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Site
12 km in the East of No 1 national road 7 km from Chu Lai Airport, 100km from Da Nang 38 km from Quang Ngai Town The Site is bounded by Dung Quat Bay to the North and Viet Thanh Bay to the South
6.5 million tons crude oil/annum (148,000 BPSD) Sweet case: Bach Ho Crude Oil Sour Case: Mix Bach Ho + Dubai (5.5/1)
Feedstock:
DUNG QUAT REFINERY Main products (meet ASEAN standards): LPG Polypropylene Unleaded Gasoline (RON 83 and 92) Jet Fuel (Jet A1)/ Burning Kerosene Auto Diesel and Industrial Diesel Fuel Oil
Crude Distillation Unit (CDU) Kerosene Treating Unit (KTU) Naphtha Hydrotreating Unit (NHT) Continuous Catalytic Reforming Unit (CCR) Residue Fluid Catalytic Cracking Unit (RFCC) LPG Treating Unit (LTU) RFCC Naphtha Treating Unit (NTU) Propylene Recovery Unit (PRU)
27 tanks with total working capacity: 397,000 m3 to store and dispatch products via Jetty Topsides, Truck Loading and Product Pipeline Interconnecting Pipelines: totally 10 km (7km from the Refinery to the Product Tankage and 3km from the Product Tankage to the Product Export Berths Jetty: Loading arms, MOV valves, slop tanks, drains, etc., as well as on-shore facilities including custody transfer flowmeters, safety valves, etc.
The SPM buoy is located approximately 3.2km off-shore in Viet Thanh bay.
Administration Building Fire Station/Gas Rescue Station Canteen/Shop/ Laundry Building First Aid Station Maintenance Shop; Garage Facilities/Motor Pool Building
PROCESS UNITS
LPG + FG
Note
Stabiliser
LPG
LTU
LPG LPG
PRU
C3
Mix C 4
Splitter
Note
NHT
Treated HN
CCRReformate
Treated RFCC Naphtha
SPM CDU
Kerosene
KTU
Jet A1 Kerosene
LGO
HGO RFCC Naphtha LCO
Crude Tankage
NTU
Auto/Ind. Diesel FO
Residue
RFCC
DCO
Desalter Fired Heater Main Fractionators & associated Strippers Stabilizers and Splitters
Light Ends: Light Naphtha: Heavy Naphtha: Kerosene: Light Gas Oil: Heavy Gas Oil: Residue:
To RFCC Gas Plant To Mogas Blending To NHT To KTU/Kerosene Tankage To Diesel Blending To Diesel/Fuel Oil Blending To RFCC
Capacity: 21,000 BPSD Licensed by: UOP Duty: Remove sulfur, chlorite, nitrogen, oxygen, metallic compounds in heavy naphtha stream taken from CDU process to
Reformat: To Mogas Blending Un-stabilized LPG: Blended with Refinery LPG stream and routed to LPG storage
NAPFINING: Naphthenic acid extraction MERICAT II: Mercaptan oxidation AQUAFINING: Water washing
Remove Na+
Salt Dryer: Remove trace of free water and dry kerosene below saturation Clay Filter: Remove remaining solids, moistures, soaps, emulsions and surfactant
Max Gasoline Max Distillate Reactor and 2-stage catalyst regenerator Main Fractionator Gas Recovery Section (Gas Plant)
System:
CDU Stabilizer Off-gas CDU LPG rich stream NHT Off-gas Wet gas from RFCC Fractionator
Duty:
Recovers C3/C4 Removes H2S, CO2 from LPG and fuel gas by DEA absorbers
Unsaturated off-gas: To Refinery Fuel gas Mix C3/C4: To LTU Naphtha: To NTU Light Cycle Oil (LCO): To Diesel Blending Decant Oil (DCO): To Fuel Oil Blending Sour water: Rich amine: To SWS To ARU
Other streams:
Technology:
FIBER-FILM Contactor
Neutralize by sulphuric acid 96% and remove acid gases, naphthenic, phenolic acids from the brine Neutralize to pH=7 and extract phenol from acidic brine by solvent (Kerosene)
Propylene purification:
3 tons/day 36 tons/day
Duty: Recover Sulfur in Refinery off-gas to meet environment protection requirements (SO2 concentration) Product: Sulfur Powder
Water System
Duty: Produce and distribute various grade of water to users within Refinery and Product Tank Farm (PTF) as follows:
Service water to users at Refinery and PTF Make-up supply to freshwater cooling system Make-up supply to Refinery potable water system Make-up supply to dematerialized water system Make-up supply to Refinery fire water system
HP, MP, LP Steam to and subsequent distribution within Refinery Collection, storage and treatment of Refinery steam condensate for reuse as HP & MP boiler feedwater (BFW) in Process Steam Generators Collection, storage and treatment of Power Generation Plant steam condensate for reuse as HHP BFW in Power Generation Plant
Steam producing equipment Distribution Pipework HP to MP and MP to LP letdown stations Condensate collection and treatment facilities Dearators Associated chemical dosing package
Cooling Water
