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Gaumer Process Heaters, Systems, and Controls

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Gaumer is an Authorized Fenwal Distributor: Large stock Online ordering Same day shipment (order by 4PM CDT)

Fenwal Table of Contents: Page 2 Page 10 Page 14 Page 16 Page 22 Page 26 Page 28 Page 32 Page 36 Page 42 Series 15000-18000 Thermoswitch Series 27000, 28000 Detect-a-Fire Heat Detector Series 30000 Surface Mount Thermoswitch Series 400 Indicating Temperature Controller Series 543 Thermocouple Sensing Temperature Controller Series 544 Thermocouple Sensing Temperature Controller Series 550 Single Point DIN Temperature Controller Series 550 Dual Point DIN Temperature Controller Series 921G, 922G and 1/8 DIN Temperature Controller Series 923 1/16 DIN Microprocessor Temperature Controller

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12.01.7

DETECT-A-FIRE
Detection and Release Devices

FEATURES
Repeatable - resets itself, nothing to replace, testable Rugged - withstands shock and vibration Versatile - offers various temperature settings Durable - long lasting stainless steel shell Economical - wide spacing, reduces installation cost Factory set and the internal contact area is hermetically sealed in stainless steel APPLlCATlONS Protection of schools, factories, offices, libraries, etc. Paint spray booths Range hoods

DESCRIPTION
DETECT-A-FIRE units are the "heart" of many Fire Protection Systems. These highly reliable devices have been a standard of the industry for over 45 years. Many thousands of these units are now in use controlling the release of extinguishants such as clean agents, C02, water, or dry chemicals. In some systems the device is used as an ALARM device, to sense overheat or fire, and alert personnel. In other systems, it is used as a RELEASE device, to sense fire and actuate fire attack systems. DETECT-A-FIRE units have met with wide acceptance because they are designed with RATE COMPENSATION. This provides a unique advantage over both fixed temperature and rate-of-rise types of detectors because only the DETECT-A-FIRE unit accurately senses the surrounding air temperature regardless of the fire growth rate. At precisely the predetermined danger point, the system is activated. Fixed temperature detectors must be completely heated to alarm temperature and therefore a disastrous lag in time may occur with a fast rate fire. Rate-of-rise devices, on the other hand, are triggered by the rate of increase in ambient temperature and are subject to false alarms caused by harmless, transient thermal gradients such as the rush of warm air from process ovens.

The secret of the unit's sensitivity is in the design (Figure 1). The outer shell is made of a rapidly expanding alloy which closely follows changes in surrounding air temperature. The inner struts are made of a lower expanding alloy. Designed to resist thermal energy absorption and sealed inside the shell, the struts follow temperature changes more slowly. A slow rate fire (Figure 2) will heat the shell and struts together. At the "set point," the unit will trigger, actuating the alarm or releasing the extinguishant. A transient rush of warm air up to 40F/min. may expand the shell, but not enough to trigger the unit. By ignoring transient warm air excursions, the DETECT-A-FIRE unit virtually eliminates false alarms prevalent with rate-of-rise devices. If a fast rate fire (Figure 3) starts, the shell will expand rapidly. The struts will close, actuating the alarm or releasing the agent. The faster the fire rate of growth, the sooner the DETECT-A-FIRE unit will react.

FIGURE 1 READY

FIGURE 2 SLOW FIRE

FIGURE 3 FAST FIRE

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SPECIFICATIONS
HORIZONTAL DETECT-A-FIRE-UNITS
Horizontal detectors are designed for locations where appearance is a factor. The attractive, functional design lends physical protection of the unit while making it suitable for commercial, industrial, mercantile and public buildings, institutions and ships in non-hazardous locations (those classified as "ordinary" under the National Electric Code). Flush mounted units are designed to fit standard 4" octagonal electrical boxes and surface mounting units are designed to mount directly on ceilings or on 4" electrical junction boxes. Canadian Electrical Codes requires mounting only to an electrical junction box.

HORIZONTAL DETECT-A-FIRE-UNITS
Flush Mounting Unit for Concealed Wiring Surface Mounting Unit for Exposed Wiring

VERTICAL DETECT-A-FIRE-UNITS
Vertical detectors are designed for use in both "ordinary" or "hazardous" locations. For "ordinary" use, they may be mounted to any approved junction box with 7/8" diameter opening by using 1/2-14 NPT mounting nuts. The device may be wired in or out of conduit, depending on local preference and codes. Four leadwires are provided on normally open vertical units (that close on temperature rise), per UL requirement, to facilitate supervision of system wiring. Instruments are Underwriters Laboratory and Underwriters Laboratory of Canada listed and Factory Mutual approved for hazardous locations, when mounted in a suitable fitting.

12-X27020-000 12-X27021-000

12-X27020-001 12-X27021-001

MOUNTING
DETECT-A-FIRE units are not position sensitive. Horizontal and vertical detectors refer to the most common mounting configuration for that unit. However, each type can be mounted either horizontally or vertically depending on the application and installation requirements.
Hazardous Locations Class I, Groups A, B, C and D; Class II, Groups E, F and G; Class I, Groups B, C and D; Class II, Groups E, F and G Detector Type
Fitting Required for UL & UCL Listings and FM Approval

CONSTRUCTION
Stainless steel shell sensing element. Cold rolled steel mounting facility. Off-White finish.

12-X27120-022 12-X27121-020 Mount detector to a 12-X28020-003 suitably listed fitting 12-X28021-005 in accordance with National Electric 12-X27120-000 Code and/or local 12-X27121-000 authority having 12-X28021-000 jurisdiction.

TEMPERATURE RATING
(Suggested setting a minimum of 100F above ambient)
SPACINGS F Setting 140 160 190 225 275 325 360 450 600 725 F Tolerance +7/-8 +7/-8 +7/-8 +7/-8 10 10 10 15 20 25 UL 50 25 50 25 25 50 25 25 N/A N/A FM 50 25 50 50 50 50 50 50 50 50
(in feet) See NOTE A

ULC 25 25 25 25 25 25 25 25 25 25

Color Coding Black Black White White Blue Red Red Green Orange Orange

NOTE: Only units with stainless steel shell and head are approved for Class I, Group A locations. NOTE A: Spacings shown are distances between units on smooth ceilings, the distances from partitions or walls would be half that shown. Authority having LOCAL jurisdiction should be consulted before installation. NOTE B: Temperature preset at factory only. Special settings available upon request. Consult factory or Fenwal Representative for additional information. NOTE C: In applications where corrosion is suspect, care should be taken to protect the DETECT-A-FIRE unit to realize optimum performance and maximum life. Consult factory for suggestions. NOTE D: Up to 375F-#18 AWG Teflon insulated wire used on units. Above 375F-#16 AWG TGGT insulated wire used on units. Specifications subject to change without notice. UL of Canada labeling available upon request. Although incandescent lamps are considered resistive, their inrush current is 10-15 times their steady current. Do not exceed ratings.

