Sei sulla pagina 1di 65

LED Lighting Reference Design Cookbook

www.ti.com/led

4Q 2011

LED Lighting Reference Design Cookbook


Table of Contents
LED Lighting Driver Product Overview
AC/DC Analog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Wireless Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Microcontroller (MCU) for Advanced Lighting Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Digital Power Based on Microcontroller Solutions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Intelligent Lighting Communications and Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Reference Designs
Retrofit LED Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 LED Drivers/Ballasts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 LED Streetlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 DC LED Lighting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Low Voltage Buck/Boost for LED Torch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Evaluation Modules/Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Technical Support

LED Lighting Reference Design Cookbook


Helping You Solve Your Lighting Design Challenges
The LED Lighting Reference Design Cookbook is designed to provide you with a valuable tool to help you solve your lighting design needs. Customers seeking the latest in innovative and affordable LED lighting solutions can benefit from TIs broad product portfolio of AC/DC, DC/DC, LED drivers, power management devices, wireless and wired interface control and embedded processors. Designers have the option of not only controlling the power stage, but regulating LED currents as well, eliminating the need for multiple components and reducing system cost. Systems can be designed to accurately control voltage and current regulation for precise light intensity and color mixing, temperature monitoring to prevent thermal runaway, intelligent/ adaptive dimming, and fault detection (over voltage/current, blown string). Communication with external systems is also possible via power-line communication (PLC), wireless technology or interfaces. LED lighting designers are challenged with meeting their efficiency and reliability goals faster in advanced lighting designs. TIs lighting portfolio is helping designers achieve their goals at a faster rate. To see the TI solutions for general lighting, signage, backlighting and automotive, all complimented by a comprehensive customer support network, visit: www.ti.com/led

TI has Solutions for Your Lighting Challenges:


recision channel-to-channel and P chip-to-chip accuracy to create the best hue and luminance in your RGB message boards and video displays ontrollers to power and dim high C brightness white or RGB LEDs for architectural luminaries and portable lighting owering arrays of HB LEDs off an P AC source for use in street lighting and replacing high-intensity discharge (HID) lamps ighly integrated ZigBee H transceivers and SoC solutions for wireless lighting control and home automation

LED Lighting Reference Design Cookbook

Texas Instruments 4Q 2011

LED Lighting Driver


Overview
LED Lighting Overview
TI is a global market leader that leverages a rich history in Lighting expertise, combines it with analog and embedded processing portfolios, and delivers all of the building blocks for complete system solutions. Choose TI for broadest expertise, breadth of selection, and comprehensive support for efficient, reliable, cost-effective power conversion, communication and smart sensing and control solutions.

www.ti.com/led
Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook

LED Driver
Product Overview
Device TPS92070 TPS92010 TPS92001/2 TPS92210
UCC28810/1

AC/DC Analog LED Drivers


Description Dimmable AC/DC LED Lighting Driver Controller High-Efficiency, Offline LED Lighting Controller General Purpose LED Lighting PWM Controller Natural PFC LED Lighting Driver Controller
LED Lighting Power Controller

Type AC/DC AC/DC AC/DC AC/DC


AC/DC

Applications Retrofit Bulbs Luminaire Retrofit Bulbs Luminaire Retrofit Bulbs Luminaire Retrofit Bulbs Luminaire Retrofit Bulbs Luminaire Street Lighting High-Light Output 2 or 3 Stage

Output Power (W) 3 to 12 3 to 12 5 to 20 5 to 30 15 to 100

PFC >0.7 >0.55 >0.8 >0.9


>0.9

TPS92020

Resonant-Switching Driver Controller for LED Lighting

DC/DC

80

New products are listed in bold red.

Selection Guide
DC/DC or AC/DC Control Switching Frequency (kHz) LED Voltage (max) (V) 38 17 45 38 57 52 Configurable Configurable Configurable Configurable Configurable Configurable Configurable Configurable Non-Isolated Applications Isolated Applications

Device TPS61165 TPS61166 TPS61195 TPS61500 TPS92510 TPS40211 TPS92001 TPS92002 TPS92010 TPS92020 TPS92070 TPS92210 UCC28810 UCC28811

VIN (min) (V) 3 2.5 4.5 2.9 3.5 4.5 9 14 6.3 11.5 9 9 15.4 12

VIN (max) (V) 18 10 21 18 60 52 19 19 21 18 21.5 20 18 18

Topology Boost Boost Boost Boost Buck Boost/SEPIC Flyback/Buck Flyback/Buck Flyback Half-Bridge Flyback Flyback Flyback Flyback

LED Configuration Series/Parallel Series/Parallel Series/Parallel Series/Parallel Series/Parallel Series/Parallel Series/Parallel Series/Parallel Series/Parallel Multi-String Series/Parallel Series/Parallel Series/Parallel Series/Parallel

Dimming PWM PWM PWM PWM or PWM-to-Analog PWM PWM/Analog TRIAC TRIAC TRIAC PWM TRIAC TRIAC TRIAC
PWM/Analog

PFC 4 4 4 4 4 4

EVM 4 4 4 4 4 4 4 4 4 4 4 4 4

Package(s) 6 SON 6 SOT-23 10 SON 28 WQFN 14 HTSSOP 10 MSOP 10 MSOP 10 SON 8 MSOP 8 SOIC 8 MSOP 8 SOIC 8 SOIC 8 SOIC 16 TSSOP 8 SOIC 8 SOIC 8 SOIC

1,200 1,200 1,000 2,200 2,500 1,000 100 100 130 350 146 140 140 140

DC/DC DC/DC DC/DC DC/DC DC/DC DC/DC AC/DC AC/DC AC/DC DC/DC AC/DC AC/DC AC/DC
AC/DC

4 4 4 4 4 4 4 4

4 4 4 4 4 4 4 4 4 4 4 4 4 4

New products are listed in bold red. Preview products are listed in bold blue.

Wireless Communications

TIs new CC2530 is a true system-on-chip solution tailored for IEEE 802.15.4, ZigBee, ZigBee RF4CE and Smart Energy applications. With its high operating temperature of up to 125 C, the CC2530 is ideal for Lighting applications.
Product CC2530 Description Second Generation System-on-Chip Solution for 2.4 GHz Operating Temperature 125 C Protocol IEEE 802.15.4/ZigBee

LED Lighting Reference Design Cookbook

Texas Instruments 4Q 2011

LED Driver
Product Overview
Microcontroller (MCU) for Advanced Lighting Solutions
TIs MCU lighting solutions give designers efficient, flexible and scalable intelligent lighting management and control. TIs portfolio of MCU hardware and software platforms speeds design and development enabling designers to adopt advanced communications
MCU MSP43016-Bit Ultra-Low Power MCUs

and features such as power line communications or 6loWPAN to control lighting designs. In addition, using a digital approach for functionality such as digital power, communications/control, and motion or ambient light sensing can move hardware features into software which increases flexibility.
Benefits Ultra-low power consumption Integrated intelligent peripherals Ease of use 32-bit performance for real-time control Lower system cost Ease of use Packaging and price for cost sensitive applications ARM Cortex-M3 Advanced

To get started with TIs broad suite of MCU solutions for your LED and other lighting design and control needs visit below for our demonstration platforms and development kits. Or click the direct links to learn specifically about intelligent lighting and communications control or digitally powered lighting.

Applications Wireless Communications/Control (ZigBee, 6loWPAN, 802.15.4, SimpliciTI, etc.) Wired Communications/Control (DALI, DMX-512, KNX, etc.) Digital Power Power line Communications

C2000 32-Bit Real-Time MCUs

Stellaris ARM Cortex-M3-Based MCUs

Ethernet Control Wired Communications/Control (DALI, DMX-512, etc.)

Digital Power Based on Microcontroller Solutions


TI provides designers with a portfolio of controllers to solve any lighting digital power system design challenge. Whether designing for isolated or non-isolated solutions from AC/DC to DC/DC, TIs flexible, customizable and intuitive portfolio enables a variety of solution.
Product F28x Piccolo Series Features The F2802x Piccolo family of microcontrollers provides the power of the C28x core coupled with highly integrated control peripherals in low pin-count devices Packages TSSOP (DA) 38

Intelligent Lighting/ Communications and Control


Intelligent lighting is the ability to reduce the amount of light and/or energy used so that only the right amount of light is delivered exactly when and where it is needed. Digital control of LEDs
Solutions/Protocol DALI Product MSP430 MCU MSP430 MCU / Stellaris C2000 MCUs MSP430F54xxA MSP430

using MCUs allows developers to take advantage of the unique characteristics of LEDs, such as long life, high dimming ratio, energy efficiency and vibration resistance, and to quickly and easily deliver intelligent lighting solutions. Digital control can be achieved via wired
Tool/Kit/Demo/Platform TPS62660 LED-338 EVM DMX-512 apps note/Third-party design TMDSPLCKIT - V2 MSP430F5438 Experimenter's Board N/A

or wireless communications through a number of different communication standards. Texas Instruments offers microcontroller solutions for all your LED lighting design and control needs, including demonstration platforms and development kits.

For more information: For DALI app note: www.ti.com/daliappnote

DMX-512 Power Line Communication ZigBee/802.15.4 KNX/KNX-RF

MSP430 - Demo code and reference design is available upon request at Technical Support. Stellaris - Available through third-party Golden IC Technology Co., Ltd. support@golden-ic.com www.ti.com/plc www.ti.com/msp430f5438 Available through 3rd parties; for more information visit: TAPKO Technologies GmbH Weinzierl Engineering GmbH Available through third-party Sensinode. www.ti.com/stellariskits www.ti.com/msp430

6loWPAN Ethernet General-use MCU(user interface, system supervisor, etc.) Texas Instruments 4Q 2011

CC430(MSP430 MCU + Low-Power RRF) Stellaris MSP430 MCU

Third-party design Ethernet development and evaluation kits Development and evaluation kits

LED Lighting Reference Design Cookbook

Reference Designs
Retrofit Lighting - A19/E27
NEW!

TPS92001 PMP5163G Offline, 10-W Dimmable LED Driver


PMP5163G is a non-isolated, inverted buck LED driver with small form factor suitable for A19/E27 and designs with 9 LEDs at an operating current of 310 mA.

