AEC 200-4C

SOLID STATE SPOOLGUN & CONTROL OPERATION AND PARTS MANUAL

um min Alu

se Ca

FOR USE IN CONNECTING THE AEC 200-4 SPOOLGUN TO CONSTANT VOLTAGE POWER SOURCES ONLY.

P Box 898 Pearland, TX 77588-0898 (281) 485-6258 Fax: (281) 485-8030 .O.
7190

P Box 898 Pearland, Texas 77588-0898 .O. (281) 485-6258

Table of Contents
CONTENTS Warnings and Safeguards For Welding and Cutting Operations ........................................... AEC 200-4C Specifications .............................................................................................. Preweld Check List, Shutting Down, Maintenance ............................................................. AEC 200-4 Spool Gun Isometric Exploded View ................................................................. Replacement Parts for PROFAX AEC 200-4 Spool Gun ....................................................... Removal and Replacement Information ............................................................................. AEC-200 Contact Tips, Nozzles, and Adapters .................................................................. AEC 200-4C Control Box Parts List .................................................................................. AEC 200-4C Control Diagram ........................................................................................... AEC 200-4 Gun Wiring ..................................................................................................... PAGE 1 2 3 4 5 6 7-8 9 10 10

WARRANTY
LIMITED WARRANTYSubject to the terms and conditions hereof, PROFAX, Pearland, Texas warrants its Model AEC 200 to be free from defect on workmanship and material at the time of delivery by PROFAX. PROFAX will honor warranty claims on this equipment that result from a failure due to a defect for a time period as listed below beginning from date of sale to the original user. AEC 200-4 Spool Gun 90 days AEC 200-4C Control Box 1 year Upon the return of this unit at users expense, PROFAX reserves the right to either repair or replace as necessary. This is the only warranty either expressed or implied covering this unit.

CERTIFICATE OF QUALITY
This product was manufactured by PROFAX, Pearland, Texas using the highest quality of domestic components available. Each unit is tested to meet all industry standards to the maximum.