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VERTICAL DETECT-A-FIRE-UNITS
For Concealed and Exposed Wiring (Hexagonal Head)

VERTICAL DETECT-A-FIRE-UNITS
For Concealed and Exposed Wiring (Coupling Head)

12-X27120-000 12-X27120-022

12-X27121-000 12-X27121-020

12-X28020-003

12-X28021-000 12-X28021-005

5.0 Amps 125 VAC 0.5 Amps 125 VDC

12-X27121-000 12-X27121-020

CONSTRUCTION
-000 units have a stainless steel sensing shell and a brass mounting head. -002 and -020 units are all Type 300 stainless steel.
X

CONSTRUCTION
-000 units have a stainless steel sensing shell and a brass mounting head. -003 and -005 units are all Type 300 stainless steel.

STOCKED MODELS AND TEMPERATURE SETTINGS


(Suggested setting a minimum of 100F above ambient)
Temperature Setting ( F) Model 12-X27020-000 12-X27020-001 12-X27021-000 12-X27021-001 12-X27120-000 12-X27121-000 12-X28021-005 X 140 X X X X X X X X X X X X X X X X X X X X X 160 190 X 225 275 325 360 450 600 725

Indicates a stock unit

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Figure 4. Dust Cover Application This is a typical application of DETECT-A-FIRE units used as a release device to actuate a complete fire suppression system. In this application DETECT-A-FIRE units are mounted in a Dust Collector to sense an overheat condition and release a clean agent extinguishant.

This chart shows three categories of fire detection devices and their relative response levels for reaction to three different rate-of-rise conditions. Statistics indicate that 97% of all fires fall within these categories.
RATE OF RISE Type of Device Fenwal Rate Compensated DETECT-A-FIRE Unit Fixed Temperature Rate-of-Rise Under 10F /min. Between 10-40F /min. Ov er 40F /min. SECOND but at selected protection level THIRD FIRST but may be a false alarm

FIRST

FIRST

SECOND Will not operate unless fixed temperature supplement at 165 F is provided, then it is THIRD in sequence

SECOND Will not operate unless fixed temperature supplement at 165 F is provided, then it is THIRD in sequence

MODIFICATIONS
12-99202X-XXX, Extended lead wires, Series 12-X271XX and Series 12-X28XXX only. 12-992012-XXX, Fluorocarbon coating, Available on 27120-022, 27121-020, 28020-003, 28021-005 models only (500F max.).

Figure 5. Typical ceiling installation of a horizontal DETECT-A-FIRE model. Here it is used in combination with a sprinkler system to detect overheat and actuate an alarm.

AGENCY LISTINGS
Fenwal DETECT-A-FIRE units are UL and ULC listed and FM approved as fire detection thermostats (close on temperature rise) and as releasing devices (open on temperature rise).
AGENCY FILE NUMBER UL UL ULC FM FM UL UL S492 E19310 CS341-E J.I. OV3HO.AE 17302 S2410 E89599 LOCATION Ordinary Hazardous Ordinary and Hazardous Hazardous Ordinary Ordinary (600 & 725F) Hazardous (600 & 725F)

HOW TO ORDER
1. Select the DETECT-A-FIRE model from specifications on pages 2 and 3. 2. Refer to temperature rating chart on page 2, select temperature setting required and add this number to base catalog number.
Example: Vertical DETECT-A-FIRE set to close at 225F.

12-X27121-000-225
Type Temperature Setting

KIDDE-FENWAL, INC. 400 MAIN STREET, ASHLAND, MA 01721 TEL: (508) 881-2000 FAX: (508) 881-6729 www.fenwalcontrols.com 12.01.7 2/00 2000 Kidde-Fenwal, Inc. Printed in U.S.A.

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The literature is provided for informational purposes only. KIDDE-FENWAL, INC. assumes no responsibility for the products suitability for a particular application. The product must be properly applied to perform as described herein. If you need more information on this product, or if you have a question, contact KIDDE-FENWAL, INC., Ashland, MA 01721 (508) 881-2000.

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Series 543
Thermocouple Sensing Temperature Controller

FEATURES
Low Cost Field Selectable Power Inputs Single or Double Pole Relay Outputs FM Approved High Limit Protector Specific Models UL Component Recognized Food Processing Plastics Processing Packaging Machinery Laboratory Equipment Dip Tanks Degreasers Plating Equipment Cooking Equipment OSHA-Related High Limit Protection Automatic Solder Devices

APPLICATIONS

DESCRIPTION
These Fenwal Series 543 Thermocouple Sensing instruments are available in three versions. On/Off controllers, time proportioning controllers, and high temperature limit protectors with manual reset. Each features selectable input voltages and relay output. All versions are available in a compact case with local set point adjustment. The proportioning controller is also available without the case and with remote set point adjustment for custom installation. The FM approved high limit protector has a recessed screwdriver, set point adjustment, a visible dial, and a manual reset button. It is specifically designed to satisfy OSHA-related requirements for overheat protection. Relay output is de-energized below set point. In the event of an overheat condition, the protector will trigger an alarm or shut down the process. The instrument cannot be manually reset until the process temperature drops below the set point. To satisfy FM requirements, the protector must be powered from the same source as the controller or heater. The Series 543 instruments operate with standard Type J or K thermocouplers. See Table 2 for specific temperature ranges.

Output
Resistive: 10 A at 120 VAC or 5 A at 240 VAC Pilot Duty: 250 VA, 240 VAC maximum

Power Dissipation
5 watts 1 watt, nominal

Ambient Temperature Limits


Operating: 32 and 135F (0 and 55C) Storage: -25 and +165F (-32 and +75C)

Set Point Accuracy


On/Off Control: 4% of span, typical. Proportional Control: 2% of span for remote set point and 4% of span for local set point High Limit Protector: 5% of span Note: Accuracy is based on National Bureau of Standards
Thermocouple Characteristics at 77F(25C) ambient temperature and nominal line voltage.

SPECIFICATIONS
Control Modes
On/Off Time Proportioning High Limit Protector

Supply Voltage
120, 208 or 240 VAC 10%, 50/60 Hz, field selectable

Ambient Temperature Effect


Control point will remain within 1% of span with ambient changes from 77F (25C) to ambient temperature limits.

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OUTLINE DIMENSIONS

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Supply Voltage Effect


On/Off and Proportional Control: Control point will remain within 0.5% of span with line and load voltage changes of 10% from nominal High Limit Protector: Control point will remain within 0.25% of span with line voltage change of 10% from nominal.

Lead Break Protection


On/Off and Proportional Control: Output will de-energize upon an open thermocouple (500 k or greater) High Limit Protector: Output energized upon an open thermocouple.

Thermocouple Lead Length


Accuracy shall remain within specifications for thermocouple lead length up to the equivalent of 150 ohms resistance.

