Booster Units Training

Pressure Boosting System
PRESSURE BOOSTING SYSTEMS
1. Definition and Principle of a Booster unit

2. Hyamat Range
3. Hya-Solo Presentation
4. Hyamat K/V/VP modes of operation
5. Hyamat K/V/VP Presentation
6. Equipement
7. Selection of a Booster unit
V34, Productmanagement
Building Services Pumps Seite 1 von 54
10/2004
Definition
•A booster unit is a device that can increase water system pressure

and ensure consistent pressure during use.
•Water is generally supplied by a municipality.
•There are cases where the user is too far away from the main supply
•Or the user needs more pressure because of the particularity of his installation.
Supplier Municipality Too high! Too far!
10/2004
Application
Factories
Hotel & hospital Water supply of building
Reinforcement network of water

Irrigation
Water supply (replacement)
10/2004
Pressure Boosting System gives more comfort
V ^ \
No water supply No pressure! A device gives more

pressure
10/2004
Pressure Booster unit
10/2004
Basic device Pressure gauge

Valve
Pressure Tank
Non return valve
Pump
Control System
Valve
Protection
10/2004
Mode of operation of a unit: Basic function
The pump is started up and switched off by pressure gauge
H(m)
80
70
PA
60
50
40
PE
30
20
10
0
0 2 4 6 8 10 Q(m³/h) 12
PE = Start up pressure
PA = Schwitch off pressure
10/2004

2. Hyamat Range
7. Equipement
10/2004
Product Pressure Boosting units
Superbloc: SBC Hya-Solo E Hya-Solo D/DV Hya-Eco

Surpress Eco
Hyamat K Hyamat V / VP
Surpress Feu: SF Surpresschrom SIC Surpresschrom SICV / SICVP
10/2004
Pressure Boosting system at a glance: Hyamat
160 160m
140
120
100
85 m Hya-Solo D/DV
80
65 m
60
40
Hyamat K/V/VP
Hya-Eco
20
VP: 200m³/h
Hya-Solo E 7m³/h 45 m³/h 65 m³/h K / V: 360 m³/h
0
1 10 100 Q ( m³/ h) 1000
10/2004
Pressure Boosting system: Surpresschrom
160m
160
140
120
100
85 m
80
65 m
60
40 Surpress Feu Surpresschrom SIC/SICV/SICVP
20 Surpress-Eco
VP: 200m³/h
Superbloc 7m³/h 45 m³/h SIC / V: 360 m³/h
0
1 10 100 Q ( m³ / h) 1000
10/2004
HYAMAT Range
180
160
140
120
100
Hm
80
60
40
Hyamat Building systems Hyamat Industry
20
0
0 100 160 340 350 500 640
Q m³/h
10/2004
Product positioning (multi-pump systems)
Price
Hyamat
VP
V
Hya-Eco
Technology
10/2004

2. Hyamat Range
6. Equipement
10/2004
Hya-Solo
Application: •Fire-fighting systems for residential buildings,

department stores and industrial plants
•Water supply systems for residential and
office buildings
•Irrigation / sprinkling systems
•Rainwater utilisation systems
•Utility water supply systems for industrial plants
Pumped liquid: Drinking water, fire-fighting water, utility water,

cooling water, filtered rainwater containing no
aggressive, abrasive or solid substances.
10/2004
Designation Principle for Hya-Solo

Hya-Solo D V / 04 05 / 2 - 4
Type series
E = single-phase a.c. current
D = three-phase current
Speed control
(V = variable with frequency converter)
Pump size
Number of stages
Inlet pressure in bar (for V: from - to)
10/2004
HYA - SOLO E
With Movitec VE 2-6 and VE 4-5 Hya-Solo E / 0405
•Type series E
•Pump size 0405
Characteristic:
•Movitec VE
with integrated non return valve
•All wet parts of the pump in stainless steel
Operating data (standard variant):

Pd up to 10 bar
Pinlet up to 3,5 bar
Tliquid up to 70°C
up to 25°C acc. To DIN 1988 (DVGW)
Tambient up to 40°C
Supply voltage
1~230V 50Hz
10/2004
HYA - SOLO D/DV
With Movitec V 2m³/h - 65m³/h

