LED Front lighting solutions

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ON Semi Automotive LED driver overview

Linear Regulators
CHMSL Rear Combination Lamps
(Turn Signals, Tail Light, Brake Light)

Power LED front lighting Linear &Switched System-on-chip Mode Regulators Typical Applications
Interior Lighting Rear Combination Lamps (light guides) Front lighting (1st generation) Atmosphere Lighting
Front lighting (High beam, Low beam, DRL, Position AFS
light, Turn Indicator, Fog, Static Cornering, Side marker,)

Side Repeaters Backlighting

Application
Low current LEDs Low total power 85dC ambient Low system Integration
NUD4001 500mA/30V LED driver NUD4011 70mA/200V LED driver NSI45xxx 10mA160mA / 45V CCR(*)
(*)

Characteristics
Power LEDs Medium to high total power Up-to 125dC ambient System-on-chip

Power LEDs Medium to high total power Up-to 125dC ambient Low system Integration

ON

Solutions NCV786XX product line See further in this presentation

CCR = Constant Current Regulator

NCV7680 RCL, DRL (Daytime Running Lights) CHMSL (Center High Mounted Stop Lamps) NCV3065/6 1.5 A Constant Current Switching Regulator for LEDs w/ enable

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ON Semi Automotive LED driver overview

Linear Regulators
CHMSL Rear Combination Lamps
(Turn Signals, Tail Light, Brake Light)

Side Repeaters Backlighting

Low current LEDs Low total power 85dC ambient Low system Integration
NUD4001 500mA/30V LED driver NUD4011 70mA/200V LED driver NSI45xxx 10mA160mA / 45V CCR(*)
(*)

CCR = Constant Current Regulator

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CCRs positioned to win

Vin

Switching Regulators
L C
PWM

Linear Regulator IC
Vin

Rset

CCR
Vin Vin Rset
Set Point

Resistors
Vin

High efficiency Application specific sockets Highest cost High EMI Price $0.50 - $2.00

R R

R Rset

Lowest cost High current at high voltage Lowest efficiency Requires LED binning LED Thermal runaway Price - $0.01
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Wide voltage range Current regulation 10% - Roadmap to 5% Protects LEDs Low cost Low efficiency (Linear) Price - $0.03 to $0.20
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Current regulation 2% ($0.20) Multi channel Self protecting ($0.20) Low efficiency (Linear) Medium cost Price $0.04 - $1.00

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CCR Value Proposition

CCR vs. Resistor
50

50% ILED 15% or 10% LED

Vin

45

Protection at High Voltage

40

35

30
LED mA

Brighter at low voltage

CCR
I-ccr I-res

25

Ireg

20

15

Constant brightness over Critical Operating Region

Regulator I/V (mA/V) Resistor I/V (mA/V)
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

10

-0.06 3.57
16 17 18 19

0 Run V

Features
Regulated current

Benefits
Constant brightness over wide voltage range Protects LEDs from over drive at higher input voltage Brighter LEDs at lower input voltage Reduces or eliminates LED binning inventory Lower overall solution cost

45V max operating voltage Power packages (SOD123/SOT223/DPAK) Negative temperature coefficient Simple design/NO EMI generation

Withstands battery load dump Operates in harsh thermal environment (85oC still air) Protects devices & LED Less complexity

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CCR in Automotive Lighting

Reading, Map and Task Lighting

Rear View Lighting

System designers facing space constraints.

Emergency Vehicle

CHMSL

Number Plate

Daylight Running Light (DRL)

RCL & Side Markers

Automotive applications operate in high temperature environments.

