Handleiding Thermostaat Warmtepomp

POLYCOOL AC&R Controller RWR470.
10 Basic Documentation
Edition 1.0 CB1P3900en 27.11.2006
Building Technologies HVAC Products
Siemens Schweiz AG Building Technologies Group International Headquarters HVAC Products Gubelstrasse 22 CH-6301 Zug Tel. +41 41-724 24 24 Fax +41 41-724 35 22 http://www.sbt.siemens.com 2/56 Building Technologies HVAC Products AC&R Controller RWR470.10 Table of Contents
2006 Siemens Schweiz AG Subject to change
CB1P3900en 27.11.2006
Table of Contents
1 1.1 1.2 1.3 1.4 1.5 1.6 2 2.1 2.2 2.3 3 3.1 3.2 3.3 3.4 3.5 3.6 3.6.1 3.6.2 3.6.3 3.7 3.8 4 4.1 4.2 4.3 4.4 4.5 4.6 5 5.1 5.2 5.3 5.3.1 5.3.2 5.3.3 Summary................................................................................................ 6 Range of Units ........................................................................................ 6 Equipment Combination........................................................................... 6 Product Documentation............................................................................ 6 Key Features .......................................................................................... 7 Typical Application................................................................................... 7 Important Notes....................................................................................... 8 Operation................................................................................................ 9 LCD Display............................................................................................ 9 Menu Tree .............................................................................................12 Access Rights ........................................................................................13 Wiring Examples ....................................................................................14 Connection Terminals.............................................................................14 Overview of DIP Switch Configuration ......................................................15 Wiring with Power Supply........................................................................16 Wiring with Digital Inputs .........................................................................16 Wiring with Passive Temperature Sensors................................................16 Wiring with Pressure Sensors..................................................................17 Pressure Sensor with DC 010 V Output ................................................17 Pressure Sensor with 420 mA Output ...................................................18 Pressure Sensor with DC 05 V Output ..................................................18 Wiring with Digital Outputs ......................................................................19 Wiring with Analog Outputs .....................................................................19 General Device Settings .........................................................................20 Modes of Operation ................................................................................20 Accessing the Menus..............................................................................20 Starting and Stopping the Device.............................................................21 Selection of System Modes .....................................................................21 Viewing Inputs and Outputs.....................................................................22 Changing Setpoints (for end users)..........................................................22 Configuration of Analog Inputs.................................................................24 Selection of Signals ................................................................................24 Selection of Sensor Types.......................................................................25 Configuring Analogu Inputs as Digital Inputs (ON/OFF) .............................25 Configuration of DIP Switches .................................................................26 Selection of Digital Input Signals (X1X6) ...............................................26 Setting Validity of Analog Inputs (When Configured as Digital Inputs) .........27
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6 6.1 6.2 7 8 8.1 8.2 9 9.1 9.2 10 10.1 10.2 10.3 10.4 11 12 12.1 12.2 13 13.1 13.2 13.3 13.4 14 14.1 14.2 14.3 14.3.1 14.3.2 14.4 14.5 14.6 15 15.1
Configuration of Digital Inputs..................................................................28 Selection of Signals................................................................................28 Setting Validity of Digital Inputs ...............................................................28 Configuration of Analog Outputs ..............................................................29 Configuration of Digital Outputs ...............................................................30 Selection of Devices ...............................................................................30 Setting Validity of Digital Outputs (for RV & CV)........................................30 Fast Configuration via PolyStick ..............................................................31 Uploading Application and Parameters to PolyStick...................................31 Downloading Application and Parameters from PolyStick ..........................31 Customizing Application by Adjusting Parameter Values............................32 Accessing the Parameter Menu ...............................................................32 Adjusting Parameter Values ....................................................................33 Setting Users Privilege to Parameters .....................................................33 Changing the Units of Temperature and Pressure.....................................36 Commissioning ......................................................................................36 Warning Management.............................................................................36 Codes for Warnings................................................................................36 Viewing Warning Logs ............................................................................36 Alarm Management ................................................................................37 Auto Reset Alarms .................................................................................37 Manual Reset Alarms .............................................................................38 Viewing Alarm Logs................................................................................39 Acknowledging and Resetting Manual Reset Alarms .................................39 Main Control Logic .................................................................................40 Compressor Capacity Control..................................................................40 Defrost Control.......................................................................................41 Energy Savings and Comfort Conditions ..................................................42 Economic Cooling/Heating Function.........................................................42 Economy Mode ......................................................................................43 Antifreeze ..............................................................................................44 Forced Adjustment Management .............................................................44 Pump Down...........................................................................................45 Paramter Tables.....................................................................................46 Compressor Settings ..............................................................................46
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15.2 15.3 15.4 15.5 15.6 15.7 15.8 15.9 15.10 16
Condenser Settings ................................................................................47 Evaporator Settings ................................................................................48 Defrost Settings......................................................................................49 Special Functions ...................................................................................50 User Settings .........................................................................................51 User Interface ........................................................................................51 Alarm Settings........................................................................................52 Inputs and Outputs Configuration.............................................................53 System Function ....................................................................................54 Device/Signal List...................................................................................55
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Summary
1.1 Range of Units

Device Controller Name AC&R Controller Type RWR470.10 Datasheet No. CB1Q3900en
1.2 Equipment Combination

Device Temperature sensor Type QAZ21.682/101 with a sensing element LG Ni 1000 , Silicon cable 200cm, with -50C+80C measurement range QAZ36.526/109 with a sensing element NTC10 k, PVC cable 600cm, with -25C+80C measurement range QBE9101-P10U, -1+9 bar / QBE9101-P30U,1+29bar / QBE9101-P60U, -1+59 bar, with 420 mA output signal QBE2001-P10U, -1+9 bar / QBE2001-P25U, -1+24 bar / QBE2001-P60U, -1+59 bar. with DC 010 V output signal QBE620-P40U, 040bar with 010V output signal Texas Instruments 2CP5-47/48 operates on 5 VDC supply voltage with +1+35.5 bar measurement range and DC 0.54.5 V output signal Datasheet no. Q1848
Q1843 Q1908
Pressure sensor
N1907
N1904
1.3 Product Documentation

In addition to this Basic Documentation, the pieces of product documentation listed below provide detailed information on the safe and proper use and operation of RWR470.10 in building services plant. Type of document Datasheet Ordering no. CB1Q3901en
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1.4 Key Features

Its main features are as follows: Non-programmable stand-alone controller, or networked via the communication of PCLBUS Strict user privilege control Multiple applications can be configured by setting parameters Flexible I/O configuration Control of inlet/outlet air/water temperature Multiple defrost methods( Fan, hot gas bypass, or reversing valve) by timer, timer and temperature/pressure, or the differential value between defrost sensor temperature and outside temperature Economy mode by fixed heating/cooling setpoint replacements, or built-in economic heating/cooling function by adjustable setpoint shift values according to actual outside temperature Fast application (with parameters) uploading and downloading via PolyStick PID control of outdoor condenser fan speed Complete alarm and warning management User-friendly icon HMI, LCD display and light blue backlight
1.5 Typical Application
Legend
1-2
Device Compressor Bypass valve 4-port reverse value Pressure sensor Temperature sensor
Device Condenser Defrost valve Fan module Evaporator Pump

FS
LP
Low pressure alarm High pressure alarm Solenoid valve
Flow switch (optional) Condenser fan
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1.6 Important Notes

This symbol draws your attention to special safety notes and warnings. If such notes are not observed, personal injury and / or considerable damage to property can occur. Field of Use RWR470.10 controller may only be used for the control and supervision of heating, ventilation, air conditioning and chiller plant. Prerequisites for flawless and safe operation of RWR470.10 controller are proper transport, installation, commissioning, and correct operation. Fuses, switches, wiring and earthing must be in compliance with local safety regulations for electrical installations. Commissioning Preparation for use of commission of RWR470.10 controller must be undertaken by qualified staff who have been appropriately trained by Siemens Building Technologies. RWR470.10 controller may only be operated by staffs who have been instructed by Siemens Building Technologies or their delegates and whose attention has been drawn to potential risks. When wiring the system, the AC 240V section must be strictly segregated from the AC 24V safety extra low-voltage (SELV) section in order to ensure protection against electric shock hazard!! For storage and transport, the limit values given in the relevant Datasheet must be always be observed. System sections accommodated in the control panel should be freed from dust and dirt whenever normal service visits are due. Should system faults occur and you are not authorized to make diagnostics and to rectify faults, call your service staff of Siemens Building Technologies. Only authorized staffs are permitted to make diagnostics, to rectify faults and to restart the plant. This also applies to work carried out within the control panel (e.g. safety checks or changing fuses). Disposal The products contain electrical and electronic components and may not be disposed of as household waste. Local and currently legislation must be complied with!
Electrical Installation
Operation
Wiring
Storage and Transport
Maintenance
Faults
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Operation
2.1 LCD Display