Hya-Solo D / 1808 / 0,3
•Type series D, DV
•Pump size 2, 4, 10, 18, 32, 45, 65
•Number of stages
•Inlet pressure (bar)
Characteristic:
•Movitec V
Pd up to 16 bar
Pinlet up to 6 bar
Tliquid up to 70°C
up to 25°C acc. To DIN 1988 (DVGW)
Supply voltage
3~400V 50Hz
10/2004
Hya-Solo Selection chart
Movitec
Head
02 04 10 18 45
32
10/2004
Hya-Solo
Permissible inlet pressure fluctuations

for Hya-Solo D +0,3/-0,2 bar
for Hya-Solo DV see characteristic curves
The sum of inlet pressure and shutoff head must not exceed 10 bar
for Hya-Solo E and 16 bar for Hya-Solo D/DV.
10/2004
Hya-Solo Hya-Solo D/DV 18/32/45/65
Hya-Solo E
Hya-Solo D/DV 4/10
10/2004
Design:
Hya-Solo E Fully automatic, package single-pump unit with 8 l
membrane-type accumulator. The unit is started up
depending on the pressure and switched off
depending on the flow.
Hya-Solo D Fully automatic, package single-pump unit. The

unit is started up and switched off depending on the
pressure.
Hya-Solo DV Fully automatic, package single-pump unit with

speed control. The unit is started up depending on
the pressure and switched off depending on the
flow rate.
10/2004
Hya-Solo E
The pump is started up depending on the pressure

and switched off depending on the flow
H(m)
60
50
Q1
40
30
PE
20
10
0
0 1 2 3 4 5 6 Q(m³/h) 7
Q = Schwitch off Flow rate
10/2004
Hya-Solo E Integrated swing Reserve volume for low

check valve water withdrawal
quantities, low switching
Low energy consumption frequency thanks to
due to high-efficiency DVGW-approved
hydraulic accumulator
Integrated dry-
running protection
Corrosion-resistant
hydraulic
Easy adaptation to the operating

Installation free from solid- conditions by setting the start-up
borne noise transmission pressure to values from 2 to 3.5
because of elastic elements bar
10/2004
Hya-Solo D
The pump is started up and switched off depending on the pressure
H(m)
80
70
PA
60
50
40
PE
30
20
10
0
0 2 4 6 8 10 Q(m³/h) 12
PA = Schwitch off pressure
10/2004
Hya-Solo D/DV
Lack-of-water protection by
Daily functional check run means of the pressure
controlled by timer (option) control device (option)
DVGW-approved
control tank with direct
flow to DIN 4807-5 Fully automatic
control unit
Permanently filled discharge Installation free from solid-

pipe thanks to check valve borne noise transmission
System pressure indicated because of elastic elements
by pressure gauge
10/2004
Hya-Solo DV
Speed control system with a single pump started up depending on the pressure
and switsched off on the flow.
H(m)
80
70
60
50
40
PE
30 100%
20
80%
10
0
75%
0 Q1 2 4 6 8 10 Q(m³/h) 12
Q1 = Schwitch off pressure
10/2004
Hya-Solo D/DV 15/30/45
Fully automatic control unit

Daily functional check run
controlled by timer (option)
Corrosion-resistant: hydraulic and
pump shroud made of stainless steel
Membrane-type Lack-of-water protection by

accumulator with means of the pressure control
direct flow to DIN 4807-5 device (option)
Pump can be
System pressure dismantled via flange
indicated by
pressure gauge Permanently filled discharge
pipe thanks to check valve
10/2004

2. Hyamat Range
6. Equipement
10/2004
Standard Pressure Boosting Units (PBU)
1 Pump
2 Ball valve
3 Combined check/shut-off valve
4 Pressure gauge
5 Pressure transmitter
6 Control tank
7 Switch gear
10/2004
Hyamat K
Pressure-controlled cascade operation
Two to six pumps are

started up and switched
off by the control unit in
line with the actual
demand.
10/2004
Hyamat V
Continuous speed control of one pump
A base load pump is

continuously controlled,
with the peak load
pumps being started up
and switched off in line
with the demand.
set value
10/2004
Hyamat VP Continuous speed control of each pump
Continuously variable
speed adjustment of
each pump.
The peak load pumps
are started up and
switched off in line with
the demand.
All pumps run at the set value
same speed.
10/2004
Other combinations and control modes