Agency Approvals
On/Off and Proportional Control: UL Component Recognized File No. E18974. Consult UL for suitability to the application High Limit Protector: FM Approved

Connections
Supply Voltage: 1/4 inch quick connects Load: 3/16 inch quick connects Thermocouple: #8 screws Remote Potentiometer: 1/4 inch quick connects

Cycle Time (Proportioning Control)


Approximately 15 seconds at 50% power

Bandwidth (Proportional Control)


Adjustable 1 to 5% of span, except 0.5 to 3% of span on 0 to 2000F range

Weight (approximate)
With case: 1 pound, 10 ounces (735 grams) Without case: 10 ounces (280 grams) Specifications Subject to Change Without Notice.
WARNING: Operation outside specifications could result in failure of the Fenwal product and other equipment with injury to people and property.

Differential (On/Off Control)


0.25% of span, typical

Vibration
Meets requirements of MIL-STD 202D, Method 201

HOW TO ORDER
1. Specify basic catalog number of desired instrument from Table 1 2. Select temperature range from Table 2 and add appropriate 3-digit suffix to catalog number specified in Step 1

TABLE 1
Instrument Type On/Off Control Proportional Control High Limit Protector SPDT Relay 54-301121-XXX *54-301113-XXX 54-303121-XXX DPDT Relay

TABLE 2
Instrument Type On/Off and Proportional Control High Limit Protector SPDT Relay 0 to 400F 0 to 800F 0 to 1000F 0 to 2000F 0 to 800F 0 to 2000F
Thermocouple Type

Suffix Number -102 -103 -104 -106 -103 -106

54-302121-XXX 54-302421-XXX

J J J K J K

*without case, remote set point

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KIDDE-FENWAL, INC. 400 MAIN STREET, ASHLAND, MA 01721 TEL: (508) 881-2000 FAX: (508) 881-6729 www.fenwalcontrols.com 92.10.3 2/00 2000 Kidde-Fenwal, Inc. Printed in U.S.A.

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The literature is provided for informational purposes only. KIDDE-FENWAL, INC. assumes no responsibility for the products suitability for a particular application. The product must be properly applied to perform as described herein. If you need more information on this product, or if you have a question, contact KIDDE-FENWAL, INC., Ashland, MA 01721 (508) 881-2000.

3.29.7

SERIES 544
Thermocouple Sensing Temperature Controller

FEATURES
Low Cost Field Selectable Voltage Inputs Compact Size UL Component Recognized

APPLlCATlONS Plastic Packaging Ovens and Chambers Drying and Curing Medical Dental Textiles Food Processing Film Processing Marking Equipment Heat Sealing

DESCRIPTION
The Series 544 Thermocouple Sensing Temperature Controller is a low cost, nonindicating thermocouple controller designed for the Original Equipment Manufacturer (OEM). The controller is available with a choice of control modes: on/off or time proportioning. The on/off controller has a relay output. The time proportioning controller is available with a relay output or an output to drive a solid state relay. Both controllers are printed circuit board-type with 1/4 inch quick connect terminals for all power, load, and remote set point adjustment potentiometer connections. Mounting is accomplished quickly and with ease using a plastic mounting channel. The thermocouple and set point potentiometer are remote mounted for convenience and safety. Supply Voltage 120, 208, or 240 VAC 15%, 50/60 Hz, field selectable Supply Voltage Effect The control point will remain within 0.25% of span for line voltage variations of 15% from nominal. Power Dissipation 3 Watts nominal Relay Output Relay: SPST, rated 7.5 A at 120 VAC or 28 VDC; 5 A at 240 VAC Pilot Duty: 360 VA at 240 VAC, 180 VA at 120 VAC Output to Drive Solid State Relay Output drives solid state relay with an isolated 3-32 VDC control signal input. De-energized output is less than 1 VDC. Energized output is greater than 3 VDC into a 500 load. Set point Accuracy 3% of span Repeatability 0.5% of span Control Point Drift Less than 1% of span in 1000 hours of operation Cycle Time (Time Proportioning Models) Relay Output: 25 seconds nominal SSR Driver Output: 1.5 seconds nominal Bandwidth (Time Proportioning Models) 15 F nominal Differential (On/Off Models) 3 F typical

SPECIFICATIONS
Control Mode On/Off or Time Proportioning Temperature Ranges 0 to 400F, 0 to 800F Sensor Type J Thermocouple Ambient Temperature Limits Operating: 32 and 150F (0 and 65C) Storage: -40 and +165F (-40 and +75C) Ambient Temperature Effect The control point will remain within 4 V per C (typical) for temperature changes within the ambient temperature limits.

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Lead Break Protection The relay will de-energize upon an open (thermocouple 500 k or greater) Thermocouple Lead Length Accuracy will remain within specifications for thermocouple lead length up to the equivalent of 50 ohms resistance [300 ft (100 m) 16-guage ISA J wire]. Mounting Plastic Channel Connections Power and Load: 1/4 inch quick connects Thermocouple: #8 screw terminals Vibration Meets MIL STD 202E, Method 201A Weight 6 oz (170 g) maximum
Specifications subject to change without notice
Warning: Operation outside specifications could result in failure of the Fenwal product and other equipment with injury to people and property.

OUTLINE DIMENSIONS

OPTIONS
Note: Options are subject to minimum quantity restrictions; consult Fenwal.

Local Uncalibrated Potentiometer Either single or multiturn local potentiometer replaces remote potentiometer for temperature setting. May be preset at customers option. SPDT Output Relay 7.5 A at 120 VAC, 5 A at 240 VAC

HOW TO ORDER
To 1. 2. 3. order: Specify Quantity. Specifiy catalog number of controller by selecting control mode, output, and temperature range. Specify Options
Output SPST Relay SSR Driver SPST Relay SSR Driver Temperature 0 to 400F 0 to 800F 54-401653-102 54-403653-102 54-403253-102 54-401653-103 54-403653-103 54-403253-103

Control On/Off Prop.

EXAMPLE:

1000 (Quantity)

54-401653-103 (Series 544 On/Off Controller with SPST relay output and temperature range of 0 to 800F)

KIDDE-FENWAL, INC. 400 MAIN STREET, ASHLAND, MA 01721 TEL: (508) 881-2000 FAX: (508) 881-6729 www.fenwalcontrols.com 3.29.7 2/00 2000 Kidde-Fenwal, Inc. Printed in U.S.A.

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The literature is provided for informational purposes only. KIDDE-FENWAL, INC. assumes no responsibility for the products suitability for a particular application. The product must be properly applied to perform as described herein. If you need more information on this product, or if you have a question, contact KIDDE-FENWAL, INC., Ashland, MA 01721 (508) 881-2000.

