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AGENDA
Objective Basic Concept Associated equipment Fitting Specification Large Diameter stopple MTM Hitemp stopple Strength / Q & A
Hottap Operation
Flow conditions are considered for Pilot drill Selection. The correct Cutters & Pilot drills are used for Pipe O.D & Valve I.D.
What is STOPPLE?
Temporary plugging to isolate section of a pipeline without interruption of flow or without pipeline shutdown
PURPOSE OF STOPPLING
TO REMOVE A SECTION OF THE PIPELINE TO INTRODUCE AN EQUIPMENT OR VALVE INTO AN EXISTING PIPELINE TO RE-LOCATE / REROUTE AN EXISTING PIPELINE SECTION TO CREATE A BYPASS
STOPPLE OPERATION
Stopple Plugging
How Does the Plug Work?
Folding Plugging Head
Plugging Head
Bypass/Stay On-stream
Why Tap and Plug?
Pipeline Repair Valve Installation/Replacements Tie-ins
Pipeline Plugging
How is the Completion Plug Set?
LOCK-O-RING Plug
COMPLETION OPERATION
HT&P Equipment
Quality Service Requires Quality Equipment:
Tapping Machine
Specifications
Maximum Operating Pressure 1480 psi @ 100 F Maximum Operating Temperature 700 F at 700 psi Boring Bar Travel T101 = 18 ( ~ 4) 660 = 42 ( 3 ~ 12) 760 = 66 ( 3 ~ 16) 1200 = 72 ( 12 ~ 30) 1200XL=102( 12 ~ 48) Rate of automatic feed T101 Manual Feed 660/760 Standard .005"/rev. Slow Feed .003"/Rev 1200 0.4 / Rev Power Sources = Air motor or Hydraulic Power
Accessories
Cutter
Type of cutter Standard cutter Stopple cutter Tank cutter Special angled cutter Pilot Drill Centering pin for cutter Coupon retention devices Multi U-wire Pilot drill
Stopple Fitting
Stopple Fitting Lock-O-Ring Flange & Plug T-O-R Fitting Assembly Subsea Mechanical fitting & Spherical fitting
3- Way fitting
Type of fitting
DESIGN CODES
ANSI B 31.3 Chemical plant & Petroleum Refinery piping ANSI B 31.8 Gas Transmission and Distribution piping System ANSI B 31.4 Liquid Petroleum Transportation piping System ANSI B 31.1 Power Piping
1) Pipeline Transmission Systems for liquid Hydrocarbons and other Liquids 2) Design factor .72 3) Temperature Range -20 to +250 degrees F. 4) PWHT is required when the Governing Thickness exceeds 11/4 inches, or 1-1/2 inches if a 200 oF preheat is used. Joints qualified at as-welded thickness may be exempt. (Paragraph 434.8.9(a))
DESIGN FACTOR
Design Factor is a way of discounting material strength for Safety Consideration. The smaller the Design Factor value the more conservative the design.
Thickness = Pressure x Diameter / 2 X Mat. Strength X DF
DF - CHART
DESIGN FACTOR MAWP (PSI) 0.72 1480 0.60 1230 0.50 1025 0.40 820
EXAMPLE : 10 Natural Gas Tie-in into existing system in Gas Separation Plant
Location : Gas Separation plant Plant Capacity : 230 mmscfd Duration of work : 7-10 days Production : US$ 100,000.00/day
Conventional Method 1) Loss of production = $100,000/day * 10days = $1,000,000 2) Loss of Product ( NG) 3) Contractual penalty from customer 4) Environment & Safety issue 5) Increase in Operation cost
EXAMPLE : 10 Natural Gas Tie-in into existing system in Gas Separation Plant
Location : Gas Separation plant Plant Capacity : 230 mmscfd Duration of work : 7-10 days Production : US$ 100,000.00/day
TDW Way(on stream w/o shutdown) 1) No loss of production / product = Save $1,000,000 2) No contractual penalty from customer = $$$ 3) No Environment & Safety issue Well proven technology 4) Overall project cost at less than anticipated
Thank You