Operation of RWR470.10 is fully driven by buttons and menus.
Operating buttons
Button
Name <Esc> & <Power On/Off>
Use Press this button and confirm by pressing <OK> to stop the units from normal running mode Press down and release it to activate the system from Stop Mode In Menu /parameter setting mode, press it to return to the previous menu level, or to reject the value entered Press down it for more than 2 seconds and release it to enter the Menu mode In Menu/parameter setting mode, press it to confirm the selected menu level, or the value entered Press it to acknowledge/reset warnings and alarms
<Enter>
<Plus>
<Minus>
Press it for 2 seconds to activate the System Mode in normal working mode Or, press it to select the menu level, or to increase the value in Menu/parameter setting mode Press it to select the menu level, or to decrease the value in Menu/parameter setting mode Press it for more than 2 seconds and release it to start Manual Defrost if all required parameters are configured and the system runs in heating mode
Legend for menus
Icon
Meaning Query/view
Function Actual values of all configured inputs and outputs (see Device Assignments in Parameter Table) Software version Compressor number with their running time Pump with their running time
Warning Alarm Parameters
Existence of warning, and the latest 10 warnings Existence of alarm and the latest 20 alarms Set parameters and values (see also Menu Tree)
Note
The unit of compressor and pump running time is 10 hours.
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As for how to access the Query/Warning/Alarm/Parameter menus above, see also <Chapter 4.2 Accessing the Menus> Notes Parameters listed under the menu vary with the password privileged user.
Before accessing the Parameter menu, select the user group (ENd or PWd) first and input the corresponding password that is required only for the PWd group user (service men and factory users). See also <Chapter 10.2 Accessing the Parameter Menu> Legend for system Mode and status On the right lower side, nine icons are used to indicate system modes and status.
Icon Meaning Power on/Off; Pump Down Cooling Heating Economy Mode Icon Meaning Dehumidification (not available in this version) Defrost Capacity stages of compressor or outdoor/indoor units Communication
House (All devices within this icon are called indoor devices.)
Notes Legend for devices
When the device is activated, the corresponding icon will be lit.
On the right middle area, eight icons are used to indicate the work status of the devices.
Icon Meaning Compressor High pressure Status and Indication On solid: Running Blinking : Alarms related to compressor Blinking :High pressure alarm Blinking: Low pressure alarm Blinking: flow switch alarm On solid: running Blinking: alarms detected (not used for the air-to-water system) On solid: running On solid: running Blinking: alarms detected
Low pressure Flow switch Indoor pump Outdoor pump Anti-freeze heater condenser fan
Notes
For any warning/alarm detected, the corresponding device icon and the will blink continuously until the alarm is acknowledged or reset
icon
Status LEDs
Two LEDs are provided to identify the status of the controller. See the following table for descriptions of the status LEDs.
Status LED 1 (red) LED 2 (green) Red: ON solid Green: ON solid Green: Flashing Meaning Failure ? or alarm Power on and system running Communicating, data transfer between PolyStick and controller
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Display examples
Display pictures
Meaning Normal readouts
Steps If the system (air-to-water) runs properly, the LCD, by default, displays with measured return temperature on the upper part and the actual supply air/water temperature on the lower part.
Warning
When a warning is detected, the warning code and the Warning flash. icon will simultaneously
Alarm
When an alarm is detected, the alarm icon, relevant devices (if applicable) and alarm code will flash simultaneously on the LCD.
Stop mode
If the system is shut down from Stop mode, after power on, the Stop mode will be restored. Press <Esc> to release the system from Stop mode.
View/Query inputs
Press <Enter> for 2 seconds to enter the Menu mode and activate the Query menu
2.2 Menu Tree
Note Legend for parameter groups
By default, end users can access all parameters in ST group.

Code CM CN EV DF SF Indication Compressor settings Condenser settings Evaporator settings Defrost settings Special functions Code ST UI AL IO NT FN Indication Setpoints User interface Alarm settings Input/Output configuration Network address System function
For more information about parameters contained under each group, please refer to <Chapter 15. Parameter Tables> at the end of this document. Menu level Menu level Menus User Group * Parameter Group Parameter Code Value ENd or PWd ST ST 01
ST 01 20
Example
Steps Access the Menu
Instructions Press <Enter> for 2 seconds to enter the Menu mode. Select the menu level with <Plus> or <Minus>, and press <Enter> to confirm.
Select user group Select parameter group Select parameter
Adjust parameter value
* Selecting user group is only required for entering the Parameter menu.
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2.3 Access Rights

Three groups of users with different privilege levels are described below. Privilege Level 2 (Highest) User Factory User Main Activities Special Password required Configure and commission applications by setting/adjusting parameter values Set other two users privilege to parameters Password required Configure and commission applications by setting/adjusting parameter values No password is required Adjust limited values of parameters (by default , can only adjust values of parameters in the ST group)
1 (Medium)
Service Men
All View information and status Acknowledge warnings and alarms Heating /Cooling changeover Economy/comfort changeover Manual defrost
0 (Lowest)
End User
Wiring Examples
3.1 Connection Terminals
Brief descriptions of the inputs and the outputs are summarized as follows.
Terminal Assigments G G0 PE Power supply AC/DC 24 V Power supply ground Saftey ground Analog input 1, configurable 0...10 V, 0...5 V, 4...20 mA) Analog input 2, configurable NI1000) Analog input 3, configurable 010 V, 05 V, 420 mA) Analog input 4, configurable 010 V, 05 V, 420 mA) Analog input 5, configurable NI1000) Analog input 6 (DI, NTC) Common reference point for analog input as (DI, NTC, as (DI, NTC, as (DI, NTC, as (DI, NTC, as (DI, NTC, Q23 Q74 Q84 Supply 2 (AC 24 V 230 V) Relay output 7, normally open contact Relay output 8, normally open contact, Q13 Q14 Q24 Q34 X1 X2 X3 X4 X5 X6 GND Q44 Q54 Q64 Terminal Assignments Supply 1 (AC 24 V 230 V) Relay output 1, normally open contact Relay output 2, normally open contact Relay output 3, normally open contact Relay output 4, normally open contact Relay output 5, normally open contact Relay output 6, normally open contact
+5 V +24 V
DC 5 V power output for active sensor DC 24 V power output for active sensor
Y1 GND Y2
Analog ouput 1, 0...10 V Common reference point Analog output 2, 0...10 V
D1 D2 D3 D4 D5 M
Digital input 1, potential-free Digital input 2, potential-free Digital input 3, potential-free Digital input 4, potential-free Digital input 5, potential-free Common reference point for digital input A+ BGND RJ45 A+ connector for RS485 B- connector for RS485 Optional for RS485 communication Service interface for parameters uploading and downloading
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3.2 Overview of DIP Switch Configuration

The analogue inputs can be configured for the more common sensors on the market: NTC, 010V and 420 mA.. For the power supply to the active sensors, the terminals for +5V or +24VDC are offered. At the rear top of the controller, two sets of DIP switches are presented as follows.
The different types of sensors can be selected using the corresponding DIP Switches below. Bit 1 of J2 is used for factory calibration X1
NTC (Digital Input) 420mA 010V 05V Bit 4 of J1 Off Off On Off Bit 2 of J1 NTC (Digital Input) Ni1000 Off On Bit 7 of J2 Off Off On Off Bit 4 of J2 Off Off On Off Bit 2 of J2 Off On Bit 5 of J1 Off On Off Off Bit 3 of J1 On Off Bit 8 of J2 Off On Off Off Bit 5 of J2 Off On Off Off Bit 3 of J2 On Off Bit 1 of J1 On Off Off Off Bit 6 of J2 On Off Off Off Bit 6 of J1 On Off Off Off
X2
X3
NTC (Digital Input) 420 mA 010 V 05 V
X4
NTC (Digital Input) 420 mA 010 V 05 V
X5
NTC (Digital Input) Ni1000
Notes
X6 can be configured for NTC or digital input, but has no requirement to configure DIP switches.
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All analogue inputs can be configured as digital inputs. When this happens, please configure the corresponding software program and set the DIP switches positions same as that of NTC.
3.3 Wiring with Power Supply

RWR470.10 is supplied with 24 VAC 20 % or 24 VDC 10 % via plug-in terminals G and G0
3.4 Wiring with Digital Inputs

RWR470.10 offers five digital inputs for connecting safety devices, alarms, device status, and remote switches. These digital inputs are voltage free. The following figure represents an example of wiring the digital input
3.5 Wiring with Passive Temperature Sensors

Before wiring with passive sensor, pay attention to the following: By default, terminals X1X6 can be wired with NTC sensor. In addition, terminals X2 and X5 can be wired with NI1000 sensor if the corresponding DIP switches are configured as follows. X2
NTC Ni1000 Bit 2 of J1 Off On Bit 2 of J2 NTC Ni1000 Off On Bit 3 of J1 On Off Bit 3 of J2 On Off
X5
The following are wiring examples with two types of temperature sensors. A B
A: Temperature sensor QAZ36.526/109 with a sensing element NTC 10 k. B: Temperature sensor QAZ21.682/101 with a sensing element LG-Ni 1k ???
3.6 Wiring with Pressure Sensors

