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Industrial Solutions International (ISI) was founded in 1997 following the acquisition and merger of the three largest refractory companies in the United States. Our corporate goal at that time was to develop a supply chain for a full range of refractory materials utilizing small specialty manufacturers that could offer superior specialized products and technical services to the industry than our large competitors. In 2006, after many years of managing sales and technical support to all industries in North America, ISl exclusively acquired the technology utilized by Dyson Refractories, based in the United Kingdom, for the manufacture of all basic refractories. The purchase included all magnesite chrome products including the internationally renowned Dymax range of products. Following an extensive review of manufacturing companies and plants throughout the world, ISl entered into a long term technology transfer/sharing agreement with Z. M. ROPCZYCE S.A. (ZMR) in Poland. Subsequently Industrial Solutions International also agreed to a long term exclusive distribution/management agreement to oversee and manage sales and distribution of all ZMR and ISI products to the non ferrous industry worldwide and specifically the copper and precious metals industry. ZMR has a state of the art manufacturing plant and a highly advanced technical department. This group works closely with the ISI technical personnel in an effort to continue to develop new and improved products that, at times, are designed specifically to address individual clients operating conditions. The ISl/ZMR joint philosophy involves working very closely with our clients to understand their specific process and operating parameters in order to select products and refractory designs that will maximize refractory life and value. ISI/ZMR Services Offered Engineering & Design/CAD Capabilities Material Recommendation/Development and Supply Finite Element Analysis/ Factsage Installation and Demolition Supervision Lining Thickness Reports and Recommendations Post Mortem Analysis
QUALITY AND PERFORMANCE Industrial Solutions International recognizes that the quality of products has a major impact upon the performance that can be achieved by their customers. In order to fulfil this requirement, ISI has conducted a rigorous assessment of refractory manufacturers and are now satisfied that alliances formed are capable of delivering materials to ISI and customer requirements. All production is certified to ISO 9001, and ISO 14001 for the design, manufacture and supply of refractory materials. Sourcing may follow differing routes dependent upon the application, product type, and manufacturing capabilities, but in all instances rigorous controls are applied.
Any data contained within this catalogue may be considered as representative of large production of a variety of sizes and shapes but cannot be considered as a specification. TECHNICAL BACKUP Technical support to the client is provided by the intensive research and development facilities of the associate companies and by the Technical Division of Industrial Solutions International. Selection of materials is made by reference to an extensive application database, which in conjunction with close liaisons with end users provides materials offering optimum performance in terms of cost and operation
Production
Production of refractory materials requires careful selection of raw materials, and attention to detail in further processing. Further processing involves: Size reduction and separation to provide the components for a given composition. Mixing in high intensity mixers to provide a homogeneous mass. Pressing at high pressure to ensure maximum compaction - providing high density and minimum porosity. Firing to high temperature by intermittent or tunnel kiln and allowing sufficient time for optimum bond development. Further processing where necessary to exacting dimensional tolerance.
