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DIGITAL PLAIN PAPER COPIER

e-STUDIO120/150 (DP-1210/1510)

File No. SME020006B0 R02082121000-TTEC

Copyright 2002

TOSHIBA TEC CORPORATION

Parts marked with are important for maintaining the safely of the machine. Be sure to replace these parts with the replacement parts specified to maintain the safety and performance of the machine. This document has been published to be used for after sales service only. The contents are subject to change without notice.

GENERAL PRECAUTIONS REGARDING THE INSTALLATION AND SERVICE FOR e-STUDIO120/150


The installation and service should be done by a qualified service technician.

1. Transportation
When transporting/installing the copier, employ one person and be sure to use the positions as indicated below. The copier is fairly heavy and weighs approximately 17 kg (35.3 lb), therefore pay full attention when handling it.

2. Installation
Be sure to use a dedicated outlet with AC 115 or 120V/15A (220V, 230V, 240V/10A) or more for its power source. The copier must be grounded for safety. Never ground it to a gas pipe or a water pipe. Select a suitable place for installation. Avoid excessive heat, high humidity, dust, vibration and direct sunlight. Also provide proper ventilation as the copier emits a slight amount of ozone. To insure adequate working space for the copying operation, keep a minimum clearance of 10 cm (4") on the left, 10 cm (4") on the right and 20 cm (8") in the rear.

3. Service of Machines
Basically, be sure to turn the main switch off and unplug the power cord during service. Be sure not to touch high-temperature sections such as the exposure lamp, the fuser unit, and their periphery. Be sure not to touch high-voltage sections such as the chargers and the high-voltage transformer. Be sure not to touch rotating/operating sections such as gears, belts, pulleys, fans, etc. When servicing the machines with the main switch turned on, be sure not to touch live sections and rotating/operating sections. Avoid exposure to laser radiation. Use suitable measuring instruments and tools. Avoid exposure to laser radiation during servicing. - Avoid direct exposure to beam. - Do not insert tools, parts, etc. that are reflective into the path of the laser beam. - Remove all watches, rings, bracelets, etc. that are reflective.

4. Main Service Parts for Safety


The breaker, door switch, fuse, thermostat, thermofuse, thermistor, etc. are particularly important for safety. Be sure to handle/install them properly.

5. Cautionary Labels
During servicing, be sure to check the rating plate and the cautionary labels such as "Unplug the power cord during service", "Hot area", "Laser warning label" etc. to see if there is any dirt on their surface and whether they are properly stuck to the copier.

6. Disposition of Consumable Parts/Packing Materials


Regarding the recovery and disposal of the copier, supplies, consumable parts and packing materials, it is recommended to follow the relevant local regulations or rules.

7. When parts are disassembled, reassembly is basically the reverse of disassembly unless otherwise noted in this manual or other related documents. Be careful not to reassemble small parts such as screws, washers, pins, E-rings, toothed washers in the wrong places.

8. Basically, the machine should not be operated with any parts removed or disassembled. 9. Precautions Against Static Electricity
The PC board must be stored in an anti-electrostatic bag and handled carefully using a wristband, because the ICs on it may become damaged due to static electricity. Caution: Before using the wrist band, pull out the power cord plug of the copier and make sure that there is no uninsulated charged objects in the vicinity. Caution: Attention: Vorsicht: Dispose of used batteries and RAM-ICs including lithium batteries according to the manufacturer's instructions. Se darrasser de batteries et RAM-ICs us y compris les batteries en lithium selon les instructions du fabricant. Entsorgung des gebrauchten Batterien und RAM-ICs (inklusive der Lithium-Batterie) nach Angaben des Herstellers.

CAUTION

This product is a class 1 laser product that complies with 21CFR 1040 of the CDRH standard and IEC825. This means that this machine does not produce hazardous laser radiation. The use of controls, adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure. This laser radiation is not a danger to the skin, but when an exact focusing of the laser beam is achieved on the eyes retina, there is the danger of spot damage to the retina. The following cautions must be observed to avoid exposure of the laser beam to your eyes at the time of servicing. 1) When a problem in the laser optical unit has occurred, the whole optical unit must be exchanged as a unit, not as individual parts. 2) Do not look into the machine with the main switch turned on after removing the developer unit, toner cartridge, and drum cartridge. 3) Do not look into the laser beam exposure slit of the laser optical unit with the connector connected when removing and installing the optical system. 4) The middle frame contains the safety interlock switch. Do not defeat the safety interlock by inserting wedges or other items into the switch slot.

CAUTION
INVISIBLE LASER RADIATION, WHEN OPEN AND INTERLOCKS DEFEATED. AVOID EXPOSURE TO BEAM.

VARO !
AVATTAESSA JA SUOJALUKITUS OHITETTAESSA OLET ALTTIINA NKYMTTMLLE LASERSTEILYLLE L KATSO STEESEEN.

VORSICHT
UNSICHTBARE LASERSTRAHLUNG, WENN ABDECKUNG GEFFNET UND SICHERHEITSVERRIEGELUNG BERBRCKT. NICHT DEM STRAHL AUSSETZEN. LASER WAVE LENGTH : 770 ~ 795nm Pulse times : 11.82s / 7mm Out put power : 0.17mW 0.01mW

ADVARSEL
USYNLIG LASERSTRLNING VED BNING, NR SIKKERHEDSBRYDERE ER UDE AF FUNKTION. UNDG UDSAETTELSE FOR STRLNING.

VARNING !
OSYNLIG LASERSTRLNING NR DENNA DEL R PPNAD OCH SPRREN R URKOPPLAD. BETRAKTA EJ STRLEN. STRLEN R FARLIG.

At the production line, the output power of the scanner unit is adjusted to 0.57 MILLI-WATT PLUS 20 PCTS and is maintained constant by the operation of the Automatic Power Control (APC). Even if the APC circuit fails in operation for some reason, the maximum output power will only be 15 MILLI-WATT 0.1 MICRO-SEC. Giving and accessible emission level of 42 MICRO-WATT which is still-less than the limit of CLASS-1 laser product.

Caution This product contains a low power laser device. To ensure continued safety do not remove any cover or attempt to gain access to the inside of the product. Refer all servicing to qualified personnel.

Caution label on the unit


The label ( ) in the fusing area of the unit indicates the following: : Caution, risk of danger : Caution, hot surface

VAROITUS! LAITTEEN KYTTMINEN MUULLA KUIN TSS KYTTOHJEESSA MAINITULLA TAVALLA SAATTAA ALTISTAA KYTTJN TURVALLISUUSLUOKAN 1 YLITTVLLE NKYMTTMLLE LASERSTEILYLLE.

VARNING - OM APPARATEN ANVNDS P ANNAT STT N I DENNA BRUKSANVISNING SPECIFICERATS, KAN ANVNDAREN UTSTTAS FR OSYNLIG LASERSTRLNING, SOM VERSKRIDER GRNSEN FR LASERKLASS 1.

The foregoing is applicable only to the 220V model, 230V model and 240V model.

LUOKAN 1 LASERLAITE KLASS 1 LASER APPARAT

CONTENTS
[1] GENERAL
1. Major functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

[8]

DISASSEMBLY AND ASSEMBLY


1. High voltage section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1 2. Operation panel section . . . . . . . . . . . . . . . . . . . . . . . . . . .8-4 3. Optical section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-5 4. Fusing section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-7 5. Tray paper feed/transport section . . . . . . . . . . . . . . . . . . . .8-9 6. Manual paper feed section . . . . . . . . . . . . . . . . . . . . . . . .8-15 7. Rear frame section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-17 8. Power section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-18 9. 2nd cassette section (Option) . . . . . . . . . . . . . . . . . . . . . .8-19

[2]

SPECIFICATIONS
1. Basic Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 2. Operation specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 3. Copy performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 4. GDI Printer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 5. Scan function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 6. ADF (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 7. 2nd cassette (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

[3]

CONSUMABLE PARTS
1. Supply system table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 2. Environmental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 3. Production control number (lot No.) identification . . . . . . . 3-1 4. Toner cartridge replacement . . . . . . . . . . . . . . . . . . . . . . . 3-2

[9] ADJUSTMENTS
1. Optical section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-1 2. Copy density adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . .9-4 3. High voltage adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . .9-5

[10] SIMULATION, TROUBLE CODES


1. Entering the simulation mode . . . . . . . . . . . . . . . . . . . . . .10-1 2. List of simulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-2 3. Contents of simulations . . . . . . . . . . . . . . . . . . . . . . . . . . .10-3 4. Trouble codes/Troubleshooting . . . . . . . . . . . . . . . . . . . .10-16

[4]

EXTERNAL VIEWS AND INTERNAL STRUCTURES (ADF + 2ND CASSETTE)


1. Appearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 2. Internal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 3. Operation panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 4. Motors and solenoids . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 5. Sensors and switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 6. PWB unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6 7. Cross sectional view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

[11] MAINTENANCE
1. Maintenance table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1 2. Maintenance display system . . . . . . . . . . . . . . . . . . . . . . .11-1

[12] USER PROGRAMS


1. Functions that can be set with user programs. . . . . . . . . .12-1 2. Change the setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-1 3. Density level adjustment . . . . . . . . . . . . . . . . . . . . . . . . . .12-2 4. Toner save mode setup and cancel. . . . . . . . . . . . . . . . . .12-2

[5]

UNPACKING AND INSTALLATION


1. Copier installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 2. Cautions on handling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 3. Checking packed components and accessories . . . . . . . . 5-1 4. Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 5. Removing protective packing materials . . . . . . . . . . . . . . . 5-2 6. Developer unit installation . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 7. Toner cartridge installation . . . . . . . . . . . . . . . . . . . . . . . . 5-3 8. Loading copy paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 9. Power to copier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 10. Software for the TOSHIBA personal MFP series. . . . . . . . 5-4 11. Connecting the interface cable . . . . . . . . . . . . . . . . . . . . . 5-9 12. Parallel interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9 13. USB interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10 14. Moving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

[13] ELECTRICAL SECTION


1. Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-1 2. Circuit descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-3

[14] CIRCUIT DIAGRAM


1. MCU PWB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14-1 2. OPERATION PWB . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14-10 3. I/F PWB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14-12 4. POWER SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14-13 5. NOISE FILTER CIRCUIT. . . . . . . . . . . . . . . . . . . . . . . . .14-15 6. ACTUAL WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . .14-17

[6]

COPY PROCESS
1. Functional diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 2. Outline of print process . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 3. Actual print process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

[7]

OPERATIONAL DESCRIPTIONS
1. Outline of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 2. Scanner section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 3. Laser unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3 4. Fuser section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3 5. Paper feed section and paper transport section . . . . . . . . 7-4

[1] GENERAL
1. Major functions
Configurations
Item Model e-STUDIO120 e-STUDIO150 CPM 12CPM 15CPM SB/MB MB MB 2 Tray Opt Opt ADF Opt Opt RADF (R-SPF) Color Scanner GDI printer SOPM Memory 8M 8M

Descriptions of items
CPM: SB/MB: 2 tray: ADF: RADF (R-SPF): Color scanner: GDI printer: SOPM: Memory: Copy speed (Copies Per Minute) SB = Manual feed single bypass, MB = Manual feed multi bypass Second cassette unit. Automatic document feeder Reverse automatic document feeder Color scanner function GDI printer function with USB. Scan Once Print Many function (Many copies are made by one scan.) Standard page memory

Descriptions of table
: Standard provision : No function or no option available Opt: Option

e-STUDIO120/150

(Options)
MR-2014 MY-1019 (Same option as e-STUIDIO12/15)

GENERAL 1 - 1

[2] SPECIFICATIONS
1. Basic specifications
Item Type Copy system Segment (class) Copier dimensions Weight (Approximately) Desktop Dry, electrostatic Digital personal copier 20.4"(W)X18.2"(D)X11.6"(H) (518mm(W)X462.5mm(D)X295.6mm(H)) 20.4"(W)X18.2"(D)X11.6"(H) (518mm(W)X462.5mm(D)X295.6mm(H)) 35.3lbs.(17Kg) Toner cartridge and drum cartridge included 35.3lbs.(17Kg)

e-STUDIO120 e-STUDIO150 e-STUDIO120 e-STUDIO150

2. Operation specifications
Paper feed section Section, item Paper feed system AB system Tray paper feed section Details e-STUDIO120/150 Paper size Paper weight Paper feed capacity Kinds Remark Paper size Paper weight Paper feed capacity Kinds Remark Paper size Paper weight Paper feed capacity Kinds Remark Paper size Paper weight Paper feed capacity Kinds Remark Exit way Capacity of output tray Original set Max. original size Original kinds Original size detection Scanning system CCD sensor Resolution Lighting lamp Type Voltage Power consumption Output data Writing system Laser unit Resolution Photoconductor type Life Charger Charging system Transfer system Separation system Developing system Cleaning system 1 tray (250 sheet) + multi bypass (50 sheet) A4, B5, A5 (Landscape) 56 - 80g/m2 (15 - 21 lbs.) 250 sheets Standard paper, specified paper, recycled paper User adjustment of paper guide available A4, B5, A5, B6, A6 (Landscape) 52 - 128g/m2 (14 - 34.5 lbs.) 50 sheets Standard paper, specified paper, recycled paper, OHP, Label, Envelop (Single copy) User adjustment of paper guide available 8-1/2" x 14", 8-1/2 x 11", 8-1/2" x 5-1/2" (Landscape) 15 - 21 lbs. 250 sheets Standard paper, specified paper, recycled paper User adjustment of paper guide available 8-1/2" x 14", 8-1/2 x 11", 8-1/2" x 5-1/2", 3-1/2" x 5-1/2" (Landscape) 14 - 34.5 lbs. 50 sheets Standard paper, specified paper, recycled paper, OHP, Label, Envelop (Single copy) User adjustment of paper guide available Face down 100 sheets Center Registration (left edge) A4 (8-1/2" x 14") sheet, book None 3 CCDs (RGB) sensor scanning by lighting white lamp 600 dpi CCFL 1100Vrms (Min) 9.6W (Max) R, G, B 1 or 8 bits/pixel / A/D 16bit Writing to OPC drum by the semiconductor laser 600 dpi OPC (30) 25k Saw -tooth charging with a grid, / (-) scorotron discharge (+) DC corotron system (-) DC electrode system Dry, 2-component magnetic brush development system Counter blade system (Counter to rotation)

Multi bypass paper feed section

Inch system Tray paper feed section

Multi bypass paper feed section

Paper exit section Originals

Optical section

Scanning section

Writing section Image forming

Developing Cleaning

SPECIFICATIONS 2 - 1

Fusing section

Section, item Fusing system Upper heat roller Lower heat roller Heater lamp

Details Heat roller system type Teflon roller type Silicon rubber roller type Halogen lamp Voltage 120V/230V Power consumption 800W Voltage 100V, 110V, 120/127V, 230V, 240V Frequency Common use for 50 and 60Hz Max. Less than 1000W Average e-STUDIO120 300 Wh/H *1) (during copying) e-STUDIO150 300 Wh/H *1) Average (stand-by) 80Wh/H *1) Pre-heat mode 18Wh/H *1) Auto power shut-off mode 4.5Wh/H *1)

Electrical section

Power source Power consumption

*1) May fluctuate due to environmental conditions and the input voltage.

3. Copy performance
Section, item Copy magnification Fixed magnification ratios Zooming magnification ratios Details e-STUDIO120 3 Reduction + 2 Enlargement (AB system : 25, 70, 86, 100, 141, 400%) (Inch system : 25, 64, 78, 100, 129, 400%) 25 - 400% (376 steps in 1% increments) 5 steps First copy time Tray paper feed AB system A4 (Landscape) AB system B5 (Landscape) Inch system 8-1/2" x 14" (Landscape) Inch system 8-1/2" x 11" (Landscape) Max. continuous copy quantity Void Copy speed (CPM) Copy speed (CPM) Copy speed (CPM) Copy speed (CPM) 9.6 sec. (Pre-heat mode:25 sec. / Auto power-shut-off mode : 40 sec.) A4 or Letter/100%/Auto Exposure Same size 12 15 Enlargement 12 15 Reduction 12 15 Same size 12 15 Enlargement 12 15 Reduction 12 15 Same size 12 12 Enlargement 12 12 Reduction 12 12 Same size 12 15 Enlargement 12 15 Reduction 12 15 99 leading edge 1 - 4mm Trailing edge 4mm or less Side edge void area 0.5mm or more (per side) 4.5mm or less (total of both sides) leading edge same size: 3.0mm or less (OC) / 4mm or less (ADF) Enlarge: 2mm or less (OC) / 3mm or less (ADF) Reduction (50%): 6.0mm or less (OC) / 8mm or less (ADF) 30.4 sec. 30.4 sec. 30.4 sec. e-STUDIO150

Manual steps (manual, photo) Copy speed

Void area

Image loss

Warm-up time Power save mode reset time Paper jam recovery time

SPECIFICATIONS 2 - 2

4. GDI Printer
Print speed First print time CPU Memory Interface Emulation Resolution Supported OS *1: Engine Resolution Max. 12ppm (A4, 8.5" x 11") (Mono CW chart / Pentium III 733Mhz / 128MB / Win 98) 9.6 sec. (without data transfer time) None 8MB IEEE1284 / USB 1.1 GDI 600dpi *1 Win 95 / 98 / Me / NT 4.0 / 2000 / XP

5. Scan function
Type Scanning system Light source Resolution Originals Output data Scan range Scan speed Protocol Interface Scanner utility Scan key/lamp Duplex scan Supported OS Void area Flat Bed Color Scanner Original table/ADF (Valid only in the single mode) 3 CCDs (RGB) sensor scanning by lighting white lamp (2 pcs of CCFL) Optical: 600 x 1200dpi Setting range: 50 - 9600dpi (Preview resolution is fixed at 75dpi) Sheet type / Book type R, G, B 1 or 8 bits/pixel / A/D 16bit OC / ADF: 8.52 (H) x 14.72 (V)" Original position: Left Center OC / ADF: Max. 2.88ms/line (Color/Gray scale), Max. 0.96 ms/line (B & W) TWAIN / WIA (Only XP) / STI USB1.1 Button Manager / Desktop Document Manager / Composer Yes No Win 98 / Me / 2000 / XP No (User settable by PC)

6. ADF (Option)
Original capacity Original size Original replacement speed Original placement Original weight Mixed feeding (Paper size) 30 sheets (52 to 90g/m2) (14 to 23.9 lbs.) A4 to A5/10" x 14" to 5-1/2" x 8-1/2" 12CPM (A4/8-1/2" x 11"Landscape) (15CPM model) Face up 52 to 90g/m2 (14 - 23.9lbs.) Performance Limited No automaticaly reduction No automaticaly paper selection Thermal papers, originals with punch holes for files, be used folded paper, transparent originals such as OHP films, stapled or clip used originals with cover up liquid used, Originals with tape sealed, originals with high level frictional coefficient such as photos or catalogs.

Original which cannot

7. 2nd cassette (Option)


Copy paper size Paper weight Paper capacity Weight Dimensions Power supply 5-1/2" x 8-1/2" to 8-1/2" x 14" / A4, B5, A5 15 lbs. to 21 lbs. 56 to 80 g/m2 One paper tray with capacity for 250 sheets of 21 lb. bond paper Approx. 6.6 lbs. (3 kg) 19.6" (W) x 15.6" (D) x 3.5" (H) (498 mm (W) x 395 mm (D) x 88 mm (H)) Drawn from the copier

SPECIFICATIONS 2 - 3

[3] CONSUMABLE PARTS


1. Supply system table
No. Name 1 Toner Cartridge 2 3 Developer Drum Kit Model name T-1200 D-1200 OD-1200 Life 8K/5K (Refer to SIM 46-19) 25K (6%) 25K Package unit 10 10 10 Remark Life based on 6% coverage of A4 original.

2. Environmental
The environmental conditions for assuring the copy quality and the machine operations are as follows: (1) Normal operating condition Temperature: 20C to 25 Humidity: 65 5%RH (2) Acceptable operating condition

3. Production control number (lot No.) identification


<Toner cartridge>

Humidity (RH) 85% 60%

Production month Production day Destination code (Dealer, distributor, OEM, etc.) Production place (SOCC: Fixed to B.) End digit of year Version No.

: Destination Division

20%

EX Destination

10C
(3) Optical condition

30C

35C

Option Destination <Drum cartridge>

A same pack B same pack A B

No. G H P Q

Humidity (RH) 90% 60%

The label on the drum cartridge shows the date of production. (SOCC production)

15%

Production month Production day Destination code (Dealer, distributor, OEM, etc.) Production place (SOCC: Fixed to B.) End digit of year

25C
(4) Supply storage condition

30C

40C
<JAPAN production>
Ver.A 9 1 1 0001 X

Version No.

Humidity (RH) 90%

Production month (1 - 9 = Jan. - Sep. 0 = Oct. X = Nov. Y = Dec.) Serial number of month Fixed to 1. Pack division (See table below) End digit of year Version No.

20%

5C

45C

CONSUMABLE PARTS 3 - 1

Division Ex production Option Same pack

No. 1 2 3

4. Toner cartridge replacement


1) Open the front and side cabinets of the copier. 2) Keep holding Toner lover, and 3) Carefully pull out Toner cartridge from the copier.

3 1

Production control label attachment position


4) Put Toner cartridge in a collection bag immediately after removing it from the copier

Production control label attachment position(*1)

1 The production control label is not attached to the cartridge of a China product. <Developer> Note: Never carry exposed Toner cartridge. Be sure to put it in the collection bag.

Sub lot Production day Production month End digit of year Production place

CONSUMABLE PARTS 3 - 2

[4] EXTERNAL VIEWS AND INTERNAL STRUCTURES (ADF + 2ND CASSETTE)


1. Appearance

1 2 3 4 5 6 7 9 10 11 12 13 8
1 4 7 10 13 Original table Paper tray Multi-bypass tray Paper output tray extension Power cord socket 2 5 8 11 Operation panel Side cover Bypass tray guides Power switch 3 6 9 12 Front cover Side cover open button Paper output tray Handle

2. Internal
2

3 4 5

1
1 4 Toner cartridge Charger cleaner 2 5 Fusing unit release lever Photoconductive drum 3 Transfer charger

EXTERNAL VIEWS AND INTERNAL STRUCTURES (ADF + 2ND CASSETTE) 4 - 1

3. Operation panel
1 2 3 4 5 6 7 8 9 10

11 Inch system 3

12

13

14

15

16

17

ONLINE key and indicator Lights up when the unit is used as a printer and scanner. For description of the ON LINE indicator. *1 Copy ratio selector key and indicators Use to sequentially select preset reduction/enlargement copy ratios. Selected copy ratio is shown by a lit indicator. Display Displays the specified copy quantity, zoom copy ratio, user program code, and error code.

SCANNER key and indicator *1, *2

Copy ratio display (%) key

ADF indicator Exposure mode selector key and indicators Use to sequentially select the exposure modes: AUTO, MANUAL or PHOTO. Selected mode is shown by a lit indicator. 11 ZOOM keys and indicator Use to select any reduction or enlargement copy ratio from 25% to 400% in 1% increments. 13 Tray select key Use to select a paper feed station (paper tray 1, paper tray 2 or bypass tray). 15 Light and dark keys and indicators Use to adjust the MANUAL or PHOTO exposure level. Selected exposure level is shown by a lit indicator. Use to start and terminate user program setting. 17 Start key and indicator Copying is possible when the indicator is on. Press to start copying Use to set a user program.

7 9

Alarm indicators Developer replacement required indicator Misfeed indicator Toner cartridge replacement required indicator *3 Maintenance indicator 8 ADF misfeed indicator 10 Power save indicator Lights up when the unit is in a power save mode.

12 Copy quantity keys Use to select the desired copy quantity (1 to 99). Use to make user program entries. 14 Paper feed location indicators Light up to show the selected paper feed station. 16 Clear key Press to clear the display, or press during a copy run to terminate copying. Press and hold down during standby to display the total number of copies made to date.

EXTERNAL VIEWS AND INTERNAL STRUCTURES (ADF + 2ND CASSETTE) 4 - 2

*1. Indicators on the operation panel The ONLINE indicator and the start ( state of the printer or scanner.
POWER SAVE indicator

*2. Using the SCANNER key to begin scanning ) indicator indicate the This scanning method can only be used if the Button Manager has been installed using the installer. To scan using this method, you must first complete the settings in Button Manager in your computer. For more information on Button Manager, see the online manual or the help file for Button Manager. Note: Scanning is not possible during a copy job. If the unit is used to begin a scan job during a print job, the scan job will be stored and scanning will begin when the print job is completed. 1) Press the SCANNER (
START indicator

) key.

The unit enters scan mode.

Start indicator On: Indicates the unit is ready for copying or scanning is being performed. Blinking: The indicator blinks in the following situations: When a print job is interrupted. During initialization of the unit. (the cover has been opened and closed or the power turned off and on.) When reserving a copy job. When toner is being replenished during a copy or print job. The indicator is off in the following situations: During copying or scanning. The unit is in the auto power shut-off mode. When a misfeed or error has occurred. Power save indicator On: Indicates the unit is in a power save mode.
ONLINE indicator

2) Place the original you wish to scan on the original table. For the procedure for placing the original, see "ORIGINAL PLACEMENT". 3) Press the up copy quantity key to display the number of the application that you wish to use for scanning. The application numbers are initially as follows.

Off:

Application number SC1 SC2 SC3 SC4 SC5 SC6

Application launched Desktop Document Manager (if installed) E-mail (your standard e-mail program in the Windows OS you are using) Fax (if a fax program is installed) OCR (if an OCR program is installed) Microsoft Word (if installed) Any application set in Button Manager ) key.

SCANNER indicator

ONLINE indicator The ONLINE key is pressed and on line and off line are changed. On: Indicates the unit is ready for printing or scanning is being performed. (On line) Blinking: Printing or data is being received from a computer. Off: Copying is being performed. (Off line) Scanner indicator On: The SCANNER ( ) key has been pressed and the unit is in scanner mode. Blinking: A scan job is being executed from the computer, or scan data is stored in the unit's memory. Off: The unit is in the copy mode.

4) Press the start (

The selected application launches and scanning begins. *3. Toner Cartridge Replacement When toner density is lower than a specified level, the TONER CARTRIDGE REPLACEMENT indicator lights up to warn the user. If the Toner Cartridge is not replaced in that time, the Ready Lamp changes to blinking and then start to supply the toner after around 10 copies. (Cartridge replacement lamp continues to light.) If toner density is not back to specific level after two minutes, the READY indicator goes out and Toner indicator starts blinking, and the copier stops.

EXTERNAL VIEWS AND INTERNAL STRUCTURES (ADF + 2ND CASSETTE) 4 - 3

4. Motors and solenoids

12 2 8 11

9 4

5 7

6 10

No. 1 2 3 4 5 6 7 8 9 10 11 12

Part name Main motor Scanner motor Toner motor Cooling fan motor Resist roller solenoid Paper feed solenoid Multi paper feed solenoid ADF motor Original feed solenoid Paper feed solenoid Original resist roller solenoid Original paper feed solenoid

Control signal MM MRMT TM VFM RRS CPFS1 MPFS SPFM SPUS CPFS2 SRRC SPFS

Function / Operation Drives the copier. Drives the optical mirror base (scanner unit). Supplies toner. Cools the optical section. Resist roller rotation control solenoid Cassette Paper feed solenoid 1 Multi manual pages feed solenoid Drives the single pass feeder Original feed solenoid Cassette Paper feed solenoid 2 Original resist roller solenoid Original paper feed solenoid

EXTERNAL VIEWS AND INTERNAL STRUCTURES (ADF + 2ND CASSETTE) 4 - 4

5. Sensors and switches

9 1 2 7 8

10

5 11 6
No. Name 1 Scanner unit home position sensor 2 POD sensor 3 PPD2 sensor 4 Cassette detection switch 5 PPD1 sensor 6 Door switch 7 8 9 10 11 ADF sensor SPPD sensor SDOD sensor 2nd cassette PPD3 sensor Signal MHPS POD PPD2 CED1 PPD1 DSW SPID SPPD SDOD DSW PPD3 Type Transmission sensor Transmission sensor Transmission sensor Micro-switch Transmission sensor Micro-switch Transmission sensor Transmission sensor Transmission sensor Micro-switch Transmission sensor Function Scanner unit home position detection Paper exit detection Paper transport detection 2 Cassette installation detection Paper transport detection 1 Door open/close detection (safety switch for 24V) Paper entry detection Paper transport detection ADF open/close detection Book sensor 2nd cassette door open detection Paper transport detection 3 Output "H" at home position "H" at paper pass "L" at paper pass "L" at cassette insertion "L" at paper pass 1 or 0V of 24V at door open "L" at paper pass "L" at paper pass "L" at paper pass 1 or 0V of 5V at door open "L" at paper pass

EXTERNAL VIEWS AND INTERNAL STRUCTURES (ADF + 2ND CASSETTE) 4 - 5

6. PWB unit
9 2 5 1

3 6

No. 1 2 3 4 5 6 7 8 9

Name Exposure lamp invertor PWB Main PWB (MCU) Operation PWB Power PWB CCD sensor PWB LSU motor PWB TCS PWB LSU PWB I/F PWB

Function Exposure lamp (CCFL) control Copier control Operation input/display AC power input, DC voltage control, High voltage control For image scanning For polygon motor drive For toner sensor control For laser control Scanner/GDI Printer control (parallel I/F, USB I/F)

EXTERNAL VIEWS AND INTERNAL STRUCTURES (ADF + 2ND CASSETTE) 4 - 6

7. Cross sectional view


3 18 15 16 17 1 2 4

6 7 5 8 9 10

11

14 13
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Part name Scanner unit Exposure lamp LSU (Laser unit) Paper exit roller Main charger Heat roller Pressure roller Drum Transfer unit Pickup roller Manual paper feed tray Manual paper feed roller PS roller unit Paper feed roller Pickup roller Separation roller PS roller Paper exit roller

12

Function and operation Illuminates the original with the copy lamp and passes the reflected light to the lens unit(CCD). Exposure lamp (CCFL) Illuminates original Converts the original image signal into laser beams and writes onto the drum. Roller for paper exit Provides negative charges evenly to the drum surface. Fuses toner on the paper. (Teflon roller) Fuses toner on the paper. (Silicon rubber roller) Forms images. Transfers images onto the drum. Picks up the manual feed paper. (In multi feed only) Tray for manual feed paper Transport the paper from the manual paper feed port. Takes synchronization between the lead edge and the rear edge of the paper. Picks up a sheet of paper from the cassette. Picks up documents. Separates documents to feed properly. Feeds documents to the scanning section. Discharges documents.

EXTERNAL VIEWS AND INTERNAL STRUCTURES (ADF + 2ND CASSETTE) 4 - 7

[5] UNPACKING AND INSTALLATION


1. Copier installation
Improper installation may damage the copier. Please note the following during initial installation and whenever the copier is moved. Caution: If the copier is moved from a cool place to a warm place, condensation may form inside the copier. Operation in this condition will cause poor copy quality and malfunctions. Leave the copier at room temperature for at least 2 hours before use. Do not install your copier in areas that are: damp, humid, or very dusty

2. Cautions on handling
Be careful in handling the copier as follows to maintain the performance of this copier. Do not drop the copier, subject it to shock or strike it against any object.

Do not expose the drum cartridge to direct sunlight. Doing so will damage the surface (green portion) of the drum cartridge, causing poor print quality.

exposed to direct sunlight

poorly ventilated Store spare supplies such as drum cartridges and Toner cartridges in a dark place without removing from the package before use. If they are exposed to direct sunlight, poor print quality may result. Do not touch the surface (green portion) of the drum cartridge. Doing so will damage the surface of the cartridge, causing poor print quality. subject to extreme temperature or humidity changes, e.g., near an air conditioner or heater.

3. Checking packed components and accessories


Open the carton and check if the following components and accessories are included.

The copier should be installed near an accessible power outlet for easy connection. Be sure to connect the power cord only to a power outlet that meets the specified voltage and current requirements. Also make certain the outlet is properly grounded. Be sure to allow the required space around the machine for servicing and proper ventilation.
Operation manual

Power cord

8" (20cm) 8"(20cm) 4" (10cm) 4" (10cm)

Drum cartridge (installed in unit)

UNPACKING AND INSTALLATION 5 - 1

4. Unpacking
Be sure to hold the handles on both sides of the copier to unpack the copier and carry it to the installation location.

4) Remove the CAUTION tape from the front cover and remove the two protective pins from the fusing unit by pulling the strings upward one at a time.

Protective pins CAUTION tape

6. Developer unit installation 5. Removing protective packing materials


1) Remove pieces of tape and protective cover. Then open the original cover and remove protective materials (a) and (b). 1) 2) 3) Open the side and front cabinets of the copier. 4) Remove the locking tape of the developer unit. 5) Remove the screw which is fixing the copier and Developer unit. 6) Remove Developer unit slowly from the copier.

2) Release the scan head locking switch.

5 3

Grasp here and turn in the direction of the arrow.

4
Lock Unlock
7) Remove the screw (1 pc). 8) Remove Upper developer unit.

3) Ensure that the bypass tray is open and then open the side cover by pressing the open button on the side cover.

UNPACKING AND INSTALLATION 5 - 2

9) Shake the aluminum bag to stir developer 10) Supply developer from the aluminum bag to the top of the MX roller evenly.

7. Toner cartridge installation


1) To prevent against uneven distribution of toner, hold Toner cartridge with both hands and shake it several times horizontally.

2) Hold the section of Toner cartridge shown in the figure below, remove the packing tape, and remove the cushion. 3) Pull out the cushion in the arrow direction.

Note: Be careful not to splash developer outside Developer unit. 11) Attach Upper developer unit and fix it with a screw. 12) Rotate the MG roller gear to distribute developer evenly.

4) Insert Toner cartridge carefully into the copier. 5) Insert until the hook is engaged with the copier as shown in the figure below.

Note: Never rotate the gear in the reverse direction. Note: When carrying Developer unit, do not tilt it extremely as shown with the arrow in the figure below. (Prevention of splash of developer)

6) Pull out the shutter in the arrow direction.