3.25.12

Series 550 Single Point


1/4 DIN Thermocouple Sensing Temperature Controller

FEATURES
UL Component Recognized Plug-In Construction Integral 10 Amp Relay Output Output for Solid State Relay Driver Output Field Selectable Input Power Field Adjustable Cycle Time, Bandwidth, Reset High Resolution Set Point High Stability and Repeatability Lead Break Protection Line Voltage Compensation Dust Resistant Enclosure Captive Mounting Fasteners

APPLICATIONS
Plastics and Rubber Molding Heat Transfer Systems Paint Drying Film and Print Processing Vulcanizing Equipment Dry Cleaning Vats Zinc Casting Dehydration Equipment Paper Mill Calendering Textile Dyeing and Finishing Culture Equipment Environmental Chambers Distillation Equipment Testing Laboratories Sterilization Equipment Fermentation Controls Baking Ovens Dough Mixing Equipment Smoke Houses Canning Equipment Sterilizing Systems

DESCRIPTION
The Series 550 is designed and built to exacting Fenwal standards of electronic temperature measurement and control. Plug-in construction provides ease of replacement and interchangeability of modules even the relay is plug-in. Front panel controls for adjusting bandwidth and reset permit an optimum balance of controller and system to better meet your requirements. Captive mounting tabs eliminate the need for separate brackets and make possible front-of-the-panel mounting. The Series 550 is available with Time Proportioning and On/Off control mode and choice of full scale meter indication, or no indication. Six output options are available. These are 10 amp SPDT relay, 10 amp DPDT relay, output to drive solid state relay, 4 to 20 mA driver, 10 amp solid state relay and 20 amp solid state relay. To further round out the product line, Fenwal offers a High Limit model with manual reset, full scale indication and F.M. approval. Dual point controller models are also available. See Fenwal Brochure 3.251. All standard Series 550 units are recognized under the Component Recognition Program of Underwriters Laboratories, Inc. Some are C.S.A. certified. Consult factory for those models. The Series 550 controllers operate with standard Types J and K thermocouples and are available in ranges from 0 to 400F (-20 to 200C) through 0 to 2000F (-20 to 1100C). See Tables 1 and 2.

All standard models are UL component recognized for use with industrial type operating controls. Hi Limit models are FM approved. File LR 7378 Class 4813 02. (Some models consult factory.)

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SPECIFICATIONS
Control Modes
On/Off; Time Modulated Proportioning; High Limit with manual reset.

Bandwidth (4-20 mA Driver Units)


Proportioning 3 to 30% - front panel adjustable.

Offset Adjustment (Proportioning Units)


Manual reset Manually adjustable within the bandwidth; front panel adjustment.

Input Power
120, 208, 240 VAC, +10%, -15%, 50/60 Hz field selectable.

Reset Switch (High Limit Model)


Reset switch located on front panel. A normally closed remote reset switch may be used on Catalog Number 55-002140-XXX only.

Thermocouple Lead Length


Accuracy will remain within specification for thermocouple lead length up to the equivalent of 150 ohms resistance, e.g., 1000ft. (300m) Type J wire.

Vibration
Meets MIL STD 202D, Method 201A

Output (SPDT and DPDT Relay)


Resistive: 10A at 120 VAC, 50/60 Hz or 5 A at 208/240 VAC, 50/60 Hz. Pilot duty: 250 VA, 240 VAC maximum. DPDT relay has normally open contacts only. On High Limit model, the relay is energized above set point, and DPDT relay second pole has normally closed contacts only.

Control Stability
The control set points will remain within 1% of span when the ambient temperature changes from normal room ambient [80F (25C)] to the ambient temperature limits. Control set point will remain within limits stated below with line voltage changes of + 10%, -15% from nominal: On/Off Units: 0.25% of span. Proportioning Units: 0.25% of span at minimum bandwidth, 1% of span at maximum bandwidth.

Output to Drive Solid State Relay


Non isolated ouput; do not connect to ground. Terminals may be short-circuited without damaging controller. Energized output is 32 VDC maximum with no load and 5 VDC minimum with 200 ohm load. De-energized output is less than 1 VDC.

Lead Break Protection


The output de-energizes upon an open thermocouple (500k or greater). In the case of the High Limit model, the relay will energize. All models normally show up-scale meter indication in the event of an open thermocouple.

Output (4-20 mA Driver)


Output is capable of driving a power controller with a 4 to 20 mA reverse acting control signal input. Maximum load resistance is 750 ohms. Non isolated output; do not connect to ground. Instrument is not damaged by shorted output terminals.

Common Mode Rejection


130 dB or greater measured at 60 Hz. Common mode voltage can be up to 240 VAC, 50/60 Hz on the thermocouple.

Output (Solid State Relay)


Zero voltage switching solid state relay mounted on integral heat sink. Opto-coupler provides 2500 V RMS isolation between input and output. Models are available for either 10A or 20A maximum load current at 240 VAC.

Differential (On/Off Units)


0.25% of span, typical.

Case Construction
Molded ABS plastic (Cycolac KJT); dust resistant; captive jackscrew for easy removal of unit from case; captive cam fasteners for easy front panel mounting.

Power Consumption
6 Watts maximum.

Ambient Temperature Limits


Operating: 32 to 135F (0 to 55C) Storage: -20 to + 165F (-30 to +75C)

Termination
No. 6 screw barrier strip on rear panel; will accept bare wire or No. 6 spade/ring terminals (supplied). Solid state relay has No. 8 screw terminals.

Indication
Full scale meter.

Weight
1 pound, 10 ounces (0.74kg) maximum. Solid state relay units: 2 pounds, 6 ounces (1.08kg) maximum.

Pilot Lamp Indication


A red pilot LED indicates relay energized. On full scale indication models, a green pilot LED indicates power on.

Dimensions
See Outline Dimensions on next page.

Accuracy (Set Point and Indication)


1.5% of span (typical)

Cycle Time (Proportioning Units)


Relay Models: 10 to 20 seconds, internally adjustable SSR Models: 0.3 to 1.0 seconds, internally adjustable.

Bandwidth (Proportioning Units except 4-20 mA Driver Models) 1 to 10% of span. Front
panel adjustable.

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SPECIFICATIONS (Continued)
Temperature Ranges TABLE 1 Nonindicating Models
Temperature Range Suffix Number ISA Type Thermocouple Full Scale Increments Deviation Meter Range Deviation Meter Increments

TABLE 2 Full Scale Indicating Models


Temperature Range Suffix Number ISA Type Thermocouple Full Scale Increments F C

0 to 800F 0 to 1200F 0 to 2000F

-103 -108 -106

J J K

10 20 20

50 100 100

5 10 10

0 to 400F (-20 to +200C) 0 to 800F (-20 to +430C) 0 to 1200F (-20 to +650C) 0 to 2000F (-20 to +1100C)

-302 -303 -308 -306

J J J K

5 10 20 20

5 5 10 20

SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE. WARNING: Operation outside specifications could result in failure of the Fenwal product and other equipment with injury to people and property.

OUTLINE DIMENSIONS

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ACCESSORIES Fenwal offers remote mounting solid state relays for use with Series 550 controllers (Catalog No. 550XX2X0-XXX) capable of driving a solid state relay.
Current Rating at 130F (55C)

SPECIAL FEATURES Adjustable High Limitation Set Point: Restricts set point maximum adjustment within controller limits. Specify Special Feature 55-982036-001. Factory Set Adjustable High Limit Set Point: Special feature described above is initially set by factory. Specify Special Feature 55-982090-001 and setting desired in addition to Special Feature 55-982036-001.