Before wiring with pressure sensors, please refer to their datasheets for appropriate wiring connection diagrams.
3.6.1 Pressure Sensor with DC 010 V Output
X1, X3 and X4 can be wired with a pressure sensor with DC 010 V output if the corresponding DIP switches are configured as follows. X1
010V Bit 4 of J1 On Bit 5 of J1 Off Bit 6 of J1 Off
X3
010V
Bit 7 of J2 On
Bit 8 of J2 Off
Bit 1 of J1 Off
X4
010V
Bit 4 of J2 On
Bit 5 of J2 Off
Bit 6 of J2 Off
The following is a wiring example with QBE2001-P10U/P25U/P60U pressure sensor.
3.6.2 Pressure Sensor with 420 mA Output
Only terminals X1, X3 and X4 can be wired with pressure sensor with 420 mA output when the corresponding DIP switches are configured as follows. X1
4...20mA Bit 4 of J1 Off Bit 7 of J2 Off Bit 4 of J2 Off Bit 5 of J1 On Bit 8 of J2 On Bit 5 of J2 On Bit 6 of J1 Off Bit 1 of J1 Off Bit 6 of J2 Off
X3
4...20mA
X4
4...20mA
The follow is a wiring example with QBE9101-P10U/30U/P60U pressure sensor.
3.6.3 Pressure Sensor with DC 05 V Output
X1, X3 and X4 can be wired with ratiometric active sensor with 05 V output. For some active sensor with 05 V supply voltage, wire with the terminal +5 V.
When wiring with the sensor with 05 V output signal, the relevant DIP switches must be set on the OFF positions.
3.7 Wiring with Digital Outputs

The following is a wiring example with relay output.
3.8 Wiring with Analog Outputs

The following is a wiring example of analogue output.
General Device Settings
4.1 Modes of Operation

The current RWR470.10 controller consists of three kinds of operation modes: Mode 1 2 Normal working mode Menu mode* Function Display all running devices and measured values View configured analog inputs, warning and alarm logs Set/adjust parameter values and also user privilege to parameters Normally shut-down status (all units stop running.)
Stop mode**
*To enter menu mode, see also <Chapter 4.2. Accessing the Menus>. ** To enter stop mode, see also <Chapter 4.3. Starting and Stopping the Device> Notes In normal working mode, the back light will be timed out after 15 seconds without any operation. Leaving the Menu mode without any operation for over 5 minutes, the system will automatically return to the normal working mode or Stop mode. Factory users can configure application at any time, but it is strongly recommended to perform configuration in Stop mode. Only in Stop mode, factory users can do commissioning.
4.2 Accessing the Menus

Display Procedures In normal working mode (or Stop mode), press the <Enter> button for 2 seconds and release it to enter the Menu mode. icon is blinking, By default, the Query waiting for further instructions. To view all configured inputs and outputs: Continuously press <Enter> to proceed when the To view the latest 10 warnings generated: Navigate to the menu by pressing <Plus> or <Minus>, and then press <Enter> to confirm and proceed. To view the latest 20 alarms generated: Navigate to the menu by pressing <Plus> or <Minus>, and then press <Enter> to confirm and proceed. To set parameter values: Navigate to the menu by pressing <Plus> or <Minus>, and then press <Enter> to confirm and proceed. Contents under this menu may vary with the privilege right of the user. For end users, select ENd, and press <Enter > to proceed.
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icon is flashing.
For service men and factory users, select PWd, and press <Enter> to input the password.
4.3 Starting and Stopping the Device

Start the device Applying power to the controller, if all parameters are configured in advance, the normal working mode (air-to-water) will be displayed with measured values. If the system is shut down from Stop mode, after power on, the Stop mode will be restored. Press <Esc> and release it to start the system and return to the normal working mode. Note Stop the device Display Procedures When the controller is running in normal working mode, press <Esc> and release it. The word OK will be displayed on the left side of the LCD, asking for confirmation. Initially applying power to the controller, the default status of the controller is Stop mode.
Press <Enter> to confirm, and all related devices will stop working upon the expiry of their delay time. Finally, the Stop mode will be displayed as follows. icon will flash when the pump down The function (if configured) is under process.
Notes
During this process, pressing <Esc> and releasing it again will activate the system from Stop mode, and return back to the normal working mode.
4.4 Selection of System Modes

Display Procedures Press down the <Plus> button for more than 2 seconds, and release it to activate the selection of system mode. The currently system mode will start flashing. Press <Plus> or <Minus> to select the desired system mode, and then press<Enter > to confirm. The selection sequence of system modes varies with the <Plus> or <Minus> button you selected based on the current system mode (SF01). The corresponding icon(s) for system mode will blink once selected.
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If the current system is heat pump (when SF01=1) and Economy Mode is activated (when SF06=1), the full sequence of selecting the system modes will be as follows. Activity Press <Plus> Press <Minus> Sequence
_ _
+ +
_ _
_ _
+ +
4.5 Viewing Inputs and Outputs

Note By default, all the inputs and outputs are accessible for all users. Display Procedures In normal working mode, press <Enter> for 2 seconds and release it to activate the Menu mode. Press <Enter> to confirm and proceed when Notes icon is flashing. the The analogue input configured with the smallest device number will be first displayed with the measured value. For more information, please refer to <Chapter 16, Device/Signal List>. To view other configured inputs/outputs, press <Plus> or <Minus>, and then press <Enter> to confirm.
4.6 Changing Setpoints (for end users)

Display Procedures
In normal working mode, press <Enter> for 2 seconds and release it to activate the Menu mode. When the
5
icon is blinking, press <Plus> or
menu, and <Minus> to navigate to the then press <Enter> to proceed.
Notes
Contents under the Parameter Menu may vary with the privilege right of the user. For end users, select ENd, and press <Enter > to proceed. For service men and factory users, select PWd, and press <Enter> to input the 4digit password (See also Chapter 10.1 Accessing the Parameter Menu). For end users, parameters in the ST group will by default be displayed. Press <Plus> and <Minus> to navigate to the parameter and press<Enter> to continue. Or, continuously press <Esc> to exit out of the current level and back to the desired menu level.
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Note
For end users, parameters in other groups by default read NoNE.
Parameters in ST Group
The following list is parameters contained in the ST group.

Parameter
ST01 ST02 ST03 ST04 ST05 ST06 ST07 ST08 ST09 ST10 ST11 ST12 ST13 Setpoint of compressors in cooling mode (End User) Setpoint of compressors in heating mode (End User) Adjustable temperature band of compressor in Cooling mode Adjustable temperature band of compressor in Heating mode Adjustable time band for economic cooling/heating function Cooling setpoint in Economy Mode Heating setpoint in Economy Mode Shift value of outside temperature (OT) setpoint in economic cooling function Shift value of outside temperature (OT) band in economic cooling function Shift value of setpoint band in economic cooling function Shift value of outside temperature (OT) setpoint in economic heating function Shift value of outside temperature (OT) band in economic heating function Shift value of setpoint band in economic heating function
Descriptions
Default
11.5 45 0.5 0.5 120 13 40 35 7 5 2 7 5
Min.
Max.
Unit
Res
-40 -40 0 0 0 ST01 -40 20 1 1 -10 1 1
30 60 10 10 3600 30 ST02 50 20 12 15 15 12
C/F C/F C/F C/F Sec C/F C/F C C C C C C
0.1 0.1 0.1 0.1
0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
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5
Notes
Configuration of Analog Inputs
Only authorized staffs can access the IO parameter group categorized under the menu and configure analog inputs. It is recommended to configure all the parameters and values in Stop Mode of the controller. When connecting the devices with the terminals(X1X6) for analogue inputs, please configure all relevant parameters to make sure that sensors can work properly. The main steps are as follows: Selection of analog input signals Selection of sensor types Configuration of DIP switches Configuring analogue inputs as digital inputs (ON/OFF) Setting validity of analogue inputs (Configured as Digital Inputs) For example: To configure terminal X1 to measure condenser pressure, do the following: _ _IO14, and set IO14 = 4 (condenser pressure). Go to Then, navigate to IO27 and indicate the type of pressure sensor by selecting a value from the range 1 to 14
5.1 Selection of Signals

Note By default, only factory users can access the parameters IO14 through IO19 and select analog signals. _ , and navigate to the parameters After entering into the Menu mode, go to IO14 through IO19. Set their values by selecting the numbers from 0 to 24.
Terminal X1 X2 X3 X4 X5 X6 Code & Signal 0- Return temperature 1- Supply temperature 2- Condenser pressure 3- Condenser temperature 4- Defrost temperature 5- Outside temperature 6- Evaporator temperature 7- Compressor suction gas temperature In addition, since all analogue inputs can be configured as digital inputs, the following 824 8- Low pressure 9- High pressure 10- Flow switch 11- Indoor motor protection 12- Outside motor protection 13- Discharge high temperature protection 14- Compressor 1 protection (CP1) 15- Compressor 2 protection (CP2) 16- Power failure 17- (User definable) Manual Rest Alarm 18- (User definable) warning 19- (User definable) Auto Reset Alarm 20- Alarm for over water tank high level 21- Alarm for over water tank low level Parameter IO14 IO15 IO16 IO17 IO18 IO19 Range 07 Procedures Select parameter/parameter value with +/-. Continue/confirm with<Enter>. Exit with <Esc>. values will be available.
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Terminal
Parameter
Range
Code & Signal 22- Remote ON/OFF 23- Heating/Cooling 24- Economy mode
Procedures
5.2 Selection of Sensor Types