Web Links
Datasheets, users guides, samples: www.ti.com/tool/PMP5163 www.ti.com/product/TPS92001

Design Specifications
Input Voltage Range Number of LEDs per String (typ) 9 Number of LED Strings (typ) 1 Output Voltage Range (typ) 29

Topology Inverted Buck

Converter Type AC or DC AC

LED Configuration Series

(min) 108

(typ) 120

(max) 132

Output Current (typ) 310 mA

Typ Power Output (W) 9

Peak Efficiency (%) 84

PFC 0.86

Isolated/ NonIsolated NonIsolated

Dimmable Yes

Dimming Input TRIAC

Efficiency

Power Factor

LED Current

PMP5163G Board

For more reference designs, see: www.ti.com/powerreferencedesigns


LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011

Note: Use R1A or R1B R1B TP2 LED+ 9 LEDs TP3 LED 310 mA
Note: Use C6A or C6B

Texas Instruments 4Q 2011


C6A C6B

TYP1

R1A

120 VAC TRIAC Dimmer

TYP4

F1A L2A L2B

F1B

Note: Use L2A or L2B

Note: Use F1A or F1B

VDD VDD

U1 TPS9200IDGK 1 8 FB REF 2 7 SS VDD 3 6 RT1 OUT 4 5 RT2 GND


REF

REF

Reference Designs

Retrofit Lighting - A19/E27

LED Lighting Reference Design Cookbook

For more reference designs, see: www.ti.com/powerreferencedesigns


7

Reference Designs
Retrofit Lighting - A19/E27
NEW!

TPS92001 PMP6648C Offline, Dimmable 10-W LED Driver


PMP6648C a non-isolated, boost LED driver with small form factor suitable for A19/ E27 and E26/27 designs with 3 high voltage LEDs at an operating current of 34 mA.

Web Links
Datasheets, users guides, samples: www.ti.com/tool/PMP6648 www.ti.com/product/TPS92001

Design Specifications
Input Voltage Range Number of LEDs per String (typ) 3 Number of LED Strings (typ) 1 Output Voltage Range (typ) 300

Topology Boost

Converter Type AC or DC AC

LED Configuration Series

(min) 108

(typ) 120

(max) 132

Output Current (typ) 34 mA

Typ Power Output (W) 10.2

Peak Efficiency (%) >90

PFC >0.9

Isolated/ NonIsolated NonIsolated

Dimmable Yes

Dimming Input TRIAC

120 VAC TRIAC Dimmer

LED+ LED

300 V 34 mA

VDD U1 TPS92001DGK 1 FB REF 2 SS VDD 3 RT1 OUT 4 RT2 GND

8 7 6 5

REF

REF

For more reference designs, see: www.ti.com/powerreferencedesigns


LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011

Reference Designs
Retrofit Lighting - A19/E27
Output Voltage and Current PMP6648C Board

For more reference designs, see: www.ti.com/powerreferencedesigns


Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook

10

Reference Designs
Retrofit Lighting - PAR30/38
NEW!

TPS92210 PMP4304A Offline, High Power Factor, TRIAC Dimmable 7-W LED Driver
PMP4304A is an isolated primary-side control PFC flyback LED driver with small form factor and low component count for PAR and BR LED lighting applications.

Web Links
Datasheets, users guides, samples: www.ti.com/tool/PMP4304 www.ti.com/product/TPS92210

Design Specifications
Input Voltage Range Number of LEDs per String (typ) 6 Number of LED Strings (typ) 1 Output Voltage Range (typ) 20

Topology PFC Flyback

Converter Type AC or DC AC

LED Configuration Series

(min) 160

(typ) 220

(max) 264

Output Current (typ) 300 mA

Typ Power Output (W) 81

Peak Efficiency (%) 83

PFC >0.9

Isolated/ NonIsolated Isolated

Dimmable Yes

Dimming Input TRIAC

Power Factor vs. Input Line PMP4304 6-LED Driver without Dimmer

Efficiency vs. Input Line PMP4304 6-LED Driver without Dimmer

Output Current vs. Input Line PMP4304 6-LED Driver without Dimmer

LED Current vs. Dimmer Conduction Angle PMP4304 6-LED Driver with Clipsal Dimmer

TPS4304A Board

For more reference designs, see: www.ti.com/powerreferencedesigns


LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011

Reference Designs
Retrofit Lighting - PAR30/38
1 1

11

DRN

VCG

IC500 TPS92210

OTM

PCL

TZE

GND

FB

VDD

Texas Instruments 4Q 2011

LED Lighting Reference Design Cookbook

12

Reference Designs
Retrofit Lighting - PAR30/38
Key Features ingle-stage SEPIC, PFC + LED S current regulation ow-cost, low-component count L rives 3 to 6 LEDs at 350 mA D

TPS92010 PMP3522
The PMP3522 is a reference design that utilizes the TPS92010 high efficiency LED lighting driver controller. Residential downlighting has seen a great deal of transition to more efficient sources of light. Compact CFLs have become a mainstay in residential lighting, but as the lifetime cost of LED lamps falls, all the more low-power, small-form-factor designs will be needed. This reference design is an under-10-W, non-isolated SEPIC LED driver specifically laid out for residential downlighting.

Web Links
Datasheets, users guides, samples: www.ti.com/tool/PMP3522 www.ti.com/product/TPS92010

Design Specifications
Parameter Input voltage Output voltage Output current Minimum 120 Typical 0.350 Maximum 290 24 Unit VAC Volts Amp

PMP3522 Schematic
F1 0.5A AC IN 120 - 290VAC J1
1 2

L1 1mH + L2 1mH
AC AC

R1 220K C2 0.1F

R2 220K

R3 TP2 220K

L3 180H
1

C1 0.047F 275VAC

D1 RH05-T D2 BZX84C20T

C5 10F C4 47nF

C6 0.1F

D3 R4 100 MMBD4148

C7

D4 MURA160T3
2 1

0.1F C9 470F + C11 10F R12 6.11K D5 BZX84C27T R11 100 R13 3.3 Q2 MMBT3904LT1

J2 3 - 6 LEDs @ 350mA LET RTN

TPS92010
1 2 3 4

SS FB PCS GND

LPM VSD VDD GD R15 33.2K

8 7 6 5

R7 100K R8 10

Q1 FCD4N60 R10 100 R9 0.1

C3 1nF

R14 3.3

C10 1nF

D6 BAT54S

For more reference designs, see: www.ti.com/powerreferencedesigns


LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011

Reference Designs
Retrofit Lighting - PAR30/38
Laid Out for Bulb Replacement Control Loop Frequency

13

Regulation

Efficiency

For more reference designs, see: www.ti.com/powerreferencedesigns

Texas Instruments 4Q 2011

LED Lighting Reference Design Cookbook

14

Reference Designs
Retrofit Lighting - PAR30/38
NEW!

TPS92210 PMP6304 Offline, High Power Factor, TRIAC Dimmable 10-W LED Driver
PMP6304 is an isolated PFC flyback LED driver with low component count for PAR and BR LED lighting applications.

Web Links
Datasheets, users guides, samples: www.ti.com/tool/PMP6304 www.ti.com/product/TPS92210

Design Specifications
Input Voltage Range Number of LEDs per String (typ) 9 9 Number of LED Strings (typ) 1 1 Output Voltage Range (typ) 30 30

Topology PFC Flyback PFC Flyback

Converter Type AC or DC AC AC

LED Configuration Series Series

(min) 176 88

(typ) 220 110

(max) 264 132

Output Current (typ) 350 mA 350 mA

Typ Power Output (W) 10 10

Peak Efficiency (%) 82 81

PFC >0.9 >0.9

Isolated/ NonIsolated Isolated Isolated

Dimmable Yes Yes

Dimming Input TRIAC TRIAC

Low Line Output Current

Low Line Power Factor

Low Line Total Harmonic Distortion

Low Line Efficiency

High Line Output Current

High Line Power Factor

High Line Total Harmonic Distortion

High Line Efficiency

LED Lighting Reference Design Cookbook

Texas Instruments 4Q 2011

I_OUT VCC+

R539

PC500

1IN

2OUT

IN+2.5 V 2IN

VCC

2IN+

Texas Instruments 4Q 2011


Patent Pending
P

UF4004 D550 LED

IC500 TPS92210 VCG DRN GND 8 7 6


1

4 5

OTM

PCL

TZE

1 VDD

FB

LED IC560 TL103WA

FD2 FD
1 1

R539 Applied Between PC500 Pin 3 and Pin 4 Directly

FD1 FD
1 1

BD1 T1
1 1

Reference Designs

Retrofit Lighting - PAR30/38

LED Lighting Reference Design Cookbook

For more reference designs, see: www.ti.com/powerreferencedesigns


15

16

Reference Designs
Retrofit Lighting - PAR30/38
Web Links
Datasheets, users guides, samples: www.ti.com/tool/PMP6001 www.ti.com/product/TPS92210

TPS92210 PMP6001 Offline, High Power Factor, Non-Dimmable 13-W LED Driver
PMP6001 is an isolated PFC flyback LED driver with minimal component count for PAR and BR LED lighting applications.

Design Specifications
Input Voltage Range Number of LEDs per String (typ) 11 Number of LED Strings (typ) 1 Output Voltage Range (typ) 38

Topology PFC Flyback

Converter Type AC or DC AC

LED Configuration Series

(min) 90

(typ)

(max) 265

Output Current (typ) 350 mA

Typ Power Output (W) 13

Peak Efficiency (%) 82

PFC >0.9

Isolated/ NonIsolated Isolated

Dimmable Yes

Dimming Input TRIAC

Efficiency vs. Input Voltage


85

Power Factor vs. Input Voltage


0.999

84

0.997

Efciency (%)

Power Factor

83

0.995

82

0.993

81

0.991

80 90 110 130 150 170 190 210 230 250 Input Voltage (V RMS)

0.989 90 110 130 150 170 190 210 230 250 Input Voltage (VRMS )

Total Harmonic Distortion vs. Input Voltage


14

Output Current vs. Input Voltage


0.352

Total Harmonic Distortion (%)

12
Output Current (A)

0.351

10

0.350

0.349

0.348

4 90 110 130 150 170 190 210 Input Voltage (V RMS) 230 250

0.347 90 110 130 150 170 190 210 230 250 Input Voltage (V RMS)

LED Lighting Reference Design Cookbook

Texas Instruments 4Q 2011

Line of Isolation

Input: 90 to 265 VAC Output: 38 V 350 mA Non-Dimmable

Texas Instruments 4Q 2011


BR1 MB6S P3 P3 U1 TPS92210 FB VDD 7 6 5 TZE GND PCL DRN OTM VCG SO-8 8

P1

F1 2.5 A

AC Line Connections

P2

Reference Designs

Retrofit Lighting - PAR30/38

LED Lighting Reference Design Cookbook

For more reference designs, see: www.ti.com/powerreferencedesigns


17

18

Reference Designs
Retrofit Lighting - T8
NEW!

