Prime Mover

Core Engine Type

Configuration
Arrangement / Cylinders
Displacement / BHP
Compression Ratio
Speed
Frequency / Phase
Voltage*
Electrical Output
Thermal Output
Combined Output
Thermal Heat BTU
Water Flow HT
Hot Water Flow LT
Water Temperature
Electrical Efficiency
Thermal Efficiency
Total Efficiency
Consumption m/h
Consumption cf/h
Consumption cf/m
Cons. BTU / ekW
Exhaust Gas Mass (Wet)
Exhaust Gas Volume
MAN

E2876 E312
2G

Natural Gas Optimized

IL 6
12.8 L / 228 BHP
12:1
1800 RPM
60 Hz / 3-Phase
480 V
160 ekW continuous
248 kW continuous
408 kW continuous
846,211 (usable)
6,240 gph / 23,620 L/h
3,017 gph / 11,420 L/h
90C / 194F
35.80 %
55.18 %
90.98 %
44.9 m/h
1,585 ft/h
26.41 ft/m
9,410
576 kg / 1,269 lbs
489 m/h / 17,268 ft/h
Reliable, rugged and highly durable factory-designed,
production line assembled, professionally packaged, and post-
production tested 2G

Natural Gas Cogeneration Module,

supplied in an all-in-one package that is connection-ready.
Manufactured at 2G

ISO compliant production facilities in

Germany, especially made for the U.S. cogeneration market.
This CHP (Combined Heat & Power) cogeneration equipment
is a fully integrated power generation system, with state-of-
the-art technology that results in optimum performance and
efficiency. The 2G

CHP module integrates all cogeneration

components into one unique package that converts energy
more efficiently than conventional CHP systems.
The robust design utilizes full authority electronic engine
management, incl. CHP performance monitoring that provides
prolonged life, low maintenance, and high efficiency. Items
such as, engine & system controls, synchronizing and
paralleling switchgear, heat recovery (both for engine jacket
water and exhaust), the entire thermal heat technology
system, pumps, piping, plumbing, etc., are all included within
the module dramatically reducing the risk of cost overruns
and performance issues associated with conventional site
built systems.
The 2G

CHP module allows for optimized efficiency by

maximizing heat recovery and applying a more efficient
combustion technology, leading to a higher electrical
output.
2G 160 NG 2G 160 NG 160ekW Natural Gas 160ekW Natural Gas
CHP Cogeneration Module CHP Cogeneration Module
Rich Burn Technology Rich Burn Technology
Open Inside Installation Optional Sound Attenuation
Compact & Small Foot-Print Easy Service Access
(*Other Voltages are available).
Natural Gas
O
O O
O
O
O
O
OGas Inlet to the Gas Train
OLower Deck Compartment , Exhaust Heat Recovery Section,
(incl. Exhaust Heat Exchanger, Gas Train Components)
OExhaust Exit (from Exhaust Gas Heat Exchanger)
OJW Heat Exchanger & Expansion Vessel Section
OThermal Heat Management & Distribution and Pump Section
OWater Circulation Connections (In and Out) pre-flanged
OClosed Side Panels all around (can be removed easily)
OBattery Compartment / Battery Box
OAdvanced High Efficiency Synchronous Generator
GGenerator Terminal Box
O
O
G
STANDARD EQUIPMENT INCLUDED:
High Efficiency NG Engine (Rich Burn Technology)
Naturally Aspirated - Optimized Manifold & AFR System
Electrical Jacket Water Heater System
Extra Large Oil Capacity Sump with Oil Refill Automatic
Pressure Lubrication System with Gear Pump
Advanced CHP Type Air Cleaner System
Gas Train & NG Fuel System compliant with NFPA 37,
tested and approved to UL, CSA, EU, and DIN Standards
Low Fuel Pressure System 0.5 3.0 psi (34 207 mB)
Advanced High Efficiency Two-Stage Fuel Mixer
Proprietary Air/Fuel Ratio Controller
Digital Microprocessor Controlled Electronic Ignition
Vibration Detection & Detonation Protection
Complete Heat Recovery System , Factory installed
Self-Cleaning Jacket Water Plate Heat Exchanger
High Efficiency Stainless Steel Exhaust Heat Exchanger
Exhaust System incl. Silencer and Exhaust Stack
Thermal Heat Distribution System fully integrated
Advanced Dry Radiator / Re-Circulation Cooling System
for optimum Heat Transfer (beltless)
General Digital Control System with Protection Devices
Heat Value Fluctuation Detection Technology
Utility Grade Switchgear , CSA, UL, NEMA, IEEE Standards
Grid Interconnection Relays per CSA/UL & IEEE 1547
Electronically operated Circuit Breaker
Optimized High Efficiency Synchronous Generator
Electrical Load Share Governor System
24V Electrical Starter, Battery Rack & Cables
Integrated High Performance Battery Charger
Central Wiring Harness incl. Sensors
Torsion-resistant Design with Solid Frame Structure
Heavy Duty Oscillation Decoupling Devices
Multiple Deck Design with integrated Spill Tray
Natural Gas Micro Filtration System
Fluidistor Gas Flowmeter & Gas Vacuum Sensor
Gas Pressure, Gas Temperature, and Ambient Air
Temperature Sensors
Double Magnet Valve & Zero Pressure Regulator
By-Directional Deflagration Flame Arrestor, ATEX Cert.
Set of Pressurization & Expansion Vessels & Valves
Three Way Valve & Electrothermic Actuator
Set of GRUNDFOS VersaFlo

self-lubricated Main
Hot Water Circulation Pumps and Sensors
Thermal Distribution Assembly (up to 4 Circuits)
Water Circulation Dirt Collection Unit
Remote Monitoring & Control
3-Way Catalytic Converter ERS
Optional the CHP Cogeneration Package is available as All-
In-One and Connection-Ready Sound Attenuated
Container Module.
Specially designed 2G