Eirich Mixer
Press Bay
Tunnel Kiln
Intermittent Kiln
2010
Product Development
In order to provide quality products, Industrial Solutions International, in collaboration with Zakady Magnezytowe ROPCZYCE S.A., deliver to their markets, materials of the highest quality consistent with a competitive price, backed by the expertise of application knowledge. Industrial Solutions International operates a policy of continuous product development that from time to time results in the introduction of new products or modifications to existing products. Product development is both proactive and reactive in that new materials and technologies are constantly reviewed, and where appropriate, incorporated into the manufacturing program. In parallel, cognizance is taken of material performance in the many and varied industries where Industrial Solutions International products are utilized. Wherever possible either material properties or design will be tailored to meet the requirements of a given application. By the judicious selection of material and there correct placement in the application zone dramatic improvements may be made to performance. Rotary Slag Test
MOR Test
Service Simulation
Service Benefits
2010
2010
Runcast BWA1M Runcast BKT/EC Runcast BMAL/TSW Runcast BMAL/TSW Carmag MWG735 Carmag MW632 Carmag MP732A Runmag MCNSW ST4 Runmag MCNR3 ST4 Carmag MW754A Carmag MWHL7535
A A A B D D D D D C C
Runcast BMAL/MSW Rowmix MOR Konmix MKNZ Normag M92 Normag M92SU Thermag M965U Carmag MP91AY Konmix UMP1 Protmix ZO/M M M M N S L Heartmix UR2 Heartmix URF/C Heartmix URBD Heartmix URF/CT Normag M92 J J J J K Thermag M965U Carmag MWL832A Carmag MWL743A Normag M92 Q Q Q I
O O P
A D K N Q
B I L O S
Electrode Ring Bottom Safety Lining Filling Mixes Tapping Spout Charging Door Repair
C J M P
2010
Carmag MP742A Carmag MWH7425 Carmag MW754A Carmag MWHL7535 Runcast BMAL/MSW Rowmix MOR
C C C C O O
Konmix MKNZ Normag M92 Normag M92SU Thermag M965U Carmag MP91AY Konmix UMP1 Protmix ZO/M M M M N S L Heartmix UR2 Heartmix URF/C Heartmix URBD Heartmix URF/CT Normag M92 J J J J K Thermag M965U Carmag MWL832A Carmag MWL743A Normag M92 Q Q Q I
A C E G I K
Roof Slag Zone Taphole Sealing Mix Taphole End Block Bottom Safety Lining Safety Lining
B D F H J L
Electrode Ring Sidewall Taphole Sleeves Taphole Backfill Hearth Filling Mixes
2010
Runcast BWA1M Runcast BKT/EC Runcast BMAL/TSW Runcast BMAL/TSW Carmag MWH7325 Carmag MW632
A A A B D D
Carmag MP742A Carmag MWH7425 Carmag MW754A Carmag MWHL7535 Konmix MPI Konmix MKNZ Carmag MWL753AU Carmag MWL744AY Carmag MWL7145 Normag M92 Normag M925U Thermag M965U Carmag MP91AY Konmix UMP1 Protmix ZO/M M M M N S L Heartmix UR2 Heartmix URF/C Heartmix URBD Heartmix URF/CT Normag M92 J J J J I Stertmix UZO Normag M92 H I Algraf KG95A
C C C C E E F F R G
A C E
B D F
2010
Product Data
Basic Refractories for Electric Arc Furnace Applications
Quality Chemical Analysis Aggregate MgO AI2O3 Fe2O3 CaO SiO2 Cr2O3 % 0.6 0.7 0.2 1.9 1.4 0.3 0.9 1.3 2.1 1.1 0.6 1.6 1.6 1.6 2.0 2.8 0.4 0.8 1.5 24.6 0.8 C 4.40 C 3.95 21.7 15.0 Open Bulk CCS Porosity Density & 18 4.5 4 10 13 14 15.5 16.5 g/cm3 2.88 2.96 3.00 3.23 3.08 3.00 3.05 3.10 RUL
MPa T0.6oC 65 77.5 70 90 60 50 50 50 >1660 >1660 >1700 >1700 >1650 >1700 >1700 -
Magnesia bricks Normag M92 93.8 1 Normag M92SU 93.7 1 Thermag M92SU 96.7 Magnesia chromebricks
Runmag MCNR3 ST44 55.6 6.9 13.2 4 Runmag MCNSW ST4 56.0 12.5 Mixes and lowcement prefabricated castables Runcast BWA1M 73.5 0.45 2 Runcast BMAL/MS 4.5 92.5 0.1 2 Runcast BMAL/TS 4.2 93.0 0.1 Runcast BKT/EC 93.7 0.7
10.5 1.8 -
1 Vacuum pitch impregnated bricks 2 Steel fibres added 3 After forming and firing 1680oC 4 Steel clad
2010
10
Product Data
2010
11
Shape 2-40 2-76 4 25/0 30/0 35/0 40/0 45/0 55/0 70/0 90/0 90/0-160
Shape 1P10 1P14 1P28 2Q14 2Q20 2Q28 4P6 4P10 4P15 4P26 4P34 4P50 4P70 25/8 25/30 35/40 35/60 35/8 35/80 40/10 40/20 40/40 40/80 45/20 45/40 45/8
The tables illustrate some common brick shapes which cover most applications. Many other shapes are available and others may be manufactured to their customers specification.
