K11937EN ed.

TCAI-THAI 150
Mich range
Microsystem 48,1kW 46,452,9 kW

Air cooled water chillers and heat pumps with axial fans. Units equipped with Scroll Inverter hermetic compressors. STANDARD version. PUMP version, with single pump or double pump. TANK&PUMP version, with integrated storage tank and single pump or double pump.

TCAI-THAI 150 contents

Gener al features ...................................................3 Intended use............................................................3 Construction features .........................................4 compati ble microproc essor electronic c ontrol.....................................................4 STANDARD version ( models TCAI - THAI) .......4 PUMP version .........................................................4 TANK & PUMP version..........................................4 Accessories ...........................................................4 Factor y fitted access ories .....................................4 Accessories s upplied l oose...................................4 Technical dat a ......................................................5 Energy efficienc y with parti al loads E.S.E.E.R. i ndex ....................................................6 Microprocessor electronic control..................7 Electronic c ontr ol....................................................7 KTR - Remote keyboard .......................................7 Serial com munication .........................................8 KRS485 Serial interface........................................8 Supervision .............................................................8 KSC - Cloc k card....................................................8 Performance dat a ................................................9

construction features

Pressure drop s and r esidual static pressur es .............................................................12 Operating limits..................................................13 Use of antifreeze solutions .............................13 Standard and P,D,T,U dim ensions and footprints..............................................................14 Clearances and positioning ................................14 Installation .............................................................14 Handling ................................................................14 W ater connections ............................................15 Electrical connections......................................16

General features
Intended use
The TCAI- units are monobl oc air cooled water chillers with air-cooled condensation. The TCAI P,D,T,U units are monobl oc air cooled water chillers with air-cooled condensation complete with pump, doubl e pump, deli ver y storage with si ngle pump or double pump. The THAI units are monobloc heat pumps featuring air-cooled evaporation / c ondens ation. The THAI P,D,T,U units are monobl oc heat pumps featuring air-cooled evaporation / condens ation, complete with pump, doubl e pump, deli ver y storage with single pump or double pump. All ranges are equipped with axial fans. They ar e intended for use i n conditioning plants or industrial process es where a suppl y of chilled water (TCAI) or chilled and hot water (THAI), is required. Not s uitable for drinking water. The mach ine is designed for outdoor installation. The units c omply with the following directi ves: Machiner y Directi ve 89/392/EEC (MD); Low voltage Directi ve 73/23/EEC (LVD); Electromagnetic compatibility Directive 89/336/EEC (EMC); Pressure equipment Directive 97/23/EEC (PED).

Code guide SERIES" code Water production unit MODEL" code Cooling onl y

C H

Air-cooled with axial fans

Heat pump

Scroll hermetic compressor activated by inverter

No. compress ors

Approxi mate cooling capacity (in kW)

50

Example: TCAI 150 Unit for pr oduc tion of c old water onl y; Air-cooled with axial fans ; 1 Scroll hermetic compress or acti vated by inverter; Cooling capacity approxi matel y 50 kW.

TCAI-THAI 150 Construction features

Self bearing structure and panels in Peraluman, gal vanized steel bed; sound insulated c ompressor room. Scroll-type rotary hermetic compress or with inverter ac tivation for variable capacity c ontr ol from 39 to 100% of the nominal power with reduction of the s tarting current during the startup phas e (there are no c urrent peaks at start up and the starting current never exc eeds the maxi mum current) and re-phasi ng of automatic use to the mai ns, c omplete with i nternal thermal protecti on and crankc ase heating element. Air-side copper-pipe and aluminium-finned coil heat exc hangers, compl ete with pr otecti on grille. Water-side pl ate type heat-exc hanger in brazed stai nless steel c omplete with antifr eeze heater, ins ulation in expanded s ynthetic rubber, air bleed val ve and water drain. Differential pressur e s witch that protects the units from any i nterruptions to the water flow. Male threaded hydraulic connec tions . Axi al electric fans with external rotor, equipped with inter nal ther mal pr otecti on and complete with internal and external protecti on grille. Refrigerant circuit realized with mild c opper tube (EN 12735-1-2) and welded with silver alloy, compl ete with: drier filter, load connections, manual reset high pr essure s afety pressure s witc h (in keeping with Directive 97/23/EC (PED)), automatic res et l ow press ure control s witch, liquid-humidity indicator, ductable s afety val ve on high pressur e side, electronic thermos tatic expansion val ve, c ycle reversing valve (for THAI), non-return val ves (for THAI), fluid r ecei ver with safety valve (for THAI), gas separator, liquid accumulator, pressure trans ducer to c ontrol fan speed, control of c ondens ation/evaporation and defrosti ng). Unit with IP24 level of protec tion Unit complete with: R407C refrigerant charge. ductable c ondensate drain (for THAI). Programmable elec tronic boar d with microproc essor, provided with an advanc ed management algorithm, managed by an LCD panel in the machine. T his elec tronic boar d perfor ms the following functions: control and management of the deliver y temperature by means of an control logic type PID (proportional integral derivati ve; of c ycle reversal (for THAI); of the s afety ti mer delays; of the circulating pump(s); of the compress or and pump hour-run meter; of defros t c ycles (for THAI) at pr essure; of the elec tronic anti-freeze protecti on which cuts in automatic ally when the mac hine is s witc hed off; of the functions that control the worki ng inter ventions of the unit devices; complete protection of the unit, automatic emergenc y shutdown and dis play of the alarms which have been acti vated; compressor pr otecti on phase s equence monitor; unit protec tion against l ow or high threephas e power suppl y voltage; LCD display of the programmed operating parameters; of inlet/outlet water temperatures ; of al arms; of c hiller or heat pump operati ng mode (for THAI); of the el ectrical voltage val ues present in the phases of the power circuit that powers the unit; self-diagnosis with continuous monitoring of the func tioni ng of the unit; automatic pump oper ating hour balancing (D and U versions); automatic stand- by pump ac tivation in the event of an alar m. Alarm histor y management. The following is memorized for eac h al arm: date and time of inter vention (if the KSC access ory is pres ent); alarm c ode and descripti on; the water inl et/outlet temperature values when the alar m intervened; condens ation/evaporation press ure values at the ti me of the alar m; alarm delay time from the s witc h-on of the connected device; compressor and fan status when the alarm inter vened the anal ogue output status is displayed). Modulati ng contr ol of fan speed based on condens ation/evaporation press ure and thermal load of the unit down to an outdoor temperatur e of -10C in c ooling mode, and up to an external air temperature of 30C i n heat- pump mode. Advanced functions: configured for s erial connec tion (KR S485, KFTT10, KISI, KRS232 and KUSB access or y); configured for management of ti me bands and operation parameters with the possibility of daily/weekl y working programs (KSC accessories); monitoring of s er vice schedule and recor ds; self-diagnosis with continuous monitoring of the func tioni ng of the unit. display of adjustment frequenc y of compressor.

