Blohm+Voss PS 500 Technical Doc

Blohm+Voss Pipe Handling Equipment PS 500 Technical Documentation
A Company of ThyssenKrupp Marine Systems
Blohm + Voss Repair

1
Manual Rev 007, August 2008
GENERAL INFORMATION
Warnings and Note
WARNING: A WARNING
INdIcAtes A defINIte RIsk of equIpmeNt dAmAGe oR dANGeR to peRsoNNel.
Intended use of this manual

This manual is intended for use by field service, engineering, installation, operation, and repair personnel. Every effort has been made to ensure the accuracy of the information contained herein. Blohm + Voss Repair GmbH, will not be held liable for errors in this material, or for consequences arising from misuse of this material. Anyone using service procedures or tools, whether or not recommended by Blohm + Voss Repair GmbH, must be thoroughly satisfied that neither personal safety nor equipment safety will be jeopardized.
Intellectual property
All rights retained. No part of this document may be reproduced in any form (print, photocopy, microfilm or any other procedure) or be processed using an electronic system without written approval of Blohm + Voss Repair GmbH. All information contained in this manual is based upon the latest product information available at any time of printing. Dependent on ongoing technical improvements (ISO 9001) Blohm + Voss Repair GmbH reserves the right to change the design and specifications without announcement. The values specified in this manual represent the nominal values of a unit produced in series. Slight deviations in the case of the individual devices are possible. NOTE: In the event of problems that cannot be solved with the aid of this manual, please contact one of the addresses listed below.
CE Marking
The tool complies with the Machinery Directive 98/37/ EC. For machines containing any hydraulic or pneumatic powered parts, the Directive 94/9/EC Equipment and protective systems in potentially explosive atmospheres applies. The marking is as follows: CE Ex II 2G T5 (hydraulic tools) or CE Ex II 2G T6 (pneumatic tools).
fAIluRe to obseRve
ANd folloW pRopeR pRoceduRes could Result IN seRIous oR fAtAl INjuRy to peRsoNNel, sIGNIfIcANt pRopeRty loss, oR sIGNIfIcANt equIpmeNt dAmAGe.
NOTE: A note indicates that additional information is provided about the current topics. WARNING: thIs techNIcAl
documeNtAtIoN coNtAINs INstRuctIoNs oN sAfety, INstAllAtIoN, opeRAtIoN ANd
blohm + voss RepAIR Gmbh tool . It must

mAINteNANce foR the be studIed befoRe WoRkING WIth the tool.
Manufacturer & Agents World wide

Blohm + Voss Repair GmbH Oil Tool Division Hermann-Blohm-Strae 2 20457 Hamburg Germany Phone: +49(0)40/3119-1826/1162 Fax: +49(0)40/3119-8194 info@blohmvoss-oiltools.com www.blohmvoss-oiltools.com Gray EOT, Inc. P.O. Box 79485 Houston, Texas 77279-9485 United States of America Phone: +1-713-952 0266 Fax: +1-713-952 2807 grayeot@wt.net www.grayeot.com Premier Sea & Land Pte. Ltd. 1, Scotts Road #19-12 Shaw Centre Singapore 228208 Republic of Singapore Phone: +65-6734-7177 Fax: +65-6734-9115 ironside@premier-ips.com.sg
WARNING
THIS PRODUCT COULD BE HAZARDOUS IF IMPROPERLY USED. MISUSE OF THIS TOOL COULD CAUSE SERIOUS INJURY TO PERSONNEL. THIS MUST BE PROPERLY INSTALLED AND MAINTAINED IN FIRST CLASS CONDITION. DO NOT REMOVE OR ALTER ANY PARTS. DO NOT WELD OR ALTER WITHOUT FACTORY AUTHORIZATION. ALL REPLACEMENT PARTS MUST BE OF BLOHM & VOSS MANUFACTURE Warning plate
Warnings and Note

WARNING: oNe should AvoId cReAtING IGNItIoN souRces, lIke heAt, As A Result of the use of
the tool WIth otheR tools oR equIpmeNt.
WARNING: If ANy sAfety elemeNts (lIke sAfety Ropes, sAfety sheets, plAtes oR WAsheRs) WeRe dIsAssembled due to mAINteNANce WoRk, do Not Re- use them. AlWAys ReplAce
them WIth NeW sAfety elemeNts
WARNING: the WARNING plAtes

ANd lAbels must be pReseNt oN the tool.
do Not Remove the
WARNING: uNdeR No
cIRcumstANces should the slIp Assembly be RAIsed uNdeR loAd.
lAbels. If they ARe mIssING, ReplAcING Is mANdAtoRy.
WARNING: All WARNING plAtes,

sIGNs ANd lAbels AttAched to the equIpmeNt must be obseRved.
If the slIp Assembly Is put IN plAce, the tool cAN beAR the loAd of the dRIll pIpe. befoRe RAIsING the slIp Assembly,
mAke suRe thAt the elevAtoR used Is closed ANd thAt the elevAtoR beARs the loAd. WheN RAIsING It.
RestRIctIoN: do Not use the

tool foR ANy otheR puRpose thAN suspeNdING tubulAR WIthIN Its specIfIcAtIoN.
the slIp Assembly
must be ReleAsed fRom ANy loAd
WARNING: fAIluRe to coNduct

RoutINe mAINteNANce could Result IN equIpmeNt dAmAGe oR INjuRy to peRsoNNel.
WARNING: All WARNING plAtes,

sIGNs ANd lAbels AttAched to the equIpmeNt must be obseRved.
WARNING: you must NeItheR Assemble NoR dIsAssemble slIps, GuIdes, INseRts, etc. WheN the poWeR slIp Is plAced IN the RotARy tAble. WARNING: All WARNING plAtes
ANd lAbels AttAched to the equIpmeNt must be obseRved.
WARNING: keep dIstANce fRom

the tool duRING opeRAtIoN ANd tRIAls
WARNING: the tool must oNly be seRvIced by tRAINed,

AuthoRIsed peRsoNNel
WARNING: WeAR peRsoNAl

pRotectIoN equIpmeNt WhIle WoRkING WIth the equIpmeNt.
especIAlly oIl uNdeR pRessuRe cAN cAuse seveRe INjuRy.
TABLE OF CONTENTS DESCRIPTION COMMISSIONING INSTALLATION OPERATION MAINTENANCE & INSPECTION SIZE COMPONENTS DRAWINGS
TABLE OF CONTENTS
GENERAL INFORMATION
Warnings and Note Intended use of this manual Intellectual property Manufacturer & Agents World wide CE Marking Warnings and Note
2
2 2 2 2 2 3
TABLE OF CONTENTS 1. DESCRIPTION

General Features Options Hydraulic connections Rotary tables Main assemblies Improper / Unsafe Use Limited Warranty Identification Technical Data Hook up kit pn 756007-HUK Available optional equipment Options Main Dimension Opening dimensions
4 8
8 8 8 8 8 8 9 9 9 10 10 10 11 12 14
2. COMMISSIONING
Commissioning PS 500 Scope of supply Hydraulic Characteristics Check and Lubrication Commissioning PS 500 hand slip insert bowls Checklist PS 500
16
16 16 16 16 16 16 16
HCS Lock/Unlock Mounting the Guide Plates Transportation of Guide Plates Switching the hydraulic system on/off Insert Carriers Carrier Lifting Tool Carrier Case Pipe Wiper System (optional) General Information Features Installation of the B+V Pipe Wiper System Installation of pipe wiper Hand slip insert bowls No. 3 (optional) Identification Assembling Handslip Insert Bowl No.3 Handling the Bowl No.3 Order of Assembling Assembling Right Half Finalized assembly Disassembling Bowl No.3 from PS 500 Hinge casing spider Identification Assembly of the hinge casing spider Handling the hinge casing spider Installation of the hinge casing spider Installation PS 500 Hydraulic Connections Function test
22 23 23 23 24 24 24 25 25 25 25 26 27 27 27 28 29 30 30 30 30 31 31 31 32 32 33 33 33
4. OPERATIONS
Safety Operation Removing the PS when pipe is in the hole Removing the PS from drill pipe (in rotary) Connecting and disconnecting of the hydraulic hoses Dis-connection hoses in slips up position Handling the slip assembly during operation (Emergency) opening the door Use of handslips Using handslips
36
36 36 36 36 36 36 73 38 38 38
3. INSTALLATION
Lifting and transport Hydraulic System Hydraulic connections Purging air Possible connection systems Aligning the Hydraulic Connection Installation Schematic Functional description of hydraulic system Set slips Raise slips Feedback Anti-lowering valve Adjusting Valve No. 5 Adjusting Valve No. 6 Hydraulic centering system (HCS) HCS Opening/Closing
18
18 18 18 18 18 19 19 20 20 20 20 21 21 21 22 22
5. MAINTENANCE AND INSPECTION

General Lubrication and Central-Grease-System Manual lubrication Grease daily Grease quality Lubrication Lubrication of the Pipe Wiper System Lubrication check list PS
40
40 40 40 41 41 41 41 42
72 73 73 74 75 75 76 76 77 77 78 78 79 80 81 82 82 83 83 84 84 85 85 86 86 87 87 88 88 89 89 90 91 91 91 91 92 92 92 92 93 93 93 94 94 95 95 96 96
Inspection check lists

Check List Category I Check List Category II Check List Category III Check List Category IV Wear data criteria Critical Areas Centre Frame Critical Areas Carier Critical Areas Centre Slip Critical Areas Left Slip Critical Areas Door and Hinge Pin Critical Areas Critical Areas Right Slip Critical area drawings of lifting eyes. Wear data Guide plates
45
46 48 50 51 52 53 53 53 53 53 53 53 54 54
6. SIZE COMPONENTS
Casing Drill Pipe Drill Collar without ZIP groove Drill Collar with ZIP groove
56
56 57 58 59
7. DRAWINGS AND SPARE PARTS PS 500

757000-E PS 500 for Emsco RT 757000-E Parts list 757000-N PS 500 for National RT 757000-N Parts list 757000-OW PS 500 for Oilwell RT 757000-OW Parts list 756020 PS 500 Slip assembly 756020 Parts list 756030-BC* Carrier Assembly Drill Pipe and Casing - Previous Insert 756030-BC* Parts list 756050-BC* Carrier Assembly Drill Collar Previous Insert 756050-BC* Parts list 756630-BC* Carrier Assembly Drill Pipe and Casing - First Upgraded Insert 756630-BC* Parts list 756630-BC* Carrier Assembly Drill Pipe and Casing - First Upgraded Insert Cont. 756650-BC* Carrier Assembly Drill Collar First Upgraded Insert 756650-BC* Parts list 756670-BC* Carrier Assembly for Drill Pipe and
62
62 62 63 63 64 64 65 65 66 66 67 67 68 68 69 70 70
DRAWINGS
SIZE COMPONENTS
MAINTENANCE & INSPECTION
OPERATIONS
INSTALLATION
COMMISSIONING
DESCRIPTION
Inspection categories acc. to API RP 8B Frequency Periodic inspection Non-periodic inspection Inspection Inspection of Hydraulic System Dismantling Inspection
43 43 43 43 43 43 44
Casing - Second Upgraded Insert 756670-BC* Parts list 756670-BC* Carrier Assembly for Drill Pipe and Casing - Second Upgraded Insert Cont. 756690-BC* Carrier Assembly for Drill Collar Second Upgraded Insert 756690-BC* Parts list 756690-BC* Carrier Assembly for Drill Collar Second Upgraded Insert Cont. 756018 Carrier securing Assembly 756018 Parts list 756009 Door Assembly 756009 Parts list 756330 Hydraulic Centring System Assembly 756330 Parts list 756720 Locking Device for Cover 756720 Parts list 756800 Hydraulic assembly schematic 756800 Parts list 756800 Parts list (continued) 756800-1 Hydraulic connection assembly 756800-1 Parts list 756801 Valve block 756801 Parts list 756802 Distribution plate 756802 Parts list 757030 Hydraulic cover assembly 757030 Parts list 756094 Assembly for Feedbackvalve 756094 Parts list 757060 Greasing System 757060 Parts list 757006 Bolt Assembly 757006 Parts list 775810 Air Operated Greasing System 775810 Parts list Instructions grease pump 775820 Tool kit for PS 775008 Carrier Box 775820 Parts list 775008 Parts list 756070 Carrier Lifting Tool 756070 Parts list 756757 Wiper Tool 756757 Parts list 553455 Bit Breaker Adapter Plate 553200 Solid adapter 37.5-49.5 553200 Parts list 553210 Hinged adapter 37.5-49.5 553210 Parts list 756750 Pipe wiper assembly 756750 Parts list 756751 Pipe Wiper Left Part (optional) 756751 Parts list
71 71
TABLE OF CONTENTS
TABLE OF CONTENTS 756752 Pipe Wiper Right Part (optional) 756752 Parts list 756787 Interchange part 756787 Parts list 776750 Top Wear Guide 776750 Parts list 89207 Locking assembly 89207 Parts list 756850 Multi coupling kit for hydraulic connection (standard) 756850 Parts list 756860 Multi coupling kit for hydraulic connection above the iron roughneck rails 756860 Parts list 775325 Multi coupling assembly 775325 Parts list 553600 Hinge casing spider 553600 Parts list 757000-RSP-Spare parts for PS 500 (2 years operational) 757000-RSP Spare parts list for PS 500 (2 years operational) 756850-RSP Spare parts list for Multi coupling kit (2 years operational) 757000-RSP-H Spare parts list for hydraulics (2 years operational) 756750 RSP-Spare parts list for B+V Wiper System (2 years operation) 97 97 98 98 99 99 100 100 101 101 102 102 103 103 104 104 105 105 106 106 106 DESCRIPTION COMMISSIONING INSTALLATION OPERATION MAINTENANCE & INSPECTION SIZE COMPONENTS DRAWINGS 6
DESCRIPTION
DESCRIPTION
1. DESCRIPTION
General
The Blohm+Voss Powerslip PS500 is designed to be installed into 37.5 rotary tables almost to flush level with the rig floor. It lowers the casing connection for easier operation and eliminates the need for work platforms. The PS500 is rated for 500 short tons. The PS500 is used for suspending tubular like casing, drill pipe, tubing and drill collars. DESCRIPTION
Features
Hydraulic operated flush mounted Power Slip Rapid changing of pipe sizes by means of Insert Carrier and Slip Assemblies. Material and manufacturing standard in acc. to API 7K Central Slip Grease System Hydraulic system is completely integrated and covered into the PS500 body. Protector and centraliser can be used when Slip Assembly (without Insert Carrier) has been lifted. A hydraulic feedback signal is available, which shows that the Slip Assembly has been set. Hydraulic operated Centring Device ( can be switched off if not needed)
PS500 installed in the rotary table.
Options
Hydraulic connections
Optional two different main hydraulic connection are possible: Below the power slip in the rotary table On top of the power slip above the drill floor with hydraulic hoses or multi-couplings.
5 6
Rotary tables
The tool is available for the following Rotary Tables:
Configuration National Emsco Oilwell Part number 757000-N 757000-E 757000-OW
Other configurations on request.
Main assemblies
The power slips consist of the following main assemblies: 1. Body 2. Door 3. Slip Assembly 4. Insert Carrier 5. Hydraulic Centring Device 6. Hydraulic Assembly
1
8
Improper / Unsafe Use