2010
12
Steel Ladles
Ladles in the steel plant environment are primarily required to contain and transport molten steel from the melting unit to the casting facility. In the recent past this was the sole purpose of the ladle, and the refractory requirements were undemanding, allowing the use of low alumina bloating fireclay as the working lining. Backing linings were also built using fireclay materials, and the low thermal conductivity, and heat capacity allowed the ladles to be used without preheating. Modern day steel ladles operate in harsher conditions, where temperatures are higher, steel is stirred in the ladle, slag chemistries are more variable, and residence times are longer. All these factors have caused a radical change in ladle design, with great dependence on zoning either by quality or thickness to overcome preferential wear and achieve a balanced life at the lowest possible cost per tonne. Future designs for ladles will follow the current trends, with greater reliance upon the ladle for refining, deoxidation and degassing. Residence times will be long owing to the treatment, and electrode heating in the ladle will be necessary to maintain the temperatures required for casting. Demands upon the refractory will continue to be high requiring continuous development to maintain and improve performance. LADLE REFINING FURNACES Ladle refining furnaces have become increasingly common in both EAF and BOS shops, where primary melting is carried out in either the arc furnace or converter, and further heating and treatment in the ladle. Refining in the ladle may comprise deoxidation, desulphurisation and alloy trimming using a variety of calcium aluminate synthetic slags. All ladle refining furnace provide heat to the steel by electrode heating usually with stirring using either electromagnetism or gas plugs. After final heating in the ladle, most ladles are subjected to degassing using either RH or DH degassers, and a common feature of the ladle refining furnace is one of long residence and high temperature. Refractory applications vary widely depending upon both the operation and practice, and each may show individuality. BOTTOM The ladle bottom is invariably constructed from either fired alumina, carbon bonded dolomite or magnesite with the provision of an impact or tapping pad, in carbon bonded alumina graphite with metal additions. The severity of the operation in terms of residence times often sees the replacement of the bottom at mid campaign, usually coinciding with a slag line repair. SIDEWALLS Sidewalls of ladle refining furnaces sometimes exhibit preferential wear associated with the method of stirring, requiring either increased thickness panels, or improved refractory quality. The ladle sidewalls may be constructed using either carbon bonded dolomite, carbon bonded magnesite or carbon bonded magnesite carbon. All basic ladle linings however have very high thermal conductivity and heat capacity and thorough and effective preheat with sufficient soak time is essential. SLAGLINES Slags associated with ladle refining furnaces are usually high in calcium aluminate, and contain fluxing agents such as fluorspar, making them particularly aggressive. Slag line refractory materials are usually magnesite carbon with at least 10% flake graphite and containing metal additions. In particularly severe applications recourse is made to magnesite carbon based upon large crystal size magnesite, and in the most arduous conditions magnesite carbon based upon fused magnesia. The action of bubblers in the ladle bottom may also have a profound effect at the slagline particularly if the gas stream is close to the sidewall. In these cases severe localised erosion may occur giving rise to premature failure of the slagline.