construction features
STANDARD version (models TCAI - THAI)
Without tank and pump unit

PUMP version
The P version is complete with circulation pump, expansion tank with a capacity of 14l with membrane, gauge, safety val ve, 3 Barg manual air vent, water disc harge. Version D s ame as P but with double pump, one on stand-by with automatic ac tivation on a time or alar m basis for equal distribution of operating hours, non-return valves and taps.

TANK & PUMP version

The T version is c omplete with inertial storage tank with antifreez e heater, circulation pump, expansion tank with a capacity of 14l and membrane, gauge, manual air vent, 3 Barg safety val ve and water discharge. Version U s ame as T but with double pump, one on stand-by with automatic acti vati on on a time or alar m basis for equal distribution of operating hours, non-return valves and taps.

Accessories
Factory fitted accessories
DSP D oubl e set-point via digital cons ens us (incompatibl e with the CS acc essor y). CS Scrolling set point vi a analogue signal 420 mA (inc ompati ble with the DSP acc essor y).

Accessories supplied loose

KSA - Rubber anti-vibration mountings KTR - Remote keyboard with rear illuminated LCD display. KSC - Clock board to displ ay date/time and to regulate the machine with dail y/weekl y start/stop ti me bands, with the possi bility to change the set- points . KRS485 RS 485 serial i nterface c ard to create i nterconnection networ ks between cards (maximum of 200 units at a maximum distance of 1,000) and buildi ng automation, external super vision s ystems or RHOSS super vision systems (protoc ols supported: proprietary protoc ol;Modbus RTU). KFTT10 FTT 10 s erial interface c ard for connection to super vision s ystems (LonWor ks system compliant with Lonmar k 8090-10 protoc ol with c hiller profile). KISI C AN-bus s erial interface (Controller Area Network compatible with evol ved hydronic system for integrated c omfort management (protocol s upported CanOpen). KRS232 RS485/RS232 serial converter for interconnec tion between RS485 serial networ k and super vision s ystems with s erial connec tion to PC via RS232 s erial port (RS232 c able provided). KUSB RS485/USB serial c onverter for interconnec tion between RS485 serial networ k and super vision s ystems with s erial connec tion to PC via USB port (USB cable pr ovided).

compatible microprocessor electronic control

Electric panel accessibl e by r emoving the upper front cover, which can be opened and closed with a s uitable tool, in c omplianc e with current IEC norms, c omplete with: electrical wiring for 400V-3ph+N-50Hz power suppl y; auxiliary power suppl y 230V-1ph-50Hz drawn from the main power s upply; general isolator with door interlocki ng isolator; automatic compr essor protecti on s witc h; automatic s witch for fan and pump protecti on (PUMP and TANK&PUMP version); fuses for the auxiliar y circuit; power contactor for fans and pumps (PUMP and TANK&PUMP version); remote unit c ontrol.

