OTIS

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FIELD COMPONENT MANUAL

Service Handling

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PRODUCT ADMINISTRATION

OVF20

OVF20
Service Handling

Authorization Date D1: Running on PCB: Software Version: Document Revision: Date
16-Feb-1996 28-Aug-1996

12-Jun-1996 GBA 26800 H GAA 30158 AAD

Author
G. Priebe G. Priebe 1 - 13 1,5-14

Page

Comment
Original Document replace

Copyright 1996, OTIS GmbH Berlin. No part of this document may be copied or reproduced in any form or by any means without the prior written consent of OTIS GmbH.

OTIS
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Service Handling

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PRODUCT ADMINISTRATION

OVF20

Table of Contents
1 Event Logging MCB ................................................................................ 3 2 List of Parameters ...................................................................................... 7 3 Shut Down Error Handling ......................................................................... 8 4 Preventive Maintenance ............................................................................. 9 5 Replacement of Spare Parts .................................................................... 10 6 Hints for Parameter Adjustment when Exchanging Spare Parts .......... 13
6.1 Capacitor Board ........................................................................................................ 13 6.2 Fan .................................................................................................................... 13 6.3 EEPROM .................................................................................................................. 13

7 List of Spare Parts .................................................................................... 14

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OVF20

1 Event Logging MCB

Name : Date : Loc . : < Test = 2> ________________ ________________ ________________ < Part = 4 > Number of runs : Actual Time / Day <Test = 2 > EEP < Self = 3 > EPROM <GO ON> RAM

EPROM ________________ Version _____30158______ Package Duty ______kW /____V /____A / Remarks:_________________________________________________________________ ________________________________________________________________________ _________________________________________________________________ < Test = 2 > < DataLog = 5 >

Direction - Up tcr up tcr do xxx I S PGN Slip I t Fcomp ( .01% ) _____________ Direction - Down tcr up xxx tcr do I S PGN Slip I t Fcomp ( .01% ) _____________

xxx

xxx

% Fred ( 0.1% ) _____________ xxx

%2

xxx

%2

Fred ( 0.1% ) _____________

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PRODUCT ADMINISTRATION

OVF20

Abs Operat Time ____ : ____ : ___ ___ ___ (time) (days) (years) <Test = 2> , <Maint = 8>, <Status = 1> , <GO ON> Fan in use ____ : ____ : ___ ___ ___ (time) (days) (years)

Abs Cap Board in use Day : ____ Year : ____ Abs No. of Runs _________ E2P Write Cycle _________

For actual- (<M> <2> <2> <1>) and saved (<M> <2> <2> <2>) events Please fill the chart in case of an error.
0 SYS: Warmstart FATAL ERROR 1 SYS: Shut Down FATAL ERROR 2 SYS: DDP FATAL ERROR 3 SYS: E2P missing FATAL ERROR 4 SYS: E2P written Information 5 SYS: E2P Default Information 6 SYS: E2P UnvPara WARNING 7 SYS: Inputs Lost ERROR 8 SYS: PckgTst Err ERROR 9 SYS: Power Fail FATAL ERROR 10 SYS: <24V Supply FATAL ERROR 34 not used 68 not used

35 not used

69 DRV: PVT Fail FATAL ERROR 70 DRV: Speed Msmt ERROR 71 DRV: >Speed FATAL ERROR 72 DRV: <Speed FATAL ERROR 73 DRV: Open Loop ERROR 74 DRV: Rollb Start ERROR 75 DRV: Rollb Stop ERROR 76 DRV: Encoder Dir ERROR 77 DRV: Phase Down FATAL ERROR 78 DRV: Over Load FATAL ERROR

36 not used

37 M C: EMERGNCY ST FATAL ERROR 38 M C: Command Lst ERROR 39 M C: FR w/o Learn ERROR 40 M C: WT F SWITCH WARNING 41 M C: MC + SafetyCh FATAL ERROR 42 M C: U/D lost FATAL ERROR 43 M C: SafetyChain FATAL ERROR 44 M C: Chk SW Sig FATAL ERROR

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OVF20

11 SYS: <15V Supply FATAL ERROR 12 SYS: Inv-Relay FATAL ERROR 13 SYS: Int O_Flow WARNING 14 SYS: Calc Time WARNING 15 SYS: 1LS + 2LS ERROR 16 SYS: ADC Offset ERROR 17 SYS: HSO Buf Ful ERROR 18 not used

