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Pressure Relief Valves for air, gas, steam, vapor, liquid, and two-phase Pressure Relief Valves for air, gas, steam, vapor, liquid, and two-phase applications in an exceptionally rugged, standardized design. applications in an exceptionally rugged, standardized design.
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Features and Benefits . . . . . . . . . . . . . . . . . . . . . . . . 3 - 5 JOS-E/JLT-JOS-E Materials of Construction . . . . . . . 6 - 7 JBS-E/JLT-JBS-E Materials of Construction . . . . . . . . 8 - 9 NACE MR0175 Sour Gas Service . . . . . . . . . . . . . . . 10 - 11 Caps and Lifting Levers . . . . . . . . . . . . . . . . . . . . . . . 12 Style Designation Chart . . . . . . . . . . . . . . . . . . . . . . . 13 O-Ring Seat Construction . . . . . . . . . . . . . . . . . . . . . 14 BlockBody Relief Valves . . . . . . . . . . . . . . . . . . . . . . 15 Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . 15 Crosby Products and Services . . . . . . . . . . . . . . . . . . 16 Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . 16
D'S RE G OY I
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QUALI
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SU R A NCE
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QUALITY MANAGEMENT
U KA S
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Introduction
Crosby Styles JOS-E and JBS-E spring-loaded pressure relief valves have been engineered to provide high quality overpressure protection for air, gas, steam, vapor, liquid and twophase applications in an exceptionally rugged, standardized design to the process and power industries. Standard sizes are 1 D 2 to 8 T2 10 with inlet flange ratings of ANSI Cl 150, 300, 600, 900, 1500 and 2500. Standard outlet flanges are ANSI Cl 150 or Cl 300 depending on valve size or rating. Inlet and outlet center-to-face dimensions conform to API Standard 526, Flanged Steel Pressure Relief Valves. Styles JOS-E and JBS-E pressure relief valves are manufactured in accordance with ASME Pressure Vessel Code, Section VIII and capacities are certified by the National Board of Boiler and Pressure Vessel Inspectors. All Crosby pressure relief valve castings and forgings are procured to ASME/ASTM material specifications and are available in a number of material combinations such as Monel, Hastelloy and stainless steel. In addition, Styles JOS-E and JBS-E relief valves offer a number of special material combinations such as Titanium, Duplex Stainless Steel and Inconel, and are available on application. Dimensions of flanges conform to current ANSI Standards. All steel raised face flanges are spiral concentric serrated finish with 45 to 55 grooves per inch and a finish between 125 Ra and 200 Ra. Other flange facings, such as Ring Type Joint, are available on request. For information pertaining to sizing and selection, refer to the AGC SafetySize computer sizing program and Pressure Relief Valve Engineering Handbook (Technical Document No. TPV300).
Notes
1. Monel and Inconel are registered trademarks of the International Nickel Company, Inc. 2. Hastelloy is a registered trademark of Haynes International, Inc.
Sizes: 1 D 2 to 8 T2 10 Orifices: 0.110 to 27.872 in2 [71 to 17981 mm2] Inlet Ratings: ANSI Cl 150, 300, 600, 900, 1500, 2500 Temperature Range: -450F to +1000F [-268C to +538C] Pressure Range: JOS-E and JLT-JOS-E: 15 to 6000 psig [1.03 to 413.79 barg] JBS-E and JLT-JBS-E: 25 to 6000 psig [1.72 to 413.79 barg]
2001, Crosby reserves the right to change product designs and specifications without notice.
Standard Chrome Steel Spring for -75F to +650F [-28C to +343C]. Easily Converted to Any Type Cap or Lifting Lever Construction, Liquid Trim, Soft-Seat or Balanced Bellows Configurations. Full Compliance with ASME Boiler and Pressure Vessel Code Section VIII and API Standards 526 and 527.