Part Number

SOLID STATE RELAYS SOLID STATE RELAYS WITH HEATSINK

10 amps at 240 VAC* 45 amps at 240 VAC** 10 amps at 240 VAC 20 amps at 240 VAC

55-090000-001 55-090000-003 55-090000-011 55-090000-013

Table 3 Instrument Types and Model Numbers


Output Control Mode Controller Description SPDT Relay DPDT Relay To Drive SSR 4-20 mA Driver 10 A SSR 20 A SSR

On/Off On/Off Proportioning FM Approved High Limit

Nonindicating Full Scale Indicating

55-001110-XXX 55-001140-XXX 55-003140-XXX 55-002140-XXX

55-001440-XXX 55-003440-XXX 55-002440-XXX

55-003240-XXX

55-003540-XXX

55-003640-XXX

55-003740-XXX

HOW TO ORDER
1. Select Controller type by catalog number from Table 3. 2. Select the desired temperature range from Tables 1 and 2 and add the appropriate 3-digit suffix to the catalog number. For example: 55-003440-308 = Time Proportioning Controller with Full Scale Indicating Meter and 10 amp DPDT relay output in temperature range of 0 to 1200F. 3. Select appropriate Special Feature, if required. S.F. number should be listed after Controller Catalog Number. For example: 55-003440-308 / 55-982036-001 (Catalog Number) (S.F. Number)

KIDDE-FENWAL, INC. 400 MAIN STREET, ASHLAND, MA 01721 TEL: (508) 881-2000 FAX: (508) 881-6729 www.fenwalcontrols.com 3.25.12 2/00 2000 Kidde-Fenwal, Inc. Printed in U.S.A.

CP Click to view/purchase products online at Gaumer www.gaumer.com 800.460.5200 713.460.5200

The literature is provided for informational purposes only. KIDDE-FENWAL, INC. assumes no responsibility for the products suitability for a particular application. The product must be properly applied to perform as described herein. If you need more information on this product, or if you have a question, contact KIDDE-FENWAL, INC., Ashland, MA 01721 (508) 881-2000.

3.251.9

Series 550 Dual Point


1/4 DIN Thermocouple Sensing Temperature Controller

FEATURES
UL Component Recognized CSA Certified Available in On/Off and Time Proportioning Control Modes Dead Band Operation Travelling Differential Plug-In Construction Field Selectable Line Voltage Lead Break Protection Line Voltage Compensation Full Scale Indication

APPLICATIONS
Plastic Processing Industrial Heating Metals Ceramics and Similar Heating Applications

DESCRIPTION
The Series 550 Dual Point Controller features many modern, efficient and time-saving innovations such as plug-in construction and two individually adjustable control points. The first set point, adjustable to 100% of span, is regulated by a front panel knob; the second set point is set from the front by an external screwdriver adjustment in the dial face. Once set, the second set point travels when the first set point is changed. The second set point is adjustable up to 20% of span above or below the first set point. With ON/OFF control on the second set point, either high limit or low limit action is field selectable. The first set point has full scale indication, the second is nonindicating. A red pilot light (LED) indicates that the first set point output is energized. A green pilot light (LED) indicates that the second point relay is energized. The Series 550 Dual Point Controller operates with standard types J and K thermocouples and is available in overlapping ranges from 0 to 2000F (-20 to +1100C). (See Table 1.)

SPECIFICATIONS
Control Modes
FIRST SET POINT On/Off Time Proportioning SECOND SET POINT On/Off On/Off

Input Power
120, 208, 240 VAC, +10%, -15%, 50/60 Hz, field selectable.

Thermocouple Lead Length


Accuracy will remain within specification for thermocouple lead lengths up to the equivalent of 150 ohms resistance; e.g., 1000 ft. (300 mm) #16 gauge ISA Type J wire.

Output Load, First Set Point SPDT Relay


Resistive: 10A at 120 VAC, 50/60 Hz or 5A at 208/240 VAC, 50/60 Hz. Pilot duty: 250 VA, 240 VAC maximum.

Output Load, Second Set Point DPDT Relay


Resistive: 10A at 120 VAC, 50/60 Hz or 5A at 208/240 VAC, 50/60 Hz. NOTE: All contacts wired to terminals.

Power Consumption
10 Watts maximum at nominal voltage. 12 Watts maximum at nominal voltage + 10%.

Ambient Temperature Limits


Operating: 32 to 135F (0 to 55C). Storage: -20 to +165F (-30 to +75C)
standard Series 550 units are recognized under the Component Recognition Program of the Underwriters Laboratories, Inc. File E18974 Guide XAPX2 File LR 7378 Class 4813 02. (Some models consult factory.)

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SPECIFICATIONS (Continued)
Cycle Time (Proportioning Units)
10 to 20 seconds nominal. Internally adjustable. Specified at 50% duty cycle. Cycle time increases at extremes of duty cycle for better control, and is approximately 150% of specified value with less than 20% or greater than 80% duty cycle.

Accuracy (Set Point and Indication)


1.5% of span (typical)

Terminations
No. 6 screw barrier strip on rear panel; will accept bare wire or No. 6 spade/ring terminals (supplied).

Bandwidth (Proportioning Units)


First Set Point: 1 to 10% of span, nominal on all ranges. Internally adjustable.

Weight
1 pound, 10 ounces (0.74 kg) maximum.

Dimensions
See Outline Dimensions on next page.

Offset Adjustment (Proportioning Units)


Manually adjustable within the bandwidth; accessible from the front panel.

Temperature Ranges Table 1


Temperature Range Suffix Number ISA Type Thermocouple Full Scale Increments F C

Vibration
Meets requirements of MIL STD 202D, Method 201A.

Control Stability
The control points will remain within 1% of span from nominal when the ambient temperature changes from normal room ambient [80F(25C)] to the ambient temperature limits. The control point will remain within the limits stated below with line voltage changes of + 10%, -15% from nominal. ON/OFF Control (first or second set point): 0.25% of span. Time proportioning control (first set point): 0.25% of span at minimum bandwidth, 1% of span at maximum bandwidth with instrument and load voltages from the same source.

0 to 400F (-20 to +200C) 0 to 800F (-20 to +430C) 0 to 1200F (-20 to +650C) 0 to 2000F (-20 to +1100C)

-302 -303 -308 -306

J J J K

5 10 20 20

5 5 10 20

WARNING: Operation outside specifications could result in failure of the Fenwal product and other equipment with injury to people and property.

SPECIAL FEATURES
Adjustable High Limitations Set Point
Restricts set point maximum adjustment within controller limits. Specify Special Feature 55-982036-001.

Lead Break Protection


The first set point relay will de-energize upon an open thermocouple (500 k or greater). Action of the second set point relay is factory set as follows. Opposite action is field selectable. High Limit . relay energizes Low Limit ..relay de-energizes

Factory Set Adjustable High Limit Set Point


Special feature described above is initially set by factory. Specify Special Feature 55-982090-001 and setting desired in addition to Special Feature 55-982036-001.