Applications increasing in density requires smaller & more thermally efficient packages

Under Hood & Inside Trunk Lighting Console Backlight Blind Spot indicator Dome & Door Puddle Lighting

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CCR - Product Roadmap

Production
CCR 350 mA 10%, 50V SMC/DPAK 2 Devices CCR 160 mA 10%, 50V CCR with Rext 90-160mA SMB 15%, 45V, Auto (AEC) 3 Devices DPAK CCR 50 mA CCR with Rext 60-100mA 10%, 50V 15%, 45V, Auto (AEC) SMA DPAK 3 Devices

Development Definition Exploring

High Current

CCR with Rext 35-70mA 15%, 45V, Auto (AEC) SOT-223 CCR with Rext 20-40mA 15%, 45V, Auto (AEC) SOT-223

Auto
PWM Enable CCR 10%, 45V, 20 & 30 mA SOT-223/SO8FL 2 Devices PWM Enable CCR 10%, 45V, 20 & 30 mA Channel, Auto SC-74 MOD LF Duals/Triple/Quads CCRs 2 Devices 10-30mA Tighter Tolerance TSOP6, SO-8

Lighting

Low Current

AC Lighting

Bridge integrated CCR 20-30 mA, 50V SO8FL, SOT-223 2 Devices CCR 30 160 mA 5%, +50V SOT223 / DPAK 7 Devices

Display Backlight

PWM Enable CCR Arrays 10-30 mA, 5%

2010
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1H11

2H11

1H12

2H12

1H13

2H13

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ON Semi Automotive LED driver overview

Linear &Switched Mode Regulators
Interior Lighting Rear Combination Lamps (light guides) Front lighting (1st generation) Atmosphere Lighting

Application

Characteristics

Power LEDs Medium to high total power Up-to 125dC ambient Low system Integration
NCV7680 RCL, DRL (Daytime Running Lights) CHMSL (Center High Mounted Stop Lamps) NCV3065/6 1.5 A Constant Current Switching Regulator for LEDs w/ enable

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NCV7680 Typical Application

The part is designed to run at 35mA per string (typ).

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Paralleling outputs

NTD2955

LED Switch

MRA4003T3G

C1 0.1uF

R3 1K

C2 0.1uF

C3 1uF

R1 10K

All 8 outputs are tied together and driven at maximum current.

NCV7680

OUT1 VP Ballast Drive FB STOP R4, 1.4K C4 10nF DIAG RSTOP RTAIL

OUT2 OUT3 OUT4 GND OUT5 OUT6 OUT7 OUT8

The maximum current per string is 75mA. This yields 600mA total in the output.

R6 8.87K R7 1K

LED Module

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Daytime Running Light with NCV7680

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NCV3065 Constant Current Buck Regulator for LEDs

Value Proposition
The NCP3065 is a switching regulator designed to deliver constant current to LEDs. Hysteretic control with an external resistor allows the converter output voltage to adjust as needed to deliver a constant current to series and series-parallel connected arrays of LEDs of varying number and type.

Unique Features
Integrated Wide

Benefits
High

Typical Application Diagram & Package Info

No Loop Compensation Required

1.5A switch

current output

Vin from 3 to 40V

Allows

use in many versatile applications

NCP3065

0.2V

Voltage Reference

Low

power sense resistor

NC IPK

SWC SWE TC GND

Others Features
1.5 A peak current Ability to add external

VCC Comp

transistor to increase output

Vth = 0.2V

current up to 5 A 2% accurate internal reference

Market & Applications

Consumer Electronics: LCD backlighting Automotive: Interior lighting, Infotainment Industrial: Industrial lighting, general illumination

Low Voltage Reference

Small Sense Resistor (0.7) For Higher Efficiency

Ordering Info & Support

PDIP-8, SOIC-8, DFN-8 NCP3065: -40 to +125C NCV3065 - Automotive Grade

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Constant Current Buck Regulator for LED

Low voltage AC or DC power supply Configurable output LED current Dimming capability

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NCP3065 as Boost Regulator for LED

Demo Board Optional Dimming Control

Optional Open LED protection

AND8289 discusses boost LED Driver Circuits

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NCP3065 as a Controller
The NCP3065 can also be used as a controller
Boost: Higher output voltage and/or current is desired => e.g: DRL Application. Buck: Higher output current is desired Increased efficiency is desired

Boost example with 100V External N-FET

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ON Semi Automotive LED driver overview

Power LED front lighting System-on-chip
Front lighting (High beam, Low beam, DRL, Position AFS
light, Turn Indicator, Fog, Static Cornering, Side marker,)

