TABLE OF CONTENTS Chapter No.

TITLE ABSTRACT TABLE OF CONTENT ACKNOWLEDGMENT LIST OF TEBLES LIST OF FIGURES LIST OF ABREVIATIONS Company Profile Why Pakistan? Cotton rich country Matured knitwear industry Why masood? Back track system Vertically integrated operations Customer profile Stitching diversity Experienced professional management Aggressive R & D facility Social & environmental responsibilities Our performance Our strengths Spinning Knitting Dyeing, processing & laundry Stitching: Literature review Chapter no. 2Water consumption in textile industry 2.1Water usage Key areas of water use Chapter no. 3Dyeing operations 3.1Winch dyeing Page #

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3.2High and low 3.3Beam dyeing 3.4Jig dyeing 3.5Dyeing machinery 3.6Continuous dyeing Chapter no.3 4Chemical consumption & method of reduction Options for reducing chemical use Simple options for chemical reduction Recipe optimization Dosing control Instrumentation Pre-screen chemicals Pre-screen raw materials Advanced options for chemical reduction Chemical substitution Chapter no.4 Water quality demands in textile sector Introduction The principal concerns in the textile industry are A general flowchart for processes in textile manufacturing is shown on figure On figure more detailed flowchart shows which processes need the input water Environmental issues Pretreatment Cotton Wool Silk Synthetic material Dyeing Printing Finishing (functional finishing) Water quality parameters Fabric preparation (washing, de-sizing, scouring, bleaching)

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Dyeing Printing Colour paste preparation Printing Fixation After-treatment Cooling Chapter no.5 Water quality specifications in textile industry Water consumption Water quality requirements These include Critical impurities are following 1. High quality water 2. Moderate quality 3. Low quality water Experimental work General processes taking place in processing department of mtm De-oiling Chemicals used for de-oiling Process of de-oiling Scouring process Illustration which happened at scouring process Types of scouring 1. Bio-scouring (enzymatic scouring) Tentative recipe for bio-scouring Applicability 2. Demineralization The recipe of demineralization process is Process 3. Caustic scouring Recipe of caustic scoring Process of caustic scouring Bleaching process 1. Oxidation containing by chlorine 2. Oxidation does not by contain chlorine

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Types of bleaching processes Difference between half bleached and full bleached Process Half-bleach recipe used in mtm Process of bleaching Bleaching (enzyme used chemzyl bkl) Process (exhaust method) Product features Scouring-bleaching process Bleaching agents Advantage of scouring-bleaching Bio-polishing Enzyme used (Cellusoft CR) Benefits Usage Dyeing Lot section Faults during dyeing in result of lot making Dyeing section Types of dyeing Reactive dyeing Reactive dyeing process De-oiling Half bleach Neutralization Dyeing Rinsing Neutralization Soaping Important hints in dyeing Results and discussion Bleaching Half-bleach recipe used in mtm Dyeing Soaping or wash off Water conservation methods and problems originating From poor

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water quality: Problems in the textile laboratory due to poor water Quality Problems in preparation processes due to poor water Quality Problems in dyeing processes due to poor water quality Water conservation and reuse Water conservation measures Water conservation methods for textile mills Good housekeeping Reuse final rinse water from dyeing for dye bath make-up Reuse of soap wastewater Reuse of dye liquors Reusing wash water Use of automatic shut-off valves Use of flow control valves Use single stage of processing Use of low material to liquor ratio systems

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Chapter No.

LIST OF TABLES

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Chapter No.

LIST OF FIGURES

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Chapter No.

LIST OF ABREVIATIONS

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