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Sizing
Drawing
Denting
Weaving
Shuttleless looms have been developed to overcome the inherent problems created by the dynamics of the picking mechanism on the conventional Fly Shuttle Looms. various types of Shuttleless Weaving Machines named after the method employed for weft insertion. 1. 2. 3. 4. 5. Air Jet, Water Jet, Rapier, Gripper (Projectile) and Multi-Phase loom
Shuttleless Weaving Machines are generally of wider widths enabling the simultaneous weaving of two or more widths. upto 400/420 cms. in the case of Air Jet and Rapier and upto 540 cms. in case of Gripper.
The weft insertion rates achieved are 1560, 1480, 2850 and 2565 Mtrs./Mt. for Gripper, Rapier, Air Jet and Water Jet Weaving Machines respectively.
high insertion rates, Low depth of shedding, beating and other auxiliary motions. Let-off and take-up mechanisms and weft monitoring are invariably controlled through microprocessors. The machines are equipped with features like automatic pick finding & repairing and weft accumulators.
Today, India is considered one of the most costeffective and high-quality destinations to source cotton shirts. Cotton Shirts are the most comfortable wear that anyone can enjoy wearing. Shirts made up of cotton provide full comfort and relaxation to body. Cotton shirts are the most common wear for men, women, children and everyone.
So definitely we can expect that there is a large scope for this project.
Assumption:
1.
Sale in Domestic Market 350 Days. 24 hrs. First year: 70% Second Year: 80% Third Year: 95% For Machine: Subsidized rate @ Rs.310/-/HP/Month For Lighting: @ Rs.4/- per Kwh @ Rs. 12% /Annum on Principal amount Interest on Working Capital: @ Rs. 7%/Annum
5. Cost of power
7. Raw Material: Cotton dyed Yarn Count 40s warp yarn: Rs.180/- Per Kg. 40s weft Yarn: Rs 170/- per kg. 8. Selling Price: Rs. 72/- per Mtr.
a. Product specifications: Description Cotton Shirting Cloth width (Inches) 63 Warp Weft EPI PPI GSM
40s
40s
96
72
132.56
b. Marketing: c. Quality:
Sr. No.
Sort
Type of Loom
Count
On loom
Weft (Ne) 40
Ends/ 96
Picks/ 72
Cotton Shirting
63.00
66.15
40
RPM
Eff %
GSM
500
85%
132.56
Sr.No Description
1 2 3 4 5 6
Land & Building Plant & Machinery MFA(Miscellaneous Fixed Assets)Indigenous Preliminary & pre operative Provision for contingencies Margin money for working capital
total
599
MEANS OF FINANCE:
% 30 70
Sr.No
Description
No. of Machines 15
Rapier Looms (WL 450 China) 190Cms Sizing machine Warping machine Total
2 3
45 25
1 1
45 25 445
MFA Indigenous
Sr. No 1 2 3 4 5 6 7 8 9 10 Description Humidification Electrical Installation Water supply and drainage Fire Fighting equipment Air Compresseor Weighing equipment Workshop equipment Material Handling and storage Office equipment Computers Total Cost (Rs/-Lakh) 12.00 25.00 0.50 0.50 0.50 0.25 0.25 1.5 1.5 2.0 44
Preliminary and Pre-operative expenses: Sr.No 1 2 3 4 5 6 7 8 9 10 Description Company formation expenses Establishment and project Rent Rate and Taxes Postages & Stationery Travelling expenses Insurance Consultancy fees Market Development Expenses Start up Expenses 2 raw material for one week Other expenses for electrical & Water Total Rs in Lakhs 1.00 2.00 0.25 0.25 2.00 2.00 2.00 1.00 3.50 1.00 15
Sr.No
Description
1st Year
2nd Year
3rd Year
1 2
Wages per Annum (5% increment from 2nd year) Fringe benefits @ 40% of wages Total Staff Salaries per Annum (5% increment from 2nd year) Fringe benefits @ 40% of wages Total Grand Total
3 4
Counts
Weft 40S Dyed Yarn 252 Total First Year 70% U% Second Year 80% u% Third Year 95% U% 752
Weaving (Stores & Spares) Weaving Section @ Rs. 60/machine Shift Total First Year 70% U% Second Year 80% U% Third Year 95% U%
Rs./day
1440
5.04
Cost of Packing:
Sort
Cotton shirting material Total First Year 70% U% Second Year 80%U% Third Year 95% U%
Rapier Loom Sizing machine Warping machine Inspection machine Sub total (1) 2 Humidification Plant Water pumps Miscellaneous Sub total (2) Sub total (1+2) 3 Lighting Grand total
Power Cost Details: Machinery: Total Connected Load = 193.8 KW = 259 HP KW Hours @ 100% Utilization = 4239.2 Subsidized Rate @ Rs. 310/ HP per month Total Power Cost /Annum = 310 259 12 = Rs. 9.64 Lakhs Lighting: Total Connected Load = 6.0 KW KW Hours @ 100% Utilization = 144.0 Cost of power Rs. / KWH = 4.00 Total Power Cost /Annum = 4.00 144 350 = Rs. 2.01 Lakhs Grand Total of Power Cost / Annum = 9.64 + 2.01 = Rs. 11.65 Lakhs
Fabric Type
Rs./Day
68.4
221513.4
First year 70% utilization second year 80% utilization third year 95% utilization
Year 1st 2nd 3rd 4th 5th 6th 7th 8th 9th 10th
Opening Balance 420 420 420 367.5 315 262.5 210 157.5 105 52.5
Balance 420 420 367.5 315 262.5 210 157.5 105 52.5 0
Interest 29.4 29.4 25.725 22.05 18.375 14.7 11.025 7.35 3.675 0
Total Amount Pay (Rs./Lakhs) 29.4 29.4 78.225 74.55 70.875 67.2 63.525 59.85 56.175 52.5
1st 2nd 3rd 4th 5th 6th 7th 8th 9th 10th
2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5
Break-even point:
Break-even point:
D Fixed Cost Wages and salaries Factory Overheads Interest on Term loan & Installment Depreciation 10% Total 6.48 0.5 56.28 44.5 107.76 F= Fixed cost P= Selling price/unit F= Variable cost/unit
Break Even Quantity: for (3rd year) = F/(P-V) = (107.76*100000)/(68.4- 41.2) = 3,96,176.47 Mtr