Duty: Supply cooling water to all users in process and utility units (except the condensers in Power Station) A closed fresh water system, cooled by oncethrough sea water
Cooling Water
Comprise of:
Cooling Water Circulation Pumps Plate Heat Exchanger Expansion Tank Expansion Tank Oil Skimmer Chemical Dosing Package
Seawater to Power Station for once-through cooling in Vacuum Condensers Seawater to seawater/freshwater exchanger for cooling the closed loop cooling water system
Seawater Intake box (located offshore) Seawater Intake Basin Inlet Line Seawater Intake Basin (located onshore) Seawater circulation pumps Hypochlorite dosing Discharge facilities
3 Air Compressors Wet Air Receivers: Remove condensed water 2 refrigeration-type dryers 2 Instrument Air Receivers
Nitrogen System
Provides:
Gaseous nitrogen to process users in normal operation Liquid nitrogen for storage and subsequent vaporisation to meet peak loads and startup demands Dedicated liquid nitrogen for storage and subsequent vaporisation for use in CCR Regeneration Section Independent high pressure system for leak testing of process equipment/pipelines
Nitrogen System
Comprises of:
Nitrogen Generation Package Liquid Nitrogen Storage Vaporisation Package Cryogenic Air Separation
Method of generation:
Fuel Gas
Duty: Provide Fuel Gas to process unit fired heaters and HHP Boilers at Power Station Major users of fuel gas:
CDU charge heater RFCC process heaters NHT charge heater CCR process heaters Power Station Boilers
Fuel Gas
Other users:
Refinery Flare System Product Tankage (Flare system, steam regenerators) Fuel Gas Mix Drums Vaporiser Package
Comprises of:
Vaporise LPG/Propylene for use at Startup,disposal of LPG/Propylene off-spec., low FG pressure or emergency event
2 Refinery Fuel Oil Storage Tanks Fuel Oil Pumps Fuel Oil Heater Supply and return pipework
In normal operation: Decant Oil (DCO) from RFCC For Refinery Startup: Imported via SPM Outages of RFCC: Heavy Gas Oil (HGO) and/or CDU residue from CDU
Caustic Supply
Duty: Make up and provide caustic (NaOH) solution to all consumers within Refinery Comprises of:
Dissolving Sump: dilutes solid caustic pellets Storage Tanks Pumping Facilities
Caustic Supply
Concentrations of NaOH solution are made up, stored and distributed on site:
Made up by dissolving solid caustic in demin. water Made up by diluting 500 Be caustic in demin. water Made up by diluting 500 Be caustic in demin. water
50 Be (3.4 wt%)
Electrical Power to Refinery and all associated facilities Steam and condensate to Refinery
Refinery Tankage
Duty: Stores and handles the intermediates and finished products of the Refinery:
1 Off-spec Propylene Sphere 1 RFCC Feed Tank 2 NHT Feed Tanks 1 Off-spec RFCC Naphtha Tank 1 Reformate Tank
1 2 1 2
Light Naphtha Tank Mix C4s Spheres HGO Tank LCO Tanks
Product Blending
Consists of a number of separate systems and associated components for blending the final products of Refinery:
92 RON Mogas 83 RON Mogas Auto Diesel Industrial Diesel Fuel Oil
Flushing Oil
Unit number: 055 Provides:
Contains catalyst fines Pour point is higher than minimum daily ambient temp.
Flushing Oil for SPM loop Facilities for flushing process units Separated facilities for flushing SPM loop
Consists of:
Flushing Oil
Source of Flushing Oil:
LCO from LCO Intermediate Storage Tank LGO from SPM Flushing Oil Tank as a slip stream from CDU rundown
SPM loop is flushed immediately before and after each transfer operation
Slops
Duty: Collects, Stores light and heavy slops from Refinery process units and Offsite areas for subsequent reprocessing in CDU or RFCC Oily Water: To Refinery ETP for further treatment Alternative disposal route for heavy slops: Refinery Fuel Oil System
Flare System
Consists of:
Refinery Flare System Product Tank Farm Flare System Main Flare Stack Sour Gas Flare Riser (handle all discharges containing H2S at levels higher than 10% vol.)
Refinery ETP
Primary, secondary and tertiary treatment facilities to remove oils, solids and organics Primary treatment for removing oil and solids
Treated effluent: discharged to the sea Recovered slop oil: pumped to Refinery Heavy Slops tank for re-processing Digested biological sludge: Buried in Dedicated Area De-watered, de-oiled refinery sludge: To other facilities for special treatment
Refinery and nearby facilities Product Tank Farm, Truck Loading and Jetty Topsides