University of Calicut

ME09 703: Metrology & Instrumentation

Objectives
To proviJe rle junJomenrol conceprs onJ principles oj merroloqy onJ insrrumenrorion
To imporr rle vorious merloJs oj meosuremenr oj plysicol onJ meclonicol quonriries
Module I (9 hours)
Mechanical measurement direct comparison and indirect comparison the generalized measurement
system types of input quantities measurement standards calibration uncertainty systematic and
random errors common types of errors classifications of errors terms used in rating instrument
performance introduction to uncertainty propagating uncertainity Kline and Mc lintock approach
zero first and second order instruments methods of correcting for spurious inputs inherent
insensitivity high gain feed back signal filtering and opposing inputs.
Module II (9 hours)
Sensors loading error primary and secondary transducers compatibility of mechano electric
transducer combination variable resistance transducers - sliding contact devices variable inductance
elements self inductance and mutual inductance elements differential transformer construction and
characteristics rotary differential transformer variable reluctance transducer capacitance transducers
active and passive transducers piezo electric transducers photoelectric sensors Hall effect
transducers resistance wire strain gages types theory of metallic strain gauges selection and
installation strain gauge circuits ballast circuit bridge circuit bridge with two and four arm
sensitivity calibration of strain gauges application of strain gauges-load cells-measurement of strain
in rotating shafts measurement of pressure standards of pressure measurement of high pressure
bulk modules gauge measurement of low pressure the Mc Leod Gauge thermal conductivity gauges
ionizing gauges.
Module III (9 hours)
Measurement of temperature liquid in glass thermometer complete partial and total immersion
thermometers resistance thermometers constructional details resistance thermometer circuits lead
wire compensation for resistance thermometers thermistors constructional details measuring circuits
for thermistors thermo electric thermo meters laws of thermocouples industrial thermocouples and
their ranges making of thermocouple junctions ambient temperature compensation- use of extension
heads pyromeres optical total radiation and photo electric pyrometers -linear Quartz thermometer -
measurement of flow need for flow metering rotameter theory and constructional details magnetic
flow meters hotwire anemometers drag force flow meter
Module IV (9 hours)
Linear and angular measurement slip gauges stack of slip gauge method of selecting slip gauges
adjustable slip gauge measurement of angles sine bar checking unknown angles- sine center sources
of error angle gauges optical instruments for angular measurement- auto collimator applications
straightness and square ness angledekkor precision spirit levels Clinometers measurement of
surface roughness surface texture primary texture secondary texture and the lay specification for
surface textures methods of measuring surface finish . The Talysurf instrument the profilograph
Tomlinson surface meter Tracer type profilograph measurement of screw thread profiles errors in
pitch microscopic method -measurement of internal thread measurement of effective diameter two
wire and three wire method measurement of root diameter gear tooth measurement measurement of
gear profile tooth thickness tooth spacing pitch circle diameter Parkinson's gear tester- the
Scheme and Curriculum B.Tech. Mechanical Engineering 88
Teaching scheme Credits: 3
2 hours lecture and 1 hour tutorial per week
University of Calicut
coordinate measuring machine construction operation and programming machine vision image
acquisition and digitization - image processing and analysis.
Scheme and Curriculum B.Tech. Mechanical Engineering 89
Text Books
1. Ernest O. Doebelin, Meosuremenr Sysrems Applicorion onJ Desiqn, McGraw-Hill
Publishing Company
2. Jain R.K., Lnqineerinq Merroloqy, Khanna Publishers, Delhi
3. Holman J.P., Lxperimenrol MerloJs jor Lnqineers, Mc Graw Hill Co
Internal Continuous Assessment (Moximum Mor|s-30)
60% - Tests (minimum 2)
30% - Assignments (minimum 2) such as home work, problem solving, group discussions,
quiz, literature survey, seminar, term-project, software exercises, etc.
10% - Regularity in the class
University Examination Pattern
PART A: Slorr onswer quesrions (one/rwo senrences) 5 x 2 10 mor|s
All questions are compulsory. There should be at least one
question from each module and not more than two questions
from any module.
PART B: Anolyricol/Problem solvinq quesrions 4 x 5 20 mor|s
Candidates have to answer four questions out of six. There
should be at least one question from each module and not more
than two questions from any module.
PART C: Descriprive/Anolyricol/Problem solvinq quesrions 4 x 10 40 mor|s
Two questions from each module with choice to answer one
question.
Moximum Torol Mor|s: 70
Reference Books
1. Beckwith, T.G. and Buck, N.L., Meclonicol Meosuremenrs, Addition Wesley Publishing
Company Limited
2. Jain R.K., Meclonicol onJ InJusrriol Meosuremenrs, Khanna Publishers, Delhi
3. Rangan, Mani and Sharma, Insrrumenrorion, Tata McGraw-Hill Publications
4. Instrumentation, measurement 8 analysis by B.C.Nakra 8 K.K.Choudhary, TMH
3. ASME, HonJ Boo| oj InJusrriol Merroloqy.
6. Kastushiko Ogatta, Modern control systems, McGraw-Hill.