Note By default, both factory users and service men can access the parameters IO27 through IO32 and select the specific type of sensors that will be connected. _ , and navigate to the After entering into the Menu mode, go to parameters from IO27 to IO32. Set their values by selecting the number from 1 to 14. Notes Entering the Parameter Menu requires user group identification and password authentication. See Also Chapter 4.7. Accessing the Parameter Menu for details.
Terminals X1 X2 X3 X4 X5 X6
Parameter IO27 IO28 IO29 IO30 IO31 IO32
Range 114
Code & Sensor Temperature sensor 1 - QAZ21.682/101 (LG-Ni1K) with -50C80C measurement range 2 - QAZ36.526/109 (NTC10K) with -25C80C measurement range Pressure sensor 3 - QBE9101-P10U -19bar with 420mA output 4 - QBE9101-P30U -129bar with 420mA output 5 - QBE9101-P60U -159bar with 420mA output 6 - QBE2001-P10U -19bar with 010V output 7 - QBE2001-P25U -124bar with 010V output 8 - QBE2001-P60U -159bar with 010V output 9 - QBE620-P40U 040bar with 010V output 10 - 2CP5 (0) 135.5bar with 010V output 11 - Reserved Others 12 - Reserved 13 Reserved 14 Reserved
5.3 Configuring Analogu Inputs as Digital Inputs (ON/OFF)

RWR470.10 allows some analogue inputs to be connected as voltage-free digital inputs. The terminals X1 through X6 can be used after having configured the program and the corresponding DIP switches on the rear back board. To do this, follow the steps below: Configuration of DIP switches Selection of digital input signals (see also Chapter 5.1 Selection of Analog Input Signals) Setting validity of digital inputs
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5.3.1 Configuration of DIP Switches
To connect digital inputs with terminals X1through X5, set the corresponding DIP Switches as follows. Terminal X6 can be connected with digital input, but has no requirement of DIP settings. X1
Bit 4 of J1 Off Bit 5 of J1 Off Bit 6 of J1 On
DI
X2
DI
Bit 2 of J1 Off
Bit 3 of J1 On
X3
DI
Bit 7 of J2 Off
Bit 8 of J2 Off
Bit 1 of J1 On
X4
DI
Bit 4 of J2 Off
Bit 5 of J2 Off
Bit 6 of J2 On
X5
DI
Bit 2 of J2 Off
Bit 3 of J2 On
5.3.2 Selection of Digital Input Signals (X1X6)
Note
By default, only factory users can access the parameters IO14 through IO19 and select the specific devices that will be connected _ , and navigate To indicate the digital inputs that will be connected, go to to the parameters from IO14 to IO19. Select their values from the range 8 to 24.
Terminals X1 X2 X3 X4 X5 X6 Parameter IO14 IO15 IO16 IO17 IO18 IO19 Range 824 Code & Medium 8- Low pressure 9- High pressure 10- Flow switch 11- Indoor motor protection 12- Outside motor protection 13- Discharge high temperature protection 14- Compressor 1 protection (CP1) 15- Compressor 2 protection (CP2) 16- Power failure 17- (User definable) Manual Rest Alarm 18- (User definable) warning 19- (User definable) Auto Reset Alarm 20- Alarm for over water tank high level 21- Alarm for over water tank low level 22- Remote ON/OFF 23- Heating/Cooling 24- Economy mode Procedures
In parameter setting mode, select with +/- and confirm with <Enter>. Exit with <Esc>
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5.3.3 Setting Validity of Analog Inputs (When Configured as Digital Inputs)
Note
By default, only factory users and service men can access the parameters IO33 through IO38. After selecting the corresponding digital signals that will be connected to terminals X1 through X6, navigate to the parameters IO33 through IO38, and set the true indicator of each input signal, as appropriate. If 1 indicates TRUE, select 1, otherwise, select 0.
Terminals X1 X2 X3 X4 X5 X6 Parameter IO33 IO34 IO35 IO36 IO37 IO38 Range 0, 0, 0, 0, 0, 0, 1 1 1 1 1 1 Default 1 1 1 1 1 1 In parameter setting mode, select with +/- and confirm with <Enter>.
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Configuration of Digital Inputs
Terminals D1 through D5 are used for digital inputs of this controller. To activate these terminals, please do the following: Selection of digital input signals Setting validity of digital inputs Notes If this digital input is not configured, NoNE will be displayed.
6.1 Selection of Signals

Notes By default, only factory users can configure the following digital inputs that will connected to IO01 through IO05. After entering into the Menu mode, go to _ , and navigate to the parameters from IO01 to IO05. Set their values by selecting from the numbers 8 to 24.
Terminals D1 D2 D3 D4 D5 Parameter IO01 IO02 IO03 IO04 IO05 Range 824 Codes & Signals 8- Low pressure 9- High pressure 10- Flow switch 11- Indoor motor protection 12- Outside motor protection 13- Discharge high temperature protection 14- Compressor 1 protection (CP1) 15- Compressor 2 protection (CP2) 16- Power failure 17- (User definable) Manual Rest Alarm 18- (User definable) warning 19- (User definable) Auto Reset Alarm 20- Alarm for over water tank high level 21- Alarm for over water tank low level 22- Remote ON/OFF 23- Heating/Cooling 24- Economy mode
6.2 Setting Validity of Digital Inputs

Notes By default, both factory users and service men can access the parameters IO22 through IO26. After selecting the digital signals, go to the parameters IO22 through IO26 and set the true indicator of each digital input, as appropriate. If 1 indicates True, select 1, otherwise, select 0.
Terminals D1 D2 D3 D4 D5 Parameter IO22 IO23 IO24 IO25 IO26 Values 0, 1 0, 1 0, 1 0, 1 0, 1 Default 1 1 1 1 1
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7
Note
Configuration of Analog Outputs
By default, only factory users can access the parameters IO20 through IO21. After entering into the Menu mode, go to from IO20 to IO21. _ , and navigate to the parameters
For the terminals (Y1 and Y2) that are used for analogue outputs of this controller, the following devices can be connected.
Terminals Y1 Y2 Parameters IO20 IO21 Range 26 Codes & Devices 26- Outside fan driver
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Configuration of Digital Outputs
Two groups of terminals (Q14Q64 and Q74Q84) are used for digital outputs of this controller. To activate them, do the following: Selection of digital output signals Setting validity of digital outputs (only for RV and DV)
8.1 Selection of Devices

Note By default, only factory users can access the parameters IO06 through IO13 and select the devices that will be connected to Terminals Q14 through Q84. After entering into the Menu mode, go to _ , and navigate to the parameters from IO06 to IO013. Set their values by selecting from the numbers 26 to 37.
Terminals Q14 Q24 Q34 Q44 Q54 Q64 Q74 Q84 Parameters IO06 IO07 IO08 IO09 IO10 IO11 IO12 IO13 Range 2637 Code & Device 26- compressor 1 ON/OFF 27- compressor 2 ON/OFF 28- solenoid valve (CV) 29- outdoor motor low speed (OL) (If constant, ON/OFF) 30- outdoor motor middle speed 31- outdoor motor high speed 32- indoor motor switch (IS) 33- e-heater 1 34- Boiler 35- solenoid valve (between evaporator and condenser) 36- Reversing valve (RV) 37- defrost valve (DV)
8.2 Setting Validity of Digital Outputs (for RV & CV)

Note By default, both factory users and service men can access the parameters CM10 to CM11. For digital relay outputs connected with reversing valve (RV) and solenoid valve for compressor capacity control (CV), users can indicate which number, either 1 or 0, means the command from the controller.
Parameters ... CM10 CM11 ... 0, 1 0, 1 1 1 True indicator of RV (1 or 0 indicates heating mode) True indicator of CV (1 or 0 indicates connecting CV) Range Default Meaning
After entering into the Menu mode, go to _ , and navigate to the parameters from CM10 to CM11. For RV, setting CM10=1 means 1 indicates heating mode. Otherwise, 0 indicates heating mode. For CV, setting CM11= 1 means 1 indicates connecting solenoid valve (CV). Otherwise, 0 indicates connecting this valve.
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Fast Configuration via PolyStick
Only trained staff can perform fast configuration via PolyStick.
9.1 Uploading Application and Parameters to PolyStick

During the application (with parameters) uploading process, it is forbidden to power off the controller. (See also Chapter 15.10. System Functions) Display Procedures
In Stop Mode, plug PolyStick into RJ45 service interface. _ , navigate to the Then, go to parameter FN03, and set FN03 as ON. Wait while the green LED is continuously blinking, indicating the data communication process. Once finished, the green LED will be fixed. If successful, FN03 will be automatically set as OFF.
If failed, the word FAIL will be displayed.
9.2 Downloading Application and Parameters from PolyStick

To download application and parameters from PolyStick to the controller, follow steps below: Power off the controller Plug PolyStick into RJ45 service interface Re-apply power to the controller Wait while the green LED is continuously blinking, indicating the data communication process Once finished, the controller will be set in Stop mode, and the green LED fixed Un-plug the PolyStick Press <Esc> to activate the system from Stop mode
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10 Customizing Application by Adjusting Parameter Values