TCAI-THAI 150 Technical data

Table A: Technical data Technical Data Model TCAI Nominal cooling c apacity (*) Sound pressure (***) Scroll compressor c ontrolled by inverter Fans Exc hanger water c ontents Water side exchanger nominal water fl ow (*) Nominal press ure drops, water side exchanger (*) Pump external static press ure Water tank contents R 407C refrigerant charge Pol yester oil charge TCAI electrical data Total absorbed power (*) Power suppl y Nominal current () Max. current Starting current (see gener al featur es) MODEL THAI Nominal cooling c apacity (*) Nominal heating capacity (**) C.O.P. Sound pressure (***) Scroll compressor c ontrolled by inverter Fans Exc hanger water c ontents Water side exchanger nominal water fl ow (*) Nominal press ure drops, water side exchanger (*) Pump external static press ure (*) Water tank contents R 407C refrigerant charge THAI electrical data Total absorbed power (summer operation) (*) Total absorbed power (winter operation) (**) Power suppl y Nominal current (summer operation) Nominal current (winter operation) Max. current Starting current (see gener al featur es) Dimensions L H P Water connec tions Drain connecti on 150 kW dB(A) No. no. x kW l l/h kPa kPa l 150 P -D 150 T - U 48,1 58 1 2x0,615 6,3 8273 12 198 196 150 See s erial no. plate Chec k the c ompressor plate 150 P -D 19,62 400-3+N-50 31,5 34,7 34,7 150 T - U 19,62 31,5 34,7 34,7

technical data

kW V-ph-Hz A A A

150 18,3 29 32,2 32,2 150

kW kW dB(A) No. no. x kW l l/h kPa l 11,5 -

150 P -D 150 T - U 46,4 52,9 3,05 58 1 2x0,615 6,3 7980 199 197 150 See s erial no. plate 150 P -D 19,62 18,67 400-3+N-50 31,5 31,8 34,7 34,7 150 P -D 2270 1650 968 2 GM 150 T - U 19,62 18,67 31,5 31,8 34,7 34,7 150 T - U

kW kW V-ph-Hz A A A A

150 18,3 17,35 29 29,3 32,2 32,2 150

mm mm mm -

G M

(*) In the followi ng conditions : with c ompressor at max RPM, with condens er air inlet temperature 35C; chilled output water temperature 7C; temper ature differenti al at evaporator 5C. (**) In the followi ng conditions : with c ompressor at max RPM, evaporator inlet air temperature 7C D.B., 6C W.B.; temperature of hot water produc e 45C, at the same flow rate as in summer oper ation. (***) Level of s ound pressure in dB(A) refers to a meas urement taken at a distance of 5m from the unit with a directionality factor of 2 (to obtain the value in open s pac e, subtract 3 dB(A). () The C.O.P. calcul ation in the P, D, T and U versions does not take the elec trical power absorbed by the pump into consideration.

N.B.: he values for external static press ure of the pumps and the pressure drops of the heat exc hangers are obtained from the graphs on page 12 in versions P,D,T,U. The val ues of electrical power c onsumption already take into acc ount the pimps in versions P,D,T,U.

TCAI-THAI 150
Energy efficiency with partial loads E.S.E.E.R. index
The E.E.R. represents an esti mate of the energy efficienc y of the cooling unit at nominal design conditions. Ac tually, the operating time of a cooling unit at nominal conditions is generally l ess than the operating time at partial load. The E.S.E.E.R. (European Seas onal E.E.R.) index es timates the average s easonal energy efficienc y of the cooling unit in four load and outdoor air temperatur e conditions. In general, two cooling units with the s ame E.E.R. value can have different E.S.E.E.R. values. In fact, for an air cooled cooling unit, the average energy efficienc y depends both on design choices as well as on the temperature of the inlet air at the condensing c oil. The E.S.E.E.R. energy index, introduc ed by the European Community (E.E.C.C.A.C. project - Energy Efficienc y and Certification of Central Air Conditioners), is characterized by the outdoor air temperatures ( s ee tabl e I) and for the weighted energ y values that are assigned to the four l oad conditions consider ed for calcul ation: 100% , 75%, 50% e 25% ,
ESEER =
3xEER 100% +33xEER 75% +41xEER 50% +23xEER 25% 100

technical data

where EER100%, EER75%, EER50%, EER25% ,represent the efficienc y of the c ooling unit in the four load and temperature c onditi ons s et forth i n table B. Data is also c alculated using the Eurovent method. In versions P,D,T ,U, the power c ons umption of the pump is not considered. Table B: load and temperature conditions Outdoor air temper ature Load E.S.E.E.R. 100% 35C 75% 30C 50% 25C 25% 20C Tables C and "D" show the E.E.R. and E.S.E.E.R. values for eac h model. The high values of energy efficienc y at partial loads were obtained thanks to the opti mization of the heat exc hangers and the variable flow rate compressor. Table C:E.E.R. - E.S.E.E.R. for TC AI Model 150 E.E.R. 2,63 E.S.E.E.R. 4,10

Table D: E.E.R. - E.S.E.E.R. for TH AI Model 150 E.E.R. 2,54 E.S.E.E.R. 4,00

TCAI-THAI 150 Microprocessor electronic control

electronic controls

Electronic control
The keyboard allows the us er to view the operation temperature and all the process variabl es of the unit, and als o allows the viewing and modification of the s et points ; it also allows, by means of a pass word, access to all unit c ontr ol par ameters for technic al purpos es (access allowed to authorized personnel onl y).

KTR - Remote keyboard

The remote keyboard with displ ay (KTR), allows the r emote control and display of all the proc ess variables, digital and anal ogue, of the unit. It is therefore possibl e have all the unit functi ons directl y under your c ontr ol from anywhere in the room. It makes it possibl e to set and c ontrol the time bands (if the KSC acc essor y is present).