Application

Characteristics
Power LEDs Medium to high total power Up-to 125dC ambient System-on-chip

NCV786XX product line See further in this presentation

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Application diagram
L_boost C_boost_IN C_boost_OUT FET_boost

R_boost_sense

IBSTSENSE+

IBSTSENSE-

VBOOST

VGATE VBB

IBCK1SENSE+ IBCK1SENSEVINBCK1 LBCKSW1 LBCKSW1

R_buck_1_sense

LEDCTRL1

L_buck_1

C_buck_1 LED-string 1

LEDCTRL2

DIAG1

Light ECU

DIAG2

ON-Semi Buck-Boost LED driver NCV_78663

1A

VLED1 Optional temp sensing VTEMP1 IBCK2SENSE+ R_buck_2_sense IBCK2SENSEVINBCK2 L_buck_2 LBCKSW2 C_buck_2

LED-string 2 1A

CAN Or LIN

SPI_SCLK

Optional C

SPI_SDI SPI_SDO SPI_SCS TST1 TST2 GND GNDP VTEMP2 VLED2 Optional temp sensing

Configuration examples for 2 LED string solution

Configuration A: Configuration B: Configuration C:

Low-beam Typical 55V / 0,7A (= 38,5W) High-beam Typical 55V / 0,7A (= 38,5W)

DRL/Position light function Typical 16V / 0,35A (= 5,6W) Turn indicator Typical 20V / 0,7A (= 14W)

Fog light Typical 18,5V / 0,7A (= 13W) Static cornering light Typical 18,5V / 0,7A (= 13W)

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Power LED Driver Roadmap

Functionality
PWR LED Bst/2Bck 0,7A/60V

Full integrated solution for 2 LED strings

1 x Boost ext sw. 2 x Buck int sw. 1,2A SPI

Proto eval. kit: 2010-CW17 Proto samples: 2010-CW20 Final proto: 2010-CW44 Final silicon: 2011-Q1 PPAP: 2011-Q2-end

PWR LED Bst/2Bck 0,35A/60V

1 x Boost ext sw. 2 x Buck int sw. 0,35A SPI

(*)NCV78662

NCV78663

PWR LED Bst/Bck 1,5A/60V

Full integrated solution for 1 LED string

1 x Boost ext sw. 1 x Buck int sw. 1,5A SPI

(*)NCV78653

PWR LED Bst/Bck 0,35A/60V

1 x Boost ext sw. 1 x Buck int sw. 0,35A SPI

(*)NCV78652

PWR LED 2Bck 0,35A/60V

Extension for 2 LED strings

2 x Buck int sw. 0,35A SPI

(*)NCV78622

Time
(*) Part numbers to be confirmed

Production Development Planning Exploring

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Some details on Application Diagram & Externals

Booster power components Input filter Boost shunt resistor (input current limitation) LED Sense resistor (color temp regulation) HIGH SIDE CURRENT SWITCH for higher fault tolerance
VBSTSENSE+ VBSTSENSEIBCKxSENSEIBCKxSENSE+

Power supply (VBAT) & Dimming control

VBB VGATE

2X
VINBCKx

I_Sense

I_Sense

Buck power components

LBCKSWx

LED string

LEDCTRL1

LEDCTRL2

DIAG1

DIAG2

Digital Control

Integrated boost controller (with EMC filtering algorithm)

VLEDx

1A

VTEMPx

SPI
SCLK
GND

SDO

GNDP

Output capacitors (EMC)

CAN Or LIN

Optional C

SCS

SDI

Parameter settings Digital communication interface

External control units (optional)

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LED-string

Diagnostics feedback for LED strings

OTP

Integrated buck regulators (with dimming and automatic power derating capability)

100nF

Optional temp sensing

NCV78863 DEMO KIT: OVERVIEW

LED MODULES (OSRAM) CABLING

NCV78663 DEMO BOARD

60W power supply

ECUSIM MKII (SPI)

NCV78663 DAUGHTERBOARD

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END OF PRESENTATION

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