13) Insert Developer unit carefully into the copier. Note: Quick insertion may result in splash of developer. Be sure to insert carefully. 14) Confirm that Developer unit is completely inserted to the bottom of the machine, fix Developer unit and the machine with a screw. 15) Completion of Developer unit installation Note: Do not hold and carry the shutter. Otherwise the shutter may drop and Toner cartridge may drop. 7) Completion of Toner cartridge installation Close the front and side cabinets. UNPACKING AND INSTALLATION 5 - 3

8. Loading copy paper


Note: This copier is equipped with two paper trays. Load copy paper into the two paper trays. 1) Raise the handle of the paper tray and pull the paper tray out until it stops.

9. Power to copier
1) Ensure that the power switch of the copier is in the OFF position. Insert the attached power cord into the power cord socket at the rear of the copier. 2) Plug the other end of the power cord into the nearest outlet.

10. Software for the TOSHIBA personal MFP series


The supplied CD-ROM includes software for this unit.

MFP driver
2) Remove the pressure plate lock. Rotate the pressure plate lock in the direction of the arrow to remove it while pressing down the pressure plate of the paper tray. 3) Store the pressure plate lock that was removed in step 2 and the screw that was removed when unpacking the machine in the front of the paper tray. To store the pressure plate lock, rotate the lock to fix it on the relevant location. 4) Adjust the paper guides on the paper tray to the copy paper width and length. Squeeze the lever of paper guide (A) and slide the guide to match with the width of the paper. Move paper guide (B) to the appropriate slot as marked on the tray. Scanner driver Permits you to operate scanning function of this unit with TWAIN-compliant and WIA-compliant application. Printer driver Enables you to use the printer function of this unit with your computer. Print Status Window The print state and information on current printing are displayed on the status monitor window.

Desktop Document Manager


An integrated software environment that makes it easy to manage document and image files and launch applications.

Button Manager
Button Manager enabling the SCANNER key located on the unit.

(Hardware and software requirements)

Paper guide (B)

Paper guide (A)

Check the following hardware and software requirements in order to install the software. Computer type IBM PC/AT or compatible computer equipped with a USB1.1*1 or bi-directional parallel interface (IEEE 1284) Windows 95, Windows 98, Windows Me, Windows NT Workstation 4.0 (ServicePack 5 or later)*3, Windows 2000 Professional*3, Windows XP Professional*3, Windows XP Home Edition*3 800 x 600dots (SVGA) display with 256 colors (or better) 150MB or more

5) Fan the copy paper and insert it into the tray. Make sure the edges go under the corner hooks. Note: Do not load paper above the maximum height line ( Exceeding the line will cause a paper misfeed. ).

Operating system*2

Display

Hard disk free space Other requirement An environment on which any of the operating for hardware systems listed above can fully operate

6) Gently push the paper tray back into the copier. Note: After loading copy paper, to cancel the blinking "H" without restarting copying, press the clear ( ) key. The "P" in the display will go out and the ready ( ) indicator will light up.

*1: Compatible with Windows 98, Windows Me, Windows 2000 Professional, Windows XP Professional or Windows XP Home Edition preinstalled model with USB interface equipped as standard. *2: Printing is unavailable in MS-DOS mode. *3: The administrator's authorisation is required to install this software using this installer.

UNPACKING AND INSTALLATION 5 - 4

(Before installation)
The following table shows the drivers and software that can be installed for each version of Windows and interface connection method. MFP Driver Printer driver/ Scanner Print Status driver Window Users of Windows 98/Me/2000/XP who will use the USB interface connection Users of Windows 98/Me/2000/XP who will use the parallel interface connection Windows 95/NT 4.0 users Desktop Button Document Manager Manager

A. Windows XP (USB/parallel interface)


Before starting the installation, make sure the USB or parallel interface cable is not connected to the MFP. 1) Insert the supplied CD-ROM into your CD-ROM drive. 2) Click the "start" button, click "My Computer", and then double-click the CD-ROM icon. When any of "Found New Hardware Wizard" messages appear during the software installation, be sure to click the "Cancel" button. 3) Double-click the "Setup" icon. If the language selection screen appears after you double click the "Setup" icon, select the language you wish to use and click the "Next" button. (Normally, the correct language is selected automatically.) 4) Select the software packages to be installed, and then click the "Next" button. The software packages with checkmark on the list on the screen will be installed. Click the "Display README" button to show the information on the selected package.

Available Available

Available

Available*1 Not Not Available*2 Available Available

*1: When the unit is connected through the parallel port, the Print Status Window can only be used when the parallel port is set to ECP mode. To set the parallel port mode, refer to your computer manual or ask the manufacturer of your computer. *2: Desktop Document Manager can be installed when using a parallel interface connection, however, the unit's scanner function cannot be used. Is there another GDI printer driver or a Windows Printing System printer driver already installed? If installed, change the printer port setting. For the change of the printer port setting, see "USING OTHER INSTALLED DRIVERS".

(Flow of installation)
Refer to the following table and then begin installation Operating system Windows XP Interface Reference pages for how to install If you are using the parallel interface connection, do not select the Button Manager checkbox because this feature is not supported with the parallel interface. If the following screen appears, click the "OK" button. Review the contents in "BEFORE INSTALLATION", and then select only appropriate the software packages to be installed.

Windows 98

Windows Me

Windows 2000 Windows 95/ NT 4.0

USB/ Installing onto Windows XP (USB/parallel Parallel interface) Installing onto Windows 98/Me/2000 (USB USB interface) Installing onto Windows 95/98/Me/NT4.0/ Parallel 2000 (Parallel interface) Installing onto Windows 98/Me/2000 (USB USB interface) Installing onto Windows 95/98/Me/NT4.0/ Parallel 2000 (Parallel interface) Installing onto Windows 98/Me/2000 (USB USB interface) Installing onto Windows 95/98/Me/NT4.0/ Parallel 2000 (Parallel interface) Installing onto Windows 95/98/Me/NT4.0/ Parallel 2000 (Parallel interface)

5) Review the software packages to be installed on the screen, and then click the "Start" button. The software packages to be installed will be displayed on the screen. If inappropriate packages are displayed, click the "Back" button to select appropriate packages again.

(Installing the software)


The following term is used in this section. MFP Means the unit as a printer and scanner. For this description, it is assumed that the mouse is configured for right hand operation. To print or scan, the MFP must be in the online state. The scanner feature only works when using a USB interface cable. If any error message appears, solve the problem following the instructions on the screen. After your problem is solved, the installing procedure will be continued. Depending on your problem, you may have to exit the installer. In this case, click the "Cancel" button to exit the installer. After solving your problem, reinstall the software from the beginning. 6) Copying files for MFP driver installation (This step will start if it was selected in step 4). 1. After confirming the message in the "Welcome" window, click the "Next" button. 2. A dialog box appears asking you to verify that the USB or parallel interface cable is not connected to the MFP. Make sure that the interface cable is not connected and click the "Next" button.

UNPACKING AND INSTALLATION 5 - 5

3. Click the "Next" button in the dialog box to install the MFP driver or Cancel to quit the installation. The setup program will start to copy the files. If the following screen appears while the files are being copied (the message may appear more than once), click "Continue Anyway".

11) Begin installation of the scanner driver. 1. "TOSHIBA e-STUDIOnnn" (where nnn is the model name of your MFP) will appear in the "Found New Hardware Wizard" dialog box. Select "Install the software automatically (Recommended)" and click the "Next" button. 2. The "Install hardware" dialog box will appear. Click the "Continue Anyway" button. 3. When installation of the driver is completed, click the "Finish" button to finish the scanner driver installation. 12) Begin installation of the printer driver. 1. "TOSHIBA e-STUDIOnnn" (where nnn is the model name of your MFP) will appear in the "Found New Hardware Wizard" dialog box. Select "Install the software automatically (Recommended)" and click the "Next" button. 2. The "Hardware Installation" dialog box will appear. Click the "Continue Anyway" button. 3. When installation of the driver is completed, click the "Finish" button to finish the printer driver installation. You have completed the installation of all the software.

4. When the "The MFP driver installation is complete." dialog box appears, click the "OK" button. The Button Manager installer will start. 7) Begin installation of the Button Manager (This step will start if it was selected in step 4). 1. After confirming the message in the "Welcome" window, click the "Next" button. 2. Read the message in the "Please read the following information." window, and then click the "Next" button. 3. When a message appears that lets you specify the location for the software to be installed, click the "Next" button. 4. If the program displays, "Do you want the Button Manager added to Windows Startup?", check "Yes" and click the "OK" button. The setup program will start to copy the files. 5. Click the "Finish" button when the message informs you that setup is successful. The Desktop Document Manager installer will start. 8) Begin installation of the Desktop Document Manager (This step will start if it was selected in step 4). 1. After confirming the message in the "Welcome to Desktop Document Manager installation" window, click the "Next" button. 2. Read the message in the "Information" window, and then click the "Next" button. 3. When the "Choose Destination Location" window appears, click the "Next" button. 4. When the "Select Program Folder" window appears, click the "Next" button. The setup program will start to copy the files. 5. Click the "Finish" button when the message informs you that Setup is complete. 9) Click the "Close" button when the message informs you that "Setup has finished". When the "Now connect the MFP interface cable to the PC" dialog box appears, click the "OK" button. After the installation, a message to restart your computer may be displayed. In this case, click the "Yes" button to restart your computer.

B. Windows 98/Me/2000 (USB interface)


Before starting the installation, make sure the USB interface cable is not connected to the MFP. 1) Insert the supplied CD-ROM into your CD-ROM drive. 2) Double-click "My Computer", and then double-click the CD-ROM icon. When any of "Hardware Found", or "Found New Hardware Wizard" messages appear during the software installation, be sure to click the "Cancel" button. 3) Double-click the "Setup" icon. If the language selection screen appears after you double click the "Setup" icon, select the language you wish to use and click the "Next" button. (Normally, the correct language is selected automatically.) 4) Select the software packages to be installed, and then click the "Next" button. The software packages with checkmark on the list on the screen will be installed. Click the "Display README" button to show the information on the selected package.

If the following screen appears, click the "OK" button. Review the contents in "BEFORE INSTALLATION", and then select the appropriate driver software packages to be installed.

5) Review the software packages to be installed on the screen, and then click the "Start" button. The software packages to be installed will be displayed on the screen. If inappropriate packages are displayed, click the "Back" button to select appropriate packages again.

10) Connect the USB interface cable or parallel interface cable (see page 5-9). Windows will detect the MFP and the Plug and Play screen will appear. If you are using Windows XP with the parallel interface, go to step 12.

UNPACKING AND INSTALLATION 5 - 6

6) Copying files for MFP driver installation. 1. After confirming the message in the "Welcome" window, click the "Next" button. 2. A dialog box appears asking you to verify that the interface cable is not connected to the MFP. Make sure that the interface cable is not connected and click the "Next" button. 3. Click the "Next" button in the dialog box showing the files to be copied for installation of the MFP driver. The setup program will start to copy the files. In Windows 2000, if the following screen appears while the files are being copied (the message may appear more than once), click "Yes" in Windows 2000.

4. When the "Select Program Folder" window appears, click the "Next" button. The setup program will start to copy the files. If the dialog box asking "This program is about to install Desktop Document Manager imaging, which does not support LZW compression." appears, answer the question to continue the Desktop Document Manager installation.

5. Click the "Finish" button when the message to inform you of the completion of the installation appears. 9) Click the "Close" button when the message to inform you of the completion of the installation appears. When the "Now connect the MFP interface cable to the PC." dialog box or "After Windows system restart..." dialog box appears, click the "OK" button.

4. The following screen appears when all of the files for the USB interface connection have been copied. If you are not using a parallel interface cable for connection to the MFP, please click the "No" button.

5. When the "The MFP driver installation is complete." dialog box appears, click the "OK" button. The Button Manager installer will start. 7) Begin installation of the Button Manager (This step will start if it was selected in step 4). 1. After confirming the message in the "Welcome" window, click the "Next" button. 2. Read the message in the "Please read the following information." window, and then click the "Next" button. 3. When a message appears that lets you specify the location for the software to be installed, click the "Next" button. 4. If the program displays, "Do you want to add Button Manager to Startup program?", check "Yes" and click the "OK" button. The setup program will start to copy the files. 5. Click the "Finish" button when the message to inform you of the completion of the installation appears. The Desktop Document Manager installer will start. 8) Begin installation of the Desktop Document Manager (This step will start if it was selected in step 4). 1. After confirming the message in the "Welcome to Desktop Document Manager installation" window, click the "Next" button. 2. Read the message in the "Information" window, and then click the "Next" button. 3. When the "Choose Destination Location" window appears, click the "Next" button.

After the installation, a message to restart your computer may be displayed. In this case, click the "Yes" button to restart your computer. 10) Connect the USB interface cable (see page 5-9). Windows will detect the MFP and the Plug and Play screen will appear. 11) Follow the instructions in the Plug and Play screen that appears in your version of Windows to begin the installation. You have completed the installation of the software.

C. Windows 95/98/Me/NT4.0/2000 (Parallel interface)


Before starting the installation, make sure the USB or parallel interface cable is not connected to the MFP. 1) Insert the supplied CD-ROM into your CD-ROM drive. 2) Double-click "My Computer", and then double-click the CD-ROM icon. When any of "Hardware Found", or "Found New Hardware Wizard" messages appear during the software installation, be sure to click the "Cancel" button. 3) Double-click the "Setup" icon. If the language selection screen appears after you double click the "Setup" icon, select the language you wish to use and click the "Next" button. (Normally, the correct language is selected automatically.)

UNPACKING AND INSTALLATION 5 - 7

4) Select the software packages to be installed, and then click the "Next" button. The software packages with checkmark on the list on the screen will be installed. Click the "Display README" button to show the information on the selected package.

5. Establish the printer settings and click the "Next" button. Select "LPT1" for the port to be used. If "LPT1" does not appear, it is likely that another printer or peripheral device is using "LPT1". Check your other printers and peripheral devices, and change the port setting as needed so no device is using "LPT1". If you wish the MFP to be your default printer, select "Yes". If not, select "No".

6. When the "Setup has completed gathering all necessary installation information" dialog box appears, click the "Yes" button. The parallel interface driver is installed. In Windows 95/NT 4.0, "Button Manager" does not appear. In Windows 98/Me/2000, do not select the "Button Manager" checkbox. because this is not supported when using the parallel interface. 5) The next screen appears. Make sure that the parallel interface cable is not connected, and click "OK". 7. When the "The MFP driver installation is complete." dialog box appears, click the "OK" button. The Desktop Document Manager installer will start. 8) Begin installation of the Desktop Document Manager (This step will start if it was selected in step 4). 1. After confirming the message in the "Welcome to Desktop Document Manager installation" window, click the "Next" button. 2. Read the message in the "Information" window, and then click the "Next" button. 3. When the "Choose Destination Location" window appears, click the "Next" button. 6) Check the contents of the package on the screen, and then click the "Start" button. The software packages to be installed will be displayed on the screen. If inappropriate packages are displayed, click the "Back" button to select only appropriate software packages. 7) Copying files for MFP driver installation and parallel interface setup (This step will start if it was selected in step 4). 1. After confirming the message in the "Welcome" window, click the "Next" button. 2. A dialog box appears asking you to verify that the USB or parallel interface cable is not connected to the MFP. Make sure that the interface cable is not connected and click the "Next" button. 3. Click the "Next" button in the dialog box to install the MFP driver or Cancel to quit the installation. The setup program will start to copy the files. In Windows 2000, if the following screen appears while the files are being copied (the message may appear more than once), click "Yes" in Windows 2000. 4. When the "Select Program Folder" window appears, click the "Next" button. The setup program will start to copy the files. If the dialog box asking "This program is about to install Desktop Document Manager imaging, which does not support LZW compression." appears, answer the question to continue the Desktop Document Manager installation.

Windows 95/NT 4.0

Windows 98/Me/2000

5. Click the "Finish" button when the message to inform you of the completion of the installation appears. 9) Click the "Close" button when the message to inform you of the completion of the installation appears. When the "Now connect the MFP interface cable to the PC." dialog box or "After Windows system restart..." dialog box appears, click the "OK" button.

4. The following screen appears. Click the "Yes" button, and then the Model screen will appear. Select the model number that is the same as the model name of your MFP and click the "Next" button. Be sure to select the displayed model number that is the same as the MFP's model name. If they are not the same, the driver will not be installed correctly. After the installation, a message to restart your computer may be displayed. In this case, click the "Yes" button to restart your computer. 10) Connect the parallel interface cable. (see page 5-9) You have completed the installation of all the software.

UNPACKING AND INSTALLATION 5 - 8

11. Connecting the interface cable


This unit includes both USB and parallel interface connectors. Interface cables for connecting the unit to your computer are not included with this unit. Caution: If you intend to use the unit as a scanner, it must be connected to your computer with a USB interface cable. The scanner function cannot be used if the unit is connected with a parallel cable. USB is available with a PC/AT compatible computer that was originally equipped with USB and had Windows 98, Windows Me, Windows 2000 Professional, Windows XP Professional or Windows XP Home Edition preinstalled. Do not connect the interface cable before installing the MFP driver. The interface cable should be connected during installa-tion of the MFP driver.

12. Parallel interface


This printer uses a bi-directional parallel interface. Use the supplied interface cable.

Connector
36-pin ACON RBE42-36K1153 female connector or equivalent connector

Cable
Shielded type bi-directional parallel interface For best results, use a printer interface cable which is IEEE1284 compliant.

Pin configuration
The pin numbers and signal names are listed in the following table.

18

Connecting the USB interface cable


1) Obtain a shielded USB interface cable. 2) Insert the cable into the USB interface connector located on the rear of the unit. Pin No. 1 2 3 4 3) Insert the other end of the cable into the interface connector of your computer, or the USB hub connected to your computer. 5 6 7 8 9 10 11 12 13 14 15 16 17 18 4) Insert the other end of the cable into the interface connector of your computer. STB DATA1 DATA2 DATA3 DATA4 DATA5 DATA6 DATA7 DATA8 ACKNLG BUSY PE (Paper End) SLTC AUTO LF (NC) GND (0 V) FG +5 V

36
Pin No. 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

19

Signal name

Signal name GND (STB RET) GND (DATA1 RET) GND (DATA2 RET) GND (DATA3 RET) GND (DATA4 RET) GND (DATA5 RET) GND (DATA6 RET) GND (DATA7 RET) GND (DATA8 RET) GND (ACKNLG RET) GND (BUSY RET) GND (PE RET) INPRM FAULT (NC) (NC) +5 V SLTC IN

Connecting the parallel interface cable


1) Obtain an IEEE1284 shielded parallel interface cable. 2) Ensure that your computer and unit are turned off. 3) Insert the cable into the parallel interface connector located on the rear of the unit, and fasten with clasps.

UNPACKING AND INSTALLATION 5 - 9

13. USB interface


Connector
4-pin ACON UBR23-4K2200 Type-B connector

14. Moving
Moving instructions
When moving the unit, follow the procedure below. Note: When moving this unit, be sure to remove the Toner cartridge in advance. 1) Turn the power switch off and remove the power cord from the outlet. 2) Open the side cover and front cover, in that order. Remove the Toner cartridge and close the front cover and side cover, in that order. To open and close the side cover and front cover, and to remove the Toner cartridge, see "TONER CARTRIDGE REPLACEMENT". 3) Raise the handle of the paper tray and pull the paper tray out until it stops. 4) Push the center of the pressure plate down until it locks in place and lock the plate using the pressure plate lock which has been stored in the front of the paper tray.

Cable
Shielded twisted pair cable (2 m (6 feet) Max.: high-speed transmission equivalent)

Pin configuration
The pin numbers and signal names are listed in the following table. Pin No. 1 2 3 4 Signal name +5V -DATA +DATA GND

5) Push the paper tray back into the unit. 6) Lock the scan head locking switch. Note: When shipping the unit, the scan head locking switch must be locked to prevent shipping damage. 7) Close the multi-bypass tray and the paper output tray extension, and attach the packing materials and tape which were removed during installation of the unit. See "PREPARING THE UNIT FOR INSTALLATION". 8) Pack the unit into the carton. See "CHECKING PACKED COMPONENTS AND ACCESSORIES".

UNPACKING AND INSTALLATION 5 - 10

[6] COPY PROCESS


An OPC drum is used for the photoconductor. (Structure of the OPC drum layers) OPC layer (20 microns thick) Pigment layer (0.2 to 0.3 microns thick) Aluminum drum

1. Functional diagram
Main charger Laser beam Cleaning blade

MG roller

Drum

Transfer unit Resist roller

(Basic operation cycle)

Semiconductor laser

Focus correction lens

Main high voltage unit

Exposure Charge

Saw tooth

Toner
Drum Developing

Cleaning
Cleaning blade

Developer

Waste toner box

PS roller

To face down tray

Paper release

Fusing

Separation

Transfer

Synchronization with drum

Manual feed

Heat roller Heater lamp

Electrode

Transfer charger Transfer high voltage unit

Cassette paper feed

Print process

Paper transport route

COPY PROCESS 6 - 1

2. Outline of print process


This printer is a non-impact printer that uses a semiconductor laser and electrostatic print process. This printer uses an OPC (Organic Photo Conductor) for its photoconductive material. First, voltage from the main corona unit charges the drum surface and a latent image is formed on the drum surface using a laser beam. This latent image forms a visible image on the drum surface when toner is applied. The toner image is then transferred onto the print paper by the transfer corona and fused on the print paper in the fusing section with a combination of heat and pressure. Step-1: Charge Step-2: Exposure * Latent image is formed on the drum. Step-3: Developing Latent image formed on the drum is then changed into visible image with toner. Step-4: Transfer The visible image (toner image) on the drum is transferred onto the print paper. Step-5: Cleaning Residual toner on the drum surface is removed and collected by the cleaning blade. Step-6: Optical discharge Residual charge on the drum surface is removed, by semiconductor laser beam.

Step-2: Exposure (laser beam, lens) A Laser beam is generated from the semiconductor laser and controlled by the print pattern signal. The laser writes onto the OPC drum surface through the polygon mirrors and lens. The resistance of the OPC layer decreases for an area exposed by the laser beam (corresponding to the print pattern signal). The beam neutralizes the negative charge. An electrostatic latent image is formed on the drum surface.

Semiconductor laser

Exposure (semiconductor laser) OPC layer Pigment layer Aluminum drum

3. Actual print process


Step-1: DC charge A uniform negative charge is applied over the OPC drum surface by the main charging unit. Stable potential is maintained by means of the Scorotron charger. Positive charges are generated in the aluminum layer.

Drum surface charge after the exposure OPC layer Pigment layer Aluminum layer

Non-image area

Image area

About DC5.5KV ( 580V/ 400V)

COPY PROCESS 6 - 2

Step-3: Developing (DC bias) A bias potential is applied to the MG roller in the two component magnetic brush developing method, and the toner is charged negative through friction with the carrier. Non-image area of the drum surface charged with negative potential repel the toner, whereas the laser exposed portions where no negative charges exist, attract the toner. As a result, a visible image appears on the drum surface.

Step-4: Transfer The visible image on the drum surface is transferred onto the print paper by applying a positive charge from the transfer corona to the backside of the print paper.

:Carrier (Magnetized particle) :Toner (Charge negative by friction) (N) (S) Permanent magnet (provided in three locations)

N S N

About DC 5.2kV

DC 400V 8V

MG roller

Step-5: Separation Since the print paper is charged positively by the transfer corona, it is discharged by the separation corona. The separation corona is connected to ground. Step-6: Cleaning Toner remaining on the drum is removed and collected by the cleaning blade. It is transported to the waste toner collecting section in the cleaning unit by the waste toner transport roller.

Toner is attracted over the shadowed area because of the developing bias.

COPY PROCESS 6 - 3

Step-7: Optical discharge (Semiconductor laser) Before the drum rotation is stopped, the semiconductor laser is radiated onto the drum to reduce the electrical resistance in the OPC layer and eliminate residual charge, providing a uniform state to the drum surface for the next page to be printed. When the electrical resistance is reduced, positive charges on the aluminum layer are moved and neutralized with negative charges on the OPC layer.

Start
1) Because the grid potential is at a low level, the drum potential is at about -400V. (Carrier may not be attracted though the carrier is pulled towards the drum by the electrostatic force of -400V. 2) Developing bias (-400V) is applied when the photoconductor potential is switched from LOW to HIGH. 3) Once developing bias (-400V) is applied and the photo conductor potential rises to HIGH, toner will not be attracted to the drum.

Semiconductor laser

Stop
The reverse sequence takes place. Retaining developing bias at an abnormal occurrence Function The developing bias will be lost if the power supply was removed during print process. In this event, the drum potential slightly abates and the carrier makes deposits on the drum because of strong static power. To prevent this, the machine incorporates a function to retain the developing bias for a certain period and decrease the voltage gradually against possible power loss. Basic function Normally, the developing bias voltage is retained for a certain time before the drum comes to a complete stop if the machine should stop before completing the normal print cycle. The developing bias can be added before resuming the operation after an abnormal interruption. Therefore, carrier will not make a deposit on the drum surface.

Charge by the Scorotron charger


Function The Scorotron charger functions to maintain uniform surface potential on the drum at all times, It control the surface potential regardless of the charge characteristics of the photoconductor. Basic function A screen grid is placed between the saw tooth and the photoconductor. A stable voltage is added to the screen grid to maintain the corona current on the photoconductor. As the photoconductor is charged by the saw tooth from the main corona unit, the surface potential increases. This increases the current flowing through the screen grid. When the photoconductor potential nears the grid potential, the current turns to flow to the grid so that the photoconductor potential can be maintained at a stable level.

Process controlling
Function The print pattern signal is converted into an invisible image by the semiconductor laser using negative to positive (reversible) developing method. Therefore, if the developing bias is added before the drum is charged, toner is attracted onto the drum. If the developing bias is not added when the drum is charged, the carrier is attracted to the drum because of the strong electrostatic force of the drum. To avoid this, the process is controlled by adjusting the drum potential and the grid potential of the Scorotron charger. Basic function Voltage added to the screen grid can be selected, high and low. To make it easily understood, the figure below shows voltage transition at the developer unit.
0 START STOP

Print potential
Toner attract potential 2)

Developing bias

3)
1) Low

4)

High
Time

Drum potential

COPY PROCESS 6 - 4

[7] OPERATIONAL DESCRIPTIONS


1. Outline of operation
The outline of operation is described referring to the basic configuration.

(Basic configuration)
Scanner section

Operation section

CCD

MCU (Main control/image process section)

Printer/ Scanner I/F

PC USB or Parallel

Note: The scanner function is effective only by USB connection. LSU (Laser unit) Laser diode, Polygon mirror lens Laser beam Process section Printer section Paper exit Fusing section

Paper transport section

Cassette paper feed section

Manual paper feed section

(Outline of copy operation)


Setting conditions 1) Set copy conditions such as the copy quantity and the copy density with the operation section, and press the COPY button. The information on copy conditions is sent to the MCU. Image scanning 2) When the COPY button is pressed, the scanner section starts scanning of images. The light from the copy lamp is reflected by the document and passed through the lens to the CCD. Photo signal/Electric signal conversion 3) The image is converted into electrical signals by the CCD circuit and passed to the MCU. Image process 4) The document image signal sent from the CCD circuit is processed under the revised conditions and sent to the LSU (laser unit) as print data. Electric signal/Photo signal (laser beam) conversion 5) The LSU emits laser beams according to the print data. (Electrical signals are converted into photo signals.) 6) The laser beams are radiated through the polygon mirror and various lenses to the OPC drum.

Printing 7) Electrostatic latent images are formed on the OPC drum according to the laser beams, and the latent images are developed to be visible images(toner images). 8) Meanwhile the paper is fed to the image transfer section in synchronization with the image lead edge. 9) After the transfer of toner images onto the paper, the toner images are fused to the paper by the fusing section. The copied paper is discharged onto the exit tray.

(Outline of printer operation)


The print data sent from the PC are passed through the I/F and the MCU to the LSU. The procedures after that are the same as above 5) and later.

(Outline of scanner operation)


The scan data are passed through the MCU and the I/F to the PC according to the conditions requested by the PC or set by the operations with the operation panel.

OPERATIONAL DESCRIPTIONS 7 - 1

2. Scanner section
A. Scanner unit
The scanner unit in the digital copier scans images. It is composed of the optical unit and the drive unit. The optical unit performs scanning in the main scan direction with the light receiving elements (color CCD). The drive unit performs scanning in the sub scanning direction by moving the optical unit.

B. Optical system
Two white lamps are used as the light source. Light radiated from the light source is applied to the document on the document table. The reflected light from the document is reflected 5 times by No. 1 - No. 3 mirrors and passed through the reduction lens to form images on the light-receiving surface of 3-line CCD. The light-receiving surface of the color CCD is provided with 3 line scanning sections for RGB. Separate images scanned in each color section are overlapped to complete color scanning. (When PC scanning) The resolution is 600dpi. When copying, only the green component is used to print with the printer. The color component for printing can be switched to red or blue by the service simulation.
MBVM26W25W260NLH/G
6.00E-01 5.00E-01 Intensity of UV 4.00E-01 3.00E-01 2.00E-01 1.00E-01 0.00E+00

(Spectrum characteristics of the color CCD)

1 9 8

10

8 9

6
Lamp : MBVM26W25W260NLH/G Lamp current : 5mA Temp. : 25 degree

7 2 3 5 4

(Optical unit)
0 200 400 Wave length (nm) 600 800

(Spectrum characteristics of the lamp)

1 4 7 10

Table glass Mirror 1 CCD PWB Original

2 5 8

Optical unit Mirror 2 Lamp

3 6 9

Lens Mirror 3 Reflector

C. Drive system
The drive system is composed of the scanner motor, the pulley gear, the idle pulley, the idle gear, the belt 473, the belt 190, and the shaft. The motor rotation is converted into reciprocated movements of the belt 473 through the idle gear, the pulley gear, the belt 190, and the idle pulley to drive the optical unit.

3
1 4 7

4
Scanner motor Belt 473 Shaft

6
2 5 8 Pulley gear Belt 190 Idle gear

8
3 6

5
Idle pulley Optical unit

OPERATIONAL DESCRIPTIONS 7 - 2

3. Laser unit
The image data sent from the MCU (image process circuit) is sent to the LSU (laser unit), where it is converted into laser beams.

B. Laser beam path

A. Basic structure
The LSU unit is the writing section of the digital optical system. The semiconductor laser is used as the light source, and images are formed on the OPC drum by the polygon mirror and f lens, etc. The laser beams are passed through the collimator lens, the cylindrical lens, the polygon mirror, the f lens, and the mirror to form images on the OPC drum in the main scanning direction. The laser emitting PWB is provided with the APC (auto power control) in order to eliminate fluctuations in the laser power. The BD PWB works for measurement of the laser writing start point.

C. Composition
Effective scanning width: 216mm (max.) Resolution: 600dpi Beam diameter: 75um in the main scanning direction, 80um in the sub scanning direction Image surface power: 0.17 0.01mW (Laser wavelength 770 - 795nm) Polygon motor section: Brushless motor 20.787rpm No. of mirror surfaces: 6 surfaces

No Component 1 Semiconductor laser 2 Collimator lens 3 Polygon mirror, polygon motor 4 BD (Mirror, lens, PWB) 5 f lens

Function Generates laser beams. Converges laser beams in parallel. Reflects laser beams at a constant rpm. Detects start timing of laser scanning. Converges laser beams at a spot on the drum. Makes the laser scanning speeds at both ends of the drum same as each other. (Refer to the figure below.)

4. Fuser section

Makes the laser scanning speeds at both ends of the drum same as each other.

abc
a b c

d=e=f
d e f

A. General description
General block diagram (cross section)
f LENS

Thermostat

Separator pawl PPD2

Thermistor Heat roller

Pressure roller

Paper guide

OPERATIONAL DESCRIPTIONS 7 - 3

Top view

(4) Fusing resistor


Thermistor Thermostat Heater lamp
Fusing resistor This model is provided with a fusing resistor in the fusing section to improve transfer efficiency. Since the upper heat roller is conductive, when using copy paper that contains moisture and the distance between the transfer unit and the fusing unit is short, the transfer current may find a path to ground via the copy paper, the upper heat roller and the discharging brush.

Heat roller

Separator pawl

5. Paper feed section and paper transport section


A. Paper transport path and general operations
4 3 5 2 1 6 7 8 9 10

(1) Heat roller


A Teflon roller is used for the heat roller and a silicone rubber roller is used for the lower heat roller for better toner fusing performance and paper separation.

(2) Separator pawl


Three separator pawls are used on the upper heat roller. The separator pawls are Teflon coated to reduce friction with the roller and prevent a smear on the paper caused by the separator pawl.

(3) Thermal control


1) The heater lamp, thermistor, main PWB, DC power supply PWB, and triac within the power supply unit are used to control the temperature in the fuser unit. To prevent against abnormally high temperature in the fuser unit, a thermal breaker and thermal fuse are used for safety purposes.

14

13

12

11

Heated by the heater lamp. (800W)

Safety device (thermostat)

1 2 3 4 5 6 7

Scanner unit Copy lamp LSU (Laser unit) Paper exit roller Main charger Heat roller Pressure roller

8 9 10 11 12 13 14

Drum Transfer unit Pickup roller Manual paper feed tray Manual paper feed roller PS roller unit Paper feed roller

The surface temperature of the upper heat roller is sensed by the thermistor.

Paper feed is made in two ways; the tray paper feed and the manual paper feed. The tray is of universal-type, and has the capacity of 250 sheets. The front loading system allows you to install or remove the tray from the front cabinet.

Triac (in the power supply unit)

Level of the thermistor is controlled by the main PWB.

The general descriptions on the tray paper feed and the manual paper feed operation are given below.

(1) Cassette paper feed operation


With the signal from the main PWB, the triac is controlled on and off. (power supply PWB)
1) The figure below shows the positions of the pick-up roller, the paper feed clutch sleeve, and the paper feed latch in the initial state without pressing the COPY button after lighting the ready lamp. The paper feed latch is in contact with the projection of the clutch sleeve.

2) The surface temperature of the upper heat roller is set to 175 200C. The surface temperature during the power save mode is set to 100C. 3) The self-check function comes active when one of the following malfunctions occurs, and an "H" is displayed on the multicopy window. a. When the heat roller surface temperature rises above 240C. b. When the heat roller surface temperature drops below 100C during the copy cycle. c. Open thermistor d. Open thermostat e. When the heat roller temperature does not reach 175C within 30 second after supplying the power.