2010
13
Steel Ladles
Carmag MW643A Carmag MW744A Carmag MW764A Izomix UZKI/M Izomix UZKI/MK Izomix UZI/L Izomix UZI/W R R R R Gunmix MTMW N Carmag MWH643 Carmag MWL734 Carmag MWHL743U Carmag MWHN754U Carmag MWHN764A Topkrom MCV Algraf AMG01 Algraf AMG01A Algraf AMG02 Carmag MG63 Carmag MW714 Carmag MWH01 Carmag MWH04 Carmag MWH01D Carmag MWH01DM Carmag MWH63U Carmag MWH712U Topkrom MCW22/K Nitral KSIAL Runcast BKW Runcast BMAL/M55 Runcast BMAL/T Runcast BKW Runcast BMAL/M55 Runcast BMAL/T I Runcast BMAL/MM Algraf AMG01A Algraf AMGN02A Normag M87 Normag M90 H H Carmal MSP601A Algraf AMG01A2 Startmix UZS Startmix UZS/W Startmix MS1 Startmix UZS2 C C G G G G G O O O O A A A A A A A A A B B B B B B B B B B B B E E C C E
Konmix MKX3 Slagmix UZRA Slagmix UZRA/SU Slagmix UZRA/KP Slagmix UZRA/S Slagmix UZRA/SSO Slagmix UZRA/SWO Slagmix UZRA/KPG Slagmix UZRA/O Protmix ZOK Kromex MC1 Normag M87 Konmix SMKB21 Konmix SMKC31 Topan ALMA Topan ALMK Algraf AMG01A Algraf AMG01A2 Algraf AMGN02A Carmal MSP610A Runcast BMAL/M Konmix MKX2
D P P P P P P P P M L L L L L L K K K K K J J
S F F F
A D G J M P
Slag Zone Lip Bottom Well Block Mix Filling Mixes Slag Forming Mix
B E H K N R
Bath Zone Nozzles Distance Ring Impact Zone Gunning Mix Insulating Mix
C F I L O S
Well Blocks Sliding Gates Gas Purging Plug Safety Lining Starting Mix Sealing Mix
2010
14
Product Data
Refractories for Steel Ladles
Quality C Bricks with 4 - 7 % carbon Algraf AMG01 Algraf AMG01A Algraf AMG01A2 Carmal MSP601A Carmag MW714 Carmag MWH712U Carmag MWH01 Carmag MWH01D Carmag MWH01DM Bricks with 8 - 11 % carbon Algraf AMG02 Algraf AMGN02A Carmag MG63 Carmag MWL734 Carmag MWH04 Carmag MWH63U Bricks with 12 - 18 % carbon Carmag MW643A Carmag MW744A Carmag MW764A Carmag MWH643 Carmag MWHL743U Carmag MWHN754U Carmag MWHN764A Quality Magnesia bricks Normag M87 Normag M90 Thermag M96F3RC Magnesia chromebricks Topkrom MCV Kromex MC1 Topkrom MCW22/K
2010
Open Porosity % 5 3 3 5 4.5 4 3 4 3 9.0 6.0 6.5 4.0 3.5 6.0 5.0 4.0 3.5 6.0 4.5 5.0 4.0
Bulk Density g/ml 3.20 3.20 3.15 2.98 3.08 3.15 3.05 2.95 2.90 2.95 2.95 2.95 3.01 2.97 3.00 2.94 2.94 2.94 2.92 3.00 2.95 2.90
6.0 6.5 6.0 6.0 6.0 6.0 7.0 4.5 4.5 11.5 8.0 10.0 10.5 11.0 8.5 12.0 13.0 16.0 15.0 12.5 14.0 17.5 MgO
8.0 14.0 8.0 42.5 96.5 97.0 76.0 55.0 50.0 8.0 7.0 95.5 97.0 78.0 96.0 95.8 97.0 97.0 96.0 97.0 97.0 97.0 AI2O3
84 81 89 55.5 0.15 0.2 0.7 0.3 0.6 80 80 1.0 0.2 0.3 0.2 0.6 0.1 0.2 0.6 0.15 0.1 0.2 Fe2O3
0.3 0.8 0.2 0.5 0.7 0.4 5.4 1.4 3.5 1.6 1.0 0.7 0.4 5.4 0.4 0.9 0.6 0.7 0.7 0.6 0.5 0.7 CaO SiO2
0.4 0.3 0.5 1.45 1.7 15 40 40 0.8 1.6 1.7 14 1.9 1.4 1.8 1.4 1.47 1.4 1.8 1.4 Cr2O3
1.0 1.2 2.5 0.5 0.7 00.6 0.9 1.1 1.9 4.5 7.6 0.8 0.6 0.7 0.7 1.0 0.7 0.7 0.7 0.7 0.7 0.7
Open Bulk CCS Porosity Density % 19.0 19.0 14.0 16.0 20.0 17.0 g/cm3 2.82 2.82 2.99 3.29 2.91 3.15 MPa 55 60 110 80 45 60
15
Product Data
Quality MgO Sialon bonded alumina bricks Nitral KSIAL Altop SUW03SURC Altop SUW5SURC Highalumina bricks Topan ALMA Topan ALMK Runcast BMAL/T Runcast BMAL/M Runcast BMAL/MM Runcast BMAL/M55 Runcast BKW Runcast BMAL/L3M Mixes and mortars Startmix UZS2 Izomix UZKI/M Izomix UZKI/MK Izomix UZI/L Startmix MS1 Konmix SMKB Konmix SMKC Izomix UZI/W Slagmix UZRA Slagmix UZRA/SWO Slagmix UZRA/S Slagmix UZRA/O Slagmix UZRA/KP Slagmix UZRA/SU Slagmix UZRA/SSO Startmix UZS/W Startmix UZS Protmix ZOK Konmix MKX2 Konmix MKX3 Gunmix MTMW Sealmix MKX/W 37.0 40.0 0.7 7.0 42.1 2.0 5.4 4.9 1.0 4.6 1.0 3.9 7.1 58.0 56.0 92.0 80.0 96.5 14.0 13.4 10.0 70.0 73.0 13.7 25.0 9.10 25.2 35.9 41.7 4.5 16.0 11.6 11.4 1.0 6.3 0.7 1.2 6.8 0.2 20.5 0.9 0.2 1.5 1.2 1.2 1.06 1.3 0.7 1.0 23.0 21.7 6.0 12.8 1.9 3.4 0.7 2.9 0.6 55.0 78.2 53.8 52.5 42.3 90.5 72.0 1.0 1.2 0.7 5.5 1.4 25.0 36.0 37.5 84.0 32.2 8.0 5.2 12.0 4.5 4.7 3.9 5.0 20.5 25.0 31.0 1.9 2.6 4.5 1.0 34.6 31.9 36.5 34.5 19.0 22.0 29.0 2.90 2.46 >25 12 >1700 2010