WARNINGS AND SAFEGUARDS FOR WELDING AND CUTTING OPERATIONS Form WSWC 594 Important - Protect yourself and others! Remember that safety depends on you.
The operator, supervisor, and helper must read and understand all warning and safety information provided in these instructions and the power source manual used with this equipment. Serious injury or death could result if welding and cutting equipment is not properly installed, used, and maintained. Training and proper supervision are most important for a safe work place. Installation, operation, repair work, and maintenance must be per formed by qualified personnel. Retain these instructions for future use. Additional recommended safety and operating information is referenced in each section. ELECTRICAL SHOCK CAN CAUSE INJURY OR DEATH Electrical equipment must be installed and maintained in accordance with the National Electrical Code, NFPA 70, and all local codes. Maintain Mig-Guns, Electrode Holders, Tig Torches, Plasma Torches, Work Clamp, Welding Cable, and Welding Machines in good, safe operating condition. Replace worn or damaged insulation. Do not try to repair or service equipment while the power is still on. Do not service or repair equipment unless you are trained and qualified to do so. The Electrode and Work (or Ground) circuits are electrically HOT when equipment power is on. At no time should you touch the Electrode and Electrical Ground at the same time with bare skin or wet clothing while the power in on. Insulate yourself from work and ground using dry insulation. When welding in damp locations make certain the insulation is large enough to cover your full area of physical contact with work and ground. Ground the work on metal to be welded to a good electrical ground (earth). Keep gas cylinders, chains, wire ropes, hoists, cranes, and elevators away from any part of the electrical path. Always be sure the work cable makes a good electrical connection with the metal being welded. Occasionally check all ground connections to determine if they are mechanically strong and electrically adequate for the current required. The connection should be as close as possible to the area being welded. Never touch electrically HOT parts of electrode holders connected to two welding power sources at the same time. The voltage between the two can be the total of the open circuit voltage of both power sources. When the welding or cutting process requires values of open circuit voltages in alternating current machines higher than 80 volts, and direct current machines higher than 100 volts, adequate insulation or other means must be provided to prevent the operator from making accidental contact with the high voltage. The use of reliable automatic controls for reducing no load voltage is recommended to reduce shock hazard. When not welding for any substantial period of time, make certain no par t of the electrode circuit is touching the work or ground to prevent accidental contact. Never immerse Mig-Guns, Electrode Holders, Tig Torches, Plasma Torches, or Electrodes in water for cooling. REFERENCES: See Safety and Operating References A,F,H, and I. SMOKE, FUMES, AND GASES CAN BE DANGEROUS TO YOUR HEALTH Keep smoke, fumes, and gases from your breathing zone and the general area. Smoke, fumes, and gases from the welding or cutting process are of various types and strengths, depending on the kind of base metal being welded on. To ensure your safety, do not breath these fumes or gases. Ventilation must be adequate to remove smoke, fumes, and gases during welding procedure to protect operators and others in the immediate area. Do not weld in locations where chlorinated hydrocarbon vapors coming from degreasing, cleaning, or spraying operations. Vapors of chlorinated solvents can form the toxic gas phosgene when exposed to ultraviolet radiation from an electric arc. All solvents, degreasers, and potential sources of these vapors must be removed from the welding area. Shielding gases used for arc welding can displace air and cause injury or death. Fumes produced by welding or cutting, especially in confined areas, can cause discomfort and physical harm if inhaled over an extended period of time. Always provide adequate ventilation in the welding and cutting area to insure breathing air is safe. Use air-supplied respirators if ventilation is not adequate to remove all fumes and gases. Never Ventilate with Oxygen, because oxygen supports and vigorously accelerates fire. REFERENCES: See Safety and Operating References A,B,C,H, and I. ARC RAYS, MOLTEN MATERIAL, AND SPARKS CAN CAUSE EYE AND SKIN INJURY Always wear approved eye, ear, and body protection. Remove any and all combustible material from the work area. Never attempt to weld or cut without a proper head shield with proper lens that conform with federal guidelines. A number 12 to 14 shade filter lens provides the best protection from arc radiation. A cover plate protects your eyes from sparks. Protect other nearby personnel from arc rays and sparks. Use approved shielding curtains and appropriate goggles. Warn them not to watch the arc or expose themselves to arc rays, sparks, or molten material. Always wear protective clothing and gloves which will not allow skin to become exposed to arc rays, heat, or molten material. Wear ear plugs to protect ears from sparks. Flammable hair preparations should not be used when welding or cutting. If possible, welding should be done in a booth that has been painted with an ultraviolet absorbing material such as zinc oxide and a low reflective finish such as lamp black, or shall be enclosed with noncombustible screens similarly painted. REFERENCES: See Safety and Operating References A,B,H, and I. WELDING SPARKS CAN CAUSE FIRES AND EXPLOSIONS Remove any and all combustible materials from the work area. If this is not possible, cover them to prevent the welding sparks from starting a fire. Causes of fire and explosion are any combustibles reached by the arc, flame, flying sparks, hot slag, or heated materials. Do not wear any gloves or clothing that has oil or a fuel type material on it. Always have a properly working and OSHA approved Fire Extinguisher near and be sure everyone has proper training in its use. Do not weld, heat, or cut drums or containers that have held combustibles. All hollow spaces, cavities, and containers should be vented prior to cutting, welding, or heating for they may explode. Make sure proper steps have been taken to insure that such procedures will not cause flammable or toxic vapors from substances inside. Purging with inert gas is recommended. Use only inert gases or iner t gas mixes as required by the process. Special precautions should be used to prevent hazardous situations when using compressed gas. Never Use Oxygen in a Welding Torch. Use of combustible compressed gases can cause explosions resulting in personal injury or death. Arcing against any compressed gas cylinder can cause cylinder damage or explosion. Read and follow the instructions on compressed gas cylinders, Associated Equipment, and CEA Publication P-1, Precautions for safe handling of compressed gases in Cylinders available from the Compressed Gas Association, 1235 Jefferson Davis Hwy, Arlington, Va. 22202. REFERENCES: See Safety and Operating References A,D,E,F,G, and H. SAFETY AND OPERATING REFERENCES A) ANSI Z49.1, Safety in Welding and Cutting B) ANSI Z87.1, Practice for Occupational and Educational Eye and Face Protection C) ANSI Z88.2, Standard Practice for Respiratory Protection ANSI: American National Standard Institute, 1430 Broadway, New York, NY 10018 D) AWS F4.1, Recommended Safe Practices for Welding and Cutting Containers AWS: The American Welding Society, P Box 351040, 550 NW Lejeune Rd., Miami, Fl 33135 .O. E) NFPA 51B, Fire Prevention in Cutting and Welding Processes F) NFPA-70, National Electrical Code NFPA: National Fire Protection Association, Batterymarch Park, Quincy, MA 02269 G) CGA P-1, Precautions for Safe Handling of Compressed Gases in Cylinders CGA: Compressed Gas Association, 1235 Jefferson Davis Hwy., Arlington, Va 22202 H) Code of Federal Regulations (OSHA) 29 CFR 1910 US: U.S. Government Printing Office, Washington, DC 20402 I) CSA Standard W117.2, Safety in Welding, Cutting and Allied Processes CSA: Canadian Standards Association, 178 Rexdale Blvd., Rexdale, Ontario, Canada M9W 1R3