Common Mode Rejection


130 dB or greater at 60 Hz. Common mode voltage can be up to 240 VAC, 50/60 Hz on thermocouple.

INSTRUMENT TYPES AND MODEL NUMBER Table 2


Control Mode
First Set Point On/Off Proportioning Second Set Point On/Off On/Off Catalog Number 55-011140-XXX 55-013140-XXX

Differential (ON/OFF Units)


First Set Point: 0.25% of span, typical. Second Set Point: 0.5% of span, maximum.

Case Construction
Molded ABS (Cycolac KJT) plastic; dust resistant; captive jackscrew for easy removal of unit from case; captive cam fasteners for easy front-of-panel mounting.

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OUTLINE DIMENSIONS

3.78 (96.0)

1.41 (35.7)

5.50 (139.7)

3.78 (96.0)

3.62 .03 (92.0 .8)

3.54 (89.9)

3.62 .03 (92.0 .8)

3.54 (89.9)

HOW TO ORDER
1. Select Controller type by catalog number from Table 2. 2. Select the desired temperature range from Table 1 and add the appropriate 3-digit suffix to the catalog number. For example: 55-011140-308 = Dual set point thermocouple sensing controller with both first and second set point on/off control. Temperature range is 0 to 1200F (-20 to +650C). 3. Select appropriate Special Feature, if required. S.F. number should be listed after Controller Catalog Number. For example: 55-011140-308 / 55-982036-001 (Catalog Number) (S.F. Number)

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KIDDE-FENWAL, INC. 400 MAIN STREET, ASHLAND, MA 01721 TEL: (508) 881-2000 FAX: (508) 881-6729 www.fenwalcontrols.com 3.251.9 2/00 2000 Kidde-Fenwal, Inc. Printed in U.S.A.

CP Click to view/purchase products online at Gaumer www.gaumer.com 800.460.5200 713.460.5200

The literature is provided for informational purposes only. KIDDE-FENWAL, INC. assumes no responsibility for the products suitability for a particular application. The product must be properly applied to perform as described herein. If you need more information on this product, or if you have a question, contact KIDDE-FENWAL, INC., Ashland, MA 01721 (508) 881-2000.

92.01G.2

MODEL 921G, 922G


1/4 and 1/8 DIN Microprocessor-Based Controllers

FEATURES
AUTO-TUNE
On demand AUTO-TUNE automatically adjusts PID parameters to optimize control even in the most demanding applications.

OVERSHOOT SUPPRESSION
Using a fuzzy logic algorithm, the Super Control overshoot suppression function eliminates initial overshoot as well as overshoot due to process upsets and setpoint changes.

DUAL DIGITAL DISPLAYS


Setpoint and process variables uses easy to read, four-digit, red LED displays. The 921G display has a large .79 in. height. Displays also indicates menu parameters, symbols, and error codes.

RETRANSMITTED OUTPUT
Analog retransmission of either the process variable, setpoint or control output. Note: Either loop power supply or retransmitted output is available, but not both.

ALARMS
Up to three relays can be configured for 13 alarm functions. If the heat/cool option is selected, only two relays are available.

SENSOR FAILURE
An open sensor causes the controller output to shift to a preselected value.

SET POINT RAMP


Allows setpoint changes without upsetting or bumping the process. Ramp slope is configurable.

HEAT/COOL CONTROL (OPTION)


For applications requiring heating and cooling functions. Proportioning and overlap features are standard.

MULTIPLE PID SETPOINTS


Configurable for up to four setpoints, each with its own PID values, or a single setpoint with zoned PID values.

SINGLE OR THREE PHASE HEATER BREAK ALARM (OPTION)


Monitors the load via an external current transformer and signals when the current falls below a preset value.

UNIVERSAL POWER SUPPLY


90 to 264 Vac, 50/60 Hz.

COMMUNICATIONS (OPTION)
An RS-485 interface permits connection to PCs, graphics panel, PLCs or other 921G/922G controllers.

AUTO/MANUAL
Manual operation, for either the heat or cool outputs, can be selected to fix the output at any value between 0-100%. Balanceless, bumpless transfer.

AGENCY APPROVALS
UL recognized, CSA certified

PROTECTION
Internal power fuse for extra protection

CE MARK
CE compliant

SECURITY
Operator entered values are password protected against unauthorized adjustment.

WARRANTY
3 years

LOOP POWER SUPPLY


DC power supply for powering two wire transmitters.

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SPECIFICATIONS
INPUT TYPE, MEASUREMENT RANGE AND MEASUREMENT ACCURACY
Input Thermocouple K Range F -300 0 -199.9 -300 -300 -199.0 32 32 32 -300 -300 -300 -300 -199.9 32 32 32 32 -199.9 -199.9 -300 -199.9 -199.0 DC Voltage -10.00 to 20.00mV 0.0 to 100.0mV 0.400 to 2.000V 1.000 to 5.000V 0.000 to 2.000V 0.00 to 10.00V to to to to to to to to to to to to to to to to to to to to to to to 2500 F 2300 F 999.9 F 2300 F 750 F 750 F 3300 F 3100 F 3100 F 2400 F 1800 F 1300 F 750 F 750 F 4200 F 2500 F 3400 F 3600 F 999.9 F 300.0 F 1180 F 999.9 F 300.0 F Range C -200 -199.9 -199.9 -199.9 -199.9 0.0 0 0 0 -200 -199.9 -199.9 -199.9 0.0 0 0 0 0 -199.9 -150.0 -199.9 -199.9 -150.0 to to to to to to to to to to to to to to to to to to to to to to to 1370 C 999.9 C 500.0 C 999.9 C 400.0 C 400.0 C 1800 C 1700 C 1700 C 1300 C 999.9 C 900.0 C At or above 752 F: 0.15% 1 digit of FS Below 752 F: 5% 1 digit of FS 0.15% 1 digit of FS 0.2% 1 digit of FS Accuracy

J T B S R N E L (DIN) U (DIN) W (DIN) Platinel 2 PR20-40 W97Re3-W75Re25 RTD JPt100

At or above 32 F: 0.1% 1 digit of FS Below 32 F: 0.1% 1 digit of FS

At or above 32 F: 0.1% 1 digit of FS 400.0 C Below 32 F: 0.1% 1 digit of FS 400.0 C 2300 C 1390 C 1900 C 2000 C 500.0 C 150.0 C 640.0 C 500.0 C 150.0 C At or above 1472 F: 0.5% 1 digit of FS Below 1472 F:not guaranteed 0.2% 1 digit of FS

0.2% 1 digit of FS 0.1% 1 digit of FS 0.2% 1 digit of FS

Pt100

Display range: -1999 to 9999

0.1% 1 digit of FS

ADDITIONAL INPUT SPECIFICATIONS


Input sampling period: 250 ms Input resistance: 1M or more for TC/mV Approximately 1M for DC voltage Allowable signal source resistance TC/mV: less than 250 DC voltage: less than 2k Allowable RTD wire resistance: 150/wire; 10/wire with -199.9 to 300.0F range Allowable input Voltage: TC, mV, RTD: 10V DC voltage: 20V Noise rejection ratio: Normal mode: 40 dB, 50/60 Hz Common mode: 120 dB, 50/60 Hz Cold junction compensation error: 1.8F (59 to 95F) 2.7F (32 to 59F, 95 to 122F) Applicable standards: JIS, IEC, or DIN for TC and RTD Sensor burnout: Upscale or downscale. When maximum value is reached, output will revert to a preselected value.