It is recommended to adjust parameter values in Stop mode.
10.1 Accessing the Parameter Menu
Display
Procedures
In Stop mode, press <Enter> for 2 seconds and release it to activate the Menu mode. When the icon is blinking, press <Plus> or <Minus> to navigate to the and then press <Enter> to proceed. Notes menu,
Contents under the menu may vary with the privilege right of the user. For end users, select ENd, and press <Enter > to proceed. For service men and factory users, select PWd, and press <Enter>. Input the 4digit password when the following screen is displayed Press <Enter> to confirm and continue to input the password.
Password is required for service men and factory users.
Input Password
To input password, follow the instructions below: When the digit is blinking, press <Plus>/<Minus> to select the value. Then, press <Enter> to confirm, and proceed to the next digit. Or, press <Esc> at any time to cancel the input and return to the previous blinking digit. Repeat steps above to input other three numbers. After inputting the password, press <Enter> to confirm, and proceed to setting parameter values (see also Chapter 10.2 Adjusting Parameter Values).
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10.2 Adjusting Parameter Values

Procedures Display Procedures
After inputting password and enter into the parameter setting mode, the ST parameter group will by default be displayed. Press <Plus> or <Minus> to select the parameter group, and press <Enter> to confirm and proceed. \ The first parameter with its default value will be displayed. Press <Plus> or <Minus> to select the parameter code, and press <Enter> to confirm.
The default value of the parameter will start flashing, allowing you to make a change. Press <Plus> or <Minus> to increase or decrease the value, and press <Enter> to confirm. Notes (Only for Factory Users) To continuously set users privilege to the parameter, go to <Chapter 10.3 Setting Users Privilege to Parameters> Continuously press <Esc> to exit out of the current level and back to the desired menu level.
10.3 Setting Users Privilege to Parameters

Note Only Factory users can set users privilege to parameters. Display Procedures When both the parameter and its value are selected and confirmed, press <Enter> again, and P---- will be displayed below the parameter. Press <Plus> or <Minus> to set users privilege to the parameter you are working on, and then press <Enter> to confirm. After setting this parameter value and its privilege level, continuously <Esc> to exit out of the current level and return the desired level. Three Privilege Levels to Parameters Privilege Level 0 1 2 Meaning This parameter is accessible to all users, including end users. This parameter is only accessible to Service Men and Factory Users. This parameter is exclusively accessible to Factory Users.
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10.4 Changing the Units of Temperature and Pressure

Note By default, only Service Men and Factory Users can adjust the units of temperature and pressure. Display Procedures
In normal working mode, press <Enter> for 2 seconds and release it to enter the Menu mode. Enter into the group. menu and select PWd
Input the password and press <Enter>. Navigate to UI _ UI03, and press <Enter> to confirm. By default, the unit of temperature is C (when UI03=1). To set the unit of temperature as F, set UI03 = 0, and press <Enter> to confirm. Notes menu _ UI
Follow the same way to set the unit of pressure by navigating to the _ UI04, and setting the value of UI04, as appropriate.
11 Commissioning
It is recommended to perform commissioning in Stop mode. Note By default, only factory users can do commissioning.
Display
Procedures In Stop mode, go to _ , and navigate to the parameter FN06. By default, the value of FN06 reads OFF.
To start commissioning, set the value of FN06 as ON, and press <Enter> to confirm.
Pressing any button will enable this system to exit out of this commissioning mode, and automatically set the value of FN06 as OFF. However, all replay outputs are not deenergized. To do this, re-enter the Menu mode, manually set the value of FN06 as OFF.
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12 Warning Management
When a warning is detected, the corresponding warning code will be displayed on the LCD. The warning icon Notes will flash simultaneously.
Only the latest 10 warnings will be kept under the menu. Upon power failure of the controller, the warning logs will be erased and recounted
12.1 Codes for Warnings

Ten types of warnings are used to monitor the system.
Codes WN00 WN01 WN02 WN03 WN04 WN05 WN06 WN07 WN08 WN09 WN10 Meaning Water tank level over the low limit (DI). Water tank level over the high limit (DI). Supply/return temperature is over the subtraction of antifreeze setpoint minus temperature band SF11-SF12)??? Compressor 1 running time is over the preset time for discard (CM12). Compressor 2 running time is over the preset time for discard (CM14). Compressor 1 running time is over the preset time for maintenance (CM13). Compressor 2 running time is over the preset time for maintenance (CM15). User definable warning (DI) Indoor pump ON time is over the preset time for discard (EV03) Indoor pump ON time is over the preset time for maintenance. (EV04) Actual pressure/temperature is over the setpoint for forced adjustment mode (CN02 /CN03).
12.2 Viewing Warning Logs

Display Procedures
Press down <Enter> for 2 seconds and release it to activate the Menu mode. When the icon is flashing, press <Plus>/ menu, and then
<Minus> to navigate to the press <Enter> to confirm.
Two letters WN will be displayed on the LCD, continuously flashing. Press <Enter> again to view the last 10 warning codes generated, if any. If no warning is generated, the word NoNE will be displayed. Continuously press <Exit> to exit out of the current level, and back to the normal running mode.
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13 Alarm Management
Alarms in PolyCool470.10 are divided into two groups: auto reset alarms and manual reset alarms. For an auto reset alarm, users are not required to acknowledge and reset it. The corresponding device will be automatically restarted once the alarm status disappears. Once a manual reset alarm is detected, the system will be stopped. Users need acknowledge and reset it, and also manually restart the corresponding device after the fault status is cleared. icon will When an alarm is detected, the corresponding device icon (if any) and the continuously flash. An alarm code will be displayed on the screen. Notes If more than one alarm is detected, the alarm codes will be displayed successively on the LCD screen until the alarm status disappears, or until they are manually acknowledged or reset (only for manual reset alarms). If the system detects warnings and alarms at the same time, the warning codes will NOT be displayed on the LCD. The latest 20 normal alarms and manual reset alarms generated in total are separately kept under the auto reset alarm (AR) and manual reset alarm (MR) menu. categories in the
13.1 Auto Reset Alarms

The following are codes for auto reset alarms with their meanings.
Codes AL00 AL01 AL02 AL03 AL04 AL05 Meaning Condenser high pressure (when less than CN04/CN03) (User definable auto reset alarm) Compressor low pressure (DI) Compressor high pressure (DI) Low supply water temperature protection (when less than the subtraction of AL10 minus AL12 in AL parameter group) Low evaporator temperature protection (when less than the subtraction of AL11 minus AL13 in AL parameter group)
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13.2 Manual Reset Alarms

The following are codes for manual reset alarms with their meanings.
Codes AL06 AL07 AL08 AL09 AL10 AL11 AL12 AL13 AL14 AL15 Meaning Indoor unit protection alarm (DI) Outdoor unit protection alarm (DI) Compressor discharge temperature is over the high limit (DI) Compressor 1 protection alarm (DI) Compressor 2 protection alarm (DI) Power failure (DI) (User definable manual reset alarm) Actual return temperature (RT) is greater than 80C Actual supply temperature (ST) is greater than 80C Actual condenser pressure (CP) is over the high limit of the selected sensor (i.e. +9bar/+29bar/+24bar /+59bar according to the selected pressure sensor type) Actual condenser temperature (CT) is greater than 80C Actual defrost temperature (DT) is greater than 80C Actual outside temperature (OT) is greater than 80C Actual evaporator temperature is greater than 80C Actual suction gas temperature (IT) is greater than 80C Actual return temperature (RT) is less than -25C (NTC 10K) or less than -50C (Ni1K) Actual supply temperature (ST) is less than -25C (NTC 10K) or less than -50C (Ni1K) Actual condenser pressure (CP) is less than -1 bar. Actual condenser temperature (CT) is less than -25C (NTC 10K) or less than -50C (Ni1K) Actual defrost temperature (DT) is less than -25C (NTC 10K) or less than -50C (Ni1K) Actual outside temperature (OT) is less than -25C (NTC 10K) or less than -50C (Ni1K) Actual evaporator temperature is less than -25C (NTC 10K) or less than -50C (Ni1K) Actual suction gas temperature (IT) is less than -25C (NTC 10K) or less than -50C (Ni1K) Water temperature is over the high limit (compared with the value of AL07 in AL parameter group) Alarm for memory error Total alarm number (including auto reset and manual reset alarms) within 24 hours is over the limit (compared with the value of AL06 in AL parameter group) Alarm number of compressor high pressure within 24 hours is over the limit (compared with the value of AL02 in AL parameter group) Alarm number of compressor low pressure within 24 hours is over the limit (compared with the value of AL03 in AL parameter group) Flow switch alarm after the delay (AL08 in AL parameter group) Actual water tank level is over the low limit after the delay (AL05 in AL parameter group) (reserved) Actual outside temperature is below the low limit (AL09)
AL16 AL17 AL18 AL19 AL20 AL21 AL22 AL23 AL24 AL25 AL26 AL27 AL28 AL29
AL30 AL31 AL32 AL33 AL34 AL35 AL36 AL37
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13.3 Viewing Alarm Logs
Display
Procedures Press <Plus> or <Minus> to navigate to the menu, and then press <Enter> to confirm.
Press down <Enter> for 2 seconds, and release it to activate the Menu mode.
By default, auto reset alarm AR will be displayed on the LCD, flashing. To view auto reset alarms generated, press <Enter> to continue when AR is displayed. To view manual reset alarms, press<Minus> or <Plus> to navigate to the MR group, and then press <Enter> to continue. By default, the first manual reset alarm MR01 will be displayed as follows. Press <Enter> to view the first manual reset alarm code. Or, press<Minus> or <Plus> to view other numbered alarms, and press<Enter> to view the specific code. If no alarm is generated, the word NoNE will be displayed.
Continuously press <Exit> to exit out of the current level, and back to the normal running mode.
Note
MR01 and AR01 are respectively the latest information of manual reset alarm and auto reset alarm.
13.4 Acknowledging and Resetting Manual Reset Alarms