Available on request (example: 1 or 2 jockey
pumps as low load pumps)
10/2004

2. Hyamat Range
6. Equipement
10/2004
Hyamat K / V / VP
Applications: •Residential buildings •Department stores

•Hospitals •Industry
•Office Buildings •Other
•Hotels applications
Pumped liquid: Drinking water, service water,

fire-fighting water, cooling water,
provided that it is neither chemically
nor mechanically aggressive to the
system materials
10/2004
HYAMAT K, V und VP
Mit Movitec V von 2m³/h bis 45m³/h

Hyamat K 6 / 1808 / 0,3
•Type series K, V, VP
•Number of pumps
•Pump size 2, 4, 10, 18, 32, 45
•Number of stages
•Inlet pressure (bar)
Characteristic:
•Movitec V
Type series
K (pressure-dependent cascade operation)
V (continuously variable speed
adjustment of one pump)
VP (continuously variable speed
adjustment of all pumps)
10/2004
HYAMAT K / V
Q up to 360 m³/h, 100 l/s

with 6 Pumps max. 1)
H up to 160 m
T liquid up to 70 °C
up to 25° C acc. To DIN 1988 (DVGW)
Pd up to 16 bar
Pinlet up to 10 bar
Supply voltage 3/PE, AC 400V, 50Hz
1) with stand-by pump as peak load pump
10/2004
HYAMAT VP
Q up to 200 m³/h, 55 l/s

with 4 Pumps max. 1)
H up to 130 m
T liquid up to 70 °C
up to 25° C acc. To DIN 1988 (DVGW)
Pd up to 16 bar
Pinlet up to 10 bar
Supply voltage 3/N/PE, AC 400V, 50Hz

5-wire mains < 2.2 kW
1) with stand-by pump as peak load pump
10/2004
Hyamat K / V / VP
Materials
Pumps Movitec V
suction/discharge casing stainless steel

hydraulic stainless steel
seal FPM 80
plain bearing aluminium oxide
mechanical seal to DIN 24960
spring-loaded ring hard carbon, resin-impregnated
seat ring aluminium oxide
10/2004
Hyamat K / V / VP
Materials
Hydraulic
distributor pipe stainless steel

valves copper-base alloys
brass, DVGW-approved
Tank connection made of stainless steel
Membrane approved for drinking water to DIN 4807-5
10/2004
Hyamat VP
Features / Benefit
System using a frequency inverter ð High operating reliability in case
for each pump of failure of a pump or frequency
inverter
Synchronous pump operation ð High pressure constancy at

dynamic consumer installations
Fully speed-controlled ð High efficiency due to the capability

pressure boosting unit of the system to use the variable
inlet pressure
Pump and frequency inverter ð Standard products instead of

are separated integrated solutions (control
cabinet muffles frequency
inverter noise)
10/2004

2. Hyamat Range
6. Equipement
10/2004
Start-up and shutdown of up to

Hyamat K / V / VP six high pressure pumps, Even distribution of
as required pump operation
Full enclosure •automatic
(optional) pump changeover
•retrofitting, easy to service
•protects from dirt
•attractive design General fault message
•low-noise approx. 51-61 dB(A) •volt-free contact
Flow goes through

the control vessel
DIN 4807-5,
High reliability
DVGW-approved
•constant monitoring of
the function of the
connected sensors
No structure-borne sound
pumps are uncoupled from Corrosion protection thanks DVGW-approved
the base to stainless steel piping valves
10/2004
Flow passing through the accumulator
In drinking water application to

DIN 4807-5, flow must go through
the accumulator.
Piping
10/2004
Determination of the volume of an accumulator
V = 275 x Qm x (Pe+1) x (Pa+1)

F x ∆P x (Pg+1) x N H(m)
70
V = Tank volume (liter) 60

Pe = Pressure switch on (bar)
(Pa = 4,5 bar)
Pa = Pressure switch off (bar) 50
Pa
∆P = Pa - Pe (bar) 40
(∆P = 1 bar)
Qm = average flow of the pumpe Pe (Pe = 3,5 bar)

between Pa and Pe (m³/h) 30
F = Motor start allowed per hour
20
Pg = Air Pressure of the tank (bar)
(Pg = Pe-0,5) 10
N = Number of pumps
0
Exemple: for 2 Pumps with F=15 0 1 2 3 4 5 Q(m³/h) 6
V = 199 liter Qm
(Qm = 3,5 m³/h)
10/2004
Hyamat VP without or with cladding (optional)
(Surpresschrom SICVP)
10/2004

2. Hyamat Range
6. Equipement
10/2004
Hyamat K / V / VP
10/2004
Selection
•A pressure booster units is defined by the flow Pu
rates and the pressure. ΣH