UCC28810 PMP5682A - Offline, PMW Dimmable High Efficiency, 25-W LED Tube Driver
The PMP5682A has been designed to replace a T8 fluorescent tube. It accepts the high line input (184 V to 265 VAC) and supplies two strings in parallel, 104 LEDs max per string; each string has a nominal current of 40 mA. The first stage performs the PFC function while the second stage delivers a 80 mA constant dimmable current. High efficiency and particular shape of the PCB make this design suitable for the tube replacement.

Web Links
Datasheets, users guides, samples: www.ti.com/tool/PMP5682 www.ti.com/product/UCC28810

Design Specifications
Input Voltage Range Number of LEDs per String (typ) 104 Number of LED Strings (typ) 2 Output Voltage Range (typ) 30

Topology TM Boost + TM Buck

Converter Type AC or DC AC

LED Configuration Series/Parallel

(min) 184

(typ) 230

(max) 265

Output Current (typ) 350 mA

Typ Power Output (W) 10

Peak Efficiency (%) 91

PFC <0.9

Isolated/ NonIsolated NonIsolated

Dimmable Yes

Dimming Input PWM

Input: 184 to 265 VAC TP1

Output: 450 V @ 73 mA

AC Line Connections

TP2

TP3

U1 UCC28810D 1 2 3 4 VSENSE VINS ISENSE VDD GND TZE 8 7 6 5

EAOUT GDRV

Fsw = 130 KHz

Built Using PMP5623 PWB Ref. Des. >99 Were Added On the Board

LED Lighting Reference Design Cookbook

Texas Instruments 4Q 2011

Reference Designs
Retrofit Lighting - T8
Efficiency Power Factor

19

TP4

312 V @ 80 mA 2 Strings of 104 LEDs, 2 x 40 mA

TP5 LED+ Out

Warning High Voltage FromBoost

TP7 TP8 LED Out TP6

TP9

PWM Dimming

U3 UCC28810D 1 2 3 4 VSENSE VINS ISENSE VDD GND TZE 8 7 6 5

EAOUT GDRV

Fsw = 130 KHz

Texas Instruments 4Q 2011

LED Lighting Reference Design Cookbook

20

Reference Designs
Retrofit Lighting - T8
NEW!

TPS92210 PMP3672 - Offline, PFC Buck 18-W to 20-W LED Tube Driver
The PMP3672 has been designed to replace a T8 fluorescent tube. It accepts universal line input (90 V to 265 VAC) and supplies 720 mA LED current.

Web Links
Datasheets, users guides, samples: www.ti.com/tool/PMP3672 www.ti.com/product/TPS92210

Design Specifications
Input Voltage Range Number of LEDs per String (typ) 8 Number of LED Strings (typ) 24 Output Voltage Range (typ) 24

Topology PFC Buck

Converter Type AC or DC AC

LED Configuration Series/ Parallel

(min) 90

(typ)

(max) 265

Output Current (typ) 720 mA

Typ Power Output (W) 20

Peak Efficiency (%) 82

PFC >0.9

Isolated/ NonIsolated NonIsolated

Dimmable No

Dimming Input

LED Current Regulation

Efficiency

Power Factor

Input Current THD

PMP3672 Board

For more reference designs, see: www.ti.com/powerreferencedesigns


LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011

24 V @ 0.72 A 2 1
+

J2

Texas Instruments 4Q 2011


U1 TPS92210D 1 2 3 4 OTM
+

J1

AC IN

FB TZE PCL VCG 5 DRN 6 GND 7

VDD

Reference Designs

Retrofit Lighting - T8

U2 PC817A

LED Lighting Reference Design Cookbook

For more reference designs, see: www.ti.com/powerreferencedesigns


21

22

Reference Designs
Retrofit Lighting - T8
NEW!

TPS92210 PMP6306 - Offline, High Power Factor, Isolated 18-W Tube LED Driver
PMP6306 is an isolated PFC flyback LED driver for LED tube lighting applications. It accepts universal line inputs and supplies 450 mA at up to 40 V.

Web Links
Datasheets, users guides, samples: www.ti.com/tool/PMP6306 www.ti.com/product/TPS92210

Design Specifications
Input Voltage Range Number of LEDs per String (typ) 12 Number of LED Strings (typ) 1 Output Voltage Range (typ) 40

Topology PFC Flyback

Converter Type AC or DC AC

LED Configuration Series

(min) 90

(typ)

(max) 265

Output Current (typ) 450 mA

Typ Power Output (W) 18

Peak Efficiency (%) 86

PFC >0.85

Isolated/ NonIsolated Isolated

Dimmable No

Dimming Input

Efficiency

Power Factor

THD (%)

PMP6306 Board

For more reference designs, see: www.ti.com/powerreferencedesigns


LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011

FUSE250V1A

I_OUT VCC+

1IN

IN+2.5 V 2IN

DL DL

VCC

TL103WA IC502

2OUT

2IN+

Texas Instruments 4Q 2011


P

FD

N LED+ 1 1

IC500 TPS92210 VCG DRN GND


P

1 7 6

OTM

PCL

TZE 5

LED 1

4 VDD

FB

LED+

Reference Designs
Retrofit Lighting - T8

LED Lighting Reference Design Cookbook

For more reference designs, see: www.ti.com/powerreferencedesigns


23

24

Reference Designs
Retrofit Lighting - MR-16
NEW!

TPS40211 PMP6300 MR-16 Boost


PMP6300 is a boost based MR-16 solution designed to operate with 1 to 3 LEDs at 700 mA.

Web Links
Datasheets, users guides, samples: www.ti.com/tool/PMP6300 www.ti.com/product/TPS40211

Design Specifications
Input Voltage Range Number of LEDs per String (typ) 3 Number of LED Strings (typ) 1 Output Voltage Range (typ) 10

Topology Boost

Converter Type AC or DC AC or DC

LED Configuration Series

(min) 8

(typ)

(max) 15

Output Current (typ) 700 mA

Typ Power Output (W) 7

Peak Efficiency (%) 71

PFC >0.8

Isolated/ NonIsolated NonIsolated

Dimmable Yes

Dimming Input TRIAC

12 VDC Efficiency

12 VAC Efficiency

12 VDC Output Current Accuracy

12 VAC Output Current Accuracy

12 VAC Power Factor

PMP6300 Board

LED Lighting Reference Design Cookbook

Texas Instruments 4Q 2011

VIN VIN+ VIN+ 1 HOLE HOLE GDRV LED+ 1 HOLE VIN+ 1

LED 2 SS 3 4

VBP

9 8 7

HOLE DIS/EN GDRV COMP ISNS

Reference Designs

Retrofit Lighting - MR-16

FB

GND GND

6 11

LED Lighting Reference Design Cookbook

For more reference designs, see: www.ti.com/powerreferencedesigns


25

VIN VBP GDRV ISNS

Texas Instruments 4Q 2011


ISNS VIN VIN 1 HOLE HOLE VIN 1 1 RC VDD 10

ACL 1

HOLE

ACN 1

HOLE

PWM PAD

26

Reference Designs
Retrofit Lighting - MR-16
NEW!

TPS54260 PMP6004 MR-16 Buck Reference Design


PMP6004 is a buck based MR-16 solution designed to operate with 1 to 2 LEDs at 1000 mA.

Web Links
Datasheets, users guides, samples: www.ti.com/tool/PMP6004 www.ti.com/product/TPS54260

Design Specifications
Input Voltage Range Number of LEDs per String (typ) 1 Number of LED Strings (typ) 1 Output Voltage Range (typ) 5.7

Topology Buck

Converter Type AC or DC AC or DC

LED Configuration Series

(min) 8

(typ)

(max) 15

Output Current (typ) 1,000 mA

Typ Power Output (W) 6

Peak Efficiency (%) 80

PFC >0.85

Isolated/ NonIsolated NonIsolated

Dimmable Yes

Dimming Input TRIAC

TPS54260DRC 2 12 VAC or 12 VDC P1 P2 1 1 6 3 4 5 8 VIN PWRGD EN SS/TR RT/CLK COMP GND 9 VSENSE PAD 11 7 1 1 PH 10 BOOT 1

1.1 A @ 5.7 V LEDA

LEDC

PMP6004 Board

For more reference designs, see: www.ti.com/powerreferencedesigns


LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011

PowerLab Power Reference Design Library


www.ti.com/powerlab

27

PowerLab Power Reference Design Library


The industry's most extensive collection of tested power management reference designs. Hundreds of power management designs for a wide range of applications and power conversion topologies. Reference designs include both isolated and non-isolated designs for lighting, telecommunication, computing, consumer electronics and more.

Test Results
Bill of Materials

Schematics

www.ti.com/powerlab

The PowerLab library includes an interactive and powerful search engine for design engineers looking for a proven and tested solution to their power supply requirements. This interactive search tool allows engineers to nd designs by application, topology, input type, input voltage or output voltage.
PowerLab Power Reference Designs Selection Tool

www.ti.com/powerlab

Texas Instruments 4Q 2011

LED Lighting Reference Design Cookbook

28

Reference Designs
LED Driver/Ballast
NEW!

TPS92210 PMP6305 Offline, High Power Factor, Isolated 25-W LED Driver
PMP6305 is an isolated PFC flyback LED driver for LED tube lighting applications. It accepts universal line inputs and supplies 450 mA at up to 40 V.

Web Links
Datasheets, users guides, samples: www.ti.com/tool/PMP6305 www.ti.com/product/TPS92210

Design Specifications
Input Voltage Range Number of LEDs per String (typ) 10 10 Number of LED Strings (typ) 1 1 Output Voltage Range (typ) 35 35

Topology PFC Flyback PFC Flyback

Converter Type AC or DC AC AC

LED Configuration Series Series

(min) 176 88

(typ) 220 110

(max) 264 132

Output Current (typ) 700 mA 700 mA

Typ Power Output (W) 25 25

Peak Efficiency (%) 83 84

PFC >0.9 >0.9

Isolated/ NonIsolated Isolated Isolated

Dimmable Yes Yes

Dimming Input TRIAC TRIAC

Low Line Output Current

Low Line Power Factor

Low Line Total Harmonic Distortion

Low Line Efficiency

High Line Output Current

High Line Power Factor

High Line Total Harmonic Distortion

High Line Efficiency

LED Lighting Reference Design Cookbook

Texas Instruments 4Q 2011

FD

BD1 1

T1

N
P

1 H1 1 H2

FD

I_OUT VCC+

1IN

2OUT

IN+2.5 V 2IN

I_OUT VCC+

1IN

2OUT

IN+2.5 V 2IN

Reference Designs

LED Driver/Ballast

LED Lighting Reference Design Cookbook


4 VCC 2IN+ 5

For more reference designs, see: www.ti.com/powerreferencedesigns


29

VCC

2IN+

Texas Instruments 4Q 2011


1 FD FD 1 LED+ 1 FD

IC500 TPS92210 VCG DRN 6 5

OTM

PCL

2 8

TZE

GND 7

1 VDD

FB

LED 1 FD

30

Reference Designs
LED Driver/Ballast
NEW!