AEC 200-4C SPECIFICATIONS

Input Power Weld Output Rating
Argon or Helium 115VAC 50/60 Hz. 250 Amps 50% Duty Cycle 200 Amps 100% Duty Cycle .023 in. through 1/16" Aluminum or .023 in. through .045 Hard Wire 30 IPM to 800 IPM Height 8.25" Width 3" Length 15"

Wire Capacity

Wire Speed Range

Dimensions

Weight
Gun & Cables Net 26 lbs. Ship 29 lbs. 4C Control Net 7.5 lbs. Ship 9 lbs.

The AEC 200-4 Spoolgun and AEC 200-4C control are interfaced together to give the improved SOLID STATE motor control performance to the Classic AEC 200 Spoolgun design. This system can be connected to any adequately sized CONSTANT VOLTAGE welding power source that provides 115V or 24V AC 50/60 Hz. auxiliary power and will operate 115 volt feedback or contact closure contactor circuits. INSTALLATION (For help see fig. 2)

WARNING!
DISCONNECT ALL ELECTRICAL POWER TO THE WELDING POWER SOURCE BEFORE INSTALLING THIS EQUIPMENT 1. Connect the two conductor contactor cord to the contactor receptacle of the welding power source. (See Note at bottom of page) 2. Connect the AEC 200-4 Spoolgun as follows: A. Weld cable to the POSITIVE (+) terminal of the welding power source. B. Gas hose to the flowmeter/regulator at the gas supply. C. Control cable to the receptacle on the front of the AEC 200-4C control box. 3. Connect the three conductor power cord to a 115 Volt 50/60 Hz. power source.
(This control can also be connected to a 24 Volt AC power source. Contact the PROFAX technical service department if this is prefer red.)

NOTE! The AEC 200-4C control box is shipped with the contactor control cord connected to terminals 1 & 2 on TS1 terminal strip. This is for use with welding power sources requiring a normally open set of contacts to operate the contactor. Power sources requiring 115 volt AC for contactor operation: (For help see fig.3) A. Remove the control box cover. B. Locate the four terminal strip TS1. Move the black and white wires from terminals 1 and 2 to terminals 3 and 4. (color of wire to terminal does not matter) C. Install the top cover and secure.

FIGURE 2 CONSTANT VOLTAGE POWER SOURCE WITH THE AEC 200-4C GUN & CONTROL
115 VOLT AC POWER CABLE CONTACTOR CONTROL CABLE TO CONTACTOR CONTROL RECEPTACLE ON POWER SOURCE (see installation instructions) POWER SOURCE

115 VOLT AC *PLUG NOT INCLUDED

MODEL AEC 200-4C CONTROL MULTI CONDUCTOR CABLE TO TERMINAL STRIP IN CONTROL BOX

POSITIVE OUTPUT TERMINAL

WELDING CABLE TO POSITIVE OUTPUT TERMINAL ON POWER SOURCE

GAS CYLINDER

MODEL AEC 200-4 SPOOL GUN HOSE TO GAS SUPPLY

GAS & WELDING CABLE

CABLE BOOT

CONNECTION BLOCK WELDING CABLE FROM NEGATIVE OUTPUT TERMINAL ON POWER SOURCE

WORK

PREWELD CHECK LIST

A.) B.) C.) D.) E.) F.) Make sure the AEC 200-4 Spoolgun is set up for wire size selected with, proper liner, contact tube and nozzle. All control cable and hose connections are tight. Mig wire installed for counter clockwise feed-off. Proper shielding gas and flow selected and cylinder turned on and valve backseated. Power source on and set for required voltage. Welding wire extended from end of nozzle.

NOTE: We recommend using scrap metal for trial welds and adjusting gun speed, amps and voltage before your welding operation. This will familiarize you with the Spoolgun's operative characteristics.

SHUTTING DOWN
After your welding job is complete or work is stopped for any appreciable time proceed as follows: A.) Turn power source off. B.) Disconnect 115VAC to the control box if separate from power source. C.) Turn shielding gas off. D.) Make sure cover is secured on spoolgun.