DESCRIPTION 9 The PS500 must only be used for the designated purpose. When using the PS500, the load of 500 sh tons must never be exceeded.
Limited Warranty
The warranty provided will be void if the Powerslip is either: a) repaired or serviced by a service facility which was not authorised by Blohm+Voss Repair GmbH b) replacement parts not manufactured by Blohm+Voss Repair GmbH are used c) modifications were made to the Powerslip which were not approved by Blohm+Voss Repair GmbH
S W L 500 SH Tons Serial No. API License No. P/N: 757000-N PS 500 S/N: 12010 7K 0039 2.3/8" - 14" Size
Safe working load Part No.
Identification
The identification area clearly identifies the Powerslip area (manufacturer, type, material, part number, serial number, date of manufacture). It is important to keep this information ready for the purpose of servicing and repair work.
B+V
09/03
Date of manufacture Manufacturer
Technical Data
Rotary table: Maximum allowable working load Pipe size range (i.e. Drill pipe, casing, tubing and drill collar) Weight Power Slip w/o Carrier and Slips (incl. hydraulic centring system) Weight Slips for Power Slip Working pressure Maximum allowed pressure Hydraulic Flow rate Hydraulic lines for operation Hydraulic line for feedback Grease line Minimum required clearness of hydraulic fluid Temperature working range ambient Max temp hydraulic fluid 37.5 500 sh tons 2.3/8 to 14 4,300 Lb / 1,950 kg 660 Lb / 300 kg Min 150 bar (2,175 Psi), max 210 bar (3,040 Psi) 300 bar (4,350 Psi) Min 5 Gpm (18.9 l/m), max 10 Gpm (37.9 l/m) A+B C G NAS 9 - 20 C to + 40 C - 4 F to 104 F + 60 C + 140 F
DESCRIPTION
Hook up kit pn 756007-HUK

Grease pump Lift beam traverse 4 hydraulic Hoses 3 point Sling for slip assy 1 point Sling for slip assy Toolkit Cover for HCD Carrier lifting tool Service Box for Hook Up Kit Set of tools Bit breaker plate for 37.5 MB Wire Rotator Tong Available for PS500 775810 775002-2 757008 755661 755662 775820 755670 756070 775008 675162 553455 675163
Available optional equipment

Wiper Hinge adapter 375-495 National Solid adapter 375-495 National Hinged casing spider 200 Stons 11.3/4- 13.3/8 * Reducing bushing 9.5/8 - 10. 3/4 * Reducing bushing 2.3/8 - 8.5/8 Hand slip insert bowl #3 * Electrical control unit * Pneumatic control unit * Manual control unit * Grease counter unit Ex II 2G, supply 230VAC* Grease counter unit Ex II 2G, supply 24VDC* Top wear guide Multi coupling kit for hydraulic connection Available for PS500 756750 553210 553200 553600 553610 553611 On request 757106 755107 755108 755105-7 755105-8 776750 756850 or 756860
* Users manual available seperately (not included in this manual)
10
Options
DESCRIPTION
Bit breaker plate - on request Top wear guide Service (carrier) box pn 775008 Hinge adapter 375-495 National PN 553210 Solid adapter 375-495 National PN 553200 Multi coupling kit Standard Hinge casing spider PN 553600
11
460
163
1451
1112
966
12
1600
Main Dimension
A Drillfloor
948
PS500 for National PS 500 for National

A-A Oilwell adapter
PS500 for Oilwell PS 500 for Oilwell
PS500 for Emsco
PS 500 for Emsco

A-A
3 1
1150
1014
1014 948
1014
1118
14
1273
966
Dimensions in mm.
National Adapter National adapter
DESCRIPTION
282
Drillfloor
168
Hose Connection (across rig floor) BCGA
Drillfloor
Hose Connection (across rig floor)
BCGA
984
1273
1024
1150
1273
PS500 for National with Multi-Coupling PS the for National above 500iron-roughneck with Multi-Coupling
PS500 for National with Multi-Coupling
above the iron roughneck rails
PS 500 for National with Multi-Coupling

DESCRIPTION
13
Opening dimensions
DESCRIPTION
Ma
x.
Di
am
e te
opening dimension
Pipe Size Casing 7 7 5/8 8.5/8 9 5/8 13 3/8 Drill pipe 3 4 5 5 5 7/8 6.5/8 Drill collar 6 8 9
Opening dimension 288 mm / 11,3 inch 297 mm / 11,7 inch 314 mm / 12,4 inch 323,5 mm / 12,7 inch 372 mm / 14,6 inch 242 mm / 9,5 inch 257 mm / 10,1 inch 262 mm / 10,3 inch 270 mm / 10,6 inch 281 mm / 11,1 inch 288 mm / 11,3 inch 283.5 mm / 11,2 inch 296 mm / 11,6 inch 323.5 mm / 12,7 inch
Max. diameter 322 mm / 12,7 inch 333 mm / 13,1 inch 357 mm / 14 inch 357 mm / 14 inch 423 mm / 16,6 inch 245,5 mm / 9,6 inch 264,5 mm / 10.4 inch 277 mm / 10,9 inch 282,5 mm / 11,1 inch 297,5 mm / 11,7 inch 314 mm / 12,4 inch 301 mm / 11,8 inch 318,5 mm / 12,5 inch 357 mm / 14 inch
14
COMMISSIONING
15
COMMISIONING
2. COMMISSIONING
Commissioning PS 500
Blohm + Voss strongly recommends to accomplish the Power Slip commissioning with the Blohm + Voss Commissioning Service. Read manual before first use ! OK
Operating personnel is aware of all danger that depends on handling the B+V tool (see manual first) !
Prior to use of the Blohm+Voss Power Slip following checks must be carried out :
Scope of supply
COMMISIONING OK
o o o o o o
Cross check of all delivered parts
Hydraulic Characteristics
OK OK OK
Operating pressure Volumetric flow Minimum required hydraulic oil clearness 130...210 bar (1885...3040 PSI) 37,85 l/min (10 GPM) NAS 9
Check and Lubrication

OK OK
Check for correct seating of Door Hinge Pins Apply grease to all greasing Points (see manual ) until grease is visibly coming out of the bores
Commissioning PS 500 hand slip insert bowls

OK
Operating personnel is aware of all dangers that depends on handling the B+V Hand Slip Insert Bowls (see manual).
Prior to installation and use of the Blohm+Voss Hand Slip Insert Bowl, the following checks must be carried out :
Checklist
OK
o o o o o o o
Cross check of all delivered parts
PS 500
OK OK OK OK OK OK
Check hydraulic Centering System is opened Check Guide Plates are removed from Hydraulic Centering System Check Slip is in raised Position Check Insert Carriers are removed from Powerslip Check Carrier Securing Assemblies on Slip (3x) are greased and functioning Check Hydraulic Centering System is turned off
16
INSTALLATION
17
INSTALLATION
3. INSTALLATION
Lifting and transport
Lift the PS with Lifting Eyes and Traverse (see Hook Up Kit)
There are additional Sling Gears available. ( See Hook Up Kit PN 756007-HUK.)
Hydraulic System
WARNING: befoRe stARt of WoRk WeAR youR peRsoNAl pRotectIoN equIpmeNt. especIAlly leAk oIl uNdeR pRessuRe cAN
cAuse seveRe peRsoNAl INjuRy to the eyes.
INSTALLATION
Hydraulic connections
Purging air
The air in the hydraulic system of a new Power Slip is shop-purged. Be aware that the hydraulic connection hoses (slips up, slips down and feed back signal) should be purged before connecting it to the power slip.
Lifting sling
Possible connection systems

One can connect the tool with the standard hydraulic connectors or using the optional Multicoupling kit, which simplifies the connection. A = Pressure/return B = Pressure/return C = Feedback G = Grease
Standard connections
G C B
Multi coupling connectors
18
Wrong position
Correct position
Aligning the Hydraulic Connection

The position of the hydraulic connection must be selected in such a way that no damage can occur to the connecting hoses/tubes due to external influence.
Power slip
Iron roughneck rail system
Power slip
Installation Schematic
The block diagram represents the connection of the PS, including lubricator control (grease interval counter optional available). Various Control Units (electrically, pneumaticcally and manually controlled) are available.
S4: 24VDC, 1,5mm (Cable Glanddiameter 9,0mm) S5: 24VDC, 1,5mm (Cable Glanddiameter 9,0mm) S6: max.250V, 1,5mm (Cable Glanddiameter 9,0mm) S3: max.250V, 1,5mm (Cable Glanddiameter 9,0mm) S7: 24VDC, 1,5mm (Cable Glanddiameter 9,0mm) Air Air Hydr. Hydr. Pressure supply supply supply supply Hyraulic 160-210 bar Air 4-10 bar Grease 400 bar
Control UnitUnit Control for for Air power slip Power Slip (optional)
(OPTIONAL)
3/8" 3/8"
M F
Control circuitsupply Control circuit supply Signal SLIP Slip Slip SIGNAL Slip DOWN UP DOWN UP DOWN UP UP DOWN
S3 S6 S4 S5
Power circuit supply Power circuit supply 24V DC Power supply 24V DC Powersupply
Coupling
Coupling 1/4" for pipe OD 8 mm Coupling 3/8" for pipe OD 12 mm
F M
T P Air In C
F
Control UnitUnitAir Control for operated grease for Air Operated system (optional) Grease System Input INPUT
(OPTIONAL)
Grease pump GREASE (Air) PUMPUp Kit Hook

(Air) (HOOK UP KIT)
Hose assembly (hoses icluded in Hook Up Kit) other length or needed piping to be specified.
Hose nipple Hose nipple DN 13 DN13
B
M
A
F
Air S7 Out
Hose nipple DN 13
PS 500
M F M F
1/4" 3/8" 3/8"
Hose nipple DN13
Output OUTPUT
M M
1/4" 3/8" 3/8" 1/4"
F M F M
C
25ft 25ft 25ft
Hoses included in Grease Pump Assembly (other length to be specified)

16,4ft 25ft
DN13
F
1/4"
F
Legend
A:Slip down B:Slip up C:Slip Feedback signal G:Grease connection P:Pressure T:Return S4:Slip up S5:Slip down S6:Signal Slips are up S3:Signal Slips are down S7:Signal for control unit grease system Hydraulic Air Grease Electric
NOTE: B + V does not supply electrical cable outside of the control unit and does not supply installation of electrical cable. Power supply of signal S3 / S6 through cable S3 / S6 (max voltage of pressure switches inside is 250V each, with switching capacity max. max.250V~1A/250V=0.25A) If Power Slip,Control unit or Grease pump is delivered without hose assy, then B+V supplies complete couplings (both male and female) without side thread for connection, see table for different thread sizes. Connection Threadsizes A, B, P and T NPT3/8Male C NPT1/4Male
19
INSTALLATION
Electric connection
Functional description of hydraulic system

See hydraulic schematic below.
Set slips
To set the slips the hydraulic connection A is pressurised. First the Centring system closes and centers the pipe. Then the slip assembly will be set and can take the load of the pipe. When the slips are fully set a plunger is actuated. The plunger release an hydraulic signal C to the driller as an indication that the slips are set.
Raise slips
To raise the slips the hydraulic connection B is pressurised. The Slip Assembly raises and releases the pipe.
Feedback
The feedback signal shall only occur when both line A and B are pressurised. INSTALLATION
Down
down
Closed
closed
Closed
closed
HCS
HCS
Valve no.5 Valve no.5
Down
down
Slip l i p S Valve no.6 Valve no.6
Slip l i p S
Feedbacka c k down F e e d b slip

Slip down
A C
Type of connections
Connection A and B: Coupling complete G 3/8"with NPT 3/8Male
Power requirements
Working pressure: 2175 -3040 Psi (150-210 bar) Max. pressure: 4350 Psi (300 bar) Flow rate: Min 10 Gpm (37,85 lpm)
A: Center Hydraulic Guide System (if activated) and set teh slips B: Raise the slips C: Feedback signal of slips (UP/DOWN)
Connection C and G: Coupling complete G 1/4"with NPT 1/4Male
Connection with multi coupling kit:

Connection A and B: with G3/8"male Connection C and G: with G1/4"male
20
Anti-lowering valve
The load Lowering Valve no.5 prevents the slips from closing in case of a pressure loss.
Adjusting Valve No. 5

The valve can be adjusted by releasing the lock nut and secondly, by rotating the adjusting screw counterclockwise. If valve adjustment is needed, start carefully with 1/4 rotation and test the valve function first. Afterwards make sure adjustment screw and lock nut are pulled tight. INSTALLATION Sequence Valve no.6 regulates the Hydraulic Pipe Centering force. Factorymade it is adjusted to 130 bar.
Adjusting Valve No. 6

Screw No.5 Screw No.6 If different Centering force is needed, remove the cap nut and release the lock nut. For higher force rotate the adjustment screw clockwise carefully. For lower force rotate counterclockwise. Make sure the adjusted Centering pressure is at least 10 to 20 bar higher than the working pressure. Otherwise a sequence male function will occur. Pull tight the lock nut and cap nut after adjustment.
21
Hydraulic centering system (HCS)

The PS 500 is equipped with a Hydraulic Centring System (HCS) with replacable guide plates. The HCS centres the pipe prior to setting the slip assembly. The centring opens automatically after setting the slips. WARNING: use the coRRect GuIde plAtes foR the ApplIcAble pIpe dIAmeteR. The table in the overview of slips, inserts and carriers shows which guide plates should be used for which pipe size. The Hydraulic centring device is provided with replaceable guide plates so that different pipe diameters can be guided. It is important that the appropriate guide plates for the pipe diameters are used The diameter is stamped on the guide plates (use guide plates of the same size and observe the marking).
Holes for B+V bit braker plate. Guide plate for different pipe sizes
INSTALLATION
HCS Opening/Closing
WARNING: NeveR opeN oR close the coveR Assembly by hANd oR feet. use AlWAys A tuGGeR. otheRWIse theRe Is RIsk of INjuRy oR dAmAGING the ps 500.
HCS Lock/Unlock
When the cover is fully opened it is locked automatically. Before closing the cover release the lock by foot. First press the lock inwards. Then lift the tool to unlock the cover assembly. Close the cover by use of a crane First unlock and then close.
Fig. 01: Unlock tool
Fig. 02: Cover Assembly locked
22
Mounting the Guide Plates

The Hydraulic Centring System must be opened for inserting / changing the Guide Plates. Fix the guide plate and insert them into the hydraulic centring system from the top and screw on using all screws.
Transportation of Guide Plates
Always grease the contact surfaces when changing the Guide Plates. (The Hexagonal Bore Wrench p/n 775813 is Part of the Toolkit p/n 775820)
Transportation of Guide Plates

INSTALLATION Use the attached lifting eyebolts as shown above to handle the Guide Plates (Lifting Eye bolts part of the Toolkit)
Switching the hydraulic system on/off