UCC28810 PMP5732B Offline, High Power Factor, Isolated 50-W LED Driver
PMP5732B is an isolated PFC flyback LED driver for LED ballast/power supply applications. It accepts universal line inputs (85 to 305 V) and supplies 1.5 A at up to 40 V.

Web Links
Datasheets, users guides, samples: www.ti.com/tool/PMP5732 www.ti.com/product/UCC28810

Design Specifications
Input Voltage Range Number of LEDs per String (typ) 10 Number of LED Strings (typ) 1 Output Voltage Range (typ) 36

Topology PFC Flyback

Converter Type AC or DC AC

LED Configuration Series

(min) 85

(typ)

(max) 305

Output Current (typ) 1,500 mA

Typ Power Output (W) 50

Peak Efficiency (%) 83

PFC >0.9

Isolated/ NonIsolated Isolated

Dimmable Yes

Dimming Input Analog

Efficiency The efficiency is shown in the graph below. For simplicity and accuracy of measurements, the data was measured using a DC input with a resistive load.

Output Current Regulation

Power Factor Load = LEDs (VOUT = 33 V, IOUT - 1.5 A)

For more reference designs, see: www.ti.com/powerreferencedesigns


LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011

Texas Instruments 4Q 2011


On Heat Sink 25V to 36 V @ 1.5 A RTN

100 VAC to 277 VAC

Analog Dimming 0 - 10 V PWM Dimming

+
On Heat Sink U1-B TL103WID

GND

U2 UCC28810D

VSNS

1 8 VDD VSNS 2 7 EAOUT GDRV 3 6 GND VINS 4 5 TZE ISNS

For Test Purpose Only R18 = 50

U3 TCMT1107

U1-A TL103WID Shutdown DIMM+

Notes: Built on PMP5560 Rev_A PWB. Components wit ref des > = 100 were added on the board

VSNS

Reference Designs

LED Driver/Ballast

LED Lighting Reference Design Cookbook

For more reference designs, see: www.ti.com/powerreferencedesigns


31

32

Reference Designs
LED Driver/Ballast
prevents dangerous output voltages from occurring during open-string conditions. A current-sense amplifier reduces the sensing resistors power dissipation, thus increasing overall efficiency. The internal reference voltage of the operational amplifier achieves excellent LED-current regulation versus output power and input voltage. The PMP4501 achieves high efficiency (90% peak), high power density and a high power factor. The reference design protects against scenarios with open and short LED strings, and the control stage is a simple and robust design. Key Features Isolated single stage LED driver Naturally high PFC 90% efficient Universal input voltage range 700-mA output current Low LED ripple current

UCC28810 PMP4501 - Offline, 34-W LED Driver with PFC


The PMP4501 is an isolated, off-line, AC-to-DC LED-current driver with PFC for applications such as commercial fixture lighting and general isolated LED drivers. The PMP4501 is a single-stage flyback PFC converter that delivers up to 34 W with a 180to 265-VAC input voltage while providing a 10- to 48-V output voltage at a constant output current of 700 mA 2%. The PMP4501 implements secondaryside current control for the LED string. Overvoltage protection

Web Links
Datasheets, users guides, samples: www.ti.com/tool/PMP4501 www.ti.com/product/UCC28810

Design Specifications
Description UCC28810 PMP4501 34-W Secondary side current loop Parts UCC28810 TL103W VIN (AC) Range 180 265 VOUT (DC) Range 10 V 48.5 V 3-13 700 mA 34 W 90% Yes Yes No No Reference Design Number of LEDs IOUT (max) POUT (max) Eff. PFC ISO Dimming In Dimming Out EVM

PMP4501 Reference Design Schematic


F1 1A/250V C3 0.15F 275VAC
1

L2 20mH

TP1

L1 1mH

D1 DF06S C1 0.1F R6 100K C6 + 100F 25V R2 C2 22K 10nF R3 R4 22K 100K D4 S1KB Q1 D7 PZT2222A MURA140T3 D6 BAS16 R7 10K + D8 15V D11 MBR0520L R8 C7 2.2 47F 63V R16 10 R1 100K T1 G094010LF
5 4 7 8 A

D5 PDU540-13 + C5 470F 63V

1 2

J1

D2 BYG10M R9 1.5M R14 1.5M

D3 BYG10M C1 1 R10 6.98K

C4 + 470F 63V

TP2

10V...48V . 700mA GND R5 0.15 R11 1K R12 23.7K R13 1K


5

2 1

9 10

U2 UCC28810D
1 2 3 4

C8 1000pF Y1

VDD 8 VSNS 7 EAOUT GDRV 6 GND 5 VINS TZE ISNS

D9 MURA120T3 + C10 47F 35V Q3 3904 R27 10K

R18 10K R21 47.5K

D10 51V R17 2.49K

U1:B TL103WID TP3 TP4For Test TP5

R19 11K

C9 22nF

R22 330 C14 DNP

C11 .1

C12 R20 10pF 47.5K

Purpose Only. R17=50

Q2 STB7NK80ZT4

D12 R23 12V 0.82


4

R24 2.21K
1 2

C13 1
1

R25 10K
2 3

R26 10K U1:A TL103WID

D13

C16 1F

BAW56 U3 + TCMT1107 C15 47F 35V

R28 3.32K

C17 220F

For more reference designs, see: www.ti.com/powerreferencedesigns


LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011

Reference Designs
LED Driver/Ballast
PMP4501 Board IOUT Regulation vs. Rectified-Equivalent Line Voltage and Output Power

33

Efficiency vs. Rectified-Equivalent Line Voltage and Output Power

Output Current Ripple. Input Voltage = 230 VAC, Output Voltage = 48 V @ 700 mA

Power Factor vs. Line Voltage and Output Power

AC Input Current and Voltage at Full Load and Nominal Input Voltage

Texas Instruments 4Q 2011

LED Lighting Reference Design Cookbook

34

Reference Designs
LED Streetlight
Key Features Non-isolated single LED string driver 92% efficient solution SEPIC control boosts for high voltage Natural single stage with >0.9 PFC ow-cost solution with few external L parts Meets European harmonic requirements

UCC28810 PMP3976 - 100-W, Offline PFC SEPIC LED Driver


The PMP3976 circuit shown below was designed for a commercial LED lighting fixture. The SEPIC topology has the advantage over a flyback converter in that it clamps the switching waveforms on the power semiconductor, allowing the use of lower voltage and hence more efficient parts. This provides an estimated 2% improvement in efficiency in this application. Additionally, there is less ringing in the SEPIC, making EMI filtering easier.

Web Links
Datasheets, users guides, samples: www.ti.com/tool/PMP3976 www.ti.com/product/UCC28810 Reference designs: www.ti.com/powerreferencedesigns

Design Specifications
Parameter Input voltage Output voltage Output current Minimum 150 Typical 0.350 Maximum 264 300 Unit VAC Volts Amp

PMP3976 Schematic
150VAC to 240VAC Input LINE TP1 C102 0.22 TP3 RT1 2.5 C101 0.22F
2 3 AC AC 4 1 2

F1 1.6A/250V

L1 4mH

D2 KBP06G

+ R1 200K 0.25W
1

NTRL

R3 200K 0.25W U1 TLV431AIDBZ C4 100pF R8 100K


1 1

R4 1.1 MEG 0.25W R11 1.1 MEG 0.25W

R5 49.9K

R7 200K R9 100K
1

U2 UCC28810D
1 2 3 4 VSNS VCC 8 COMP DRV 7 MULTIN GND 6 CS ZCD 5
1

R15 15K
1 1

C100 100pF

R16 1K C9 22F
1

C11 2.2F C12 1000pF


1

R20 100K

R18 15K

For more reference designs, see: www.ti.com/powerreferencedesigns


LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011

Reference Designs
LED Streetlight
PMP3976 Rev B Demo Board Power Factor

35

The circuit is built on a PMP3976 Rev A PWB.

C1 0.47F T1 750H
1 7 8

C2 0.22F
1 1

2 4

D1 MUR8100E + C3 330F
1

TP2 R101 100K 0.5W R102 100K 0.5W


1 1 2 3

J1 +LED LED

0 5

D3 MMSD914 R23 20 R100 10 + C5 0.1F


HS1 1

R2 3.6 1W TP4 D4 180V D5 180V


1

C6 100F 25V
1

R10 15K

C7 1000pF

R6 100K

Q1 MMBT2907 R12 1K

Q3 SPP06N80C3

Q2 MMBT3904 R13 100K C10 10pF


1

C8 1000pF

R17 301

R19 0.5 1W
1

D100 MMSD914
1

TP5

R21 511

TP6

For more reference designs, see: www.ti.com/powerreferencedesigns


Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook

36

Reference Designs
LED Streetlight
Thermal Image

Efficiency

The image above shows a thermal image of the board. The ambient temperature was 26 C with no forced air flow. The input was 230 VAC.

Efficiency and Power Factor


IOUT 0.349 0.349 0.349 0.350 0.350 0.350 VOUT 245.5 245.4 245.3 245.3 245.3 245.3 VIN 150.4 176.4 202.6 226.3 248.4 265.7 LIN 0.646 0.544 0.473 0.430 0.399 0.378 PF 0.983 0.980 0.979 0.975 0.969 0.962 POUT 85.65 85.64 85.61 85.86 85.86 85.86 Losses 9.827 8.398 8.208 9.201 10.184 10.763 Efficiency % 89.7 91.1 91.3 90.5 89.4 88.9

Harmonic Content

The harmonic content and the EN61000-3-2 Class C (lighting equipments) Limits are shown above; input voltage was set to 230 VAC.

IOUT 0.348 0.349 0.349 0.349 0.349 0.349

VOUT 303.9 303.3 303.8 303.3 303.2 303.0

VIN 149.9 175.2 199.9 224.8 249.8 264.2

LIN 0.803 0.677 0.588 0.527 0.482 0.461

PF 0.988 0.983 0.984 0.983 0.978 0.975

POUT 105.75 105.85 106.03 105.85 105.82 105.75

Losses 13.168 10.742 9.634 10.604 11.938 13.004

Efficiency % 88.9 90.8 91.7 90.9 89.9 89.0

For more reference designs, see: www.ti.com/powerreferencedesigns


LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011

Reference Designs
LED Streetlight
Frequency Response Diode Voltage Waveform

37

The frequency response of the feedback loop is shown in the plot above. The input was set to 220 VAC. The lower gain plot was taken with a 300 V output. The upper gain plot was taken with a 250 V output.