MAINTENANCE
NOTE: Before performing any maintenance on spoolgun, BE SURE all sources of power are TURNED OFF. It is important to periodically inspect and clean if necessar y the AEC 200-4 Spoolgun. Inspect as follows: 1.) Inspect cable/hose assembly, (power cords, control cables & gas hose) for frayed or cracked insulation. Damaged wires and cables are hazardous to your health and should be repaired or replaced immediately. 2.) Look for and clean if necessary any grease or grime from spoolgun. Grease containing metallic par ticles can cause short circuits. 3.) Check all mounting screws and nuts for tightness. 4.) Front cover should be in place during any welding operation. This keeps weld spatter from causing short circuits. 3

57 59 60 72 58 61 71 73 56 34 56

97 19 25 27 75 28 29 24 31 64 76 32 10 9 35 66 67 61 68 3 38 43 39 40 41 99 46 47 44 54 98 45 48 50 49 94 89 88 55 42 92 74 93 91 85 86 87 83 90 92 2 84 69 79 70 80 36 37 17 33 65 78 77 34 30 63 96 22 26 23 96 62

18

20

21

16

15

14

13

12

11

PROFAX AEC 200-4 SPOOL GUN

4
14

81 82 74

73

51

18

52

53

REPLACEMENT PARTS FOR PROFAX AEC 200-4 SPOOL GUN

NO.
1 2 3 4 5 6 7 8 9 10

PROFAX PART NO.

4147 4641 1102 4640 1614 1613 1058 1103 1111 1078 5133 5109 5134 1743 1100 1754 1117 1107 1953 1098 1388 1077 1076 1072 1122 1171 9260 1741 1080 1130 1082 1094 1709 1079 1987 1930 1127 1081 1071 1004 1061 1066 1014 1037 1036 1606L 1095 1993 1131 1096 1280

ESAB/AIRCO PART NO.

2360-7147 2360-7641 2360-2102 2360-7640 2360-0614 2360-0613 2360-2058 2360-2103 2360-2111 2360-2078 2360-2133 2360-2109 2360-2134 9201-6743 2360-2100 831-1754 2360-2117 2360-2107 831-1953 2360-2098 2360-3388 2360-2077 2360-2076 2360-2072 2360-2122 2360-6171 9201-6741 2360-2080 9204-4130 2360-2082 2360-2094 2389-3709 2360-2079 2360-6987 2360-2130 9204-4127 2360-2081 831-2071 9220-0004 2360-2061 2360-2066 9218-0014 9218-0037 9218-0036 636202 2360-2095 9204-3093 9204-4131 2360-2096 2310-0280

DESCRIPTION
Nozzle Body Spacer Grommet Adapter Sleeve Nut Fitting Inner Barrel Guide Tube O-ring Arm Assembly Green Liner .030-.035 Red Liner .045-3/64" White Liner 1/16" Pal Nut Guide Retainer Spring Valve Pin Diaphragm Housing Retaining Ring Pin Spacer Driven Roll Adjusting Screw Pressure Arm Terminal Cover Pal Nut Drive Roll Screw Spring Catch Inlet Bushing O-ring Drive Roll Spring Pivot Screw Insulating Insert Screw Motor Insulator O-ring Key Motor Handle Insert 6-32 Insert 1/4"-20 Insert 4-40 Potentiometer Bracket Screw Set Screw Knob Micro Switch

NO.
49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99

PROFAX PART NO.

1113 1018 1093 1097 1682 1134 1126 1167 1579 1715 1059 1215 1027 1012 1121 1114 1091 1090 1089 1118 1624 1092 1969 1060-4 1057 1255 1052 1116 1083 1104 1607L 1608L 1433 1832 1074 1087 1972 1009 1742 1086 1923 1273 1277 1206 1085 1245 1065 1064 1264 9338 9251

ESAB/AIRCO PART NO.