Any alarm detected by the system, either an auto reset alarm or a manual reset alarm, will be displayed on the LCD. However, only manual reset alarms require users acknowledgement and reset. To do this, follow the steps below: Press <Enter> to acknowledge the alarm. If the alarm status is cleared, the corresponding device icon and alarm icon are flashing will accordingly disappear. Restart the system, as appropriate. that
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14 Main Control Logic

14.1 Compressor Capacity Control
RWR470.10 determines compressor stages according the number of compressors and bypass valve.
1 Stage
2 Stages
CV
CV
2 Stages
4 Stages
For the system with two compressors and one bypass valve (CM08=2, CM09=1), maximum four compressor stages can be configured as follows: Stage 1: one compressor and one bypass valve Stage 2: one compressor only Stage 3: two compressors and one bypass valve Stage 4: two compressors only For the compressor with stages, it will be started with full capacity when the system on.
Temperature
Cooling Setpoint
Band1
Band1
Time
In cooling mode: When the actual supply/return temperature is higher than the cooling setpoint (ST01) + temperature band (ST03), the compressor capacity will be gradually increased by stages every a preset time (ST05). When the actual supply/return temperature is lower than the cooling setpoint (ST01) - temperature band (ST03), the compressor capacity will be gradually decreased by stages every a preset time (ST05).
3390D01
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In heating mode: When the actual supply/return temperature is lower than the heating setpoint (ST02) - temperature band (ST04), the compressor capacity will be gradually increased by stages every a preset time (ST05). When the actual supply/return temperature is higher than the heating setpoint (ST02) + temperature band (ST04), the compressor capacity will be gradually decreased by stages every a preset time (ST05).
14.2 Defrost Control

Notes In heating mode, press the <Minus> button for 2 seconds to start manual defrost if all related parameters are configured. Automatic defrost can only be started when all relevant parameters, such as defrost method and logic, are configured, and the system and the compressor has been running for certain period (DF17 and DF18). Defrost logic with their descriptions are as follows: Defrost with timer (when DF04=0): the delay time between two defrost requests is equal to or greater than the preset time (DF11). Defrost with timer and temperature/pressure (when DF04=1): the referred temperature (via DF05) remains less than or equal to the defrost start point (DF06) after the delay time (DF08). Defrost with the differential value between defrost temperature and outside temperature (when DF04=2): the measured outside temperature is less than the preset setpoint (DF16), and the actual differential value between defrost temperature (via DF05) and outside temperature (?) is equal to or greater than the setpoint (DF15) after the delay time (DF08). When one of the defrost conditions above is reached, the system will start defrost based on the defrost method you configured: Fan defrost (DF02=1) Hot gas bypass (DF04=0) Reversing valve (DF04=1) First apply the method of fan defrost if it is enabled and if the actual outside temperature is equal to or greater than the preset point (DF14). Otherwise, apply one the other two methods (DF04=0, 1).
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The defrost process, either automatic or manual, will stop when either of the following conditions is reached: The referred temperature (via DF05) is greater than the end point (DF07) and the defrost process lasts for DF09. Or, the defrost process lasts for DF10. Notes Each of the defrost processes above will end after the preset minimum duration (DF09) if it is manually stopped. At the end of defrost, the fan will be activated at maximum speed to ventilate the condenser for the preset time (DF13). Notes Except for manual defrost, the delay between two automatic defrost processes must meet the preset delay time (DF11).
14.3 Energy Savings and Comfort Conditions

In RWR470.10, two methods of energy savings are provided: The controller temperature setpoints are automatically compensated according to outside temperature (herein called Economic Cooling/Heating Function). Fixed shifts of controller setpoints (herein called Economy Mode)
14.3.1 Economic Cooling/Heating Function
When the system works in Economic Cooling/Heating Function (enabled when SF05=1), the system will automatically adjust the controller setpoints according to the outside temperature. This adjustment can save energy and create comfort conditions as the outside conditions vary. The controller setpoint(s), ST01 for cooling mode and ST02 for heating mode, will be automatically adjusted according to the actual outside temperature. In cooling mode, necessary parameter settings are as follows: Controller setpoint (ST01) the setpoint that the system should arrive in normal working mode Controller setpoint shift value (ST10) the range of controller temperature setpoint shift Outside temperature setpoint (ST08) the outside temperature setpoint to start the energy saving program (if configured ) Outside temperature shift value (ST09) the range of outside temperature setpoint shift
In heating mode necessary parameter settings are as follows: Controller setpoint (ST02) the setpoint that the system should arrive in normal working mode Controller setpoint shift value (ST13) the range of controller temperature setpoint shift Outside temperature setpoint (ST11) the outside temperature setpoint to start the energy saving program (if configured ) Outside temperature shift value (ST12) the range of outside temperature setpoint shift
14.3.2 Economy Mode
When Economy Mode is configured (when SF06=1), the system will run in the newer setpoints (ST06 / ST07) instead of the previous ones (ST01/ST02) once this mode is activated via a digital input or menu-driven operation. Notes Once the Economy Mode is running, the symbol will be lighted. Economy Mode will be automatically set to OFF upon power failure. Applying power to the controller again needs to re-activate the Economy Mode.
14.4 Antifreeze
Notes (Currently, the system refers to the air-to-water application) To activate the antifreeze function, the following prerequisites must be reached: The controller remains in Stop Mode (power ON yet). Antifreeze function (SF04) is enabled. Sensor for outside temperature is configured (CN09=1) Under the conditions above, when the actual supply temperature or return temperature (determined via SF07) is equal to or less than the differential value between antifreeze setpoint and temperature band (SF11 SF12), and the actual outside temperature (via CN09) is lower than the setpoint (SF13), the pump will be switched on, and a warning (code: WN02) will be displayed on the LCD, flashing continuously. In the meantime, if the feedback signal of flow switch (digital input) from pump ON (only when EV01=0 or 1) is okay within the preset time (AL08), the antifreeze process will be activated. Otherwise, an alarm (code: AL34) will display. Only after the supply temperature/return temperature is greater than the antifreeze setpoint (SF11), the E-heater (If configured) will be stopped, and the pump will be switched off after the delay (CM07).
14.5 Forced Adjustment Management

Forced Adjustment Management is only applicable for the cooling mode of the system. This function is to adjust the condensing pressure/temperature by reducing compressor stages. Notes The Forced Adjustment Management, if configured (SF02) and activated, has priority over the control of compressor capacity stages. That is, if all conditions for Forced Adjustment Management are reached, the system will apply the control logic of Forced Adjustment Management only. Once the actual condensing pressure / temperature (determined via CN08) is equal to or greater than the pressure/ temperature setpoint (CN03/CN02), but less than the pressure / temperature setpoint for alarm (CN05/CN04), the system will start adjusting the condenser pressure/temperature by the following methods: First reducing the compressor stage from Stage 3/ Stage 4 to Stage 2, if applicable; Or, reducing the compressor stage to Stage 1 after the delay time (SF08), if the current stage is Stage 2; If the actual pressure/temperature falls down to the differential value between setpoints for alarm and pressure/temperature band for alarm (CN05CN07/CN04 CN06), the Forced Adjustment Management will be stopped. Or, an auto reset alarm (alarm code: AL00) will be generated after the delay time (SF09) if all methods utilized failed to reduce the condensing pressure /temperature down to the differential value between setpoint for alarm and pressure/temperature band for alarm (CN05-CN07 / CN04-CN06). If the actual condensing pressure/temperature is equal to /greater than the pressure /temperature setpoint for alarm (CN05/CN04), the Forced Adjustment Management
will be skipped over, and an auto reset alarm (alarm code: AL00) will be displayed directly without any delay.
Notes
A warning (code: WN10) will be displayed when the actual condensing pressure is greater than the start point for Forced Adjustment Management, but less than the setpoint for alarm.
14.6 Pump Down

Notes The Pump Down function can only take effect in the cooling only or heating only system. The Pump Down function is to drive almost all refrigerant into the condenser before turning off the compressor. It protects the compressor from sucking the liquid refrigerant. To make this function work, you need activate this function (via SF03) and configure all relevant parameters. If the system is stopped from normal working mode, the SV will be first closed, and the compressor will continue working until the preset delay time (SF10) expires. When the pump down process is performed during the system stopping process, the icon will flash continuously until the pump down process is finished. Except for low pressure alarm, if any other alarm is detected and displayed on the LCD in the pump down process, the system will return to the normal working mode after the alarm is reset. Notes Pump down will not be performed either in the defrost process or under the situation that any alarm except for low pressure is existent.
15 Paramter Tables
15.1 Compressor Settings