OPERATIONAL DESCRIPTIONS 7 - 4

2) When the COPY button is pressed, the main drive motor starts rotating to drive each drive gear. The pick-up drive gear also is driven at that time. Since, however, the paper feed latch is in contact with the projection of the clutch sleeve, rotation of the drive gear is not transmitted to the pick-up roller, which does not rotate therefore.

PFS OFF

RRS OFF

3) After about 0.1 sec from when the main motor start rotating, the tray paper feed solenoid (PFS) turns on for a moment. This disengages the paper feed latch from the projection of the clutch sleeve, transmitting rotation of the pick-up drive gear to the paper feed roller shaft, rotating the pick-up roller to feed the paper.

PFS ON

RRS OFF

6) To release the resist roller, the tray paper feed solenoid and the resist solenoid are turned on by the paper start signal to disengage the resist start latch from the clutch sleeve, transmitting rotation of the resist drive gear to the resist roller shaft. Thus the paper is transported by the resist roller. 7) After the resist roller starts rotating, the paper is passed through the pre-transfer guide to the transfer section. Images are transferred on the paper, which is separated from the OPC drum by the drum curve and the separation section.

PFS OFF

RRS OFF

4) After more than half rotation of the pick-up roller, the paper feed latch is brought in contact with a notch on the clutch sleeve, stopping rotation of the pick-up roller. 5) At this time, the paper is fed passed the paper entry detection switch (PPD1), and detected by it. After about 0.15 sec from detection of paper by PPD1, the tray paper feed solenoid (PFS) turns on so that the clutch sleeve projection comes into contact with the paper feed latch to stop the pick-up roller. Then the pick-up roller rotates for about 0.15 sec so that the lead edge of the paper is evenly pressed on the resist roller, preventing against skew feeding.

PFS OFF

RRS ON

8) The paper separated from the drum is passed through the fusing paper guide, the heat roller (fusing section), POD (paper out detector) to the copy tray.

(2) Manual multi paper feed operation


1) Before paper feed operation, the manual paper feed solenoid (MPFS) is turned OFF as shown in the figure below.

OPERATIONAL DESCRIPTIONS 7 - 5

OFF MPFS
2) When the PRINT button is pressed, the manual paper feed solenoid (MPFS) turns on to disengage the manual paper feed latch. A from the manual paper feed clutch sleeve A, rotating the manual paper feed roller and the manual take-up roller. At the same time, the manual paper feed stopper opens and the manual take-up roller is pressed to the surface of the paper to start paper feeding.

ON MPFS
4) The lead edge of the transported paper is pressed on the resist roller by the transport roller. Then the paper is stopped temporarily to allow synchronization with the lead edge of the image on the OPC drum. From this point, the operation is the same as the paper feed operation from the tray. (Refer to A-5 - 8.) 5) The solenoid turns off to close the gate and return to the initial state.

C A
C

ON MPFS
3) When pawl C of the manual paper feed clutch sleeve is engaged with the manual feed latch, the manual feed stopper falls and the manual take-up roller rises. At that time, the manual paper feed roller is rotating.

OFF MPFS
(3) Conditions of occurrence of paper misfeed
a. When the power is turned on: PPD or POD is ON when the power is turned on. b. Copy operation a b PPD1 jam PPD2 jam PPD1 does not turn off within 4 sec after turning on the resist roller. PPD2 is off immediately after turning on the resist roller. PPD2 does not turn off within 1.2 sec after turning off the resist roller. POD does not turn on within 2.9 sec after turning on the resist roller. POD does not turn off within 1.5 sec - 2.7 sec after turning off PPD2.

POD jam

OPERATIONAL DESCRIPTIONS 7 - 6

[8] DISASSEMBLY AND ASSEMBLY


Before disassembly, be sure to disconnect the power cord for safety. 1. Do not disconnect or connect the connector and the harness during the machine is powered. Especially be careful not to disconnect or connect the harness between the MCU PWB and the LSU (MCU PWB: CN119) during the machine is powered. (If it is disconnected or connected during the machine is powered, the IC inside the LSU will be destroyed.) 2. To disconnect the harness after turning on the power, be sure to turn off the power and wait for at least 10 sec before disconnection. (Note that a voltage still remains immediately after turning off the power.) The disassembly and assembly procedures are described for the following sections: 1. High voltage section 2. Operation panel section 3. Optical section 4. Fusing section 5. Tray paper feed/transport section 6. Manual paper feed section 7. Rear frame section 8. Power section 9. 2nd cassette section (Option)

2) Remove the drum fixing plate and the photoconductor drum. (Note) Dispose the drum fixing plate which was removed.

LO C K

(2)

(3)

3) Check the cleaning blade and the red felt for no damage. If there is any damage, execute all procedures from item 4) and later. If there is no damage, execute the procedure of item 11). 4) Remove the main charger. (Cleaning the screen grid and the sawteeth.)

1. High voltage section


A. List
No. Part name Ref. 1 Drum 2 Transfer charger unit 3 Charger wire

B. Drum replacement
Before replacement: 1. Remove the toner cartridge from the copier. 2. Unscrew a screw to detach the developer unit. 3. Pull out the drum cartridge. 1) Remove the drum cover. (4 Lock Tabs)

DISASSEMBLY AND ASSEMBLY 8 - 1

5) Remove the cleaning blade. Note: Dispose the cleaning blade which was removed.

Attach the mocket with slightly pressing section A of the cleaning blade. Do not touch the tip of the cleaning blade. Do not put the mocket under the cleaning blade. Do not put the mocket on the sub blade. Do not press the sub blade with the mocket. 10) Attach the main charger. Securely set the MC holder on the projection of the process frame. Securely insert two projections of the MC holder into the groove in the process frame. When attaching the MC holder ass'y, be careful not to make contact with the cleaning blade.

6) Clean the cleaning section and the waste toner pipe to remove waste toner completely with a vacuum cleaner. 7) Remove the felt and duplex tape completely. Note: Be careful not to scratch or bend the sub blade. 8) Attach the cleaning blade. Securely insert the plate section of the cleaning blade into the unit and fix it with a screw. Do not touch the cleaning blade rubber with your hand. When attaching the cleaning blade, press the cleaning blade in the arrow direction and attach. 11) Apply grease to the drum fixing plate.

Apply grease (Molykote X5-6020)


Attach the drum fixing plate and the photoconductor drum.

9) Attach the felt.

: Check while pressing the blade.


Cleaning blade

Moquette R

0 0.3 mm

0 0.3 mm Moquette F

0.2 0.5 mm

Sub blade 0 0.5 mm

0 0.5 mm

Cleaning blade Moquette R Moquette F

Sub blade Be careful not to allow the moquette to cover the sub blade.

0.2 0.5 mm

Attach the drum from (b). (Prevention against the sub blade edge breakage) Attach the drum so that its position with the sub blade is as shown.

Example of NG

DISASSEMBLY AND ASSEMBLY 8 - 2

C. Disassembly procedure (Transfer changer unit)


1) Press the side cover open/close button and open the side cover.

2) Push up the lock pawls (2 positions) of the side cover, and remove the transfer charger.

Lock pawl rear

1)

1) 2)

2)

Transfer charger

1)

Lock pawl front

D. Assembly procedure
For assembly, reverse the disassembly procedure.

E. Charger wire cleaning


1) Remove the charger cleaner from the manual paper feed unit.

1)

DISASSEMBLY AND ASSEMBLY 8 - 3

2) Set the charger cleaner to the transfer unit, and move it reciprocally a few times in the direction of the arrow shown in the figure below.

2. Operation panel section


A. List
No. Part name Ref. 1 Operation panel unit 2 Operation PWB

3)

4)

2) 1)

B. Disassembly procedure
1) Open the side door, and Open the front cover.

1)

2)

F. Charger wire replacement


1) Remove the TC cover and remove the screw. 2) Remove the spring and remove the charger wire. 3) Install a new charger wire by reversing the procedures (1) and (2). At that time, be careful of the following items. The rest of the charger wire must be within 1.5mm. Refer to Fig.1 The spring hook section (charger wire winding section) must be in the range of the projection section. Be careful not to twist the charger wire.
3)

2) Remove the screws (4 pcs.), the harness, and the operation panel unit.

1)

1)

1)

3)

2)
Charger wire

1)

2)

1) 1)

1mm
Protrusion

1.5mm Fig.1

DISASSEMBLY AND ASSEMBLY 8 - 4

3) Remove four screws, and remove the operation cabinet. 4) Remove four screws, and remove the operation PWB.
1)

2) Remove the four screws, remove the operation unit, and disconnect the connector. 3) Remove the right cabinet. 4) Remove the left cabinet. 5) Remove the screw, and remove the rear cover. 6) Remove the table glass.

2) 1) 3)

1) 7)

6)

1) 3) 3) 3)

3) 4)

1)

5)

8) 1) 3) 4)

4)

5)

1)

2)

1)
7) Move the carriage to the position indicated on the figure.
Note that there are 10 pawls

8) Loosen the screw which is fixing the tension plate. 9) Move the tension plate in the arrow direction to release the tension, and remove the belt.

C. Assembly procedure
For assembly, reverse the disassembly procedure

3)

3. Optical section
A. List
NO. Part name Ref. 1 Copy lamp unit 2 Copy lamp 3 Lens unit

2)

4)

1)

B. Disassembly procedure
1) Remove four screws, and remove the rear cabinet and the rear cabinet cover.
1)

1)

2) 1)

1)

DISASSEMBLY AND ASSEMBLY 8 - 5

10) Remove the screw, and remove the rod stopper. 11) Remove the rod.

C. Assembly procedure
CCD core 1) Pass the core through the CCD-MCU harness. 2) Insert the CCD-MCU harness into the CCD PWB connector of the carriage unit.

3)

3) Move the core which was passed through the CCD-MCU harness near the CCD PWB connector as shown in the figure below, and fix it with a filament tape (19mm wide, 40mm long). For the attachment reference, refer to the figure below. Clean and remove oil from the attachment section. 4) Attach the CCD-MCU harness to the duplex tape on the back of the carriage unit. 5) Attach the PWB holder to the position specified in the figure below. 6) Pass the core through the FFC and the PWB holder, and fix the core.

2) 1)

Note: Attach the FFC to the base plate securely with duplex tape to prevent against coming loose.

12) Lift the rear side of the carriage, remove the belt and the connector, and remove the carriage.

4)

1)

2)

3)

Note: Attach the FFC to fit with the marking line.

Marking line

DISASSEMBLY AND ASSEMBLY 8 - 6

4. Fusing section
A. List
No. 1 2 3 4 5 Part name Ref. Thermistor PPD2 sensor Heater lamp Pressure roller Heat roller

4) Remove the screw and remove the U-turn guide.

1)

2)

B. Disassembly procedure
1) Remove the connectors (3 pcs.) of the rear cabinet. 2) Open the side cover, remove two screws, and remove the fusing unit.

Pressure roller section disassembly 5) Remove the three screws, remove the fusing cover lower on the right side, and open the heat roller section.

2) 3)
1)

4) 6)

3)

5)
2)

1)

5)

6)

6) Remove the screw and remove the PPD2 sensor.


2)

3) Cut the binding band, remove the screw, and remove the thermistor.

1)

1)

2)
PPD2 sensor

2)

Thermistor

3)

DISASSEMBLY AND ASSEMBLY 8 - 7

7) Remove the plate spring on the right and remove the heater lamp.

10) Remove the pressure release levers on the right and the left sides.

1)

1)
1)

2)

11) Remove the pressure roller, the pressure bearing, and the spring. Note: Apply grease to the sections specified with an asterisk (*).

Heater lamp

Pressure roller 1)
8) Remove the spring and remove the separation pawls (3 pcs.).

3)

3)

2) 1) 2)

2)

3)

Heat roller disassembly (Continued from procedure (4).)

1)

5) Remove screws, remove the fusing cover, and open the heat roller section.

3)
9) Remove the E-ring and remove the reverse gate.

3)

2)

1)

1) 2)

2)

3)

DISASSEMBLY AND ASSEMBLY 8 - 8

6) Remove the C-ring and the fusing bearing, and remove the heat roller.

5. Tray paper feed/transport section


A. List
No. 1 2 3 4 Part name Ref. PPD1 sensor PWB LSU unit Intermediate frame unit Paper feed roller

1) 2) 3)
Heat roller

B. Disassembly procedure
1) Remove two screws, and remove the hinge guide R. 2) Disconnect three positions of the connectors. 3) Remove six screws, and remove the scanner unit. 4) Remove the fan duct.

4)
7) Remove the parts from the heat roller. Note: Apply grease to the sections specified with *.

4) 5) 4) 1) 4) 4)

2)

3) 2 1)
3)

4)

8) Remove two screws and remove the thermo unit.

4)

1)

1)

5) Remove each connector and three screws, and remove the MCU PWB.

2)

2)

3)

2)

3)

1) 1) 2)

1) 1) 1)

1)

C. Assembly procedure
For assembly, reverse the disassembly procedure.

DISASSEMBLY AND ASSEMBLY 8 - 9

6) Remove the PWB insulation mylar and remove the paper transport detection sensor (PPD2).

8) Remove two springs and open the intermediate frame unit.

1)

1)

2)

3)

2)

7) Remove two screws and remove the toner motor.

9) Remove the pulleys on the both sides and remove the paper exit roller.

2)

3) 1)

1)

4)

2)

DISASSEMBLY AND ASSEMBLY 8 - 10

10) Pull out the paper exit roller knob and remove the belt.

12) Remove the paper exit roller.

2)

1)

13) Remove the harness guide. 11) Release the belt pulley (a) lock and remove the belt pulley bearing.

3)

2)

1)

DISASSEMBLY AND ASSEMBLY 8 - 11

14) Remove five screws and remove the main drive plate and the belt.

16) Remove six screws and remove the LSU unit.

2)
1) 2)

1)

1)

1)

3)

CAUTION:Attach the gears securely


15) Remove the parts as shown below, and remove the pressure release solenoid and the paper feed solenoid.

3)

4) 2)

1)

1) 4) 2)

3)

DISASSEMBLY AND ASSEMBLY 8 - 12

[Note for assembling the LSU] When installing the LSU, turn the LSU clockwise and fix with screws in order to provide an attachment backlash in the proper direction. Observe the following sequence of fixing screws.

18) Remove two screws and remove the fusing connector. 19) Remove five screws and the connector, and lift the intermediate frame unit to remove.

3)

4 6

4)

2)

17) Remove each pawl, and remove the paper exit tray.

2)
2)

1)
20) Remove the screw and the E-ring, and remove the PS semi-circular earth plate and the PS roller unit. 21) Remove three screws and remove the TC front paper guide.

1)

3)
2)

1)

DISASSEMBLY AND ASSEMBLY 8 - 13

22) Remove the E-ring and remove the spring clutch from the PS roller unit.
5)

24) Remove two E-rings and remove the paper feed roller. 25) Remove three E-rings and remove the clutch unit.

5)

Back

4)

Clutch unit
4)

PS roller unit

Paper feed roller

4)

4)

PS semi-circuler semi-circular earth plate


2)

1)

3)

Front
1)
3)

23) Remove the screw and the connector, and remove the PPD1 sensor PWB.

1)

2)

2)

DISASSEMBLY AND ASSEMBLY 8 - 14

C. Assembly procedure
For assembly, reverse the disassembly procedure.

B. Disassembly procedure
Multi unit 1) Remove the screw and remove the multi upper cover.

6. Manual paper feed section


A. List
No. 1 2 3 4 Part name Ref. Manual transport roller Cassette detection switch PPD1 sensor PWB Side door detection unit

1)

2)

2) Remove the screw and remove the side door detection unit.

2) 1)

Back

Wire treatment

DISASSEMBLY AND ASSEMBLY 8 - 15

3) Remove three screws and remove the multi paper feed upper frame.

5) Remove three E-rings and remove the manual paper feed roller B9.

1)

1)
1)

1)

1)

3)
2)

2)

L O CK
T O

4) Remove two screws and remove the multi feed bracket unit from the multi paper feed upper frame. 6) Remove the pick-up roller.

2)

1)

1) 2)

2)

DISASSEMBLY AND ASSEMBLY 8 - 16

1)

7) Cut the binding band and remove the multi paper feed solenoid.

7. Rear frame section


A. List
No. Part name Ref. 1 Mirror motor 2 Main motor 3 Exhaust fan motor

1)

B. Disassembly procedure
1) Remove four screws, and remove the rear cabinet and the rear cabinet cover.

1)

1)

Multi paper feed solenoid

3)

2)

2) 1)

1)

2) Disconnect the connector. 3) Remove two screws, and remove the scanner motor.

C. Assembly procedure
For assembly, reverse the disassembly procedure.

D. Pressure plate holder attachment


1) Attach the pressure plate holder so that the resin section is not covered with the seal M1-N.

1) 3)

Seal M1-N

Pressure plate holder Attachment reference 2)

Attachment reference

DISASSEMBLY AND ASSEMBLY 8 - 17

4) Remove two screws and one harness, and remove the main motor.

8. Power section
A. List
No. Part name Ref. 1 Noise filter PWB 2 Power PWB

B. Disassembly procedure
Noise filter PWB 1) Disconnect the connector at two positions. 2) Remove the screw, and remove the noise filter PWB unit.

3)

2) 1) 1) 3) 1)

2)
5) Remove two screws and one connector, and remove the exhaust fan motor.

1) 3)
Power PWB 1) Disconnect each connector. 2) Remove the screw, and remove the earth line. 3) Remove two screws, and remove the power PWB unit.

2)

4)

C. Assembly procedure
For assembly, reverse the disassembly procedure.

1) 2) 3)

1)

1) 1)

1)

5) 4)

C. Assembly procedure
For assembly, reverse the disassembly procedure.

DISASSEMBLY AND ASSEMBLY 8 - 18

9. 2nd cassette section (Option)


No. A B C D E F Part name Ref. Paper sensor Cassette detection switch Paper feed solenoid Transport roller Paper feed clutch 2nd paper feed roller

1) Open the right cabinet. 2) Remove three screws. 3) Remove one connector from MCU. 4) While tilting down the 2nd connection arm A, pull and remove the paper feed unit toward you.

C D D
1)

Paper feed unit removal

1)

2 4 3 B

2) 1)

1)

2
* When installing, securely insert two bosses C on the machine side and two bosses D on the paper feed unit side. Be sure to secure the ground wire B. * Insert the 2nd page feed.

1) Remove the screw. 2) Remove the rear cover. * When installing, engage the pawl and install the unit.

A. Paper sensor
1) Remove the pawl. 2) Remove the paper sensor. 3) Remove the harness.

2 3

DISASSEMBLY AND ASSEMBLY 8 - 19

B. Cassette detection switch


1) Remove the pawl. 2) Remove the cassette detection switch. 3) Remove the harness.

E. Paper feed clutch


1) Remove the E-ring. 2) Remove the paper feed clutch. 3) Remove the parts.

A 2
3

C. Paper feed solenoid


1) Remove the screw. 2) Remove the connector. 3) Remove the paper feed solenoid.
2 3

* When installing, fit the cut surface A.

F. 2nd paper feed roller


1) Remove the E-ring and the parts. 2) Remove the 2nd paper feed roller.

A 1

D. Transport roller
1) Remove two E-rings. 2) Remove the transport roller.

4 1

C D B A 3

* When installing, hang the 2nd connection arm on the 2nd connection arm Spring B. Be sure to install so that the earth spring C is in contact under the bearing D.

* Install so that the earth spring A is brought into contact over bearing B. DISASSEMBLY AND ASSEMBLY 8 - 20

[9] ADJUSTMENTS
1. Optical section
A. Copy magnification ratio adjustment
The copy magnification ratio must be adjusted in the main scanning direction and in the sub scanning direction. To adjust, use SIM 48-1.

Manual adjustment 1) Set the scale vertically on the document table. (Use a long scale for precise adjustment.)

(1) Outline
The main scanning (front/rear) direction magnification ratio adjustment is made automatically or manually. Automatic adjustment: The width of the reference line marked on the shading correction plate is scanned to perform the main scanning (front/rear) direction magnification ratio adjustment automatically. Manual adjustment: The adjustment is made by manual key operations. (In either of the automatic and manual adjustments, the zoom data register set value is changed for adjustment.) The magnification ratio in the sub scanning direction is adjusted by changing the carriage (scanner) scanning speed.

(2) Main scanning direction magnification ratio adjustment


a. Cases when the adjustment is required 1) When the main PWB is replaced. 2) When the EEPROM in the main PWB is replaced. 3) When "U2" trouble occurs. 4) When repairing or replacing the optical section. b. Necessary tools Screwdriver (+) Scale c. Adjustment procedure Automatic adjustment In the first place, perform SIM48-1 (Main scanning direction magnification ratio adjustment and black level correction (CCD dark component target value setup)). To perform the automatic adjustment, place the gray gradation chart (TOSHIBA TEST CHART No.15-1) face down so as to fit with the left center of the platen with the darker side (S7) on the left of OC.
Paper feed direction
mm 1/2mm

2) Set the copy magnification ratio to 100%. 3) Make a copy on A4 or 81/2" x 11" paper. 4) Measure the length of the copied scale image. 5) Calculate the main scanning direction magnification ratio. Main scanning direction magnification ratio = Copy image dimensions Original dimension X 100 (%)

(When a 100mm scale is used as the original.) Original (Scale)


10
20
HARDENED STAINLESS

100

110

120

JAPAN

130

140

150
Shizuoka

mm 1/2mm

JAPAN

HARDENED STAINLESS

10

20

100

110

120

130

140

150
Shizuoka

Reference

Comparison point

Copy

110
S7 Back of the chart S1

6) Check that the copy magnification ratio is within the specified range. If it is not within the specified range, perform the following procedures. 7) Execute SIM 48-1 to select the main scanning direction copy magnification ratio adjustment mode. To select the adjustment mode, use the copy mode select key. If the magnification ratio is not in the specified range (1001.0%), manually adjust as follows. 8) Set the adjustment mode to Manual with the copy mode select key. 9) Enter the new set value of main scanning direction copy magnification ratio with the copy quantity set key, and press the COPY button. 10) Change the set value and repeat the adjustment until the ratio is within the specified range. When the set value is changed by 1, the magnification ratio is changed by 0.1%.

In the case of the automatic adjustment, when the PRINT switch is pressed, the mirror base unit moves to the white plate for shading to scan the width of the reference line, calculating the correction value and displaying and storing this value. After completion of the automatic adjustment, press the density adjustment Down key, and the black level will be displayed in hexadecimal number (3 digits) of 12bits. After execution of the automatic adjustment, go out from the simulation mode and make a copy to check the magnification ratio. Adjustment mode Main scanning direction auto copy magnification ratio adjustment and black level automatic correction Main scanning direction manual copy magnification ratio adjustment Sub scanning direction copy magnification ratio adjustment ADF mode scanning direction magnification ratio adjustment Lighting lamp Auto exposure lamp ON

(3) Sub scanning direction copy magnification ratio


a. Cases when the adjustment is required Manual exposure lamp ON Photo exposure lamp ON Auto, Manual, Photo lamp ON 1) When the scanner unit drive section is disassembled or the part is replaced. 2) When the main PWB is replaced. 3) When the EEPROM in the main PWB is replaced. 4) When "U2" trouble occurs.

ADJUSTMENTS 9 - 1

b. Necessary tools Scale c. Adjustment procedure 1) Set the scale on the document table as shown below. (Use a long scale for precise adjustment.)

B. Image position adjustment


There are following five kinds of image position adjustments, which are made by laser control except for the image scan start position adjustment. For the adjustments, SIM 50 - 01, 50 - 10, 50 - 18 and SIM 50 - 19 are used. No. 1 2 3 4 5 6 Adjustment item Print start position Image lead edge void amount Image scan start position Image rear edge void amount ADF image scan start position Center offset Simulation 50 - 01 50 - 01 50 - 01 50 - 01 50 - 01 50 - 10

To select the adjustment mode with SIM 50 - 01, use the copy mode select key. The relationship between the adjustment modes and the lighting lamps are as shown in the table below. Adjustment mode Lamp ON

Print start position (Main cassette paper AE, main cassette lamp feed) Print start position (2nd cassette paper AE, 2nd cassette lamp feed) Print start position (Manual paper feed) AE, manual feed lamp Image lead edge void quantity 2) Set the copy magnification ratio to 100%. 3) Make a copy on A4 or 81/2" x 11" paper. 4) Measure the length of the copied scale image. 5) Calculate the sub scanning direction copy magnification ratio using the formula below. = Copy image dimensions Original dimension X 100 (%) Image scan start position Image rear edge void quantity ADF image scan start position TEXT lamp PHOTO lamp AE, TEXT, PHOTO lamp AE, TEXT lamp

: Supported for the installing model and skipped for non-installing mode. To select the adjustment mode with SIM 50 - 10, use the copy mode select key. The relationship between the adjustment modes and the lighting lamps are as shown in the table below. Machine with the multi manual paper feed unit

110

Original (Scale)
mm 1/2mm
JAPAN

Adjustment mode Print center offset (Main cassette paper feed)


Paper feed direction

Lamp ON AE, main cassette lamp

HARDDENCD STAINLESS

10

20

100

110

120

130

140

150
Shizuoka

Print center offset (Manual paper feed) AE, manual paper feed lamp
mm 1/2mm

10

20

100

110

120

JAPAN

HARDDENCD STAINLESS

OC/document center offset

AE, TEXT lamp

130

140

150
Shizuoka

Machine with the single manual paper feed unit Adjustment mode Print center offset (Main cassette paper feed) OC/document center offset Lamp ON AE, main cassette lamp

Reference

Comparison point

Copy

6) Check that the actual copy magnification ratio is within the specified range. (100 1.0%). If it is not within the specified range, perform the following procedures. 7) Execute SIM 48-1 to select the sub scanning direction copy magnification ratio adjustment mode. To select the adjustment mode, use the copy mode select key. (Photo exposure lamp ON) 8) Enter the new set value of sub scanning direction copy magnification ratio with the copy quantity set key, and press the COPY button. Repeat procedures 1) - 8) until the sub scanning direction actual copy magnification ratio in 100% copying is within the specified range. When the set value is changed by 1, the magnification ration is changed by 0.1%.

Print center offset (Manual paper feed) AE, manual paper feed lamp AE, TEXT lamp

ADJUSTMENTS 9 - 2

(1) Lead edge adjustment


1) Set a scale to the center of the paper lead edge guide as shown below, and cover it with B4 or 8 1/2" x 14" paper.

(2) Image rear edge void amount adjustment


1) Set a scale to the rear edge section of A4 or 11" x 8 1/2" paper size as shown in the figure below, and cover it with B4 or 8 1/2" x 14" paper.

B4 or 8 1/2 14 paper

A4 size rear edge

2) Execute SIM 50 - 01 to select the image rear edge void amount adjustment mode. The set adjustment value is displayed on the copy quantity display. 3) Make a copy and measure the void amount of image rear edge. 2) Execute SIM 50 - 01 3) Set the print start position (AE lamp ON) (A), the lead edge void amount (TEXT lamp ON) (B), and the scan start position (PHOTO lamp ON) (C) to 0, and make a copy of a scale at 100%. 4) Measure the image loss amount (R mm) of the scale image. Set C = 10 X R (mm). (Example: Set the value of C to 30.) When the value of C is increased by 10, the image loss is decreased by 1mm. (Default: 50) 5) Measure the distance (H mm) between the paper lead edge and the image print start position. Set A = 10 X H (mm). (Example: Set the value of A to 50.) When the value of A is increased by 10, the image lead edge is shifted to the paper lead edge by 1mm. (Default: 50) 6) Set the lead edge void amount to B = 50 (2.5mm). When the value of B is increased by 10, the void amount is increased by about 1mm. For 25 or less, however, the void amount becomes zero. (Default: 50)

Void amount (Standard value: 2

3mm)

Scale image Paper rear edge

4) If the measurement value is out of the specified range, change the set value and repeat the adjustment procedure. The default value is 50. Note: The rear edge void cannot be checked with the first sheet after entering the simulation mode, the first sheet after turning off/on the power, or the first sheet after inserting the cassette. Use the second or later sheet to check the rear edge void.

(Example) Distance between paper lead edge and image: H = 5mm

(3) Center offset adjustment


Image loss: R = 3mm
1) Set the self-made test chart for the center position adjustment so that its center line is aligned with the center mark of the document guide. Test chart for the center position adjustment. Draw a line at the center of A4 or 8 1/2" x 11" paper in the paper transport direction.
Document guide

5mm

10mm

Center Copy paper (A4 or 8 1/2 11)

2) Execute SIM 50 - 10 to select the print center offset (cassette paper feed) adjustment mode. The set adjustment value is displayed on the copy quantity display.

ADJUSTMENTS 9 - 3

3) Make a copy and check that the copied center line is properly positioned. The standard value is 0 2mm from the paper center.
(Copy A)
2.0mm or less

The size of the black chart (TEST CHART BLK) is 297 x 420. Divide it into four for use.

Copy image Shift Copy paper folding line

(Copy B)

2.0mm or less

Copy image Shift (Paper feed direction) Copy paper folding line

2. Copy density adjustment


A. Copy density adjustment timing
The copy density adjustment must be performed in the following cases: When maintenance is performed. When the developing bias/grid bias voltage is adjusted. When the optical section is cleaned. When a part in the optical section is replaced. When the optical section is disassembled. When the OPC drum is replaced. When the main control PWB is replaced. When the EEPROM on the main control PWB is replaced. When the memory trouble (U2) occurs.

4) If the measured value is out of the specified range, change the set value and repeat the adjustment procedure. When the set value is increased by 1, the copy image is shifted by 0.1mm toward the rear frame. For the manual paper feed, change the manual paper feed adjustment mode and perform the similar procedures. Since the document center offset is automatically adjusted by the CCD which scan the reference lines (F/R) on the back of document guide, there is no need to adjust manually.

C. ADF scan position automatic adjustment


Place a black chart so that it covers the ADF scan glass and the OC glass, and execute the simulation with the OC cover open, the mirror unit scans from the home position to the ADF scan position to identify the ADF glass cover edge position by the difference in the CCD output levels of the ADF glass cover edge and the OC side document glass. Default is 50. Adjustment range is 0 99. Adjustment increment: 1 = about 0.127mm If this adjustment is performed properly, the adjustment value is displayed. If it is abnormal, the jam lamp lights up. If the adjustment is not made properly, is displayed.

B. Note for copy density adjustment


1) Arrangement before execution of the copy density adjustment Clean the optical section. Clean or replace the charger wire. Check that the voltage at the high voltage section and the developing bias voltage are in the specified range.

C. Necessary tool for copy density adjustment


TOSHIBA TEST CHART No.15-1 B4 (14" x 8 1/2") white paper The user program AE setting should be "3."

D. Features of copy density adjustment


For the copy density adjustment, the image data shift function provided in the image process LSI is used. List of the adjustment modes Auto Mode Manual Mode Photo Mode Manual T/S mode T/S Auto mode Brightness 1 step only Brightness 5 steps. Adjustment of only the center brightness is made. Brightness 5 steps. Adjustment of only the center brightness is made. Brightness 5 steps. Adjustment of only the center brightness is made. Brightness 1 step only

* Use a black chart (TEST CHART BLK) or prepare a chart as shown below. Chart size: 300 x 100, prepared with cutting sheet No. 791 (Black) or an equivalent one. Reason: To prevent erroneous detection by disturbing light of a fluorescent lamp, etc.

ADJUSTMENTS 9 - 4

E. Copy density adjustment procedure


Use SIM 46 - 01 to set the copy density for each copy mode. For selection of modes, use the copy mode select key.

3. High voltage adjustment


A. Main charger (Grid bias)
Note: Use a digital multi meter with internal resistance of 10M or more measurement. After adjusting the grid LOW output, adjust the HIGH output. Do not reverse the sequence. Procedures 1) Set the digital multi meter range to DC700V. 2) Set the positive side of the test rod to the connector CN11-3 (GRID) of high voltage section of the power PWB and set the negative side to the frame ground (power frame). 3) Execute SIM 8-3. (The main charger output is supplied for 30 sec in the grid voltage LOW output mode.)

(1) Test chart setting


1) Place the test chart so that its edge is aligned with the A4 (Letter) reference line on the document table.

Test chart

4) Adjust the control volume (VRG2) so that the output voltage is 390 20V. 5) Execute SIM 8-2. (The main charger output is supplied for 30 sec in the grid voltage HIGH output mode.) 6) Adjust the control volume (VRG1) so that the output voltage is 580 12V.

(2) Perform the adjustment in each mode.


1) Execute SIM 46-1. 2) Select the mode to be adjusted with the exposure mode select key. Set the exposure level to 3 for all adjustment. (Except for the auto mode.)

VRG1 VRG2

(1)

(2) (1) Mode select key/display lamp (2) Exposure level select key/display lamp

B. DV bias check
Note: A digital multi meter with internal resistance of 1G must be use for correct check. The adjustment volume is locked, and no adjustment can be made. Procedures 1) Set the digital multi meter range to DC500V. 2) Set the positive side of the test rod to the connector CN-10-1 (DV BIAS) and set the negative side to the frame ground (power frame). 3) Execute SIM 25-1 to output the developing bias for 30sec, and check that the output is 400 8V.

Adjustment mode Auto mode Manual mode Photo mode

Exposure mode display lamp Auto lamp ON Manual lamp ON Photo lamp ON

Gray chart adjustment level "S3" is slightly copied. "S3" is slightly copied. "S3" is slightly copied. "S4" is slightly copied.

Manual T/S mode Manual lamp/Photo lamp ON Auto T/S mode

Auto lamp/Photo lamp ON "S4" is slightly copied.

VRDV

3) Make a copy. Check the adjustment level (shown in the above table) of the exposure test chart (Gray Scale). (When too bright): Decrease the value displayed on the copy quantity display. (When too dark): Increase the value displayed on the copy quantity display.

* The value can be set in the range of 1 - 99.

ADJUSTMENTS 9 - 5

[10] SIMULATION, TROUBLE CODES


1. Entering the simulation mode
To enter the serviceman simulation mode, press the keys as follows: Clear Density select Clear Density select To cancel the simulation mode, press the clear key. Flow chart of entering the simulation mode
1

Is there a sub code ?

YES

Start
Press the COPY key.