Valve Styles
JOS-E JBS-E JBS-BP-E JOS-H-E JLT-JOS-E JLT-JBS-E JLT-JBS-BP-E Style JOS-E
These Design Improvements and Material Upgrades, Combined with State-Of-The-Art Manufacturing Facilities, Result in Lower Cost of Ownership to End Users and Enhanced Product Availability from Crosby Factories as well as Crosbys Extensive Network of Pressure Management CentersSM .
2001, Crosby reserves the right to change product designs and specifications without notice.
Styles JOS-E and JBS-E Product Features Bellows and Top Flange
Crosby Styles JBS-E and JLT-JBS-E balanced bellows pressure relief valves provide optimum valve performance when the developed back pressure in exhaust systems or discharge manifolds becomes excessive. All standard JBS-E and JLT-JBS-E relief valves feature a standard bellows and top flange (Figure 1) manufactured from Inconel alloy 625 which is a fatigue-resistant material and provides improved corrosion resistance compared to 316L stainless steel bellows. Inconel alloy 625 is highly resistant to pitting, crevice corrosion and intergranular attack. The standardization of Inconel Alloy 625 bellows and top flange provides a higher degree of corrosion resistance without the premium extra charge usually associated with Inconel bellows.
Figure 1
Figure 2
2001, Crosby reserves the right to change product designs and specifications without notice.
Bellows Convertibility
The Crosby flanged, spring operated pressure relief valve is designed and manufactured as a conventional valve and a balanced bellows valve. The conversion from conventional Styles JOS-E or JLT-JOS-E in 1 D 2 through 8 T2 10 requires only the addition of a bellows assembly and bellows tail-piece gasket. No other parts are necessary since all other parts are completely interchangeable.
Figure 3
Seat Design
Styles JOS-E and JBS-E relief valves are available with flat metal-to-metal seats or soft seats. The JOS-E and JBS-E two-piece disc holder/disc insert construction provides thermal balancing assuring maximum seat tightness, and meets the requirements of API Standard 527, Seat Tightness of Pressure Relief Valves. Where system operating conditions permit, soft seat or elastomer seat construction is available as an option. The Crosby O-ring soft seat (Figure 4) is a two-seat design, with a metal-to-metal seat located downstream of the soft seat. The O-ring is the primary seal. The secondary flat metal-to-metal seat controls the compression of the O-ring and also serves as a secondary seal should the O-ring be damaged. Elastomeric O-ring soft seat valves are seat tightness tested at 95% of set pressure, exceeding the requirements of API Standard 527. Standard O-ring materials include Viton1, BUNA-N, EPR2, TFE3, Silicone Rubber and Kalrez4. Pressure and temperature limits of each material are shown on page 16. Other soft seat materials such as Chemraz5 and Aflas6 are available on application.
Figure 4
Notes
1. Reg. U.S. Patent Office for DuPonts fluoroelastomer. 2. EPR = Ethylene Propylene Rubber. 3. TFE = Tetrafluoroethylene. 4. Reg. U.S. Patent Office for DuPonts perfluoroelastomer parts. 5. Registered Trademark of Greene, Tweed & Co. 6. Registered Trademark of Asahi Glass Company, Ltd.
2001, Crosby reserves the right to change product designs and specifications without notice.
Notes
1. Recommended Spare Part. 2. Furnished with Disc Insert. 3. Corrosion resistant coating. 4. Crosby may upgrade to Inconel X750. 5. Class 900#, 1500# nd 2500# inlet ratings use 416 Stainless Steel.