ALARM

ALARM

Prg

MODE

Prg

MODE

ON OFF

ON OFF

DISPLAY: displays the numbers and values of all the parameters (e.g. output water temper ature etc.), the c odes of any al arms and the status of all the r esourc es, usi ng strings.
!

DISPLAY: displays the numbers and values of all the parameters (e.g. output water temper ature etc.), the c odes of any al arms and the status of all the r esourc es, usi ng strings.
!

ALARM

ALARM key: used to display the code and res et possible alarms.
PRG key: used to programme the parameters fundamental to mac hine operati on.
ON/OFF key: allows the unit to be s witched on or off.
UP key: used to scr oll through the list of parameters, states and alarms; can be us ed to c hange the s et-points.

ALARM

ALARM key: used to display the code and res et possible alarms.
PRG key: used to programme the parameters fundamental to mac hine operati on.
ON/OFF key: allows the unit to be s witched on or off.
UP key: used to scr oll through the list of parameters, states and alarms; can be us ed to c hange the s et-points.

Prg

Prg

ON OFF

ON OFF

MODE

MODE - ENTER key: allows c hangeover from cooling to heat pump operation.
DOWN key: used to scr oll through the list of parameters, states and alarms; can be us ed to c hange the s et-points.

MODE

MODE - ENTER key: allows c hangeover from cooling to heat pump operation.
DOWN key: used to scr oll through the list of parameters, states and alarms; can be us ed to c hange the s et-points.

N.B.: The temporar y presence of two devices, keyboard built into machine and remote keyboard, will cause the ter minal built i nto the machi ne to be disabled in favour of the KTR user interfac e.

TCAI-THAI 150 Serial communication

serial connection

KRS485 Serial interface

The el ectronic c ontroller, provi ded with all the units, is c onfigured for dialogue with an external BMS through a s erial communic ation line using the KRS485 serial interfac e acc essor y (proprietar y protocol or ModBus RTU) and the following c onverters: KRS232 RS485/RS232 serial converter for interconnec tion between RS485 serial networ k and super vision s ystems with serial connection to PC via RS232 s erial port (RS232 c able provided). KUSB RS485/USB s erial converter for interconnection between RS485 serial networ k and super vision s ystems with serial connection to PC via USB port (USB cable pr ovided).

Supervision
Generally s peaking, a super vision s ys tem allows access to all the unit functi ons, s uch as: setting all the values acc essible by the keyboard; reading all the digital and analogue i nlet and outlet proc ess variables; read the various alar m codes and if nec essar y reset them; reading all the programming parameters and adjusti ng them.

KRS485

KRS485

KRS485

KRS232 KUSB

KSC - Clock card

The ins ertion of the cloc k c ard (KSC) enables fl exible, efficient use of the unit, displayi ng the date/time and making it possible to s et a selection of daily/weekl y start/stop ti me bands on the unit, with the possibility to var y the s et-point.

Display example

! ALARM

Prg

MODE

ON OFF

TCAI-THAI 150 Performance data

performance

Table E: cooling capacit y TC AI 90Hz Tue (C) Ta (C) 25 QF kW 26,82 31,94 33,33 36,25 41,06 46,46 50,82 53,01 55,20 57,04 58,89 60,73 66,96 75,50 85,04 P kW 14,93 15,12 15,17 15,26 15,39 15,52 15,57 15,64 15,71 15,98 16,25 16,52 16,69 16,81 16,93 QF kW 25,00 29,90 31,21 34,00 38,57 43,69 47,28 49,74 52,19 53,85 55,51 57,17 63,17 71,32 80,43 30 P kW 15,97 16,18 16,23 16,32 16,46 16,59 16,67 16,90 17,11 17,27 17,43 17,60 17,73 17,85 17,97 QF kW 23,19 27,80 29,04 31,66 35,95 40,76 44,40 46,25 48,10 49,88 51,66 53,43 59,10 66,81 75,44 35 P kW 17,14 17,36 17,41 17,51 17,65 17,80 17,89 18,10 18,30 18,49 18,68 18,87 18,98 19,11 19,23 QF kW 21,57 25,82 26,96 29,36 33,31 37,74 41,18 42,99 44,80 46,67 48,55 50,42 54,76 61,96 70,05 40 P kW 18,63 18,85 18,90 19,00 19,15 19,29 19,38 19,56 19,74 19,92 20,10 20,28 20,60 20,72 20,84 QF kW 24,87 27,07 30,67 34,72 38,18 39,70 41,21 42,70 44,19 45,68 50,42 45 P kW 20,40 20,51 20,66 20,79 20,94 21,20 21,40 21,63 21,90 22,13 22,21 -

Model

-10 -6 -5 -3 0 3 5 6 7 8 9 10 12 15 18

Tue = Evaporator water outlet temperature (T inlet/outlet = 5 C). Ta= Dry bulb ambient temperature QF = Cooling capacity (evaporator fouling factor equivalent to 0.35 x 10 -4 m C/W) P = Abs orbed el ectrical power

% vari ati o n o f coo lin g cap acit y wit h ref eren ce to n o min al con di tio n: Condenser i nlet air temperatur e 35C, chilled output water temper ature 7C, with temperature differenc e of 5C for different values of frequenc y of adjustment upon variation of the condens er inlet air temperature (2545C).