Chemical Analysis AI2O3 Fe2O3 % 4.0 0.3 4.5 5.0 5.0 5.0 0.8 4.4 74.0 79.5 93.5 65 61.3 94 93 93 93 97 93 0.2 0.9 0.98 0.1 0.1 0.1 0.1 0.1 0.06 1.3 1.4 1.4 1.3 1.5 1.4 10.6 0.3 32 35.4 0.1 CaO SiO2 Cr2O3
Open Bulk CCS Porosity Density % 18.0 4.0 7.0 14.5 15.5 15.0 15.0 15.5 13.5 14.0 14.0 g/cm3 3.00 3.17 3.18 2.61 2.43 3.05 3.05 3.05 3.10 3.10 3.00 MPa 100 220 230 90 50 60 50 50 80 90 65
RUL T0.6oC 1680 1550 >1700 >1700 >1700 >1700 >1700 >1700
16
Straight
SHAPE a SU630 SU645 SU745 SU760-4 SU845 SU860 178,1 188,7 185,2 191,4 181,6 188,7
Dimensions [mm] b 209,5 209,5 209,5 209,5 209,5 209,5 l 100 100 100 100 100 100 h 152,4 152,4 177,8 177,8 203,2 203,2 1701 2703 2652 3760 2602 3504
Semi Universal
2010
17
Side Arch
2010
18
Steel Degassing
The degasser operation imposes severe stress into the refractory lining system owing to rapid changes i temperature. In the recirculatory degassing operation, liquid steel is forced from the ladle into an evacuated refractory chamber by atmospheric pressure. The low pressure in the chamber then allows the entrapped gases to expand and rise to the surface, resulting in the denser degassed steel returning to the ladle. The action of the degassing process also results in high turbulence within the steel volume giving rise to homogenisation. Gases from the chamber are removed through off takes and coolers. RH AND DH DEGASSING VESSELS Vacuum degassing is carried out in two distinct recirculatory units, the DH -Dortmund-Hoerde utilising a single snorkel leg whereby steel is drawn into the chamber and after degassing leaves through the same leg. RH - Ruhrstaal - Heraeus using an upleg snorkel leg through which steel is drawn into the chamber and the denser degassed steel leaves through the down leg. The DH degassing system is typically used in the production of high alloy and speciality steels from low tonnage electric arc furnace shops, whereas the RH degassing system is associated with high tonnage BOS shops producing lowcarbon aluminium-killed steel. RH degassing is generally preferred owing to the metallurgical advantage of downstream refining processes to produce large tonnages of high quality lower cost continuously cast steel. Development of the RH degassing system has led to: RH-OB - oxygen blown to produce low carbon (<0.015%) steel. RH-PB - powder injection of synthetic slag desulphurisers to remove or modify sulphur inclusions. RH-OB - aluminium heating by the addition of aluminium metal. REFRACTORY WEAR PROCESSES Refractory selection for the lining of vacuum degassers is invariably determined by consideration of the various features of the process. TEMPERATURE Temperatures in the degassing vessel vary from 1480 to 1760oC, with the temperature often being sustained at 1480oC between heats, and increased up to 1760oC during treatment. EROSION The action of molten steel and slag entering the vacuum chamber places a highly erosive action upon the refractory lining. ABRASION Abrasive forces exists in the gas off takes owing to the action of fine steel particles entrapped in the exiting gases.