The image above shows the voltage on the anode of D1. The input was set to 250 VDC.

Line Voltage and Current Waveform

Inductor Winding Currents

The image above shows the input voltage and current. The input voltage was 230 VAC.

MOSFET Voltage Waveform

The image above shows the drain-to-source voltage on Q3. The input was set to 250.

The two images above show the currents in the individual windings of the inductor.

Texas Instruments 4Q 2011

LED Lighting Reference Design Cookbook

38

Reference Designs
DC LED Lighting
Key Features Wide 4.5- to 52-V input range Low-cost non-synchronous boost igh efficiency from low 260-mV H VREF Simple loop compensation Supports versatile SEPIC topology

TPS40211 PMP4026
The circuit shown below was designed with an automotive input-voltage range. The driver was built to operate under low-power to nominal battery conditions and to survive load-dump incidents. The application, powered directly from VBAT, can have a string of up to ten 700-mA LEDs in series or two parallel strings with up to ten 350-mA LEDs in each string. An additional reference design is available. This design is a 700-mA, nonsynchronous boost current regulator for an LED driver. It has an 8to 18-V input and a 20- to 35-V output.

Web Links
Datasheets, users guides, samples: www.ti.com/tool/PMP4026 www.ti.com/product/TPS40211 It can be found along with a demonstration board at: http://focus.ti.com/docs/toolsw/ folders/print/tps40211evm-352.html

Design Specifications
Parameter Input voltage Output voltage Output current Switching frequency Minimum 9 Typical 0.700 150 Maximum 16 40 Unit VDC Volts Amp kHz

PMP4026 Schematic
9 - 18 VIN GND
1 2

C8 3.3F

D100(R6) 3.3V C5 0.1 VBP

33 H D1 MBRS260 C12A 3.3F 50V Q1 Si4858


S 321

R1 249K

ENAB

TPS40211DGS
1 2 3 4 5 RC VDD SS VBP SD GDRV COMP ISNS FB GND
Freq = 150 KHZ

C1 470pF C4 4700pF
3 1

10 9 8 7 6

C7 1

8765 D 4G

C12B 3.3F 50V

48V @ 0.7A GND D2 47V

R4A 2

C9 100pF

R10 1.21K

R11 0.01 R9 49.9

Q100 2N7002DICT
2

R2 15K R3 249K

R5 49.9K

R100 10K

For more reference designs, see: www.ti.com/powerreferencedesigns


LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011

Reference Designs
DC LED Lighting
Startup Output Ripple Current

39

The input voltage was set at 12 V, with 0.15 (LED) + 1 (resistor) A load on the outputs.

The image was taken with a 1.15 A/20 V load. Top waveform is FET drain, bottom is LED current.

Efficiency

Control Loop Frequency Response: 12 V input; 1.15 A Load

Total output current was 1.15 A, output voltage was 20 volts.

Load Regulation of Outputs

Load Transients

Output response to driving TP%. The input voltage was set to 12 V.

Texas Instruments 4Q 2011

LED Lighting Reference Design Cookbook

40

Reference Designs
DC LED Lighting
The PMP3943 circuit shown below was designed with an automotive input-voltage range. The driver was built to operate under low-power battery conditions and to survive load-dump incidents. The TPS40211 was chosen for this application due to its low feedback voltage and wide input-voltage range. An additional reference design is available. This design is a 700-mA, nonsynchronous boost current regulator for an LED driver. It has an 8to 18-V input and a 20- to 35-V output. Key Features Wide 4.5- to 52-V input range Low-cost non-synchronous boost igh efficiency from low 260-mV H VREF Simple loop compensation Supports versatile SEPIC topology

TPS40211 PMP3943 - Wide-Input DC Voltage SEPIC Driver


The TPS40211 is a wide-input-voltage (4.5- to 52-V) nonsynchronous boost controller. It is suitable for topologies that require a grounded source n-channel FET such as boost, flyback, SEPIC and various LED-driver applications. The TPS40211 features a programmable soft start; overcurrent protection with automatic retry; and a programmable oscillator frequency. Currentmode control provides improved transient response and simplified loop compensation. The feedback pin has a reference voltage of 260 mV to help reduce the power usage and cost of the sense resistor.

Web Links
Datasheets, users guides, samples: www.ti.com/tool/PMP3943 www.ti.com/product/TPS40211 It can be found along with a demonstration board at: www.ti.com/product/TPS40211evm

Design Specifications
Parameter Input voltage Output voltage Output current Switching frequency Minimum 8 Typical 13 0.350 300 Maximum 40 Unit Volts Volts Amp kHz

PMP3943 Schematic
VIN GND 8-40 J1 L2 100H
1 2

1 2

C8 3.3F C5 0.1F R1 249K

R6 0
3 4

C15 R7 10
8765 4 321

D1 8180-13

Short L4 L4 0 C13 10F

13V @ 350mA Tested with LEDs Giving 12.3 V LEDA

U1 TPS40211DGS
1 2 3 4 5 RC VDD SS VBP SD GDRV COMP ISNS FB GND
Freq = 380 KHZ

3.3F 03

C1 220pF

C2 0.22F C4 4700pF R2 0

10 9 8 7 6

C7 1F

LEDC R14 0.75 D2 18V R11 0.10

C9 0.1F

R10 1k R100 10K

C3 47pF

R5 49.9

R9 49.9 LEDC

For more reference designs, see: www.ti.com/powerreferencedesigns


LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011

Reference Designs
DC LED Lighting
Current Loop Frequency Response

41

3 Green and 1 Red OSRAM LEDs Used as Load for Vf About 12 V


VIN Volts 40.22 20.11 7.93 IIN mA 123.6 238.5 619.4 VOUT1 Volts 12.27 12.27 12.27 IOUT1 mA 341.8 341.3 341.3 Efficiency % 84.4 87.3 85.3

Regulation and efficiency: 25 degrees Celsius ambient. Target IOUT was 350 mA, hence actual current is 2.5% low.

When Diode Load is Opened, VOUT Goes to About 18 V


VIN Volts 40.42 20.08 8.00 IIN mA 8.79 10.75 19.12 VOUT1 Volts 18.44 18.41 18.40 IOUT1 mA 0 0 0

Short Circuit: Output Current Holds Steady


VIN Volts 40.14 20.06 8.00 IIN mA 21.24 34.20 77.70 VOUT1 Volts 0.694 0.694 0.694 IOUT1 mA 341.6 341.5 341.4

For more reference designs, see: www.ti.com/powerreferencedesigns


Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook

42

Reference Designs
Low Voltage Buck Boost for LED Torch
batteries with a common configuration of two or three cells in series that have a maximum voltage of 5 V. During operation, the VBAT drops below the Vf of the LED, and the TPS63000 automatically switches from buck mode to boost mode to create the constant current needed for the LED. The TPS63000 can boost from voltages as low as 1.2 V. A switch that brings R4 into or out of the feedback loop provides a dimming mechanism for the flashlight to toggle between 300 and 600 mA. Key Features Buck-boost converter topology Ideal for battery applications 1.8-A output capability Auto buck- boost mode switching Dual LED brightness levels Operates down to 1.2 V

TPS63000 PMP3038
The TPS63000 provides a powersupply solution for products that use a two- or three-cell alkaline, NiCd or NiMH battery, or a one-cell Li-Ion or Li-Polymer battery. The buck-boost converter is based on a fixed-frequency PWM controller that uses synchronous rectification to obtain maximum efficiency. The maximum average current in the switches is limited to a typical value of 1800 mA, and the converter can be disabled to minimize battery drain. During shutdown, the load is disconnected from the battery. The device is packaged in a 10-pin QFN PowerPAD (DRC) package measuring 3 x 3-mm. The PMP3038 circuit was designed for a torch or rugged flashlight. Most torch applications still use alkaline

Web Links
Datasheets, users guides, samples: www.ti.com/tool/PMP3038 www.ti.com/product/TPS63000

Design Specifications
Parameter Input voltage Output voltage Output current Switch frequency Minimum 1.2 300 Maximum 5 5 600 1.5 Unit VDC Volts mAmp MHz

PMP3038 Schematic
L1 2.2H S1

NC

NO

4 5 8 C3 10F 7 6

U1 TPS63000DRC
L1 VIN VINA SYNC/PS EN1 PwPd 11 L2 VOUT PGND FB GND

2 1 3 10 9 R2 49.9K C6 DNP R1 10K C1 22F C2 22F THERMALPAD D1 7090 XR-E

+ 1.5V x 2 BAT

R3 0.3

R4 0.3 NO

C4 1000pF

D2 LM4040D 2.048V

NC R5 12.7K R6 49.9

S2

For more reference designs, see: www.ti.com/powerreferencedesigns


LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011

Reference Designs
Low Voltage Buck Boost for LED Torch
Output Current Graphs with DC Coupling Control Loop Response Graphs

43

Control loop response with 0.63 A. Output current with VIN = 3 V.

Control loop response with 0.32 A. Output current with VIN = 4 V.

Efficiency Curve for IO = 0.32 A and IO = 0.62 A

Turn On with 0.63 A

Efficiency.

Texas Instruments 4Q 2011

LED Lighting Reference Design Cookbook

44

Reference Designs
Boost Driver with Integrated Power Switch
IC for pure PWM dimming, with the average LED current being the PWM signals duty cycle times a set LED current. The device features a programmable soft-start function to limit inrush current during start-up and has other protection features built in, such as pulse-by-pulse overcurrent limiting, overvoltage protection and thermal shutdown. The TPS61500 is available in a 14-pin HTSSOP package with PowerPAD. Key Features Supports boost topology Integrated 3-A 40-V power switch Supports PWM or AM dimming Protection features: Pulse by pulse Thermal shutdown

TPS61500
The TPS61500 is a monolithic switching regulator with an integrated 3-A, 40-V power switch. It is an ideal driver for high-brightness 1- or 3-W LEDs. The device has a wide inputvoltage range to support applications with input voltage from multicell batteries or regulated 5-V to12-V power rails. The LED current is set with an external sense resistor, R3, and with feedback voltage that is regulated to 200 mV by a current-mode PWM control loop, as shown in the schematic below. The device supports analog and pure PWM dimming methods for LED brightness control. Connecting a capacitor to the DIMC pin configures the device to be used for analog dimming, and the LED current varies in proportion to the duty cycle of an external PWM signal. Floating the DIMC pin configures the

Web Links
Datasheets, users guides, samples: www.ti.com/tool/TPS61500evm-369 www.ti.com/product/TPS61500

LED Current vs. Input Supply and LED Number


Input Supply LED number 4 LED number 6 LED number 8 5V 1000 mA 600 mA 450 mA 12 V 2000 mA 1200 mA 1000 mA

Note: Assumption that LED forward voltage is 3.5V, and TPS61500s conversion efficiency is 85%.