Part Name
Body (JOS-E and JLT-JOS-E ( )5 and ( )6) Body (JOS-E and JLT-JOS-E ( )7) Nozzle Nozzle Ring Set Screw Disc Holder Disc Insert1 Retention Clip2 Retainer Screws O-ring Retainer O-ring1 Guide Spindle Spindle Cotter Pin Spring (JOS-E and JLT-JOS-E ( )5) Spring (JOS-E and JLT-JOS-E ( )6 and ( ) 7) Spring Washers Bonnet (JOS-E and JLT-JOS-E ( )5 and ( )6) Bonnet (JOS-E and JLT-JOS-E ( )7) Bonnet Stud Bonnet Stud Nut Adjusting Bolt Adjusting Bolt Nut Pipe Plug (Bonnet) Set Screw Gasket1 Guide Gasket1
Standard Material
ASME SA216 GR. WCB ASME SA217 GR. WC6 316 Stainless Steel 316 Stainless Steel 316 Stainless Steel 316L Stainless Steel 316 Stainless Steel Inconel X750 316 Stainless Steel 316 Stainless Steel Specify ASTM A297 GR. HE SST 416 Stainless Steel Stainless Steel Chrome Steel3 Alloy Steel 3,4 Carbon Steel ASME SA216 GR. WCB ASME SA217 GR. WC6 ASME SA193 GR. B7 ASME SA194 CL 2H 316 Stainless Steel 316 Stainless Steel5 Carbon Steel Organic Fiber Non-Asbestos Organic Fiber Non-Asbestos Lead and Stainless Steel Stainless Steel Stainless Steel Carbon Steel Organic Fiber Non-Asbestos
Seal and Wire Seal Clip (Not Shown) Nameplate (Not Shown) Threaded Cap Cap Gasket1
2001, Crosby reserves the right to change product designs and specifications without notice.
40 12 11 10 24 25 34 41
19
26
18 19 16 21 17 22 15 28
29 8 5 3 4 34
27 1 2
2001, Crosby reserves the right to change product designs and specifications without notice.
Notes
1. Subassembly. 2. Recommended Spare Part. 3. Furnished with Disc Insert. 4. Corrosion resistant coating. 5. Crosby may upgrade to Inconel X750. 6. Class 900#, 1500# nd 2500# inlet ratings use 416 Stainless Steel.
Part Name
Body (JBS-E and JLT-JBS-E ( )5 and ( )6) Body (JBS-E and JLT-JBS-E ( )7) Nozzle Nozzle Ring Set Screw Disc Holder Bellows Flange1 Bellows1 Bellows Tailpiece1 Tailpiece Gasket2 Disc Insert2 Retention Clip3 Retainer Screws O-ring Retainer O-ring2 Guide Spindle Spindle Cotter Pin Spring (JBS-E and JLT-JBS-E ( )5) Spring (JBS-E and JLT-JBS-E ( )6 and ( )7) Spring Washers Bonnet (JBS-E and JLT-JBS-E ( )5 and ( )6) Bonnet (JBS-E and JLT-JBS-E ( )7) Bonnet Stud Bonnet Stud Nut Adjusting Bolt Adjusting Bolt Nut Set Screw Gasket1 Guide Gasket2 Seal and Wire Seal Clip (not shown) Nameplate (not shown) Threaded Cap Cap Gasket2
Standard Material
ASME SA216 GR. WCB ASME SA217 GR. WC6 316 Stainless Steel 316 Stainless Steel 316 Stainless Steel 316L Stainless Steel Inconel 625 Inconel 625 316L Stainless Steel Organic Fiber Non-Asbestos 316 Stainless Steel Inconel X750 316 Stainless Steel 316 Stainless Steel Specify ASTM A297 GR. HE SST 416 Stainless Steel Stainless Steel Chrome Steel4 Alloy Steel4,5 Carbon Steel ASME SA216 GR. WCB ASME SA217 GR. WC6 ASME SA193 GR. B7 ASME SA194 CL 2H 316 Stainless Steel6 316 Stainless Steel Organic Fiber Non-Asbestos Organic Fiber Non-Asbestos Lead and Stainless Steel Stainless Steel Stainless Steel Carbon Steel Organic Fiber Non-Asbestos
2001, Crosby reserves the right to change product designs and specifications without notice.
40
24 25 34 41
19
Note: This vent must remain open on JBS-E and JLT-JBS-E construction 20 18 19 16 21 17 22 15 28
6C 6B 6A 8 5 3 4 34
29
27 1 2
2001, Crosby reserves the right to change product designs and specifications without notice.
Ref No.