Hs = Static Head...........................................m
ΣH = Head loses (devices, pipes,etc...)........m
Pu = Pressure user.......................................bar
Pressure to produce = Hs+ΣH+(Pux10)
•The pressure after the Booster unit
= Hinlet + Hs + ΣH + (Pu x10) H
Hs
•The flow rates is defined according rules of
calculation given from the norms.
for example:
Hinlet
•DIN1988/5 Germany
•NFP 41101 and DTU 6011 France Pmax=3,3bar
pmin=2,2bar
Booster unit
10/2004
Data required for selection of a pressure boosting unit (PBU)
•PBU capacity (Q):

pmax
•Stand-by pump: yes/no
•Start-up pressure for PBU (pE): pmin pE ~
~
•min. inlet pressure upstream of PBU (pmin): PBU
•max inlet pressure upstream of PBU (pmax):
•PBU discharge head (H):
Inlet side H/Q discharge side
•Pressure boosting concepts: Cascade operation /

Speed control of one pump/of all pumps
CAUTION! Do not forget the dry-running protection equipment!
10/2004
Pressure Boosting system at a glance
Number of pumps 2 to 3 2 to 6 2 to 6 2 to 4
Capacity m3/h up to 7 up to 65 up to 45 up to 360 up to 360 up to 200
Head (max) m
System discharge
pressure bar
Pipes of stainless steel

no yes yes yes yes yes
Automatic dry-run standard accessory accessory accessory accessory standard

protection
D Cascade
1 pump all pumps
Control DV 1 pump
cascade speed-
cascade cascade speed- speed-
controlled controlled controlled
10/2004

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Pressure Boosting System

PRESSURE BOOSTING SYSTEMS

1. Definition and Principle of a Booster unit

•A booster unit is a device that can increase water system pressure

•Water is generally supplied by a municipality.

Supplier Municipality Too high! Too far!

Hotel & hospital Water supply of building

Reinforcement network of water

Pressure Boosting System gives more comfort

No water supply No pressure! A device gives more

Pressure Booster unit

Basic device Pressure gauge

Non return valve

Mode of operation of a unit: Basic function

The pump is started up and switched off by pressure gauge

PRESSURE BOOSTING SYSTEMS

1. Definition and Principle of a Booster unit

Product Pressure Boosting units

Superbloc: SBC Hya-Solo E Hya-Solo D/DV Hya-Eco

Pressure Boosting system at a glance: Hyamat

Pressure Boosting system: Surpresschrom

40 Surpress Feu Surpresschrom SIC/SICV/SICVP

Product positioning (multi-pump systems)

PRESSURE BOOSTING SYSTEMS

1. Definition and Principle of a Booster unit

Application: •Fire-fighting systems for residential buildings,

Pumped liquid: Drinking water, fire-fighting water, utility water,

Designation Principle for Hya-Solo

With Movitec VE 2-6 and VE 4-5 Hya-Solo E / 0405

Operating data (standard variant):

With Movitec V 2m³/h - 65m³/h

Hya-Solo Selection chart

Permissible inlet pressure fluctuations

Hya-Solo Hya-Solo D/DV 18/32/45/65

Hya-Solo D/DV 4/10

Hya-Solo D Fully automatic, package single-pump unit. The

Hya-Solo DV Fully automatic, package single-pump unit with

The pump is started up depending on the pressure

Hya-Solo E Integrated swing Reserve volume for low

Easy adaptation to the operating

The pump is started up and switched off depending on the pressure

Permanently filled discharge Installation free from solid-

Hya-Solo D/DV 15/30/45

Fully automatic control unit

Membrane-type Lack-of-water protection by

PRESSURE BOOSTING SYSTEMS

1. Definition and Principle of a Booster unit

Standard Pressure Boosting Units (PBU)

Two to six pumps are

A base load pump is

Hyamat VP Continuous speed control of each pump

Other combinations and control modes

PRESSURE BOOSTING SYSTEMS

1. Definition and Principle of a Booster unit

Applications: •Residential buildings •Department stores

Pumped liquid: Drinking water, service water,

Mit Movitec V von 2m³/h bis 45m³/h

Operating data (standard variant):

Q up to 360 m³/h, 100 l/s

Supply voltage 3/PE, AC 400V, 50Hz

1) with stand-by pump as peak load pump

Operating data (standard variant):

Q up to 200 m³/h, 55 l/s