If the Hydraulic Centring System (HCS) is not needed it can be switched off by using the socket wrench (p/n 775812). The indicator pin in the square shows the actual position (HCS ON / OFF)
Hole for socket wrench
Turn left: Turn right:
ON OFF
23
Insert Carriers
Manufacturer
Date of manufacture
The PS 500 can be adjusted to different pipe diameters quickly with the aid of the insert carrier. Before using the Insert carrier, all contact surfaces of the slip assembly must be cleaned thoroughly. It is allowed to lubricate the insert dove tail slots with light oil.
Identification Carrier
B+V
775650-198 DC 9" 09/03 S/N: 12010 SWL 150 sht 250kg Safe working load Size Serial No. Part No.
INSTALLATION
Carrier Lifting Tool

The Carriers Lifting Tools P/N: 756070 are contained in the Hook Up Kit P/N: 756007-HUK
Carrier Case
Carrier and tools can be stored in the Carrier (service) box.
Unscrew
Screw Carrier lifting tool
24
tool
Pipe Wiper System (optional)

B+V PS - 500
General Information
The B+V Pipe Wiper System is designed for a standard 19 dual (split type) pipe wiper. It is optionally available. WARNING: otheR pIpe WIpeR sIzes ARe Not peRmItted.
Features
The B+V Pipe Wiper System can stay mounted to the PS for all drilling operations. The usage of umbilical lines is not affected. The 19 dual (split type) pipe wiper can be changed easily. For changing the pipe Wiper, the PS stays in the rotary table. WARNING: do Not use ANy otheR tool foR hANdlING the pIpe WIpeR thAN the b+v pIpe WIpeR hANdlING tool, to eNsuRe coRRect fuNctIoN of the lockING devIces. When using the B+V Pipe Wiper System, the 19 dual (split type) pipe wiper opening diameter must be close to the pipe size used.
B+V Pipe Wiper System
Installation of the B+V Pipe Wiper System

1. Pick up the PS and lower it directly above the Pipe Wiper system 2. First mount the left part of Pipe Wiper System to the PS 3. Then mount the right part of Pipe Wiper System to the PS 4. Tighten all screws 5. Close the Latch 6. Tighten the nut of the Latch. 7. Finally secure all screws with securing wire
6 5 3
25
INSTALLATION
Installation of pipe wiper

Installation of 19 Dual Type Pipe Wiper into B+V Pipe Wiper System. Preparing Steps: Open the Hydraulic Centering System (HCS) Bring the slip in upper position Remove all three Insert Carrier from the PS 500. (only 14" and 13.3/8" (Carrier can stay mounted) Check with the handling tool that both tongues are in open position Insert the 19 dual type Pipe Wiper Put the handling tool in place at the bottom of the PS The handling tool is centering itself through a self centering device Press down the handling tool carefully. The locking pin (2) now is unlocked The tongue now can be turned to the inside about 19 The second bolt (3) now locks the tongue as soon as the handling tool is lifted slightly. Make sure the tongue is locked and cannot be moved with the handling tool Pipe Wiper is locked in the Pipe Wiper system
Tighten screws
Lock wired screws
INSTALLATION
2
Pipe wiper fitted into PS
open position
locked position
19
26
Hand slip insert bowls

No. 3 (optional)
Bowls No.3 is designed to use hand slips in combination with the B+V PS750 and PS-500. When using the Bowl No.3, the load of 350 tons must never be exceeded. The Bowl No.3 is designed for Rotary Slips according to API 7K, 9.4.1 ("Rotary slips shall have a taper of 4" per ft on the diameter...").
Bowl No.3 Pipe Range: 2.2/8" - 8.5/8" Safe Working Load: 350 t
Bowls No.3 set on top of the B+V PS 500
Identification
The identification plate clearly identifies the Bowl No.3 (manufacturer, type, material, part number, serial number, date of manufacture). It is important to keep this information ready for the purpose of servicing and repair work.
27
INSTALLATION
Assembling Handslip Insert Bowl No.3

Before assembling Bowl No.3 to the PS 500, the following steps are to be carried out: 1. Open the Hydraulic Centering System 2. Raise slips to upper position 3. Remove all guide plates 4. Remove insert carrier 5. Close Hydraulic Centering System 6. Turn off Hydraulic Centering System
3. 4. 5. 1.
2.
INSTALLATION Grease the 4 connection blocks thoroughly every time before and after usage.
Connection blocks
28
Handling the Bowl No.3

The bowl No. 3 consist of two half that are connected by connection blocks. Handle only one half of the Bowl at the same time. Always use both lifting eyes to handle one half of the Bowl
29
INSTALLATION
Order of Assembling
Mount the left half of Bowl first Then assemble the right half of Bowl
Assembling Right Half

Position the right half of Bowl just above the left half .
INSTALLATION 30
Lower the right half carefully by crane.
Finalized assembly
Now the PS 500 is assembled with the Bowl No.3 and Hand Slips can be used.
Disassembling Bowl No.3 from PS 500

Disassembling Bowl No.3: Carry out the same steps described above in reverse order.
Hinge casing spider

Hinge Casing Spider
The hinge casing spider (PN 553600) can be used on top of the power slip when using hand slips. The maximum allowable working load is 200 STons. For casing size 11.3/4- 13. 3/8, use the hinge casing spider. For smaller sizes use the hinge casing spider in combination with the following reducing bushings: Casing 9.5/8- 10.3/4 use PN 553610. Casing 2.3/8- 8.5/8 use PN 553611.
Power Slip
Identification
The identification plate clearly identifies the hinge casing spider (manufacturer, type, material, part number, serial number, date of manufacture). It is important to keep this information ready for the purpose of servicing and repair work. INSTALLATION
3. 4. 5. 1.
Assembly of the hinge casing spider

Before assmbly of the hinge casing spider to the PS 500, the following steps need to be carried out:
1. 2. 3. 4. 5. 6.
2.
Open the Hydraulic CenteringSystem Raise Slips to upper position Remove All Guide Plates Remove Insert Carrier Close Hydraulic Centering System Turn Off Hydraulic Centering System
31
Handling the hinge casing spider

Always use a four lifting eyes or both handles.
Bowl fitting handle
Lifting eye
Installation of the hinge casing spider

INSTALLATION The hinge casing spider is being mounted on top of the centereing device of the power slip. It must be lined up with the center of the power slip.
32
Installation PS 500
Basically the PS 500 has to be installed as shown in the manual Before installation into rotary table make sure, that the proper RT-Adapter is installed to the PS 500. OK OK OK OK OK OK
o o o o o o o o o o
Make sure the required Insert Carrier is installed before first use Make sure the required Guide Plates are installed before first use The Guide Plates are fixed with the screws Hydraulic Centring Device is turned on if necessary Cover is closed Door is closed
OK OK OK OK
PS 500 is installed into Rotary Table Control Unit connected to Hydraulic Power Unit (HPU) PS 500 connected to Control Box All Hydraulic Lines are connected
Function test
There are two possibilities to carry out the function test: 1. PS 500 standing on the floor WARNING: do Not cARRy out the fuNctIoN test WIth the dooR opeN 2. PS 500 installed into the rotary table OK OK OK OK OK
o o o o o
Hydraulic Centring Device centers the pipe prior to setting the slip Slip down Feedback signal: Slips are Set The Hydraulic Centring Device opens automatically after setting the slips Slip up
33
INSTALLATION
Hydraulic Connections
Installation Hand Slip Bowls OK OK OK OK OK OK OK OK
o o o o o o o o o o o o o o o o
Installation and Removal Tool is ready for use Check if the three segments of the bowl are installed and visibly locked Check the slips are set Check the cover is closed Check if the retaining ring is set on top of Powerslip Check if hinge pins are inserted in retaining ring Check if Retaining Ring is tightened with Safety Clamp Screw Check if Hydraulic Power supply to powerslip is turned off (Control Unit)
Installation Hinge casing spider OK OK OK OK OK OK OK OK INSTALLATION

Installation and Removal Tool is ready for use Check if the hinge pin is installed correctly Check the correct reducing bushing is installed Check the carriers and guide plates have been removed Check if the hydraulic centering system is turned ON Check if the slips are in the upper position Check if Retaining Ring is tightened with Safety Clamp Screw Check if Hydraulic Power supply to powerslip is turned off (Control Unit)
34
OPERATIONS
35
OPERATIONS
4. OPERATIONS
WARNING: do Not touch the ps. WARNING: NeveR RAIse the slIps WheN the pIpe loAd Is stIll suspeNded by the slIps.
Safety
1. 2. 3. 4. 5. Make sure that ALL hydraulic lines are isolated before any work is carried out in the PS. It is recommended to have the PS operated by the driller. For smooth operation, it is recommended to slightly lower the pipe with the elevator while setting the PS slips. For smooth operation, it is recommended to slightly raise the pipe with the elevator while releasing the PS slips. The rotary locks in the outside of the PS may only be needed on semisubmersible rigs or while floating in pipe when there is a chance the PS could come out of the rotary table.
Operation
1. Check slips/carriers are set on correct section of the pipe. Set the PS before releasing the elevator. The PS is set when the slips down feedback signal comes on. When the rotary table and the PS have to be rotated, always uncouple the quick disconnects on the PS prior to rotation. Place the PS in the rotary table using all 4 lifting eyes and the lifting bracket. Connect all hydraulic equipment and check correct functioning of the tool. With the pipe string being suspended by the PS slips, make up or break the upper stand or joint, and handle it. Pick up the weight of the pipe string with the elevator, before raising the PS slips. Set the slips of the PS and then release the elevator.
2. 3. 4. 5. 6. 7.
OPERATIONS
Removing the PS when pipe is in the hole

WARNING: lIft the ps out of the RotARy tAble oNly WIth the 4 WAy lIftING slING WIth the lIftING bRAcket.
Removing the PS from drill pipe (in rotary)

1. 2. 3. 4. 5. 6. 7. 8. Take the load from the slips Raise the slips Depressurize the PS hook up hoses Depending on the pipe size, if needed. remove the insert carrier Remove the removable hinge pin from the PS door Lift the PS from the rotary table by using the four way lifting bracket Open the PS door Move the PS away from the pipe / well center
Connecting and disconnecting of the hydraulic hoses

WARNING: be cAReful WheN dIscoNNectING hydRAulIc hoses. mAke suRe pRessuRe Is of the
hoses ANd the WeIGht of the stRING cANNot GeNeRAte pRessuRe
Dis-connection hoses in slips up position

1. Set PS in neutral position 2. Disconnect Quick Disconnects.
36
Handling the slip assembly during operation

WARNING: the slIp Assembly should NeveR be RAIsed uNdeR loAd. WARNING: If the slIp Assembly Is set the ps cAN beAR the loAd of the pIpe. WARNING: befoRe RAIsING the slIp Assembly, mAke suRe thAt the elevAtoR Is
closed ANd suspeNds the WeIGht of the pIpe.
Cover plate
WARNING: NeveR opeRAte the slIp Assembly WIth the dooR opeN. WARNING: NeveR set the slIps As loNG As the elevAtoR /top dRIve Is stIll lIftING oR loWeRING the pIpe. WARNING: WheN usING the hydRAulIc
ceNtRING system theRe Is A dANGeR of peRsoNs GettING jAmmed betWeeN the GuIde plAtes ANd the pIpe.
WARNING: WheN closING the ceNtRING system, theRe Is A RIsk of peRsoNs GettING jAmmed betWeeN the ps ANd the ceNtRING system. WARNING: WIth the poWeR slIp INstAlled IN
the RotARy theRe Is the RIsk of smAll pARts fAllING INto the
poWeR slIp oR boRe hole.
WARNING: theRe Is A RIsk of INjuRy (dANGeR of tRIppING) WheN the ps top coveRs ARe opeN. use AlWAys the coveR plAte (p/N 755670) must be used foR coveRING the poWeR slIp opeNING.
37
OPERATIONS
(Emergency) opening the door

Move Slip to upper position Remove all three Insert Carrier Open the Hydraulic Centering System (HCD). 1. Unlock the Securing Block Loosen both screws (1) completely. They cannot be lost due to securing rings (2). Never disassemble the securing rings. The securing block (3) is secured by a steel rope (4) 2. Removing Hinge Pin The door hinge pin (5) must be lifted (use a crane) completely out of the Powerslip. Use the lifting eye (6). 3. Open the Door Opening of the door now is possible 4. Close the Door Do the same operating steps backwards. OPERATIONS
Securing block
Use of handslips
Hand slips can be used to prevent the pipe from slipping through the PS, e.g. at the start or finish of a trip. The PS act as a conventional master bushing with insert bowl. WARNING: WheN RuNNING devIAted pIpe,
eNsuRe the hANdslIps ARe INstAlled pRopeRly befoRe suspeNdING the loAd. pRecAustIoNs.
tAke sAfety
Using handslips
Install the hand slip bowls Check the PS-slips for proper setting Check the slips & bowls They have to match. Ensure the pressure remains on the PS. Close the power supply to the PS by a ball valve to prevent inadvertent opening of the PS. Start running as usual with master bushing, bowl and hand slips.
38
39
5. MAINTENANCE AND INSPECTION

General
If cracks, excessive wear etc. is recognised, contact Blohm + Voss Repair GmbH or an authorised service company. Weldings of the castings should be done only by Blohm + Voss Repair GmbH or an authorised service company in according to Blohm + Voss welding procedure.
Lubrication and Central-GreaseSystem

The PS 500 includes a central grease system. The slip assembly and the Feedback valve are supplied by this and via a nozzle system with grease. Do not apply grease to the following areas: Back side of inserts Inside of slips ( contact area of the insert carrier) The Powerslip should be greased for a minimum of 15 seconds after max. 30 actuations.
Manual lubrication
(1) Lubricate the frame on both sides as follows: Each time before installing the PS into the Rotary Table (1 and 2) Lubricate the door hinge pins on both sides Each time before installing the PS into the Rotary Table (3) Lubricate the hinge pin for the Centring System and the locking device for the Centring System on both sides Each time before using the PS (4) Lubricate the Carrier securing bolts (3 plc) Each time before using the PS (5) Lubricate the Cylinder Pin (2 plc) Each time before using the PS Lubricate the locking device Each time before using the PS
Greasing Points
3 3
1 1 1 2
1 1 1
40
Grease daily
All greasing points, which are labelled Grease Daily, must be greased at least once a day. It can be necessary to carry this out more often depending on use.
Grease quality
In order to achieve efficient greasing even at different environmental temperatures, we recommend the following grease types should be used (obtainable from Blohm + Voss Repair GmbH): Low-Viscosity grease Type AVIATICON Grease XRF NLGI 0 Alternatively; use EP gear lubricating grease for greasing non-oil tight gear trains NESSOS SF0 NLGI 0 DIN 51 826 GPOF-25 DIN 51 502 GPOF-25 For higher ambient temperature up to 30 Celsius / 86 Fahrenheit we recommend to use NLGI 2
1 3
Lubrication
Lubrication of the Pipe Wiper System
The pipe wiper system needs to be lubricated daily (when in use). Greasing points (2 plc): 1) Area above tongue 2) Area below tongue 3) Hinge pin
Pipe Wiper Assembly
41
Lubrication check list PS