150

% vari atio n o f p o w er co n sum pti on wi th ref eren ce to no min al co nd iti on : Condenser i nlet air temperatur e 35C, chilled output water temper ature 7C, with temperature differenc e of 5C for different values of frequenc y of adjustment upon variation of the condens er inlet air temperature (2545C).

120 % 90 Hz 100 % 70 Hz 80 % 50 Hz 60 % 40 % 20 % 0% 25 30 35 Ta (C) 40 45 35 Hz

120 % 100 % 80 %

90 Hz

V (% )

V (% )

70 Hz
60 %

50 Hz
40 % 20 % 0% 25 30 35 Ta (C) 40 45

35 Hz

V= % variation in yi eld Ta= Dry bulb ambient temperature N.B.: For P,D,T,U versions add the el ectrical power absorbed by the pump (see Electrical connections). With evaporator outlet water inclusive between -10C and 3C the calculation was performed c onsidering 30% glycol water.

TCAI-THAI 150 Performance data

performance

Table F: cooling capacit y THAI 90Hz Tue (C) Ta (C) 25 QF kW 25,88 30,81 32,15 34,97 39,61 44,81 49,02 51,14 53,25 55,03 56,80 58,58 64,59 72,84 82,04 P kW 14,93 15,12 15,17 15,26 15,39 15,52 15,57 15,64 15,71 15,98 16,25 16,52 16,69 16,81 16,93 QF kW 24,11 28,83 30,11 32,79 37,20 42,14 45,61 47,98 50,35 51,95 53,55 55,15 60,94 68,80 77,59 30 P kW 15,97 16,18 16,23 16,32 16,46 16,59 16,70 16,90 17,11 17,27 17,43 17,60 17,73 17,85 17,97 QF kW 22,37 26,82 28,02 30,54 34,68 39,32 42,83 44,62 46,40 48,12 49,83 51,55 57,02 64,45 72,77 35 P kW 17,14 17,36 17,41 17,50 17,65 17,78 17,89 18,10 18,30 18,49 18,68 18,87 18,98 19,11 19,23 QF kW 20,81 24,90 26,00 28,32 32,13 36,40 39,73 41,47 43,22 45,03 46,83 48,64 52,83 59,77 67,57 40 P kW 18,63 18,85 18,90 19,00 19,15 19,29 19,38 19,56 19,74 19,92 20,10 20,28 20,60 20,72 20,84 QF kW 24,00 26,11 29,58 33,49 36,83 38,29 39,76 41,19 42,63 44,06 48,64 45 P kW 20,40 20,50 20,65 20,79 20,94 21,17 21,39 21,63 21,89 22,13 22,21 -

Model

-10 -6 -5 -3 0 3 5 6 7 8 9 10 12 15 18

Tue = Evaporator water outlet temperature (T inlet/outlet = 5 C). Ta = Dry bulb outdoor air temperature QF = Cooling capacity (evaporator fouling factor equivalent to 0.35 x 10 -4 m C/W) P = Abs orbed el ectrical power

% vari ati o n o f coo lin g cap acit y wit h ref eren ce to n o min al con di tio n: Condenser i nlet air temperatur e 35C, chilled output water temper ature 7C, with temperature differenc e of 5C for different values of frequenc y of adjustment upon variation of the condens er inlet air temperature (2545C).

150

% vari atio n o f p o w er co n sum pti on wi th ref eren ce to no min al co nd iti on : Condenser i nlet air temperatur e 35C, chilled output water temper ature 7C, with temperature differenc e of 5C for different values of frequenc y of adjustment upon variation of the condens er inlet air temperature (2545C).

120 % 90H z 100 % 70H z

120% 100%
90 Hz 70 Hz

V (%)

80 % 50H z 60 % 35H z 40 % 20 % 0% 25 30 35 Ta (C) 40 45

V (%)

80% 60%
50 Hz

40% 20% 0% 25

35 Hz

30

35 Ta (C)

40

45

V= % variation in yi eld Ta = Dry bulb outdoor air temperature N.B.: For P,D,T,U versions add the elec trical power absorbed by the pump (see Electrical connections). With evaporator outlet water incl usi ve between -10C and 3C the c alculati on was performed considering 30% gl ycol water.

10

TCAI-THAI 150 Performance data

performance

Table G: h eating capacit y TH AI 90Hz Ta (C) UR(%) Model Tuc (C) 35 QT kW 27,58 32,83 36,12 38,43 44,82 52,41 54,50 58,91 69,24 81,70 P kW 13,82 14,13 14,30 14,38 14,58 14,78 15,01 15,14 15,36 15,55 QT kW 32,47 35,58 37,72 43,80 50,89 52,90 56,83 66,22 77,58 40 P kW 15,35 15,53 15,23 15,71 16,19 16,21 16,13 16,00 16,52 QT kW 32,47 35,58 37,72 43,80 50,90 52,90 56,82 66,22 77,58 45 P kW 16,73 16,92 16,81 17,07 17,33 17,35 17,64 18,12 18,33 QT kW 35,52 37,53 43,35 50,10 52,33 55,80 64,61 75,30 50 P kW 18,50 18,56 18,68 19,00 18,89 19,17 19,65 19,86 QT kW 43,16 49,67 51,39 55,19 63,61 73,86 53 P kW 19,75 20,09 19,96 20,26 20,76 20,98

-15 -10 -7 -5 0 5 7 10 15 20

85 85 85 85 85 85 85 85 85 85

Tuc = Condens er water outlet temperature (T inlet/outlet = 5 C). Ta= Dry bulb ambient temperature QT = Heating capacity (evaporator fouling factor equivalent to 0.35 x 10 -4 m C/W) P = Abs orbed el ectrical power

% variation of heating cap acit y referr ed to nominal condition: Evaporator i nlet air temperatur e 7C (D.B.) 6C (W.B.), output hot water temperature 45C at water fl ow rate as in summer operation, for different values of frequenc y of adjustment upon variation of the evaporator inlet air temperature (-1520C).

