Fluke Thermal Imaging

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Company Confidential 1

http://www.fluke.com/fluke/inen/Products/Thermal-Cameras.htm

Thermal imaging
Is the science of seeing heat patterns using special electronic cameras

Rather than seeing light, these remarkable instruments create pictures of heat. They measure infrared (IR) energy and convert the data to images corresponding to the temperature.

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An Infrared System
IR Collected IR Energy Windows and Optics
S T

IR Sensor
453C SP1 470C EMS .85

Object

Electronics Environment

Detector

Electronic Display or Other Output

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How do we get the picture?

Each of the pixels, contain an accurate temperature value. The Imager, through the use of a complex set of algorithms, assign specific colors that correspond exactly with the temperature value found at the specific X Y coordinate.

When an image is captured using the Therrmal Imager , all of the background data is also saved along with the picture allowing in-depth analysis using software.

128 Elements

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96 Elements

Thermal imaging
is non-contact applies to most types of equipment and conditions is obtained without disturbing production quickly identifies specific locations allows for detection of problems before failure can scan large areas quickly to identify areas of concern

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Are Fluke Thermal Imagers easy to use?

Yes. If you take pictures with a point and shoot digital camera, you can easily use a Fluke Thermal Imager. Fluke Thermal Imagers can be set either automatic or manual modes, similar to adjustments you might make on a digital camera.

Simply: 1. Point 2. Focus 3. Capture

As long as you have focused the Imager correctly you basically cannot make any mistakes as you can change everything afterwards with the software Corporate Presentation Company Confidential
http://www.fluke.com/fluke/inen/Products/Thermal-Cameras.htm

Lets put the Fluke Thermal Imagers to work Just a few of the applications
Electrical Mechanical / Electromechanical HVAC

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Electrical
Commonly inspected components
(3 phase) Power distribution Fuse boxes Cables & connections Relays/Switches Insulators Capacitors Substations Circuit breakers Controllers Transformers Motors Battery banks

Typical reasons for temperature hotspots or deviations

Unbalanced loads Harmonics (3rd harmonic current in Neutral) Overloaded systems/excessive current Loose or corroded connections increased resistance in the circuit (typically one side of components heats up) Insulation failure Component failure Wiring mistakes Underspecified components (like fuses) would heat up on both side of the fuse

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Identify a phase unbalance

Note the increase in temperature on this phase

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Identify high resistance connections

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Utility Substations
109.3C 100 80

Switches of all types Transformers Bushings

60

40

20 8.3C

9 9 8 7 6 5 4 3

0 0 0 0 0 0 0 5

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Company Confidential 11

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Tools for measuring loads & harmonics

Fluke 330, 350 series Clamp Meters

Fluke-345 PQ Clamp Meter
2000A DC 1400A AC Harmonics Power Energy Data Logging

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Mechanical / Electromechanical
Commonly inspected Typical reasons for temperature components hotspots or deviations
Motors Pumps Heat exchangers Bearings Gearboxes Drive belts Bad cooling- due to reduced airflow PQ problems like unbalance, overload or 5th harmonic (voltage) will cause heat dissipation Bad alignment Insulation problems with motor windings Bearing problems lubrication, wear, etc. Friction due to wear, misalignment or inadequate lubrication

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Motors

For each 10C (18F) rise over maximum rated temperature, approximately the life of a motor is lost due to insulation failure!
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Motors and couplings

It may be difficult to see if the guard is left in place Temperature varies depending on type Compare with others or trend over time

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Belts and sheaves

Alignment of belts Guards may restrict view Re-inspect after corrective action

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HVAC / Process
Commonly inspected Typical reasons for temperature components hotspots or deviations
Refractory insulation Tanks and vessels Steam systems/traps Pipes and valves Heaters/Furnaces Manufacturing equipment Plastics Industry (Molding) Pulp & Paper (Rollers, handling equipment, etc) Metal Foundry Boilers and Reactors Research & Development Damaged structures caused by worn pipes etc Abnormal heat flow/heat gradients Gas or steam leakage

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Tank levels

Locate fluid, solid, and floater levels

L
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Refractory & cement kiln insulation

Look for
Hot areas associated with refractory thinning or failure Cold areas associated with internal product build-up

1
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Steam traps failures are costly

Working Trap Failed Trap

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Electronics Applications

Electrical Circuit. An infrared view of the hot spots on an electrical circuit

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Water Intrusion

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Sofware features

Modify temperature range, color pallet, emissivity, background temperature and add markers

Show Thermal Images in all IR-Fusion modes and add annotation

Produce professional customized reports in an easy way with the Report Wizard
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Export Images to multiple Image formats and temperature data to Excel (csv) or Word (txt)
Company Confidential 23

http://www.fluke.com/fluke/inen/Products/Thermal-Cameras.htm

Complete Line of Thermal Imagers

N e w N e w

N e w Ti32/R32 Ti29/R29 Ti27/R27

Price

Ti25/TiR1 Ti125/TiR125

Ti10/R

Ti110/TiR110

Ti9

Ti100

Performance
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Fluke Ti25 thermal imagers

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The new Fluke Ti IR-Fusion Technology