Greasing Points:
Pos. 1 2 3 4 5 6 Pos. 7 8 9 10 11 12 13 14 Greased Location
o o o o o o
Door
Greased
o o o o o o o o o o o o o o o o o o o o o o o
Location
7 8 9
1 2 3
4 5 6
11 12 13 14
Frame
10
15
17
Pos. 15 16 17 18 Pos. 19 20 21 22 23 24 25 26 27 28 29
Greased
Location Hinge Pin for Cover

19 20 21 22
Greased
Location
16 26 28 29 18 27
Locking device for Cover
Carrier Securing Assembly
Left and right hand cylinder bolts
23
24
25
42
Inspection categories acc. to API RP 8B
Category I This category involves observing the equipment during operation for indications of inadequate performance. When in use, equipment shall be visually inspected on a daily basis for cracks, loose fits or connections, elongation of part, and other signs of wear, corrosion or overloading. Any parts found to show cracks, excessive wear, etc., shall be removed from service for further examination. The equipment shall be visually inspected by a person knowledgeable in that equipment and its function. Category II This is Category I inspection plus further inspection for corrosion, deformation, loose or missing components, deterioration, proper lubrication, visible external cracks, and adjustment. Category II may involve some disassembly to access specific components and to identify wear that exceeds the allowable tolerances. Category III This is Category II inspection plus further inspection, which should include NDT of critical areas and may involve some disassembly to access specific components and to identify wear that exceeds the allowable tolerances. Prior to inspection, all foreign material such as dirt, paint, grease, oil, scale, etc. shall be removed from the concerned parts by a suitable method (e.g. paint-stripping, steam-cleaning, grit-blasting) Category IV This is Category III inspection plus further inspection for which the equipment is disassembled to the extent necessary to conduct NDT of all primary-load-carrying components.
Equipment shall be: disassembled in a suitableequipped facility to the extent necessary to permit full inspection of all primary-loadcarrying components and other components that are critical to the equipment. inspected for excessive wear, cracks, flaws and deformation. Procedure Corrections shall be made in accordance with the manufacturers recommendations. Prior to inspection, all foreign material such as dirt, paint, grease, oil, scale, etc. shall be removed from the concerned parts by a suitable method (e.g. paintstripping, steam-cleaning, gritblasting)
environment load cycles regulatory requirements operating time testing repairs re manufacture
Non-periodic inspection
A complete, on-job, shut-down inspection equivalent to the periodical Category III or Category IV should be made before (if anticipated) and after critical jobs (e.g., running heavy casing / drill strings, jarring, pulling on stuck pipes and/or operating at extreme low temperatures) <20 C (<68 F)
Inspection
A thorough inspection should be carried out periodically (every 3 months) or as special circumstances may require. Before starting an inspection disconnect hydraulic system and remove all foreign materials (dirt, paint, grease Oil, scale, etc.) from surface by a suitable method. After a field inspection, it is advisable to record the extent of testing and testing results. Conduct the periodic or critical load inspection in the field by the crew with the supervisor. If cracks, excessive wear etc. is recognized, contact Blohm + Voss Repair GmbH or an authorized service company.
Frequency
Periodic inspection
The recommended schedule for inspection of all kind of Elevators, Spiders, Slips and Power Slips is as follows: Daily: Inspection category I Weekly: Inspection category II Every 6 months: Inspection category III Every 2 years: Inspection category IV The recommended frequencies apply for equipment in use during the specified period. The inspection frequencies are only recommendations. The schedule of inspection heavily depends on the following factors:
Inspection of Hydraulic System

Check for leakage every day. Should internal or external leakage reach an unacceptable high level, contact Blohm + Voss Repair GmbH or an authorized service company.
43
Critical Load Inspection

Critical loads may occur. For example: impact loads such as jarring, pulling on stuck pipe, etc. If critical loads occurred unexpectedly, conduct the inspection immediately.
Dismantling Inspection
Generally, when the equipment returns to base, warehouse, etc. Carry out the PS inspection, immediately. Furthermore, control it prior to its being sent on the next job. The PS should be dismantled and inspected in a suitably equipped facility for excessive wear, cracks, flaws or deformations. Corrections should be made in accordance with recommendations which can be obtained from Blohm + Voss Repair GmbH. Weldings at the castings should be done only by Blohm + Voss Repair GmbH or an authorized service company in according to Blohm+Voss welding procedure. When need is shown in a field inspection, dismantle the PS and arrange an inspection in a suitably equipped facility. Springs should be carefully visually inspected for excessive wear and obvious weakness. MAINTENANCE & INSPECTION 44
Inspection check lists
CHECK LIST FRONT PAGE
TYPE OF EQUIPMENT
SERIAL NUMBER
PART NUMBER
SUPERVISOR
DATE OF INSPECTION
INSPECTION CATEGORY
PLACE OF INSPECTION
45
Check List Category I

(During operation - Power Slip is placed in the Rotary Table, Cover is closed)
GENERAL DESCRIPTION 1 Complete front page of check list for the records 2 Check for correct size of slips, insert carrier and guide plates 3 Check correct function of Slips and Hydraulic Centring Device 4 Check function of feedback signal (slips set / raised) 5 Check function of grease system Remarks
CHECKED OK OK OK OK OK
SIGNATURE
CHECK FOR LOOSE ITEMS, ESPECIALLY FOR: DESCRIPTION 1 Hinges and bolts of cover assembly 2 Cover Locking device 3 Fixation of guide plates 4 Top cover screws 5 Lifting eyes for Cover Assembly 6 Lifting eyes for Power Slip Remarks
CHECKED SIGNATURE OK OK OK OK OK OK
CHECK FOR CRACKS, ELONGATION, DAMAGE AND CORROSION, ESPECIALLY FOR: DESCRIPTION 1 Power Slip Body Hinges of Cover Assembly 2 Hinges and bolts of cover assembly 3 Cover Locking device 4 Guide plates 5 Lifting eyes for Cover Assembly 6 Lifting eyes for Power Slip Remarks
CHECKED SIGNATURE OK OK OK OK OK OK
46
CHECK FOR WEAR , ESPECIALLY FOR: DESCRIPTION Hydraulic guide plates: Check wear at inside surface Replace the guide if wear is more than 10 mm at the bevel inside the guide 1 plate. See "Wear data Guide Plates". Remarks
CHECKED OK
SIGNATURE
HYDRAULIC DESCRIPTION 1 Check for loose fittings, pipes, valves 2 Check for hydraulic leaks (hoses, valves and cylinders) 3 Check condition of hydraulic couplings and connection hoses Remarks
CHECKED SIGNATURE OK OK OK
_________________________________ _______________________________ SUPERVISOR DATE
47
Check List Category II

(Power Slip is out of Rotary Table, Cover is open, Insert Carrier disassembled)
GENERAL DESCRIPTION 1 Complete front page of check list for the records 2 Check for correct size of slips, insert carrier and guide plates Check correct function of Slips and Hydraulic Centring Device: Set Slips cycle: 1. Center Hydraulic Guides 3 2. Set Slips 3. Open Hydraulic Guides Raise Slips cycle: Raise Slips without any movement of hydraulic Guides 4 Check function of feedback signals (slips set / raised) Remarks
CHECKED SIGNATURE OK OK
OK
OK
CHECK FOR LOOSE ITEMS, ESPECIALLY FOR: DESCRIPTION 1 Hinges and bolts of cover assembly 2 Cover Locking device 3 Fixation of guide plates 4 Top cover screws 5 Carrier Securing Assembly 6 Lifting eyes for Cover Assembly 7 Lifting eyes for Power Slip 8 Transportation beam 9 Securing of Door Assembly 10 Fixation of Hydraulic Cylinder 11 Fixation of Hydraulic Hoses below Cover Assembly Remarks MAINTENANCE & INSPECTION CHECK FOR CRACKS, ELONGATION, DAMAGE AND CORROSION, ESPECIALLY FOR: DESCRIPTION 1 Power Slip Body Hinges of Hydraulic Cylinder 2 Power Slip Body Hinges of Cover Assembly 3 Power Slip Body Outside Body surface / contact areas to rotary table 4 Hinges and bolts of cover assembly 5 Cover Locking device 6 Guide plates 7 Lifting eyes for Cover Assembly 8 Lifting eyes for Power Slip 9 Transportation beam 10 Insert Carrier Check condition of Insert Retainer Plates and Screws 11 Insert Carrier Check teeth of insert dies 12 Insert Carrier Check load recess at bottom 13 Slip Assembly Hinges for Hydraulic Cylinder 14 Slip Assembly Hinges and bolts between Center/Left/Right-segments 15 Slip Assembly Load recess at bottom (Insert Carrier is disassembled) 16 Slip Assembly Carrier Securing Assembly Remarks
CHECKED SIGNATURE OK OK OK OK OK OK OK OK OK OK OK
CHECKED SIGNATURE OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK
48
CHECK FOR WEAR , ESPECIALLY FOR: DESCRIPTION Hydraulic guide plates: Check wear at inside surface Replace the guide if wear is more than 10 mm at the bevel inside the guide 1 plate See "Wear data Guide Plates". 2 Check wear of insert dies 3 Check for wear at insert carrier Remarks
CHECKED SIGNATURE OK OK OK
GREASING DESCRIPTION Check that grease system and grease points get grease to all needed areas 1 (as far as observable) especially for: 2 Slip Assembly back side 3 Slip Assembly Carrier Securing Assembly 4 Cover Assembly Hinges 5 Cover Assembly Locking Device 6 Feedback signal 7 Door Assembly Hinges at Door and Body Remarks
CHECKED SIGNATURE OK OK OK OK OK OK OK
HYDRAULIC DESCRIPTION 1 Check for loose fittings, pipes, valves 2 Check for hydraulic leaks of all hoses, valves and cylinders 3 Check condition of hydraulic couplings and connection hoses 4 Check hydraulic fittings and hoses in rotary table Remarks
REMARKS
_________________________________ ________________________ SUPERVISOR DATE
49
CHECKED SIGNATURE OK OK OK OK
Check List Category III

(Power Slip is out of Rotary Table, Cover is open, Slip Assembly and Insert Carrier disassembled) USE CHECK LIST OF CATEGORY II WITH FOLLOWING ADDITIONAL ITEMS:
DESCRIPTION GENERAL 1 Check completeness and condition of warning plates and labels Check condition of identification plate (serial number, part number, date of 2 manufacture etc.) 3 Clean tool thoroughly NDT - INSPECTION NDT all critical areas with die penetrant REMARKS
CHECKED SIGNATURE OK OK OK OK
MAINTENANCE & INSPECTION _________________________________ __________________________ SUPERVISOR DATE 50
Check List Category IV

(Power Slip is out of Rotary Table, Cover is open, Slip Assembly and Insert Carrier disassembled) USE CHECK LIST OF CATEGORY III WITH FOLLOWING ADDITIONAL ITEMS:
HYDRAULICS 1 Change all hydraulic hoses and fittings 2 Check condition of hydraulic valves and replace if necessary 3 Check condition of hydraulic pipes and replace if necessary REMARKS
CHECKED OK OK OK
SIGNATURE
_________________________________ __________________________ SUPERVISOR DATE
51
Wear data criteria

Bore of Door and Body Hinges PS 500
Dimension worn max: Dimension new max: Dim. A 81,120 mm 80,106 mm
Hinge pin min dia new: Hinge pin min dia worn min:
79,804 mm 79,804 mm
Dim. A
Door Hinge Pin
Door/body hinge
Door/Body Hinge dimensions
MAINTENANCE & INSPECTION 52
Critical Areas
Critical Areas Centre Frame
Hatched area is critical area
Critical Areas Door and Hinge Pin
Critical Areas Carier
Critical Areas Centre Slip
Critical Areas Left Slip
Critical Areas Right Slip
53
Critical area drawings of lifting eyes.
Wear data Guide plates