Typical Application Schematic


VIN 5V L1 D1

C1

TPS61500
VIN PWM EN COMP DIMC FREQ C4 C5 R4 C3 S3 AGND SW SW OVP FB PGND PGND PGND

R1

DL1 3W LED DL2

C2

R2

DL3

DL4

R3

For more reference designs, see: www.ti.com/powerreferencedesigns


LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011

Reference Designs
Boost Driver with Integrated Power Switch
Efficiency vs. Output Current

45

PWM Dimming Application Circuit: Circuit for the TPS61500 to Perform Analog Dimming Using an Injected Analog Signal
VIN 5V L1 D1 DL1 3W LED

ON OFF DSP or controller 0 - 1.229V C4 C5 100nF PWM

C1

TPS61500
VIN EN COMP DIMC FREQ R4 SS C3 AGND SW SW OVP FB PGND PGND PGND

R1 DL2

R2

DL3

DAC

DL4

R3

Analog Dimming by External DAC: Pure PWM Dimming Method


VIN 5V L1 D1 Q2 R1 DL1 3W LED DL2 R2 DL3 PWM Q1 DL4

C1

TPS61500
VIN PWM EN COMP DIMC C4 R4 C3 FREQ SS AGND SW SW OVP FB PGND PGND PGND

R1 C2

R2

R3

Texas Instruments 4Q 2011

LED Lighting Reference Design Cookbook

46

Evaluation Modules/Kits
TRIAC Dimmable LED Lighting
output current linearly, avoiding any stroboscopic effects or audible noise that might otherwise occur. The TPS92011 is designed for low-power lighting applications that do not require power-factor correction. Key Features C/DC TRIAC dimmable LED A reference design Ideal for residential lighting 3- to 12-W applications High efficiency I lossless dimming circuit for a T cooler, lower-power system during deep dimming

TPS92010EVM
This design uses the TPS92010 8-pin, high-efficiency off-line LED lighting controller. This controller incorporates many features, such as frequency fold-back and a low-power mode, to implement a low-cost, high-efficiency flyback converter. An application of this converter is retrofitting lightbulbs with LEDs. The converter can drive 3 to 5 high-brightness LEDs in series with a constant current of 0.35 A. The flyback topology is chosen because it allows a lower component count and lower cost than other topologies. LED current is sensed directly to ensure its tight regulation. A special circuit for compatibility with TRIAC dimmers adjusts the
Efficiency without Dimmer

Web Links
Datasheets, users guides, samples: www.ti.com/tool/TPS92010evm-592 www.ti.com/tool/TPS92010evm-631 www.ti.com/product/TPS92010

Design Specifications (120 V Shown)


Parameter Input voltage (VAC) Output voltage (VDC) Output current (A) Efficiency (%) Minimum 100 9 Typical 120 0.35 80 Maximum 130 18

Output Current Regulation

Efficiency with Dimmer

Adjusting the Output Current


Output Current (A) 0.20 0.225 0.25 0.275 0.30 0.325 R15 (W) 1,000 1,200 1,200 1,000 1,500 1,500 1,000 1,800 2,200 2,700 3,300 3,900 R17 (W) 150 86 220 560 220 330 1000 470 390 220 150 270 R1 (W) 330 390 470 680 680 470 820 1,000 1,500 1,500 1,500 2,200 R42 (W) 1,000 1,000 1,000 680 680 1,500 1,000 1,000 1,000 1,000 1,500 1,500

Dimming Performance

0.35 0.40 0.45 0.50 0.60 0.70

LED Lighting Reference Design Cookbook

Texas Instruments 4Q 2011

Input: 100 to 130 VAC L1 50mH


4 1 5 2 6

TP1 L D1 MB6S C19 4.7F


3 1 1

SI0V1 S05K150 C18 4.7F R31 270k R16 4.70


3 7 8 6

R2 270k C21 100pF + VLED C13 1F R20 0.39 R9 2.70k R12 1.0k R5 10.0k C15 0.1F R3 8.20k R6 12.0k C5 1nF
8 2 1 3

D4 SS26 Output: 0.325A/14V to 17V TP3

N TP2 R39 47.0k D2 BAW56GS08 C23 100nF


4 1 2

C6 1F

C1 1F VLED R41 1.20M TP4 R4 2.70k

BC817-25

BC817-25

Texas Instruments 4Q 2011


R19 8.20k U3 PS2801C-1 C2 1nF
1 2 3 6 5 4 7 1 8

D3 MB6S U4 TPS92010 C7 47pF Q2 SPD02N80C3 C8 1F R11 10.0k R8 C20 330 1nF


1

R7 470k SS LPM FB VSD PCS VDD GND GD C9 100pF U2 TL431A Q3 2N7002 R36 270k R13 33.0k R43 39.0k R27 2.49k C22 0.1F
1

R35 470k

R18 68k

U1: A LM358AD

R32 3.3M C4 330pF R10 560 C3 1nF

R33 3.3M

R14 4.70k R1 470k


1

C12 10nF R42 1.50M


1

R40 220
1

DIM R23 4.70M R25 1.00M


6 7 5 1

R30 22.0k R21 3.30M

C17 10nF

R37 1.00M

C11 0.1F

Q4 FMMT458 R24 4.70M C16 220nF


1

R117 4.70k R15 1.50k R17 330

R29 4.70k C14 0.1F R26 1.00M R38 1.00M U1: B LM358AD

Q6

Q5

C10 22nF R22 3.30M

R28 27.0

R34 100k

TRIAC Dimmable LED Lighting

Evaluation Modules/Kits

See table for resistor selection to modify output current.

LED Lighting Reference Design Cookbook

For more reference designs, see: www.ti.com/powerreferencedesigns


47

48

Evaluation Modules/Kits
Dimmable LED Lighting Driver for Lightbulb Retrofit Apps
low-power lighting applications, it can be packaged in a variety of ways, including individual lamp designs and generic PCB form factors for many types of lighting. The driver preserves dimmer holding current and features dual-slope output control to improve dimming linearity when used with common TRIAC-based phase-control dimmers. The TPS92210 controller is programmed to operate at a fixed frequency with a constant on time for the internal switch that drives the primary power FET. Key Features C/DC TRIAC dimmable LED driver A with PFC deal for residential lighting I ingle stage (PFC and LED S current regulation) 2- to 25-W applications 1 eep TRIAC dimming capability D

TPS92210EVM
The TPS92210EVM is a natural powerfactor-correction (PFC) LED lighting driver controller with advanced energy features to provide high-efficiency control for LED lighting applications. The TPS92210EVM is capable of providing a high power factor, TRIAC dimming, load protection and extended life in a small space at low cost. The TPS92210EVM employs quasi constant on time that enables single-stage PFC in an isolated flyback configuration. Intended for

Web Links
www.ti.com/tool/TPS92210evm-613 www.ti.com/tool/TPS92210evm-647 www.ti.com/product/TPS92210

Description TPS92210EVM-613 TPS92210EVM-647

Parts TPS92210 TPS92210

VIN Range 184 85 265 144

VOUT (DC) Range 30 19 36 32

Number of LEDs 9 to 10 6 to 10

IOUT (max) 350 mA 350 mA

POUT (max) 12 12

Eff. 87 85

PFC Yes Yes

ISO Yes Yes

Dimming In TRIAC TRIAC

Dimming Out Exponential Exponential

TPS92210EVM Block Diagram


Primary Secondary

Supplemental Load

Phase Angle Detection

TPS92210
1

FB

VDD 8

FEEDBACK
4

TZE 2 OTM

Current Reference and Difference Amplier


VCG 8

RCS

PCL

GND

DRN 5

For more reference designs, see: www.ti.com/powerreferencedesigns


LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011

Evaluation Modules/Kits
Dimmable LED Lighting Driver for Lightbulb Retrofit Apps
Efficiency
90.0 89.5 89.0 I OUT - Output Current - mA 88.5 - E ciency - % 88.0 87.5 87.0 86.5 86.0 85.5 85.0 180 190 200 210 220 230 240 250 260 270 V AC - Input Voltage - V 350 18 20 22 24 26 28 30 32 V OUT - Output Voltage - V 358

49

Load Regulation
360

356

354

352

Line Regulation
360

Bode Plot
100 80 200 150 Phase 100 50 0 -50 Magnitude -100 -150 -200 1 10 Frequency - Hz 100

358 I OUT - Output Current - mA

60 40

0 -20 -40

354

352

-60 -80

350 180 190 200 210 220 230 240 250 260 270 V AC - Input Voltage - V

-100

Power Factor
0.995 0.990 0.985 0.980 PF - Power Factor 0.975 0.970 0.965 0.960 0.955 0.950 180 190 200 210 220 230 240 250 260 270 V AC - Input Voltage - V

TRIAC Dimmer Performance


400 350 300 I OUT - Output Current - mA 250 200 150 100 50 0 0 20 40 60 80 100 120 140 160 Turn-On Angle - degrees

Texas Instruments 4Q 2011

LED Lighting Reference Design Cookbook

Phase - degrees

Magnitude- dB

356

20

50

Evaluation Modules/Kits
100-Watt, Constant-Current, Non-Isolated Driver with PFC
to a regulated DC voltage, which can be configured as a boost-follower PFC or a fixed output voltage. The boostfollower PFC tracks the AC inputs peak voltage for increased efficiency at low-line operation. The PFCs DC output voltage is then regulated to a fixed value in the region of 396 VDC. The second stage of the design also uses transition mode but is configured as a buck converter. It converts the PFC output voltage to a fixed 0.9A current to drive an LED load. The second stage accepts PWM dimming inputs (either externally or from an onboard circuit) and appropriately toggles itself on or off. Key Features igh-power AC/DC LED driver H with PFC Ideal for street, parking or area lighting Universal-input, non-isolated design Tightly regulated LED current PWM dimming, 200 Hz to 1 kHz igh efficiency through dimming H Active power-factor correction