2010
19
Steel Degassing
THERMAL CYCLING Owing to the intermittent nature of the process there is inevitably temperature cycling in the vessel, this coupled with invasion into brick matrices leads to disruptive spalling of the refractory lining. REQUIREMENTS OF THE REFRACTORY LINING The performance of the working lining is totally governed by the presence of basic slags and iron oxide, demanding a basic refractory lining. The greatest wear occurs in the snorkel legs and bottom of the chamber. Refractory requirements are high strength, good slag resistance, and high thermal shock resistance. SNORKEL LEG Materials based upon direct bonded sintered and fused co-clinker have been shown to give optimum performance. Snorkel leg materials are supplied with all mating faces diamond ground to tight tolerance to allow construction without the use of mortar joints. SNORKEL LEG OUTER LINING Many plants provide the snorkel leg with an outer cast using a high quality refractory concrete. ISI/ZMR Refractories prefer to enhance the refractory concrete with metal fibres to increases the resistance to material loss by Thermomechanical damage. WORKING BOTTOM AND LOWER SIDEWALL The working bottom of the degasser is normally constructed using a soldier course design, with materials based upon fused magnesia chrome clinker. In this area of the vessel, high demand is placed upon the materials ability to resist both erosion and slag attack. ALLOY CHUTE The alloy chute demands refractory materials with high resistance to thermal shock and abrasion, and here again fused grain magnesia chrome clinker are preferred. UPPER VESSEL WORKING LINING The upper vessel working is less prone to attack by either erosion or slag, but places special demands upon the refractory material. The upper working lining is primarily affected by temperature variation, and to a lesser extent by metal and or slag contact. As such a refractory lining offering high resistance to thermal shock is required. SAFETY LININGS All areas of the vessel require a high quality economical safety lining capable of resisting metal at high temperature. Materials based upon Andalusia have proven to be the most sensible choice.
2010
20
RH Degasser
E E
Topkrom MCB
F Topkrom MCB F
J J
Topkrom MCW22K Dymax GU Konmix MKX2 Konmix MKX2/L Runcast BMAL/L Konmix MKX2/L Konmix MKX2 J J J J J Dymax GUNSC Topkrom MCZ21 Topkrom MCR5 Runcast BMAL/MS Runcast BKW/S
A C E G I
Snorkel Inner Working Lining Bottom Working Lining Upper Vessel Working Lining Burner Opening Working Lining Lower Vessel Safety
2010
B D F H J
Snorkel Outer Working Lining Lower Vessel Working Lining Alloy Chute and Burner Opening Alloy Chute Working Lining Mix and Castable Gap Filler
21
In order to minimse the down time in replacement of the Snorkel leg, we offer a preassembled version. Preassembly of the Snorkel leg involves diamond grinding of the mating faces of eac brick to ensure a tight joint, and bonding of the bricks to provide a unit ready for direct placement in the degasser.
The steel can and the outer castable material provide the completed assembly.