Guide plate PN New a (mm) 153 147 125 105 137,5 115 87,5 72,5 50 150 65 55 185 170 165 155 Min worn b (mm) 143 137 115 95 127,5 105 77,5 62,5 40 140 55 45 175 160 155 145 min. worn b new a max. worn ID new ID
755720 or 756420 755721 or 756421 755722 or 756422 755723 or 756423 755724 or 756424 755725 or 756425 755726 or 756426 755727 or 756427 755728 or 756428 755770 or 756470 755771 or 756471 755772 or 756472 755773 or 756473 755774 or 756474 755775 or 756475 755776 or 756476
54
SIZE COMPONENTS
55
SIZE COMPONENTS
Casing
Previous Insert Series Range P/N No Guide P/N 755722 756422 12 755722 755722-1 755157 755158 260 755722-1 755157 755158 Screw P/N Nut P/N Washer P/N Guide P/N Screw P/N Nut P/N Washer P/N Diameter
Pipe Diameter 6.5/8 7.5/8 x 6.5/8 7.5/8 x 6.5/8 7x7 12 -
756030228 -
7.5/8 10 755158 8 756423 755158 756477 755723 755725 755169 755157 756425 725465 755157 -
6. SIZE COMPONENTS
7.3/4
7.5/8 x 7 7.5/8 x 7.5/8 280
756030229 756030231 -
8.5/8
9.5/8
9.5/8 x 8.5/8 9.5/8 x 9.5/8 -
756030234 756030236 -
9.7/8
10 6 755158 4 755771 755772 755728-2 755158 756472 755728-2 755727 755728-2 756427 755726 725465 755157 756426
10.3/4
11.3/4
11.7/8
11.3/4 x 10.3/4 11.3/4 x 11.3/4 755158
756030238 756030239 -
12.3/4
13.3/8 x 75603012.3/4 241 -
13.3/8
13.1/2
14 x 13.3/8 13.3/8 x 13.3/8 -
756030243-1 756030243 -
13.5/8 2
14
13.5/8 x 75603013.5/8 259 14 x 14 756030255
SIZE COMPONENTS
Second Upgraded Insert Series Range P/N Previous Guide Plate Series Guide Plate Series 300 310 335 365 755728-2 756471 400 380 7.5/8 x 7 7.5/8 x 7.5/8 7.5/8 x 7.3/4 9.5/8 x 8.5/8 9.5/8 x 9.5/8 10.3/4 x 9.5/8 10.3/4 x 9.7/8 10.3/4 x 10 10.3/4 x 10.3/4 12.3/4 x 11.3/4 12.3/4 x 11.7/8 12.3/4 x 12.3/4 14 x 12.3/4 756670228 756670229-1 756670229 756670231 756670269 756670234 756670236 756670236-1 756670265 756670237 756670238 756670239 756670262 756670241 756670241-1 755728-2 755728 755728-2 755158 756428 755158 410 14 x 13.3/8 14 x 13.1/2 14 x 13.5/8 14 x 14 756670243 756670270 756670259 756670255
56
First Upgraded Insert Series Range P/N
7.5/8 x 6.5/8 7x7
7.5/8 x 7 7.5/8 x 7.5/8 7.5/8 x 7.3/4 9.5/8 x 8.5/8 9.5/8 x 9.5/8 10.3/4 x 9.5/8 10.3/4 x 9.7/8 10.3/4 x 10 10.3/4 x 10.3/4 12.3/4 x 11.3/4 12.3/4 x 11.7/8 12.3/4 x 12.3/4 14 x 12.3/4 -
756630228 756630229-1 756630229 756630231 756630269 756630234 756630236 756630236-1 756630265 756630237 756630238 756630239 756630262 756630241 756630241-1 -
14 x 13.3/8 14 x 13.1/2 14 x 13.5/8 14 x 14
756630243 756630270 756630259 756630255
Drill Pipe
Pipe Diameter 755773 755157 755158 755774 756474 755153-1 755776 755776 755770 16 14 755724 755721 755159 755157 755158 755159-1 755169 756421 756424 755153-1 756470 756476 725465 755157 755158 755775 756475 755159-1 755156-1 756473
Previous Insert Series Range P/N No. Guide P/N Screw P/N Nut P/N Washer P/N Guide P/N Screw P/N Nut P/N Washer P/N
First Upgraded Insert Series Range P/N
Second Upgraded Insert Series Range P/N
Previous Guide Plate Series
Upgraded Guide Plate Series Diameter
2.3/8
140
2.7/8
3.1/2
3.1/2 x 2.3/8 3.1/2 x 2.7/8 3.1/2 x 3.1/2
756030101 756030102 756030105
170
4.1/2
4.1/2 x 4 5.1/2 x 4.1/2
756030106 756030107
180
755157 755158
200
5.1/2
210 216 235
5.7/8
6.5/8
5.1/2 x 5 5.1/2 x 5.1/2 5.7/8 x 5.7/8 7.5/8 x 6.5/8 755722 -
756030109 756030111 756030115 756030228
6.906
756422
260
3.1/2 x 2.3/8 3.1/2 x 2.7/8 3.1/2 x 3.1/2 4.1/2 x 3.1/2 4.1/2 x 4 4.1/2 x 4.1/2 5.1/2 x 4.1/2 5.1/2 x 5 5.1/2 x 5.1/2 7 x 5.7/8 7 x 6.5/8 7 x 6.906 7.5/8 x 6.906
756630101 756630103 756630105 756630105-1 756630106 756630107 756630107-1 756630109 756630111 756630115 756630114 756630112 756630112-1
3.1/2 x 2.3/8 3.1/2 x 2.7/8 3.1/2 x 3.1/2 4.1/2 x 3.1/2 4.1/2 x 4 4.1/2 x 4.1/2 5.1/2 x 4.1/2 5.1/2 x 5 5.1/2 x 5.1/2 7 x 5.7/8 7 x 6.5/8 7 x 6.906 7.5/8 x 6.906
756670101 756670103 756670105 756670105-1 756670106 756670107 756670107-1 756670109 756670111 756670115 756670114 756670112 756670112-1
57
SIZE COMPONENTS
Pipe Diameter 756476 200
Previous Insert Series Range P/N No Guide P/N Screw P/N Nut P/N Washer P/N Guide P/N Screw P/N Nut P/N Washer P/N Diameter
3.1/8
3.3/8 18 725465 756424 14 756424 12 756422 756425 755725 756425 755723 755169 755157 755158 756423 300 756423 755169 725465 755157 755158 280 755722 755722-1 755157 755158 260 755724 755154-1 235 756421 755157 755158 216 755720 755159-1 755157 755158 756420 204
4.3/4
4.3/4 x 4.3/4
6.1/4
6.1/2
6.3/4 -
6.3/4 x 6.1/2 6.3/4 x 6.3/4
Drill Collar without ZIP groove
7 x 7
8 x 8
8.1/4
8.1/2
8.1/2 x 8.1/4 8.1/2 x 8.1/2
9.1/2
9.1/2 x 9.1/2
SIZE COMPONENTS
Previous Guide Plate Series Upgraded Guide Plate Series 3.1/2 x 3.1/8 plain 3.1/2 x 3.3/8 plain 5.1/2 x 4.3/4 plain 6.3/4 x 6.1/4 plain 6.3/4 x 6.1/2 plain 6.3/4 x 6.3/4 plain 756690308 756690309 756690276 756690284 756690286 756690287 8.1/2 x 8 plain 8.1/2 x 8.1/4 plain 8.1/2 x 8.1/2 plain 9.1/2 x 9 plain 9.1/2 x 9.1/2 plain 756690293 756690295 10 756690296 756690297 7566908 298
58
First Upgraded Insert Second Upgraded Series Insert Series Range P/N Range P/N
756650308 756650309 756650276 756650284 756650286 756650287
3.1/2 x 3.1/8 plain 3.1/2 x 3.3/8 plain 756050- 5.1/2 x 276 4.3/4 plain 6.3/4 x 6.1/4 plain 756050- 6.3/4 x 286 6.1/2 plain 756050- 6.3/4 x 287 6.3/4 plain 756050288 756050- 8.1/2 x 8 293 plain 756050- 8.1/2 x 295 8.1/4 plain 756050- 8.1/2 x 296 8.1/2 plain 9.1/2 x 9 plain 756050- 9.1/2 x 298 9.1/2 plain
756650293 756650295 756650296 756650297 756650298
Pipe Diameter 75669018 182 755720 755159-1 755157 755158 756420 204 756690183 756690187 756690188 14 756690189 756690190 12 756690194 725465 756690195 10 756690196 756690197 756690198 7566908 199 756690203 756690202 755723 755169 755157 755158 756423 300 755725 755169 756425 260 755157 755158 280 755722 755722-1 755157 755158 756422 260 755724 755154-1 756424 235 756421 216
Previous Insert Series Range P/N Nr. Guide P/N Screw P/N Nut P/N Washer P/N Guide P/N Screw P/N Nut P/N Washer P/N Diameter
First Upgraded Insert Second Upgraded Series Insert Series Range P/N Range P/N
Previous Guide Plate Series
Upgraded Guide Plate Series
4.3/4
4.3/4 x 4.3/4
5.1/4
6.1/4
6.1/2
6.3/4 x 6.1/2
6.3/4
6.3/4 x 6.3/4
7 x 7
8 x 8
Drill Collar with ZIP groove
8.1/4
8.1/2 x 8.1/4
8.1/2
8.1/2 x 8.1/2
8.3/4
9.1/2
9.1/2 x 9.1/2
9.3/4
10
4.1/2 x 7560504.3/8 zip 182 (4.3/4 DC) 5.1/2 x 5.1/8 zip (5.1/4 DC) 6.3/4 x 5.3/4 zip (6.1/4 DC) 6.3/4 x 6 756050zip (6.1/2 188 DC) 6.3/4 x 7560506.1/4 zip 189 (6.3/4 DC) 6.3/4 x 7560506.1/2 zip 190 (7 DC) 8.1/2 x 7560507.1/2 zip 194 (8 DC) 8.1/2 x 7560507.3/4 zip 195 (8.1/4 DC) 8.1/2 x 8 756050zip (8.1/2 196 DC) 8.1/2 x 8.1/4 zip (8.3/4 DC) 9.1/2 x 8.1/2 zip (9 DC) 9.1/2 x 9 756050zip (9.1/2 199 DC) 9.1/2 x 9.1/4 zip (9.3/4 DC) 9.1/2 x 9.1/2 zip (10 DC)
4.1/2 x 7566504.3/8 zip 182 (4.3/4 DC) 5.1/2 x 7566505.1/8 zip 183 (5.1/4 DC) 6.3/4 x 7566505.3/4 zip 187 (6.1/4 DC) 6.3/4 x 6 756650zip (6.1/2 188 DC) 6.3/4 x 7566506.1/4 zip 189 (6.3/4 DC) 6.3/4 x 7566506.1/2 zip 190 (7 DC) 8.1/2 x 7566507.1/2 zip 194 (8 DC) 8.1/2 x 7566507.3/4 zip 195 (8.1/4 DC) 8.1/2 x 8 756650zip (8.1/2 196 DC) 8.1/2 x 7566508.1/4 zip 197 (8.3/4 DC) 9.1/2 x 7566508.1/2 zip 198 (9 DC) 9.1/2 x 9 756650zip (9.1/2 199 DC) 9.1/2 x 7566509.1/4 zip 203 (9.3/4 DC) 9.1/2 x 7566509.1/2 zip 202 (10 DC)
59
SIZE COMPONENTS
SIZE COMPONENTS
60
DRAWINGS & SPARE PARTS

61
7. DRAWINGS AND SPARE PARTS PS 500
757000-E PS 500 for Emsco RT
755670 cover for HCS 755620 slip assembly
Carrier for casing, drill pipe and drill collar
7 8
5 5 4 11 6
2 1 3 10
757000-E Parts list

Pos. 1 2 3 4 5 6 Qty. 1 1 1 1 2 1 1 1 1 1 4 Part no. 756005 756009 756094 756330 756720 756006 756800 756800-1 757030 757060 755116 Description Body Door Assembly Assembly for Feedbackvalve Hydraulic Centering System Assembly Locking Device for Cover Bolt Assembly Hydraulic Assembly Hydraulic Connection Assembly Hydraulic Cover one Set Greasing PS-500 Lifting Eye
7 8 9 10 11
62
757000-N PS 500 for National RT
2.1
2.2
2.3
757000-N Parts list

Pos. 1 2 2.1 2.2 2.3 Qty. 1 1 2 8 8 Part no. 757000-E 756161 756162 755167 755168 Description PS 500 Adapter assembly for National Adapter for National Screw Securing Ring
63
757000-OW PS 500 for Oilwell RT
2.1
2.2
2.3
757000-OW Parts list

Pos. 1 2 2.1 2.2 2.3 Qty. 1 1 2 8 8 Part no. 757000-E 756163 756164 725465 755168 Description PS 500 Adapter assembly for Oilwell Adapter for Oilwell Screw Securing Ring
DRAWINGS & SPARE PARTS 64
756020 PS 500 Slip assembly
9 8
7 10 9
5 1 6 5 2 3
756020 Parts list

Pos. 1 2 3 4 5 6 7 8 9 10 Qty. 1 1 1 2 2 3 2 2 4 2 Part no. 756021 756022 756023 756014 756014-1 756018 756096-4 752210 613720 70116 Description Center Slip Slip left Part Slip right Part Hinge Pin Hinge Pin Spring Carrier Securing Assembly Bolt for Roller Roller Retaining Ring Washer
65
756030-BC* Carrier Assembly Drill Pipe and Casing - Previous Insert

3 2 4 5 1
756030-BC* Parts list

Pos 5 4 3 2 1 Part-No. 671128 775056 756048 775057 756032 756030-101 3.1/2 x 2.3/8 dp 154,1 Part-No. 671131 775056 775032 775057 756031 756030-109 5.1/2 x 5 dp 139,2 Part-No. 671132 775056 775037 775057 756036 756030-231 7.5/8 x 7.5/8 csg 117,4 Part-No. 752954 775056 756047 756057 756046 756030-241 13.3/8x12.3/4 csg 74,5 QTY 30 6 3 3 3 Part-No. 671129 775056 756048 775057 756032 756030-102 3.1/2 x 2.7/8 dp 152,9 Part-No. 671132 775056 775032 775057 756031 756030-111 5.1/2x 5.1/2 dp 138,5 Part-No. 752952 775056 775042 775057 756041 756030-234 9.5/8 x 8.5/8 csg 135,8 Part-No. 752901 775056 756047 756057 756046 756030-243 13.3/8x13.3/8 csg 72,3 QTY 30 6 3 3 3 Part-No. 671130 775056 756048 775057 756032 756030-105 3.1/2 x 3.1/2 dp 151,8 Part-No. 671131 775056 775034 775057 756033 756030-115 5.7/8 x 5.7/8 dp 132,6 Part-No. 752901 775056 775042 775057 756041 756030-236 9.5/8 x 9.5/8 csg 134 Part-No. 752901 775056 756038 775057-1 756037 756030-259 13.5/8x 13.5/8 csg 66,5 QTY 30 6 3 3 3 Part-No. 671129 775056 756049 775057 756034 756030-106 4.1/2 x 4 dp 147,2 Part-No. 752952 775056 775037 775057 756036 756030-228 7.5/8 x 6.5/8 dp+csg 119,5 Part-No. 752952 775056 756043 756057 756042 756030-238 11.3/4x 10.3/4 csg 107,8 Part-No. 752954 775056 756045 756057-1 756044 756030-243-1 14 x 13.3/8 csg 68,3 QTY 45 6 3 3 3 Part-No. 752951 775056 775032 775057 756031 756030-107 5.1/2 x 4.1/2 dp 140 Part-No. 752953 775056 775037 775057 756036 756030-229 7.5/8 x 7 csg 118,4 Part-No. 752901 756056 756043 756057 756042 756030-239 11.3/4 x 11.3/4 csg 104,2 Part-No. 752901 775056 756045 756057-1 756044 756030-255 14 x 14 csg 63,8 QTY 45 6 3 3 3 Name Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight (kg) QTY 75 6 3 3 3 Name Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight (kg) QTY 105 9 3 3 3 Name Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight (kg) QTY 135 9 3 3 3 Name Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight (kg)
Pos 5 4 3 2 1
QTY 45 6 3 3 3
QTY 45 6 3 3 3
QTY 60 6 3 3 3
QTY 75 6 3 3 3
Pos 5 4 3 2 1
QTY 75 6 3 3 3
QTY 105 6 3 3 3
QTY 105 6 3 3 3
QTY 105 9 3 3 3
Pos 5 4 3 2 1
QTY 135 9 3 3 3
QTY 135 9 3 3 3
QTY 135 9 3 3 3
QTY 135 9 3 3 3
* Bore Code for Pipe * Weight of one carrier with all accessiories
66
756050-BC* Carrier Assembly Drill Collar - Previous Insert

2 3 4 1

Pos 5 4 3 2 1 Part-No. 752951 775056 775216 775057 756054 756050-182 4.3/4x4.3/4 dc 137,9 Part-No. 752954 775056 775052 775057 756056 756050-195 8.1/2x8.1/4 dc 146,1 QTY 27 6 3 3 3 Part-No. 752954 775056 775035 775057 756051 756050-188 6.3/4x 6.1/2 dc 126,1 Part-No. 671133 775056 775052 775057 756056 756050-196 8.1/2x8.1/2 dc 140,7 QTY 45 6 3 3 3 Part-No. 671133 775056 775035 775057 756051 756050-189 6.3/4x 6.3/4 dc 126,8 Part-No. 752954 775056 775042 775057 756055 756050-199 9.1/2x 9.1/2 dc 129,6 QTY 45 6 3 3 3 Part-No. 752953 775056 756063 775057 756052 756050-190 7 x 7 dc 115,6 QTY 45 6 3 3 3 Part-No. 671132 775056 756039 775057 756053 756050-194 8x8 dc 116,2 QTY 45 6 3 3 3 Name Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight* (kg) Name Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight* (kg)
Pos 6 5 4 3 2 1
QTY 45 6 3 3 3
QTY 45 6 3 3 3
QTY 63 6 3 3 3
67
756630-BC* Carrier Assembly Drill Pipe and Casing - First Upgraded Insert
3 4 5 1 2