1 2 3 4 6C 6B 6A 29 5 8 9 15 16 17 18 19 20 21 22 24 25 27 28 34 35 40 41
Part Name
Body Nozzle Nozzle Ring Set Screw Bellows Flange1 Bellows1 Bellows Tailpiece1
40 24 25 41 34 19
Tailpiece Gasket Disc Holder Disc Insert Retention Clip Guide Spindle Spindle Cotter Pin Spring Spring Washer Bonnet Bonnet Stud Bonnet Stud Nut Adjusting Bolt Adjusting Bolt Nut Set Screw Gasket Guide Gasket Seal and Wire Seal Clip (not shown) Threaded Cap Cap Gasket
16 17 28
9 29
Steel2 316 Stainless Steel3 316 Stainless Steel Organic Fiber Non-Asbestos Organic Fiber Non-Asbestos Lead and Stainless Steel Stainless Steel Carbon Steel Organic Fiber Non-Asbestos
2001, Crosby reserves the right to change product designs and specifications without notice.
10
40 24 25 34 19 41
Ref No.
1 2 3 4 5 8
Part Name
Body Nozzle Nozzle Ring Set Screw Disc Holder Disc Insert Retention Clip Guide Spindle Spindle Cotter Pin Spring Spring Washer Bonnet Bonnet Stud Bonnet Stud Nut Adjusting Bolt Adjusting Bolt Nut Pipe Plug (Bonnet) Set Screw Gasket Guide Gasket Seal and Wire Seal Clip (not shown) Threaded Cap Cap Gasket
20 18 19 21 22 15
26
9 15 16 17
16 17 28
18 19 20 21 22 24 25 26
34
8 5 3 4
29
27 1 2
27 28 34
Style JOS-E
35 40 41
Note
1. If Class I or II bolting is required, bonnet studs will be ASME A193 Gr B7M HRC-22 maximum and bonnet stud nuts will be ASME A194 Class 2HM HRC-22 maximum.
2001, Crosby reserves the right to change product designs and specifications without notice.
11
Spindle Cap
Cap Plug
Test Rod
Threaded Cap
Type A Type J (standard)
Cap Plug Gasket
Spindle
Lever Nut
Lever
Type B - Threaded Cap Type E - Packed Lifting Lever Type H - Bolted Cap Type K - Threaded Cap (standard) Type M - Bolted Cap (standard)
Dog
Bolted Cap
Type G Type L (standard)
Valve Spindle
Spindle Nut
Cotter Pin
Pin
Pin
Spindle Adjusting Bolt Adjusting Bolt Nut Cap Gasket Seal and Wire
2001, Crosby reserves the right to change product designs and specifications without notice.
12
Style Designations
Size Inlet x Orifice x Outlet 1 D 2 thru 8 T2 105
Style JOS-EConventional JBS-E-with bellows JLT-JOS-EConventional with liquid trim1 JLT-JBS-E-Bellows with liquid trim1 JBS-BP-E-Bellows with back pressure balancing piston JLT-JBS-BP-EBellows with liquid trim and back pressure balancing piston1 JOS-H-E Conventional JOS with open bonnet for ASME Code Section VIII steam service to +800F [+427C]2
Pressure/Temperature Inlet Flange Range Ratings3 1 - Cl 150 Flange 2 - Cl 300 Flange 3 - Cl 300 Flange 4*- Cl 600 Flange 5 - Cl 900 Flange 6 - Cl 1500 Flange 7 - Cl 2500 Flange *Except T and T2 orifice is Cl 300 flange 2 - -450F to -76F [-268C to -60C] 4 - -75F to -21F [-59C to -30C] 5*- -20F to +650F [-29C to +343C] 6 - +651F to +800F [+344C to +427C] 7 - +801F to +1000F [+428C to +538C] *Except for Style JOS-H-E with open bonnet, chrome steel spring may be used to +800F [+427C]
Seat Type None - Metal OR - O-Ring When ordering soft seats, specify material.