NO
Press the COPY key.
The COPY QUANTITY display blinks to indicate "00" and the machine enters the ready state for sub code input.

Press the clear key.

Within 1sec

Enter the sub code with the COPY QUANTITY key. 10th digit: 1st digit: Count up of values: COPY QUANTITY key Count down of values: Zoom key + COPY QUANTITY key

Press the exposure mode selector key.

Within 1sec

Press the clear key.

Within 1sec

Press the COPY key.


The current set adjustment value and the counter value are displayed on the COPY QUANTITY displayed Sensor check, etc. are displayed by the alarm lamps, etc. Is it the simulation for

Press the exposure mode selector key.

operation check?

YES
To change the current set values, enter with the COPY QUANTITY key. 10th digit: 1st digit: Count up of values: COPY QUANTITY key Count down of values: Zoom key + COPY QUANTITY key

Perform the operation according to the simulation number.

The COPY QUANTITY display blinks to indicate the previously set sub enters the ready 7 state for sub code input. code, and the machine

All displays on the operation panel go off, and the machine enters he ready state for entering he main code.

Enter the main code with the COPY QUANTITY key. 10th digit: Is another simulation to be performed ?

YES

Is the main code the same ?

YES

1st digit:

Press the clear key.

NO
The entered value is displayed on the COPY QUANTITY display.

NO
Is the sub code displayed ?

Count up of values: COPY QUANTITY key Count down of values: Zoom key + COPY QUANTITY key

Press the clear key.

NO

Enter the new main code.


The main code is displayed on the COPY QUANTITY display.

YES
All displays on the operation panel go off, and the machine enters the ready state for entering the main code.

Press the COPY key.

Press the clear key.

The main code is displayed on the COPY QUANTITY display.

1
The entered value is registered. Press the clear key.

End

SIMULATION, TROUBLE CODES 10 - 1

2. List of simulations
Sim No. 01 02 Kind of main code Optical system ADF Individual load operation Lamp ON check Sub code 01 06 02 03 04 05 01 02 03 06 Machine individual load operation Aging High voltage output check 01 02 01 06 08 01 02 03 06 10 14 16 20 21 22 Counter display Other Trouble reset U2 trouble reset Operation Mirror scan operation Aging of mirror scanning ADF sensor status display Motor ON Paper feed solenoid ON Operation panel display check Fusing lamp, cooling fan operation check Copy lamp ON Paper feed solenoid ON Resist solenoid ON Warm-up display and aging with jam Intermittent aging Developing bias Main charger (Grid high) Grid voltage (Low) Transfer charger 42 43 44 62 63 64 30 Sensor operation check (Standard provision) Fusing temperature setup 01 Sim No. 26 Kind of main code Various setup Sub code 01 02 03 04 06 07 20 30 37 39 40 ADF setup Second cassette setup Machine duplex setup Destination setup Machine conditions check Rear edge void setup CE mark support control ON/OFF Developer life-over termination cancel Memory capacity check Polygon motor OFF time setup (Time required for turning OFF after completion of printing) Transfer ON timing control setup Side void setup ADF document rear edge read setup Energy-save mode copy lamp setup Fan control select setup Heater control setup during the scanner mode Paper sensor status display Operation Manual feed setup

07

None Toner motor aging None Cancel of troubles other than U2 None Cancel of U2 trouble 01 01 01 02 04 05 06 08 14 17 18 19 21 22 Maintenance counter clear Maintenance cycle setup Maintenance counter display Maintenance preset value display JAM total counter display Total counter display Developer counter display ADF counter display P-ROM version display Copy counter display Printer counter display Scanner mode counter display Scanner counter display ADF JAM counter display JAM total counter clear ADF counter clear Developer counter clear Copy counter clear Printer counter clear Scanner counter clear ADF JAM total counter clear Scanner mode counter clear Main motor operation check (Cooling fan motor rotation check) Polygon motor ON 50 51 53 61 63 64 Laser system operation Shading Self print Lead edge adjustment Timing adjustment 49 48 Magnification ratio correction and black level adjustment 46 Exposure adjustment 43

01 04 09 01 02 18 19 20 29 31 32 01

Fusing temperature setup (Normal copy) Fusing temperature setup 2 Setup of fusing control of postcard size paper Copy density adjustment (300dpi) Copy density adjustment (600dpi) Image contrast adjustment (300dpi) table setup or AE operation mode setup ADF exposure correction Image contrast adjustment (600dpi) Image sharpness adjustment Copier color reproduction setup Front/rear (main scanning) direction and scan (sub scanning) direction magnification ratio adjustment and black level adjustment Flash ROM program writing mode (Sim 49-01 is used in the production line, not in the fields.) Lead edge image position Center offset adjustment Resist quantity adjustment ADF scan position automatic adjustment Polygon motor check (HSYNC output check) Shading check Self print

24

Special counter clear

01 04 06 08 09 13 14 15

01

25

Main motor ON

01 10

01 10 02 08 03 01 01

SIMULATION, TROUBLE CODES 10 - 2

3. Contents of simulations
Input method: Clear key Exposure Select key Clear key Exposure Select key Main Sub Content code code 01 01 Mirror scan operation (Operation/Procedure) 1. When this simulation is executed, the mirror home position is detected. Sensor name Mirror home position sensor Display lamp Developer replacement lamp

06

02

02

2. When the START key is pressed, scanning is executed at the speed corresponding to the currently set copy magnification ratio. The copy magnification ratio can be arbitrarily set with the magnification ratio select key/zoom key. Aging of mirror scanning When the PRINT switch is pressed, the mirror base performs full scan at the speed of the set magnification ratio. After 3 sec, the mirror case performs full scan again. These procedures are repeated until the clear key is pressed. (When the PRINT switch is pressed once, the ready lamp keeps OFF.) The status of the mirror home position sensor is displayed with the photoconductor cartridge lamp. (The lamp is ON when the mirror is at the home position.) During aging, the copy lamp keeps ON. ADF sensor status display ON/OFF of the sensors in the ADF can be checked with the following lamps. Display Toner cartridge replacement lamp Jam lamp Developer replacement lamp ADF jam lamp Sensor Document set detection (SPID) ADF document transport detection (SPPD) ADF cover open/close detection (SDOD) ADF open/close detection (SDSW) Paper size detection

03

04

05

01

02

03

06

01

02

Motor ON (Operation/Procedure) When the start key is pressed, the ADF motor rotates for 10 sec at the speed corresponding to the currently set magnification ratio. Paper feed solenoid ON (Operation/Procedure) When the start key is pressed, the ADF paper feed solenoid repeats ON (500 ms) and OFF (500 ms) 20 times. Operation panel display check When the PRINT switch is pressed, all LEDs (including 7-segment LEDs) on the operation panel are lighted. (LED check mode) When 1Up key is pressed, the LEDs on the operation panel are lighted individually from the top left to the bottom right in sequence. After completion of all individual lighting, all LEDs are lighted simultaneously. (The 7-segment LED lights the three-digit sections at the same time.) Individual lighting frequency ON: 300ms, OFF: 20ms When the CLEAR key is pressed, this simulation is terminated. When the PRINT switch is pressed in the LED check mode, the machine enters the Key input check mode. Key input check mode When the machine enters the Key input check mode, the value display section indicates . Every time any key on the operation panel is pressed, the entered value is added and displayed on the value display section. However, the keys that were pressed once are not counted again. When the PRINT switch is pressed, the entered value is added and displayed for 3 sec and all the LEDs are lighted. (LED lighting check mode) (Note for Key input check mode) Press the PRINT switch at the end. (If it is pressed in the middle of the process, the entered value up to that moment is displayed for 3 sec and the machine enters the LED lighting check mode. (ALL the LEDs are lighted.)) Multiple key inputs are ignored. Fusing lamp, cooling fan operation check When the PRINT switch is pressed, the fusing lamp repeats operations of 500ms-ON and 500ms-OFF 5 times. During that time, the cooling fan motor rotates. Copy lamp ON (Operation/Procedure) When the START key is pressed, the copy lamp is lighted for 5 sec. Paper feed solenoid ON (Operation/Procedure) When the START key is pressed, the paper feed solenoid selected by the tray select key repeats ON (500ms) and OFF (500ms) 20 times. Resist solenoid ON (Operation/Procedure) When the START key is pressed, the resist solenoid (RRS) repeats ON (500ms) and OFF (500ms) 20 times.

SIMULATION, TROUBLE CODES 10 - 3

Main Sub Content code code 07 01 Warm-up display and aging with jam (Operation/Procedure) 1. When the simulation is executed, warming up is started. 2. Warm-up time is counted and displayed every second on the copy quantity display. 3. After completion of warm-up, the time count is stopped and the ready lamp is lighted. 4. Press the clear key to clear the warm-up time display, set the copy quantity, and press the START key, and the machine will copy the set quantity repeatedly. This simulation is canceled by turning off the power or executing any simulation which performs hardware reset. 06 Intermittent aging (Operation/Procedure) 1. When the simulation is executed, warming up is started. 2. After completion of warm-up, the ready lamp is lighted. 3. Set the copy quantity and press the START key, and the machine will copy the set quantity repeatedly. 4. After 3 sec of the interval time from completion of copying the set quantity, the machine will resume copying. 5. The above operation 4 is repeated. This simulation is canceled by turning off the power or executing any simulation which performs hardware reset. 08 01 Developing bias (Operation/Procedure) When the START key is pressed, the developing bias is outputted for 30 sec. 02 Main charger (Grid high) (Operation/Procedure) When the START key is pressed, the main charger output is supplied for 30 sec in the grid voltage HIGH mode. 03 Grid voltage (Low) (Operation/Procedure) When the START key is pressed, the main charger output is supplied for 30 sec in the grid voltage LOW mode. 06 Transfer charger (Operation/Procedure) When the START key is pressed, the transfer charger output is supplied for 30 sec. 10 None Toner motor aging (Operation/Procedure) When the START key is pressed, the toner motor output is supplied for 30 sec. 14 None Cancel of troubles other than U2 (Operation/Procedure) After canceling the trouble, the simulation is also automatically canceled. 16 None Cancel of U2 trouble (Operation/Procedure) 1. When the START key is pressed, the EEPROM total counter check sum is rewritten and the trouble is canceled. 2. After canceling the trouble, the simulation is also automatically canceled. 20 01 Maintenance counter clear When the PRINT switch is pressed, the maintenance count is cleared and the value 000000 is displayed. 21 01 Maintenance cycle setup The currently set code (default) of the maintenance cycle is displayed, and the newly set data are saved. Code 0 1 2 3 4 5 Setup 3,000 sheets 6,000 sheets 9,000 sheets 13,000 sheets 25,000 sheets *Default Free (999,999 sheets)

SIMULATION, TROUBLE CODES 10 - 4

Main Sub Content code code 22 01 Maintenance counter display The display method is the same as the total count value display. 02 Maintenance preset value display The quantity corresponding to the code set with 21-01 and 21-02 is displayed. The display method is the same as the total count value display. 04 JAM total counter display The display method is the same as the total count value display. 05 Total counter display The total count value is displayed in 3 digits X 2 times repeatedly. <Display example: 12345> 012 Blank 345 Blank 012 0.7s 0.3s 0.7s 1.0s 0.7s 06 08 14 Developer counter display The display method is the same as the total count value display. ADF counter display The display method is the same as the total count value display. P-ROM version display The main code and the sub code of the P-ROM version is displayed on the value display section in 2 digits alternately. The display method is the same as the total count value display. Copy counter display The display method is the same as the total count value display. Printer counter display The display method is the same as the total count value display. Scanner mode counter display The display method is the same as the total count value display. Scanner counter display The display method is the same as the total count value display. ADF JAM counter display The display method is the same as the total count value display. JAM total counter clear When the PRINT switch is pressed, the JAM total count value is reset to 0. ADF counter clear When the PRINT switch is pressed, the ADF count value is reset to 0. Developer counter clear When the PRINT switch is pressed, the developer count value is reset to 0. Copy counter clear When the PRINT switch is pressed, the copy count value is reset to 0. Printer counter clear When the PRINT switch is pressed, the printer count value is reset to 0. Scanner counter clear When the PRINT switch is pressed, the scanner count value is reset to 0. ADF JAM total counter clear When the PRINT switch is pressed, the ADF JAM total count value is reset to 0. Scanner mode counter clear When the PRINT switch is pressed, the scanner mode counter is reset to 0. Main motor operation check (Cooling fan motor rotation check) When the PRINT switch is pressed, the main motor (as well as the duplex motor in the duplex model) is operated for 30 sec. If the developing unit is installed at that time, the developing bias, the main charger, and the grid are outputted together in order to avoid toner consumption. Since, in this case, laser discharge is required when stopping the motor, the polygon motor is rotated at the same time. If the developing unit is not installed, the above high voltage is not outputted and only the motor is rotated. : Do not execute this simulation by forcibly turning ON the door ON/OFF switch. Polygon motor ON (Operation/Procedure) When the START key is pressed, the polygon motor is operated for 30 sec.

17 18 19 21 22 24 01 04 06 08 09 13 14 15 25 01

10

SIMULATION, TROUBLE CODES 10 - 5

Main Sub Content code code 26 01 Manual feed setup (Operation/Procedure) 1. When this simulation is executed, the currently set bypass code number is displayed. 2. Enter the code number corresponding to the bypass and press the START key, and the setting will be changed. Code number 0 1 02 Bypass Single bypass Multi bypass

ADF setup When this simulation is executed, the current setup of the ADF code number is displayed. Enter the code number corresponding to the ADF and press the PRINT switch to enable the setup. Code number 0 1 ADF ADF not installed ADF installed

03

Second cassette setup (Operation/Procedure) 1. When this simulation is executed, the currently set code number of the second cassette is displayed. 2. Enter the code number and press the start key. The setting is changed. Code number 0 1 Second cassette Without second cassette With second cassette

04

Machine duplex setup (Operation/Procedure) 1. When this simulation is executed, the currently set duplex code number is displayed. 2. Enter the code number corresponding to the duplex and press the START key, and the setup will be changed. Code number 0 1 Duplex Without Duplex With Duplex

06

Destination setup When this simulation is executed, the current setup of the destination code number is displayed. Enter the code number corresponding to the destination and press the PRINT switch to enable the setup. Code number 0 1 2 3 Destination Inch series EX JAPAN AB series JAPAN AB series China (EX JAPAN AB series + Chinese paper support)

07

Machine conditions check When this simulation is executed, the current machine setup is displayed. CPM 10 cpm 12 cpm 13 cpm 14 cpm 15 cpm Copy quantity display 10 12 13 14 15

SIMULATION, TROUBLE CODES 10 - 6

Main Sub Content code code 26 20 Rear edge void setup When this simulation is executed, the current setup of the rear edge void code number is displayed. Enter the code number corresponding to the rear edge void and press the PRINT switch to enable the setup. Code number 0 1 30 Rear edge void setup Rear edge void provided * Default Rear edge void not provided

CE mark support control ON/OFF When this simulation is executed, the current setup of the CE mark support code number is displayed. Enter the code number corresponding to the CE mark support setup and press the PRINT switch to enable the setup. Code number 0 1 CE mark support setup CE mark support control OFF * Default (100V series) CE mark support control ON

The default for CE-support 200V series is 1. 37 Developer life-over termination cancel When this simulation is executed, the currently set code number is displayed. Enter a desired code number and press the PRINT switch, and the new setup is enabled. Code number 0 1 39 Setup Developer life-over termination Developer life-over termination cancel

Memory capacity check When this simulation is executed, the current memory capacity is displayed. Code number 8 16 Setup 8 Mbyte 16 Mbyte

40

Polygon motor OFF time setup (Time required for turning OFF after completion of printing) When this simulation is executed, the current setup of the code number is displayed. Enter the code number and press the PRINT switch to enable the setup. Code number 0 1 2 3 Setup 0 sec 30 sec * Default 60 sec 90 sec

42

Transfer ON timing control setup (Operation/Procedure) 1. When this simulation is executed, the currently set code number is displayed. 2. Enter the code number and press the START key, and the setting will be changed. (For any number different from the following ones, the default time is automatically set.) Code number 0 1 2 3 4 5 6 7 8 9 Setting Default (330 msec) 40 msec 30 msec 20 msec 10 msec Default (330 msec) +10 msec +20 msec +30 msec +40 msec

SIMULATION, TROUBLE CODES 10 - 7

Main Sub Content code code 26 43 Side void setup (Operation/Procedure) 1. When this simulation is executed, the currently set code number of the side void amount is displayed. 2. Enter the code number and press the start key. The setting is changed. Code number 0 1 2 3 4 5 6 7 8 9 10 44 Setting 0 mm 0.5 mm 1.0 mm 1.5 mm 2.0 mm * Default 2.5 mm 3.0 mm 3.5 mm 4.0 mm 4.5 mm 5.0 mm

62

ADF document rear edge read setup. When this simulation is executed, the currently set code number is displayed. Enter the desired code number and press the START key, and the display will be changed. The document rear edge scanning area in ADF reduction (less than 100%) copy is changed. The code number is changeable in the range of 0 8. The default value is 4, and 2 mm of the document rear edge is cut. When the value is changed by 1, the area is changed by 1 mm. Energy-save mode copy lamp setup Used to set half-ON (50%)/OFF of the copy lamp in the pre-heat mode. When this simulation is executed, the current setup of the code number is displayed. Enter the code number and press the PRINT switch to enable the setup. Code number 0 1 Setup Copy lamp half-ON (50%) * Default Copy lamp OFF

63

Fan control select setup Used to set the cooling fan operation mode. When this simulation is executed, the current setup of the code number is displayed. Enter the code number and press the PRINT switch to enable the setup. Code number 1 2 Setup 1-speed fan control 2-speed fan control * Default when starting mass production

64

Heater control setup during the scanner mode When this simulation is executed, the currently set code number of heater control setup is displayed. Enter a desired code number of heater control setup and press the PRINT switch, and the new setup is enabled. Code number 0 1 Heater control setup Heater control ON * Default (Except for Europe) Heater control OFF * Default (For Europe only)

30

01

Paper sensor status display Indicates the paper sensor status using the lamps on the operation panel. Sensor name Before-resist paper sensor (PPD1) Fusing section paper sensor (PPD2) Paper exit sensor (POD) 2nd CS paper sensor (PPD3) New drum cartridge sensor (PUIS) Single manual feed paper sensor (MFD) Display lamp Developer cartridge replacement lamp JAM lamp Photoconductor cartridge replacement lamp 2nd cassette lamp Zoom lamp AE lamp

SIMULATION, TROUBLE CODES 10 - 8

Main Sub Content code code 43 01 Fusing temperature setup (Normal copy) (Operation/Procedure) 1. When this simulation is executed, the currently set code number is displayed. 2. Enter the code number and press the START key, and the setting will be changed. Code number 0 1 2 3 4 5 04 Set temperature (C) 175 180 185 190 195 (* Default) 200

Fusing temperature setup 2 (Operation/Procedure) 1. When this simulation is executed, the currently set code number is displayed. 2. Enter the code number and press the START key, and the setting will be changed. Code number 0 1 2 3 4 5 Set temperature (C) 155 160 165 170 (* Default) 175 180

09

Setup of fusing control of postcard size paper Code number 0 1 Setup Cancel * Default Setup

The default for Japan model is 1.

SIMULATION, TROUBLE CODES 10 - 9

Main Sub Content code code 46 01 Copy density adjustment (300dpi) Used to set the copy density in each mode. (Operating procedure) When this simulation is executed, warm-up and shading operations are performed and the current setup is displayed in two digits (default: 50). Change the setup value with the copy quantity keys. Press the PRINT switch and a copy is made according to the new setup. The greater the setup value is, the darker the copy is. The smaller the setup value is, the brighter the copy is. Only EXP.3 copy is made in this simulation. When set to a darker level, Exp.1 and Exp.5 copies also become darker. When set to a brighter level, Exp.1 and Exp.5 copies also become brighter. Press the CLEAR key to save the setup and exit from the simulation mode. Use the copy mode select key to select a copy mode . The setup value of the selected copy mode is displayed on the copy quantity display. (adjustment range: 0 99) Copy mode AE mode (300dpi) TEXT mode (300dpi) PHOTO mode TS mode (TEXT) (300dpi) TS mode (AE) (300dpi) 02 Display lamp AE mode lamp TEXT mode lamp PHOTO mode lamp TEXT mode lamp & PHOTO mode lamp AE mode lamp & PHOTO mode lamp

Copy density adjustment (600dpi) Used to set the copy density in each mode. (Operation/Procedure) When this simulation is executed, the machine performs warm-up and shading, and the current setup value is displayed in two digits. (Default: 50) Use the copy quantity key to change the setup value, and press the PRINT switch to make a copy with the new setup. The greater the setup value is, the darker the copy is, and vise versa. Only EXP.3 copy is made. If it is set to a darker density, EXP.1 and EXP.5 copies also become darker. If it is set to a brighter density, they also become brighter. When the CLEAR key is pressed, the entered setup value is saved and the simulation is terminated. Any copy mode can be selected with the copy mode select key. The setup value of the selected copy mode is displayed on the copy quantity display. (Setup range: 0 99) Copy mode AE mode (600dpi) TEXT mode (600dpi) PHOTO mode TS mode (TEXT) (600dpi) TS mode (AE) (600dpi) Display lamp AE mode lamp TEXT mode lamp PHOTO mode lamp TEXT mode lamp & PHOTO mode lamp AE mode lamp & PHOTO mode lamp

18

Image contrast adjustment (300dpi) Used to set the image contrast in each mode. (Operating procedure) When this simulation is executed, warm-up and shading operations are performed and the current setup value is displayed in two digits. (Default: 50) Change the setup value with the copy quantity keys. Press the PRINT switch and a copy is made according to the new setup. The greater the setup value is, the higher the contrast is. The smaller the setup value is, the lower the contrast is. Though only EXP.3 copy is made in this simulation, the contrast levels in EXP.1 and EXP.5 are also changed. Press the CLEAR key to save the setup and exit from the simulation mode. Use the copy mode select key to select a copy mode . The setup value of the selected copy mode is displayed on the copy quantity display. (adjustment range: 0 99) Copy mode AE mode (300dpi) TEXT mode (300dpi) PHOTO mode TS mode (TEXT) (300dpi) TS mode (AE) (300dpi) Display lamp AE mode lamp TEXT mode lamp PHOTO mode lamp TEXT mode lamp & PHOTO mode lamp AE mode lamp & PHOTO mode lamp

SIMULATION, TROUBLE CODES 10 - 10

Main Sub Content code code 46 19 table setup or AE operation mode setup When this simulation is executed, the current setup of the gamma table code number is displayed. (Default: 5K Toner life = 1, 8K Toner life = 2) Enter the code number corresponding to desired gamma table, and press the PRINT switch or the copy mode select key to enable the setup. Code number 1 2 table Image quality priority mode Toner consumption priority mode

When the copy mode select key is pressed during setup of the gamma table, the mode is switched to the AE operation setup mode and the current setup of the AE operation mode code number is displayed. (Default: 0) Enter the code number corresponding to your desired AE operation mode, and press the PRINT switch or the copy mode select key to switch the setup. (When the copy mode select key is pressed, the mode is returned to the gamma table setup mode.) Code number 0 1 20 AE operation mode Fixed process * Default Real time process

29

ADF exposure correction Used to adjust the exposure correction quantity in the ADF mode by adjusting the differential of Vref voltage for the OC mode. (Operating procedure) When this simulation is executed, the current setup is displayed. Enter the adjustment value with the 10-key and press the PRINT key to enable the setup and make a copy. When the CLEAR key is pressed, the entered value is saved and the simulation mode is terminated. The greater the value is the darker the exposure is. The smaller the value is, the brighter the exposure is. Image contrast adjustment (600dpi) Used to set the contrast in each mode. (Operation/Procedure) When this simulation is executed, the machine performs warm-up and shading, and the current setup value is displayed in two digits. (Default: 50) Use the copy quantity keys to change the setup value, and press the PRINT switch to make a copy with the new setup. The greater the setup value is, the greater the contrast is, and vise versa. Only EXP.3 copy is made, however, EXP.1 contrast and EXP.5 contrast are also changed accordingly. When the CLEAR key is pressed, the entered setup value is saved and the simulation is terminated. Any copy mode can be selected with the copy mode select key. The setup value of the selected copy mode is displayed on the copy quantity display. (Setup range: 0 99) Copy mode AE mode (600dpi) TEXT mode (600dpi) PHOTO mode TS mode (TEXT) (600dpi) TS mode (AE) (600dpi) Display lamp AE mode lamp TEXT mode lamp PHOTO mode lamp TEXT mode lamp & PHOTO mode lamp AE mode lamp & PHOTO mode lamp

SIMULATION, TROUBLE CODES 10 - 11

Main Sub Content code code 46 31 Image sharpness adjustment Used to adjust the clear/shading-off of an image in each mode. (Operating procedure) When this simulation is executed, warm-up and shading operations are performed and the current setup value is displayed. (Default: 1) Change the setup value with the copy quantity keys. Press the PRINT switch and a copy is made according to the new setup. When the clear key is pressed, the entered setup value is saved and the simulation is terminated. Setup value 0 1 2 Image quality Shading off Standard * Default Clear

Any desired copy mode can be selected with the copy mode select key. The code number of the selected copy mode is displayed on the copy quantity display. Copy mode AE mode TEXT mode PHOTO mode TS mode (TEXT) TS mode (AE) 32 Display lamp AE mode lamp TEXT mode lamp PHOTO mode lamp TEXT mode lamp & PHOTO mode lamp AE mode lamp & PHOTO mode lamp

Copier color reproduction setup Used to set color reproduction for each mode. Colors which are easily copied or which are not easily copied are selected. Setup value 0 1 2 Easy-to-copy colors Purple/Blue/Red Light blue/Green/Blue Yellow/Red/Green Difficult-to-copy colors Yellow/Green/Light blue Purple/Red/Yellow Blue/Light blue/Purple

This setup does not affect black-and-white copies. (Operating procedure) When this simulation is executed, the current setup of the code number for each copy mode is displayed. (Default: 0) Change the setup value with the copy quantity keys and press the Print switch. A copy will be made according to the setup. At that time, the color component used for copying is changed. When the clear key is pressed, the entered code number is saved and the simulation mode is terminated. Any desired copy mode can be selected with the copy mode select key. The selected copy mode is displayed on the copy quantity display. Code number 0 1 2 Component of use Green * Default Red Blue Display lamp AE mode lamp TEXT mode lamp PHOTO mode lamp

Copy mode AE mode (including TS) TEXT mode (including TS) PHOTO mode

SIMULATION, TROUBLE CODES 10 - 12

Main Sub Content code code 48 01 Front/rear (main scanning) direction and scan (sub scanning) direction magnification ratio adjustment (1) Front/rear direction magnification ratio auto correction: The width of the reference line marked on the shading correction plate is scanned to perform automatic correction of the front/rear (main scanning) direction magnification ratio as well as automatic setup of the OC/document center offset value and of the image scan start position. In addition, the black level automatic adjustment is performed simultaneously. The OC/document center offset value and the image scan start position automatically set in this simulation, can be checked by the respective manual setup simulation for each adjustment shown below. OC/document center offset Image scan start position Sim50-10 Sim50-01 Center offset adjustment Lead edge image position

(2) Front/rear direction magnification ratio manual correction: By key operations, the front/rear (main scanning) direction magnification ratio is set by changing the setup value of the ZOOM DATA register to AISC. (3) Scan direction magnification ratio correction: The scan direction magnification ratio in the OC mode is set by changing the scan speed. (4) ADF mode scan direction magnification ratio correction: The ADF mode scan direction magnification ratio is set by changing the scan speed. (Operating procedure) When this simulation is executed, the current setup value is displayed in two digits. (Center value: 50) Press the copy mode select key to select each setup mode and the setup display will change accordingly. In the case of the front/rear direction automatic adjustment. To perform the automatic adjustment, place the gray gradation chart (TOSHIBA TEST CHART No.15-1) face down so as to fit with the left center of the platen with the darker side (S7) on the left of OC.

S7 Back of the chart

S1

When the PRINT switch is pressed, the mirror base unit moves to the shading white board, and the width of the reference line is scanned, and the correction value is calculated, and the value is saved. After completion of the automatic adjustment, press the density adjustment Down key, and the black level will be displayed in hexadecimal number (3 digits) of 12bits. For manual adjustment, enter the adjustment value with the 10-key and press the PRINT switch, the set value will be saved and a copy will be made. When the clear key is pressed, the value entered will be saved and the simulation will be terminated. (Increasing the setup value by 1 increases 0.1%.) Adjustment mode Front/rear direction magnification ratio automatic correction and black level adjustment Front/rear direction magnification ratio manual correction Scan direction magnification ratio correction ADF mode scan direction magnification ratio correction Lamp ON AE lamp TEXT lamp PHOTO lamp AE, TEXT, PHOTO lamps

In the front/rear direction magnification ratio automatic correction (1) When the calculated value of the scan correction value is within 5%, is displayed. (Cause) Erroneous position of the reference line on the white board, improper installation of the lens unit, etc. (2) In case of a scan error of the reference line, the jam lamp lights up. (Cause) CCD error, no white board installed. If the automatic correction of the magnification ratio cannot provide a satisfactory result, use the manual correction.

SIMULATION, TROUBLE CODES 10 - 13

Main Sub Content code code 49 01 Flash ROM program writing mode (Sim 49-01 is used in the production line, not in the fields.) (Operating procedure) When this simulation is executed, d is displayed on the display and the machine enters the Flash ROM program writing mode. Use the writing tool to write the program from PC. During writing, the display indicates as shown below. After completion of downloading, turn OFF/ON the power to reset. Status Download data reception Data erase start Data writing (Boot section) Data writing (program section) Sum check Download complete Error state 1 2 3 4 5 6 7 8 50 01 Display d ON d ON d ON d ON d ON 0FF ON E * ON Pre-heat lamp ON OFF Blink Blink ON OFF OFF Ready lamp OFF ON OFF Blink ON OFF OFF

* in an error display indicates the error position. Data reception error Loader function transfer FLASH ROM delete FLASH ROM writing (Boot section) FLASH ROM writing (Program section) Sum check (Loader section) Sum check (Boot section) Sum check (Program section)

Lead edge image position Used to adjust the copy image position and the lead edge void quantity on the copy paper. The adjustment is made by adjusting the image scan start position and the print start position (resist roller ON timing) at 100%. (Operating procedure) When this simulation is executed, the current setup value is displayed the current setup value is displayed in two digits. (Center value: 50) Press the copy mode select key to select your desired coy mode, and the display will change. Enter the adjustment value with the 10-key and press the PRINT switch, and the setup value will be saved and a copy will be made. Press the clear key to save the setup value and exit from the simulation mode. When the adjustment is made for the main cassette feed, all the adjustment values at all the paper feed ports become the same. (Increasing the setup value by 1 corresponds to about 0.1mm shift.) Adjustment mode Print start position (Main cassette paper feed) Print start position (2nd cassette paper feed) Print start position (Manual paper feed) Image lead edge void quantity Image scan start position Image rear edge void quantity ADF image scan start position (Adjustment procedure) AE ON TEXT ON PHOTO ON 1. Set the print start position (A), the lead edge void quantity (B) and the scan start position (C) to 0, and make a copy at 100%. 2. Measure the image loss quantity (R mm) of the scale. (Example) Set C = 10 R (mm) (Example: Set 40.) Distance from the paper lead edge When the value C is increased by 10, the image loss is decreased by 1mm. to the image lead edge: H = 5mm (Default: 50) Image loss: 3. Measure the distance (H mm) from the paper lead edge to the image print R = 4mm start position. Set A = 10 H (mm) (Example: set 50) 5mm When the value A is increased by 1mm, the image lead edge is shifted to the paper lead edge by 1mm. (Default: 50) 4. Set the lead edge void quantity to B = 50 (2.5mm). (Default: 50) 10mm When the value B is increased by 10, the void is increased by about 1mm. (When set to 25 or less, the void becomes zero.) The ADF adjustment is performed by adjusting the ADF image scan start position. Lamp ON AE, main cassette lamp AE, 2nd cassette lamp AE, manual feed lamp TEXT lamp PHOTO lamp AE, TEXT, PHOTO lamp AE, TEXT lamp

: Supported if the model is installed and skipped if it is not installed.

SIMULATION, TROUBLE CODES 10 - 14

Main Sub Content code code 50 10 Center offset adjustment Used to adjust the copy image position on the copy paper and the center offset position when scanning a document. (Operating procedure) When this simulation is executed, the current setup value is displayed. Enter the adjustment value with the 10-key and press the PRINT switch, and the entered value will be saved and a copy will be made. When the clear key is pressed, the entered value will be saved and the simulation will be terminated. (When the setup value is increased by 1, shift is increased by 0.1mm.) Adjustment mode Print center offset (Main cassette paper feed) Print center offset (2nd cassette paper feed) Print center offset (Manual paper feed) OC/document center offset ADF (front) document center offset Lamp ON AE, main cassette lamp AE, 2nd cassette lamp AE, manual paper feed lamp AE, TEXT lamp AE, TEXT, PHOTO lamp

: Supported only for installing models, and skipped for not-installing models. When the setup value is too great, outside of the shading area may be read, and black streaks may be produced on the edges. When the adjustment value is increased, the image is shifted to the left. When the adjustment value is decreased, the image is shifted to the right. Resist quantity adjustment Used to adjust the contact pressure of paper against the machine resist roller and the RSPF resist roller. (Operating procedure) When this simulation is executed, the current setup value is displayed. Enter the adjustment value with the 10-key and press the PRINT switch, the entered set value will be saved and a copy will be made. When the clear key is pressed, the entered value will be saved and the machine will exit from the simulation mode. Adjustment mode Main cassette paper feed 2nd cassette paper feed Manual paper feed RSPF document feed (front) RSPF document feed (back) Lamp ON AE, main cassette lamp AE, 2nd cassette lamp AE, manual paper feed lamp AE, TEXT, PHOTO lamp AE, TEXT lamp

51

02

: Supported only for installing models, and skipped for not-installing models. 53 08 ADF scan position automatic adjustment Place a black chart so that it covers the ADF scan glass and the OC glass, and execute the simulation with the OC cover open, the mirror unit scans from the home position to the ADF scan position to identify the ADF glass cover edge position by the difference in the CCD output levels of the ADF glass cover edge and the OC side document glass. Default is 50. Adjustment range is 0 99. Adjustment increment: 1 = about 0.127mm If this adjustment is performed properly, the adjustment value is displayed. If it is abnormal, the jam lamp lights up. If the adjustment is not made properly, is displayed. Polygon motor check (HSYNC output check) (Operation/Procedure) When the START key is pressed, HSYNC is performed and the polygon motor is rotated for 30 sec. At that time, the Zoom lamp is lit for 100msec for every 3 times that the HSYNC is detected. Shading check Used to display the detection level of the white board for shading. (Operating procedure) When the PRINT switch is pressed, the mirror base unit moves to the white board for shading to light the copy lamp. Under this state, the level of one pixel at the CCD center which is not corrected for 10sec in 1 sec, and the result is displayed on the value display section. Self print Print of one page is made regardless of the status of the optical system. (Operating procedure) When this simulation is executed, warm-up is performed and the ready lamp is lighted. Enter the code number with the 10-key, and select the cassette with the cassette select key and press the PRINT switch, and paper feed operation will be made from the selected cassette and printing of the selected pattern will be made. Printing is in 1by2 mode, or grid pattern. Code number 0 1 Pattern 1by2 Grid pattern

61

03

63

01

64

01

2 99: print in 1by2.