Pos 5 4 3 2 1 Part-No. 351001 775056 775651-1 775057 756631 756630-101 3.1/2x2.3/8 dp 255 Part-No. 350105 775056 775632-1 775057 756632 756630-107 4.1/2x4.1/2 dp 240 Part-No. 350409 775056 775634-1 775057 756634 756630-114 7x6.5/8 dp 212 Part-No. 350610 775056 75635-1 775057 756635 756630-229 7.5/8x7 csg 202 Part-No. 351011 775056 775637-1 775057 756637 756630-236-1 10.3/4x9.5/8 csg 255 QTY 30 6 3 3 3 Part-No. 350602 775056 775651-1 775057 756631 756630-103 3.1/2x2.7/8 dp 253 Part-No. 350905 775056 775633-1 775057 756633 756630-107-1 5.1/2x4.1/2 dp 234 Part-No. 350210 775056 775634-1 775057 756634 756630-112 7x6,906 dp 211 Part-No. 350111 775056 75635-1 775057 756635 756630-231 7.5/8x7.5/8 csg 200 Part-No. 350811 775056 775637-1 775057 756637 756630-265 10.3/4x9.7/8 csg 254 QTY 30 6 3 3 3 Part-No. 350103 775056 775651-1 775057 756631 756630-105 3.1/2x3.1/2 dp 250 Part-No. 350506 775056 775633-1 775057 756633 756630-109 5.1/2x5 dp 232 Part-No. 350110 775056 775634-1 775057 756634 756630-229-1 7x7 dp 210 Part-No. 350010 775056 75635-1 775057 756635 756630-269 7.5/8x7.3/4 csg 199 Part-No. 350712 775056 775637-1 775057 756637 756630-237 10.3/4x10 csg 253 QTY 30 6 3 3 3 Part-No. 350903 775056 775632-1 775057 756632 756630-105-1 4.1/2x3.1/2 dp 244 Part-No. 350105 775056 775633-1 775057 756633 756630-111 5.1/2x5.1/2 dp 230 Part-No. 350909 775056 775635-1 775057 756635 756630-228 7.5/8x6.5/8 dp 204 Part-No. 350911 775056 775636-1 775057 756636 756630-234 9.5/8x8.5/8 csg 274 Part-No. 350112 775056 775637-1 775057 756637 756630-238 10.3/4x10.3/4 csg 250 QTY 45 6 3 3 3 Part-No. 350504 775056 775632-1 775057 756632 756630-106 4.1/2x4 dp 242 Part-No. 351008 775056 775634-1 775057 756634 756630-115 7x5.7/8 dp 215 Part-No. 350710 775056 775635-1 775057 756635 756630-112-1 7.5/8x6.906 dp 203 Part-No. 350111 775056 775636-1 775057 756636 756630-236 9.5/8x9.5/8 csg 270 Part-No. 350912 775056 775638-1 775057-1 756638 756630-239 12.3/4x11.3/4 csg 214 QTY 45 6 3 3 3 Name Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight (kg)* QTY 75 6 3 3 3 Name Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight (kg)* QTY 75 6 3 3 3 Name Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight (kg)* QTY 105 6 3 3 3 Name Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight (kg)* QTY 135 9 3 3 3 Name Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight (kg)*
Pos 5 4 3 2 1
QTY 45 6 3 3 3
QTY 4 6 3 3 3
QTY 45 6 3 3 3
QTY 45 6 3 3 3
Pos 5 4 3 2 1
QTY 75 6 3 3 3
QTY 75 6 3 3 3
QTY 75 6 3 3 3
QTY 75 6 3 3 3
Pos 5 4 3 2 1
QTY 75 6 3 3 3
QTY 75 6 3 3 3
QTY 75 6 3 3 3
QTY 105 6 3 3 3
Pos 5 4 3 2 1
QTY 105 6 3 3 3
QTY 105 6 3 3 3
QTY 105 6 3 3 3
QTY 105 6 3 3 3
68
756630-BC* Carrier Assembly Drill Pipe and Casing - First Upgraded Insert Cont.
Pos 5 4 3 2 1 Part-No. 350812 775056 775638-1 775057-1 756638 756630-262 12.3/4x11.7/8 csg 213 Part-No. 350413 775056 775639-1 775057-1 756639 756630-259 14x13.5/8 csg QTY 135 9 3 3 3 Part-No. 350112 775056 775638-1 775057-1 756638 756630-241 12.3/4x12.3/4 csg 210 Part-No. 350113 775056 775639-1 775057-1 756639 756630-255 14x14 csg QTY 135 9 3 3 3 Part-No. 351112 775056 775639-1 775057-1 756639 756630-241-1 14x12.3/4 csg 160 QTY 135 9 3 3 3 Part-No. 350612 775056 775639-1 775057-1 756639 756630-243 14x13.3/8 csg 158 QTY 135 9 3 3 3 Part-No. 350513 775056 775639-1 775057-1 756639 756630-270 14x13.1/2 csg 157 QTY 135 9 3 3 3 Name Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight (kg)* Name Insert Screw Insert Retainer Guide Pin Carrier Assembly Size
Pos 5 4 3 2 1
QTY 135 9 3 3 3
QTY 135 9 3 3 3
69
756650-BC* Carrier Assembly Drill Collar - First Upgraded Insert

2 3 4 1

Pos 5 4 3 2 1 Part-No. 350205 775056 775632-1 775057 756652 756650-182 4.1/2x4.3/8 zip (4.3/4DC) 240 Part-No. 350310 775056 775654-1 775057 756654 756650-190 6.3/4x6.1/2 zip (7DC) 216 Part-No. 350911 775056 775656-1 775057 756656 756650-198 9.1/2x8.1/2 zip (9DC) 264 Part-No. 350203 775056 775651-1 775057 756651 756650-309 3.1/2x3.3/8 plain 250 Part-No. 350511 775056 775655-1 775057 756655 756650-293 8.1/2x8 plain 292 QTY 27 6 3 3 3 Part-No. 350406 775056 775633-1 775057 756653 756650-183 5.1/2x5.1/8 zip (5.1/4DC) 228 Part-No. 350911 775056 775655-1 775057 756655 756650-194 8.1/2x7.1/2 zip (8DC) 294 Part-No. 350511 775056 775656-1 775057 756656 756650-199 9.1/2x9 zip (9.1/2DC) 262 Part-No. 350706 775056 775653-1 775057 756653 756650-276 5.1/2x4.3/4 plain 230 Part-No. 350311 775056 775655-1 775057 756655 756650-295 8.1/2x8.1/4 plain 291 QTY 27 6 3 3 3 Part-No. 350910 775056 775654-1 775057 756654 756650-187 6.3/4x5.3/4 zip (6.1/4DC) 219 Part-No. 350711 775056 775655-1 775057 756655 756650-195 8.1/2x7.3/4 zip (8.1/4DC) 293 Part-No. 350311 775056 775656-1 775057 756656 756650-203 9.1/2x9.1/4 zip (9.3/4DC) 261 Part-No. 350510 775056 775654-1 775057 756654 756650-284 6.3/4x6.1/4 plain 217 Part-No. 350111 775056 775655-1 775057 756655 756650-296 8.1/2x8.1/2 plain 290 QTY 36 6 3 3 3 Part-No. 350710 775056 775654-1 775057 756654 756650-188 6.3/4x6 zip (6.1/2DC) 218 Part-No. 350511 775056 775655-1 775057 756655 756650-196 8.1/2x8 zip (8.1/2DC) 292 Part-No. 350111 775056 775656-1 775057 756656 756650-202 9.1/2x9.1/2 zip (10DC) 260 Part-No. 350310 775056 775654-1 775057 756654 756650-286 6.3/4x6.1/2 plain 216 Part-No. 350511 775056 775656-1 775057 756656 756650-297 9.1/2x9 plain 262 QTY 36 6 3 3 3 Part-No. 350510 775056 775654-1 775057 756654 756650-189 6.3/4x6.1/4 zip (6.3/4DC) 217 Part-No. 350311 775056 775655-1 775057 756655 756650-197 8.1/2x8.1/4 zip (8.3/4DC) 291 Part-No. 350403 775056 775651-1 775057 756651 756650-308 3.1/2x3.1/8 plain 251 QTY 36 6 3 3 3 Part-No. 350110 775056 775654-1 775057 756654 756650-287 6.3/4x6.3/4 plain 215 Part-No. 350111 775056 775656-1 775057 756656 756650-298 9.1/2x9.1/2 plain 260 QTY 36 6 3 3 3 QTY 36 6 3 3 3 Name Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight (kg)* QTY 45 6 3 3 3 Name Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight (kg)* QTY 18 6 3 3 3 Name Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight (kg)* Name Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight (kg)* Name Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight (kg)*
Pos 5 4 3 2 1
QTY 36 6 3 3 3
QTY 45 6 3 3 3
QTY 45 6 3 3 3
QTY 45 6 3 3 3
Pos 5 4 3 2 1
QTY 45 6 3 3 3
QTY 45 6 3 3 3
QTY 45 6 3 3 3
QTY 45 6 3 3 3
Pos 5 4 3 2 1
QTY 18 6 3 3 3
QTY 27 6 3 3 3
QTY 36 6 3 3 3
Pos 5 4 3 2 1
QTY 45 6 3 3 3
QTY 45 6 3 3 3
QTY 45 6 3 3 3
QTY 45 6 3 3 3
QTY 45 6 3 3 3
70
756670-BC* Carrier Assembly for Drill Pipe and Casing - Second Upgraded Insert
3 4 5 1 2

Pos 6 5 4 3 2 1 Part-No. 775671-2 351001 775056 775651-1 756057 756671 756670-101 3.1/2x2.3/8 dp 170 Pos 6 5 4 3 2 1 Part-No. 775672-2 350105 775056 775632-1 756057 756672 756670-107 4.1/2x4.1/2 dp 159 Part-No. 775674-2 350409 775056 775634-1 756057 756674 756670-114 7x6.5/8 dp 137 QTY 3 45 15 3 3 3 QTY 3 30 15 3 3 3 Part-No. 775671-2 350602 775056 775651-1 756057 756671 756670-103 3.1/2x2.7/8 dp 168 Part-No. 775673-2 350905 775056 775633-1 756057 756673 756670-107-1 5.1/2x4.1/2 dp 155 Part-No. 775674-2 350210 775056 775634-1 756057 756674 756670-112 7x6,906 dp 135 QTY 3 60 15 3 3 3 QTY 3 30 15 3 3 3 Part-No. 775671-2 350103 775056 775651-1 756057 756671 756670-105 3.1/2x3.1/2 dp 167 Part-No. 775673-2 350506 775056 775633-1 756057 756673 756670-109 5.1/2x5 dp 153 Part-No. 775674-2 350110 775056 775634-1 756057 756674 756670-229-1 7x7 dp 135 QTY 3 60 15 3 3 3 QTY 3 30 15 3 3 3
6
Part-No. 775672-2 350903 775056 775632-1 756057 756672 756670-105-1 4.1/2x3.1/2 dp 163 Part-No. 775673-2 350105 775056 775633-1 756057 756673 756670-111 5.1/2x5.1/2 dp 151 Part-No. 775675-2 350909 775056 775635-1 756057 756675 756670-228 7.5/8x6.5/8 dp 133 QTY 3 60 15 3 3 3 QTY 3 45 15 3 3 3 Part-No. 775672-2 350504 775056 775632-1 756057 756672 756670-106 4.1/2x4 dp 164 Part-No. 775674-2 351008 775056 775634-1 756057 756674 756670-115 7x5.7/8 dp 141 Part-No. 775675-2 350710 775056 775635-1 756057 756675 756670-112-1 7.5/8x6.906 dp 132 QTY 3 75 15 3 3 3 QTY 3 45 15 3 3 3 Name Load carring ring Insert Screw Insert Retainer Guide Pin Carrier Assembly Size
Weight (kg)* Name Load carring ring Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight (kg)* QTY 3 75 15 3 3 3 Name Load carring ring Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight (kg)*
Pos 6 5 4 3 2 1
QTY 3 75 15 3 3 3
QTY 3 75 15 3 3 3
QTY 3 75 15 3 3 3
QTY 3 75 15 3 3 3
71
756670-BC* Carrier Assembly for Drill Pipe and Casing - Second Upgraded Insert Cont.
Pos 6 5 4 3 2 1 Part-No. 775675-2 350610 775056 775635-1 756057 756675 756670-229 7.5/8x7 csg 132 Part-No. 775677-2 351011 775056 775637-1 756057 756677 756670-236-1 10.3/4x9.5/8 csg 122 Part-No. 350812 775056 775638-1 756057-1 756678 756670-262 12.3/4x11.7/8 csg 86 Part-No. 350413 775056 775639-1 756057-1 756679 756670-259 14x13.5/8 csg 56 QTY 3 75 15 3 3 3 Part-No. 775675-2 350111 775056 75635-1 756057 756675 756670-231 7.5/8x7.5/8 csg 128 Part-No. 775677-2 350811 775056 775637-1 756057 756677 756670-265 10.3/4x9.7/8 csg 120 Part-No. 350112 775056 775638-1 756057-1 756678 756670-241 12.3/4x12.3/4 csg 76 Part-No. 350113 775056 775639-1 756057-1 756679 756670-255 14x14 csg 53 QTY 3 75 15 3 3 3 Part-No. 775675-2 350010 775056 75635-1 756057 756675 756670-269 7.5/8x7.3/4 csg 127 Part-No. 775677-2 350712 775056 775637-1 756057 756677 756670-237 10.3/4x10 csg 122 Part-No. 351112 775056 775639-1 756057-1 756679 756670-241-1 14x12.3/4 csg 65 QTY 3 75 15 3 3 3 Part-No. 775676-2 350911 775056 775636-1 756057 756676 756670-234 9.5/8x8.5/8 csg 138 Part-No. 775677-2 350112 775056 775637-1 756057 756677 756670-238 10.3/4x10.3/4 csg 113 Part-No. 350612 775056 775639-1 756057-1 756679 756670-243 14x13.3/8 csg 59 QTY 3 105 15 3 3 3 Part-No. 775676-2 350111 775056 775636-1 756057 756676 756670-236 9.5/8x9.5/8 csg 130 Part-No. 350912 775056 775638-1 756057-1 756678 756670-239 12.3/4x11.3/4 csg 88 Part-No. 350513 775056 775639-1 756057-1 756679 756670-270 14x13.1/2 csg 58 QTY 3 105 15 3 3 3 Name Load carring ring Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight (kg)* QTY 135 9 3 3 3 Name Load carring ring Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight (kg)* QTY 135 9 3 3 3 Name Load carring ring Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight (kg)* Name Load carring ring Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight (kg)*
Pos 6 5 4 3 2 1
QTY 3 105 15 3 3 3
QTY 3 105 15 3 3 3
QTY 3 105 15 3 3 3
QTY 3 105 15 3 3 3
Pos 6 5 4 3 2 1
QTY 135 9 3 3 3
QTY 135 9 3 3 3
QTY 135 9 3 3 3
QTY 135 9 3 3 3
Pos 6 5 4 3 2 1
QTY 135 9 3 3 3
QTY 135 9 3 3 3
72
756690-BC* Carrier Assembly for Drill Collar - Second Upgraded Insert

