NON CONTACT LEVEL MEASUREMENT

Ultrasonic Level Transmitter

HA Series

DATA SHEET
FEBRUARY 2002

LOW COST AC or DC POWERED NON CONTACT LEVEL MEASUREMENT

FUNCTION
High Power, Non Contact Continuous Level with a 420mA analogue output and Two Independantly Programmable Relay Outputs (Integral version). Four independant programmable relay outputs (Remote version).

Ultrasonic Level Transmitter

HA SERIES

TYPICAL USES
s Continuous level monitoring -Powder/Solids. s Continuous level monitoring -Liquids/Slurries/Sludge.

Solid/Liquid Level
5, 10, 15, 20 and 30kHz Systems with up to 80m (260ft.) range. Optional Communications: MODBUS HART

PRIMARY AREAS OF APPLICATION

LIQUIDS/SOLIDS: s Continuous level control of -tanks, sumps, floor sumps s Continuous level of -bins, silos, surge bins, rom bins OTHER SPECIALIZED APPLICATIONS INCLUDE:
s High temperature level applications = 175C. s Detecting product on conveyors. s Pump control for sewage pump stations (4 pumps). s Level control on sticky syrups/sludge/shortening etc. s Crusher level controls.

US

T R A LI A

DESIGNED
ED
UF
A CTU

&

Approved

PATENTS PENDING

MA

s Crane/vehicle collision detection. s Sanitary fittings for the food industry.

NON CONTACT LEVEL MEASUREMENT

Ultrasonic Level Transmitter

HA Series

DATA SHEET
FEBRUARY 2002

General Description
The Hawk HA series ultrasonic transmitter is available in 5kHz, 10kHz, 15kHz, 20kHz and 30kHz models to suit a wide variety of applications, environments and vessel sizes. The instrument has a 4-20mA analog (ISOL) output, as well as a Remote press to test failsafe feature for critical level applications. Independent relays for level alarms are also available. The HA series, are available in an integral version, with electronics and housing mounted directly onto the transducer, or, as a remote transmitter version, for high temperature applications.

Features
s Non contact point level detection (max. 80m.) s Simple to set up and commission. s Low cost. s Integral 4-20mA (ISOL) plus (2 relays). Remote 4-20mA (ISOL) plus (4 relays). s 5 Transducer frequency ranges for greater power. 5kHz, 10kHz, 15kHz, 20kHz and 30kHz. s 12Vdc, 24Vdc and 48Vdc power supply. s 110 Vac, 220Vac or 240Vac 50/60Hz supply. s HA 30 (30kHz) max. 10m max. 3m HA 20 (20kHz) max. 20m max. 30m HA 15 (15kHz) max. 50m max. 30m HA 10 (10kHz) max. 80m max. 30m HA 05 (5kHz) max. 80m max. 80m (32ft) Liquids. (10ft) Solids. (65ft) Liquids/Slurries. (100ft) Solids/Dusty. (160ft) Liquids/Slurries. (100ft) Solids/Powders. (260ft) Liquids/Slurries. (100ft) Solids/Powders. (260ft) Liquids/Slurries. (260ft) Solids/Powders.

Principal of Operation
The Hawk HS and HA ultrasonic systems emits an ultrasonic pulse, that is reflected back from the product being measured. The reflected signal or echo, is processed using specially developed Hawk software to enhance the correct echo and reject false or purious echoes. The distance from the transducer to the product, is calculated using the speed of sound through air and the return time of the reflected echo from the product. The measured distance is automatically temperature compensated to ensure maximum accuracy and is compared to the programmed span (0-100%) and relay set points for output status. The analog output is 4-20mA and there are 2 relays on the integral version, and 4 relays on the remote version.

s Liquids, slurries, solids and powders can be measured. s 2 or 4 relay output for high-high, high-low and low-low totally adjustable at any time, plus failsafe mode. s Auto compensation for steam, dust, condensation etc. s Impact resistant IP67 rated enclosure. Metal/Polycarbonate. s Programmable fail-safe output mode. s Remote failsafe test facility. s Programmable failsafe timer. s Agitator discrimination. s 2 x 8 digit display with operating diagnostics.

Communications Options: MODBUS HART

s Selectable Units of Display. s Selectable Display Mode (Space, Material or %). s Max. temperature: Remote Amplifier version with Hi-Temp. *Transducer = 175C. s Ex. Version: Class 1, Zone 1 (pending). s Sanitary fitting for food industry. s Optional mounting flanges/threads.
* Consult factory

NON CONTACT LEVEL MEASUREMENT

Ultrasonic Level Transmitter

HA Series

DATA SHEET
FEBRUARY 2002

TYPICAL APPLICATIONS
Conical Shape Vessels
TE20-46FCA4
Preferred

Horizontal Liquid Tanks

HAI-30
Alternate Offset transducer 1/4 to 1/3R

50mm (2") Min R Span R

Alternate

1/4 to 1/3R

Preferred

End View

9.5m

HAR-20D

Span will be from Transducer. Face to point directly below Transducer in Vessel. Ensure transducer is perpendicular to liquid surface at all times.