45 M C: Chk DBD Sig FATAL ERROR 46 M C: Chk RDY Sig FATAL ERROR 47 not used

79 not used

80 not used

81 not used

48 not used

82 not used

49 not used

83 not used

50 not used

84 not used

51 MLS: <Acc Dist WARNING 52 MLS: <Dec Dist WARNING 53 MLS: Stop in LS WARNING 54 MLS: /T <> IP WARNING 55 MLS: Inp Error ERROR 56 MLS: 1LS Ini Dec WARNING 57 MLS: 2LS Ini Dec WARNING 58 MLS: Event Miss WARNING 59 MLS: SL Missed FATAL ERROR

85 not used

86 LRN: Learn abort FATAL ERROR 87 LRN: < Mag Len FATAL ERROR 88 LRN: > Mag Len FATAL ERROR 89 LRN: Mag Len Var FATAL ERROR 90 LRN: <Floor Dist FATAL ERROR 91 LRN: >Floor Dist FATAL ERROR 92 LRN: Too many LV FATAL ERROR 93 not used

19 not used

20 not used

21 INV: >Heat Packg FATAL ERROR 22 INV: >Volt DC FATAL ERROR 23 INV: Link Down ERROR 24 not used ERROR 25 INV: U_DC Meas ERROR

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OVF20

26 not used ERROR 27 INV: >Curr Motor FATAL ERROR 28 INV: Temp meas. ERROR 29 INV: brake chopp FATAL ERROR 30 INV: UDC ELGA ERROR 31 INV: Err undefnd ERROR 32 not used

60 MLS: LV Missed FATAL ERROR 61 MLS: LV lost FATAL ERROR 62 MLS: LV Count Err WARNING 63 MLS: LV Trig Err WARNING 64 not used

94 not used

95 not used

96 not used

97 not used

98 not used

65 not used

99 SYS: Msg Lost INFORMATION

66 not used

33 not used

67 not used

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PRODUCT ADMINISTRATION

OVF20

2 List of Parameters
Location: _________________________ Name: _________________________ SW-version: __________________________ Date: __________________________ --------------------------------------------

--------------------------------------

Adjusted Parameters

Contract-Parameter (<M> <3> <1>) NOM FREQ [0,1Hz] __________ (500) N SYN MOTOR [rpm] __________ (1500) ENCODER TRACES __________ (1) DDP [s] __________ (20) ACC PRECTR __________ (6) TOP FLOOR __________ (1) Drive-Parameter (<M> <3> <2>) INS SPE [0,01m/s] __________ (50) SHR SPE [0,01m/s] __________ (0) CRE SPE [0,01m/s] __________ (8) 2 DEC [0,01m/s ] __________ (100) Vane-Parameter (<M> <3> <3>) IPU DLY [mm] __________ (120) LV DLY UP [mm] __________ (50] 1LS DLY [mm] __________ (50) SLU DLY [mm] __________ (50) Start / Stop-Parameter (<M> <3> <4>) LFT BK DLY [10ms] __________ (0) PRET FREQ [0,1Hz] __________ (2) RMP DWN T2 [10ms] __________ (50) EL HLT PER [10ms] __________ (20) Control-Parameter (<M> <3> <5> <1>) N CTR : kp [%] __________ (60) N CTR : Td [10ms] __________ (10) Red I1 Limit [%] __________ (195) U/f-Parameter (<M> <3> <5> <2>) Ustart [0,1%Un] __________ (20) Uslip [0,1%Un] __________ (150)

CON SPE [0,01m/s] ENCODER PULSES 2LV CONTR TYP SLIP LOAD [0,1%fn] FLOORS IN 1LS

___________ (100) ___________ (0) ___________ (0) ___________ (0) ___________ (80) ___________ (1)

NOM SPE [0,01m/s] REL SPE [0,01m/s] 2 ACC [0,01m/s ) JERK [0,01m/s3]

___________ (100) ___________ (0) ___________ (100) ___________ (133)

IPD DLY [mm] LV DLY DOWN [mm] 2LS DLY [mm] SLD DLY [mm]

