Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
2012
11 May
BENKALA IMAGES: Copper Oxide Ore, Acid delivered by rail to Benkala terminal.
BENKALA IMAGES: Left from top: Agglomerated ore, open pit mining, stockpiled ore. R Right from top: Agglomerated ore stacking, crusher and conveyors, solution pipelines.
The Glass Reinforced Plastic Tanks from Chile use vinyl ester resins and filament wound glass fibre reinforcement, developed for worlds largest SX-EW plant. The main Power Rectiformer, converting AC current to DC current to electrowinn the copper, is an efficient 12 pulse solid state rectification unit developed in the US. The Electrolyte Filter uses a triple media of silica, anthracite and garnet to polish the copper electrolyte to ensure a high purity feed to the electrowinning cells, preventing unwanted particles contaminating the cathode. Australia provided the Anodes, the Process Pumps are German, the Heat Exchangers are Danish, Taiwan produced the Process Valves and the FRP Floor Grating is Chinese. I di manufactured th B b t an English Chi India f t d the Busbar to E li h design, the Overhead Cranes are Russian and the EW Cells were made in Poland by a Chilean company Further to sourcing specialist equipment internationally; Calder has worked with KazCopper to ensure that significant general engineering components were supplied by local Kazak companies, such as the Agglomerator, Conveyors and the large steel tanks.
KazCopper were key to our understanding Kazakh procurement requirements, acid storage regulations and cold weather engineering. I enjoyed working with them, not only did they listen to our recommendations, but also helped us develop our approach where they could see room for improvement, particularly with regard to issues related to the region region. The project has been largely dependent on the expertise of the local Kazakh workforce, who have achieved in a very short space of time what other companies have unsuccessfully attempted for decades. The construction teams work long hours, often in arduous conditions, yet always make good progress.
The engineers we dealt with are hardworking and knowledgeable, products of the high standards proliferated by the excellent Kazakh education system. I was truly surprised at how modern and advanced Kazakhstan really is, my preconceptions based on movie stereotypes were far from the truth. The people are very similar i many ways t A t li i il in to Australians; di t and straightdirect d t i ht talking, they are a small vibrant multicultural population living in a big country, enduring harsh environments, surviving governance by foreign power and emerging as a strong economic force with a commitment to development and modern technology.
Calder Projects Services (CPS) is an Australian owned internatio onal consultancy providing project management and engineering expertise in the fields of metallurgical plant development and mining project infrastructure. Founded in 1991, CPS has accumulated considerable experience in the development of successful projects, overcoming challenging terrain across diverse geographic regions, including; Australia, USA, Mongolia, China, Brazil, Papua New Guinea, New Zealand and Myanmar. For further information about CPS, visit their website at w w w . c a l d e r p r o j e c t s . c o m
BENKALA IMAGES: From top left: Mining operations, solution settling pond, water rese ervoir, crusher and agglomerator.