Top View

Do Not Mount on Centreline

High/Low Solid
(Granular/Powder)
TE10-46FCA10

Feeder Pipe
Conveyed pneunatic air slide

Sewage Wet Well

Up to 4 Pumps
TE20-46CA4

High/Low Liquid/Chemical
HAI-20

Flood Hood
1

9.5m

9.5m

HAR-10D

Remote Amplifier HAR-20D

NON CONTACT LEVEL MEASUREMENT

Ultrasonic Level Transmitter

HA Series

DATA SHEET
FEBRUARY 2002

DIMENSIONS
Remote Transducer TE30-06T
1" BSP Nipple
135mm (5.25")

Remote Transducer Tri Clover 3-A Sanitary Flange TE30-06S3A-T

1" BSP Nipple
135mm (5.25")

Integral Version (2 relays)

HA-I-30 (30kHz) 120 x 120mm HA-I-30 (30kHz) 120 x 120mm

Remote Transducer TE30-06FCA6-4

1" BSP Nipple

120mm

120mm

135mm (5.25")

466mm (18.4")
2" NPT/BSP

3" NPT/BSP

140mm (5.5")

75mm (3.0")

119mm (4.6")

75mm (3.0")

50mm

See Standard Flange Table

258.4mm (10.2")

Remote Transducer Remote Transducer Integral Version (2 relays) TE20-06FCA6-4 HA-I-20 (20kHz) HA-I-20 (20kHz) TE20-06T
120 x 120mm

Remote Transducer TE15-46FCA6-4

98.5mm (3.9")

1" BSP Nipple

120 x 120mm

120mm

516mm (20.3")

185mm (7.28")

120mm

1" BSP Nipple

1" BSP Nipple

Remote Transducer TE10-06FCA10

580mm (22.8")

185mm (7.28")

2" NPT/BSP

185mm (7.28")

3" NPT/BSP

1" BSP Nipple

See Standard Flange Table

258.4mm (10.2")

75mm (3.0")
75mm (3.0") 50mm

See Standard Flange Table

375mm (14.7")

772.8mm (30.3")

98.5mm (3.9")

Remote Amplifier with Mounting Bracket (4 relays)

HA R-5D-BP (example) 5kHz HA R-10D-BP (example) 10kHz HA R-20D-BP (example) 20kHz HA R-30D-BP (example) 30kHz
25.5mm 25.5mm 25.5mm 61.5mm

120mm (6")

Remote Transducer TE05-40FCA10

1" BSP Nipple

3 x 20mm Conduit entries.

See Standard Flange Table

413mm (16.2")

61.5mm

A B FLANGE TYPE:
A = ANSI Flange D = DIN Flange J = JIS Flange Others Available

61.5mm

1085mm (42.71")

236mm (9.2")

25.5mm 61.5mm 137mm (5.4") 4x5.0mm holes

STANDARD ANSI/DIN/JIS FLANGE DIMENSIONS FLANGE TYPE FCA4 FCD4 FCJ4

152.5mm (6")

170mm (6.8")

A (PCD) mm in. 190.5 180 175 241 240 240 298.5 295 290 362 350 355 7.5 7.0 6.9 9.5 9.4 9.4 11.8 11.6 11.4 14.3 13.8 14.0

B (OD) mm in. 228 220 210 279.5 285 280 343 340 330 406 395 400 9.0 8.7 8.4 11.0 11.2 11.0 13.5 13.4 13.0 16.0 15.6 15.7

C (ID) mm in. 100 100 100 150 150 150 200 200 200 250 250 250 4 4 4 6 6 6 8 8 8 10 10 10

D (Hole) mm in. 19 18 15 22 22 19 22 22 19 25 22 23 0.75 0.7 0.6 0.85 0.85 0.75 0.85 0.85 0.75 1.0 0.85 0.9

145mm (5.75")

See Standard Flange Table

413mm (16.2")

FCA6 FCD6 FCJ6 FCA8 FCD8 FCJ8 FCA10 FCD10 FCJ10

Bracket slotted for 'U' bolts

236mm (9.2")

109.5mm (4.3")

Note: Other flange sizes available.