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OUTPUTS Control Output


Relay Voltage pulse

ALARMS Rating
5A, 250Vac, 30Vdc,resistive,SPDT On voltage:12Vdc or less Off voltage: 0.1 Vdc or less Load resistance: 600 or less 4 to 20 mA Load resistance: 600 or less Output accuracy: 0.3% of span 1A, 250Vac, 30Vdc, SPST, resistive, normally open contacts 4 to 20mA 600 or less 0.3% of span Types: PV high limit and PV low limit, deviation high limit and deviation low limit, deviation high/low limit, setpoint high limit, setpoint low limit, output high limit, output low limit, heater break, sensor ground, self-diagnosis, and FAIL Number of alarm outputs: Three; if heat/cool control is selected, only two alarm points are available Settings ranges: PV/setpoint: -100.0 to 100.0% of instrument range Deviation: -100.0 to 100.0% of instrument range Output: -5.0 to 105.0% of output value Alarm hysteresis: 0.0 to 100.0% of instrument range Heater break alarm: Setting range Setting accuracy Detection resolution Time for alarm to activate

Current

Alarm output
Relay

Retransmitted PV
Signal Load resistance Accuracy

CONTROL MODES
Primary setpoint On-off, PID continuous, PID time-proportioning, heat/cool Primary set point may have up to four different PID settings based upon PV value Alarm On-off Manual mode 0-100%

0.0 to 50.0A 5% of span 1 digit 0.5A 0.2 seconds, min

CONTROL ADJUSTMENTS
Proportional band Integral time Derivative time Manual reset On-off hysteresis Cycle time Heat/cool deadband Anti-reset windup Setpoint ramp slope Control action 0.1 to 999.9% Off, 1 to 6000 seconds Off, 1 to 6000 seconds -5.0 to 105.0% of output 0.0 to 100.0% of range (0.1 to 0.5% for heat/cool control) 1-1000 sec -100.0 to 50.0% 50.0 to 200.0% Off, 0.0 to 100.0%/hour or min Selectable: direct or reverse; for heat/cool control its fixed: heat output is reverse, cool output is direct -5.0 to 105.0% of output for heat control; 0.0 to 105.0% output for cool control. (If heat/cool is used, the heat preset value is 0.0 to 105.0%) High limit: up to 105.0% of output Low limit: down to -5.0% of output

Sensor ground alarm: Input burnout, A/D conversion error, thermocouple reference junction compensation error. FAIL output: Software and/or hardware failure. When in FAIL, the control output, retransmitted output and alarm output become 0% or OFF.

DISPLAY
PV display Setpoint display Character height PV Setpoint Status indicators 4 digit, 7 segment red LED 4 digit, 7 segment red LED 921G 922G 0.79 .55 0.37 .43 3 alarm LED lamps: AL1, AL2, AL3 3 setpoint # indicator LED lamps: SP2, SP3, SP4 (SP1 is default) MAN operation mode LED lamp

Sensor burnout preset output

TRANSMITTER LOOP POWER SUPPLY


Supply voltage Max supply current 15Vdc 21mA

Output limits

POWER SUPPLY
Universal supply Power consumption Memory backup 100 to 240 Vac 10%, 50/60 Hz 20 VA, 6.0 W maximum Non-volatile memory

SYSTEM CALIBRATION
Bias addition -100.0 to 100.0% of range

INPUT FILTER
Time constant Off, 1 to 120 seconds

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COMMUNICATION INTERFACE SPECIFICATIONS Protocol Computer link or ladder communication Standards EIA RS485 Max. # of units 31 Max. distance 3,900 feet Scheme Two-wire half duplex or four-wire half-duplex, start-stop synchronization, non-procedural Speed 600, 1200, 2400, 4800, 9600 bps

ENVIRONMENTAL SPECIFICATIONS Normal operating conditions Ambient 32 to 122F, operating Temperature -13 to 158F storage Humidity 20 to 90% RH, operating (noncondensing) 5 to 95% RH, storage Magnetic field 400 AT/m or less

CONSTRUCTION AND INSTALLATION Case ABS resin and polycarbonate, black Front panel Drip proof (IP65 compatible) NEMA 4X Weight Approximately 1.54 lb. Mounting Flush panel mounting Mounting attitude Up to 30 above the horizontal. No downward tilting allowed

AGENCY APPROVALS UL recognized FILE #E155520(M) CSA certified FILE #074868 CE Compliant Designed to comply with EN55011, Class A Group 1 (Emission) and EN50082-2, 1995 (Immunity) specifications.

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TERMINAL DIAGRAM

TERMINAL NUMBERS
Terminal number Signal Desciption

Terminal diagram

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

Control output or heating side control output (relay contact) NC Control output or heating side control output (relay contact) NC Control output or heating side control output (relay contact) Common Alarm contact output 3 or cooling side control output, relay output Alarm contact output 2, relay output Alarm contact output 1, relay output Alarm contact output Common Power Supply L Power Supply N Ground PV input terminal A(RTD) PV input terminal +(TC, mV, V) b(RTD) PV input terminal -(TC, mV, V) B(RTD) Transmission output or sensor power supply/cooling side control output (current/voltage pulse) + Transmission output or sensor power supply/cooling side control output (current/voltage pulse) Control output or heating side control output (current/voltage pulse) + Control output or heating side control output (current/voltage pulse) External contact input 2 External contact input 1 External contact input common (input terminals 18 and 19) Reser ved (not yet used) Reser ved (not yet used) RS485 communication SDB(+) RS485 communication SDA(-) RS485 communication RDB(+) RS485 communication RDA(-) RS485 communication SG Heater disconnection detector CT2 Heater disconnection detector CT1 Heater disconnection detector common

1/4 DIN

1/8 DIN

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OUTLINE DIMENSIONS AND PANEL CUTOUT/SPACING

HOW TO ORDER
Use chart below to determine catalog number.

92

MODEL 1 - 1/4 DIN controller 2 - 1/8 DIN controller

CONTROLLER TYPE1,2 1 - Heat 2 - Heat/Cool

OPTIONS 0 - none 2 - RS485 Communications and heater break 3 - Heater break If Heat/cool option is chosen, the cool output will be either current or voltage pulse. Neither the PV retransmission nor loop power supply feature is available.
1 2

If Heat/Cool option is chosen, only two alarms are available.

KIDDE-FENWAL, INC. 400 MAIN STREET, ASHLAND, MA 01721 TEL: (508) 881-2000 FAX: (508) 881-6729 www.fenwalcontrols.com 92.01G.2 2/00 2000 Kidde-Fenwal, Inc. Printed in U.S.A.