SIMULATION, TROUBLE CODES 10 - 15

4. Trouble codes/Troubleshooting
A. Trouble codes list
Main Sub Trouble content code code E7 01 Duplex model memory setup error, memory not detected error 02 HSYNC not detected. 10 11 12 16 F5 H2 H3 H4 L1 02 00 00 00 00 CCD black level trouble CCD white level trouble Shading trouble (White correction) Laser output trouble Detail of trouble Since this equipment is not the Duplex model, if "1" is set for the Code number of SIM26-04, an error occurs. When this error occurs even if this setting is correct, MCU PWB failure may be the cause. LSU (laser diode, reception element, APC circuit) trouble LSU drive circuit (ASIC) trouble CCD drive circuit (CCD PWB, ASIC, harness) trouble CCD drive circuit (CCD PWB, ASIC harness) trouble Copy lamp lighting trouble (Copy lamp, inverter PWB) Dirt on white plate for scanning white level

L3

00

L4 L6 U2

01 10 01 04

LSU (laser diode, reception element, APC circuit) trouble LSU drive circuit (ASIC) trouble Copy lamp disconnection Copy lamp or copy lamp drive circuit (inverter PWB) trouble trouble Copy lamp disconnection Thermistor open detection The fusing thermistor is open. Heat roller abnormally high The fusing temperature rises above 240C. temperature Heat roller abnormally low The fusing temperature does not reach 175C within 30 sec of turning on the power, or the fusing temperature temperature keeps at 140C. Feeding is not completed The white area and the black marking on the shading plate are used to obtain the difference in the CCD level values for judgment of lock. When the difference in the levels of which and black is small, it is judged within the specified time that the black mark could not be scanned by lock and the trouble code L1 is displayed. after starting feeding. (The scan head locking switch is locked) Return is not completed When the mirror base is returned for the specified time (6 sec) in mirror initializing after turning on the power, within the specified time. the mirror home position sensor (MHPS) does not turn ON. Or when the mirror base is returned for the specified time (about 6 sec) after start of copy return, the mirror home position sensor (MHPS) does not turn ON. Main motor lock When the main motor encoder pulse is not detected for 100 msec. Polygon motor lock The lock signal (specified rpm signal) does not return within a certain time (about 20 sec) from starting the polygon motor rotation Counter sum check error When the counter check sum value stored in the EEPROM is abnormal. EEPROM serial When a communication trouble occurs with the EEPROM. communication error

SIMULATION, TROUBLE CODES 10 - 16

B. Countermeasures for Jaguar trouble codes


E7-02 HSYNC is not detected.
SHOLD, LDEN
MCU HSYNC LSU

Check connection of CN119 (MCU). Check for disconnection or loose connection. Check for disconnection of pin: 6 pin (SHOLD), 8 pin (LDEN) (MCU LSU) Check for breakage of harness, 10 pin (SYNC) (LSU MCU). Check for short-circuit. Execute SIM 61-03 to check the following signals.

CN119 10 pin (SYNC) Not delivered. Are SHOLD and LDEN outputted? Outputted. Check connectors on the LSU. (Same as the pin arrangement of CN119) Not outputted. Check for disconnection. Check for pin disconnection, harness breakage, or short circuit. Connection is proper. Replace the LSU. Replace the ASIC, CPU or MCU. Check the signal line of SHOLD and LDEN. Outputted. Check the MCU circuit. (Replace the MCU.) (MCU PWB connector section 2) CN119 peripheral circuit (MCU PWB Driver section 1)

IC 113 IN (8 pin)/OUT (12 pin)

Resistor BR156

E7-10 CCD black level trouble, E7-11 CCD white level trouble, F5-02 Unstable light quantity
(CCD) AFE A/D MCU Black level setup

E7-16 Laser output trouble


SHOLD, LDEN
MCU SYNC LSU

Check connection of the connector (FFC). MCU (CN105) side Scanner side 1 Replace the carriage unit. 2 Replace the MCU. 3 Replace the FFC.

Normally, SHOLD and LDEN are outputted from the MCU and SYNC is sent back. When SHOLD and LDEN are not outputted, SYNC is sent back to the MCU. Check for connection of the connectors. CN119 (Pin numbers are the same as those of E7-02.) Replace the MCU. If OK, check the above three signals. Replace the LSU. Replace the harness.

E7-11 Dirt on the shading plate (white plate)


The content of E7-12 is the same as that of E7-11.

SIMULATION, TROUBLE CODES 10 - 17

H2-00 Thermistor open (Analysis of the trouble code is made with SIM 14.)
Check for disconnection of the connector CN120 (MCU). Check for disconnection of the interface connector.
Interface connector
CN120 MCU

L1-00 Scanner unit feed trouble


Check release of the headlock switch. Check the scanner unit operation with SIM 1-01. Operates. Does not operate. The shading sheet does not read. The check item is the same as that of E7-10. Check the connector. (CN103). Check that the drive belt is properly applied to the scanner unit. Check the drive signal of the scanner motor. (OUT A+, A-, OUT B+, B-) If there are no signals, replace the MCU. Follow the above signal line. If there are signals, replace the motor. Abnormally heavy load of the scanner drive (Improper engagement of the motor drive gear and the belt drive gear) (Abnormally high belt tension)

Thermistor

Replace the thermistor. Replace the MCU. Check the heater control circuit in the MCU. (Specified on S/M 13-8)

H3-00 Heater high temperature trouble (The trouble code is canceled with SIM 14.)
Heater keeps ON. Short-circuit in the triac, Short-circuit in the drive circuit of the triac (in the power PWB). Replace the triac. Replace the power PWB. Short-circuit in the MCU PWB (HLOUT signal) (RTH signal)

L3-00 Scanner unit return trouble


MHPS does not detect the home position. (MHPS, harness, PWB) Check the scanner unit operation with SIM 1-01. Operates. Check the operation of MHPS. When executing SIM 1-01, check that the DV Does not operate. replacement lamp should light up. (If the lamp lights up, check the items of "Does not operate." Check the connector (CN103) Check that the drive belt is properly applied to the scanner unit. Check the drive signal of the scanner motor. (OUT A+, A-, OUT B+, B-) If there are no signals, replace the MCU. Follow the above signal line. If there are signals, replace the motor. Abnormally heavy load of the scanner drive (Improper engagement of the motor drive gear and the belt drive gear) (Abnormally high belt tension

Check the connector. (CN101, 22 pin) MCU side Power supply side Short-circuit in the thermistor (Same check item as thermistor open) Use a tester to check the thermistor interface connector. (Pinched wire)

H4-00 Heater low temperature trouble (The trouble code is canceled with SIM 14.)
Check the installing environment (room temperature, power supply, voltage) of the machine. The heater lamp does not light up. Execute SIM 5-02. Heater lamp disconnection Connector check (CN101, 22 pin HLOUT) Check the heater lamp drive circuit. (On the power PWB) Check the HLOUT signal. If HLOUT is not outputted: Replace the MCU. Check the signal line of MCU and HLOUT signal.

Thermostat open

An abnormally high temperature in the machine may cause the problem. Check that the fan rotates normally. (Similarly to H3-00.)

Use a tester to check the AC line of the interface connector. Replace the fusing unit.

Sim 5-02 If the fan does not rotate normally, check the fan connector and the fan control signal. Replace the fax. Check the setup of the kind of the fan. SIM 26-63. The current setup is "2."
Check for improper connection of the thermistor.

SIMULATION, TROUBLE CODES 10 - 18

L4-01 Main motor trouble


Check the main motor operation with SIM 25-01. Operates. Check the Lock signal. MM Does not operate. MMLD MCU

Check the connector CN107 (MCU), and the connector on the motor side. Check the MMLD signal (3 pin). If the MMLD signal is not delivered from the MM, replace the MM. If the MMLD is delivered to the MCU, replace the MCU. Follow the MMLD signal in the MCU.

Check the connector Check the MM drive signal. CN107, 4 pin (MMD) CN107, 7, 8 pin (24V) If the MMD is delivered from the MCU, replace the MM. If the MMD is not delivered from the MCU, replace the MCU. If 24V is not supplied, check the connector and its peripheral. Follow the MMD signal.

L6-10 Polygon motor trouble


Check the polygon motor operation with SIM 25-10. Operates. Check the Lock signal. PM Does not operate. PMRDY MCU

Check the connector CN119 (MCU) and the connector on the motor side. Check the PMRDY signal (15 pin). If the PMRDY is not delivered from the PM, replace the LSU. If the PMRDY is delivered to the MCU, replace the MCU. Follow the PMRDY signal in the MCU.

Check the connector. Check the PM drive signal. CN119, 16 pin (PMD) CN119, 14 pin (PMCLK) Ch119, 18 pin (24V) If the PMD is delivered from the MCU, replace the LSU. If the PMD is not delivered from the MCU, replace the MCU. If 24V is not supplied, check the connector and its peripheral. Follow the PMD signal.

U2-01 EEPROM trouble


Cancel U2 with SIM 16. US can be canceled. Make a copy. U2 cannot be canceled. Trouble in the EERPOM or its peripheral circuit (SCL, SDA) 1 (CPU section) signal
SCL EEPROM SDA CPU

Turn off and on the power

Check that U2 error does not occur. If it does occur again, go to the procedure of "U2 cannot be canceled."

U2-04 communication error


The check items are the same as those of U2-04.

SIMULATION, TROUBLE CODES 10 - 19

C. Countermeasures for indicators


"For items of which no description is made below, it is likely that the problem is caused by the failure of 1. Panel PWB, 2. MCU PWB or 3. Harness between Panel PWB and MCU PWB." Indicator Online ADF Status Not light up. Not black out. Check the GDIIN signal line on the MCU PWB. "Check the sensor of the ADF by performing Sim 2-2. Does the status of the SPID sensor change when inserting and extracting a document? If not, check the sensor itself and the signal line." "Check the sensor of ADF by performing Sim 2-2. Does the status of the SPID sensor change when inserting and extracting a document? Does the status of the SDOD sensor change when opening and closing the ADF unit (OC)? Does the status of the SDSW sensor change when opening and closing the ADF paper-feeding cover? If there is any sensor that does not change, check the sensor itself and the signal line. " "Check to make sure that the ADF setting is made as ""1"" by performing Sim 26-2." ADF misfeed Not black out. "Check the sensor of ADF by performiing Sim 2-2. Does the status of the SPPD sensor change when inserting a document as far as it will go with the ADF paper-feeding cover open? If it does not change, check the sensor itself and the signal line." "Of the sensors PPD1/PPD2/POD, check whether there is any that is on by performing Sim 30-1. If any of them is on, check whether there is any scrap of paper near the sensor. Then check the sensor itself and the signal line." Check items Is the connection of the harness properly made between the I/F PWB and the MCU PWB?

Not light up.

JAM

Not black out.

SIMULATION, TROUBLE CODES 10 - 20

[11] MAINTENANCE
1. Maintenance table
: Check (Clean, adjust, or replace when required.) Section Developing Parts Developer DV blade DV side seal (F/R) Drum 25K 50K 75K : Clean 100K : Replace 125K : Adjust

: Lubricate

Remark

Process peripheral

2. Maintenance display system


Toner Life Remaining quantity LED Machine Life LED Machine NEAR EMPTY About 10% ON Operation allowed 8K (SIM 46-19=2)/5K (SIM 46-19=1) EMPTY Flash Stop 25K

Developer

ON at 25K of the developer count. Selection is available between Not Stop and Stop by Service Simulation (SIM 26-37) Setup. (If Stop is selected, the LED will flash and stop at 25K.)
Default: Not Stop Clear: SIM 24-06

Maintenance

LED

Selection is available among 25K, 13K, 9K, 6K, 3K, and free (no lighting) with SIM 21-1.
Default: free Clear: SIM 20-1 Not stop.

Machine

MAINTENANCE 11 - 1

[12] USER PROGRAMS


The conditions of factory setting can be changed according to the use conditions.

1. Functions that can be set with user programs


Function Auto clear Contents When a certain time is passed after completion of copying, this function returns to the initial state automatically. The time to reach the initial state can be set in the range of 30 sec to 120 sec by the unit of 30 sec. This function can be disabled. When the copier is left unused with the power ON, the power consumption is automatically reduced to about 40Wh/H (* Note).The time to start this function can be set in the range of 30 sec to 90 sec by the unit of 30 sec. This function cannot be disabled. When this function is operated, the pre-heat lamp on the operation panel lights up. To return to the initial state, press any key on the operation panel. (When the COPY button is pressed, a copy is made after returning to the initial state.) When the copier is left unused with the power ON, the power consumption is automatically reduced to about 18Wh/H (* Note). The time to start this function can be set in the range of 2 min to 120 min. When this function is operated, all the lamps except for the pre-heat lamp on the operation panel turn off. To return to the initial state, press the COPY button. Only models with ADF Used to set or cancel this function. Used to set the resolution in the auto/manual mode. The speed priority (300dpi) and the resolution priority (600dpi) are effective for fine text and ultra fine text. Factory setting 60 sec

Pre-heat

30 sec

Auto shut off passing time

5 min Set Set 300 dpi

Stream feeding Auto shut off setting Auto/Manual mode resolution setup

* Note: The power consumption values in pre-heat and auto shut off may be varied depending on the use conditions.

2. Change the setting


Example: Changing the time to operate the auto clear function (Change from 60 sec to 90 sec) 1) Press the right and the left exposure adjustment keys simultaneously to start setting. Keep pressing the keys for 5 sec. Display lamps ( , , , ) blink simultaneously and " -- " is displayed on the copy quantity display. 2) Select the function code with the 10-digit key (copy quantity set key). The number of the selected function blinks on the digit of 10 on the copy quantity display. For auto clear, select " 1. " For setting, refer to the following function codes. Function name Auto clear Pre-heat Auto shut off passing time Stream feeding Auto shut off setting Auto/Manual mode resolution setup [Cancel] Function code 1 2 3 4* 5 6 Auto shut off Pre-heat Function name Auto clear Set code 0 (OFF) 1 (10 sec) 2 (30 sec) *3 (60 sec) 4 (90 sec) 5 (120 sec) *0 (30 sec) 1 (60 sec) 2 (90 sec) 0 (2 min) *1 (5 min) 2 (15 min) 3 (30 min) 4 (60 min) 5 (120 min) 0 (Cancel) *1 (Setting) 0 (Cancel) *1 (Setting) *0 (300 dpi) 1 (600 dpi)

Stream feeding Auto shut off setting Auto/Manual mode resolution setup * Factory setting

If a wrong code is entered, press the clear key and enter the correct function code.

* ADF only 3) Press the COPY button. The number blinking on the digit of 10 of the copy quantity display is lighted. The number of the current set code blinks on the digit of 1. 4) Select the setting code with 1-digit key (copy quantity set key). To set to 90 sec, select " 4. " For setting, refer to the following set codes.

The number blinking on the digit of 1 of the copy quantity display is lit up. This means the setting is completed. [Cancel] When a wrong number of the function code is set, press the clear key and perform the procedure again from step 2.

5) Press the COPY button. The number blinking on the digit of 1 of the copy quantity display is lit up. This means the setting is completed. Note: To set another function, press the clear key after completion of this operation and perform the procedure from step 2. 6) Press either one of the exposure adjustment keys ( complete the setting. or ) to

Display lamps ( , , , ) go off and the copy quantity display returns to the normal state.

USER PROGRAMS 12 - 1

3. Density level adjustment


A. AE level adjustment (OC mode)
[Input procedure]
When the density select key is pressed and held for 5 sec after turning on the [PHOTO] mode lamp, the [AUTO] mode lamp blinks and the current setup of the density level is displayed.

4. Toner save mode setup and cancel


[Input procedure]
When the density select key is pressed and held for 5 sec after turning on the [TEXT] mode lamp, the [PHOTO] mode lamp blinks and the current setup of the density level is displayed.

[Setup/Cancel]
When the density adjustment key [<] is pressed, Level 1 is lighted and the toner save mode is set. When the density adjustment key [>] is pressed, Level 5 is lighted and the toner save mode is canceled.

[Adjustment]
The adjustment is made in 5 steps by pressing the density adjustment key.

[Terminating procedure]
When the density select key is pressed, the mode display is changed from blinking to lighting, and the AE level setup is completed. In the AE level adjustment mode, all the keys except for the [Density select] key, the [Density adjustment] keys ([>] key and [<] key) are disabled. In the AE level adjustment mode, the ready lamp and the online lamp are turned off. The auto mode level adjustment is applied only for the auto mode. When the machine enters the exposure adjustment mode of OC once, the adjustment mode is not changed though a document is set on the ADF until the setup is completed.

[Terminating procedure]
When the density select key is pressed, the mode display is changed from blinking to lighting, and the setup is completed. During the toner save mode setup, all the keys except for the [Density select] key, the [Density adjustment] keys ([>] key and [<] key) are disabled. During the toner save mode setup, the ready lamp and the online lamp are turned off. The toner save mode is applied in the auto mode and the manual mode.

B. AE level adjustment (ADF mode)


[Input procedure]
With the ADF mode lamp ON, when the density select key is pressed and held for 5 sec after turning on the [PHOTO] mode lamp, the [AUTO] mode lamp blinks and the current setup of the density level is displayed.

[Adjustment]
The adjustment is made in 5 steps by pressing the density adjustment key.

[Terminating procedure]
When the mode select key is pressed, the mode display is changed from blinking to lighting, and the AE level setup is completed. During the AE level adjustment mode, all the keys except for the [Density select] key, the [Density adjustment] keys ([>] key and [<] key) are disabled. During the AE level adjustment mode, the ready lamp and the online lamp are turned off. The auto mode level adjustment is applied only for the auto mode. When the machine enters the ADF exposure adjustment mode once, the adjustment mode is not changed though a document is removed from the ADF until the setup is completed. This function is not available for the OC model.

USER PROGRAMS 12 - 2

Carriage Unit CCFL AFE(AD9826) C D S AD 8bits (MSB/LSB) VCL PSW, SELin Kin Operation PWB 16bits A G C M P X Lamp Inverter

CCD PWB 12V

CCD ( uPD8861)

R G B

1. Block diagram

5VEN ADCCLK BSAMP, VSAMP SDI, SCLK, LOAD SDRAM (8MB)

A. Overall block diagram

CCD Driver

1, 2, TG, TG2, TG3 RB, CLB, 1L Clock,Data, LATCH 3.3V OSC (24MHz) OSC (13.9867MHz) ASIC Reset ASIC IEEE 1284 I/F 3.3V A[9 ... 1] USB I/F D[15 ...0] MMD CPU CPU H8S/2320 H8S/2320 A[19 ... 0] D[15...0] A[16..0] I2C Bus EEPROM (2Kb)

[13] ELECTRICAL SECTION

MCU PWB UNIT

I/F PWB (Optional)

SRAM (1Mb x 1) D[15 ...8]

I E E E 1 2 8 4

ROM (4Mb)

A[19..0]

D[15..0]

(19.6608MHz) Power Reset

U S B 1 . 1 LSU UNIT VFM Main Motor Laser PMD TM+, TM Polygon Motor

Reset IC

3.3V 3.3V/5V/ 5VEN/12V 24V Power Supply Unit (Low Power/High Power)

ELECTRICAL SECTION 13 - 1
FAN Motor Toner Motor Scanner Motor PMCLK

Other Loads

<ASIC I/O> MPFS, RRS, HL, PR SGS, SRRC, SPUS, SPPS, TC, GRIDL, MC, BIAS MPFS, CPFS2, CPFS1

SPMT0/1/2/3

ADF Motor

Other Inputs

CPU INTERRUPT MHPS, SPPD CPU I/O RTH PPD1, POD, MFD, CED1, TCS, DVS1, PPD2, PPD3, CED2, DSWS SDSW, SPID, SDOD, DRST MultiPlexed

Operation Inverter Copy Lamp


/POFF HL OUT Et c DVSEL

CCD Interface PWB SUPPLY


CONTROL UNIT

POWER

HIGH VOLTAGE

DV UNIT

B. MCU PWB unit

PWB PWB
AF E_DB0 7 MT_AT_H OME Et c USBI N VPI N VM I N Et c 3.3VIN 5VIN 12VIN 24VIN

PWB

PSW KI N1 KI N2 Et c

OP_CLK OP_LATCH OP_DATA Et c

AF E_CL K AD_CLK VCL Et c

PARAD0 7 VPOUT VM OUT Etc

Heater Lamp CN106


THERMISTOR

CN102 I C131 I C116 I C124 I C121 I C119 I C117 I C115 I C114 I C114 I C121 I C113 I C106 ASIC HG73C119HF I C103 CPU(H8S / 2320) I C124 I C127 I C125 I C126 I C113 I C124 CN119
/VIDE O /L DEN SHOL D Et c MPRDY /SYNC Et c OUT_A+ B-

CN105 I C125

CN104

CN101

CN120

PPD2

CN109

SDOD

Cassette CN108 Detect CN123 MFD

MPFS

CN123

RRS

CN117

CN114

POD

CN111

PPD1

CPFS

CN110

ELECTRICAL SECTION 13 - 2
I C129 I C118 I C128 CN114
SPMT_0 3 Et c

I C125

Interlock SW

CN116

I C115

I C115

I C121

CN122

CN103
TMA _O TMB _O

CN124
MMLD

CN107
/MMD

CN112
VF M OUT /VF M CNT

Scanner ADF Motor LSU UNI T (Polygon Mot or) Motor

Toner Motor

Main Motor

FAN Motor

ADF M odel Onl y

2. Circuit descriptions
A. Main PWB (MCU)
(1) General
The MCU PWB is composed of: CPU peripheral sections which perform mechanical sequence control and function job management Image process ASIC which performs image process, CCD control, LSU control, and print control Motor control circuit Mechanical load, sensor I/O circuit It controls the processes for copying, the transport loads, fusing, the optical system, the operation panel, and the option PWB.

(2) CPU signal table (HD6412320F)


PIN No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 Signal code /CS1 /CS0 GND GND Vcc A0 A1 A2 A3 GND A4 A5 A6 A7 A8 A9 A10 A11 GND A12 A13 A14 A15 A16 A17 A18 A19 GND A20 PSW SPPD CCD_TG Mt_at_home /CPUSYNC GND GND FW ARB_INT Vcc D0 D1 D2 D3 GND Input/ Output Output Output Operating SRAM chip select Flash ROM chip select DGND DGND CPU3.3V Address bus Address bus Address bus Address bus DGND Address bus Address bus Address bus Address bus Address bus Address bus Address bus Address bus DGND Address bus Address bus Address bus Address bus Address bus Address bus Address bus Address bus DGND Pull-Up Print SW ADF paper sensor CCD horizontal sync signal Mirror Home Position Horizontal sync (ASIC) DGND DGND Zero cross signal ASIC interruption CPU3.3V Data bus Data bus Data bus Data bus DGND

Output Output Output Output Output Output Output Output Output Output Output Output Output Output Output Output Output Output Output Output

Interruption level input Interruption level input Interruption level input Interruption level input Interruption level input

Interruption level input Interruption level input Data I/O Data I/O Data I/O Data I/O

PIN No. 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109

Signal code D4 D5 D6 D7 D8 D9 D10 D11 GND D12 D13 D14 D15 Vcc ONL TxD1 D_CONT BEO RESETOUT1 CL_Reset GND /DREQ0 GND GND RY/BY KIN1 KIN2 TMCLK TMEN POFF PMCLK DMT0 DMT1 DMT2 DMT3 WDTOVF /RES NMI STBY Vcc XTAL EXTAL GND CPUCLK Vcc Reset OUT /RD /HWR /LWR SELIN3 SELIN2 SELIN1 FAXSTS FAXCMD GND GND SCL DSDA AVcc Vref RTH

Input/ Output Data I/O Data I/O Data I/O Data I/O Data I/O Data I/O Data I/O Data I/O Data I/O Data I/O Data I/O Data I/O Output Output Output Output Output Output

Operating Data bus Data bus Data bus Data bus Data bus Data bus Data bus Data bus DGND Data bus Data bus Data bus Data bus CPU3.3V Online LED control For debug USB Pull-Up control OPE LED control ASIC Reset signal Copy lamp control DGND Pull-Up DGND DGND Flash Busy signal HC151 selector detection HC151 selector detection Toner motor lock Toner motor enable Shut off control Polygon clock Duplex Motor signal Duplex Motor signal Duplex Motor signal Duplex Motor signal NC Pull-Up Reset NC Pull-Up NC Pull-Up CPU3.3V Clock Clock DGND NC CPU3.3V NC Read signal Write signal (High address) Write signal (Low address) HC151 select signal HC151 select signal HC151 select signal NC NC DGND DGND EEPROM clock EEPROM Data bus CPU3.3V CPU3.3V Fusing thermistor NC Pull-Up HC151 select detection HC151 select detection HC151 select detection

Input Input Input Output Output Output Output Output Output Output Output Output Input Output Output Input Output Output

Output Output Output Output Output Output

Output Data I/O

SIN1 SIN2 SIN3

Analog input Analog input Input Input Input

ELECTRICAL SECTION 13 - 3

PIN No. 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128

Signal code USBIN

Input/ Output Input Input Input

Operating IF PWB detection signal NC NC DGND DGND Scan STOP signal Scan START signal ASIC transfer signal Print Start signal ADF motor signal ADF motor signal/mirror counter ADF motor signal ADF motor signal DGND DGND CPU3.3V Power save LED control NC ASIC chip select

(3) Image process ASIC (HG73C119HF)


a. General The ASIC is composed of the three major blocks: the image process section, the print control section, and the I/F section. Image process section: With image data from the CCD PWB in the operation mode determined by the register setup, shading, AE process, input correction, area separation, filter process, resolution conversion, zoom process, output correction, binary conversion (error diffusion, dither method, simple binary conversion) are performed. Print control section: When copying, the image-processed data are outputted to the LSU according to the LSU writing timing. When scanning, the image data are made into 8bit width and outputted to the I/F section (USB). I/F section: Controls the DRAM which is the image data buffer, and processes data send/receive between the USB I/F and the IEEE1284 I/F. The ASIC is controlled by writing the operation mode and the necessary setup values of the operation mode into the ASIC control register before starting each operation. (For ASIC Pin configuration, refer to the table at the end of this document.)

Avss GND /SCANSP /SCANST /TRANSST /PRINTST SPMT3 SPMT2/MIRCNT SPMT1 SPMT0 GND GND Vcc PSL /CS2

Output Output Output Output Output Output/ Input Output Output

Output Output

Scan start

ASIC Image process section CCD drive Print control section

CCD PWB

LSU Resolution conversion, Zooming, lmage process circuit Print data process circuit

b. ASIC (Signal table) PIN No. 1 2 3 4 5 Signal Name IN/OUT IN IN IN IN Power IN IN Power IN OUT Connected to CPU CPU CPU CPU Description CPU address bus CPU address bus CPU address bus CPU address bus

cpu_ad7 cpu_ad6 cpu_ad5 cpu_ad4 VCC(CORE/DC) 3.3V 6 cpu_ad3 7 cpu_ad2 8 GND(CORE/DC) 9 cpu_ad1 10 sgs

Shading

AE PRINT control DRAM control I/F section ASIC control resistor DRAM 8MB To CPU bus
PIN Signal Name No. 11 srrc 12 spus 13 spfs CPU CPU CPU Tr array IC CPU address bus CPU address bus CPU address bus ADF gate solenoid control signal "H":ON 14 mrps1 15 mrps2 16 ope_latch ELECTRICAL SECTION 13 - 4

HSYNC VSYNC

Connected Description IN/OUT to OUT Tr array IC ADF resist roller clutch control signal "H":ON OUT Tr array IC ADF document feed solenoid control signal "H":ON OUT Tr array IC ADF document transport solenoid control signal "H":ON OUT Tr array IC ADF motor current control signal OUT Tr array IC ADF motor current control signal OUT Tr array IC Operation circuit latch signal. Data take-in at "L"

PIN Signal Name No. 17 op_data 18 VCC(AC) 3.3V 19 op_clk 20 vfmcnt

IN/OUT OUT Power OUT OUT

Connected Description to Tr array IC Operation circuit data signal Tr array IC Tr array IC Operation circuit clock signal Ventilation fan rotation speed control signal. "H": High speed, "L": Low speed Ventilation fan control signal. "H": Fan ON Transfer charger control signal. "H":ON Main charger grid control signal. "H": L output Main charger control signal. "H": ON ADF motor current control signal Carriage motor current control signal DV bias control signal. "H":ON Laser circuit control signal. "H": Laser circuit ON Polygon motor control signal. "H": Polygon motor ON Main motor control signal. "H": Main motor ON

PIN No. 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65

Signal Name pcl_s_print fax_s_print es_s_print prareaen d_s_ATDI_B GND(CORE/DC) VCC(CORE/ GND) 3.3V pfclko RESET GND(CORE/DC) ATRST ATCK ATMS VCC(AC) 3.3V ie1284_stb

IN/OUT

Connected to

Description (Not used) (Not used) (Not used) (Not used) (Not used)

Power

21 GND(AC) 22 vfm 23 tc 24 gridl

Power OUT OUT OUT

Tr array IC Tr array IC Tr array IC

IN Power IN

(Not used) ASIC reset signal (Not used) (Not used) (Not used) I/F board connector I/F board connector I/F board connector I/F board connector /STB signal (IEEE1284 communication port) /AUTOFD signal (IEEE1284 communication port) /SLCTIN signal (IEEE1284 communication port) /INIT signal (IEEE1284 communication port)

Power IN

25 mc 26 mrps3 27 mm_y3 28 bias 29 lden

OUT OUT OUT OUT OUT

Tr array IC Tr array IC Tr array IC Tr array IC Tr array IC

66 ie1284_autofd

IN

67 ie1284_slctin

IN

68 ie1284_init

IN

30 pmd

OUT

Tr array IC

69 VCC(CORE/DC) Power 3.3V 70 ie1284_slct OUT

31 GND(CORE/DC) Power 32 mmd OUT

I/F board connector I/F board connector I/F board connector I/F board connector I/F board connector I/F board connector

Tr array IC

71 ie1284_pe

OUT

SLCT signal (IEEE1284 communication port) PE signal (IEEE1284 communication port) BUSY signal (IEEE1284 communication port) /ACK signal (IEEE1284 communication port) /FAULT signal (IEEE1284 communication port) /REV signal (IEEE1284 communication port) DATA bus (IEEE1284 communication port) DATA bus (IEEE1284 communication port) DATA bus (IEEE1284 communication port) DATA bus (IEEE1284 communication port) DATA bus (IEEE1284 communication port) DATA bus (IEEE1284 communication port) DATA bus (IEEE1284 communication port) DATA bus (IEEE1284 communication port)

33 GND(CORE/DC) Power 34 VCC(CORE/DC) Power 3.3V 35 mpfs OUT 36 cpfs2 OUT

72 GND(CORE/DC) Power 73 ie1284_busy OUT

Tr array IC Tr array IC

37 cpfs1

OUT

Tr array IC

38 poffr 39 rrs 40 pr 41 hl 42 TMON 43 TM_ 44 VCC(AC) 3.3V 45 TM 46 miron 47 GND(AC) 48 spfon 49 mircnt 50 GND(AC)

OUT OUT OUT OUT OUT Power OUT OUT Power OUT OUT Power

Tr array IC Tr array IC Tr array IC Tr array IC Buffer IC

Manual feed solenoid control signal. "H": ON Second cassette paper feed solenoid control signal. "H":ON Cassette paper feed solenoid control signal. "H":ON (Not used) Resist roller solenoid control signal. "H":ON Power relay control signal. "H":ON Heater lamp control signal. "H":ON (Not used) Toner motor control signal Toner motor control signal ADF scanner select signal ADF ON signal ADF scanner select signal

74 ie1284_ack

OUT

75 ie1284_fault

OUT

76 ie1284_rev

OUT

77 ie1284_parad7 78 ie1284_parad6 79 ie1284_parad5 80 ie1284_parad4 81 ie1284_parad3 82 VCC(AC) 3.3V 83 ie1284_parad2 84 ie1284_parad1 85 GND(AC) 86 ie1284_parad0

IN/OUT I/F board connector IN/OUT I/F board connector IN/OUT I/F board connector IN/OUT I/F board connector IN/OUT I/F board connector IN/OUT I/F board connector IN/OUT I/F board connector Power IN/OUT I/F board connector

Buffer IC Buffer IC

Buffer IC Buffer IC

ELECTRICAL SECTION 13 - 5

PIN Signal Name No. 87 suspend

IN/OUT OUT

88 vmin 89 vpin 90 rcv 91 oen 92 vmout 93 vpout 94 95 96 97 98 99 100 tm2_15m VCC(PLL) 3.3V GND(PLL) VCC(PLL) 3.3V GND(PLL) pfclk VCC(CORE/DC) 3.3V 101 GND(CORE/DC) 102 ram_data0

IN IN IN OUT OUT OUT

Connected Description to I/F board SUSPEND signal connector (USB communication port) I/F board VMIN signal (USB connector communication port) I/F board VPIN signal (USB connector communication port) I/F board RCV signal (USB connector communication port) I/F board OEN signal (USB connector communication port) I/F board VMOUT signal (USB connector communication port) I/F board VPOUT signal (USB connector communication port) (Not used)

