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0 ANSYS Workbench
Agenda
Introduction What is Fatigue and Why is it important Approaches for Fatigue ANSYS nCode DesignLife overview What is new for ANSYS 13.0 DesignLife SP1 Questions
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What is Fatigue?
Fatigue is:
Fa i l u r e u n d e r a r e p e at e d o r ot herw ise var ying load w h i c h n eve r r e a c h e s a l eve l suf fic ient t o c ause failure in a s i n g l e a p p l i c at i o n . T h e i n i t i at i o n a n d g r ow t h o f a c r a c k , o r g r ow t h o f a p r e ex i s t i n g d e fe c t , u n t i l it r e a c h e s a c r i t i c a l s i ze. The progressive and localized structural damage that occurs when a material is subjected to cyclic loading.
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Stress
Strain
Stress
Time
Early Failures
Hit bridge pillar - 100 k illed Ea r l y w h e e l d e s i g n c a u s e d v i b r at i o n s New w heel design Based upon st reet c ar design N o t t e s t e d at h i g h s p e e d b e fo r e s e r v i c e Co m p l e t e p r o t o t y p e s n eve r t est ed Cr a s h f i n d i n g s Ca u s e d b y c r a c k i n w h e e l Dy n a m i c , r e p e t i t i ve fo r c e s h a d n o t b e e n a c c o u n t e d fo r in design De s i g n l a c k e d a n a d e q u at e
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Why is it Important ?
Why do we need to do Fatigue Analysis? ...Between 80 - 90% of all structural failures
occur through a fatigue mechanism ...The estimated annual cost of fracture and fatigue to the US was 4.4% of GDP
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The Economic Effects of Fracture in the United States, National Bureau of Standards, U.S. Department of Commerce, Gaithersburg, MD, Special Publication 647-2, 1983.
Geometry
Material Properties
Post-processing optimization
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SN is also known as High Cycle Fatigue or Nominal Stress Approach Elastic stress history used to determine life May be applied to either material or component Used extensively for welded joints and nonmetallics Suitable for lives greater than 1e4 cycles Well established, Familiar, Large amount of material data available, Simple loadings can be analyzed as a hand calc. 2011 ANSYS, Inc. 8/29/11
Stress, centners/zoll2
800 600
Smooth shoulder
400
Sharp shoulder
Crack
Engineering Data
Materials Loads DesignLife
Stresses
Mechanical
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Powerful Fatigue Analysis Technology Integrated Reporting and Process Encapsulation Fast, Expandable, and Scalable
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Efficiently analyze l a r g e f i n i t e elem ent m odels and c om plet e usage sc hedules. Wide range of fatigue analysis capabilities i n c l u d i n g s t r e s s l i fe , s t r a i n -l i fe , m u l t i -a x i a l, w eld analysis, vir t ual shaker t able, and m ore. Single environment fo r b o t h Te s t a n d CA E d at a . Ex t e n s i ve material database
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Fi n i t e El e m e n t r e s u l t s suppor t ed St at i c (l i n e a r super posit ion) Tr a n s i e n t Cr a c k Gr ow t h (L EFM ) Modal Se a m w e l d s a n d s p o t w e l d s Fr e q u e n c y Re s p o n s e H i g h t e m p e r at u r e f at i g u e L i n e a r & N o n -l i n e a r V i b r at i o n f at i g u e (s h a k e r s i m u l at i o n ) Fi n i t e El e m e n t s o l ve r s V i r t u a l St r a i n g a g e suppor t ed Co m p l e t e d u t y c yc l e s / f l i g ht A N SYS spec t r um s Abaqus Mult iple r uns in a single analysis Nast ran M u l t i -p r o c e s s o r e n a b l e d fo r f a st L S-Dy n a 16 2011 ANSYS, Inc. 8/29/11 result s St r a i n -L i fe (a u t o m at e d m u l t i -a x i a l c or rec t ions) St r e s s -L i fe (s i n g l e , m u l t i -c u r ve, Haigh diagram s)
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Questions
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Thank you!
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