Click toCP view/purchase products online at Gaumer www.gaumer.com 800.460.5200 713.460.5200

The literature is provided for informational purposes only. KIDDE-FENWAL, INC. assumes no responsibility for the products suitability for a particular application. The product must be properly applied to perform as described herein. If you need more information on this product, or if you have a question, contact KIDDE-FENWAL, INC., Ashland, MA 01721 (508) 881-2000.

92.03.3

Model 923
1/16 DIN Microprocessor-Based Temperature Controller

FEATURES
AUTO-TUNE
On-demand AUTO-TUNE automatically adjusts PID parameters to optimize control even in the most demanding applications.

Configurable Control Modes


ON/OFF, P, PI, PD, PID, PID AUTO-TUNE.

Front Key Operation


Only four tactile-feedback keys are required for configuration. Parameters are easily changed by scrolling through two simple menus.

Two Alarm Relays (optional)


Each relay can be configured as a high, low or deviation alarm and also configured to actuate auxiliary (ON/OFF) switching for heating and or cooling.

Dual Digital Displays


Set point and process variable are constantly shown on two, four-digit, seven-segment, red LED displays. Displays also indicate menu parameters, symbols and error codes.

Heater Break Alarm (optional)


Monitors the load via an external current transformer and signals when the current falls below the preset value.

Loop Break Alarm

(optional; requires one alarm)

Monitors and protects an entire temperature control system. Detects heater breaks, thermocouple or RTD failure, short circuits or the failure of operating devices such as mechanical relays, SSRs and SCRs.

Warranty Three years.

SPECIFICATIONS
Inputs/Range/Accuracy
Input
TC K J L E N R,S B W5Re, W26Re Pl II T U RTD Pt100 (JIS/IEC) JPt100 (JIS)

Selectable Process Variable Readout


Temperature ranges may be displayed in F or C. When current (mA) or voltage (VDC) process inputs are used, the readout is scaled in engineering units from 0-100% of range.

Range
0 to 2502F 0 to 2192F 0 to 1600F 0 to 1832F 0 to 2372F 0 to 3216F 0 to 3308F 0 to 4000F 0 to 2534F -199.9 to +752.0F -199.9 to +999.9F 0 to 1372C 0 to 1200C 0 to 800C 0 to 1000C 0 to 1300C 0 to 1769C 0 to 1820C 0 to 2320C 0 to 1390C -199.9 to +400.0C -199.9 to +600.0C

Accuracy
0.5% of SP 1 digit or 6F whichever is greater

Adjustable Range Limits


Range limits can be configured from the front panel to restrict set point adjustments.

Sensor Failure
Sensor failure causes an error code to be displayed and output to be discontinued immediately (to less than 0% if reverse acting, greater than 100% if direct acting).

Nonvolatile EEPROM Memory


Retains configuration parameters without battery backup in the event of a power failure.

-199.9 to +999.9F -199.9 to +649.0C 0.5% of SP 1 digit or 1.6F whichever is greater

System Calibration
System offset can be compensated for through a selectable input bias which adds to or subtracts from the process variable.

Voltage 0 to 5V DC 1 to 5V DC

0 to 100.0% (Fixed) 0 to 100.0% (Fixed)

0.5% of setting range

Universal Operating Voltages


Accepts operating voltages from 85 to 264 VAC, 50/60 HZ.

Current 4 to 20mA DC 0 to 100.0% (Fixed)

0.5% of setting range

Security
A multi-level key lock function, which prevents unauthorized adjustments, can be engaged.

Control Outputs (dedicated)


Output Relay Voltage Pulse Current Triac Trigger Alarm Relay Ratings 3A, 250 VAC, resistive, SPST 0 to 12 VDC Load Resistance: 600 ohms min. 4 to 20 mA Load Resistance: 600 ohms max. Medium capacity triac (less than 100 A) 1 A, 250 VAC, resistive, SPST

Overshoot Suppression
Reset inhibitor minimizes overshoot on start-up

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Control Modes
Primary Set point (Field Selectable): Alarm Set Point: ON/OFF. ON/OFF, P, PI, PD, PID, PID AUTO-TUNE

Additional Input Specifications


Input sampling period Input resistance Allowable signal source resistance 0.1to 100% of span in eng. units 0 to 3600 seconds 0 to 3600 seconds 1 to 100 seconds 0 to 100 Allowable wiring resistance Allowable input voltage Noise rejection ratio Applicable standard 500 ms TC: More than 250 k DC voltage: Approximately 250 k TC: Less than 250 DC voltage: Less than 2K RTD: Less than 10/lead (However, there should be no resistance difference between three wires.) TC: Less than 10V DC voltage: Less than 10V Normal mode: 40 dB (50/60 Hz) Common mode: 120 dB (50/60 Hz) TC & RTD JIS, IEC

Control Adjustments
Proportional Band Integral Time Derivative Time Cycle Time - Relay, SSR Driver ON/OFF Hysteresis

Control Action
Configurable, supplied as reverse acting.

Heater Break Alarm


Heater current accuracy 5% FS, .1A resolution.

Environmental Specifications
Continuous Operation Under Normal Conditions Ambient temperature 32 to 122F, operating -13 to 158F, storage 40 to 85%, operating 5 to 95%, storage

Displays
Set Point and Process Variable Range 4-digit, 7-segment red LED (Parameter symbols and error code are also displayed) For thermocouple, RTD or DC voltage input: 0 to 100% of the instrument range

Relative humidity (noncondensing)

Construction and Installation


Case Front Panel Mounting Panlight LN 1250 Black 0500N Conforms to NEMA 1 Flush mount, nonhazardous indoor location

Indicators Alarm (Red)


AL1 AL2 Lights when Alarm 1 relay is activated Lights when Alarm 2 relay is activated

Agency Approvals
CSA Certified: UL Recognized: LR 46566M7 Class 2252 01 File Nbr. E113411 Guide QUXY2

Status (Green)
AT Flashes when AUTO-TUNE is in operation

Output (Red)
OUT Lights when relay or voltage pulse output is on for 4 to 20 mA output, flashes in correlation to output percentage.

OUTLINE DIMENSIONS

System Calibration (bias setting)


TC and RTD RTD V and mA For a resolution of 1: -1999 to 9999F(C) For a resolution of 0.1: 199.9 to 999.9F(C) -199.9 to 200.0%

KIDDE-FENWAL, INC. 400 MAIN STREET, ASHLAND, MA 01721 TEL: (508) 881-2000 FAX: (508) 881-6729 www.fenwalcontrols.com 92.03.3 2/00 2000 Kidde-Fenwal, Inc. Printed in U.S.A.

CP Click to view/purchase products online at Gaumer www.gaumer.com 800.460.5200 713.460.5200

The literature is provided for informational purposes only. KIDDE-FENWAL, INC. assumes no responsibility for the products suitability for a particular application. The product must be properly applied to perform as described herein. If you need more information on this product, or if you have a question, contact KIDDE-FENWAL, INC., Ashland, MA 01721 (508) 881-2000.

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