Material Variations4 None - Standard Materials S - All 316 St. St. S4 - All 316 St. St. except body, bonnet, cap and spring M - All Monel with Monel or Inconel spring
Caps and Lifting Levers (Type) Type J - (Standard) threaded cap Type K - Threaded cap with test rod Type C - Regular lifting lever6 Type D - Packed lifting lever6 Type E - Packed lifting lever with test rod6 Type L - Bolted cap Type M -Bolted cap with test rod
M1 - Monel nozzle and disc insert M4 - All Monel except body, bonnet, cap, spring and washers M5 - All Monel except spring and washers H - All Hastelloy C H1 - Hastelloy C nozzle and disc insert H4 - All Hastelloy C except body, bonnet, cap, spring and washers
Optional Caps for Height Restricted Applications Type A - Threaded cap Type B - Threaded cap with test rod Type G - Bolted cap Type H - Bolted cap with test rod
Available Options
Welded bellows attachment Flange facings such as ring type joint Sour gas service materials and certifications Special Cl 300 outlets (where not standard) Special Teflon* (FEP) bellows coating Special spring coatings or plating Block bodies Bonnet and cap inside painting or plastic coating Bug screens Special materials not cataloged Flanges to international standards Special flanges Stellited nozzle and disc insert Special casting or machined surface tests Special cleaning Special painting or coatings Special testing Steam jacketed bodies Supplementary loading
H5 - All Hastelloy C except spring and washers N2 - NACE Level 2 JOS-E = Inconel X750 spring, 316 St. St. washers, spindle and adjusting bolt JBS-E = Aluminum Metallized Spring
Notes
1. Style designations JLT-JOS-E, JLT-JBS-E, or JLT-JBS-BP-E signify Styles JOS-E, JBS-E or JBS-BP-E with liquid trim for liquid service. 2. Upper temperature limit is +800F [+427C] for Style JOS-H-E open bonnet valve for ASME Code Section VIII steam service. 3. See pages 14 - 43 in Catalog 310 for appropriate maximum set pressures and temperatures. 4. See pages 12 - 13 in Catalog 310 for complete listings of materials of construction. 5. Larger sizes are available. Ask for Catalog No. 307. 6. ASME Code Section VIII rules require that pressure relief valves for water service over +140F [+60C], steam and air shall have a lifting device.
13
204
200 Silicone (50) Viton (75) BUNA-N (70) EPR (80) Kalrez (80) Silicone (70) Viton (75) TFE BUNA-N (60) EPR (70) Silicone (50) BUNA-N (90) EPR (90) Kalrez (90) Viton (90) TFE
93
50
0 BUNA-N (70) EPR (70) -50 TFE -150 15 100 200 300 400 500 600 700 800 900 1000 1200 1400 TFE Silicone (70) TFE BUNA-N (90) EPR (90) Silicone (80) TFE
-17 -45
-101
1480 or max. set pressure rating of the O-ring soft seat valve.
Note: Other soft seat materials are available on request. For O-ring seats below -150F [-101C] consult Crosby. For steam service, metal-to-metal seats are recommended; consult Crosby if soft seats are required.
R T T2
Inlet Temperauture, C
Inlet Temperauture, F
Ordering Information
The primary purpose of Style JOS/JBS/JLT-E pressure relief valves is to protect lives and property. In order to select the proper valve for your application, please provide the information listed below. Details of the process fluid and conditions are especially important. If there is any doubt as to selection or application of valves or parts, please contact your local Crosby Sales Office or Representative. Ordering Information
Quantity Nominal valve size (inlet x orifice x outlet) Valve style Inlet connection rating and facing Outlet connection rating and facing Service (liquid, gas or vapor) Set pressure (psig) Back pressure (psig) if any, and whether constant or variable Maximum service temperature (F) Cap or lifting lever type Valve materials Seat material Code requirements Vessel Code Section VIII Required capacity Accumulation (allowable overpressure) Molecular weight - vapor Specific gravity - gases and liquids Viscosity - liquids
Parts
To order parts, the following information should be included: 1. Quantity 2. Part name, i.e., disc insert 3. Size, style and valve number 4. Assembly number (from valve nameplate) 5. Serial number (from valve nameplate) 6. Original purchase order number (if assembly number has been destroyed).