PIN Signal Name No. 119 ram_data11

120 ram_data10

Connected Description to IN/OUT SDRAM SDRAM (Image process page memory) data bus IN/OUT SDRAM SDRAM (Image process page memory) data bus IN/OUT

121 VCC(CORE/DC) 3.3V 122 ram_data9 IN/OUT SDRAM

123 ram_data8

IN/OUT SDRAM

SDRAM (Image process page memory) data bus SDRAM (Image process page memory) data bus SDRAM (Image process page memory) CLK signal SDRAM (Image process page memory) CKE signal SDRAM (Image process page memory) WDE signal

124 GND(AC) 125 ram_clk

Power OUT

SDRAM

Power Power Power Power IN Power Power IN/OUT SDRAM

126 ram_cke Clock

OUT

SDRAM

127 xram_wde

OUT

SDRAM

103 ram_data1

IN/OUT SDRAM

104 ram_data2

IN/OUT SDRAM

SDRAM (Image process page memory) data bus SDRAM (Image process page memory) data bus SDRAM (Image process page memory) data bus SDRAM (Image process page memory) data bus SDRAM (Image process page memory) data bus SDRAM (Image process page memory) data bus SDRAM (Image process page memory) data bus SDRAM (Image process page memory) data bus SDRAM (Image process page memory) data bus SDRAM (Image process page memory) data bus

128 VCC(AC) 3.3V Power 129 GND(CORE/DC) Power 130 xram_cas OUT

SDRAM

131 xram_ras

OUT

SDRAM

132 xram_cs

OUT

105 GND(AC) 106 ram_data3

Power IN/OUT SDRAM

SDRAM (Image process page memory) CAS signal SDRAM (Image process page memory) RAS signal SDRAM (Image process page memory) CS signal

107 ram_data4

IN/OUT SDRAM

133 VCC(CORE/DC) Power 3.3V 134 ram_banks0 OUT

SDRAM

108 VCC(AC) 3.3V 109 ram_data5

Power IN/OUT SDRAM

135 ram_banks1

OUT

SDRAM

SDRAM (Image process page memory) BANK signal SDRAM (Image process page memory) BANK signal SDRAM (Image process page memory) DQM signal SDRAM (Image process page memory) DQM signal SDRAM (Image process page memory) address bus

110 ram_data6

IN/OUT SDRAM

136 GND(CORE/DC) Power 137 ram_dqm0 OUT

SDRAM

111 GND(CORE/DC) Power 112 ram_data7 IN/OUT SDRAM

138 ram_dqm1

OUT

SDRAM

139 ram_mad12

OUT

SDRAM

113 ram_data15

IN/OUT SDRAM

114 ram_data14

IN/OUT SDRAM

140 VCC(CORE/DC) Power 3.3V 141 ram_mad11 OUT

SDRAM

115 VCC(CORE/DC) Power 3.3V 116 ram_data13 IN/OUT SDRAM

142 ram_mad9 SDRAM (Image process page memory) data bus SDRAM (Image process page memory) data bus

OUT

SDRAM

SDRAM (Image process page memory) address bus SDRAM (Image process page memory) address bus SDRAM (Image process page memory) address bus

117 ram_data12

IN/OUT SDRAM

143 GND(AC) 144 ram_mad8

OUT

SDRAM

118 GND(CORE/DC) Power

ELECTRICAL SECTION 13 - 6

PIN Signal Name No. 145 ram_mad7

IN/OUT OUT

Connected Description to SDRAM SDRAM (Image process page memory) address bus SDRAM SDRAM (Image process page memory) address bus SDRAM (Image process page memory) address bus SDRAM (Image process page memory) address bus SDRAM (Image process page memory) address bus SDRAM (Image process page memory) address bus SDRAM (Image process page memory) address bus SDRAM (Image process page memory) address bus SDRAM (Image process page memory) address bus (Not used) Copy lamp control signal

146 VCC(AC) 147 ram_mad6

OUT

148 ram_mad5

OUT

SDRAM

PIN No. 189 190 191 192 193 194 195 196 197

Signal Name

IN/OUT IN Power IN Power Power Power Power Power OUT OUT

149 GND(CORE/DC) 150 ram_mad4 OUT

SDRAM

afp_data0 GND(CORE/DC) sfclk tm2_24m GND(PLL) VCC(PLL) 3.3V GND(PLL) VCC(PLL) 3.3V VCC(CORE/DC) 3.3V 198 mtr_y1 199 mtr_phase1

Connected Description to CCD PWB Image scan data Clock (Not used)

Tr array IC Motor driver Motor driver Motor driver Motor driver Motor driver

151 ram_mad10

OUT

SDRAM

Carriage motor current control signal Carriage motor control signal Carriage motor control signal Carriage motor control signal Carriage motor control signal Carriage motor control signal

200 GND(CORE/DC) Power 201 mtr_i01 OUT 202 mtr_i11 203 mtr_i21 204 mtr_phase2 OUT OUT OUT

152 ram_mad0

OUT

SDRAM

153 VCC(CORE/DC) 154 ram_mad1 OUT

SDRAM

155 ram_mad2

OUT

SDRAM

205 VCC(CORE/DC) Power 3.3V 206 mtr_i02 OUT 207 mtr_i12 208 mtr_i22 209 mtr_y2 210 VCC(AC) 3.3V 211 xsync 212 xld 213 GND(AC) 214 xlend 215 216 217 218 219 xcpuwr xcpurd scanstop scanst transst OUT OUT OUT Power IN OUT Power OUT IN IN IN IN IN IN IN

156 ram_mad3

OUT

SDRAM

157 d_s_ATDO_B 158 cl 159 VCC(CORE/DC) 3.3V 160 afp_oeb 161 ccd_tg 162 GND(CORE/DC) 163 afp_vsmp 164 ccdrs 165 ccdcp 166 VCC(AC) 3.3V 167 afp_bsmp 168 ccd_ph2 169 afp_afesdi 170 GND(AC) 171 ccd_ph1 172 VCC(CORE/DC) 173 afp_adcclk 174 afp_afesen 175 GND(CORE/DC) 176 afp_afesck 177 mtr_at_home 178 179 180 181 182 183 184 185 186 187 188 VCC(CORE/DC) afp_data7 afp_data6 afp_data5 GND(CORE/DC) afp_data4 afp_data3 VCC(AC) 3.3V afp_data2 afp_data1 GND(AC)

OUT Power

Logic IC

Motor driver Motor driver Motor driver Tr array IC

Carriage motor control signal Carriage motor control signal Carriage motor control signal Carriage motor current control signal Horizontal sync signal from LSU (/SYNC) Laser drive signal (/VIDEO) Laser APC signal (/LEND) CPU write signal CPU read signal Scan stop signal Scan start signal Data transfer start signal Print start signal Toner motor clock enable signal (Not used)

OUT Power OUT OUT OUT Power OUT OUT OUT Power OUT OUT OUT Power OUT IN Power IN IN IN Power IN IN Power IN IN Power

(Not used) CCD PWB CCD control signal CCD PWB AFE control signal CCD PWB CCD control signal CCD PWB CCD control signal CCD PWB AFE control signal CCD PWB CCD control signal CCD PWB AFE control signal CCD PWB CCD control signal CCD PWB AFE control signal CCD PWB AFE control signal CCD PWB AFE control signal CCD PWB Carriage home position signal CCD PWB Image scan data CCD PWB Image scan data CCD PWB Image scan data CCD PWB Image scan data CCD PWB Image scan data CCD PWB Image scan data CCD PWB Image scan data

LSU LSU

LSU CPU CPU CPU CPU CPU CPU CPU

220 printst 221 tmen

222 testpin4 223 VCC(CORE/DC) Power 3.3V 224 testpin3 225 tmclk IN 226 227 228 229 230 231 232 233 234 GND(CORE/DC) testpin2 testpin1 testpin0 cpudata15 cpudata14 cpudata13 cpudata12 cpudata11 Power

(Not used) Toner motor clock signal (Not used) (Not used) (Not used) CPU data bus CPU data bus CPU data bus CPU data bus CPU data bus

IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT

CPU CPU CPU CPU CPU

ELECTRICAL SECTION 13 - 7

PIN No. 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250 251 252 253 254 255 256

Connected Description to cpudata10 IN/OUT CPU CPU data bus VCC(AC) 3.3V Power cpudata9 IN/OUT CPU CPU data bus cpudata8 IN/OUT CPU CPU data bus GND(CORE/DC) Power cpudata7 IN/OUT CPU CPU data bus cpudata6 IN/OUT CPU CPU data bus cpudata5 IN/OUT CPU CPU data bus cpudata4 IN/OUT CPU CPU data bus VCC(CORE/DC) Power 3.3V cpudata3 IN/OUT CPU CPU data bus cpudata2 IN/OUT CPU CPU data bus cpudata1 IN/OUT CPU CPU data bus cpudata0 IN/OUT CPU CPU data bus VCC(AC) 3.3V Power xcpucs IN CPU CS signal mem_intr (Not used) GND(AC) Power arb_intr OUT CPU INTR signal cpusync OUT CPU CPU SYNC signal cpu_ad9 IN CPU CPU address bus cpu_ad8 IN CPU CPU address bus Signal Name IN/OUT

(3) Reset circuit


This circuit detects ON/OFF of power to control start/stop of each circuit. The 3.3V voltage of the main PWB is detected by the reset IC to generate the reset signal. When the power voltage reaches the specified level, the circuit operations are started. Before the power voltage falls below the specified level, the circuit operations are stopped to prevent against malfunctions.
CPU Reset _OUT P34 /RES (ASIC Reset) ASIC

VCC3

VCC3

R114 11kF 1 2 3 4 R117 10kF

IC104 NC IN NC GND NC VCC OUT Cd 8 7 6 5

R115 10kJ

M51957BFP

C124 0.1u

C125 22000p

(4) Heater lamp control circuit


a. Outline The heater lamp control circuit detects the heat roller surface temperature and converts in into a voltage level. The converted voltage is inputted to the CPU analog input pin. The CPU converts the inputted analog voltage into a digital signal level and compares it with the set value of the simulation to control on/off the heater lamp according to the level, maintaining the heat roller surface temperature at a constant level.
SW5V

A K VCC3 12V VCC3 DTA143XKA R154 1kF R155 1MF D101 MA700 R156 7.5kF 3 2 R158 10kF R159 4.3kF R157 1kJ IC120A 1 NJM2903 12V or KIA393F C196 0.1u (3-3B) HL HT EMP VCC3 D103 12V IC122A
1

D103 1SS133

GND Q205

IN OUT FTH (5-B2) IC205 1 2 3 4 5 6 7 8 I1 I2 I3 I4 I5 I6 I7 COM O1 O2 O3 O4 O5 O6 O7 NC 16 15 14 13 12 11 10 9 R274 240J R280 240J

8
+ -

/HL HLOUT (10-3A)

VCC3 D102 3 2 1 3 2 1

TD62503F

DA204K or KDS226 (9-C2) RTH_IN C197 22000p

3 + 2 4

R169 300J

or KDS226
R170 100J

DA204K RTH (1-A3) C198 0.1u

LM358

or KIA358F

12V C199 0.1u

To AC circuit (Heater lamp Control) CPU

VCC3

12V

5V

R171 1.2kF

R172 10kJ IC120B 7 NJM2903 THOPEN (4-A3) C200 22000p

AN0

5 + 6 R173 10kF

or KIA393F

t
Thermistor

Heat Roller

The lower the heat roller surface temperature is, the greater the thermistor resistance is, and vise versa. Therefore, the lower the heat roller surface temperature is, the higher the thermistor terminal voltage is, and vise versa. The thermistor terminal voltage is inputted to the CPU analog port. The CPU controls ON/OFF of the heater lamp by this input voltage level.

[High temperature protect circuit in case of CPU hung up] For IC120 3pin (reference voltage), +3.3V is divided by the resistor. The thermistor terminal voltage is inputted to IC120 2pin. When, the voltage at 2pin becomes lower than the voltage at 3pin (when the heat roller temperature is about 220 230C), IC120 1pin becomes HIGH, and the HL signal is lowered to the GND potential through IC124, stopping generation of the heater lamp ON signal. (IC120 1pin is normal LOW.)

ELECTRICAL SECTION 13 - 8

[When the heat roller surface temperature is lower than the set level] 1) Since the thermistor terminal voltage is higher than the set level, the HL signal from the CPU becomes HIGH. 2) The HL signal is turned to be the HLOUT signal through IC124 protect circuit, and inputted to the photo triac coupler on the power PWB. 3) When the internal triac turns on, a pulse is applied to the gate of the external triac. Consequently a current flow from the power source through the heater lamp to the triac, lighting the heater lamp. [When the heat roller surface temperature is higher than the set level] 1) Since the thermistor terminal voltage becomes lower than the set value, the HL signal from the CPU becomes LOW. 2) The HL turns LOW, the photo triac coupler on the power PWB turns OFF, the external triac turns OFF, and the heater lamp turns OFF. [In case of the thermistor open] The voltage at IC120 6pin over the voltage at 5pin to drive the output THOPEN at 7pin to LOW. This is passed to the CPU and the trouble code "H2" is displayed.

(5) Driver circuit (Solenoid)


a. Outline Since the load signal from the CPU or the ASIC cannot drive the load directly, it is passed through the driver IC to drive the load. b. Operation The driver circuit forms a Darlington circuit with transistors. Therefore a large drive current is obtained from a small current (ASIC output current). When the driver input voltage (base resistance input) is HIGH (+3.3V), the transistor turns ON to flow a current in the arrow direction, operating the load. When the driver is ON, the driver output terminal voltage is 0V.

+24V

ASIC/CPU OUT PUT LOAD LOAD

(6) Toner supply motor drive circuit


The IC129 is the motor control IC, which generates the pseudo AC waveform with the pulse signals (TM, TM-) outputted from ASIC, driving the toner supply motor.
24V

C212 10u/35V

C213 0.1u/50V

PGND R187 1kJ (4-D3) (4-D3) (TM) (TM_) R204 47kJ R205 47kJ R188 1kJ IC129 19 20 18 21 1 2 3 4 7 10 11 12 13 Vcc PSAVE VM Rin OUT1 Fin OUT2 VREF RNF NC GND NC FIN NC NC NC NC NC NC NC NC NC NC NC NC NC BA6920FP 17 16 9 5 6 8 FIN 25 24 23 22 15 14

TMB_O TMA_O

(9-A1) (9-A1)

PGND

PGND

(7) Main motor drive circuit


The main motor is driven by the MMD signal from ASIC. While the main motor is rotating, the MMD signal is driven to HIGH and passed through IC125 to the control circuit in the main motor to rotate the main motor. When the main motor speed reaches the specified rpm, the MMLD signal is turned LOW and passed through IC115 to the CPU.
ASIC MMLD
IC201 1 2 3 4 5 6 7 8 I1 O1 I2 O2 I3 O3 I4 O4 I5 O5 I6 O6 I7 O7 COM NC TD62503F 16 15 14 13 12 11 10 9

Main Motor
/MMD

MMD

Control Circuit ( Main Motor)

CPU

ELECTRICAL SECTION 13 - 9

(8) ADF motor drive circuit, Mirror motor control circuit


Stepping motors are employed for the mirror motor, the ADF motor, and the duplex motor. The driver for IC127 (for mirror motor) is the bipolar drive L6219DS, and the driver for IC128 (for ADF) is the unipolar drive IC MTD1361F. For control, the ADF outputs the drive signal from the CPU to the IC, and the mirror outputs the drive signal to the IC with the ASIC. They drive each motor in 1-2 phase excitement or 2phase excitement. Each motor switches the motor current value in each magnification ratio. ADF motor drive circuit
C211 2200p

R191

7.5kJ

R194

7.5kJ

C214

2200p

C215
5V

OPEN

PGND

C217 47u/16V

R195 1kJ

C216 OPEN

24VM

R196 750J

R197

1J

2W
C218

IC128

PGND

R198

2.4kJ

2200p

0.1u
(5-C2) (5-C2) (5-C2)
MRPS_1 MRPS_2 MRPS_3
PGND

47u/16V

R203

2.4kJ

C222 2200p

R206
PGND

1J

2W
R207 1kJ
C227 OPEN

26 27 17 16

In /A In A In /B In B
MTD1361/F

PG PG

15 28

OPEN

OPEN

OPEN

C232
PGND

OPEN
PGND

D112

D113

UT

D114

(4-D2) (4-D2) (4-D2) (4-D2)

(SPMT2) (SPMT0) (SPMT3) (SPMT1)

Mirror motor drive circuit


(8-C3) OUT_A(8-C3) OUT_A+ (8-C3) OUT_B+ (8-C3) OUT_B-

OPEN

OPEN

OPEN

OPEN

R178 0.68J 1W

R177 24VM R180 1.5kJ IC127 1 2 3 4 5 6 7 8 9 10 11 12 R182 30kJ OUT 1A OUT 2A SENSE 2 COMP 2 OUT 2B GND GND I02 I12 PHASE 2 VREF 2 RC 2 L6219DS VS SENSE 1 COMP 1 OUT 1B I01 GND GND I11 PHASE 1 VREF 1 RC 1 VSS 24 23 22 21 20 19 18 17 16 15 14 13 R183 30kJ 5V R179 1.5kJ 0.68J 1W

D105

D106

D107

D108

PGND

PGND 5V R181 1kJ

C202 820p (2-A3) (2-A3) (2-A3) MM_BI0 MM_BI1 MM_PH_B

MM_AI0

(2-A3)

C201 820p

PGND

MM_AI1 (2-A3) MM_PH_A (2-A3)

C203 820p

C204 820p

R184 2kJ

R185 1kJ

R186 510J

C205 0.1u

PGND PGND 5V

PGND PGND

(5-C1) (5-C1) (5-C1)

MMref0 MMref1 MMref2 PGND C207 0.1u + C206 1u/16V CP201 0603FA1.5A CP101 ICP-N38 24VM C209 0.1u/50V C210 0.1u/50V + C208 47u/35V 24V CP202 0603FA1.5A CP102 ICP-N38 24Vdup

PGND

PGND

ELECTRICAL SECTION 13 - 10

D115

OPEN

R199 300J

R200 620J

R201 1.2kJ

R202 100J

C220

C219 +

23 20 25 3 24 19 12 18

CrA CrB VsA RsA VrefA VrefB RsB VsB

Vmm

22

OUT /A OUT A OUT /B OUT B

1 4 14 11

SPMT_2 SPMT_0 SPMT_3 SPMT_1

(9-E1) (9-D1) (9-D1) (9-E1)

PGND

(9) Operation circuit


a. General The operation circuit is composed of the key matrix circuit and the display matrix circuit. b. Key matrix circuit Select signals SELIN 1 3 are sent from the CPU of the MCU to the selector in the operation circuit. The signals detecting OFF/ON of the key are sent to the CPU as KIN 1 2. c. Display circuit The display is controlled by sending the data signal from the CPU of the MCU, the clock signals, and the latch signals from the ASIC to the LED driver in the operation circuit. The basic circuitry is the same as that of Puma.

c. IEEE1284 circuit The IEEE1284 driver is used to perform interface between the ASIC (engine) and the host.
IEEE1284 driver ASIC IC403 Centronics connector

(11) Carriage unit


a. General The carriage unit is provided with the CCD PWB, the inverter PWB, and the lamps. It scans documents and transfers AD-converted image data to the ASIC. b. CCD PWB The CCD on the CCD PWB employs the color image sensor uPD8861 of 5400 pixels x 3 lines, and scans documents in the main scanning direction in the resolution of 600dpi/US letter size. Image data scanned by the CCD are inputted to the AFE (AD9826), and subject to CDS, amplification, and AD-conversion. Then digital data are outputted to the MCU PWB and to the ASIC, which performs image process of the digital data. c. Lamp inverter PWB The transformer is controlled by the lamp control signal from the MCU PWB. The transformer output controls lighting of the cool cathode ray tube.

(10) I/F circuit


a. General The I/F circuit is composed of the USB driver and the IEEE1284 driver, and performs hard interface with the ASIC (MCU PWB). b. USB circuit With the USB driver, the differential signals (analog) of USB are converted into digital signal, which are sent to the ASIC. In the reverse procedure, interface between the ASIC (engine) and the host is performed.

D+ USB driver IC401 DUSB connector

B. DC power circuit
The DC power circuit directly rectifies the AC power and performs switching-conversion with the DC/DC converter circuit, and rectifies and smoothes again to generate a DC voltage. The constant voltage control circuit is of +5VEN. +24V and +12V are of the non-control system by winding from the +5VEN winding. As shown in fig (1), +24V, +12V, and +5V are provided with the ON/OFF function by external signals. +3.3V is outputted from +5VEN to the regulator IC. Refer to the block diagram, fig (1).

ASIC

OE, RCV, VP, VM Suspend, VMO VPO

Noise filter circuit

Rush current prevention circuit Rectifying/ smoothing circuit

Inverter circuit (Flyback converter system)

Rectifying/ smoothing circuit

(Semiconductor switch)

Rectifying/ smoothing circuit

+12V regulator IC (with ON/OFF function)

Rectifying/ smoothing circuit

(Semiconductor switch)

Overcurrent protection circuit

Control circuit

Constant-voltage detection circuit

+3.3V regulator IC

fig (1) Block diagram

ELECTRICAL SECTION 13 - 11

(1) Noise filter circuit


The filter circuit is composed of L and C. It reduces common noises and normal mode noises generated from the AC line. The common noise means that generated in each line for GND. Its noise component is delivered through C001, C003, and C007 to GND. The normal noise means that overlapped in the AC line or the output line. It is attenuated by C002, L001, C006, and L002. Refer to fig (2).

(3) Inverter and control circuit (Flyback converter system)


T001 D103
R109 R111

C010 Q001

AC R012 R005

R012

R006

R013

C013 8 7 6 5 IC002 1 2 3 4

R016

PC002

fig (4) Inverter and control circuit fig (2) Noise filter circuit This circuit is one-stone separate excitation DC-DC converter called flyback converter, as shown in fig (4). When an electromotive voltage of IC is applied through D012, R005, and R006 to IC002, IC002 oscillates to conduct Q001. As a result, a voltage is applied to the primary winding of the converter transformer (T001) and at the same time a voltage is generated in the driving winding of IC002 to operate IC002. Then IC002 turns ON/OFF Q001 at the frequency of about 70KHz determined by R016. Under the ON state, the voltage in the secondary winding is reversed to the diode D103 and no current flows through the secondary winding of T001. Under the OFF state, the current flowing through the primary winding is in the same direction as the primary winding, conducting D103 and transmitting energy to the secondary winding. Refer to fig (4).

(2) Rush current prevention circuit and rectifying/ smoothing circuit

fig (3) Rush current prevention, rectifying/smoothing circuit Since the AC power is directly rectified, if there were not this rush current prevention resistor (TH001), an extremely large rush current would flow due to a charging current flowing through the smoothing capacitor C010 when turning on the power. To prevent against this, the rush current prevention resistor TH001 is provided between the rectifying diode D002 and the smoothing diode C010, suppressing a rush current. The rectifying/smoothing circuit rectifies a 50/60Hz AC voltage with the rectifying circuit, and smoothes it with the smoothing capacitor C010.

secondary winding voltage


fig (5) Operation waveform of the flyback converter

ELECTRICAL SECTION 13 - 12

IC102 PC002

The control circuit is subject to negative feedback from the secondary side as shown in fig (4). A photo coupler (PC002) is employed to insulate between the primary side and the secondary side to feed back the control signal to the primary side. When the output voltage is increased by energy transmission from T001, the voltage detected by R109 and R111 is compared with the reference voltage of IC102. When it exceeds the reference voltage, the current flowing through IC102 (that is, the photo diode current of PC002) is increased and transmitted to the primary side. Then the potential at the feedback pin (2 pin) of IC102 is decreased to control Q001. Therefore, the change in the output voltage on the secondary side is passed through IC102 and PC002 to control Q001, stabilizing the output voltage.

(4) Overcurrent protection circuit (Primary side)


The inverter circuit of the primary side is connected with the current detection resistor R102. When an overcurrent occurs in the secondary side, the current flowing through the primary side inverter Q001 is increased. The current is detected by R012, and passed through R013 to IC701 overcurrent restricting pin (3 pin) to turn OFF Q002, shutting off all power. To resupply the power, turn off and on the power. Refer to fig (4).

(5) Rectifying/smoothing circuit (+5V)

fig (6) Rectifying/smoothing circuit The high frequency pulse generated by the inverter circuit is decreased by the converter transformer, rectified by the high frequency diode D103, and smoothed by C103 and C104.

Voltage waveform

Voltage waveform

fig (7) +5V rectifying/smoothing circuit voltage waveform

ELECTRICAL SECTION 13 - 13

1. MCU PWB
B
E

MCU PWB (CPU SECTION)


VCC3
Spreading Range : +/- 1.25%

1/9
1
C102 *6 2 1
VCC3

When IC101 is,

mounted

NOT mounted

R104(*3)
IC101

OPEN

0J

R103(*1)

OPEN

680J

R107(*4)
2

22J
2
R102 1 *2 2

OPEN

R101 OPEN

VCC3

4
8 VDD Xin 1 7 SR0 Xout 2 6 MODOUT FS0 3 5 SSon Vss 4

R102(*2)

0J

OPEN

4
BR104 1 2 3 4 10kJ 8 7 6 5
/CS2 /CS1 /CS0

C103(*5)
P2010/PLL701-01

22pF
1

15pF

VCC3

C102(*6)
1

22pF
1
R104 1 *3 2

15pF
1 2 3 4
1 2 3 4
1 2 3 4
D15 D14 D13 D12

BR101 10kJ 8 7 6 5

BR102 10kJ 8 7 6 5

BR103 10kJ 8 7 6 5

*R102,R103,C102, and C103 are temtative


R106 0J
2 1 C103 *5

C101 0.1u

R103 *1 1 2 X101 HC-49U/S 19.6608MHz

BR105 1 2 3 4 10kJ 8 7 6 5

R105 0J

R107 1

*4 2

C106 2

[14] CIRCUIT DIAGRAM

2
C104 100p
D11 D10 D9 D8

C105 100p

BR106 1 2 3 4 10kJ

1 12p

8 7 6 5

A20 RY/BY MT_HOME CCD_TG

1 2 3 4

BR107

8 7 6 5 10kJ

RD HWR LWR

R276 R277 1 R278 1 1

33J 2 33J 2 100J 2

BR108
D7 D6 D5 D4

VCC3

(2-A2)(3-A2) /RD (3-A2) /HWR (2-A2) /LWR (4-C3) SELIN3 (4-C3) SELIN2 (4-C3) SELIN1

1 2 3 4 10kJ
BR110
D3 D2 D1 D0

8 7 6 5

ARB_INT

CPU_SYNC (FW)

1 2 3 4

BR109

8 7 6 5

RESETOUT

SCL SDA
CPU3.3
VCC3

R270 OPEN

IC102

VCC3

CPUCLK(NC)

(9-B1) (9-B1)

CPUNRST

VCC3

C107 0.1u
FAXSTS(NC) FAXCMD(NC)
RY/BY
SCL SDA

DMT3 DMT2 DMT1 DMT0 PMCLK POFF TMEN TMCLK (KIN2) (KIN1) RY/BY

(6-D3) (6-D3) (6-D4) (6-D4) (5-B2) (5-B1) (2-A2) (2-A2) (4-D4) (4-D4) (3-B2)

10kJ

1 2 3 4 10kJ

8 7 6 5

CPUCLK(NC) 4 RD 3 HWR 2 LWR 1

BR111

5 6 7 8 10kJ

5 6 7 8

3
4 3 2 1
IC103

1 2 3 4
2 1kJ

E0 E1 E2 VSS

VCC 7 WC 6 SCL 5 SDA

R291 1

VCC3

BR112 10kJ

R271 10kJ

24WC02 or HT24LC02

R283 10kJ

FAXSTS(NC) 4 BR114 5 FAXCMD(NC) 3 6 SCL 2 7 SDA 1 8

3
10kJ

R108 10kJ
RESETOUT1

VCC3

/CL_RESET (8-C1)

BR115

(5-E3) RTH

/PRINTST /TRANSST /SCANST /SCANSP


BEO D_CONT TxD1 ONL
(8-C4) (8-A2) (9-B3) (8-D3)

1 2 3 4

8 7 6 5 10kJ
BR117
SPMT3 SPMT2 SPMT1 SPMT0

R109 OPEN
R111 R112 1 1 10kJ 2 10kJ 2

(4-D3)(SIN1) (4-D3)(SIN2) (4-D3)(SIN3) (USBIN) C108 0.1u

P53/ADTRG 102 P52/SCK2 101 Vss 100 Vss 99 P51/RxD2 98 P50/TxD2 97 PF0/BREQ 96 PF1/BACK 95 PF2/LCAS/ WAIT/BREQO 94 PF3/LWR 93 PF4/HWR 92 PF5/RD 91 PF6/AS 90 VCC 89 PF7/0 88 Vss 87 EXTAL 86 XTAL 85 VCC 84 STBY 83 NMI 82 RES 81 WDTOVF 80 P20/PO0/TIOCA3 79 P21/PO1/YICOB3 78 P22/PO2/TIOCC3 77 P23/PO3/TIOCD3 76 P24/PO4/TIOCA4 75 P25/PO5/TIOCB4 74 P26/PO6/TIOCA5 73 P27/PO7/TIOCB5 72 P63/TEND1 71 P62/DREQ1 70 P61/TEND0/CS5 69 Vss 68 Vss 67 P60/DREQ0/CS4 66 Vss 65

1 2 3 4
1 2 3 4 8 BR119 7 33J 6 5
1 2 3 4

8 BR116 7 33J 6 5
8 BR118 7 33J 6 5

D15 D14 D13 D12


D11 D10 D9 D8 D7 D6 D5 D4

(2-A2) /SCANSP (2-A2) /SCANST (2-A2) /TRANSST (2-A2) /PRINTST (4-C2) SPMT3 (4-C2) SPMT2/MIRCNT (4-C2) SPMT1 (4-C2) SPMT0

/SCANSP /SCANST /TRANSST /PRINTST SPMT3 SPMT2 SPMT1 SPMT0

HD6412320VF25(H8S/2320)
1 2 3 4

4 3 2 1

5 6 7 8 10kJ

(8-C3) PSL

(2-A1) /CS2

/CS2

103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 AVcc Vref P40/AN0 P41/AN1 P42/AN2 P43/AN3 P44/AN4 P45/AN5 P46/AN6/DA0 P47/AN7/DA1 AVss Vss P17/PO15/TIOCB2/TCLKD P16/PO14/TIOCA2 P15/PO13/TIOCB1/TCLKC P14/PO12/TIOCA1 P13/PO11/TIOCD0/TCLKB P12/PO10/TIOCC0/TCLKA P11/PO9/TIOCB0/DACK1 P10/PO8/TIOCA0/DACK0 MD0 MD1 MD2 PG0/CAS PG1/CS3 PG2/CS2

P35/SCK1 P34/SCK0 P33/RxD1 P32/RxD0 P31/TxD1 P30/TxD0 VCC PD7/D15 PD6/D14 PD5/D13 PD4/D12 Vss PD3/D11 PD2/D10 PD1/D9 PD0/D8 PE7/D7 PE6/D6 PE5/D5 PE4/D4 Vss PE3/D3 PE2/D2 PE1/D1 PE0/D0 VCC

64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39

8 BR120 7 33J 6 5

D3 D2 D1 D0

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

PG3/CS1 PG4/CS0 Vss NC VCC PC0/A0 PC1/A1 PC2/A2 PC3/A3 Vss PC4/A4 PC5/A5 PC6/A6 PC7/A7 PB0/A8 PB1/A9 PB2/A10 PB3/A11 Vss PB4/A12 PB5/A13 PB6/A14 PB7/A15 PA0/A16 PA1/A17 PA2/A18 PA3/A19 Vss PA4/A20/IRQ4 PA5/A21/IRQ5 PA6/A22/IRQ6 PA7/A23/IRQ7 P67/CS7/IRQ3 P66/CS6/IRQ2 Vss Vss P65/IRQ1 P64/IRQ0

BR121 33J

BR122 33J

BR123 33J

8 7 6 5

8 7 6 5

8 7 6 5

0.1u

0.1u

0.1u

0.1u

0.1u

0.1u

C109

ARB_INT (FW) CPU_SYNC MT_HOME CCD_TG


A20

ARB_INT (FW) CPU_SYNC mt_at_home CCD_TG (SPPD) (PSW)

(2-A1) (4-D4) (2-A1) (8-C2) (2-B4) (7-E1) (7-E1)

1 2 3 4

1 2 3 4

BR124 33J

BR125 33J

1 2 3 4

C110

C111

C112

C113

8 7 6 5

8 7 6 5

R114 11kF
CPUNRST (9-B1) (2-D1) (3-B2)

IC104

R115 10kJ

CPUNRST

1 2 3 4

1 2 3 4

C121

1 NC NC 8 2 VCC 7 3 IN 6 4 NC OUT 5 GND Cd

C124 0.1u

C125 22000p

A0 A1 A2 A3

A4 A5 A6 A7 A8 A9 A10 A11

A12 A13 A14 A15 A16 A17 A18 A19

R117 10kF

M51957BFP

A[19..0] (2-A1) (3-A3)

VCC3

C128 0.1u

RESETOUT1

R285 33J 2
CPU port selection of a /ASIC_RST output PF6 33J mounted on R116 and R285 are OPEN P34 33J mounted on R285 and R116 are OPEN

C122

C117 OPEN 2 1 C118 OPEN 2 1 C119 OPEN 2 1 C120 OPEN 2 1 OPEN 1 OPEN

C123

OPEN

C114

C115

VCC3

VCC3

10u/16V

RESETOUT
/ASIC_RST (2-D1)

R118 10kJ

CIRCUIT DIAGRAM 14 - 1
H8S/2320
2

D[15..0] (2-A2) (3-A1)

(3-A2) /CS1 (3-C2) /CS0

/CS1 /CS0
VCC3

2
L101 ZJSR5101-223
CPU3.3

R284 10kJ

R116 OPEN

C126 47p

A
(8-C1) (1-D2),(8-D2) CCD_TG CL

MCU PWB (ASIC SECTION)