<Second: Sec; Minute: Min; Hour: Hr> Parameter CM01 CM02 CM03 CM04 CM05 CM06 CM07 CM08 CM09 CM10 CM11 CM12 CM13 CM14 CM152)
1)
Descriptions Compressor minimum ON time Compressor minimum OFF time Delay between two starts of the compressor. The start delay will be the maximum value of CM03 or (CM01+CM02). Start delay between compressors Start delay between compressors in Defrost mode Compressor ON delay from indoor pump ON (air-to-water) Indoor pump (air-to-water) OFF delay from compressor OFF The number of compressors The number of bypass valves RV true indicator:( 1 or 0 indicates heating mode) CV true indicator ( 1 or 0 indicates connecting to capacity solenoid valve CV) Compressor 1 consecutive running time for discard Compressor 1 consecutive running time for maintenance Compressor 2 consecutive running time for discard Compressor 2 consecutive running time for maintenance
Default 180 60 36 30 3 20 60 2 1 1 1 30000 8000 30000 8000
Min. 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0
Max. 1000 1000 100 1000 1000 150 1800 2 1 1 1 50000 50000 50000 50000
Unit Sec Sec Sec Sec Sec Sec Sec -
Res. 1 1 1 1 1 1 1 1 0
Privilege 1 1 1 1 1 1 1 2 2 1 1
Hr Hr Hr Hr
10 10 10 10
1 1 1 1
1) CM13=0 means ignoring compressor 1 maintenance warning. 2) CM15=0 means ignoring compressor 2 maintenance warning.
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15.2 Condenser Settings

Parameter CN01 Descriptions Control Mode
0= Fan ON/OFF with compressor ON/OFF 1= Fan with stages 2= Invert type fan 3= Fan module
Default 0
Min 0
Max 3
Unit -
Res. Discrete
Privilege 2
CN02 CN03 CN04 CN05 CN06 CN07 CN08

1) 2)
Temperature setpoint for forced adjustment management ON Pressure setpoint for forced adjustment management ON Temperature setpoint for alarm ON in forced adjustment management Pressure setpoint for alarm ON in forced adjustment management Temperature band in forced adjustment management Pressure band in forced adjustment management Referred sensor for condenser fan (see Device/Signal List:
3=CT 2=CP
65.0 27 75 33 26.0 10.0 3
10.0 10 10 10 0 0 2
100.0 31 100 40 100.0 15.0 3
C Bar Bar Bar C Bar
0.1 0.01 0.01 0.01 0.1 0.01
1 1 1 1 1 1 1
CN09
Outside temperature sensor is enabled

0= disabled 1= enabled
CN10 CN11 CN12 CN13 CN14 CN15 CN16 CN17 CN18 CN19 CN20 CN21 CN22 CN23 CN24 CN25 CN26 CN27 CN28
start point of stage 1 (CN01=1) start point of stage 2 (CN01=1) start point of stage 3 (CN01=1) Fan P value for pressure in heating mode Fan I value for pressure in heating mode Fan D value for pressure in heating mode Fan pressure setpoint in heating mode Fan P value for pressure in cooling mode Fan I value for pressure in cooling mode Fan D value for pressure in cooling mode Fan pressure setpoint in cooling mode Fan P value for temperature in heating mode Fan I value for temperature in heating mode Fan D value for temperature in heating mode Fan temperature setpoint in heating mode Fan P value for temperature in cooling Fan I value for temperature in cooling Fan D value for temperature in cooling Fan temperature setpoint in cooling mode
0 33 66 1 60 0 5 1 60 0 15 1 60 0 50 10 60 0 150
0 0 0 0.01 0 0 0.01 0.01 0 0 5 0.1 0 0 0.1 0.1 0 0 50
100 100 100 60 9999 20 10 60 9999 20 25 600 9999 20 100 600 9999 20 250
% % % Bar Sec
1 1 1 0.01 1 1 (INT)
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Bar Bar Sec
0.01 0.01 1 1 (INT)
Bar C Sec
0.01 0.1 1 1 (INT)
C C Sec INT C
0.1 0.01 1 1 0.1
1) If CN08 is lower than (CN04 - CN06), condenser fan alarm AL00 will be cleared and forced adjustment management stopped. 2) If CN08 is lower than (CN05 - CN07), condenser fan alarm AL00 will be cleared and forced adjustment management stopped.
46/56 Building Technologies HVAC Products AC&R Controller RWR470.10 15 Paramter Tables CB1P3900en 27.11.2006
15.3 Evaporator Settings
Parameter EV01
Descriptions Control Mode

0=pump with flow switch 1= Only flow switch 2= VFD pump with flow switch (wish) 0=RT (return temperature sensor) 1=ST (supply temperature sensor)
Default 2
Min.
Max.
Unit
Res.
Privilege 1
Discrete
EV02
Indoor reference sensor: (see Device/Signal List)

-
0 5000 0
0 0 0
1 5000 5000
Hr Hr
Discrete 10 hr. 10 hr.
1 1 1
EV031) EV04
2)
Pump consecutive operating hour for discard Pump consecutive operating hour for maintenance
1) 2)
EV03=0 means the warning (WN08) will not be displayed. EV04=0 means the warning (WN09) will not be displayed.
15.4 Defrost Settings
Parameter DF01
Descriptions Defrost control

- 0=Disabled - 1=Enabled
Default 1
Min.
Max.
Unit
Res.
Privi -lege 1
DF02
Fan defrost
- 0=Disabled - 1=Enabled (only when outside temperature is greater than or equal to DF14)
DF03
Defrost method
- 0= by hot gas bypass (DV) - 1= by reversing valve (RV)
DF04
Defrost logic
- 0= Condenser defrost with timer (no precondition) - 1= Condenser defrost with timer and temperature/pressure - 2= Condenser defrost with the differential between defrost temperature (DF05) and outside temperature (OT)
DF05
Sensor used for defrost (see Device/Signal List)

- 3= Condenser temperature (CT) - 4= Defrost temperature (DT)
CT 5.0 15.0 20 5 30 15 6 15 5.0 -10.0 3.0 1 1 1 1 6 1 0 7.0 20.0 50 10 50 50 180 150 10.0
C C Min Min Min M Sec Sec C 0.1 0.1 1 1 1 1 1 1 0.1
DF06 DF07 DF08 DF09 DF10 DF11 DF12 DF13 DF14
Defrost start temperature (compared with DF05) Defrost end temperature (compared with DF05) Defrost delay time when defrost condition is reached Minimum defrost duration Maximum defrost duration Delay time between two defrost requests in the same circuit Compressor delay from OFF to ON to switch from Heating to Cooling before defrost Forced ventilation time when defrost ends (only for DF04=1, 2) Outside temperature setpoint (if outside temperature is greater than or equal to this setpoint, apply Fan Defrost when DF02=1 ) Differential setpoint between DF05 and OT (only when DF04=2) When the actual differential value is equal to/ less than DF15, defrost starts. Outside temperature setpoint (only for DF04=2) Minimum system power ON time (only for defrost mode) Minimum compressor ON time (only for defrost mode) Delay time to open solenoid valve (SV) after defrost mode ON 1) DF05 -OT DF15 2) OTDF16
1 1 1 1 1 1 1 1 1
DF151)
8.0 2.0 40 30 10
3.0 -15.0 1s 1s 1
25.0 5.0 60 60 100
C C Min Min Sec
0.1 0.1 1 1 s
1 1 1 1 1
DF16 DF17 DF18 DF19
15.5 Special Functions

Parameter SF01 System mode
- 0=Cooling only - 1=Heating & Cooling - 2=Heating only
Descriptions
Default
Min.
Max.
Unit
Res.
Privilege
SF02
Forced adjustment management

SF03
Pump down function

SF04
Antifreeze function
SF05
Economic cooling/heating function

SF06
Economy mode (fixed setpoint shift)

SF07
Antifreeze referred sensor

- 0=return temperature (RT) - 1=supply temperature (ST)
ST 3 3 20 5 3 0
0 1 1 1 -3 0 -5.0
1 1000 1000 1000 10 12 5.0 Sec Sec Sec C C C 1 1 1 0.1 0.1 0.1
1 1 1 1 1 1 1
SF08 SF09 SF10 SF11
Delay time for reducing compressor to Stage 1 in forced adjustment management Delay time for auto reset alarm (code: AL00) in forced adjustment management Pump down duration End point for antifreeze If the actual temperature for antifreeze is below SF11-SF12, the antifreeze e-heater will be turned on. Temperature band for antifreeze Outside temperature setpoint for antifreeze
SF12 SF13
15.6 User Settings
Parameter
ST01 ST02 ST03 ST04 ST05 ST06 ST07 ST08 ST09 ST10 ST11 ST12 ST13
Descriptions
Default
Min.
Max.
Unit
Res
Privilege
Setpoint of compressors in cooling mode (End User) Setpoint of compressors in heating mode (End User) Adjustable temperature band of compressor in Cooling mode Adjustable temperature band of compressor in Heating mode Adjustable time band for economic cooling/heating function Cooling setpoint in Economy Mode Heating setpoint in Economy Mode Shift value of outside temperature (OT) setpoint in economic cooling function Shift value of outside temperature (OT) band in economic cooling function Shift value of setpoint band in economic cooling function Shift value of outside temperature (OT) setpoint in economic heating function Shift value of outside temperature (OT) band in economic heating function Shift value of setpoint band in economic heating function
11.5 45 0.5 0.5 120 13 40 35 7 5 2 7 5
-40 -40 0 0 0 ST01 -40 20 1 1 -10 1 1
30 60 10 10 3600 30 ST02 50 20 12 15 15 12
C/F C/F C/F C/F Sec C/F C/F C C C C C C
0.1 0.1 0.1 0.1
0 0 0 0 0
0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
0 0 0 0 0 0 0 0
15.7 User Interface