___________ (120) ___________ (50) ___________ (50) ___________ (50)

PREMAG PER [10ms] ___________ (5) PRET SLOP ___________ (10) DRP BK DLY [10ms] ___________ (45) DEMAG PER [10ms] ___________ (5)

N CTR : Ti [10ms] SLIP LIMIT [%fn]

___________ (10) ___________ (22)

Uacc Udc

[0,1%Un] [V]

___________ (1100) ___________ (600)

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PRODUCT ADMINISTRATION

OVF20

3 Shut Down Error Handling

Following events course a "Shut Down" (immediate stop) through which in addition to occured error the inverter will block immediately or only after repeated appearance in sequence. Reason Error no. Blocking of inverter after "x"sequences 1 2* 2* 4 4 2* 6* 4** 4 4 8 4 3 5 1

B C

E F G H I

Temperature Error temperature of heat link larger than 85 C (error message 30 appears already from 80C) Voltage Error 24V od. 15V power supply defective Error in Power Part of Package Overload current IGBT Overload current motor Overvoltage input circuit Undervoltage input circuit Error in brake-IGBT Speed Errors Overspeed Underspeed LV-Signal missed Overweight Motor phase missing Motion Commands with coded interface are absent (only CONTR TYPE = 2 or 4) DDP

22 10 11 25 27 21 23 29 71 72 60 78 77 38 2

The errors B upto H don't already cause at first appearance the blocking of inverter instead only after repeated appearance. The errors A and I cause blocking immediately. * These errors cause complete switch off of inverter after corresponding number of appearances . ** Faults of Brake-IGBT bring a complete switch off of inverter if they occur during stillstand for longer time. By that a overheating of brake resistor should be prevent. In case the inverter had been blocked due to errors B upto H it is possible to compensate the inverter blockage by means of Service Tool. Connect the Service Tool and after push of <M> the following error message will display:

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PRODUCT ADMINISTRATION First line: SUPPPLY INVERTER SPEED LV OVERLOAD PHASE MCOMMAND (error B) (error C) (error D) (error E) (error F) (error G) (error H)

OVF20

Second line: clear? (<Shift> <5>) Push <Shift> <5> simultaneous for about 10 sec to cancel the error. The inverter is ready again. Attention! Before starting the drive again the cause for error have to found and eliminated on the other hand the inverter can be distroyed.

4 Preventive Maintenance
The preventive replacement of spare parts, such as capacitor board, fan and EEPROM, is supported by the Service Tool. Maintenance menu: < M > < 2 > < 8 > Status = 1 Set = 2 1 Shows time of use of the package, capacitor board, fan and EEPROM 2 Allows to change the time of use of the spare parts

Test = 2 Maint = 8 Status = 1 Status = 1 Set = 2 Abs Operat Time hh:mm:ss dddyy < GO ON > Abs No. of Runs 00000000 < GO ON >

Be careful when usingg this feature! (see chapter 4)

Displays the absoulte operating time

0000000 =absolute number of runs

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PRODUCT ADMINISTRATION hh: mm: ss: ddd: yy: number of hours number of minutes number of seconds number of days number of years

OVF20 Cap Board in use Day: ddd Year: yy < GO ON > Fan in use hh:mm:ss dddyy < GO ON > E2P Write Cycle xxxxx

Displays the time of use of the capacitor board

Displays the time of use of the fan

xxxxx : number of EEPROM write cycles

5 Replacement of Spare Parts

The OVF20 package requires preventive maintenance. The components that should be preventatively replaced have the following proposed life times: Capacitor board: 8 years Fan: 20000 hours EEPROM: 65500 write cycles When the end of life time of a spare part is comin up, then the Service Tool displays several instructions. After pressing <M><2><8> one or more messages will appear: <M><2><8> CHANGE SPAREPART Day: ddd < GO ON > Status = 1 Set = 2 SPAREPART:CAP BOARD E2P FAN ddd: days of the spare parts rest lifetime

When the lifetime of a spare part has ended, one or more messages will appear: CHANGE SPAREPART lifetime exceed < GO ON >

<M> <2> <8>

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PRODUCT ADMINISTRATION

OVF20 Status = 1 Set = 2

After replacing a spare part, the time of use in the maintenance service menu has to be changed.