UCC28810/UCC28810-EVM-002
The UCC28810EVM-002 evaluation module (EVM) is a constant-current non-isolated power supply for LED lighting applications that require high brightness, such as street, parking or area lighting. The reference design converts the universal mains (90 to 265 VRMS) to a 0.9-A constant-current source to drive a 100-W LED load. The UCC28810EVM-002 is a twostage design. The first stage, a transition-mode circuit with PFC, ensures that the design meets various standards such as the EN61000-3-2. The PFC circuit converts the AC input

Web Links
Datasheets, users guides, samples: www.ti.com/tool/UCC28810evm-002 www.ti.com/product/UCC28810

Design Specifications
Description UCC28810 EVM002 100-W LED lighting driver Parts UCC28810 UCC28811 VIN (AC) Range 90 265 VOUT (DC) Range 55 100 Number of LEDs 15 to 30 15 to 30 IOUT (max) 900 mA 900 mA POUT (max) 100 W 100 W Eff. 93% 93% PFC Yes Yes ISO No No Dimming In PWM PWM Dimming Out PWM PWM EVM Yes Yes

UCC28810EVM-002 Block Diagram


PFC Output

Bias Bias

UCC28811 UCC28810
6 GND 2 EAOUT 3 VINS TZE 5 VDD 8 GDRV 7 1 VSENSE VDD 8 2 EAOUT GDRV 7 3 VINS 4 ISENSE GND 6 TZE 5

1 VSENSE ISENSE 4

Enable Primary Gnd

LED PWM Input

Critical Conduction Mode Low Side Buck Current Source

PFC Boost

For more reference designs, see: www.ti.com/powerreferencedesigns


LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011

Evaluation Modules
100-Watt, Constant-Current, Non-Isolated Driver with PFC
Efficiency and Power Factor vs. Line Voltage Line Regulation 30 LEDs at 900 mA, (98 W)

51

UCC28810EVM-002 efficiency and power factor vs. line voltage 30 Cree XRE LEDs at 900 mA.

LED current regulation as a function of line voltage.

PWM Dimming Waveforms

PWM Dimming Response

UCC28810EVM-002 transition mode buck PWM response. Ch1: Buck VIN, Ch2: Buck VDS, Ch3: LED current (0.5 A/Div), Ch4: LED voltage. Ch1 and Ch4 share GND reference.

UCC28810EVM-002 transition mode buck PWM response (expanded). Ch1: LED VOUT, Ch2 PWM, Ch3 buck inductor current 500 mA/Div, Ch4 VDS Ch1 and Ch4 Share GND reference.

THD Factor vs. Line Voltage

UCC28810EVM-002 THD vs. line voltage 30 Cree XRE LEDs at 900 mA.

Texas Instruments 4Q 2011

LED Lighting Reference Design Cookbook

52

Evaluation Modules/Kits
110-Watt, Constant-Current, Isolated Driver with PFC
single-reference current control and universal dimming (via AM or PWM) for all LEDs. The reference design effectively drives a large number of LEDs connected in series, but the voltage on the LED strings is safe (low) and isolated from the AC line. The multistring architecture is more cost-effective than an architecture with a constant voltage plus a buck stage for each LED string. The LEDdriver architecture is readily scalable to very high power levels. Excellent LED current matching between strings is achieved with this architecture. The UCC28810EVM-003 achieves high efficiency (91%), high power density and a high power factor. The control stage is a simple and robust design, and the EVM protects against scenarios with open and short LED strings. Key Features impLEDrive high-power S dimmable AC/DC LED driver with PFC deal for street, high-bay or I infrastructure lighting Isolated from the AC line eadily scalable to higher power R levels LED current matching between strings High efficiency and power density Active power-factor correction

UCC28810/UCC28810EVM-003
The UCC28810EVM-003 evaluation module (EVM) is an off-line AC-toDC LED current driver with PFC for applications such as street, high-bay, and medium- or large-infrastructure lighting. The UCC28810EVM-003 is a three-stage converter design that delivers up to 110 W. The first stage is a universal input boost-PFC circuit providing a 305- to 400-VDC output. The second stage is a low-side buck circuit providing the controlled current source, and the third stage is a series of two half-bridge DC/DC transformers that provides isolation of multiple LED strings. This patent-pending solution provides an easily scalable and cost-effective method of driving multiple LED strings. The UCC28810EVM-003 implements

Web Links
Datasheets, users guides, samples: www.ti.com/tool/UCC28810evm-003 www.ti.com/product/UCC28810

Design Specifications
Description UCC28810 EVM003 100-W isolated multistring LED lighting driver w/multiple transformers Parts UCC28810 UCC28811 TPS92020 90, 265 22 V, 60 V 4X (7 to 15) 500 mA 110 W 91% Yes Yes PWM PWM Jul-09 VIN (AC) Range VOUT (DC) Range Number of LEDs IOUT (max) POUT (max) Eff. PFC ISO Dimming In Dimming Out EVM

UCC28810EVM-003 Block Diagram


PFC Output

Bias Bias

UCC28811 UCC28810
6 GND 2 EAOUT 3 VINS TZE 5 VDD 8 GDRV 7 1 VSENSE VDD 8 2 EAOUT GDRV 7 3 VINS 4 ISENSE GND 6 TZE 5

1 VSENSE ISENSE 4

Enable Primary Gnd

LED PWM Input

PFC Boost Follower

Critical Conduction Mode Low Side Buck Current Source

LED Lighting Reference Design Cookbook

Texas Instruments 4Q 2011

Evaluation Modules/Kits
110-Watt, Constant-Current, Isolated Driver with PFC
Efficiency vs. Line Voltage IOUT Matching vs. Line Voltage

53

UCC28810EVM-003 efficiency vs. line voltage and load 4 x 15 Cree XRE LEDs at 500 mA.

UCC28810EVM-003 IOUT matching vs. line voltage 4 x 15 Cree XRE LEDs at 500 mA.

Power Factor vs. Line Voltage

UCC28810EVM-003 AC Input Current During PWM Dimming

UCC28810EVM-003 power factor vs. line voltage 4 x 15 Cree XRE LEDs at 500 mA.

Ch1: VBUCK+, Ch2: Buck VDS, Ch3: AC line current 1 A/Div, Ch4: VBUCK - Ch1 and Ch 4 share GND reference.
+50 - 60V

Bias

TPS92020
VCC RT DT SS GD1 GND GD2

+50 - 60V +50 - 60V

+50 - 60V

Texas Instruments 4Q 2011

LED Lighting Reference Design Cookbook

54

Evaluation Modules/Kits
TPS92070EVM
NEW!

Description
The TPS92070EVM-648 is designed to demonstrate the TPS92070 Dimmable Quasi-Resonant LED Lighting Controller in a typical LED driver application. The TPS92070EVM-648 uses 180 VAC to 240 VAC input to drive five high brightness LEDs with a drive current of 370 mA.

Web Links
www.ti.com/tool/TPS92070evm-648 www.ti.com/tool/TPS92070evm-682 www.ti.com/product/TPS92070

Description TPS92070EVM-648 TPS92070EVM-682

Parts TPS92070 TPS92070

VIN Range 180 85 265 144

VOUT (DC) Range 15 17

Number of LEDs 5

IOUT (max) 370 mA Preview

POUT (max) 6

Eff.
83%

PFC Yes Yes

ISO Yes Yes

Dimming In TRIAC TRIAC

Dimming Out Exponential Exponential

TPS92070 BP 1 16 GATE 15 TDD 14 PCS 13 PGND 12 DTC 11 VZ 10 SEN 9 MIN VDD 2 GND 3 VD 4 ISO 5 CS 6 COMP 7 LP 8

LED Lighting Reference Design Cookbook

Texas Instruments 4Q 2011

Evaluation Modules/Kits
TPS40211EVM
Description
The TPS40211EVM-352 evaluation module (EVM) is a fixed frequency, (300 kHz), non-synchronous boost converter providing fixed 700-mA output at 20 V to 35 V from a 8-V to 18-V input source. The EVM is designed to start up from a single supply, so no additional bias voltage is required for start-up. The module uses the TPS40211 Non-Synchronous Current Mode Control Boost Controller with integral N-channel FET driver. TPS40211EVM-352 is designed to use a loosely regulated 12-V (8 V to 18 V) source to produce a regulated current driver at 700 mV for constant current loads such as high-brightness LEDs. TPS40211EVM-352 is designed to demonstrate the TPS40211 in a typical LED Driver for 6 to 10 LEDs while providing a number of test points to evaluate the performance of the TPS40211 in a given application. The EVM can be modified to other input voltages or output currents by changing some of the components.

55

Web Links
www.ti.com/tool/TPS40211evm-352 www.ti.com/product/TPS40211

Description TPS40211EVM-352

Parts TPS40211

VIN Range 8 18

VOUT (DC) Range 20 35

Number of LEDs 6 to 10

IOUT (max) 700 mA

POUT (max) 25 W

Eff.
94%

PFC No

ISO No

Dimming In PWM

Dimming Out PWM

For more reference designs, see: www.ti.com/powerreferencedesigns


Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook

56

Evaluation Modules/Kits
TMS320C2000 PLC Modem Evaluation Kit
Specifications
FDM and S-FSK modulation O schemes ata rates of up to 76.8 kbps for one D phase (phase selection is provided) LC system on module (SoM) P with interface to host controller (I2C, SPI, SCI) ompatible with CENELEC EN50065 C and IEC 6100-3 standards perating frequency range: O 24 to 94.5 kHz CENELEC A band. B band to release in 1Q10. niversal AC-voltage input U (85 to 270 VAC)

TMDSPLCKIT-V1
Power-line communication (PLC) is an inexpensive way to add lighting control to existing or new buildings and infrastructures without laying down new control cabling. The TMDSPLCKIT-V1 is a PLC evaluation kit based on the C2000 series of real-time microcontrollers. It operates in both OFDM and S-FSK modulation schemes and has data rates of up to 76.8 kbps. The kit comes with an easy-to-use GUI that makes testing the communications link intuitive and simple.

Web Links
www.ti.com/plcevm Datasheets, users guides, samples: www.ti.com/product/OPA564 or www.ti.com/product/PGA112

TMDSPLCKIT-V1 Block Diagram

TMS320F28x
HV Cap Coupling Transformer Line Driver OPA564 PWM Out Flexible PLC SW Engine

PGA112 Surge Protector Receive Filter Power Line

12-Bit ADC

PLC Modem Implementation on TMS320F28x 32-Bit MCU - Simplied Block Diagram

For more reference designs, see: www.ti.com/powerreferencedesigns


LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011

Evaluation Modules/Kits
TMS320C2000 PLC Modem Evaluation Kit
PLC Data Signal

57

PLC Signal Modulated Onto the Power Line 50/60 Hz

50- or 60-Hz Power Line

For more reference designs, see: www.ti.com/powerreferencedesigns


Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook

58

Evaluation Modules/Kits
Digital Addressable Lighting Interface (DALI)
the DALI standard.