VCC3 L103 ZJSR5101-223 3 1 (8-E2) VSAMP G3.3V 1 1 R255 33J 2 R254 33J 2 C315 47p 1 2 R280 OPEN

2/9

(8-D2) CCD_RS C139 +

C316 47p 1 2 1 R256 33J 2

C129 2 C130 2 C131 2 C132 2 C133 2 C134 2 C135 2 C136 2 C137 2 C138 2

(8-D2) CCD_CP 47u/16V BSAMP 1 1 MAD[12..0] (3-E1) R258 33J 2 R257 33J 2 JTG_TDO (9-B2) C318 47p 1 2 (8-E2)

C317 47p 1 2

0.1u 1 0.1u 1 0.1u 1 0.1u 1 0.1u 1 0.1u 1 0.1u 1 0.1u 1 0.1u 1 0.1u 1

4
0.1u 1 0.1u 1 0.1u 1 0.1u 1 0.1u 1 0.1u 1 0.1u 1 0.1u 1 0.1u 1 0.1u 1
(8-D2) CCD_PHI2 AFE_SDI (8-E2) C319 47p 1 2

MAD3

MAD2 MAD1 MAD0 MAD10

MAD4 MAD5 MAD6 MAD7

(8-D2) CCD_PHI1 ADCLK 1 R260 33J 2 2 (8-D2)

C320 47p 1 2

MAD8 MAD9 MAD11 MAD12

R259 33J 2

33J

33J

33J

33J

33J

33J

1 C321 47p

(8-D2) AFE_DB[7..0]

BR131 AFE_DB7 33J 1 AFE_DB6 2 AFE_DB5 3 AFE_DB4 4 BR132 8 7 6 5

1 2 3 4

1 2 3 4

1 2 3 4

1 2 3 4

R119 2 BR126 1 2 3 4

BR127

BR128

BR129

AFE_DB3 33J AFE_DB2 AFE_DB1 AFE_DB0 G3.3V 1 2 3 4 8 7 6 5

L110 ZJSR5101-223

X102

1 2 R261 33J IC106

8 VCC OUTPUT 5

C164 0.1u

C163 22000p 2 1

3
TM2_24M SFCLK GND(AC) AFP_DATA0 GND(AC) AFP_DATA1 AFP_DATA2 VCC(AC) AFP_DATA3 AFP_DATA4 GND(CORE/DC) AFP_DATA5 AFP_DATA6 AFP_DATA7 VCC(CORE/DC) MTR_AT_HOME AFP_AFESCK GND(CORE/DC) AFP_AFESEN AFP_ADCCLK VCC(CORE/DC) CCD_PH1 GND(AC) AFP_AFESDI CCD_PH2 AFP_BSMP VCC(AC) CCD_PHCLB CCD_PHRB AFP_VSMP GND(CORE/DC) CCD_TG AFP_OBE VCC(CORE/DC) CL TDO RAM_MAD3 RAM_MAD2 RAM_MAD1 VCC(CORE/DC) RAM_MAD0 RAM_MAD10 RAM_MAD4 GND(CORE/DC) RAM_MAD5 RAM_MAD6 VCC(AC) RAM_MAD7 RAM_MAD8 GND(AC) RAM_MAD9 RAM_MAD11 VCC(CORE/DC) RAM_MAD12 RAM_DQM1 RAM_DQM0 GND(CORE/DC) RAM_BANK1 RAM_BANK0 VCC(CORE/DC) RAM_CS# RAM_RAS# RAM_CAS# GND(CORE/DC)
BR134

192 191 190 189 188 187 186 185 184 183 182 181 180 179 178 177 176 175 174 173 172 171 170 169 168 167 166 165 164 163 162 161 160 159 158 157 156 155 154 153 152 151 150 149 148 147 146 145 144 143 142 141 140 139 138 137 136 135 134 133 132 131 130 129

1 N.C.

GND 4

C165 12p

C160 2 C161 2 C162 2

VCC3

BR130

0.1u 1 0.1u 1 0.1u 1

C150 2 C151 2 C152 2 C153 2 C154 2 C155 2 C156 2 C157 2 C158 2 C159 2

(8-E2) AFE_SEN (8-D2) AFE_SCK (8-C2) mt_at_home

8 7 6 5

8 7 6 5

8 7 6 5

8 7 6 5

8 7 6 5

0.1u 1 0.1u 1 0.1u 1 0.1u 1 0.1u 1 0.1u 1 0.1u 1 0.1u 1 0.1u 1 0.1u 1

DQM1 DQM0 BANK1 BANK0 /SDCS /SDRAS /SDCAS (3-E2) (3-D2) (3-D2) (3-D2) (3-D2) (3-D2) (3-D2)

C140 2 C141 2 C142 2 C143 2 C144 2 C145 2 C146 2 C147 2 C148 2 C149 2

VCC3 BR133 10kJ 1 8 2 7 3 6 4 5 RAMDB8 RAMDB9 RAMDB10 RAMDB11

OSC-11 24MHz

1 2 3 4 33J 1 2 3 4

8 7 6 5

/SDWDE SDCKE SDCLK RAMDB[15..0] RAMDB8 RAMDB9 RAMDB10 RAMDB11 8 BR136 7 6 5 33J

(3-D2) (3-E2) (3-E2) (3-E3)

(5-B1) MM_Y1 (6-C3) MM_PH_A MM_AI0 MM_AI1 MM_AI2

RAMDB12 RAMDB13 RAMDB14 RAMDB15 RAMDB7 RAMDB6 RAMDB5 RAMDB4

BR135 10kJ 1 8 2 7 3 6 4 5 BR137 10kJ 1 8 2 7 3 6 4 5

(6-C3) (6-C3)

MM_AI0 MM_AI1

(6-B3) MM_PH_B MM_BI0 MM_BI1 MM_BI2

(6-B3) (6-B3)

MM_BI0 MM_BI1

1 2 3 4

R267

(5-B1)

MM_Y2

8 BR138 7 6 5 33J 1 2 3 4

RAMDB12 RAMDB13 RAMDB14 RAMDB15

(4-D4) (/SYNC)

RAMDB7 RAMDB6 RAMDB5 RAMDB4

RAMDB3 RAMDB2 RAMDB1 RAMDB0

BR139 1 2 3 4

10kJ 8 7 6 5

10J C166 47p

5V TSP4 TSP3

IC107 NC7ST08M5X

(5-B1) /LEND (1-B3) /LWR (1-B3) /RD (1-A2) /SCANSP (1-A2) /SCANST (1-A2) /TRANSST (1-A2) /PRINTST (1-D3) TMEN

1 2 3 4

RAMDB3 RAMDB2 RAMDB1 RAMDB0 X103 1 5 OUTPUT VCC 8

8 BR140 7 6 5 33J 8 BR141 7 6 5 33J

VCC3 L113 ZJSR5101-223 1 3

2
D15 D14 D13 D12 D11 D10 D9 D8 D7 D6 D5 D4

C170 0.1u

TSP2 TSP1 TSP0

BR142 33J

C168 0.1u

5V

(1-D2) D[15..0]

R121 33J 1 2 VPOUT VMOUT 1 2 3 4 8 7 6 5 8 7 6 5 33J

GND OSC-11 13.9867MHz RCV VPIN VMIN SUSPEND

N.C.

2 1 C169 22000p
4 1

R122 10kJ

R123 10kJ

R124 10kJ

R125 10kJ

R279 OPEN

CPU_AD6 CPU_AD5 CPU_AD4 CPU_AD3 VCC(CORE/DC) CPU_AD2 CPU_AD1 GND(CORE/DC) CPU_AD0 SGS SRRC SPUS SPPS MRPS1 MRPS2 OPE_LATCH OP_DATA VCC(AC) OP_CLK VFMCNT GND(AC) VFM TC GRIDL MC MRPS3 Y3 BIAS LDEN PMD GND(CORE/DC) MMD GND(CORE/DC) VCC(CORE/DC) MPFS CPFS2 CPFS1 POFFR RRS PR HL TMON TM_ VCC(AC) TM MIRON GND(AC) SPFON MIRCNT GND(CORE/DC) PCL_S_PRINT FAX_S_PRINT ES_S_PRINT PRAREAEN TDI GND(CORE/DC) VCC(CORE/DC) PFCLK0 RESET# GND(AC) TRST TCK TMS VCC(AC)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64

A7 A6 A5 A4

A3 A2

A1

PCL_S_PRT FAX_S_PRT ES_S_PRT

POFFR

TMON

MMD

RRS PR HL

TM_

MPFS CPFS2 CPFS1

VFM TC GRIDL MC MRPS3 MM_Y3 BIAS LDEN PMD

TM MIRON

(5-A2) SGS SRRC (5-A2) SPUS (5-A2) SPFS (5-A2) MRPS1 (5-B2) MRPS2 (5-B2) (4-C3) OP_LATCH (4-C3) OP_DATA

(4-C3) (5-B3)

OP_CLK VFMCNT

(5-B3) (5-B4) (5-B4) (5-B4) (5-B2) (5-B1) (5-B4) (5-B2) (5-B1)

(5-B1)

(5-B3) (5-B3) (5-B3)

(5-B3) (5-B3) (5-B2)

(4-C3)

(4-C3) (4-C2)

(4-C2) (4-C2)

SPFON MIRCNT

CIRCUIT DIAGRAM 14 - 2
Jaguar ASIC without PCI
D3 D2 D1 D0 A9 A8 1 2 3 4 BR143 1 2 3 4 BR144 1 2 3 4 BR147 1 2 3 4 BR149 1 2 3 4 BR151 HG73C119HF JTG_TMS JTG_TCK CPUNRST /ASIC_RST JTG_TDI

(1-D3)

TMCLK

2 R262 33J C167 12p

(9-A2) /VIDEO

R120 100J 1

2
VPOUT VMOUT OEN RCV VPIN VMIN SUSPEND (8-B2) (8-B2) (8-B2) (8-B2) (8-B2) (8-B2) (8-B2) VCC3 PARAD0 PARAD1 8 7 6 5 PARAD2 PARAD3 PARAD4 PARAD5 PARAD6 PARAD7 REV FAULT /REV /FAULT (8-B2) (8-B2) PARAD[7..0] (8-A2) ACK BUSY PE SLCT INIT SLCTIN AUTOFD STB /ACK BUSY PE SLCT /INIT /SLCTIN /AUTOFD /STB (8-B2) (8-B2) (8-B2) (8-B2) (8-B1) (8-B1) (8-B1) (8-B1)

VCC3

R126 10kJ

VPOUT VMOUT RCV VPIN VMIN SUSPEND PARAD0 PARAD1

BR145 10kJ 1 8 2 7 3 6 4 5 BR148 10kJ 1 8 2 7 6 3 5 4

TSP0 TSP1 TSP2 TSP3 TSP4

R129 OPEN

R130 OPEN

R131 OPEN

R132 OPEN

R133 OPEN

(1-A2)

/CS2

PARAD2 PARAD3 PARAD4 PARAD5 PARAD6 PARAD7 REV FAULT ACK BUSY PE SLCT

BR150 10kJ 1 8 2 7 3 6 4 5 BR152 10kJ 1 8 2 7 3 6 4 5 BR153 10kJ 1 8 2 7 3 6 4 5

(1-D2) ARB_INT (1-D2) CPU_SYNC

193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250 251 252 253 254 255 256 GND(PLL) VCC(PLL) GND(PLL) VCC(PLL) VCC(CORE/DC) MTR_Y1 MTR_PHASE1 GND(CORE/DC) MTR_I01 MTR_I11 MTR_I21 MTR_PHASE2 VCC(CORE/DC) MTR_I02 MTR_I12 MTR_I22 MTR_Y2 VCC(AC) SYNC# LD# GND(AC) LEND# CPUWR# CPURD# SCANSP SCANST# TRANSST# PRINTST# TMEN TESTPIN4 VCC(CORE/DC) TESTPIN3 TMCLK GND(CORE/DC) TESTPIN2 TESTPIN1 TESTPIN0 CPU_DATA15 CPU_DATA14 CPU_DATA13 CPU_DATA12 CPU_DATA11 CPU_DATA10 VCC(AC) CPU_DATA9 CPU_DATA8 GND(CORE/DC) CPU_DATA7 CPU_DATA6 CPU_DATA5 CPU_DATA4 VCC(CORE/DC) CPU_DATA3 CPU_DATA2 CPU_DATA1 CPU_DATA0 VCC(AC) CPUCS# MEM_INTR GND(AC) ARB_INTR CPU_SYNC# CPU_AD8 CPU_AD7 VCC(AC) RAM_WDE# RAM_CKE RAM_CLK GND(AC) RAM_DATA8 RAM_DATA9 VCC(CORE/DC) RAM_DATA10 RAM_DATA11 GND(CORE/DC) RAM_DATA12 RAM_DATA13 VCC(CORE/DC) RAM_DATA14 RAM_DATA15 RAM_DATA7 GND(CORE/DC) RAM_DATA6 RAM_DATA5 VCC(AC) RAM_DATA4 RAM_DATA3 GND(AC) RAM_DATA2 RAM_DATA1 RAM_DATA0 GND(CORE/DC) VCC(CORE/DC) PFCLK GND(PLL) VCC(PLL) GND(PLL) VCC(PLL) TM2_15M VPOUT VMOUT OEN RCV VPIN VMIN SUSPEND IE1284_PARAD0 GND(AC) IE1284_PARAD1 IE1284_PARAD2 VCC(AC) IE1284_PARAD3 IE1284_PARAD4 IE1284_PARAD5 IE1284_PARAD6 IE1284_PARAD7 IE1284_REV# IE1284_FAULT# IE1284_ACK# IE1284_BUSY GND(CORE/DC) IE1284_PE IE1284_SLCT VCC(CORE/DC) IE1284_INIT IE1284_SLCTIN# IE1284_AUTOFD# IE1284_STB# 33J 8 7 6 5 33J 8 7 6 5 33J 8 7 6 5 33J

128 127 126 125 124 123 122 121 120 119 118 117 116 115 114 113 112 111 110 109 108 107 106 105 104 103 102 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65

VCC3

INIT SLCTIN AUTOFD STB

BR154 10kJ 1 8 2 7 3 6 4 5

1
VCC3

(1-C1)

A[19..0]

(9-B2) (9-B2) (1-B1) (1-B1) (9-B2)

MM_AI0 MM_AI1 MM_AI2 MM_BI0 MM_BI1 MM_BI2

BR146 10kJ 1 8 2 7 3 6 4 5 1 1 2 R127 10kJ 2 R128 10kJ

ES_S_PRT FAX_S_PRT PCL_S_PRT POFFR TMON

BR155 10kJ 1 8 2 7 3 6 4 5 1 2 R189 10kJ

MCU PWB (MEMORY SECTION)

3/9
4

(1-C1) A[19..0]

RAMDB[15..0] (2-D3)

3
VCC3 VCC3 IC110 VCC3

10kJ

VCC3 1 0J RAMDB0 1 RAMDB1 RAMDB2 C174 22u/16V RAMDB3 RAMDB4 RAMDB5 RAMDB6 RAMDB7 1

RAMDB15 RAMDB14 RAMDB13 RAMDB12 RAMDB11 RAMDB10 RAMDB9 RAMDB8 DQM1 (2-D4) SDCLK (2-D3) SDCKE (2-D3) 1

R286

R287

R137 10kJ 2 2 A17

IC111 2

IC112 A16 A15 A14 A13 A12 A11 A10 A9 HWRZ VCC3 1 (1-D3) RY/BY 2 (1-B1) CPUNRST D15 D7 D14 D6 D13 D5 D12 D4

I/O0 I/O1 I/O2 I/O3 I/O4 I/O5 I/O6 I/O7

13 14 15 17 18 19 20 21

D8 D9 D10 D11 D12 D13 D14 D15

R269

CS2

30

OPEN

1 OPEN

C324 OPEN LH28F400BVE 1 1 R288 R289 C326 OPEN

OPEN 2 2

C177 0.1u 2

C178 0.1u 2

C179 0.1u 2

C180 0.1u 2

C181 0.1u 2

C182 0.1u 2

CIRCUIT DIAGRAM 14 - 3
C173 0.1u R139 OPEN 1 A19 A18 A8 A7 A6 A5 A4 A3 A2 RDZ A1 /CS0 (1-A2) A17 A1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 MAD10 MAD0 MAD1 MAD2 MAD3 D11 D3 D10 D2 D9 D1 D8 D0 A15 A14 A13 A12 A11 A10 A9 A8 NC NC WE RP VPP WP RY/BY NC A17 A7 A6 A5 A4 A3 A2 A1 A16 BYTE GND DQ15 DQ7 DQ14 DQ6 DQ13 DQ5 DQ12 DQ4 VCC DQ11 DQ3 DQ10 DQ2 DQ9 DQ1 DQ8 DQ0 OE GND CE A0 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 C176 0.1u

A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16

12 11 10 9 8 7 6 5 27 26 23 25 4 28 3 31 2

A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16

10kJ

VDD

32

(1-A2) (1-B3) (1-B3)

/CS1 /RD /HWR

CS1Z RDZ HWRZ

22 24 29

CS1 OE WE

NC

GND

16

C325 OPEN

W24L010A

(1-D2) D[15..0]

1
15CPM 128Mb(2Mx16bitx4bank) MT48LC8M16A2TG-75(Micron) HY57V281620AT(Hyndai) K4S281632D-TC75(Samsung) W981216BH-75(Winbond)

+ C327

(2-D4) DQM0 (2-D3) /SDWDE (2-D4) /SDCAS (2-D4) /SDRAS (2-D4) /SDCS (2-D4) BANK0 (2-D4) BANK1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

VCC DQ0 VCCQ DQ1 DQ2 VSSQ DQ3 DQ4 VCCQ DQ5 DQ6 VSSQ DQ7 VCC LDQM WE CAS RAS CS BA0 BA1 A10 A0 A1 A2 A3 VCC

VSS DQ15 VSSQ DQ14 DQ13 VCCQ DQ12 DQ11 VSSQ DQ10 DQ9 VCCQ DQ8 VSS NC UDQM CLK CLKE NC A11 A9 A8 A7 A6 A5 A4 VSS SDRAM (16bit x 4bank)

54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28

R138 OPEN 2 MAD12 MAD11 MAD9 MAD8 MAD7 MAD6 MAD5 MAD4

VCC3

C183 0.1u

MAD[12..0]

(2-D4)

SDRAM

Model 12/13/14 CPM 64Mb(1Mx16bitx4bank)

Vendor/Type HY57V641620HGT-P(Hyndai) MT48LC4M16A2TG-75(Micron) K4S641632F-TC75(Samsung) W986416DH-7(Winbond)

MCU PWB (DRIVER SECTION 1)


5V VCC3 VCC3
1 1

4/9
R140 10kJ IC113
2 2

4
R141 10kJ BR156 1 2 3 4 1 2 3 4 BR157
1

4
10J 8 7 6 5 8 7 6 5 10J (KIN1) (KIN2) (FW) (/SYNC) (SIN1) (SIN2) (SIN3) (USBIN)

5V

(8-C4) (8-C4) (8-A3) (9-A2) (4-B3) (4-B3) (4-B2)


1

16 R144 SIN1 (4-C4)


2 2

KIN1 KIN2 FW /SYNC SIN1 SIN2 SIN3 USBIN R266 10kJ C184 0.1u

2 4 6 8 11 13 15 17 1 19 10 1A1 1A2 1A3 1A4 2A1 2A2 2A3 2A4 1G 2G GND 74LCX244

VCC 1Y1 1Y2 1Y3 1Y4 2Y1 2Y2 2Y3 2Y4

20 18 16 14 12 9 7 5 3

(1-D3) (1-D3) (1-D2) (2-A2) (1-A3) (1-A3) (1-A3)

5 6
1

1 10J C185 C186 33p


2 1

(7-E2) (7-E4) (7-E3) (7-E1) (7-E3) (7-E4) (7-E3) (7-E1) 2

(PPD1) (POD) (MFD) (CED1) (TCS) (PMRDY) DVS1 (DRST)

4 3 2 1 15 14 13 12

IC114 D0 VCC D1 D2 D3 D4 Y D5 D6 W D7

(4-D3) (4-D3) (4-D3) 8


2

(SELIN1) (SELIN2) (SELIN3) 0.1u

11 10 9 7

A B C G

GND

74HC151

5V

3
5V

R263 10kJ 16 R145 Y SIN2 (4-C4) W


1

3
5V IC116 1 10J C187
2 1

IC115

VCC

5 6 C188

(7-E2) (7-E4) (5-E2) (7-E1) (7-C4) (7-E3) (8-B1) 2

(PPD2) (PPD3) THOPEN (CED2) DSWS (MMLD) GDIIN

4 3 2 1 15 14 13 12 33p R146 10kJ SELIN1 (1-B3) SELIN2 (1-B3) SELIN3 (1-B3) OP_CLK (2-B1) (2-B1) OP_DATA (2-B1) OP_LATCH (2-C1) TM (2-C1) TM_
1

D0 D1 D2 D3 D4 D5 D6 D7 0.1u

VCC 1Y1 1Y2 1Y3 1Y4 2Y1 2Y2 2Y3 2Y4 2 4 6 8 11 13 15 17 1 19 10

20 18 16 14 12 9 7 5 3
0.1u 100p 100p 100p 1

(SELIN1) (SELIN2) (SELIN3) (OP_CLK) (OP_DATA) (OP_LATCH) (TM) (TM_)


1 1 1

(4-A3) (8-D3) (4-A3) (8-D3) (4-A3) (8-D3) (8-D3) (8-D3) (8-D3) (6-D2) (6-D2) R147 10kJ 74VHCT244
C189 2 C190 2 C191 2 C192 2 2

11 10 9 7 8
2

A B C G

GND

74HC151

1A1 1A2 1A3 1A4 2A1 2A2 2A3 2A4 1G 2G GND

5V
1

5V

IC117 16 R148 10kJ 1 SIN3 (4-C4) 10J


1 1 2

2
8

(1-A2) SPMT0 (1-A2) SPMT1 (1-A2) SPMT2/MIRCNT (1-A2) SPMT3 (2-C1) MIRON (2-C1) SPFON

2 4 6 8 11 13 15 17 1 19 10 (2-C1) MIRCNT

1A1 1A2 1A3 1A4 2A1 2A2 2A3 2A4 1G 2G GND

4 3 2 1

5 6 7 8

CIRCUIT DIAGRAM 14 - 4
R149 Y W C193 0.1u 33p C194 6 5 2

(7-E4) (7-E4) (7-E4) (9-D4)

(SDSW) (SPID) (SB4D) (SDOD)

4 3 2 1 15 14 13 12

D0 D1 D2 D3 D4 D5 D6 D7

VCC

11 10 9 7

A B C G

GND

2
VCC3

74HC151

For SPF/DSPF Model Only IC118 20 18 16 14 12 9 7 5 3 VCC 1Y1 1Y2 1Y3 1Y4 2Y1 2Y2 2Y3 2Y4

BR158 10J 1 2 3 4

8 7 6 5

(SPMT0) (SPMT1) (SPMT2) (SPMT3) C195 0.1u 74LCX244 BR159 10kJ

(6-B1) (6-B1) (6-B1) (6-B1)

MCU PWB (DRIVER SECTION 2)

5/9

4
24V

(2-C1) MC (2-C1) BIAS (2-C1) TC (2-C1) GRIDL /MC /BIAS /TC /GRIDL VCC3 1 12V 1 1 (8-B4) (8-A4) (8-B4) (8-A4)

R150 1 R151 1 R152 1 R153 1 1 2 3 4 5 6 7 8 R154 1kF 2 2 2 3 2 1 R159 4.3kF 2 R155 1MF R156 7.5kF 8 + 4 2 1 IC120A 1 TD62001AF or KID65001AF 1 1 R158 10kF 2 MA700 D101 2 16 15 14 13 12 11 10 9

2 1.5kJ 2 1.5kJ 2 1.5kJ 2 1.5kJ

IC119 1B 1C 2B 2C 3B 3C 4B 4C 5B 5C 6B 6C 7B 7C E COM

VCC3

R157 1kJ

PGND

FTH (5-B2) NJM2903 or KIA393F 12V 1 2 C196 0.1u

24V R161
1

24V 2 D102 Q101 2SA1036 or KTA1505S VFMOUT (9-A3) 3 1 DA204K or KDS226 (9-C2) RTH_IN 1 3 2 C197 22000p 2

VCC3 2 12V 3 D103

VCC3 2 1 8

(2-C1) CPFS1 (2-C1) CPFS2 (2-C1) MPFS (2-C1) RRS (2-C1) VFM (2-B1) VFMCNT (2-C1) PR 47kJ TD62001AF or KID65001AF

R160 1 R162 1 R163 1 R164 1 R165 1 R167 1 R168 1 1 2 3 4 5 6 7 8 /CPFS1 /CPFS2 /MPFS /RRS (9-B3) (9-D3) (9-C1) (9-C2) R166 2 1 /VFMCNT(9-A3) 4.7kJ (8-A3) 1/4W /PR 16 15 14 13 12 11 10 9

2 1.5kJ 2 1.5kJ 2 1.5kJ 2 1.5kJ 2 1.5kJ 2 1.5kJ 2 1.5kJ

3
PGND

IC121 1B 1C 2B 2C 3B 3C 4B 4C 5B 5C 6B 6C 7B 7C E COM

3
IC122A + 4 LM358 or KIA358F 12V 1 C199 2 0.1u 2 1 1 R169 300J DA204K or KDS226 R170 100J 2 1 2 1 C198 0.1u RTH (1-A3)

INT5V 1

24V 1 2

D104 1SS133

VCC3 1

12V

5V 1 R171 1.2kF 8 2 R172 10kJ 5 6 + 1 4 1 2 7 IC120B

(2-B1) SPFS

O1

/SPFS (9-E1)

O2 (9-E1) 2 3 1 1

(2-B1) SPUS (9-A2) (6-A1) (6-A1) (6-A1) (9-A2)

/SPUS (9-E1)

O3

(2-B1)

SGS

/SGS

Q102 DTA143XKA or KRA119S

O4

16

/SRRC (9-E1)

THOPEN (4-A3) R173 10kF


2

R174 240J 2 2

R175 240J

TD62064AF

TD62503 or KID65503F

PGND HLOUT (8-B3) 12V

CIRCUIT DIAGRAM 14 - 5
PMCLK_A MRPS_1 MRPS_2 MRPS_3 /LDEN (1-D3) PMCLK (2-B1) MRPS1 (2-B1) MRPS2 (2-C1) MRPS3 (2-C1) LDEN (2-C1) HL (5-E3) FTH 1 2 3 4 5 6 7 8 1C 2C 3C 4C 5C 6C 7C NC IC124 1B 2B 3B 4B 5B 6B 7B G 16 15 14 13 12 11 10 9 5V R176 240J 3 2 TD62503 or KID65503F Q103 DTC143ZKA or KRC106S SHOLD (9-A2) (2-C1) MMD (2-A3) MM_Y1 (2-A2) MM_Y2 (2-C1) MM_Y3 (1-D3) POFF (2-C1) PMD (2-A2) /LEND 1 2 3 4 5 6 7 8 IC125 1B 2B 3B 4B 5B 6B 7B G 1C 2C 3C 4C 5C 6C 7C NC 16 15 14 13 12 11 10 9 /MMD (9-A4) MMref0 (6-A3) MMref1 (6-A3) MMref2 (6-A3) /POFF (8-B4) /PMD (9-A2)

(2-B1) SRRC

3 4 5 6 10 11 12 13 14 15

IC123 I1 NC NC I2 NC I3 NC NC I4 NC

17 18

NJM2903 or KIA393F

C200 22000p

GND COM GND COM

1 8

For SPF/DSPF Model Only

2
IC122B 5 + 6 7 LM358 or KIA358F

MCU PWB (DRIVER SECTION 3)

6/9

(8-C3) OUT_A(8-C3) OUT_A+ (8-C3) OUT_B+ (8-C3) OUT_BOPEN OPEN 1 1 1 0.68J 1W R180 1.5kJ 2 O2 7 O3 9 O4 16 2 1 MM_AI0 (2-A3) C201 820p PGND (1-D3) DMT3 17 GND 18 GND PGND (2-A3) MM_AI1 MM_PH_A (2-A3) (1-D3) DMT2 2 (1-D3) DMT1
IC127

OPEN

OPEN

R178 2 R179 1.5kJ (1-D3) DMT0 O1 2 0.68J 1W 24VM 5V

R177 2

2 2

/DMT_0 (9-B3) /DMT_1 (9-B3) /DMT_2 (9-B3) /DMT_3 (9-B3) 24Vdup

D105 1

D106 1

D107 1

D108 1

1 PGND 5V 1 COM COM

PGND

3 4 5 6 10 11 12 13 14 15 1 8

IC126 I1 NC NC I2 NC I3 NC NC I4 NC

C202 820p (2-A3) MM_BI0 (2-A3) MM_BI1 (2-A3) MM_PH_B


1

1 2 3 4 5 6 7 8 9 10 11 12
OUT 1A OUT 2A SENSE 2 COMP 2 OUT 2B GND GND I02 I12 PHASE 2 VREF 2 RC 2 VS SENSE 1 COMP 1 OUT 1B I01 GND GND I11 PHASE 1 VREF 1 RC 1 VSS

24 23 22 21 20 19 18 17 16 15 14 13 TD62064AF R183 30kJ 2 2 C204 820p 1

D109

R181 1kJ 1 1 2 C203 820p 2 1 2 R182 30kJ


L6219DS

MITJ22B

R184 2kJ C205 0.1u PGND PGND 5V PGND PGND 2 2 2 2

R185 1kJ

R186 510J

For DSPF Model Only

3
PGND 2 2 24V 1 24Vdup 1 C210 0.1u/50V 1 + C208 47u/35V 2 2 1 C207 0.1u + C206 1u/16V 1 1 CP201 0603FA1.5A 1 2 CP202 0603FA1.5A 1 2

(5-C1) MMref0 (5-C1) MMref1 (5-C1) MMref2

PGND 24VM C209 0.1u/50V 2

CP101 ICP-N38 2

CP102 ICP-N38 2

PGND

C211 2200p 1 2 1 R191 7.5kJ R194 7.5kJ 1 2 1 C214 2200p C215 OPEN 1 2 PGND 1 1 C216 24VM C212 10u/35V 2 + C213 2 0.1u/50V 1 1 R195 1kJ OPEN 2 2 PGND R187 1kJ SPMT_2 SPMT_0 SPMT_3 SPMT_1 OPEN OPEN OPEN OPEN (9-E1) (9-D1) (9-D1) (9-E1) (4-D3) (4-D3) (TM) (TM_) 1 1 R204 47kJ 2 2 2 2 2 R205 47kJ 2 1 1 R197 1J 2W 1 2 1 C218 Vmm 22 2 2 R188 1kJ 2200p OUT /A OUT A OUT /B OUT B 1 4 14 11 2 24V 2

C217 47u/16V

PGND R198 2.4kJ 1 2 2 1 C219 R203 2.4kJ C222 2200p PG PG 15 28 26 27 17 16 In /A In A In /B In B MTD1361/F C227 47u/16V 1 R206 1J 2W 1 R207 1kJ 2 OPEN 1 C232 OPEN PGND PGND 2 2 1 2 2 1 + 2 1 2

R199 300J

R200 620J

R201 1.2kJ

R202 100J

C220

(5-C2) MRPS_1 (5-C2) MRPS_2 (5-C2) MRPS_3

PGND

D112 1

D113 1

D114 1

D115 1

CIRCUIT DIAGRAM 14 - 6
23 20 25 3 24 19 12 18 IC128 CrA CrB VsA RsA VrefA VrefB RsB VsB PGND (4-D2) (4-D2) (4-D2) (4-D2) (SPMT2) (SPMT0) (SPMT3) (SPMT1)

5V

R196 750J

19 20 18 21

17 16 9 5 6 8 FIN

TMB_O (9-A1) TMA_O (9-A1)

0.1u

PGND

PGND

1 2 3 4 7 10 11 12 13

IC129 Vcc PSAVE VM Rin OUT1 Fin OUT2 VREF RNF NC GND NC FIN NC NC NC NC NC NC NC NC NC NC NC NC NC BA6920FP

25 24 23 22 15 14

PGND

For SPF/DSPF Model Only

MCU PWB (NOISE FILTER/PULL-UP SECTION)

7/9

5V

For SPF/DSPF Model Only

4
3 3 3 1 1 1 1 1 VCC3 5V 1 2 1 2 1 2 2 2 2 2 1 C241 D119 2 1 DA204K or KDS226 R215 20kJ (9-C2) POD 2 DSWS (4-A3) (9-A2) PMRDY 1 2 2 1 2 1 1 1 R218 2.7kJ 1 1 1 1 1 2 2 0.1u C262 2 2 C263 C264 2 2 1000p C261 C260 2 R217 20kJ 1 1 (9-D1) SDSW (9-E1) SPID (9-E1) SB4D (9-D3) PPD3 1 2 3 4 3 2 2 BR160 R208 10kJ R209 10kJ R210 10kJ R211 39kJ R212 10kJ R213 10kJ 1 D116 DAN202U or KDS121 D117 DAN202U or KDS121 D118 DAN202U or KDS121

C233 2 OPEN

C234

C235

C236

C237

C238

C239

OPEN

OPEN

OPEN

OPEN

OPEN

OPEN

OPEN

C240

OPEN

8 7 6 5 1kJ

(SDSW) (SPID) (SB4D) (PPD3)

(4-A2) (4-A2) (4-A2) (4-A3)

C242 2 OPEN 1 1 C259 D120 1SS133 2

C243

C244

C245

C246

C247

C248

C249

OPEN

OPEN

OPEN

OPEN

OPEN

OPEN

OPEN

OPEN

1 C250

R214 1 R216 1

2 1kJ 2 1kJ

(POD)

(4-A3) (PMRDY) (4-A3)