Parameter UI01 UI02 UI03 Password for service user Password for factory user Temperature unit selection:
- 0=F - 1=C
Descriptions
De-fault
Min.
Max.
Unit
Res.
Privilege
1234 4321 1
0 0 0
9999 9999 -
1 1 1
1 2 1
UI04
Pressure unit selection

- 0=PSI - 1=BAR
1 0 (Return Temperature) 1 (Supply Temperature)
UI05
1)
UI06
1)
Readout of referred sensor will be shown in the upper area for parameter code (Display 1) <See 2.1 LCD Display> Readout of referred sensor will be shown in the lower area for parameter value (Display 2) <See 2.1 LCD Display>
1) See also <Chapter 16 Device/Signal List> for the measured medium.
15.8 Alarm Settings
Parameter AL01
Descriptions Time for fan running in full speed after compressor OFF when auto reset alarm for high pressure AL03 displays. (only in cooling or defrost mode) Maximum number of high pressure alarms within 24 hours (Over this limit, manual reset alarm code AL32 will be reported.) Time range during which low pressure will be ignored when compressor ON Maximum number of low pressure alarms within 24 hours (Over this limit, manual reset alarm AL33 will be reported.) Delay time for water tank low level alarm (Manual reset alarm AL35 will be generated when the delay time expires.) Maximum total alarm number within 24 hours (including auto reset and manual reset alarm) (Over this limit, manual reset alarm AL31 will be reported.) water temperature setpoint (If return temperature or supply temperature is over this limit, manual reset alarm AL29 will be reported) Flow switch feedback time after pump ON (Manual reset alarm AL34 will be reported when the time expires.) Outside temperature setpoint (if outside temperature is blow AL09, the controller will not be started and manual reset alarm AL37 will be reported) Setpoint for low supply water temperature (If the supply water temperature is lower than this point, auto reset alarm AL04 will be reported. Only when the supply water temperature is equal to or greater than AL10 + AL12, this auto reset alarm will be cleared from the LCD display.) Setpoint for low evaporator temperature (If the evaporator temperature is lower this point, manual reset alarm AL05 will be reported. Only when the supply water temperature is equal to or greater than AL11 +AL13, this auto reset alarm will be cleared from the LCD display.) Band of low supply water temperature Band of low evaporator temperature
Default 60 6 3 4
Min.
Max.
Unit
Res.
Privilege
0 1 1 1
180 10 10 10
Sec Min -
1 1 1 1
1 1 1 1
AL02 AL03 AL04 AL05
Sec
AL06
20
AL07
55
55
100
AL08
15
300
Sec
AL09
-10
-15
0.1
AL10
10
0.1
AL11
10
0.1
AL12 AL13
3 3
0 0
10 10
C C
0.1 0.1
1 1
15.9 Inputs and Outputs Configuration
Parameter IO01 IO02 IO03 IO04 IO05 IO06 IO07 IO08 IO09 IO10 IO09 IO10 IO11 IO12 IO13 IO14 IO15 IO16 IO17 IO18 IO19 IO20 IO21 IO22 IO23 IO24 IO25 IO26 IO27 IO28 IO29 IO30 IO31 IO32 IO33 IO34 IO35 IO36 IO37 IO38
Descriptions DI1 device DI2 device DI3 device DI4 device DI5 device DO1 device DO2 device DO3 device DO4 device DO5 device DO4 device DO5 device DO6 device DO7 device DO8 device AI1 device AI2 device AI3 device AI4 device AI5 device AI6 device AO1 device AO2 device DI1 true indicator DI2 true indicator DI3 true indicator DI4 true indicator DI5 true indicator AI1 sensor type AI2 sensor type AI3 sensor type AI4 sensor type AI5 sensor type AI6 sensor type AI1 true indicator when configured as DI AI2 true indicator when configured as DI AI3 true indicator when configured as DI AI4 true indicator when configured as DI AI5 true indicator when configured as DI AI6 true indicator when configured as DI
Default
Range 824
Numbers for devices /signal See <Device List>
Privilege 2 2 2 2 2
26 27 28 32 36 29 33 37
2637
See <Device List>
2 2 2 2 2 2 2 2 2 2
1 0 7 2 4 5
024
See <Device List>
2 2 2 2 2 2
25
See <Device List>
2 2
1 1 1 1 1
0,1 0,1 0,1 0,1 0,1 114

See <Device List>
1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1
0,1 0,1 0,1 0,1 0,1 0,1
1 1 1 1 1 1
15.10
Parameter FN01 FN02 FN03 FN04 FN05 FN06
System Function
Descriptions To clear the running time of Compressor 1 To clear the running time of compressor 2 To upload application and parameters to PolyStick To upload parameters to PC tools To clear the running time of the pump To perform commissioning test Default OFF OFF OFF OFF OFF OFF Min. ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF Max. Notes
16 Device/Signal List
I/O
AI
Number
0 1 2 3 4 5 6 7 Return temperature Supply temperature Condenser pressure Condenser temperature Defrost temperature Outside temperature Evaporator temperature
Device
Compressor suction gas temperature Low pressure High pressure flow switch indoor motor protection (pump for air-to-water system) ? outside motor protection ? discharge high temperature protection compressor 1 protection (CP1) compressor 2 protection (CP2) Power failure (User definable ) manual reset alarm (User definable ) warning (User definable) auto reset alarm Water tank high level alarm Water tank low level alarm Remote ON/OFF Heating/Cooling Economy mode Outside fan driver
DI
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
AO
25
DO
26 27 28 29 30 31 32 33 34 35 36 37
Compressor 1 Compressor 2 Solenoid valve (CV) Outdoor motor low speed (OL) (If constant, ON/OFF) Outdoor motor middle speed Outdoor motor high speed Indoor motor switch (IS) E-heater 1 Boiler Solenoid valve (between evaporator and condenser) (SV) Reversing valve (RV) Defrost valve ( DV)
54/56 Building Technologies HVAC Products AC&R Controller RWR470.10 16 Device/Signal List CB1P3900en 27.11.2006
Stichwortverzeichnis
(wait for the final version)
55/56 Building Technologies HVAC Products AC&R Controller RWR470.10 CE1P0000de 27.11.2006
Siemens Schweiz AG Building Technologies Group International Headquarters HVAC Products Gubelstrasse 22 CH-6301 Zug Tel. +41 41-724 24 24 Fax +41 41-724 35 22 www.sbt.siemens.com 56/56 Building Technologies HVAC Products AC&R Controller RWR470.10
2006 Siemens Schweiz AG nderungen vorbehalten
CE1P0000de 27.11.2006

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POLYCOOL AC&R Controller RWR470.

Edition 1.0 CB1P3900en 27.11.2006

Building Technologies HVAC Products

2006 Siemens Schweiz AG Subject to change

15.2 15.3 15.4 15.5 15.6 15.7 15.8 15.9 15.10 16

1.1 Range of Units

1.2 Equipment Combination

1.3 Product Documentation

1.4 Key Features

1.5 Typical Application

Device Condenser Defrost valve Fan module Evaporator Pump

Low pressure alarm High pressure alarm Solenoid valve

Flow switch (optional) Condenser fan

1.6 Important Notes

Storage and Transport

2.1 LCD Display

Name <Esc> & <Power On/Off>

Legend for menus

Warning Alarm Parameters

The unit of compressor and pump running time is 10 hours.

Notes Legend for devices

When the device is activated, the corresponding icon will be lit.

Meaning Normal readouts

2.2 Menu Tree

Note Legend for parameter groups

By default, end users can access all parameters in ST group.

Steps Access the Menu

Select user group Select parameter group Select parameter

Adjust parameter value

2.3 Access Rights

3.1 Connection Terminals

Analog ouput 1, 0...10 V Common reference point Analog output 2, 0...10 V

3.2 Overview of DIP Switch Configuration

3.3 Wiring with Power Supply

3.4 Wiring with Digital Inputs

3.5 Wiring with Passive Temperature Sensors

3.6 Wiring with Pressure Sensors

3.6.1 Pressure Sensor with DC 010 V Output

The following is a wiring example with QBE2001-P10U/P25U/P60U pressure sensor.

3.6.2 Pressure Sensor with 420 mA Output

The follow is a wiring example with QBE9101-P10U/30U/P60U pressure sensor.

3.6.3 Pressure Sensor with DC 05 V Output

3.7 Wiring with Digital Outputs

3.8 Wiring with Analog Outputs

General Device Settings

4.1 Modes of Operation

4.2 Accessing the Menus

4.3 Starting and Stopping the Device

4.4 Selection of System Modes

4.5 Viewing Inputs and Outputs

4.6 Changing Setpoints (for end users)

icon is blinking, press <Plus> or

menu, and <Minus> to navigate to the then press <Enter> to proceed.

For end users, parameters in other groups by default read NoNE.

The following list is parameters contained in the ST group.

-40 -40 0 0 0 ST01 -40 20 1 1 -10 1 1

C/F C/F C/F C/F Sec C/F C/F C C C C C C

0.1 0.1 0.1 0.1

0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Configuration of Analog Inputs

5.1 Selection of Signals

5.2 Selection of Sensor Types

Parameter IO27 IO28 IO29 IO30 IO31 IO32