Example
5 4xLx6 JOS-E-45 600 RF 150 RF Air 800 psig Atmosphere Ambient 60F Type C Standard Metal-to-metal standard ASME Unfired Pressure 45433 SCFM 10% 1.0 -
Sample Nameplate
(Figures shown are for illustrative purposes only.)
Crosby provides special fast response delivery service of spare parts to satisfy unplanned parts requirements. Fast response delivery service can be initiated by contacting your local Crosby representative. Emergency delivery service is available direct from the factory, 24 hours a day, 7 days a week by calling (508) 384-3121. Springs with Washers To order springs with washers, in addition to the other information included for "Parts," the required valve set pressure must also be specified. If the spring is for a non-bellows valve, and there is a constant back pressure condition, that too should be specified. Also specify spring material and coating if other than standard. Replacement Valves To replace a valve in service, the assembly number, serial number, set pressure and previous order number should be specified.
2001, Crosby reserves the right to change product designs and specifications without notice.
15
WARRANTY Anderson Greenwood Crosby, Crosby Valve and Engineering Division, Anderson Greenwood/Crosby Valve Division, or Crosby Valve Sales and Service Corporation (collectively Crosby) hereby warrants that the goods delivered under contract will be free from defect in material and workmanship for a period of 18 months from shipment or 12 months from installation, whichever is earlier. Within this period, any of our products claimed defective may be returned to our factory after examination by us, the products will be repaired or replaced free of charge, F.O.B. our factory. Such defects shall be exclusive of the effects of corrosion, erosion, normal wear or improper handling or storage. Crosby makes no representation, warranty or guarantee, express or implied, with regard to our products except as specifically stated. When in doubt as to the proper application of any particular product, you are invited to contact your nearest CROSBY office or representative. We cannot otherwise be responsible for the selection of unsuitable equipment. Suitability of the material and product for the use contemplated by the buyer shall be the sole responsibility of the buyer. Except as specifically set forth above and for warranty of title, CROSBY MAKES NO WARRANTY, EXPRESS OR IMPLIED, OF ANY KIND INCLUDING WITHOUT LIMITATION, WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. In no event will CROSBY be liable for incidental or consequential damages.
WARNING The Product is a safety related component intended for use in critical applications. The improper application, installation or maintenance of the Product or the use of parts or components not manufactured by Crosby may result in failure of the Product. The advice of a qualified engineer should be sought prior to any use of the Product. Any installation, maintenance, adjustment, repair or test performed on the Product must be done in accordance with the requirements of all applicable Codes and Standards. The information, specifications and technical data (the Specifications) contained in this document are subject to change without notice. Crosby does not warrant that the Specifications are current and assumes no responsibility for the use or misuse thereof. The Purchaser should verify that there have been no changes to the Specifications prior to use.
WARNING The information contained in this catalog is for informational purposes only. The actual selection of valve products is dependent upon numerous factors and should be made only after consultation with applicable Crosby personnel. Crosby assumes no responsibility for the actual selection of such products and hereby expressly disclaims liability for any and all claims and damages which may result from the use or application of this information or from any consultation with Crosby personnel.
2001, Crosby reserves the right to change product designs and specifications without notice.
16
Flow Control
Stafford, Texas 77497, USA Telephone: (281) 274-4400, Fax: (281) 240-1800
Operations Centers
43 Kendrick Street, Wrentham, Massachusetts 02093-0308, USA Telephone: 1-508-384-3121, Fax: 1-508-384-8675 Crosby Road, Market Harborough, Leics LE16 9EE, UK Telephone: 44-1858-467281, Fax: 44-1858-434728 No. 45, Tuas Avenue 9, Jurong, Singapore 639 189 Telephone: 65-862-2177, Fax: 65-862-1778
www.andersongreenwood.com
2001 Anderson Greenwood Crosby Printed in USA JOSE-10M-03/01