NON CONTACT LEVEL MEASUREMENT

Ultrasonic Level Transmitter

HA Series

DATA SHEET
FEBRUARY 2002

WIRING DIAGRAMS

Terminal Connections for DC Supply Model dependant

a) 3 Wire DC Modulating from Common User Supply (RL to +DC)
User DC Supply

+ +
PLC DCS IND RL Max 700 Use shielded cable

+DC GND

ICOM I I+ (Not used)

4-20mA

Note: RL max = 700 if user DC Supply 18V

b)

3 Wire DC Modulating from Common User Supply (RL to GND)

User DC Supply

+ +
PLC DCS IND RL Max 700 Use shielded cable

+DC GND

ICOM I I+ (Not used)

4-20mA

Note: RL max = 700 if user DC Supply 18V

c)

4 Wire DC Driving from Internal Isolated Supply (I+)

User DC Supply

+ +
PLC DCS IND RL Max 700 Use shielded cable

+DC GND

ICOM (Not used) I I+

4-20mA

Note: Isolated current output can be made common with +DC or GND if required. (e.g. RL connected to GND)

NON CONTACT LEVEL MEASUREMENT

Ultrasonic Level Transmitter

HA Series

DATA SHEET
FEBRUARY 2002

WIRING DIAGRAMS

Terminal Connections for AC Supply Model dependant

d) Modulating from Users External DC Supply (RL to Pos.)
110/220/240Vac Supply

{
+ +
PLC DCS IND RL Max 700 4-20mA Use shielded cable

Active Neutral Earth

User DC Supply

ICOM I I+ (Not used)

Note: RL max = 700 if user DC Supply 18V

e)

Modulating from Users External DC Supply (RL to Neg.)

110/220/240Vac Supply

{
+ +
PLC DCS IND RL Max 700 4-20mA Use shielded cable

Active Neutral Earth

User DC Supply

ICOM I I+ (Not used)

Note: RL max = 700 if user DC Supply 18V

f)

4 Wire DC Driving from Internal Isolated Supply (I+)

110/220/240Vac Supply

{
+
PLC DCS IND RL Max 700

Active Neutral Earth

ICOM (Not used) I I+

Use shielded cable

4-20mA

Note: Isolated current output can be made common with external DC Supply Pos.or Neg. if required. (e.g. RL connected to GND)

NON CONTACT LEVEL MEASUREMENT

Ultrasonic Level Transmitter

HA Series

DATA SHEET
FEBRUARY 2002

SPECIFICATIONS
Frequency 5kHz, 10kHz, 15kHz, 20kHz, 30kHz Operating Voltage 12Vdc, 24Vdc, 48Vdc 110, 220 or 240Vac 50/60Hz Power Consumption <10w @ 24Vdc <10VA @ 240Vac Analog Output 4 -20mA (700ohm) (ISOL) Relay Output: (2) Integral (4) Remote 2 (4) Form 'C' (SPDT) contacts, rated 10A at 240Vac non-inductive. All relays have indepently adjustable dead bands. Remote failsafe test facility for one relay. Blanking Distance 30kHz = 0.35 m (14") 20kHz = 0.45m (17") 15kHz = 0.60m (24") 10kHz = 1.0m (39") 05kHz = 1.5m (59") Maximum Range 10m (33ft) 30kHz liquids, 3.0m (10ft) solids 20m (65ft) 20kHz liquids/slurries, 10m (32ft) solids 50m (165ft) 15kHz liquids/slurries/30m/solids 80m (260ft) 10kHz liquids/slurries/powders/solids 80m (260ft) 5kHz liquids/slurries/powders/solids Resolution 1mm (0.04 in) 30kHz/20kHz 4mm (0.20 in) 10kHz/5kHz/15kHz Electronic Accuracy + 0.25% of maximum range Operating Temperature Integral System -20C (-4F) to 60C (140F) Remote electronics -20C (-4F) to 60C (140F) Remote transducer -20C (-4F) to 80C (176F) -20C (-4F) to 175C Hi-Temp. version Transducer/Amplifier Separation >100m (334ft) Cable TYCAB DMC 71402 or BELDEN 9538 Maximum Operating Pressure 30 P.S.I. (2 Bar) Beam Angle 7.5 without focaliser 30kHz 4 with focaliser 30kHz 6 with focaliser 20kHz/15kHz/10kHz/5kHz Display 2 x 8 digit alphanumeric LCD Memory Non-Volatile (No backup battery required) >10 years data retention Enclosure Sealing Integral System IP67 Remote Electronics IP67 Remote Transducer IP68 Cable Entries IP68 cable glands Integral: 2 x 16mm Remote: 3 x 16mm Other options available

Mounting ANSI, JIS or DIN Flange 4 in/100mm or 10 in/250mm BSP Thread / NPT Thread 2in or 3in Typical Weight Integral System 4kg (8.8lb) 30kHz/20kHz/15kHz Remote Amplifier 1kg (2.2lb) 30kHz/20kHz/15kHz/10kHz/5kHz Remote Transducer 2kg (4.4lb) 30kHz/20kHz Remote Transducer 10kg (21lb) 15kHz/10kHz Remote Transducer 15kg (33lb) 5kHz