2 3 4 1

Pos 5 4 3 2 1 Part-No. 350205 775056 775632-1 756057 756692 756690-182 4.1/2x4.3/8 zip (4.3/4DC) 157 Part-No. 350510 775056 775654-1 756057 756694 756690-189 6.3/4x6.1/4 zip (6.3/4DC) 119 Part-No. 350511 775056 775655-1 756057 756695 756690-196 8.1/2x8 zip (8.1/2DC) 98 Part-No. 350311 775056 775656-1 756057 756696 756690-203 9.1/2x9.1/4 zip (9.3/4DC) 97 QTY 27 6 3 3 3 Part-No. 350406 775056 775633-1 756057 756693 756690-183 5.1/2x5.1/8 zip (5.1/4DC) 151 Part-No. 350310 775056 775654-1 756057 756694 756690-190 6.3/4x6.1/2 zip (7DC) 117 Part-No. 350311 775056 775655-1 756057 756695 756690-197 8.1/2x8.1/4zip (8.3/4DC) 96 Part-No. 350111 775056 775656-1 756057 756696 756690-202 9.1/2x9.1/2 zip (10DC) 94 QTY 27 6 3 3 3 Part-No. 350910 775056 775654-1 756057 756694 756690-187 6.3/4x5.3/4 zip (6.1/4DC) 123 Part-No. 350911 775056 775655-1 756057 756695 756690-194 8.1/2x7.1/2 zip (8DC) 114 Part-No. 350911 775056 775656-1 756057 756696 756690-198 9.1/2x8.1/2 zip (9DC) 104 Part-No. 350403 775056 775651-1 756057 756691 756690-308 3.1/2x3.1/8 plain 161 QTY 36 6 3 3 3 Part-No. 350710 775056 775654-1 756057 756694 756690-188 6.3/4x6 zip (6.1/2DC) 121 Part-No. 350711 775056 775655-1 756057 756695 756690-195 8.1/2x7.3/4 zip (8.1/4DC) 111 Part-No. 350511 775056 775656-1 756057 756696 756690-199 9.1/2x9 zip (9.1/2DC) 99 Part-No. 350203 775056 775651-1 756057 756691 756690-309 3.1/2x3.3/8 plain 161 QTY 36 6 3 3 3 Name Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight (kg)* QTY 45 6 3 3 3 Name Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight (kg)* QTY 45 6 3 3 3 Name Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight (kg)* QTY 18 6 3 3 3 Name Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight (kg)*
Pos 5 4 3 2 1
QTY 36 6 3 3 3
QTY 36 6 3 3 3
QTY 45 6 3 3 3
Pos 5 4 3 2 1
QTY 45 6 3 3 3
QTY 45 6 3 3 3
QTY 45 6 3 3 3
Pos 5 4 3 2 1
QTY 45 6 3 3 3
QTY 45 6 3 3 3
QTY 18 6 3 3 3
73
756690-BC* Carrier Assembly for Drill Collar - Second Upgraded Insert Cont.
Pos 5 4 3 2 1 Part-No. 350706 775056 775633-1 756057 756693 756690-276 5.1/2x4.3/4 plain 150 Part-No. 350511 775056 775655-1 756057 756695 756690-293 8.1/2x8plain 108 Part-No. 350111 775056 775656-1 756057 756696 756690-298 9.1/2x9.1/2 plain 95 QTY 27 6 3 3 3 Part-No. 350510 775056 775654-1 756057 756694 756690-284 6.3/4x6.1/4 plain 129 Part-No. 350311 775056 775655-1 756057 756695 756690-295 8.1/2x8.1/4 plain 106 QTY 36 6 3 3 3 Part-No. 350310 775056 775654-1 756057 756694 756690-286 6.3/4x6.1/2plain 117 Part-No. 350111 775056 775655-1 756057 756695 756690-296 8.1/2x8.1/2 plain 103 QTY 36 6 3 3 3 Part-No. 350110 775056 775654-1 756057 756694 756690-287 6.3/4x6.3/4plain 115 Part-No. 350511 775056 775656-1 756057 756696 756690-297 9.1/2x9plain 99 QTY 36 6 3 3 3 Name Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight (kg)* Name Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight (kg)* Name Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight (kg)*
Pos 5 4 3 2 1
QTY 45 6 3 3 3
QTY 45 6 3 3 3
QTY 45 6 3 3 3
QTY 45 6 3 3 3
Pos 5 4 3 2 1
QTY 45 6 3 3 3
74
756018 Carrier securing Assembly
8 10 3 7 1
6 4 11 5 9 2
756018 Parts list

Pos. 1 2 3 4 5 6 7 8 9 10 11 Qty. 1 1 1 1 1 1 1 1 1 1 1 Part-No. 756024 756017 775026 775027 775028 775029 775015-1 612515 775019 775015-3 88240-4 Description Securing Latch Pin for Securing Latch Washer for Securing Latch Washer for Securing Latch Spring Stopper Nut Grease Nipple Screw Spring Type Pin Set Screw
75
756009 Door Assembly

14 11 12 13 10 9 7 6 8 18 17 15
5 16
4 2
756009 Parts list

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Qty. 1 2 8 1 1 3 3 5 1 1 2 2 2 2 2 1 5 1 Part no. 756010 756011 70064 755402 757014 615879 710542 645058 756015 645037 613548 675056 725433 613548 645026 641599 645059 757016 Description Door Hinge Pin Grease Nipple Ring Screw Door Plate Washer Cylinder head Screw Hexagon head Screw Securing Block Rope Hexagon head Screw Washer Washer Hexagon head Screw Securing Ring Clamping Sleeve Securing Door Hydraulic Cover
76
756330 Hydraulic Centring System Assembly

10
21
2 4 5 9 3 6 5 Guide Plate
12 11 7 8 756334 23 26 756338 756339 13 22
25 26 24 17 16 15 14 18 20 19
27
Lifting eye mit Loctite sichern
756330 Parts list

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 Qty. 1 2 2 2 4 10 2 2 2 18 2 2 4 2 10 10 4 4 4 4 2 2 4 2 2 6 4 Part-No. 756331 756333 756335 755704 755705 755703-1 755708 70864 755710 612559 755703-2 755713 755712 756710 645054 756734 756730 756067 70064 612518 800100 710353 645073 756347 613894 735854 553468 Description Cover Cover plate Lever Hinge Bolt Washer Roller small Bolt Cotter Pin Bushing Screw Roller Bolt for Cylinder Washer Sheet Metal Screw Securing Ring Pin Hinge Pin for Cover Grease Fitting Protection Cap Antirutsch-grob-natur Screw Screw Plate Screw Washer Lifting eye
77
756720 Locking Device for Cover

4 12 3 2 7 11
2 1
10
9 8 5
11
756720 Parts list

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 Qty. 1 2 1 1 4 4 1 1 1 1 2 1 Part-No. 756721 756722 756723 756724 756725 756726 613721 756786 756728 756727 70064 756729 Description Pin for Snap Clamp, left + right part Snap for Cover Spring for Snap Screw Securing Ring Securing Ring Securing Ring Screw Bolt Grease Nipple Spring for snap
11 6 27.6 8
B4 B7 A4 A8
Verteilerblock Verteilerblock
11
6 1 8 13
A10
HCS
27.7
A9
A10
A9
27.25 10
HCS
closed
closed
10 27.25 8 13 15 34 27.5
27.23
27.12 12
Verteilerplatte Ventilblock
12 27.8 10 27.23 8
B8
B7
A10
10 8
M4 M5
B6
B6
A8
8 14 27.9
B5 A5 M6
B3 A3
B8 A10
26 27.10 8 8
C2 C1 G1
10 27.27 9 9 27.1 27.2 8 24

A9 A8
A6
A6
A B
B3 A3 B2 A2
P T
M1 M2 B4 A4 B1 A1
27.26 14 14 27.15 15 10 4 15
27.24 27.11 12 13 15 27.4 17 18

A7
V1 C1
B5 A5-1
27.24 27.26 8
B8 B7
27.27 10 24
26
16
27.14
24 14 13 27.13 27.16
M3
B7 B8
A8 A9
24
Verteilerblock
2
5 27.3 15 12 11 11 9 27.28 9 30 31 21 28 8 27.29 8 32 33 16 29 8 27.20 15

R2 R P P2 R1 P1 P2
Verteilerblock
8
15
Slip
27.21 27.22 7
down
22 10
Slip
down
22
A C B
M4
3
R2
22 11
8 27.29 8 33 32 16 29 9 27.28 9 31 30 21 28
23 22
756800 Hydraulic assembly schematic
8 27.19 15 19 19 27.18
Verteilerblock
Trblech
27.17 15
R P
25 8
8
Feedback Feed back slips down Slip down
Power requirements
Type of connections
A: Center Hydraulic Guide System (if activated) and set the slips B: Raise the slips C: Feedback signal of slips (UP/DOWN) Connection A and B: Coupling complete G 3/8"with NPT 3/8Male Connection C and G: Coupling complete G 1/4"with NPT 1/4Male
Working pressure: 2175 -3040 Psi (150-210 bar) Max. pressure: 4350 Psi (300 bar) Flow rate: Min 10 Gpm (37,85 lpm)
79
756800 Parts list

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 27.1 27.2 27.3 27.4 27.5 27.6 27.7 27.8 27.9 27.10 27.11 27.12 27.13 27.14 27.15 27.16 27.17 Qty. 1 1 1 1 2 2 1 39 10 10 13 7 5 5 11 3 1 1 2 1 3 4 1 4 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Part-No. 756801 756802 756099 645099 756338 756340 756339 612944 755373 613944 612929 756315 755361 645095 645096 613946 645110 645104 88226 645106 755738 755365 755367 645094 756088 756334 756800-40 756800-2 756800-3 756800-4 756800-5 756800-6 756800-7 756800-8 756800-9 756800-10 756800-11 756800-12 756800-13 756800-14 756800-15 756800-16 756800-17 756800-18 Description Valve block for Power Slips Distribution plate for Power Slips Hydraulic cylinder, one set Stop cock Valve Distributor block 1 Distributor block Distributor block 2 Straight Connection 8L-1/4 Straight Male Stud Coupling Reducing nipple Blind screw Swivel Male Stud Coupling Pressure Coupling L-Adapter L-Adapter Straight connection Check valve T-Connection Weldable Bulkhead Coupling Connection 90 degree Fitting Banjo Coupling Adjustable Stud Elbow Plug Directional Poppet Valve Cylinder for HCS Set of Hydraulic Hose Assembly for PS 500 Hydraulic Hose Assembly for connection A1 Hydraulic Hose Assembly for connection B1 Hydraulic Hose Assembly for connection A2 Hydraulic Hose Assembly for connection B2 Hydraulic Hose Assembly for connection A3 Hydraulic Hose Assembly for connection B3 Hydraulic Hose Assembly for connection A4 Hydraulic Hose Assembly for connection B4 Hydraulic Hose Assembly for connection A5 Hydraulic Hose Assembly for connection B5 Hydraulic Hose Assembly for connection A6 Hydraulic Hose Assembly for connection B6 Hydraulic Hose Assembly for connection A7 Hydraulic Hose Assembly for connection A5-1 Hydraulic Hose Assembly for connection C1 Hydraulic Hose Assembly for connection C2 Hydraulic Hose Assembly for connection R
80
756800 Parts list (continued)

Pos. 27.18 27.19 27.20 27.21 27.22 27.23 27.24 27.25 27.26 27.27 27.28 27.29 28 29 30 31 32 33 34 Qty 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 1 Part-No. 756800-19 756800-20 756800-21 756800-22 756800-23 756800-24 756800-25 756800-26 756800-27 756800-28 756800-29 756800-30 645116 645117 1038-M 1038-F 1014-M 1014-F 611523 Description Hydraulic Hose Assembly for connection P Hydraulic Hose Assembly for connection R1 Hydraulic Hose Assembly for connection P1 Hydraulic Hose Assembly for connection R2 Hydraulic Hose Assembly for connection P2 Hydraulic Hose Assembly for connection B7 Hydraulic Hose Assembly for connection A8 Hydraulic Hose Assembly for connection B8 Hydraulic Hose Assembly for connection A9 Hydraulic Hose Assembly for connection A10 Hydraulic Hose Assembly for connection A and B Hydraulic Hose Assembly for connection C and G Direct Pipe Fitting Direct Pipe Fitting Quick connect coupling Quick connect coupling Quick connect coupling Quick connect coupling Securing Ring
81
756800-1 Hydraulic connection assembly

3 4 645099 756801 2 1 756802
6 5
756005
756800-1 Parts list

Pos. 1 2 3 4 5 6 Qty 1 3 2 2 2 2 Part-No. 756803 613899 612671 613783 645671 645685 Description Plate Screw (with hole) Screw Washer Screw Lockwasher
756801 Valve block
4 5
B3 A3 B1 A1 B5 A5
M1 M2 B4 A4 B2 A2
3 5 1 9 10 3 2
3 2
C2
C1
8 7 6 2
V1
C1
A7
G1
M3 A
B M4 G
756801 Parts list

Pos. 1 2 3 4 5 6 7 8 9 10 Qty. 1 1 1 1 1 1 1 1 18 1 Part no. 756801-1 2002 2002 2002 2008 2009 2010 2007 2012 613978 Description Block Pilot-to-Open Check 3-Port valve Pilot-to-Open Check 3-Port valve Pilot-to-Open Check 3-Port valve Check Valve Alternating Check Valve load-lowering valve Sequence Valve Blind Screw Blind Screw
83
756802 Distribution plate
3 2 3
A6 B6
X P T A B
A5
B5
A3 B3
756802 Parts list

Pos. 1 2 3 Qty. 1 1 1 Part no. 756802-1 2008 2013 Description Block Check Valve Control Valve
757030 Hydraulic cover assembly

6 1
7 2 756801
756802
756005
757030 Parts list

Pos. 1 2 3 4 5 6 7 Qty. 1 1 1 2 2 2 4 Part no. 757031 757032 757033 757032-1 757033-1 776304 645028 Description Cover Plate for Hydraulic Block Hydraulic Cover, left Hydraulic Cover, right Spacer Spacer Screw Screw
85
756094 Assembly for Feedbackvalve

9 8 4 7 8 3 6
PN 775088
10
1 2
756094 Parts list

Pos. 1 2 3 4 5 6 7 8 9 10 Qty. 1 1 1 1 1 2 3 4 4 4 Part no. 756091-1 775090 756192 756092 756093 612577 645028 612576 775092-1 725136 Description Actuating Pin Spring Connection Plate for Pocket Valve Plate Cover for Pocket Valve Screw Screw Screw Screw Washer
757060 Greasing System

1 9 10 5
11 6 7 3 4 2 3 4
12 13
757060 Parts list

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 Qty. 4 12 6 6 1 1 1 1 1 4 2 3 6 Part no. 612929 771108 70064 612518 757060-1 757060-2 757060-3 757060-4 757060-5 2101 2102 775048-1.5 775048-2.0 Grease nozzle Grease nozzle Description Blind Screw Blind Screw Grease Fitting Protection Cap for Grease Fitting Grease Hose Assembly for Connection G1 Grease Hose Assembly for Connection G2 Grease Hose Assembly for Connection G3 Grease Hose Assembly for Connection G4 Grease Hose Assembly for Connection G5 Coupling
87
757006 Bolt Assembly