Caution! These parameters should normally not be changed. These parameters have to be written only if either the capacitor board, fan or EEPROM has been replaced.
Parameters cant be changed when the car is running. <M><2><8> Status = 1 Set = 2 <2> !! SENSITIVE !! !! PARAMETERS !! < GO ON > New System Time? hh:mm:ss dddyy < GO ON > New No. of Runs? xxxxxx < GO ON > New CB Time? Day: ddd Year: yy < GO ON > New Fan Time? Day: ddd Year: yy New absolute number of runs

hh : hours mm : minutes ss : seconds ddd : days yy : years

New package time of use

New capacitor board time of use (0 for a new CB)

New fan time of use (0 for a new fan)

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OVF20

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OVF20

6 Hints for Parameter Adjustment when Exchanging Spare Parts

6.1 Capacitor Board
1. Replace the capacitor board 2. Press <M><2><8><2><GO ON>... until New CB Time? appears. 3. If the capacitor board is a new part (never used before) then set Day and Year to zero (press 0 5 times). If the capacitor board is not a new part, then enter the amount of days and years that it has already been running. 4. Press <ENTER>. 5. Press <M><2><8><1> The new used-lifetime of the capacitor board is now shown in the maintenance status menu.

6.2 Fan
1. Replace the fan. 2. Press <M><2><8><2><GO ON>... until New Fan Time? appears. 3. If the fan is a new part (never used before) then set Day and Year to zero (press 0 5 times). If the fan is not a new part, then enter the amount of days and years that it has already been running. 4. Press <ENTER>. 5. Press <M><2><8><1> The new used-lifetime of the fan is now shown in the maintenance status menu.

6.3 EEPROM
1. Press <M><2><8><1> 2. Press <GO ON> and note the following values: - Abs Operat Time - Abs No. of Runs - Cap Board in use - Fan in use Replace the EEPROM after switching off. Press <M><2><8><2> Press <GO ON> and enter the noted values (from step 2) into the Service Tool: New System Time? <- Abs Operat Time New No. of Runs? <- Abs No. of Runs (fill in the higher denominations with zeroes) New CB Time? <- Cap Board in use New Fan Time? <- Fan in use (only the number of days and years is required) Press <M><2><8><1>

3. 4. 5.

6.

The new parameters are now shown in the maintenance status menu.

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OVF20

7 List of Spare Parts

Package OVF20Power 3 kW 5 kW 9 kW 15 kW Voltage 220 V without APD with APD ... E10 ... F10 ... G10 open GBA 21150... ... EL10 ... FL10 ... GL10 open Voltage 480 V without APD with APD ... A10 ... B10 ... C10 ... D10 ... AL10 ... BL10 ... CL10 ... DL10

Filters Power 3 kW 5 kW 9 kW 15 kW

APD Voltage 220V Voltage 480V GAA 657... ... A10 ... A20 ... G10 open ... A10 ... A10 ... A20 GBA 657 A30

APDL Voltage 220V Voltage 480V GAA 605... ... L10 ... L10 open open ... L10 ... L10 ... L10 open

CHF Power 3 kW 5 kW 9 kW 15 kW

Voltage 220V open open open open

Value GO...GAA 234

Voltage 480V ... R20 ... S20 ... T20 ... AL10

Value 6,5 A / 19,5 mH 10,0 A / 9,0 mH 16,0 A / 5,0 mH 26,0 A / 2,9 mH

Spare Part on MCB MCB EPROM EEPROM

Spare Part No. GBA 26800 H1 GAA 30158 AAD1 GO 616 BP6

Capacitor Board CB Power 3 kW 5 kW 9 kW 15 kW

Voltage 220V GBA 26800... ... S10 ... S10 ... AG10 open

Voltage 480V

... R10 ... R10 ... K10 ... N10

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PRODUCT ADMINISTRATION Main Relays Inverter Relay INV Charge Relay CHRG

OVF20 GAA 638 ... ... AG7 ... R2

Fan Power 3 kW 5 kW 9 kW 15 kW

Voltage 220V GAA 713... ----------... A2 open

Voltage 480V -----... A1 ... A3 ... A2

Resistor Box Power 3 kW 5 kW 9 kW 15 kW

Voltage 220V GAA 9673... ... GV 21 ... GV 22 ... GV 23 open

Voltage 480V ... GV 4 ... GV 2 ... GV 6 ... GV 20