150

% variation of power consumption ref erred to nomin al condition: Evaporator i nlet air temperatur e 7C (D.B.) 6C (W.B.), output hot water temperature 45C at water fl ow rate as in summer operation, for different values of frequenc y of adjustment upon variation of the evaporator inlet air temperature (-1520C).

160% 140 %

HZ 90 HZ 70

120% HZ 90 100% HZ 70

120%

V (%)

100% 80%

HZ 50
V (%)

80% HZ 50 60% HZ 35

HZ 35

60% 40% 20% 0% -15 -10 -5 0 5 10 Ta (C) 15 20 25

40%

20%

0% -15 -10 -5 0 5 10 Ta (C) 15 20 25

V= % variation in yi eld Ta= Dry bulb ambient temperature N.B.: For P,D,T,U versions add the elec trical power absorbed by the pump (see Electrical connections).

11

TCAI-THAI 150 Pressure drops and residual static pressures

performance

Graph 1: Heat exchang er pressur e drops TC AI-THAI 150

100,00

10,00

1,00

G (l/h)

Pressure drop calculation The water flow to the exchanger is calculated with the followi ng formula: G = (Q x 0,86) : T Where: G (l/h) = water fl ow at the heat exc hanger; Q (kw) = exc hanged power, whic h may be QF (for the evaporator) or QT (for the condens er), depending on the heat exc hanger in questi on; T (C) = temperature differential; The pr essure drops can be seen i n the graph alongside or calcul ated using the following formul ae pw= p wnom x (G:Gno m) 2 Wher e: pwnom (kPa) = nomi nal pressure drop in the heat exchanger in question (Technical data table): G (l/h) = water fl ow at the heat exc hanger in question; Gnom (l/h) = nomi nal water flow at the heat exc hanger in ques tion (Technic al data ).

P (kPa)

250,00

200,00

3000
P (kPa)
150,00 100,00 50,00 0,00 0

Graph 2: Residual static pressur e TCAI-TH AI 150 P,D,T,U

4000

2000

5000

6000

4000

7000

10000 9000 8000

6000

8000 10000 G (l/h)

20000

12000

30000

14000

40000

TU

50000

16000

60000

PD

70000

18000

100000 90000 80000

P = Pressure drop kPa G = Water flow rate l/h P D = Residual static press ure P,D T U = Residual s tatic pressure T,U N.B.: for all machi nes, always refer to the oper ating limits and the per mitted T temperature differences.

12

TCAI-THAI 150 Operating limits

Cooling mode (summer oper ation) TCAI-THAI 15 0
50 45 40 35 30

operating limits

Heating mode (winter op eration) THAI 150

55 53 50 45 40 35 30 25
-10 -5 0 5 10 12 Tu (C) 15 20 25

Te (C)

15 10 5 0 -5

-10

Tu (C)

25 20

-15

-15

-10 -7 -5

10 Te (C)

15

20

25

30

35

Te (C) = outdoor air temperatur e D.B. coil inlet Tu (C) = outlet water temper ature Temperature differential at the evaporator: t=38C. Minimum water pressur e = 0,5 barg Maxi mum water press ure = 3 barg N.B.: Maxi mum inlet water temperature 25C

Te (C)= outdoor air temper ature W.B. c oil inlet Tu (C) = outlet water temper ature Temperature difference at the condenser: t=38C. Minimum water pressur e = 0,5 barg Maxi mum water press ure = 3 barg N.B.: Maxi mum inlet water temperature 48C

Use of antifreeze solutions

Use of ethyl ene glycol is a must when hydraulic circuit water drainage is not foreseen during winter. T he addition of gl ycol c hanges the physical properties of the water and consequentl y the performanc e of the unit. T he proper gl ycol percentage to be put into the system to protect it from frost c an be obtained from the har dest operation c onditi ons c hos en among those detailed below.

Anti-freeze protection during seasonal stop Table H shows the multipliers to obtain the changes of the unit performanc es acc ording to the nec essar y percentages of ethyl ene glycol. The multi pliers refer to the following conditi ons: c ondenser input air temperature 35C; c hilled water temperature 7C; temperature differ ential at evaporator 5C. For different operating c onditions the same multipliers c an be used sinc e the amount of their change is negligible.