Sound Attenuated, weatherproof walk-in

Power Module with Air Intake, Discharge Outlets, and Connection
Fittings for Air Flow Funnels, Louvers, Exhaust Stack, Radiator
Cooling System, lockable Access & Service Doors, Stainless
Steel Hardware and Hinges, Sound-reducing Encapsulation, and
extra large Floor Space for easy Service & Maintenance Access.
2G 160 NG 2G 160 NG 160ekW Natural Gas 160ekW Natural Gas
CHP Cogeneration Module CHP Cogeneration Module
Rich Burn Technology Rich Burn Technology
2G

Container Modules are especially developed and designed.

We dont utilize Standard Shipping Containers, or modify
existing ISO Transport Containers. For many Reasons those
ordinary Shipping Containers have shown NOT TO BE
SUITABLE for CHP Cogeneration Plants. All 2G

containerized
Packages are specifically developed, designed, and
professionally manufactured for the Purpose of CHP
Cogeneration. The extended Width and Height of 118 has
proven to be an ideal Size for easy Inside Movement, and
comfortable Service & Maintenance Access. This leads
automatically to reduced Maintenance Cost, because any Type
of Work can be performed much faster.
ONatural Gas CHP Package
OCHP Control & Switchgear
OThermal Distribution Assembly
OGas Inlet / Flanged
OBlower / Compressor (optional)
OCooling System
OAir In-and Out Ventilation
OHeat Exchanger
ONSCR & Exhaust System
GAccess Doors
2G

Engines & CHP Systems comply with EPA Rules & Regulations and
are carrying the Manufacturers EPA Emissions Certificate.
2G

is compliant to the applicable Federal Code:

EPA Subpart JJJJ of Part 60 (Natural Gas, Digester Gas, Biogas, LFG)
rich burn & lean burn Gas Engine (IC Internal Combustion) - 73 FR 3591,
Jan. 18, 2008.
All Data according to full Load and Subject to Technical Development,
Modification and Change. Exhaust Gas Emissions correspond to Dry
Exhaust Gas and 5% residual Oxygen O
2
. Rich Burn Technology
including Catalytic After-Treatment provides Exhaust Emissions well
below EPA Federal Guidelines & Regulations. Additional Emissions
Treatment and Reduction Technologies (SCR, De-Nox, etc.) are available
as an Option if required.
Electrical Output based on ISO Standard and Conditions according to ISO
3046/1-1995 and to VDE 0530 with respective Tolerance. Technical Data is
based on a Gas Quality Methane # 80 Natural Pipeline Gas, and a Heat
Value of >10 kWh/Nm. For Conditions or Fuels other than Standard,
consult 2G-CENERGY.
Continuous Output available without varying Load for an unlimited Time,
and 10% Overload, in Accordance with ISO8528, ISO3046/1, AS2789,
DIN6271, and BS5514. All Ratings are based on SAE J1349 Standard
Conditions.
Tolerances: Electrical Output ISO 3046/1, Fuel Consumption +/- 5%,
Thermal Output +/- 8%. Typical Heat Data is shown, however no
Guarantee is expressed or implied. Data will vary due to Variations in Site
and Ambient Conditions.
All electrical Systems comply with DIN, VDE, CE, and CSA Certifications,
and NEMA / UL compliant Designs / Configurations. The Generator is
compliant with International Standards & Regulations IEC 60034, NEMA
MG 1.22, ISO 8528/3, CSA, UL 1446, UL 1004B, DIN 6280-3, VDE 0530,
VE-M 10, ISO 8528-3, BS 5000, IEC 34, designed and manufactured in an
ISO 9001 and ISO 14001 Environment.
For all other Gas Types: Weak Gases, e.g. Biogas, Landfill Gas, Sewage
Gas, Coal Mine Gas, and other Special Gases (Wood Gas, Syngas, Coke
Gas, Pyrolysis Gas) see Biogas Spec Sheets and consult 2G-CENERGY.
The Manufacturer reserves the Right to change or modify technical
Details without prior Notice.
EMISSIONS & STANDARDS:
2G - CENERGY Power Systems Technologies Inc.
151 College Drive 15, Orange Park, FL 32065 USA
Tel.: +1-904-579-3217 and 579-3057, Fax: +1-904-406-8727
E-Mail: info@2g-cenergy.com
Website: http://www.2g-cenergy.com
Date: 09/2010
2G 160 NG 2G 160 NG 160ekW Natural Gas 160ekW Natural Gas
CHP Cogeneration Module CHP Cogeneration Module
Rich Burn Technology Rich Burn Technology
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
G
G
O
O
O
O
CO
NOx
HCHO
NMHC
< 0.5 g/BHP-h*
< 0.2 g/BHP-h*
< 0.05 g/BHP-h*
< 0.1 g/BHP-h*
In Compliance with the
(* < less than / Post Catalytic Converter / NSCR with AFR Control).
Special After Treatment is optionally available.
EXCELLENCE IN ENGINEERING
DESIGN & INDUSTRIAL PACKAGING
AWARD 2007, 2008, 2009