Max IR (traditional thermal imaging)

Mid IR

Min IR

PIP Max IR
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PIP Mid IR

PIP Min IR
Company Confidential 27

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Fluke Ti Complete Package

One complete package includes: SmartView analysis and reporting software (with free upgrades) Rugged hard case and portable soft case Adjustable hand strap 2 GB SD memory card SD memory card reader Internal rechargeable battery AC charger/power supply

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Company Confidential 28

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New from Fluke: The easiest-touse thermal imagers have arrived

new models
Ti125, Ti110 for industrial and commercial use Ti100 for general use

Six new innovations

IR-OptiflexTM focus system IR-Fusion technology Rugged one-hand operation Multi-mode video recording IR-PhotoNotesTM annotation system Electronic compass

Company Confidential 29

Focusing made easy

IR-OptiflexTM focus system Combines focus-free ease-of-use with the flexibility of manual focus IR-OptiflexTM focus-free system keeps your camera in focus from 1.2M (4 ft) and beyond Switch to manual focus for close-up images Benefit: Inspect faster than with manual-only models More reliable and consistent than autofocus models.
Plus, you have From 1.2 m (4 ft) the option to and beyond, manually focus youre in clear for closer views focus Company Confidential 30

Imaging made easy

Capturing an image in portrait or landscape is easy

Light weight and well balanced Wide field of view; with no optional lens Image rotation in SmartView for analysis and reporting purposes. Benefit: Find, diagnose, and report problems faster and easier

Company Confidential 31

Imaging made easy

IR-PhotoNotesTM annotation system Add up to three digital photos per infrared image

Benefit: Find, diagnose, and report problems faster and easier

Company Confidential 32

Imaging made easy

Electronic Compass Eight-point cardinal compass readings

Benefit: More easily capture critical information for analysis, reporting, and communicating potential problems.
Company Confidential 33

Troubleshooting made easy

Multi-mode video recording Record video in visible light and infrared with full IR-Fusion Standard MPEG-encoded AVI format (Ti110/TiR110/Ti125/TiR125) Fully-radiometric IS3 format (Ti125/TiR125)

Streaming video output Stream live, focus-free video to a PC using SmartView software (or to a display via PC). (Ti125/TiR125)
Benefit: Ti125 and TiR125 models help you pinpoint elusive issues with frame-byframe infrared video analysis and streaming video output without constant refocusing or confusing depth-of-field issues. Standard video recording also facilitates better training programs and the creation of compelling sales and marketing videos.
Company Confidential 34

Professional Software made easy

Easy to see increased value with new features

Video playback and analysis - radiometric and nonradiometric Convert radiometric video frames into .is2 images for analysis & reporting Live video project display, pause and store live video screens Rotate images Directly download images and manage SD card memory Update your thermal imager directly in SmartView
Easy to use

Intuitive user interface Easy to create professional reports

Easy to manage

License allows for installation on unlimited computers SmartView notifies you when free updates are available
Company Confidential 35

Fluke Ti32 and TiR32 Delivering Top Performance

Award-winning Ti25/TiR1 Design 320X240 FPA (60HZ)

50mK Thermal Sensitivity (NETD)

Expanded Temp Measurement
Ti32: -20C - +600C TiR32: -20C - +150C

Field-installable optional lenses Field replaceable LiON Batteries New Features:

High Temperature or Dew Point alarms Transmission correction

Enhanced Level/Span adjustment

Thumbnail memory review New display viewing options Ultra-Contrast Palette options .IS2, .BMP, and.. .JPG file formats
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Ultra-Contrast Palette

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P3 Series: Superior image quality

Do all Detectors Are same if having Same resolution? Or Just By having more resolution camera Is better?

VOx Bolometer
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Amorphous Silicon

Resistive
Company Confidential 38

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Fluke Ti Complete Package

One complete package includes: SmartView analysis and reporting software (with free upgrades) Rugged hard case and portable soft case Adjustable hand strap 2 GB SD memory card SD memory card reader Internal rechargeable battery AC charger/power supply

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You drop it !
From 2 meter / 6.5 feet high

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Why Buy Other Thermal Imagers.

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And if it survives
You have a new Fluke Thermal Imager !

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Company Confidential 42

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Global Marketing Initiatives

Fluke Education Portal Program
Supporting educators with real-world teaching materials and the latest tools and techniques

FlukePlus Membership Portal

A worldwide community for all test tools users 2-way communication between Fluke and members. Able to gain access to content & offers that improve their overall Fluke experience

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Company Confidential 43

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Seminars & Webinars

Thermal Imaging
* Learn how to troubleshoot faster and avoid downtime using the latest thermal imaging technology * What is thermal imaging and where can it be used? * Are thermal imagers easy to use? * How to choose the right thermal imager for your applications? * How software can help you in your imaging analysis

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Company Confidential 44

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Keeping your world up and running.

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 Company Name : Fluke Corporation - India Website: http://www.fluke.com/fluke/inen/home/default.htm

Address: Division of DHR Holding India Pvt. Ltd. 10th Floor, Sigma Hiranandani Business Park, Powai Mumbai, Maharashtra 400076 Contact Number: 1 800 209 9110

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