Table "H" Min. outdoor air temper ature C % glycol in weight Freezing temp erature C fc G fc pw fc QF fc P 2 10% -5 1,008 1,053 0,991 0,996 0 15% -7 1,028 1,105 0,987 0,995 -3 20% -10 1,051 1,184 0,982 0,993 -6 25% -13 1,074 1,237 0,978 0,991 -10 30% -16 1,100 1,316 0,974 0,989 fc G = Correction fac tor of the glyc ol water flow to the evaporator fc pw = multiplier of the press ure drops through the evapor ator fc QF = Cooling capacity c orrection factor. fc P = correction factor of the total absorbed electric power

13

TCAI-THAI 150 Standard and P,D,T,U dimensions and footprints

3 2
a 4 5 6 d 7 e b 7 f
l m u n

dimensions and footprints

1
18 12 12 10 11

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18.

Control board Main switc h Fan Wire inlet Water inlet Water outlet Anti vibrati on feet (KSA) Compress or Plate heat exchanger Tank (T/U) Expansion vessel Pump/Pumps (P,D,T ,U) Protecti on grille Finned coil Condensation drain (models THAI) e 29 Gauge (onl y P,D,T,U.) Water drain (onl y T.U.) Inverter

c p o
Model a mm b mm c mm d mm e mm f mm g mm h mm i mm l mm m mm n mm o mm p mm q mm 150 1650 968 2270 55 855 75 193 835 730 331 231 48 480 25 850

14 13
16

17
g h i

15
q

Clearances and positioning

Installation
The unit is designed for outdoor installation. Segregate the unit if installed i n areas accessible to pers ons under 14 years of age. It should be plac ed i n compliance with the mini mum rec ommended clearanc es, bearing in mind access to water and electrical c onnections located on the right-hand side . Whatever way it is ins talled, the c oil inlet air temperature (ambient air) must remain within the set limits. The unit c annot be i nstalled on brac kets or shel ves. W eights Empty weight of the pac kaged unit (the weight of the unit when fully l oaded can be obtained by addi ng the water c ontent indicated in the Hydraulic connections chapter). Model 150 kg 150 P kg 150 D kg 150 T kg 150U kg TCAI 550 594 632 732 752 THAI 566 616 649 749 769

L1

L3

L2

L1

Model L1 mm L2 mm L3 mm H mm

150 800 800 1.600 with open outlet

N.B.: The unit is fitted with c ondens ate drai n pan with 2 duc tabl e drai ns THAI.

Handling
Movement of the unit shoul d be performed with car e, in order to avoid damage to the exter nal struc ture and to the internal mechanical and electrical components . In order to ens ure that the unit is handled correctl y, bear the centre of gravity indic ated on the pac kaging in mind. The unit s houl d be correctl y l evelled and positi oned on a supporting surface c apable of sustaining its full weight. Do not stac k the units. The unit c annot be i nstalled on brac kets or shel ves. The temperature li mits for s torage are -945C.

14

TCAI-THAI 150 Water connections

The unit is equipped with male-thr eaded water connections and a manual air bleed val ve loc ated inside the c asing near the water connections . It is advisable to install interception val ves to isolate the unit from the res t of the unit and the el astic connection joints. It is obligatory to i nstall a networ k filter on the machine's water inl et. The water flow through the heatexc hanger should not fall below a val ue corresponding to a temperature differential of 8C. During long periods of i nacti vity, it is advisable to drai n the s ystem of water.

water connections

Alternativel y, it is possibl e to add ethylene gl ycol to the water circuit (see "us e of antifreeze s olutions")

Version - STAND ARD

AP1

Version P SINGL E PUMP

AP1 VS VE M PU

VSM ECH ST1

ECH

VSM ST1

CF

RE

PD

CF

RE

PD

ST2

ST2 S

Version D - DOUBLE PUMP Version T T ANK&PUMP

AP1

AP1 PU
VS VSM ST1 VR CF RE PD S VR ST2 S R PU R S VE VSM M R PU R ECH

VSM ECH ST1 VSM PD

CF

RE

S M RAA SA VS

ST2 S VE

Version U T ANK and PUMP with DOUBLE PUMP

AP1 VSM R VSM ECH VR ST1 VR R PU R S PU R VSM

CF

RE

PD

VSM

ST2 S RAA VE SA VS M

CF = Refrigerant circuit RE = Evaporator antifreez e heater; ECH = Plate heat exchanger PD = Water differential press ure s witch; ST1 = Summer-wi nter inl et temperature s ens or; ST2 = Summer-wi nter outl et temperature s ens or AP1 = Microprocess or electr onic control VSM = Manual air bl eed val ve VS = Safety val ve SA = Storage tank PU = Circulation pump VE = Expansi on tank S = Water dr ain; M = Pressure gauge RAA = Stor age heater anti-freeze heating element RI = Interc ept val ve VR = Non-return val ve

PUMP and TANK & PUMP versions water data Storage tank water c ontent Total water contents Safety val ve (also PUMP) Expansion tank (also PUMP) l l kPa l

