Fluke 805 Vibration Meter Redefining Vibration Screening

Types of Vibration Testing

Simple vibration screening: Overall vibration/bearing measurements
Use vibration screening tools to make quick go or no go decisions by checking the value against a pre-set alarm level, comparing it to ISO Standards (ISO 10816) and trending the results over time.

What does it measure?

805 Vibration Meter is Flukes multifunction vibration checker which Provides quantifiable results of bearing condition, overall vibration, temperature Assesses the severity on a severity scale Provides ability to upload the data to PC for later trending

The Problem
Problem: Confusing I dont understand what the numbers mean. What indicates a problem?
Solution: STRAIGHTFORWARD Four-level severity scale both overall vibration and bearing condition using textual alerts (Good, Satisfactory, Unsatisfactory, Unacceptable)

The Solution
Problem: Not enough data Vibration pens do not provide enough data to provide good value to a true reliability program. Solution: A COMPLETE SOLUTION A meternot a penthat measures overall vibration, bearing condition and temperature reliably

The Problem

The Solution

Problem: Unreliable The pens only work well when applied exactly correctly and theyve caused a lot of false alarms mostly because of technician error. Solution: RELIABLE Innovative sensor design, force sensor and tip angle ensure quick readings & consistent results: Angle and pressure has minimal impact on results (Patent pending)

The Problem

The Solution

Problem: Manual The data from the pen needs to fit into our existing operator rounds tracking program, which means I need to be able to upload it to Exceleasily.

Solution: DATA LOGGING

View previous measurements in device Export to Excel for trending Comparison to ISO Standards

The Problem

The Solution
Problem: Fragile Made of light-weight plastic. I feel like it will break the first time that I drop it Solution: RUGGED Made of tough, heavy plastic. Feels solid and well-balanced in your hand.

Problem: Difficult Theyre a pain to useI have to input a lot of datanot just RPM range and type of equipment but shaft diameter and actual RPM.
Solution: EASY Sensor sensitivity to a wide range of frequencies covering most machine and component types, Minimizes the user inputs to RPM range and equipment type. Green light indicating right amount of pressure is applied

Fluke 805 redefines vibration screening

Performs in low frequency range to measure overall vibration and in high frequency range to identify bearing faults. Assesses severity on a four-level scale for both overall vibration and bearings. Uses the new and innovative Crest Factor Plus algorithm.

What is Crest Factor +?

A proprietary, weighted calculation involving several waveform parameters, such as the Crest Factor, the Peak value, and the RMS value algorithm used to identify bearing faults.

Fluke 805 checks against 37 machine categories

Chiller (refrigeration) Reciprocating (Open motor and compressor separate) Reciprocating (Hermetic motor and compressor) Centrifugal (Hermetic or Open Motor Fans Belt-driven Fans 1800 to 3600 RPM Belt-driven fans 600 to 1799 RPM General direct drive fans (direct coupled) Vacuum blowers (belt or direct drive) Large forced draft fans (fluid film brgs.) Large induced draft fans (fluid film brgs.) Shaft-mounted integral fan (extended motor shaft) Axial flow fans (belt or direct drive) Cooling tower drives Long, hollow drive shaft (motor) Belt drive (motor and fan - all arrangements) Direct drive (motor and fan - all arrangements Centrifugal Pumps Note: height is measured from grade to top motor bearing Vertical pumps (12 to 20 height) Vertical pumps (8 to 12 height) Vertical pumps (5 to 8 height) Vertical pumps (0 to 5 height) Horizontal centrifugal end suction pumps direct coupled Horizontal centrifugal double suction pumps direct coupled Boiler feed pumps (turbine or motor driven) Positive Displacement Pumps Positive displacement horizontal piston pumps (under load) Positive displacement horizontal gear pumps (under load) Air compressors Reciprocating Rotary screw Centrifugal with or without external gearbox Centrifugal internal gear (axial meas.) Centrifugal internal gear (radial meas.) Blowers Lobe-type rotary blowers (belt or direct drive) Multi-stage centrifugal blowers (direct drive) Generic gearboxes (rolling element bearings) Single stage gearbox Machine tools Motor Gearbox input Gearbox output Spindles roughing operations Spindles machine finishing Spindles critical finishing

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How to use the 805

Supports an optional external sensor Any standard ICP type, (100 mV/g) single channel accelerometer If external sensor is connected, the users will be able to measure only overall vibration (no CF+ and temperature measurement)

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How to use the 805

The meter has an audio connector for headphones useful for detection of unusual machine sounds. Press and hold the measure button to listen with sensor tip pressed against bearing.

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Benefits of Trending with Vibration Meter

Export measurements to Excel template on PC to trend overall vibration, CF+, and IR temperature. Looking at the number alone for the overall vibration or bearing condition might not be of much benefit What is normal or what indicates a problem? 805 users can use the severity assessment and trending functionality to overcome this obstacle.
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Benefits of Trending with Vibration Meter

After operator rounds, trend with preconfigured Excel plot graphs and compare to ISO Standards (10616-1, -3 and -7). If there is an abnormality, it can be identified by using the trend charts. The user can now see a clear picture of the changing bearing condition and deteriorating health of the machine

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Compare 805 and 810

Vibration Meter

Front line mechanical maintenance teams need:

A quick screening tool to fit into existing rounds Reliable / repeatable measurements of rotating equipment to make imperative go/no-go maintenance decisions Ability to trend readings over time and notify a consultant or reliability engineer when something abnormal arises Quick understanding of overall machine and bearing condition, to decide on repairs and repair equipment

Vibration Tester

Maintenance troubleshooters need:

Quick answers on specific machine condition fault/severity Extensive setup, trending, analysis, and onsite expert not needed to get machine condition answers Ability to trend machine fault severity over time to help decide when to generate a work order for repair Majority of rotating machines are basic enough for the vibration tester to be the perfect choice

Forget the Pen Think METER

Fluke 805 is the most reliable and the user intuitive vibration screening device for frontline troubleshooting teams.

FOOLPROOF instead of false alarms REPEATABLE instead of random EASY instead of confusing

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 Company Name : Fluke Corporation - India Website: http://www.fluke.com/fluke/inen/home/default.htm Address: Division of DHR Holding India Pvt. Ltd. 10th Floor, Sigma Hiranandani Business Park, Powai Mumbai, Maharashtra 400076 Contact Number: 1 800 209 9110