HA Series Ultrasonic Transmitter Remote Version (4 Relays)

ACTIVE NEUTRAL EARTH

HA Series Ultrasonic Transmitter Integral Version (2 Relays)

AC-IN

AC FUSE 100mA

DC FUSE 500mA

I+ I- I COM GND

A B
RS485
NEUTRAL TEST-IN ACTIVE EARTH GND +DC
AC FUSE 100mA

BLACK

YELLOW

GREEN

WHITE

BLUE

RED

GND

TEST-IN

+DC

REMOTE X-DUCER

RS485

DC-IN

I Test

Comms Connection

mA output

mA output

Comms Connection

DC-IN

B GND

I COM

I- I+

DC FUSE 500mA

I Test

AC-IN

NON CONTACT LEVEL MEASUREMENT

Ultrasonic Level Transmitter

HA Series

DATA SHEET
FEBRUARY 2002

PART NUMBERING
HA Integral System
MODEL HA = Ultrasonic Level Transmitter with Analogue output HOUSING I = Integral Housing (electronics and transducer in one housing) FREQUENCY 30 = 30kHz 20 = 20kHz 10 = 10kHz 05 = 5kHz HOUSING MATERIAL 0 = UPVC 2 = Stainless Steel 4 = Polypropylene 5 = KYNAR (PVDF) FACING MATERIAL 0 = Polyolfin/Elastomer 3 = Titanium 6 = Teflon 7 = Gylon 9 = Teflon/Titanium POWER SUPPLY A = 12Vdc B = 24Vdc C = 48Vdc D = 220 to 240Vac and 24 to 30Vdc E = 110 to 120Vac and 24 to 30Vdc Z = Special request MOUNTING ACCESSORIES F = Flange C = Focaliser Cone FC = Flange & Focaliser Cone S = Sanitary fitting T = Thread FLANGE/THREAD TYPE A = ANSI D = DIN J = JIS B = BSP N = NPT T = Tri Clover Z = Special Request FLANGE/THREAD SIZE 4 = 100mm/4" Flange 10 = 250mm/10" Flange 20 = 2" Thread 30 = 3" Thread Z = Special Request CONE Material 4 = Polypropylene 8 = Polyurethane X = Not Required TEMPERATURE CONTROL H = Heating Coil C = Cooling Coil X = Not Required COMMS X = Not Required M = MODBUS H = HART

HA Remote Transmitter MODEL HA = Ultrasonic Level Transmitter with Analogue output FREQUENCY R = Remote Transmitter/Amplifier FREQUENCY 30 = 30kHz 20 = 20kHz 15 = 15kHz 10 = 10kHz 05 = 5kHz POWER SUPPLY A = 12Vdc B = 24Vdc C = 48Vdc D = 220 to 240Vac and 24 to 32Vdc E = 110 to 120Vac and 24 to 32Vdc Z = Special request BP = Black Powder Coated Mouting Bracket BS = Stainless Steel Mounting Bracket COMMS X = Not Required M= MOBBUS H = HART
HA R - 30 B - BS - X
FREQUENCY 30 = 30kHz 20 = 20kHz 10 = 10kHz 05 = 5kHz HOUSING MATERIAL 0 = UPVC 2 = Stainless Steel 4 = Polypropylene 5 = KYNAR (PVDF) FACING MATERIAL 0 = Polyolfin/Elastomer 3 = Titanium 6 = Teflon 7 = Gylon 9 = Teflon/Titanium MOUNTING ACCESSORIES F = Flange C = Focaliser Cone FC = Flange & Focaliser Cone S = Sanitary T = Thread FLANGE/THREAD TYPE A = ANSI D = DIN J = JIS B = BSP N = NPT T = Tri Clover Z = Special Request FLANGE/THREAD SIZE 4 = 100mm/4" Flange 1 = 250mm/10" Flange 2 = 2" Thread 3 = 3" Thread Z = Special Request CONE MATERIAL 4 = Polypropylene 8 = Polyurethane 7 = Carbon Fibre X = Not Required TEMPERATURE CONTROL H = Heating Coil C = Cooling Coil X = Not Required

TE Series Transducer

HA I 30 4 6 B FC A 4 4 - X - X

TE 30 - 4 6 FC A 4 4 - X

Hawk Measurement Systems 15-17 Maurice Court Nunawading 3131 Victoria Australia Telephone: 61 3 9873 4750 Facsimile: 61 3 9873 4538
Email Address: HawkSales@hawk.com.au
Measurement Systems

Represented by:

Web Site: h t t p : / / w w w . h a w k l e v e l . c o m
ADDITIONAL PRODUCT WARRANTY AND APPLICATION GUARANTEES UPON REQUEST. TECHNICAL DATA SUBJECT TO CHANGE WITHOUT NOTICE.
HMS HA Series 10/01