Model 150 150 180 300 14

15

TCAI-THAI 150 Electrical connections

TCAI-THAI 150 Power supply 230V/5A (AC1)
MIQE
IG

electrical connections

MIQE = Electrical board internal termi nal boar d; MEU = External user terminal board; IG = Door interloc king isolator; CP = Pump c ontr ol (onl y for version with ST ANDARD hydraulics) LFC = Compress or operation indicator light ( power input 24 V AC) LBG = General loc k lamp J16 = 6-way telephone c onnector (RJ12); J19 = Connector for fitting KSC acc essor y; J20 = Connector for fitting access or y KRS485, KFTT10 o KISI; KSC = Clock c ard (acc essor y); KRS485 = RS485 serial i nterface (acc essor y); KRS232 = RS485/RS232 converter (acc essor y) KUSB = RS485/U SB c onverter (access ory); KTR = Remote keypad (access ory); L1 = Line 1 L1 = Line 2 L1 = Line 3 N = Neutral PC = Personal computer PE = Earthing clamp; SCR = Remote c ontrol s elector (dry contact control) SDS = Dual s et point selec tor (Control with clean contac t) - - - - = Connections provided by the ins taller -------- = 6-way telephone wire (maximum distance 50 m, for greater distanc es contac t RHOSS cus tomer ser vice)

MEU

L1 L2 L3 N

400V-3ph+N-50Hz

PE

KTR
KSC
CLOCK CARD INTERFACE PLAN
! ALARM

J19

J16

Prg

MODE

ON OFF

KRS485
GND GND
+ +

7.3 7.4 7.1 7.2 7.5 7.6 7.7 N

J8
F8

SERIAL CARD

J20

KRS232 / KUSB

PC

SCR SEI SDS LBG

7.8 7.9

N8

CP

LFC

The el ectrical board c an be acc essed from the front panel of the unit. The connections shoul d be made by s killed personnel, in compliance with c urrent regulations and followi ng the elec trical wiring diagram incl uded. Always install a general isolator in a protected area near the applianc e with a delayed c haracteristic cur ve of a suitabl e capacity and breaking c apacity. Make sure the general isolator includes a 3mm mini mum opening distance between c ontacts. Earth c onnecti on is c ompuls ory by law and safeguar ds the user while the machi ne is in use. W ARNING! The di agrams onl y show connections to be made by the ins taller.

Cable section Line s ection PE sec tion Remote c ontrol s ection

mm mm mm

10 10 1,5

16

notes

_________________________________________________________________ _________________________________________________________________ _________________________________________________________________ _________________________________________________________________ _________________________________________________________________ _________________________________________________________________ _________________________________________________________________ _________________________________________________________________ _________________________________________________________________ _________________________________________________________________ _________________________________________________________________ _________________________________________________________________ _________________________________________________________________ _________________________________________________________________ _________________________________________________________________ _________________________________________________________________ _________________________________________________________________ _________________________________________________________________ _________________________________________________________________ _________________________________________________________________ _________________________________________________________________ _________________________________________________________________

17

notes

_________________________________________________________________ _________________________________________________________________ _________________________________________________________________ _________________________________________________________________ _________________________________________________________________ _________________________________________________________________ _________________________________________________________________ _________________________________________________________________ _________________________________________________________________ _________________________________________________________________ _________________________________________________________________ _________________________________________________________________ _________________________________________________________________ _________________________________________________________________ _________________________________________________________________ _________________________________________________________________ _________________________________________________________________ _________________________________________________________________ _________________________________________________________________ _________________________________________________________________ _________________________________________________________________ _________________________________________________________________

18

TCAI-THAI 150
Mich range

RHOSS s.p.a. Via Oltre Ferrovia, 32 - 33033 Codroipo (UD) - Italy tel. +39 0432 911611 - fax +39 0432 911600 rhoss@rhoss.it - www.rhoss.it - www.rhoss.com IRSAP-RHOSS Clima Integral S.L. C/ Leonardo da Vinci, 4 - Pol. Ind. Cam Ral 08850 Gav (Barcelona) - Spain telf. +34 93 6334733 - fax +34 93 6334734 rhoss@irsap-rhoss.com - www.rhoss.es Ir Group S.A.S. 7 rue du Pont Lunettes - 69390 Vourles - France tl. +33 (0)4 72318631 - fax +33 (0)4 72318632 irsaprhoss@irgroup.fr RHOSS Deutschland GmbH Hlzlestrae 23, D-72336 Balingen, OT Engstlatt - Germany tel. +49 (0)7433 260270 - fax +49 (0)7433 2602720 info@rhoss.de - www.rhoss.de Sedi commerciali Italia: / Italy branch offices: Area Nord-Est: 33033 Codroipo (UD) - Via Oltre Ferrovia, 32 tel. +39 0432 911611 - fax +39 0432 911600 Area Nord-Ovest: 20041 Agrate Brianza (MI) Centro Colleoni - Palazzo Taurus, 1 tel. +39 039 6898394 - fax +39 039 6898395 Area Nord-Ovest - Uffici di Firenze: 50127 Firenze - Via F. Baracca, 148/R tel. +39 055 4360492 - fax +39 055 413035 Area Centro-Sud: 00199 Roma - Viale Somalia, 148 tel. +39 06 8600699-707 - fax +39 06 8600747 Area Sud - Filiale di Napoli: 80143 Napoli - Via G. Porzio - Centro Direzionale - Isola G8 tel. +39 081 7879121 - fax +39 081 7879135 Area Sud - Uffici di Bari: 70124 Bari - Via Lucarelli, 60/N tel. +39 080 5013644 - fax +39 080 5021159

RHOSS S.P.A. declines all responsabilities for possible mistakes in the catalogue and reserves the right to alter the features of their products without notice in the interests of continuous improvement.

K11937EN ed. 1
08.06 - 0.000 - Stampa: