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Training material for VMS-NSN project

Training material for VMS-NSN project / Jul. 2011

R 0.1

Delta Confidential

Contents
2 3 4 5 6 System introduction Quick Installation parameter setting Controller introduction NRMS software introduction Troubleshooting & Maintenance Q&A

Training material for VMS-NSN project / Jul. 2011

Delta Confidential

Contents
2 3 4 5 6 System introduction Quick Installation parameter setting Controller introduction NRMS software introduction Troubleshooting & Maintenance Q&A

Training material for VMS-NSN project / Jul. 2011

Delta Confidential

Telecom power system concept

LOAD (Switch ,ADSLE.T.C.)

AC Input
Rectifier # 1 Rectifier # 2 Rectifier # 3

Output DC Distribution Unit

AC Distribution Unit

Generator U.P.S

Battery

Rectifier # N

LVDS

Control Supervisory Unit (CSU)

Training material for VMS-NSN project / Jul. 2011

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INDOOR POWER SYSTEM - ESAA150-FTA11


Power System Three phase / 4 line (3W-N-PE/220V) Power System with 3 rectifier slots Distribution: Load Breaker: (High PL) 20A x 2 + 10A x 2; (Low PL) 100A x 1 + 40A x 3 (DIN Rail) Battery Breaker: 125A x 2 (DIN Rail) Protection: 01 x AC Surge included 01 x DC surge included Alarm relay: 8 positions, 7 positions definable Rectifier module: 3 * DPR 2700 DC Output Voltage: 54Vdc (40~59 Vdc) Controller: CSU501+ Local access: NRMS through mini USB interface (Optional) Web/SNMP for remote monitoring and control

ESAA150-FTA11

Training material for VMS-NSN project / Jul. 2011

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INDOOR POWER SYSTEM - ESAA150-FTA11


High priority load 20A x 2 + 10A x 2 Battery breaker 125A x 2 Low priority load 100A x 1 + 40A x 3 AC surge arrestor AC I/P breaker 3P/40A

Controller CSU501

Mini USB port Web/SNMP (Optional)

Alarm dry contact Terminal block DC surge arrestor

Temperature sensor TA & TB

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KEYS COMPONENT ESAA150-FTA11

Controller CSU 501+

Power distribution unit

Web board (optional) Rectifier DPR2700W

Battery string

19 Rectifier shelf

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System Drawing

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OUTDOOR POWER SYSTEM ESOA150-FAC01


Outdoor Power System Single Layer / Aluminum / Double Door / IP 54 / Fan Cooling 12U equipment space reserved Cable: 1/2" Jumper Cable x 06 + cable Glands x 06. Fan speed control for reducing audible noise Power System Three phase / 4 line (3W-N-PE/220V) Power System with 3 rectifier slots Distribution: Load Breaker: (High PL) 20A x 2 + 10A x 2; (Low PL) 100A x 1 + 40A x 3 (DIN Rail) Battery Breaker: 125A x 2 (DIN Rail) Protection: 01 x AC Surge 01 x DC Surge Alarm relay: 8 positions, 7 positions definable Rectifier module: 3 * DPR 2700/ 2900 HE Local access: NRMS through mini USB interface (Optional) Web/SNMP for remote monitoring and control Outline Dim.: (H*W*D): <2000mm x 750mm x 720mm (Body)

Training material for VMS-NSN project / Jul. 2011

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OUTDOOR POWER SYSTEM ESOA150-FAC01

12U space for NSN Customer equipment

Fan cooling

DC Power system ESAA150-FTA Series Power System with 3 rectifier slots (Rear side access) Battery tray 1

Battery tray 2 Cable Gland x 6 + 1/2" Jumper Cable x 06

Front View
Dimension (H*W*D): < 2000mm x 750mm x 720mm
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Front Side
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OUTDOOR POWER SYSTEM ESOA150-FAC01

12U space for NSN Customer equipment

DC Power system ESAA150-FTA Series Power System with 3 rectifier slots (Front side access) Battery tray 1

DPR 2900 / 2700W Rectifier

Battery tray 2

Rear View
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Rear Side
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KEY COMPONENTS ESOA150-FAC01

Power shelf: SB-23N/HJ E Fan tray (EX-F01B)

Rectifier DPR2700W

Controller CSU 501+

Battery string Web board (optional)

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Power shelf - ESOA150-FAC01


High priority load 20A x 2 + 10A x 2 Battery breaker 125A x 2 Low priority load 100A x 1 + 40A x 3 AC surge arrestor AC I/P breaker 3P/40A

Controller CSU501

Mini USB port Web/SNMP (Optional)

Alarm dry contact Terminal block DC surge arrestor

Temperature sensor TA & TB

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OUTDOOR POWER SYSTEM ESOA150-FAC01


Alarm CCU Board

Alarm dry contact

CCU Board

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OUTDOOR POWER SYSTEM ESOA150-FAC01


CCU Relay Positions and Definition

NO COM NC NO COM NC

Cooling alarm

Environments alarm

Environment control Board


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OUTDOOR POWER SYSTEM ESOA150-FAC01


PDU Relay Positions and Definition
Alarm Relay 1 1 2 3 4 2 5 6 7 3 8 9 10 4 11 12 13 5 14 15 16 6 17 18 19 7 20 21 22 8 23 24 PIN NO COM NC NO COM NC NO COM NC NO COM NC NO COM NC NO COM NC NO COM NC NO COM NC Delta Confidential 16 N/A Dont use Minor Alarm Minor Alarm Major Alarm Major Alarm High temperature Ambient Temperature High (TA2H) Battery Temperature High (TB1H) LVDS trip Low voltage disconnect CSU Failure CSU Hardware Failure (Hardware setting can not defined by yourself) Rectifier failure Any Rectifier Failure AC off AC off Alarm Setting Alarm Description

Training material for VMS-NSN project / Jul. 2011

OUTDOOR POWER SYSTEM ESOA150-FAC01


Cable entries
6pcs of bottom cable entries reserved

1pce MG32A 1-hole Cable Gland For AC input (spare)

3pcs MG32A 2-hole Cable Gland For cable range (OD): 12mm

2pce 3-hole Cable Gland For cable range (OD): 12mm

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OUTDOOR POWER SYSTEM ESOA150-FAC01


NSN equipment Grounding bus bar

Main Grounding Bus bar with 6pcs M6 insert nut for NSN equipment

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OUTDOOR POWER SYSTEM ESOA150-FAC01


Power system Grounding bus bar

Main Grounding Bus bar x 1 with 6pcs M6 insert nut for for Power system grounding.

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OUTDOOR POWER SYSTEM ESOA150-FAC01


Air filter module

Suggestion: Clean: 1~2 Months using vacuum cleaner Replacement: 6~12 Months
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OUTDOOR POWER SYSTEM ESOA150-FAC01


AC terminal & AC Grounding bus bar

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OUTDOOR POWER SYSTEM ESOA150-FAC01


AC socket, AC breaker & Fan breaker

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System Drawing

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48 VDC equipment for RNC (8900W)


Power System Three phase / 4 line (3W-N-PE/220V) Power System with max.12 rectifier slots Distribution: 1. Main AC breaker 3P 380Vac type 2. AC Surge Protection 3. Rail 1 Breaker X 16 (DIN rail C120 type ) 125A x1;100A x1; 80A x1 4. Rail 2 Breaker x23 (DIN rail C60 type) 63x3; 50Ax1; 40Ax1; 32Ax1; 25Ax1;20Ax116Ax1; 10Ax1 5. Rail 3 Breaker X 16 (DIN rail C120 type ) 125A x1;100A x1; 80A x1 6. Battery Fuse X 4 (400A x2 ) Alarm relay: 8 positions, 7 positions definable Rectifier module: 10 * DPR 2000 DC Output Voltage: 54Vdc (40~59 Vdc) Local access: NRMS Optional Web/SNMP for remote monitoring and control

ES 48/600-UBA02
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48 VDC equipment for Transport node Hub Site (Tellabs) (1000W)


Power System Three phase / 4 line (3W-N-PE/220V) Power System with 3 rectifier slots Distribution: Load Breaker: (High PL)10A x 2; (Low PL) 32A x 2; Battery Breaker: 125A x 2 (DIN Rail) Protection: 01 x AC Surge included 01 x DC surge included Alarm relay: 8 positions, 7 positions definable Rectifier module: 2 * DPR 2000 DC Output Voltage: 54Vdc (40~59 Vdc) Controller: CSU501+ Local access: NRMS through mini USB interface Optional Web/SNMP for remote monitoring and control

ESAA150-FTA Series + 0.75M Lion rack

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48 VDC equipment for Transport Node RNC Site (2000W)


Power System Three phase / 4 line (3W-N-PE/220V) Power System with 3 rectifier slots Distribution: Load Breaker: (High PL)10A x 2; (Low PL) 32A x 4; Battery Breaker: 125A x 2 (DIN Rail) Protection: 01 x AC Surge included 01 x DC surge included Alarm relay: 8 positions, 7 positions definable Rectifier module: 3 * DPR 2000 DC Output Voltage: 54Vdc (40~59 Vdc) Controller: CSU501+ Local access: NRMS through mini USB interface Optional Web/SNMP for remote monitoring and control

ESAA150-FTA Series + 0.75M Lion rack

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48 VDC equipment for BSC/PCU site (3200W)


Power System Three phase / 4 line (3W-N-PE/220V) Power System with 4 rectifier slots Distribution: Load Breaker: (High PL)10A x 2 + 20A x 2; (Low PL) 100A x 2 + 40A x 2; Battery Breaker: 125A x 3 (DIN Rail) Protection: 01 x AC Surge included 01 x DC surge included Alarm relay: 8 positions, 7 positions definable Rectifier module: 4 * DPR 2000 DC Output Voltage: 54Vdc (40~59 Vdc) Local access: NRMS software Optional Web/SNMP for remote monitoring and control

ES 48/200-UQB03 + 1.5M Lion rack


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48 VDC equipment for TC site (3720W)


Power System Three phase / 4 line (3W-N-PE/220V) Power System with 4 rectifier slots Distribution: Load Breaker: (High PL)10A x 2; (Low PL) 100A x 2 + 16A x 4; Battery Breaker: 125A x 3 (DIN Rail) Protection: 01 x AC Surge included 01 x DC surge included Alarm relay: 8 positions, 7 positions definable Rectifier module: 4 * DPR 2700 DC Output Voltage: 54Vdc (40~59 Vdc) Local access: NRMS software Optional Web/SNMP for remote monitoring and control

ES 48/200-UQB04 + 1.5M Lion rack


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DP 2700 Series Rectifier


Features and Benefits
-48V/56A, Output; Max. Power 2700W Wide Input Voltage Range (90V~300V) Power Factor Correction (>0.99) Hot-pluggable, All Connectors are at the rear Compact Size 34W/in3 (48V) Power Density Dimension:42mm/1U(H)*125.5mm/2.8U(W)*268mm(D) Light weight:>2 Kg Horizontal(1U)/Vertical(2U) Models Available High Efficiency: >91% (48V) Fan cooling and Easy replaceable fan design Operation temp.:-5oC~+75oC UL/CUL,TUV/CE Certificated

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AC Input Characteristic(48V)
Wide AC input voltage range with derating below 176 V Maximum input current 19 A Input fuse 25A fast (L and N)

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DC Output Characteristic (48V)


Max. Output Power: 2700W(-48V) Constant Power Design Output voltage 40 ... 59.5 Vdc Output fuse 30A x 3 (- pole)

48

56
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Thermal Management (CSU Control)


OTP = Over Temperature Protection Ambient temperature sense for thermal management: OTP control is based on internal temperature OTP protection is based on critical internal temperature

Power limit 2700 2300

Vinrms: 184
Rectifier restart

Ambient 55 C
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65 C

75 C
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Rectifier - Interface

Pin Number

Signal

Description

P4 P5-P7 P8-P10 H1

VOP VOVO+ SGNDO RS485+ CGND RS485INH IDA IDD IBUS

Precharge DC Output - DC Output + Signal ground RS 485 + communication Communication ground RS 485 communication Short pin for well connection ID analog ID digital Load Sharing Bus

I/O Connector
Input Signal Output

H2 G1 G2 F1 F2

Pin Number

Signal

Description

E1 E2

P1 P2 P3

AC_L AC_N FG

AC main, L terminal AC main, N terminal AC main, frame ground

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Rectifier - Dimension

W x H x D=4.9 x 1.6 x 11.7 inch =125.5 x 40.5 x 270 mm


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Contents
2 3 4 5 6 System introduction Quick Installation parameter setting Controller introduction NRMS software introduction Troubleshooting & Maintenance Q&A

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Quick installation system parameter


Quick Installation via NRMS software (Step 1: Date & Time setting)

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Quick installation system parameter


Quick Installation via NRMS software (Step 2: Battery capacity setting) For this case, battery capacity is 300AH.

Default setting
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Quick installation system parameter


Quick Installation via LCD display (Step 1: Date & Time setting)

Step 1-1

Step 1-2

Step 1-3
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Quick installation system parameter


Quick Installation via LCD display (Step 2: Battery capacity setting). For this case, Battery capacity is 300AH

Step 2-1

Step 2-2

Step 2-4

Step 2-3
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Training material for VMS-NSN project / Jul. 2011

START - UP PROCEDURE
START - UP PROCEDURE: Check-list and inspection before turn-on: Verify all connections prior to starting this section
Ensure the input AC circuit breaker located on the AC service panel is switched to Off position Confirm the operating voltage before proceeding Ensure the frame ground is properly connected to a permanent earth ground connection Ensure all the DC circuit breakers in the equipment are switched to the Off position Tighten the DC circuit breaker lugs to ensure proper contact is made with the load cable and the trip sense wire as it may cause heat damage

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START - UP PROCEDURE
Turn on the system Step 1 Step 2 Step 3 Step 4 Step 5 Step 6 Step 7 Step 8 Step 9 Step 10 Step 11
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Check all wiring are correct Check and confirm the input voltage is correct Pull out all the rectifiers from the system Switch on the battery breaker(s) Check the monitor of display on the controller Switch on the AC breaker Check the monitor of display on the controller again Push one rectifier into the rectifier slot Check the system works in normal condition. Push all other rectifier(s) into the rectifier slots Switch on the load breaker(s) sequentially
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START - UP PROCEDURE
Simple troubleshooting guide
Status LCD display on the controller is OFF Possible causes AC utility does not supply to the system Action Check the AC utility Make sure the AC wire is properly connected at the AC input terminal Check the AC breaker position to ON position Contact technician if problem still exists Check the AC utility Make sure the AC wire is properly connected at the AC input terminal Check the AC breaker position to ON position Contact technician if problem still exists Check the AC utility Make sure the AC wire is properly connected at the AC input terminal Check the AC breaker position to ON position Pull out the rectifier and insert it properly Contact technician if problem still exists Check the load breaker position to ON position Change the breaker if breaker is overloaded in use. Check the system output voltage Check the battery breaker position to ON position and check the battery voltage. Change the battery

All CSU LED are OFF

AC utility does not supply to the system

Rectifier LEDs are OFF

AC utility is not available Rectifier is not properly placed

System shows in normal operation but no output to the load No battery backup when AC fails

DC breaker is tripped LVDS2 did not reconnect Battery breaker is no connected or the battery voltage too low Battery life reaches end

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Alarm dry contact & SNMP card installation

ESAA150 FTA11 Power Shelf

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Alarm dry contact

Alarm dry contact

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Alarm dry contact


Type of contact: Dry contact is a contact that is not initially connected to a voltage source. Alarm relay: 8 positions, 7 positions definable 7 positions can be defined by NRMS software Local access: NRMS through mini USB interface. Relay 8 7 6 5 4 3 2 1

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Alarm relay define


Relay & LED

Config

Relay 8 7 6 5

4 3 2 1

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Config
Relay & LED

Alarm relay define


Alarm relay & LED indicator can be defined

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SADMIN level
Pull down list for alarm relay & LED indicator define

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Alarm dry contact

Using tool to push the button and connect the signal wire
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Finish
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Alarm dry contact Default setting


Alarm Relay 1 1 2 3 4 2 5 6 7 3 8 9 10 4 11 12 13 5 14 15 16 6 17 18 19 7 20 21 22 8 23 24 PIN NO COM NC NO COM NC NC COM NO NO COM NC NO COM NC NO COM NC NO COM NC NO COM NC N.A No define Minor Minor alarm Major Major Alarm High temperature Ambient Temperature 2 Hi (TA2H) (Power bay, threshold= 45 ) Battery Temperature Hi LVDS trip Low voltage disconnect CSU Failure CSU Hardware Failure (Hardware setting can not defined by yourself) Rectifier failure Any Rectifier Failure AC off AC off Alarm Setting Alarm Description

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SNMP Card Installation


Web Server Function and Feature (Optional)
Features:
Applied in TCP/IP Internet/Intranet Environment Complete Supervising to Power System User-friendly Graphic Interface Dynamic information presentation Password function Multi Language Support Main Screen Microsoft Explorer and Netscape Support

Status Alarm
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Parameter Setting Configuration


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SNMP Card Installation (optional)


Step 1: Relax 4 screws of controller

4 2 3 1

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SNMP Card Installation (optional)


Step 2: Move out cover and prepare SNMP card kits

Controller without SNMP card

SNMP card kits

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SNMP Card Installation (optional)


Step 3: Connect signal cables

Connect signal cables to SNMP terminal

Connect signal cables to CSU


Note: follow this picture to connect 2 cables. Web function may not work because of wrong wiring.

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SNMP Card Installation (optional)


Step 4: Fix SNMP Card (2 screws)

Fix SNMP Card by 2 screws

SNMP Card connect port

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SNMP Card Installation (optional)


Step 5: Recover CSU cover

2 3 1

Fix CSU cover by 4 screws

Controller with SNMP card

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Contents
2 3 4 5 6 System introduction Quick Installation parameter setting Controller introduction NRMS software introduction Troubleshooting & Maintenance Q&A

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Controller CSU 501+


Reliable and user friendly controller User configurable alarms and settings Programmable DC output voltage Battery temperature compensated float voltage LVD contactor control Battery charging control Automatic battery testing LCD 128 x 64 dots display Entry of alarm and system parameters from PC via mini USB port Internet Web Server Function: By Web Server Software/SNMP via RJ45 (Option) Green Function / Efficiency management Hot plug in design
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Controller CSU 501+


User Interfaces
Internet Web Server Function port (optional)

Up Major LED Minor LED EQU LED ESC Down Enter

128 x 64 LCD Dots Display

Mini USB (slave)

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Controller CSU 501+


Function architecture (Main\Data)
Home DCV DCI Sys Status(FL/EQU) Alarm Existing

Sys Info

Sys Setting

Current Alarm

Rectifier I.D. Address Output Current Status

Battery Batt. String I.D. Batt.Status Batt. Current

Event Log Alarm Function Time Recover Time

Current .setting DC Setting Alarm Setting Batt.Setting Other Setting

AC & Temp ACV Voltage


Ambient Temp.

Data & Version Date/Time


H/W version S/W version

* DC/DC Data * Function architecture varies in different systems


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Controller CSU 501+


Function architecture (Main\Data)
Home DCV DCI Sys Status(FL/EQU) Alarm Existing

Sys Info

Sys Setting

Current Alarm

Password

DC Setting DCV setting CL setting

Alarm Setting ACV, DCV,LVDS, OTP,EQU, Batt.Test.

Batt. Setting Batt. Par. T-Comp BDT Test B-EQU

Date Setting Year/month/ day/time

Efficn.t Mgt. ON/OFF Comm. Modbus Baudrate

Generator ON/OFF

Temp. Unit ON/OFF

Password New PW Cfm PW Default (0000)


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Language English

Alarm Reset
Reset HVSD Reset Com-fail

* Function architecture varies in different systems


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Controller CSU 501+


Function architecture (Main\Data)
Home DCV DCI Sys Status(FL/EQU) Alarm Existing

Sys Info

Sys Setting

Current Alarm

All Alarm Function show on Display Show Real Information and Alarm Time in Event Log

* Function architecture varies in different systems


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Display Menu Tree

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Display Menu Tree

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Display Menu Tree

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Display Menu Tree

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Display Menu Tree

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Display Menu Tree

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Contents
2 3 4 5 6 System introduction Quick Installation parameter setting Controller introduction NRMS software introduction Troubleshooting & Maintenance Q&A

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NRMS software introduction

Mini U SB

Local Access

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Mini USB

The files is **.EXE files, So just double clock it

Local Access

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NRMS H/W Tools


1. 2. 3. H/W Mini USB Cable Delta NRMS software Computer with USB port

Mini USB Cable

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User level login

The port must be match your PC/Laptop

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User level login Find the comm Port in your computer

Click to Device Manager

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User level login Find the comm Port in your computer

Click to Ports (COM & LPT)

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User level login

Push this button to connect to system

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User level
NRMS Version

CSU
System data DC O/P voltage Ambient Temp. Load current Total current (load + battery) AC voltage (Phase1) AC voltage (Phase 2) AC voltage (phase 3) Buzzer stop Manual battery Test Manual EQU

Software Version Firmware Version System status RMS software status Login level System voltage System time

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User level
Rectifier
Max. rectifier slot in system No. of rectifier failure No. of rectifier working No. of rectifier turned Off No. of rectifier communication error Clear communication error

Rectifiers status

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User level
Battery
Total Batt. current (+: charge) (-: discharge) Batt. capacity Batt. 1 current Batt. 2 current Batt. 3 current

Batt. 1 Temp. Batt. 2 Temp. Batt. 3 Temp.

Batt. middle point Vol 1 Batt. middle Point Vol 2 Batt. middle point Vol 3 Batt. middle Point Vol 4

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Parameter System

User level

AC High DCV high setting point DCV low setting point Pre DCV low setting point HV shutdown setting point LVDS1 trip point LVDS2 trip point LVDS3 trip point Float voltage EQU voltage Ambient temp. high Ambient temp. low High temp. shutdown Low temp. shutdown Alarm when current over 80% of rectifier capacity Energy Saving SMR Max. Current AC Low

Time Setting Manual LVDS1 Trip Manual LVDS2 Trip

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Delta Power System LVDS Behavior


Power System
Rectifier Volt (54V)

Battery
Battery Volt (54V)

Power System

Battery
Battery Volt (54V)

Energy BLVD
Battery Low Voltage Disconnect

Energy

Energy BLVD
Rectifier Volt (0V) Battery Low Voltage Disconnect

Energy

BLVD Close LVDS2 Close PL NPL

Current Sensor

Current Sensor

BLVD Close LVDS2 Close PL NPL

Output (Load)

Output (Load)

Normal (AC)
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Discharge (AC break off)


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Delta Power System LVDS Behavior


Power System Battery Power System Battery

Energy BLVD
Rectifier Volt (0V) Battery Low Voltage Disconnect

Energy

Battery Volt (46V)

Energy BLVD
Battery Low Voltage Disconnect

Energy
Battery Volt (42V)

Rectifier Volt (0V)

BLVD Close LVDS2 Trip (46V)

BLVD Trip (42V)

X
PL NPL PL Output (Load)

X X
NPL

LVDS2 Open

Output (Load)

Discharge (LVDS2 Trip)


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Discharge (BLVD Trip)


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Delta Power System LVDS Behavior


Power System Battery Power System Battery

Energy
Rectifier Volt (45V)

Energy
Battery Volt (45V)

Energy
Rectifier Volt (49V)

Energy
Battery Volt (49V)

BLVD Auto recover (42V + 3V=45V) LVDS2 Open PL NPL Output (Load)

BLVD Close

X
PL NPL Output (Load)

LVDS2 Auto recover (46V + 3V=49V)

Battery recharge (BLVD Recover)


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Battery recharge (LVDS2 Recover)


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Parameter Battery

User level

Battery capacity Batt. Temp. High ALM Batt. Middle point

Batt. Test Function Test Time Test Criterion Discharge current for test

SMR max. current limit Charge Management Charge CL 1 Charge CL -2 Charge CL -3 Batt. Periodic Test Function Test Periodic Which day do the test What time do the test Last batt. Test Time Next batt. Test Time

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Concept of Battery Charge Current Limit

Battery Capacity x Charge rate = Charger Current In this case, battery capacity is 300Ah, so: 300Ah x 0.2C = 60A (battery charge current) 300Ah x 0.1C = 30A (battery charge current)
EqulizeVoltage

Charge Voltage and Charge Current

Float Voltage Deeply Discharge Voltage Battery current Stage - 1 Current Limit Stage - 2 Current Limit Stage - 3 Current Limit EQU stop current

0V / 0A

Time

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Parameter
Temp. Compensation
Temp. Compensation Function Compensation Mode

User level

Coefficient (per cell) of Temp. Compensation Max. Range of Compensation Center of temp.

System volt of T0 System volt of T1 System volt of T2 System volt of T3

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Parameter EQU

User level

Equalize charge EQU Max. Time Additional EQU Time Criterion for stop EQU

Batt. remaining capacity System voltage AC fail time Discharge Current

Periodic EQU Function Periodic Which day enforce What time enforce Last EQU Time Next EQU Time Criteria for enforce EQU

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Parameter Alarm Mask

User level

Rectifier current limit One rectifier fail More than 1 rectifier fail Major alarm Minor alarm Load breaker trip High priority breaker trip Low priority breaker trip Load fuse fail Load rail alarm GMT fuse fail DCV high alarm DCV low alarm LVDS 2 trip LVDS trip alarm TA high alarm TA low alarm TA sensor fail alarm ACV high alarm ACV low alarm AC breaker trip AC phase lost alarm

TB sensor fail alarm Battery temp. high Battery fuse fail Battery discharge Battery breaker trip Middle test fail Battery test fail Rect. Over capacity

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Parameter WEB
IP Address Subnet Mask Gateway

User level

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Parameter CCU

User level

Fan 1 start point Fan 1 stop point Duty for fan 1 full speed Fan 1 full speed point

Fan 2 start point Fan 2 stop point Duty for fan 2 full speed Fan 2 full speed point

Start point for heater

Push this button then fan 2 run from low speed to full speed Push this button then fan 2 run full speed

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Alarm system
Alarm light with alarm

User level

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Alarm CCU

User level

Alarm light w/o alarm

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Event

User level

Record items Right now Event log list Clear all Event log

Down load Event log

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Setting

User level

Change permission Change password Logout (return to user level)

Modem configure

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SADMIN level login

3 4
Password: 8888
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SADMIN level login

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SADMIN level
NRMS Version

CSU
System data DC O/P voltage Ambient Temp. Load current Total current (load + battery) AC voltage (Phase1) AC voltage (Phase 2) AC voltage (phase 3) Buzzer stop Manual battery Test Manual EQU

Software Version Firmware Version System status RMS software status Login level System voltage System time

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SADMIN level
Rectifier
Max. rectifier slot in system No. of rectifier failure No. of rectifier working No. of rectifier turned Off No. of rectifier communication error Clear communication error

Manual on/off rectifier

Rectifiers status

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SADMIN level
Battery
Total Batt. current (+: charge) (-: discharge) Batt. capacity Batt. 1 current Batt. 2 current Batt. 3 current

Batt. 1 Temp. Batt. 2 Temp. Batt. 3 Temp.

Batt. middle point Vol 1 Batt. middle Point Vol 2 Batt. middle point Vol 3 Batt. middle Point Vol 4

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Parameter System

SADMIN level

AC High DCV high setting point DCV low setting point Pre DCV low setting point HV shutdown setting point LVDS1 trip point LVDS2 trip point LVDS3 trip point Float voltage EQU voltage Ambient temp. high Ambient temp. low High temp. shutdown Low temp. shutdown Alarm when current over 80% of rectifier capacity Energy Saving SMR Max. Current AC Low

Time Setting Manual LVDS1 Trip Manual LVDS2 Trip

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Parameter Battery

SADMIN level

Battery capacity Batt. Temp. High ALM Batt. Middle point (SMR model selection ) SMR max. current limit Charge Management Charge CL 1 Charge CL -2 Charge CL -3

Batt. Test Function Test Time Test Criterion Discharge current for test

Batt. Periodic Test Function Test Periodic Which day do the test What time do the test Last batt. Test Time Next batt. Test Time

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Parameter
Temp. Compensation
Temp. Compensation Function Compensation Mode

SADMIN level

Coefficient (per cell) of Temp. Compensation Max. Range of Compensation Center of temp.

System volt of T0 System volt of T1 System volt of T2 System volt of T3

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Parameter EQU

SADMIN level

Equalize charge EQU Max. Time Additional EQU Time Criterion for stop EQU

Batt. remaining capacity System voltage AC fail time Discharge Current

Periodic EQU Function Periodic Which day enforce What time enforce Last EQU Time Next EQU Time Criteria for enforce EQU

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Parameter Alarm Mask System


Rectifier current limit One rectifier fail More than 1 rectifier fail Major alarm Minor alarm Load breaker trip High priority breaker trip Low priority breaker trip Load fuse fail Load rail alarm GMT fuse fail

SADMIN level

TB sensor fail alarm Battery temp. high Battery fuse fail Battery discharge Battery breaker trip Middle test fail Battery test fail Rect. Over capacity DCV high alarm DCV low alarm LVDS 2 trip LVDS trip alarm TA high alarm TA low alarm TA sensor fail alarm ACV high alarm ACV low alarm AC breaker trip AC phase lost alarm

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Parameter Alarm Mask CCU


Fan 1 fail Fan 2 fail Heater fail Smoke alarm Humidity alarm Water level alarm

SADMIN level

Door open Fan 1 disconnect Fan 2 disconnect Heater disconnect TA 2 sensor fail

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Parameter WEB
IP Address Subnet Mask Gateway

SADMIN level

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Parameter CCU

SADMIN level

Fan 1 start point Fan 1 stop point Duty for fan 1 full speed Fan 1 full speed point

Fan 2 start point Fan 2 stop point Duty for fan 2 full speed Fan 2 full speed point

Start point for heater

Push this button then fan 2 run from low speed to full speed Push this button then fan 2 run full speed

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Alarm system
Alarm light with alarm

SADMIN level

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Alarm CCU

SADMIN level

Alarm light w/o alarm

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Event

SADMIN level

Record items Right now Event log list Clear all Event log

Down load Event log

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Config Alarm level System


DCV high DCV low DCV low 2 HV shutdown LVDS trip TA high TA low HT shutdown LT shutdown TA sensor fail Rectifier current limit

SADMIN level
Alarm level can be defined

High priority load Low priority load Load breaker trip Load fuse fail Load rail fail One rectifier fail > 1 rectifier fail Rect. over capacity
ACV high ACV low AC fail AC breaker trip AC phase lost GMT fuse fail TB sensor fail TB high Battery fuse fail Battery middle test fail Battery discharge Battery test fail Battery breaker trip

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Config Alarm level CCU


Fan 1 fail Fan 2 fail Heater fail Smoke alarm Humidity alarm Water level alarm Digital input Digital input Digital input

SADMIN level
Alarm level can be defined

Door open alarm Fan 1 disconnect Fan 2 disconnect Heater disconnect TA 2 sensor fail

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SADMIN level
Relay & LED

Config

Alarm relay define

Relay 8 7 6 5

4 3 2 1

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Config
Relay & LED

SADMIN level
Alarm relay & LED indicator can be defined

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SADMIN level
Pull down list for alarm relay & LED indicator define

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Config Rectifier model

SADMIN level

Rectifier type 1 Rectifier type 2

Rectifier model defining

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Config Auto calibrate


DCV calibration

SADMIN level

Unnecessary to do the calibration in normally

DCV calibration

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Setting

SADMIN level

Change permission Change password Logout (return to user level)

Modem configure

Installation notes edit

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Contents
2 3 4 5 6 System introduction Quick Installation parameter setting Controller introduction NRMS software introduction Troubleshooting & Maintenance Q&A

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Troubleshooting
Alarm information (Display &Event)
AC Fail/AC High Voltage / AC Low Voltage Alarm Description DC Output Voltage High/Low DC Circuit Breaker Tripped Alarm Over-Temperature Alarm Rectifier Failure Alarm Controller(CSU501) Failure Cooling System Failure

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Alarm information
Display (Alarm)
Home DCV DCI Sys Status(FL/EQU) Alarm Existing

Sys Info

Sys Setting

Current Alarm

All Alarm Function show on Display Show Real Information and Alarm Time in Event Log

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Alarm information
Display (Event Log)
Home DCV DCI Sys Status(FL/EQU) Alarm Existing

Sys Info

Sys Setting

Current Alarm

Rectifier I.D. Address Output Current Status

Battery Batt. String I.D. Batt.Status Batt. Current

Event Log Alarm Function Time Recover Time

Current .setting DC Setting Alarm Setting Batt.Setting Other Setting

AC & Temp ACV Voltage


Ambient Temp.

Data & Version Date/Time


H/W version S/W version

* DC/DC Data

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AC Fail/AC High Voltage / AC Low Voltage Alarm Description


There are three (3) AC alarm conditions that are monitored by the system: AC Fail, AC High Voltage and AC Low Voltage. AC fail occurs when AC current is not present. AC high Voltage (ACH) is a factory set parameter and can be adjusted. High Voltage Alarm (ACH) to the desired voltage. High Voltage alarms result in the system shutting down rectifiers until AC is restored (AC is restored, or the AC voltage returns to levels within the parameter threshold settings. AC Fail Trouble Shooting: Verify the AC input voltage at the AC service panel by a multi-meter. To check whether commercial power problem or AC circuit breaker tripped causes the AC Fail. The AC circuit breaker should be tripped until the AC utility is repaired and the AC input is within input specifications. AC High Voltage (ACH) Trouble shooting: Verify the AC input voltage at the AC service panel by a multi-meter. If the AC input voltage is higher than the threshold setting, the system will continue to operate. But if the AC voltage is not higher than the setting value, although the system still continues to operate, the CSU may be faulty. The CSU should be swapped with a spare. Follow established repair/return policy to have the faulty CSU repaired by Delta Products.
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DC Output Voltage High/Low (HV/LV)


Verify the output of each rectifier. If the rectifier output is not within tolerance, swap the rectifier with a spare module, and return the faulty unit to Delta Products for repair. If the output of each rectifier is within tolerance, check the parameters to ensure the correct settings.

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Load/Battery Breaker Trip Alarm


If the circuit breaker continues to fail: Check trip load side still short or over rating. Check the DC Branch load (fed by the DC circuit breaker) to ensure the circuit breaker is the correct rating. If the branch load exceeds the circuit breaker rating, the circuit breaker must be changed to a higher rating. Swap with a spare circuit breaker with a higher rating.

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Over-Temperature Alarm
This alarm is generated when the threshold temperature set in parameter alarm setting TA/Tb1 is exceeded and also controls the Temperature Compensation Voltage Control. The CSU senses the temperature via sensor TA/Tb1 and generates an Ambient Over Temperature Alarm setting TA/Tb1.

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Over-Temperature Alarm
Over Temperature - Ambient Troubleshooting: Verify that the ambient temperature has exceeded the parameter setting by checking the thermal sensor reading in the hut or equipment room and comparing the reading to the CSU Reading. If the TA parameter setting has been exceeded, increase the air conditioning. If the TA threshold is exceeded, it is recommended to turn off the AC Main feeding the Rectifiers until the ambient temperature has decreased below the threshold temperature. If the sensor is defective, turn the Temperature Compensation Feature off. Contact Delta for a replacement sensor

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Over-Temperature Alarm
Over Temperature - Battery Alarm: This alarm is generated when the TB temperature is exceeded the threshold temperature set. The CSU senses the temperature via sensor TB and generates a Battery Over Temperature Alarm-TB.

Over Temperature-Battery Troubleshooting: Check the battery temperature and verify it is within the TB parameter threshold. If the TB thresholds are not exceeded, check the thermostat reading in the hut or equipment room and comparing the reading to the CSU reading. If the TB sensor is defective, contact Delta for a replacement sensor. It is recommended that if the system is in the equalize mode, switch the status to float to reduce the battery temperature.

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Rectifier Failure Alarm

When a rectifier fails, the alarm information is sent to the CSU and the rectifier is shut down. The rectifier should be swapped out with a spare unit and the faulty unit returned to Delta for repair. Warning! Do not open the rectifier module. There are no serviceable parts. Call Delta Customer Service for a RMA number for repair and return.

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Troubleshooting rectifiers
Use the following troubleshooting table if there is a rectifier alarm to find out whether a rectifier is faulty, or the failure is outside the rectifier module. LED ok: OFF and an alarm signal active: Event Mains voltage is missing Fan Failure Definition Check mains fuse and connector If a fan failure is detected, an alarm is issued (RFA/FF LED flashes ON for 0.25 seconds and OFF for 0.25 seconds) and the rectifier shuts down. Check air flow at front, clean air filter, check fan and replace rectifier module Replace rectifier module Rectifier internal communication fail; (RFA/FF LED flashes ON for 2 seconds and OFF for 1 seconds) Reset the communication fail alarm from controller, Check bus cable to controller, replace rectifier module

Rectifier is faulty Communication failed R

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Troubleshooting batteries
Please follow the battery manufacturers instructions for troubleshooting batteries. If a battery is changed or replaced, check the voltage and recalibrate the controller. System temperature readings must also be checked and recalibrated.

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Contacting Delta customer service


If an alarm or specific problem cannot be resolved, please contact the nearest Delta office or Delta representative for further assistance. Please have the system type and serial number ready before contacting Delta.

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Contacting Delta customer service


Local Service support in Vietnam Contact window 1: Delta engineer in Vietnam Name: Phu Nguyen Hanoi Email address: phu.nguyen@delta.com.tw Phone #: +84 943 553 022 Contact window 2 for escalated issues:. Sales office in Vietnam Name: Christie Nguyen Hanoi Email address: christie.nguyen@delta.com.tw Phone #: +84 4 62754420/ +84 9737 46699 Service support from HQ in Taiwan Contact window 1: Delta engineer in Taiwan Name: Chad Tseng Email address: Chad.Tseng@delta.com.tw Phone #: +886-3-4526107 ext.6358 Contact window 2: Delta Quality Manager in Taiwan Name: Sunny Hong Email address: sunny.hong@delta.com.tw Phone #: +886-886-4526107 ext.6415
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Maintenance - Change battery


Battery should be replaced with the same type when the old battery had out of working. The battery replacing sequences are: 1. Switch of the battery breaker 2. Remove the battery leading wires from battery terminals 3. Remove battery temperature sensor cable 4. Remove the bus between battery cell 5. Remove the old battery and replace the new one 6. Re-connecting the bus and leading wires in reverse order of 1 to 4

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Maintenance - Change DC breaker


All wiring to the breakers are use lead with striped ends. Ensure to tight the screw and keep the wires are all into the breaker terminal, no any wires or threads are remain outside of the breaker to avoid short-circuit. Refer to the figure below.

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Maintenance - Replace rectifier


Remove rectifier modules 1. If on-line operation hot-swappable required, make sure the battery connection is correct to avoid system shutdown during the operation. 2. Move the both locking devices (to unlock direction) to un-lock the rectifier. 3. Pull out the rectifier module slowly from the shelf, using one hand to support the rectifier and remove the rectifier from the shelf. Insert rectifier modules 1. Install the rectifier module, holding the handle with one hand and using the other to support the rear half of the rectifier module. Push into the shelf carefully. 2. Lock the rectifier by pushes the two locking devices (to the lock direction) to lock the rectifier 3. Check rectifier LED and make sure they are in normal operation. The rectifier shall only have GREEN LED on if it works properly. 4. Check controller and make sure there is no alarm message shown.

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