C251 2 OPEN

C252

C253

C254

C255

C256

C257

C258

OPEN

OPEN

OPEN

OPEN

OPEN

OPEN

OPEN

OPEN

C265 2

1 2

C266 1000p

1000p 1000p 1000p 1000p

INT24V 1 C275 1 24V1(DSWS) (9-A3) 2 D124 1SS133 1 1 0.22J 2W R220 1kJ 2W 2 R219 2 3 3 2 OPEN

C267

C268

C269

C270

C271

C272

C273

C274

D121 DAP202U or KDS120

D122 DAP202U or KDS120

D123 DAP202U or KDS120

OPEN

OPEN

OPEN

OPEN

OPEN

OPEN

OPEN

OPEN

3
PGND 5V PGND

D125 DAN202U or KDS121

D126 DAN202U or KDS121

R221 10kJ 2 2

R222 10kJ 2

R223 39kJ 2

1 R224 10kJ

BR161 (9-C4) DVSEL (9-C4) TCS (9-C1) MFD (9-A4) MMLD 2 1 2 1 1 2 3 4 1kJ 1 1 1 C278 2 C279 1000p 2 3 INT5V 1 C283 0.1u D128 DAP202U or KDS120 3 D129 DAP202U or KDS120 C280 2 1 C281 1000p 1000p 2 1000p 8 7 6 5 (4-A3) DVS1 (4-A3) (TCS) (4-A3) (MFD) (MMLD) (4-A3)

(8-B4) 24VIN INT24V

L123 ZJSR5101-223 3 D127 1SS133 2 1

24V

C276

C277

47u/35V 1 1 1 GND 2 + KIA7805 2 2 3 IC130 IN OUT

0.1u/50V

R225 68J 2W 2

PGND C282 47u/35V

C284 C287 + 2 2 0.1u 22u/16V C289

C285

47u/25V

0.1u

D130 DAN202U or KDS121

D132 DAN202U or KDS121

R226 39kJ 1 2 1 2 2 2

R227 39kJ 2

R229 7.5kJ 2

R230 7.5kJ

R231 7.5kJ 1 2 2

R228 10kJ 2

C286 2 22u/16V

C288

C322

22u/16V

0.1u

0.1u 2

C290 2

C291 2

C293 1000p 1000p 1000p 3 3 2 D133 DAP202U or KDS120 D135 DAP202U or KDS120

C294 1000p

C292 2

D134 DAP202U or KDS120

CIRCUIT DIAGRAM 14 - 7
(8-B4) 3.3VIN 1 VCC3 5V L126 ZJSR5101-223 3 (9-C3) (9-C2) (9-D1) (8-D4) PPD1 PPD2 SPPD PSW (8-B4) 5VEN + 1 L127 ZJSR5101-223 3 C323 EN5V (9-B4) (9-D3) (8-D4) CED1 CED2 DRST

PGND

2
VCC3 D131 DAN202U or KDS121

(8-A4) 12VIN

L124 ZJSR5101-223 3

12V

R232 3.3kJ

BR162 1kJ 1 8 2 7 3 6 4 5

(PPD1) (4-A3) (PPD2) (4-A3) (SPPD) (1-D2) (PSW) (1-D2)

(8-A4) 5VIN

L125 ZJSR5101-223 3

5V

BR163 1kJ 1 8 7 2 6 3 4 5

(CED1) (4-A3) (CED2) (4-A3) (DRST) (4-A3)

C295 1000p 1000p

MCU PWB (CONNECTOR SECTION 1)


To Power unit
5V

8/9

4
3
1

To Operational PWB
INT24V R233 10kJ
2
1

D136 DAN202U or KDS121 R234 10kJ

(4-C4) KIN2 (4-C4) KIN1


2

R235 R236

1 1
1
2
1

21kJ 21kJ
2

EN5V 5V
1
1

C296 1000p
2

C297 DRST PSW

/BIAS (5-C4) (5-C4) /GRIDL

/TC /MC

(5-C4) (5-C4)
1000p
3

D137 DAP202U or KDS120

3.3VIN

(7-C1) (7-C1)

(7-B1) (5-C1) (7-A2)


5V

(8-B2)(8-D3) (7-A1) (7-A2) (4-C4) (5-C3)


/POFF 24VIN HLOUT (5-D2)
1

5VEN 5VIN 12VIN FW /PR B24B-PHDSS-B


1

CN101 1 1 3 3 5 5 7 7 9 9 11 11 13 13 15 15 17 17 19 19 21 21 23 23

2 4 6 8 10 12 14 16 18 20 22 24

2 4 6 8 10 12 14 16 18 20 22 24

C335
2

C334 R281 4.7kJ

0.1u/50V 0.1u/50V

(4-D3) (OP_CLK) (4-D3)(OP_LATCH) (4-D3) (OP_DATA) (4-D3) (SELIN1) (4-D3) (SELIN2) (4-D3) (SELIN3)

1000p

Q110
2

PGND Q106

PGND

Q107

C298

CN102 18 18 17 17 16 16 15 15 14 14 13 13 12 12 11 11 10 10 9 9 8 8 7 7 6 6 5 5 4 4 3 3 2 2 1 1 18FE-BT-VK-N

(1-D3)BEO (1-A2)PSL

(1-A2)ONL

DTC143ZKA or KRC106S

DTC143ZKA or KRC106S

DTC143ZKA or KRC106S

CN103

(6-A4) (6-A4) (6-A4) (6-A4)


B4B-PH-K-R

OUT_A+ OUT_B+ OUT_AOUT_B-

1 2 3 4 1 2 3 4

To Scanner unit
(2-B3) AFE_DB[7..0]

To Interface PWB
EN5V VCC3 D138 CN104 VCC3 12V EN5V

1
R237 1kJ 1 DA204K or KDS226

CN105

To Mirror motor

R238 10kJ

/REV (2-D2) /FAULT (2-D2) /ACK (2-D1) BUSY (2-D1) PE (2-D1) SLCT (2-D1) /INIT (2-D1) /SLCTIN (2-D1) /AUTOFD (2-D1) /STB (2-D1) GDIIN (4-A3)

VCC3 IC131 C302 33p

C299 47u/35V

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
35FE-BT-VK-N
OPEN OPEN OPEN OPEN OPEN

R239 470J
2

D139 11EQS06 +
1

+ C300

C301
2

(2-B4) (1-D3)

CL /CL_RESET
1

1
2
R290 10kJ
2

1
4

1
R240 15kJ NC7S08M5X VCC3
1

2
1

C329 2 1 C330 2 1 C331 1 C332 1 C333 1

Q109 2SC1815 R241 56kJ


2

or KTC3198

CIRCUIT DIAGRAM 14 - 8
(1-D2)(2-B4)
mt_at_home

AFE_DB0 AFE_DB2 AFE_DB4 AFE_DB6

AFE_DB1 AFE_DB3 AFE_DB5 AFE_DB7


AFE_SEN AFE_SDI BSAMP VSAMP CP203 0603FA1.5A 2 1 24V Q108 2SA1020 or KTA1281 L129 220uH TWKA-221K PGND CP103 ICP-N38 2 1

(2-B4) (2-B4) (2-B4) (2-B4) VCL


FF4-32-S15D5

(2-E1)

PARAD[7..0]

PARAD0 PARAD1 PARAD2 PARAD3 PARAD4 PARAD5 PARAD6 PARAD7

(1-D3) (2-D2) (2-D2) (2-D2) (2-D2) (2-D2) (2-D2) (2-D2)

USBIN D_CONT VPOUT VMOUT OEN RCV VPIN VMIN SUSPEND

AFE_SCK (2-B4) ADCLK (2-B4)CCD_PHI1 (2-B4)CCD_PHI2 (2-B4) CCD_CP (2-B4) CCD_RS (2-B4) CCD_TG (2-B4)

32 30 28 26 24 22 20 18 16 14 12 10 8 6 VCL 4 2

32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2

31 29 27 25 23 21 19 17 15 13 11 9 7 5 3 1

31 29 27 25 23 21 19 17 15 13 11 9 7 5 3 1

R275 15kJ 47u/35V 0.1u/50V

1
C328 0.1u PGND

MCU PWB (CONNECTOR SECTION 2)


24V CN106A CN108 (7-C1) To Cassette detect B4B-PH-K-R D140 3 1 1 3 R272 10J CN106B 2 (4-A2) (SDOD) SDA SCL 1 1 2 R273 1 1 R274 300J 300J 2 2 R244 1kJ 2 1 C305 2 1000p D141 DAN202U or KDS121 DA204K or KDS226 2
24V

9/9

4
CED1 1 1 2 2 3 3 B3B-PH-K-K VCC3 TCS (7-C3) (7-C3) DVSEL 1 2 3 4 1 2 3 4 5V 2 1

INT24V

4 To Cover open detect


5V

CN107

To Main motor To DV unit with CRUM

(5-C1) /MMD (7-C3) MMLD

C303

C304

8 7 6 5 4 3 2 1

8 7 6 5 4 3 2 1

1000p

1000p

08FE-BT-VK-N

R242 10kJ CN109 1 1 2 2 3 3 B3B-PH-K-S

PGND

2 3 1 D142 DAP202U or KDS120

24V B10B-PHDSS-B

1 3 5 7 9 1 3 5 7 9 2 4 6 8 10

2 4 6 8 10

(5-C3) (5-C3) B3B-PH-K-S

VFMOUT

To Fan motor
/CPFS1

CN110 1 1 2 2 3 3

(5-C3)

/VFMCNT

1 2 3 4

CN112 1 2 3 4

To Cassette paper solenoid


For CRUM Model Only

B4B-PH-K-S

C306

C307

1000p 24V

1000p

3
24Vdup (5-C3) /RRS B3B-PH-K-E To Duplex motor 5V 1 (5-C3) (7-C4) (7-C1) /CPFS2 PPD3 CED2 CN117 1 1 2 2 3 3

3 To Resist roller solenoid To 2nd. cassette


5V 24V

PGND

24V

(6-D4) (6-D4) (6-D3) (6-D3)

/DMT_0 /DMT_1 /DMT_2 /DMT_3 B05B-XASK-1

1 2 3 4 5

CN114 1 2 3 4 5

0.1u C308 1 2 1000p 1000p 1000p B14B-PHDSS-B 1 1 2 2 2 1 C310 C311 PGND C312

(7-B3) 2

24V1(DSWS)

CN116 1 1 2 2

To Interlock switch
For DSPF Model Only
(7-C2) PPD1 B3B-PH-K-R CN111 1 1 2 2 3 3

R245 390J 1/4W

0.1u/50V

0.1u/50V

To Paper pass detect

C313 1 2

C314 2 1

Not mounted

For debug
5V VCC3 5V 1 R246 390J 1/4W 2 5V (1-D3) TxD1 2 1 B4B-PH-K-S (7-C4) POD 1 2 3 4 CN118 1 2 3 4

(7-C4) R248 10kJ 2 2 2 R249 10kJ R250 10kJ 5V

PMRDY

1 3 5 7 9 11 13 15 17 2 1kJ SHOLD /LDEN /SYNC (5-D1) (5-C2) (4-C4) VCC3

CN119 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

2 4 6 8 10 12 14 16 18

PMCLK_A (5-C2) /PMD (5-C1) 1

R247 390J 1/4W 2

PGND

R251 150J 1/4W (7-C2) PPD2 (5-D3) RTH_IN

(2-D1) (2-C4) (2-D1) (2-D1) JTG_TCK JTG_TDO JTG_TMS JTG_TDI 9204B-2-10

CN121 1 1 2 3 3 4 5 5 6 7 7 8 9 9 10 2 4 6 8 10

1 2 3 4 5

CN120 1 2 3 4 5

To HL unit
B5B-PH-K-S

(6-C2) (6-C2)

SPMT_0 SPMT_3

(6-B2) (6-B2)

TMA_O TMB_O

CN124 1 1 2 2

To Toner motor
(1-B1) CPUNRST (1-B3) SDA (1-B3) SCL SDA SCL

CIRCUIT DIAGRAM 14 - 9
CN113 1 1 2 2 3 3 B3B-PH-K-S

PGND

To LSU

24V

D143

C309 1 2 PGND

B2P-VH-R

1 3 5 7 9 11 13

CN115 1 2 3 4 5 6 7 8 9 10 11 12 13 14

2 4 6 8 10 12 14

1000p

INT5V

To Paper out detect

DA204K or KDS226

(2-A2)

/VIDEO

1 R282

For JTAG
5V 5V 24V

To ADF unit
24VM

B18B-PHDSS-B

SPMT_2 SPMT_1 /SGS /SRRC /SPFS /SPUS (7-C4) (7-C2) SDSW SPPD SB4D SPID

(6-C2) (6-C2) (5-B2) (5-B2) (5-B2) (5-B2) (7-C4) (7-C4)

24 22 20 18 16 14 12 10 8 6 4 2

CN122 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

23 21 19 17 15 13 11 9 7 5 3 1 B24B-PHDSS-B

For checker

5V 24V

B2P-VH

R253 390J 1/4W 1 2 3 4 5 6 (5-C3) /MPFS (7-C3) B6B-PH-K-S MFD

1
1 2 3 4 5 CN123 1 2 3 4 5

CN125 1 2 3 4 5 6

To Multi unit

B5B-PH-K-R

2. OPERATION PWB
B C D E

OPERATION 1st PWB

1/2

+5V

Q303 KRA225S LED14 LED27 1ENR 3RE 2ENR DU21 EXN SJAL SPFL CS1L CS2L LED20 LED21 LED16 LED22 LED23 LED1 LED28

4
5VEN
LED2

4
PML(GL5EG47

Q302 KRA225S 3

LED15 LED7
DU22

LEDM301 LTC-3650AG-02J EXL TPL AE JPL PE NOR 1RE

LED5

LED12

LED3

LED26 LED25

Dig1

Dig2

Dig3

LED18 R348 PSL ONL 150J CN301

1 LED8 RPL EXD ME DPL BPL ZPL DAA1 MPL 2RE DAA2 LED13 LED4 LED10 LED17 LED6 LED9 LED11 LED24 LED19

6 11 8 10 3 1 7 9

Q301 KRA225S

NC g f e d c b a

D-GND ONL 5VEN SCNL_K SCNL_A OLK SCNK D-GND R312 120J

1 2 3 4 5 6 7 8 8FE-ST-VK-N

R334 120J R359 120J R331 120J R329 120J R326 120J

R333 120J R355 120J R311 120J R314 120J

R332 120J R354 120J R328 120J R327 120J R310 120J

R315 120J

R313 120J

42

41

10

11

43

45

46

33

34

36

37

40

38

47

/Q3

/Q4

/Q5

/Q6

/Q9

/Q7

/Q11

/Q10

/Q17

/Q18

/Q19

/Q20

/Q21

/Q22

/Q23

/Q24

/Q25

/Q26

/Q12

/Q13

/Q14

LC7935AN

f1 g2 e3 d2
/Q2 /Q1 VCC BEO /LATCH S IN CLOCK S OUT GND1 GND2

b1 g3 b3

g1

f2

b2 f3

/Q15

/Q8

a1 a2 a3

IC302

39

SW1

e1 c2 d3 c3
/STROBE GND3

e2

d1

c1

MAGK SW4

GND4

GND5

/Q31

/Q30

/Q29

/Q28

/Q27

/Q32

/Q16

+5V

32

31

63

51

49

50

30

64

19

LEDM
5
+5V +5V C316

ZUPK

14

35

44

62

17

16

15

13

12

18

R360 4.7KJ

R347 4.7KJ

R319 4.7KJ

R349 1.5KJ R352 150J R330 R351 R353 R335 C323 200PF 200PF 200PF 200PF C324 C326 C325
+5V

R357 1.5KJ

R317 4.7KJ

R337 4.7KJ

R346 4.7KJ

R336 4.7KJ

1KJ 1KJ
6 5

R350 1KJ 1KJ 150J 150J

IC303

R318 4.7KJ

C327 1000p

C321 1000p

C313 1000p

C318 1000p

C320 1000p

C317 1000p

C312 1000p

18FE-ST-VK-N D308 1SS133 D301 1SS133 R358

D310 D309 1SS133 D307 1SS133 1SS133

0.1uF

R325 4.7KJ R306 4.7KJ R307 4.7KJ R308 4.7KJ R316 4.7KJ R309 4.7KJ

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 22000PF 5VEN PSL ONL +5V


C319

C311 1000p

C315 1000p

C307 1000p

1 2 3 SW13 PSW D304 1SS133

D-GND

D0 D1 D2 D3 D4 D5 D6 D7 510J R323 R321 510J 1KJ 1KJ +5V C304 D302 1SS133 N.M. C303 N.M. C302 N.M. C305 0.1uF 74HC151 5 Y R322 1KJ R320

C306 1000p

C308 1000p

C310 1000p

S3B-PH-K-S(N.M.)

C314

N.M. D306 D303 D305 1SS133 1SS133 1SS133

A B C G

11 10 9 7

C309 1000p

CIRCUIT DIAGRAM 14 - 10
W Y D0 D1 D2 D3 D4 D5 D6 D7 4 3 2 1 15 14 13 12

48

SW10 DUPK SW5


+5V

C301

C322

CN302

47uF/16V

22000PF

PUPK SW2 ZDWK SW11 CRSK SW3 CLK SW7 EXUPK


+5V R343 R338 R344 R345 R342 R340 R341 R339 100J 100J 100J 100J 100J 100J 100J 100J

D-GND DRST 5V PSW KIN2 KIN1 OP-STB OP-CLK OP-LATCH OP-DATA SELIN1 SELIN2 SELIN3 D-GND 5VEN PSL ONL D-GND

R356

SW8
A B C G 11 10 9 7

EXDWK SW9 74HC151 IC301 6 W EXMODK SW6 PDWK SW12 BPK

CN303

R324 R305 R304 R303 R301 R302 4 3 2 1 15 14 13 12

100J 100J 100J 100J 100J 100J

DRST

OPERATION 2nd PWB

2/2
4

3
LED1 LED2 SCNL ONLL

CN501

R501 SW1 OLK SW2 SCNK

8 7 6 5 4 3 2 1

D-GND ONL 5VEN SCNL_K SCNL_A OLK SCNK D-GND 470J

CIRCUIT DIAGRAM 14 - 11
8FE-ST-VK-N

3. I/F PWB
B C D E

R430 3.3V1

24J

4
R429 10kJ 100p C426 D402 ZENER_6.2V IC402 1 A VCC 5 2 B 3 GND Y 4 R428 10kJ 0.1u NC7S08M5 C420

3.3V1

L402

N.M.

C402 3.3V1

47u/16V 3.3V1

5V2 R423 1.5kJ R403 R402 C403 0.1u 24J 24J L403 L404 N.M. N.M. N.M.(1.5kJ) R404 CN402 1 +5V 2 D3 D+ 4 GND Shield USB_CN

D401 5V1

11EQS06

L401 IC401 USB_Transceiver 3.3V1 C421 0.1u

1 2 3 4 5 6 7 NC VCC OE# VMO RCV VPO VP D+ VM DSUSPEND SPEED GND NC

14 13 12 11 10 9 8

N.M.

C401 +

CN403

47u/16V

L405 beads F.G

3.3V1 IC403 7 18 Vcc Vcc A8 A7 A6 A5 A4 A3 A2 A1 B8 B7 B6 B5 B4 B3 B2 B1 32 33 35 36 37 38 40 41 Vcc-cable Vcc-cable 17 16 14 13 12 11 9 8 31 42 R406 R407 R408 R409 R410 R411 R412 R413

5V1

CN401
22J 22J 22J 22J 22J 22J 22J 22J

C404 C405 C406 C407 C408 C409 C410 C411 100p 100p 100p 100p 100p 100p 100p 100p

2 3 4 5 6 A9 A10 A11 A12 A13 A14 A15 A16 A17 C14 C15 C16 C17 29 28 27 26 Y9 Y10 Y11 Y12 Y13 20 21 22 23 R426 R425 PLH HLHin R424 10kJ GND GND 34 39 30 25 10 15 GND GND 74LVX161284 10kJ 1 48 19 24 HD DIR PLHin HLH 10kJ

47 46 45 44 43

5V2 R420
Shield

CIRCUIT DIAGRAM 14 - 12
R414 R415 R416 R417 R421 22J 22J 22J 22J 22J C412 C413 C414 C415 C418

35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

3.3V 5VEN 5VEN USB_IN D_CONT VPO VMO OEN RCV VPIN VMIN SUSPEND PARAAD0 PARAAD1 PARAAD2 PARAAD3 PARAAD4 PARAAD5 PARAAD6 PARAAD7 REV /FAULT /ACK BUSY PE SLCT /INTI /SLCTIN /AUTOFD /STB IF_DET

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

/D STB Data 0 Data 1 Data 2 Data 3 Data 4 Data 5 Data 6 Data 7 /ACK BUSY PE SLCT /AUTO FD NC SG FG PLHOUT

D-GND D-GND D-GND D-GND D-GND D-GND D-GND D-GND D-GND D-GND D-GND D-GND /INIT /FAULT D-GND NC HLHIN /SLCT IN

19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

3.3KJ

35FE-BT-VK-N

IEEE1284_CN F.G

3.3V1 C425 C423 0.1u 0.1u 0.1u 0.1u C427 C424

5V1

100p 100p 100p 100p 100p

R405 R418 R419 R422

22J 22J 22J 22J

C422 C416 C417 C419 100p 330p 100p 100p

R427 R401

10kJ N.M.

4. POWER SUPPLY
1 2 3 4 5 6

POWER SUPPLY (120V/127V)


A

H 1 2 3 4 5 6

CIRCUIT DIAGRAM 14 - 13

10

11

H 6 7 8 9 10 11

CIRCUIT DIAGRAM 14 - 14

POWER SUPPLY (220V/240V)


A

5. NOISE FILTER CIRCUIT

H
1
2
3
4
5
6

CIRCUIT DIAGRAM 14 - 15

10

11

H
6
7
8
9
CIRCUIT DIAGRAM 14 - 16

10

11

6. ACTUAL WIRING DIAGRAM


ACTUAL WIRING DIAGRAM 1/7

*E
Paper out detecter Resist roller Solenoide Cassette paper Solenoide Cassette detect 2nd cassette

10 D-GND

11

12 D-GND

13 CED2

CN115 14 D-GND

1 PULUP5V

2 POD

CN113 3 D-GND

1 24V

2 /RRS

1 24V

2 /CPFS1

1 CED1

2 D-GND

CN108 3 D-GND

1 /CPFS2

2 24V

4 5V

7 PPD3

8 D-GND

B14B-PHDSS-B

B3B-PH-K-B

B3B-PH-K-S

B3B-PH-K-K

B3B-PH-K-S

CN110

CN117

interface *C PWB
(GDI) (USB)

CN104 1 D-GND 2 D-GND 3 VCC3 4 EN5V 5 EN5V 6 USBIN 7 D_CONT 8 VPOUT 9 VMOUT 10 OEN 11 RCV 12 VPIN 13 VMIN 14 SUSPEND 15 PARAD0 16 PARAD1 17 PARAD2 18 PARAD3 19 PARAD4 20 PARAD5 21 PARAD6 22 PARAD7 23 /REV 24 /FAULT 25 /ACK 26 BUSY 27 PE 28 SLCT 29 /INT 30 /SLCTIN 31 /AUTOFD 32 /STB 33 GDIIN 34 D-GND 35 D-GND 35FE-BT-VK-N

CN119 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 INT5V D-GND /VIDEO SHOLD D-GND /LDEN /SYNC D-GND D-GND P-GND PMCLK_A PMRDY /PMD P-GND 24V B18B-PHDSS-B

LSU
(POLYGON MT)

MCU

PPD2 sensorPWB

1 PULUP5V 2 PPD2 3 D-GND

Thermisto

1 RTH_IN 2 D-GND

1 2 3 4 5

CN120 PULUP5V PPD2 D-GND RTH_IN D-GND B5B-PH-K-S

Fuser unit

*F

Manual Paper Feeding unit

1 2 3 4 5

CN123 24V /MPFS PULUP5V MFD D-GND B5B-PH-K-R

NOT USED
B24B-PHDSS-B 08FE-BT-VK-N B5B-XASK-1 B4B-PH-K-S B2P-VH-S SPID PULUP5V /VFMCNT 2 3 VFMOUT 1 CN114 /DMT_3 /DMT_0 /DMT_1 /DMT_2 24Vdup TMATMBINT24V CN107 INT24V D-GND D-GND CN112 CN124 SDSW PGND PGND MMLD PGND PGND PGND 4 SPPD SB4D /MMD

5V

FAN MT

TONER MT

CIRCUIT DIAGRAM 14 - 17

MAIN MT

*E
Cassette detect 2nd cassette

Paper pass detect

Scanner MT

10 D-GND

11

12 D-GND

13 CED2

CN115 14 D-GND

1 CED1

2 D-GND

CN108 3 D-GND

1 /CPFS2

2 24V

4 5V

7 PPD3

8 D-GND

1 PULUP5V

2 PPD1

CN111 3 D-GND

1 OUT_A+

2 OUT_B+

3 OUT_A-

CN103 4 OUT_B-

B14B-PHDSS-B

B3B-PH-K-R

NOT USED
B24B-PHDSS-B B5B-XASK-1 SPID PULUP5V SPMT-1 19 SPMT-0 22 SPMT-2 21 SPMT-3 20 CN114 /DMT_3 /DMT_0 2 /DMT_1 3 /DMT_2 24Vdup 1 D-GND D-GND /SRRC 15 24V 14 CN122 SDSW /SPUS 11 /SPFS 13 24V 12 SPPD SB4D 24VM 24 24VM 23 /SGS 17

B3B-PH-K-K 4

B4B-PH-K-R

CN102 D-GND (ONL) (PSL) EN5V D-GND SELIN3 SELIN2 SELIN1 OP-DATA OP-LATCH OP-CLK (BEO) (KIN1) (KIN2) PSW 5V DRST D-GND 18FE-BT-VK-N

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Operational PWB

*B

MCU

CN105 PGND PGND VCL VCL 12V 12V EN5V D-GND VSAMP CCD-TG D-GND CCD-RS BSAMP CCD-CP AFE_SDI CCD-PHI2 D-GND CCD-PHI1 AFE_SEN ADCLK D-GND AFE_SCK AFE_DB7 (mt_at_home) AFE_DB5 AFE_DB6 D-GND AFE_DB4 AFE_DB3 AFE_DB2 AFE_DB1 AFE_DB0 FE4-32-S15D5

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

Scanner
(CCD)

*B

CN106 24V TCS DVSEL D-GND B4B-PH-K-R

1 2 3 4

DV

CN101 INT24V 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

/BIAS /TC /GRIDL /MC D-GND PGND D-GND 3.3VIN 5VEN 3.3VIN 5VIN /POFF 12VIN 24VIN FW 24VIN /PR HLOUT PGND PGND B24B-PHDSS-B

*A Power unit

NOT USED
B3B-PH-K-S CN116 24V1(DSWS) B2P-VH-R (SDOD) CN109 D-GND

24V

24V 16

24V 18

5V

5V 10

ADF UNIT

INTERLOCK SW
(SIDE DOOR SW)

*A E have detail view

*D

CIRCUIT DIAGRAM 14 - 18

ACTUAL WIRING DIAGRAM 2/7 (POWER UNIT)


A
CN106 24V TCS DVSEL D-GND B4B-PH-K-R

1 2 3 4

DV UNIT

1 MC-CASE

MC-OUT

BC-OUT

TC-OUT

CN101 INT24V INT24V

/BIAS /TC /GRIDL /MC D-GND PGND D-GND 3.3VIN 5VEN 3.3VIN 5VIN /POFF 12VIN 24VIN FW 24VIN /PR HLOUT PGND PGND B24B-PHDSS

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

1 2 3 4 5 6 7 8

CN6 INT24V INT24V

/BIAS /TC /GRIDL /MC

HIGH VOLTAGE POWER SUPPLY UNIT

GRID

CN10 1 DV-BIAS 2 F-GND

Thermostat
CN002 HLL

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

CN101 D-GND PGND D-GND 3.3VIN 5VEN 3.3VIN 5VIN /POFF 12VIN 24VIN FW 24VIN /PR HLOUT PGND PGND

HLN

1 2 3 4

1 HLL 2 HLN

Heater Lamp

LOW VOLTAGE POWER SUPPLY UNIT

CN001 L N

1 2

AC-ORD

POWER UNIT

CIRCUIT DIAGRAM 14 - 19

ACTUAL WIRING DIAGRAM 3/7 (SCANNER UNIT)

CN105 PGND PGND VCL VCL 12V 12V D-GND AFE_OBE VSAMP CCD-TG D-GND CCD-RS BSAMP CCD-CP AFE_SDI CCD-PHI2 D-GND CCD-PHI1 AFE_SEN ADCLK D-GND AFE_SCK AFE_DB7 (mt_at_home) AFE_DB5 AFE_DB6 D-GND AFE_DB4 AFE_DB3 AFE_DB2 AFE_DB1 AFE_DB0 FE4-32-S15D5

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

CN1 PGND 1 PGND 2 VCL 3 VCL 4 12V 5 12V 6 D-GND 7 AFE_OBE 8 VSAMP 9 CCD-TG 10 D-GND 11 CCD-RS 12 BSAMP 13 CCD-CP 14 AFE_SDI 15 CCD-PHI2 16 D-GND 17 CCD-PHI1 18 AFE_SEN 19 ADCLK 20 D-GND 21 AFE_SCK 22 AFE_DB7 23 24(mt_at_home) AFE_DB5 25 AFE_DB6 26 D-GND 27 AFE_DB4 28 AFE_DB3 29 AFE_DB2 30 AFE_DB1 31 AFE_DB0 32

JP1 PGND VCL 1 2 INVERTER LAMP LAMP

CCD PWB

SUCANNER UNIT

CN102 D-GND (ONL) (PSL) 5VEN D-GND SELIN3 SELIN2 SELIN1 OP-DATA OP-LATCH OP-CLK (BEO) (KIN1) (KIN2) PSW 5V DRST D-GND 18FE-BT-VK-N

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

CN301 D-GND (ONL) (PSL) 5VEN D-GND SELIN3 SELIN2 SELIN1 OP-DATA OP-LATCH OP-CLK (BEO) (KIN1) (KIN2) PSW 5V DRST D-GND

CN302 DRST D-GND

1 2 3

DRM RESET SW

OPERATION PANEL PWB

CIRCUIT DIAGRAM 14 - 20

ACTUAL WIRING DIAGRAM 4/7 (INTERFACE)

CN1 V5 DD+ GND USB_CN CN104 D-GND D-GND VCC3 EN5V EN5V USBIN D_CONT VPOUT VMOUT OEN RCV VPIN VMIN SUSPEND PARAD0 PARAD1 PARAD2 PARAD3 PARAD4 PARAD5 PARAD6 PARAD7 /REV /FAULT /ACK BUSY PE SLCT /INT /SLCTIN /AUTOFD /STB GDIIN D-GND D-GND 35FE-BT-VK-N 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 CN2 35 D-GND 34 D-GND 33 VCC3 32 EN5V 31 EN5V 30 USBIN 29 D_CONT 28 VPOUT 27 VMOUT 26 OEN 25 RCV 24 VPIN 23 VMIN 22 SUSPEND 21 PARAD0 20 PARAD1 19 PARAD2 18 PARAD3 17 PARAD4 16 PARAD5 15 PARAD6 14 PARAD7 13 /REV 12 /FAULT 11 /ACK 10 BUSY 9 PE 8 SLCT 7 /INT 6 /SLCTIN 5 /AUTOFD 4 /STB 3 GDIIN 2 D-GND 1 D-GND 35FE-BT-VK-N CN3 /D STB DATA0 DATA1 DATA2 DATA3 DATA4 DATA5 DATA6 DATA7 /ACK BUSY PE SLCT /AUTOFD 1 2 3 4

interface PWB

SG FG PLHOUT D-GND D-GND D-GND D-GND D-GND D-GND D-GND D-GND D-GND D-GND D-GND D-GND /INT /FAULT D-GND HLHIN /SLCTIN IEEE1284_CN

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

CIRCUIT DIAGRAM 14 - 21

ACTUAL WIRING DIAGRAM 5/7 (ADF)

CN105 D-GND SPPD D-GND PULUP5V SPID SDSW SB4D 5V

/SPUS 24V

SPMT-1 SPMT-3 SPMT-2 SPMT-0 24VM 24VM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

/SPUS 24V PULUP5V D-GND SPPD

1 2 1 2 3

PU SOLENOID

ADF SENSOR

D-GND SDSW SPID 5V

1 2 3 4 5

5 4 3 2 1

CN101 D-GND SDSW SPID 5V

ADF SENSOR PWB

SPMT-3 24VM SPMT-1 SPMT-0 24VM SPMT-2

1 2 3 4 5 6

ADF MOTOR

ADF UNIT

CIRCUIT DIAGRAM 14 - 22

ACTUAL WIRING DIAGRAM 6/7 (2ND PAPER FEEDING UNIT)

E
CN115 /CPFS2 24V 5V PPD3 D-GND D-GND D-GND OED2 D-GND 1 2 3 4 5 6 7 8 9 10 11 12 13 14

/CPFS2 24V OED2 D-GND D-GND PPD3 5V

1 2 1 2 1 2 3

PF SOLENOID TRAY DETECT SWITCH

PHOTO SENSOR

2nd Paper feeding unit E


CN115 /CPFS2 24V 5V 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 /CPFS2 24V 5V 14 13 12 11 10 9 8 7 6 5 4 3 2 1

/CPFS2 24V OED2 D-GND D-GND PPD3 5V

1 2 1 2 1 2 3

PF SOLENOID TRAY DETECT SWITCH

PPD3 D-GND D-GND D-GND OED2 D-GND

PPD3 D-GND D-GND D-GND OED2 D-GND

PHOTO SENSOR

2nd Paper feeding unit (OPTION)

CIRCUIT DIAGRAM 14 - 23

ACTUAL WIRING DIAGRAM 7/7 (MANUAL PAPER FEEDING UNIT)

CN123 24V /MPFS

1 2 3 4 5

Multi feeding solenoid


Multi Manual Paper Feeding unit

B5B-PH-K-R

CN123 1 2 3 4 5

PULUP5V MFD D-GND B5B-PH-K-R

MFD sensor PWB


Single Manual Paper Feeding unit

Manual Paper Feeding unit

CIRCUIT DIAGRAM 14 - 24

CAUTION FOR BATTERY DISPOSAL


(For USA,CANADA) Contains lithium-ion battery. Must be disposed of properly. Remove the battery from the product and contact federal or state environmental agencies for information on recycling and disposal options.

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