booster fans

Slurry pump

WBS of the Project

Mechanical and electrical separation system Precipitator system Other parts

Induction system

Induction fan assembly and Ash duct system

Pneumatic valves Compressor Collection System Booster fans Collection silos Slurry pump Slurry duct Slurry collector

Equipment Design

Slurry system

WBS of the Project

Transportation Precipitator

Manufacturing

Precipitator
Sheet metal Cutting Grinding Welding Fabrication Inspection

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Transport

Unloading

Collection silos
Sheet metal Cutting Grinding Welding Fabrication Inspection

Transportation Ash duct

Ash duct
Sheet metal Cutting Grinding Welding Fabrication Inspection

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Transport

Unloading

Slurry duct
Sheet metal Cutting Grinding Welding Fabrication Inspection

Transportation slurry duct

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Transport

Unloading

Organisation Structure: Strong Matrix structure

CEO

GM Manufacturing

GM Design & Engineering

GM Marketing & Sales

GM Finance

GM HR

Project A

Project B

Gantt Chart and Project presentation

MS Project Representation of the project: Fly Ash Handling Plant

Estimating Project Cost & Time

Project cost: Human resource cost Material Cost Machine Cost Electricity Cost Building Cost Project Time: Activity wise timing based on projects executed.

Non Critical Slack

Critical Path

Thank you