2010
22
Product Data
Basic Refractories for RH Degassers
Quality MgO Magnesia chromebricks Topkrom MCR5 Topkrom MCZ21 Topkrom MCB Topkrom MCW22/K Topkrom MCT5 Topkrom MCV Dymax GU Dymax GUNSC Konmix MKX2 Konmix MKX2/L2 Konmix MKX3 Runcast BMAL/L2 Runcast BMAL/MS1 Runcast BKW/S1 Maskor MSK Gunmix BALM/BTM3 66.0 66.0 61.4 57.5 55.0 55.0 59.0 59.0 57.7 65.2 92.2 4.5 5.0 4.2 3.7 5.7 6.4 6.5 6.7 5.2 5.2 6.3 4.1 0.6 93.5 92.5 97.0 78.5 84.2 8.0 6.5 13.4 11.1 12.5 14.5 9.5 9.5 13.0 5.7 1.9 0.1 0.2 0.2 1.3 1.2 0.8 1.2 0.7 0.8 0.9 1.0 1.0 12.0 0.7 0.8 1.5 1.6 1.7 0.6 4.5 0.6 0.6 0.6 0.9 0.8 0.8 1.4 1.4 1.9 2.8 2.6 15.0 6.9 17.5 21.0 17.0 23.1 22.5 22.0 23.3 23.3 18.1 19.0 SiC 14.0 16.0 18.0 18.0 16.0 17.0 15.0 9.5 22.0 20.5 29.0 14.0 14.0 14.0 3.25 3.20 3.20 3.20 3.25 3.22 3.25 3.42 2.90 3.00 2.46 3.05 3.05 3.10 12.0 80 55 45 55 60 70 60 90 >25 30 15 50 50 60 3.06 >1700 >1700 >1700 >1700 >1700 >1700 >1700 >1700 >1700 1700 1690 1680 52 AI2O3 Chemical Analysis Fe2O3 CaO % SiO2 Cr2O3 Open Porosity % Bulk Density g/cm3 CCS MPa RUL T0.6oC
1 Steel fibres added 2 Self flowing material 3 Gunning mix for Snorkels
2010
23
Sealmix MKX/TW Normag M92 (SU) Thermag M96 (SU) F F Carmag MP753AS Carmag MPL853AU G G
A B C D E F
Cone Zone Cylindric Zone Scrap Impact Near-Bottom and Slag Spout Bottom Safety Lining
G H I J K L
Purging Plug Sealing Mix Throat Throat Zone Housing for Taphole Shapes Taphole Installation Mix Tophole Blocks
M N O P R
Replacable Tophole Shapes Tapping Zone Trunnion Zone Filling Mix Safety Spandral Mix
2010
24
Taphole Block
2010
25
Open Bulk Porosity Denisty % 4.0 1.5 1.0 2.0 6.0 4.0 5.0 1.5 5.0 6.0 2.0 2.5 4.0 5.0 4.0 2.5 2.0 8.0 5.0 8.0 g/cm3 3.15 3.1 3.2 3.15 3.00 3.03 2.97 3.05 3.00 2.98 3.05 2.92 2.98 2.92 2.95 2.93 2.98 3.05 2.97 2.96
6.0 6.0 6.0 7.0 10.0 10.0 10.0 11.0 11.0 12.0 12.5 14.0 14.5 15.0 15.0 15.0 15.0 3.7 4.0 4.5
96.8 97.5 97.5 97.5 96.5 97.0 96.0 97.5 97.5 97.0 97.5 97.7 97.5 97.0 97.5 97.0 97.5 96.5 97.5 92.4
0.2 0.1 0.1 0.1 0.2 0.2 0.7 0.1 0.1 0.2 0.1 0.1 0.1 0.2 0.1 0.2 0.1 0.2 0.3 2.0
0.7 0.2 0.1 0.5 0.6 0.6 0.7 0.3 0.5 0.6 0.5 0.2 0.4 0.6 0.5 0.7 0.5 0.5 0.5 2.1
1.6 1.7 1.9 1.4 1.9 1.6 1.8 1.7 1.4 1.6 1.4 1.6 1.6 1.6 1.4 1.4 1.4 1.8 1.0 0.7
0.7 0.4 0.4 0.5 0.8 0.6 0.8 0.4 0.5 0.6 0.5 0.4 0.4 0.6 0.5 0.6 0.5 0.7 0.4 2.8
26
Industrial Solutions International 133 Milliken Creek Drive Napa, CA 94558 office (707) 255-5003 cell (707) 738-2772 fax (707) 255-1129 email indsol1@sbcglobal.net ISI (Europe) Limited 40 Allenby Drive Sheffield, S87Rs office +44 114 2377379 email ianwinter43@btinternet.com
Version 3
www.indsolllc.com