2360-2113 9205-6018 2360-2093 2360-2097 9204-9682 9204-4134 9205-6126 9204-4167 834-0098 9201-6715 2360-2059 9204-2715 9205-6027 9201-8012 2360-2121 2360-2114 2360-2091 2360-2090 2360-2089 2360-2118 9204-2624 2360-2092 2360-2069 2360-2060-4 2360-2057 803-0255 9226-0052 2360-2116 2360-2083 2360-2104 647257 2360-3433 2360-0832 2360-2074 2360-2087 9228-0072 9205-6009 9201-6742 2360-2086 2360-2123 803-0273 803-0277 803-9206 2360-2085 803-0245 2360-2065 2360-2064 832-9264

DESCRIPTION
Insulator Screw Trigger Pin Trigger Set Screw Screw Lockwasher Screw Cable Clamp Nut Sleeve Rd. Head Screw Washer Speednut Terminal Strip Marker Strip Post Spindle Washer Spindle Spring Screw Spindle Screw Spade Terminal Control Cable Assy. w/Plug Hose Cable Assembly Connection Nut Retaining Ring Thrust Washer Lock Screw Dial Plate 8 Pin Male Plug Clamp Only Ferrule Fitting Cable Boot Block Terminal Washer Nut Cable Assembly Cable Lug Gland Nut Ferrule Hose Assembly Gland Rear Cover Front Cover Wrench Hole Plug Pot Brake

11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

PROFAX is in no way affiliated with ESAB /AIRCO. The parts advertised for sale are not genuine ESAB /AIRCO parts, but are parts made for and by PROFAX. References to ESAB /AIRCO machines, torches, and numbers are for your convenience only. We reserve the right to substitute genuine ESAB /AIRCO parts in place of PROFAX parts.

REMOVAL & REPLACEMENT INFORMATION

A.) DRIVE ROLL 1.) Unlatch swing out arm and rotate out away from drive roll. 2.) Remove palnut from end of motor shaft. 3.) Lift drive roll off shaft. 4.) Install new drive roll making sure key way lines up with woodruff key. 5.) Replace palnut. 6.) Readjust tension on swing out arm. B.) DRIVEN ROLL 1.) Unlatch swing out arm and rotate out away from drive roll. 2.) Remove one of the retaining rings on the driven roll bearing pin. 3.) Remove pin and driven roll. 4.) Install the replacement driven roll, inserting pin and replace retaining ring. 5.) Return and readjust tension on swing out arm. C.) MOTOR 1.) Remove front cover. 2.) Remove the four screws on rear cover to release housing. 3.) Remove motor leads on terminal strip. (16 black and 23 red) 4.) Remove the three screws holding gun handle to housing. 5.) Remove handle assembly from housing. Remove the motor insulator and O-ring, set them aside for use when reassembling. 6.) Remove motor from gun handle. 7.) Remove drive roll and place on replacement motor making sure key way lines up with woodruff key, replace palnut. 8.) Install new motor in handle, making sure motor lead wires are in the groove provided in the handle. Replace motor insulator and O-ring in proper place. 9.) Reassemble gun making sure motor leads are out of way of the movable arm on the rheostat. D.) GAS VALVE 1.) Remove front and rear covers. 2.) Remove retaining ring from trigger pin, remove palnut from valve pin, remove the pin, trigger, trigger spring and the valve guide. 3.) Remove retaining nut on diaphragm assembly, remove pin and diaghram.

*IMPORTANT: Before gun assembly adjust gas valve as follows:

A.) Attach shielding gas supply hose from AEC 200-4 gun to the flowmeter regulator on gas supply source. B.) Full gas flow must be attained before microswitch is actuated. Pull the trigger and adjust the palnut to achieve proper gas flow. An allen screw in the trigger casting allows for proper gas flow adjustments before microswitch is actuated. C.) With the gun trigger fully depressed adjust the microswitch actuating screw, in the trigger casting, until the microswitch makes first click. While still holding the gun trigger fully depressed, check for at least 0.30 of movement in the microswitch actuating button. D.) Reassemble the Gun. 4.) Install new valve components. E.) MICROSWITCH 1.) Remove the microswitch insulator and microswitch. 2.) Remove electrical lead wires. 3.) Connect electrical lead wires to new microswitch. 4.) Replace microswitch and insulator to housing. F.) WIRE FEED SPEED POTENTIOMETER 1.) Remove front cover. 2.) Disconnect electrical lead wires from terminal strip inside rear cover. (Lead's #13, 14 & 15) 3.) Remove potentiometer screws from housing and remove potentiometer. 4.) Replace new potentiometer with screws previously removed. 5.) Reconnect the marked lead wires to corresponding terminals on terminal strip in rear cover.