10 3 5 6 2 4
10 7 9 8
757006 Parts list

Pos. 1 2 3 4 5 6 7 8 9 10 Qty. 1 2 2 2 2 2 2 2 2 4 Part no. 757097-1/-2 756095 756096 756096-1 755334 725348 756025 775096-3 70864 70064 Description Set Guide Plate tor Center Slip Upper Bolt Part 1 Upper Bolt Part 2 Washer Cotter Pin Screw Lower Bolt Washer Cotter Pin Grease Fitting
775810 Air Operated Greasing System

8 7 6 4 10 11 9 3 4 5
1 2
775810 Parts list

Pos. 1 2 3 4 5 6 7 8 9 10 11 Qty. 1 1 1 2 0,5 1 1 1 1 1 1 Part no. 612957-1 1014-M 612645 612644-1 612677 88229-8 613811 612644 775810-1 775810-2 775810-3 775811 Description U-Seal Quick Connect Coupling Straight-Flange R1/4 Straight-Connection Air-Hose Hose nipple Clutch Hose Coupling Straight Connection Trolley for 50kg Grease Barrel Grease Pump, air operated Hydraulic Hose Grease Barrel (50kg)
89
Instructions grease pump

Technische Anleitung Pneumatische Schmierpumpe 50:1 Beschreibung
Die Pumpe besitzt ein Gehuse aus Zink-Druckguss, eine Kolbenstange aus gehrtetem Edelstahl sowie hochwertige robuste Synthetik-Steuerelemente. Die Rundringe und Unterlegscheiben aus Polyurethan oder Buna N erfllen die Betriebsbedingungen der Pumpe.
Technische Daten bersetzungsverhltnis Maximaler Druckluftdruck Mindestdruckluftdruck Empfohlener Druckluftdruck Schluckvolumen, Motor Pumpenleistung bei 8 bar (freier Auslass) Pumpendruck bei 8 bar Druckluft Luftverbrauch bei 8 bar Druckluft Anschluss Druckluftzufuhr G Anschluss Schmierfettzufhrung Druckseite G Geruschpegel ohne Belastung entsprechend ISO 9614-2
50:1 10 bar 2 bar 8 bar 220 cm3 1100 g/min 400 bar 400 l/min 1/4, Innengewinde 1/4, Auengewinde 78 dB(A) (2 m Abstand)
Empfohlene Anwendung Konstruktion zur problemfreien Schmierung mit Schmiermitteln bis NLGI Grad 2 und Verteilungsleitungen mittlerer Lnge. Die Verteilungsleistung hngt von der Viskositt und Temperatur des Schmiermittels ab. Die Pumpe kann auch in nicht-vertikalen Anlagen verwendet werden.
Betriebsbedingungen Um unntige Schden zu vermeiden und die Lebensdauer der Pumpe zu verlngern, empfehlen wir die Verwendung eines Kombinationsfilters in der Druckluftleitung sowie einer Druckminder- und Schmiervorrichtung, um sicherzustellen, dass die zugefhrte Druckluft nicht verunreinigt ist und mit dem empfohlenen Druck eingeleitet werden kann.
Neue Installationsleitungen sollten gereinigt werden, um die Beschdigung einzelner Komponenten in der Pumpe durch zurckgebliebene Metallteilchen zu vermeiden. Beim Austausch der Behlter das Ansaugrohr abdecken, damit keine Schmutzpartikel in das Ansaugrohr gelangen und das Schmiermittel im neuen Behlter verunreinigen.
Wartung
Den Schalldmpfer und Drucklufteinlassfilter regelmig reinigen, um eine problemfreie Verwendung der Pumpe zu gewhrleisten. Wenn keine Schmiervorrichtung in der Druckluftleitung installiert ist, die Pumpe hufig schmieren. Dazu 2 bis 3 Tropfen hochwertigen ls ber den Drucklufteinlassanschluss in regelmigen Abstnden einleiten.
Gewhrleistung
Die Pumpen sollten innerhalb des Gewhrleistungszeitraums nur vom autorisierten PRESSOLWartungspersonal geffnet oder repariert werden.
Sicherheit
VORSICHT! Die Druckluftleitung muss getrennt und die Steuerungsvorrichtung des Schmiermittels bettigt werden, um sicherzustellen, dass die Pumpe vor dem ffnen und berprfen der Pumpeneinheit drucklos ist. Aus Sicherheitsgrnden die Druckluftleitung trennen, wenn die Pumpe nicht verwendet wird, da sonst der Druck in der Pumpe erhalten bleibt.
775820 Tool kit for PS
775008 Carrier Box

2 3 6
4 7
Part-No. 775814 755719 755402 775813 775812
5
Description Box Screw Lifting Eye Bolt Square Bore Wrench Turnscrew
775820 Parts list

Pos. 1 2 3 4 5 Qty 1 4 3 1 1
775008 Parts list

Pos. 1 2 3 4 5 6 7 8 Qty 1 6 4 2 2 2 2 1 Part-No. 775008-1 70323 620415 725443 70324 660414-4 645037 755667 Description Box Die Retainer Pin Washer Cotter Pin Link Chain Rope Grease Filling Device Assembly incl. 20l Grease Safety Spring
91
756070 Carrier Lifting Tool

5 4
756070 Parts list

Pos. 1 2 3 4 5 QTY 1 1 1 2 1 Part-No. 756071 756072 756782 756783 775087 Description Disk Rod Handle Tube Lifting Hook
756757 Wiper Tool

4 3 1
2 5
756757 Parts list

Pos. QTY 1 1 1 2 1 Part-No. 756780 756781 756782 756783 756792 Description Rod Adapter Handle Bushing Straight Pin
1 2 3 4 5
92
553455 Bit Breaker Adapter Plate
553200 Solid adapter 37.5-49.5

1 5 2 3 4
553200 Parts list

Pos. 1 2 3 4 5 Qty. 1 2 8 8 4 Part no. 553201 553202 725465 755168 553468 Description Adapterring Adapter Plate Screw Securing Ring Lifting Eye
93
553210 Hinged adapter 37.5-49.5

10 11 12 2 9 8 7 3 4 5 6 1
553210 Parts list

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 Qty. 2 2 2 8 8 4 2 4 4 2 2 4 Part no. 553211 553212 553202 725465 755168 755116 553213 615158 613825 70064 612518 71626 Description Hinged Adapter Hinge Pin Adapter Plate Screw Securing Ring Lifting eye Securing Plate Screw Safety Sheet Grease nipple Protection Cap Set Screw
756750 Pipe wiper assembly
9 8 1 4 3
12
Dual Type Heliwipe

PN PN PN PN PN PN 775930 775931 775932 775933 775934 775935 19"x2.3/8" 19"x2.7/8" 19"x3.1/2" 19"x5" 19"x5.1/2" 19"x6.5/8"
5
756750 Parts list
Pos. 1 2 3 4 5 6 7 8 9 10 11 12 QTY 1 1 1 1 1 1 1 1 1 10 1 1 Part-No. 756751 756752 756753 756754 756793-3 756785 645181 756775 756757 645602-11 755127 756790
6
Description
10
11
Assembly, housing left Assembly, housing right Hinge Pin Screw Bolt Nut Cotter pin Bolt Tool Screw Securing Wire Grease nipple
95
756751 Pipe Wiper Left Part (optional) 10 4

7
3 2 9 5 1 8
756751 Parts list

Pos. 1 2 3 4 5 6 7 8 9 10 QTY 1 1 1 1 1 3 3 3 3 5 Part-No. 756761 756762-1 756763 756764-1 756787 756791 756790 756759 756789 756766 Description Housing, left part Tongue Screw Cover Retainer for locking pin Grease nipple Grease nipple Pin Screw Screw
756752 Pipe Wiper Right Part (optional)

10 7 4 3 8 2 9 5 1
756752 Parts list

Pos. 1 2 3 4 5 6 7 8 9 10 QTY 1 1 1 1 1 3 3 3 3 5 Part-No. 756767 756762-2 756763 756764-2 756787 756791 756790 756759 756789 756766 Description Housing, right part Tongue Screw Cover Retainer for locking pin Grease nipple Grease nipple Pin Screw Screw
97
756787 Interchange part
1 2
756787 Parts list
Pos. 1 2 QTY 1 2 Part-No. 756788 756795 Description Bushing Bolt
776750 Top Wear Guide

6 5 2 8
Bushing: PN 776751 for 6.5/8" PN 776752 for 5.7/8"
PN 89207
3 4
776750 Parts list

Pos. 1 2 3 4 5 6 7 8 Qty. 1 1 5 5 1 1 1 4 Part no. 776750-13 752337 752338 611009 776750-7 755621 752301 776570-15 Description Frame Assembly Screw Castle nut Cotter pin Hinge pin Sling chain 0,2m Safety spring Screw
99
89207 Locking assembly
7 1 6 4 5 6 3
89207 Parts list

Pos. 1 2 3 4 5 6 7 8 Qty. 1 1 1 1 1 2 1 1 Part no. 89207-01 89207-02 89207-03 89207-04 89207-05 89207-041 725443 620609 Description Bushing Excenter Locking Handle Locking Spring Pin Nut Washer Cotter Pin
756850 Multi coupling kit for hydraulic connection (standard)
2 6
757008-G see HUK UP KIT
12
G A
C B
11 10 4 3
PS 500
7
757008 see HUK UP KIT
1
Park-Station
756850 Parts list

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 Qty. 1 1 4 4 2 6 2 4 1 1 1 1 Part no. 775325 756801 645672 617520 613944 612944 755374 755373 756855-1 756855-2 756855-3 756855-4 Description Multi coupling assembly Adapter for Multi coupling Hexagon screw Washer Reducing nipple Straight connection Straight connection Straight connection Hydraulic hose assembly A Hydraulic hose assembly B Hydraulic hose assembly C Hydraulic hose assembly G
101
756860 Multi coupling kit for hydraulic connection above the iron roughneck rails
Power Slip 500
2 5 1
11
12 10 4
755008 see HUK UP KIT 615949-G see HUK UP KIT
7 1
Park-Station
PS 500
Pos 13 not visible
Pos. 13 not visible
756860 Parts list

Pos 1 2 3 4 5 6 7 8 9 10 Qty 1 1 4 4 2 6 2 4 1 1 1 1 1 Part No 775325 756861 645672 617520 613944 612944 755374 755373 756862-1 756862-2 756862-3 756862-4 756852 Description Multi-coupling-Assembly Adapter for Multi-coupling Hexagon screw Washer Reducing Nipple Straight Connection Straight Connection Straight Connection Hose Assembly for Connection A Hose Assembly for Connection B Hose Assembly for Connection C Hose Assembly for Connection G Emergency Hose Assembly
11 12 13
102
775325 Multi coupling assembly
2 8 7 6 9 10 1
4 3
775325 Parts list

Pos. 1 2 3 4 5 6 7 8 9 10 Qty. 1 1 1 3 3 1 1 1 1 4 Part no. 775330 775360 775380 775333 775363 775334 775364 775362 775332 775340 Description Take off side Supply side Parking station Socket Plug Socket Plug Locking unit Guide unit O-ring
103
553600 Hinge casing spider
Reducing Bushing: PN 553610 for 9.5/8" - 10.3/4" PN 553611 for 2.3/8" - 8.5/8"
1
553600 Parts list
Pos. 1 2 3 4 Qty. 2 2 4 4 Part no. 553601 553602 553468 613903
4
Description Body Hinge Pin Assembly Lifting Eye Bowl Fitting Handle
757000-RSP-Spare parts for PS 500 (2 years operational)

2 5
757000-RSP Spare parts list for PS 500 (2 years operational)

Item 1 2 3 4 5 Qty. 1 1 1 1 1 Part no. 757006 756018 757091 757092 757093 Description Cylinder Locking Assembly Carrier Securing Assembly Spare Parts for Feedback Assembly Spare Parts for Slip Assembly
105
Spare Parts for HCS Assembly
756850-RSP Spare parts list for Multi coupling kit (2 years operational)
Pos. 4 5 6 7 8 9 10 Qty. 3 3 1 1 1 1 4 Part no. 775333 775363 775334 775364 775362 775332 775340 Description Socket Plug Socket Plug Locking unit Guide unit O-ring
For position numbers see view elsewhere in this manual.
757000-RSP-H Spare parts list for hydraulics (2 years operational)

Qty. 1 1 Part no. 757095 757096 Description Spare Parts for Hose Assembly Spare Parts for Valves
756750 RSP-Spare parts list for B+V Wiper System (2 years operation)
Qty. 2 1 1 10 6 8 1 5 3 Part no. 756760 756757 756753 645602-11 756791 756790 756787 755127 756789 Description Pipe Wiper 19 O.D., Dual, Split Type Tool Hinge Pin Screw Grease Nipple Grease Fitting Retainer for locking pin Safety Rope for Screws Screw

Blohm+Voss PS 500 Technical Doc

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Blohm+Voss Pipe Handling Equipment PS 500 Technical Documentation

A Company of ThyssenKrupp Marine Systems

Blohm + Voss Repair

Manual Rev 007, August 2008

Intended use of this manual

blohm + voss RepAIR Gmbh tool . It must

Manufacturer & Agents World wide

Warnings and Note

WARNING: the WARNING plAtes

do Not Remove the

lAbels. If they ARe mIssING, ReplAcING Is mANdAtoRy.

WARNING: All WARNING plAtes,

RestRIctIoN: do Not use the

the slIp Assembly

must be ReleAsed fRom ANy loAd

WARNING: fAIluRe to coNduct

WARNING: All WARNING plAtes,

WARNING: keep dIstANce fRom

WARNING: the tool must oNly be seRvIced by tRAINed,

WARNING: WeAR peRsoNAl

especIAlly oIl uNdeR pRessuRe cAN cAuse seveRe INjuRy.

TABLE OF CONTENTS 1. DESCRIPTION

5. MAINTENANCE AND INSPECTION

Inspection check lists

7. DRAWINGS AND SPARE PARTS PS 500

MAINTENANCE & INSPECTION

PS500 installed in the rotary table.

Other configurations on request.

Improper / Unsafe Use

Safe working load Part No.

Date of manufacture Manufacturer

Hook up kit pn 756007-HUK

Available optional equipment

* Users manual available seperately (not included in this manual)

PS500 for National PS 500 for National

PS500 for Oilwell PS 500 for Oilwell

PS500 for Emsco

PS 500 for Emsco

National Adapter National adapter

Hose Connection (across rig floor)

PS500 for National with Multi-Coupling

above the iron roughneck rails

PS 500 for National with Multi-Coupling

Cross check of all delivered parts

Check and Lubrication

Commissioning PS 500 hand slip insert bowls

Cross check of all delivered parts

Possible connection systems

Aligning the Hydraulic Connection

Iron roughneck rail system

Grease pump GREASE (Air) PUMPUp Kit Hook

Hose nipple Hose nipple DN 13 DN13

1/4" 3/8" 3/8"

Hose nipple DN13

1/4" 3/8" 3/8" 1/4"

Hoses included in Grease Pump Assembly (other length to be specified)

Functional description of hydraulic system

Valve no.5 Valve no.5

Slip l i p S Valve no.6 Valve no.6

Feedbacka c k down F e e d b slip

Connection C and G: Coupling complete G 1/4"with NPT 1/4Male

Connection with multi coupling kit:

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MAINTENANCE & INSPECTION _______ SUPERVISOR DATE 50

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