AEC-200 Contact Tips, Nozzles, & Adapters

PART NO. 3356 3299 3300 45-070 WIRE SIZE .030-.035 .045-3/64 1/16 3/64 Hard Aluminum Aluminum Aluminum I.D. .044 .060 .078 .073

1/4 4

3136 3115 3135

.030 .035-.047 1/16

Aluminum Aluminum Aluminum

.040 .064 .084

1/4 4

1/4

3067 3068 3069

.030-.035 .045-3/64 1/16

Hard Aluminum Aluminum

.060 .084 .120

6-1/8

PART NO.

I.D.

MATERIAL

PART NO.

I.D.

MATERIAL
7/8 - 14 Thd.

4137

5/8

Copper
3/4

4269 4572

11/16 Brass 11/16 Copper

1-1/2

7/8 - 14 Thd.

7/8 - 14 Thd.

4268

7/16

Brass
1-1/2

4270

11/16 Brass
1-5/8

1 - 14 Thd. 7/8 - 14 Thd.

4117 4118 4110

1/2 3/4 5/8

Copper Copper Copper

1-5/8

4552

9/16

Brass
1-1/2

These nozzles are used with the old style assembly see 4124 page 8.

Available Through Your Welding Supply Distributor

7

PART NO. DESCRIPTION

ITEM NO. 1 2 3 4 5

PART NO.
1

4119

Bent Nozzle Kit For AEC-200

4346 4300 4137 4139 4108

Note: Additional 4137 Nozzle Included

1 2

4124

Old Style Assembly For AEC-200

1 2

4105 4108
Note: This assembly uses the 4110 Nozzle

4638

New Style Assembly For AEC-200

1a 1 2 3 4

4268 4269 4147 4641 4640

1a 2

3150 3223 3575 3019 3455 3456

.030-.035 Hard .045 Hard .052 1/16" Hard 3/64" 1/16" Alum.

.040 .053 .068 .078 .061 .081

1/4 - 20 Thd. 1/4 1-5/8

3793 3839 3020

.030-.035 .045 1/16"

.040 .053 .078

1/4 - 20 Thd. 1/4 1-27/32

4925 4580 9635-8

Flexible Barrel Tip Holder (Included) Liner (Cut to length)

1 2 3
3

10-3/4

FIGURE 3
6 2 9 13 10

12

14

11

NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14

PART NO. 8328A 8336A 9250 6416 9044 6461 6100 6101 7004 6182 6183 7026 8004 8999

DIA. MKG. Top Cover N/S* Base PC1 T1 K1 RC1 F1 TS1 PC Board

DESCRIPTION

QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Transformer 115/24 50VA Relay, 3PDT 24VAC 8 Pin Receptacle Fuse Holder Fuse, 1.25A 250V* Terminal Strip Contactor Cord, 5ft. 18/2 Primary Cord, 5ft. 18/3 Strain Relief Decal, 4 Pole Terminal Strip Terminal Tool

* NOT SHOWN 9

FIGURE 1
COLOR CODE B G N O P S U W BLACK GREEN BROWN ORANGE PURPLE GRAY BLUE WHITE
PROFAX 9250 PC BOARD

1 to 27VDC to motor with reference to R2 when trigger closed

Neg.
24VAC IN
K1 K1

Pos.
2.5K OHM Min. Wipper Max

AEC 200-4C CONTROL DIAGRAM

24VAC IN

24VAC Trigger Return

1
B B

3
S

4
N U

5
Y 24VAC

6
O

8
P B

10
R

11
Y

12
G

13
U

T1
G (GND) A B W
W 4 B 3 S 2 N 1 F1 B 115VAC 21

B
22

D
16

E
23

H
13

G
15
R2 CW

F
14

RC1

W TRIGGER

M
TS1 AEC 200-4 SPOOLGUN

HOUSING TO CONTROL ELECTRODE

23 6 1
22 21

TO CONNECTOR BLOCK
20 21 22 3 1 15 14

MICRO SWITCH MOTOR (24V DC)

13 15 14

TERMINAL STRIP
A B

G H C D

F E

16

23

RHEOSTAT

REAR VIEW MALE PLUG PROFAX P/N 1607L (PLUG & CLAMP ASSY.)

AEC 200-4 GUN WIRING

DESCRIPTION WIRE MOTOR 23 MOTOR 16 MICRO SWITCH 21 MICRO SWITCH 22 RHEOSTAT (HIGH SPEED) 13 RHOESTAT (MED. SPEED) 15 RHEOSTAT (LOW SPEED) 14
10

COLOR RED BLACK ORANGE PURPLE YELLOW GREEN BLUE

PIN# E D A B H G F