DALI Implementation with the MSP430 MCU


Intelligent lighting control can provide large efficiency gains and energy savings. The digital addressable lighting interface (DALI) standard is becoming increasingly popular for this application. The DALI evaluation kit enables the designer to run DALI on the popular MSP430 series of microcontrollers. Software libraries and hardware reference files are provided to allow quick evaluation and development with

Web Links
Application Note: www.ti.com/lit/SLAA422

Specifications
ull hardware reference files, F including schematics, Gerber files and BOM ull software libraries F upport for the entire DALI S command set, including bidirectional commands

MSP430-Based DALI Reference Design

DALI+ DALI

1 2

4 3 GND

MSP430 MCU

1 2

4 3 GND

For more reference designs, see: www.ti.com/powerreferencedesigns


LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011

Evaluation Modules/Kits
Wireless-Controlled Triple LED Driver
TPS62260LED
Residential and commercial lighting can take advantage of the additive color mixing of red, green and blue LEDs. This reference design demonstrates how to remotely manage the color output of an LED lamp with a low-power wireless controller. The color is generated by three LEDs (red, green and blue). An MSP430 ultra- low-power microcontroller controls the brightness of each LED with constant current generated by three TPS62260 buck converters, one for each LED. The color look-up table takes the form of an array stored in the MSP430. Whenever the rotary encoder is turned, new red, green and blue values are read from the array and used to generate the three PWM output signals. Currently 252 values are stored, which can be changed if desired. A decimal value of 100 switches the LED off, and a value of 65535 produces a mark-space ratio of 100%. When the 5-V supply is applied, the design goes into a demonstration mode where the values stored in the array are read and output in sequence in an infinite loop. As soon as the rotary encoder is turned, the sequence stops and a particular fixed color value can be selected. There is a pin header that can be used to plug in the RF board from the MSP430 Wireless Development Tool (the eZ430-RF2500), which is separately available. With this additional module, the lamps colors can be controlled remotely via the wireless RF interface. If a designer prefers to reprogram the MSP430, a separate MSP430 flash emulation tool can be ordered, such as the MSP-FET430UIF. More information on the eZ430-RF2500 and MSP-FET430UIF tools can be found respectively at: http://focus.ti.com/docs/toolsw/ folders/print/ez430-rf2500.html and http://focus.ti.com/docs/toolsw/ folders/print/msp-fet430uif.html

59

Key Features Wireless RGB color mixing Ultra-low-power MSP430 controller Wireless development tool available

Web Links
Datasheets, users guides, samples: www.ti.com/product/TPS62260 EVM: www.ti.com/tps62260led-338

Design Specifications
Parameter Input voltage Output current Minimum 4.5 Typical 5 0.300 Maximum 5.5 Unit VDC Amp

TPS62260LED-338 Schematic
JP1 3.3V 2 4 6 8 10 12 14 1 3 5 7 9 11 13 3.3V R5 47K 6 5 4 3 2 1 1 2 3 C3 4 10n 5 6 7 8 9 10 11 12

U1 MSP430F2131RGE
NC P2.5/CA5 VSS VCC XOUT/P2.7/CA7 TEST XIN/P2.6/CA6 P1.7/TA2/TDO/TDI NM /RST P1.6/TA1/TDI/TCLK P2.0/ACLK/CA2 NC P2.1/INCLK/CA3 P1.5/TA0/TMS P2.2/CAOUT/TA0/C44P1.4/SMCLK/TCK NC P1.3/TA2 P2.3/TA1/CA0 P1.3/TA1 P2.4/TA2.CA1 P1.1/TA0 NC P1.0/TACLK PwPd 24 23 22 21 20 19 18 17 16 15 14 13

3.3V

C2 100n

3.3V

S1

JP2

NET-DIMM_LED1 NET-DIMM_LED2 NET-DIMM_LED3 NET-EN R6 100K

eZ430=RF Connector

R4 100K

R3 100K

For more reference designs, see: www.ti.com/powerreferencedesigns


Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook

60

Evaluation Modules/Kits
Wireless-Controlled Triple LED Driver
Blue LED
U11 TPS62260DRV
TP11 VIN +5V C12 22F C13 4.7F TP12 L11 C11 4.7F R11 10K D14

Red LED

U31 TPS62260DRV red


VIN +5V C32 22F R12 2 <1206> C33 4.7F
1

6 1 GND SW 5 2 VIN MODE 4 3 EN FB PwPd ???mV 7 NET-EN

L31 6 1 GND SW 5 2 VIN MODE 4 3 EN FB PwPd ???mV 7 NET-EN

TP31

TP32

blue
C31 4.7F R31 10K D34
1

R32 2 <1206>

R13 10K

D13

TP13 NET-DIMM_LED1

R33 10K

D33

TP33 NET-DIMM_LED3

TS4148RY

TS4148RY

Green LED
U21 TPS62260DRV
VIN +5V C22 22F C23 4.7F L21 6 1 GND SW 5 2 VIN MODE 4 3 EN FB PwPd ???mV 7 NET-EN TP21 TP22

green
C21 4.7F R21 10K D24
1

R22 2 <1206>

R23 10K

D23

TP23 NET-DIMM_LED2

TS4148RY

VINmax < 6V J1 +5V 1 2 3 R2 330 C4 22F 3.3V D1 BZX84-C3V3 C1 4.7F

For more reference designs, see: www.ti.com/powerreferencedesigns


LED Cookbook Texas Instruments 4Q 2011

Evaluation Modules/Kits
NEW!

61

TMDSRGBLEDKIT
The Multi-DC/DC Color LED Kit includes all of the hardware and software to start experimenting and developing a digitally controlled multiDC/DC LED lighting system. This kit is based on the Piccolo microcontroller and the controlCARD development platform. One Piccolo MCU is able to directly control eight separate DC/ DC power stages as well as up to eight LED strings of various LED types and string lengths. The development board takes 12 to 24 VDC input and employs six Boost and two SEPIC DC/ DC power stage topologies to drive LED strings. The six separate Boost stages drive two RGB LED strings,

controlling the red, green, and blue color components of each RGB LED string. The two SEPIC stages drive two white LED strings. Alternatively, up to eight separate white LED strings could be driven via the eight separate power stages. An included graphical user interface allows users to quickly begin the evaluation process by providing simplified control to adjust power stage current levels for experimentation with brightness and color mixing. Furthermore, through controlSUITE, the kit includes closed loop, open source software examples for the control of the DC/DC power stages and LED lighting stages. The kit hardware is also completely open

source, with the gerbers, schematics, and BOMs all available for free. For more information, please see the quick start guide for the kit.

Key Features
Input voltage: 12 to 24 V Output voltage: Six boost stages: 24 to 50 V Two SEPIC stages: 6 to 50 V utput current: 400 mA, 0.5% O (higher currents available by changing external MOSFET) igital power with Piccolo D real-time MCU

Web Links
www.ti.com/tool/TMDSRGBLEDKIT

TMDSRGBLEDKIT

3V3 Boost V-boost1

1A

V-Boost2 Piccolo-B CPU 32 Bit DSP Core 60 MHz 3V3 Comms I2C SPI Uart CAN ADC 12 Bit 4.6 MSPS VREF PWM1 (HR) PWM2 (HR) PWM3 (HR) PWM4 (HR) I-Led8 V-Boost1 V-Boost6 V-Boost6 V-SEPIC1 V-SEPIC2 1A/1B 2A/2B 3A/3B 4A/4B Sepic (Buck/Boost) V-SEPIC1 3B I-Led6 I-Led2 I-Led1 I-Led1 I-Led2 1B

4A

V-SEPIC2

4B

I-Led8

I-Led7

Texas Instruments 4Q 2011

LED Lighting Reference Design Cookbook

Multi-DC/DC Color LED Kit

62

Evaluation Modules/Kits
AC Input Multi-String Lighting Kit with Power-Line Communications
Key Features
Input voltage: 85 to 277 VAC utput: 200 W, six independently O dimmable strings, 28 to 36 V, 1.25 A per string ommunications supported: C Power line communications, DALI, DMX-512, low power RF igital power with Piccolo D real-time MCU
NEW!

TMDSIACLEDCOMKIT
The AC input multi-string lighting kit accepts universal AC input and can control up to six LED strings. The AC input is converted to DC and then an onboard MCU converts this DC voltage to the string voltage through an isolated LLC DC/DC. The string voltage is adjustable to make it easy to use one design to cover many different requirements for string lengths, types of LEDs and number of strings. LEDs can be dimmed either through PWM to keep constant color or through the adjusting string voltage. In addition, it is a communications/control platform and has power line communications, DALI, DMX-512 and low power RF lighting control.

TMDSIACLEDCOMKIT

VAC

Filter +

PFC Boost (Analog) UCC28810D

LLC Resonant DC/DC

6 PWM Pulse Controlled LED Strings

PLC

C2000 Piccolo MCU RF DALI DMX512 KNX

For more reference designs, see: www.ti.com/powerreferencedesigns


LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011

LED Lighting System Block Diagrams


Streetlight/AreaLight/HighBay/MidBay
TIs system block diagrams provide comprehensive technical resources for the development of LED Lighting application and end equipment solutions. Find block diagrams, application notes, tools and software and other related information.

63

Smart Sensing
Ambient Light Motion Temperature Metrology
Power Grid

Power Sources

www.ti.com/led_street
Communication (optional) Wired

Battery Battery Solar Panel

Power Conversion/LED Driver


Ambient Light Data Current Regulators Data

Power Line Communication (PLC) Ethernet

Temperature

AC/DC

DC/DC

DMX 0-10V DALI

Control
Dimming Signals

Voltage/Current

LED Array Wireless

Timer/Timing Timer/Timing

ZigBee g 6LoWPAN

LEGEND
Processor Interface RF/IF Amplifier

Additional LED Lighting System Block Diagrams


Architectural Lighting Bulb Replacement Down Light/Low Bay General Multi String LED Driver www.ti.com/led_arch www.ti.com/led_bulb www.ti.com/led_downlight www.ti.com/led_gen www.ti.com/led_multistring

Logic Power ADC/DAC Clocks Other

Texas Instruments 4Q 2011

LED Lighting Reference Design Cookbook

TI Worldwide Technical Support Internet


TI Semiconductor Product Information Center Home Page
support.ti.com

TI E2E Community Home Page


e2e.ti.com

Product Information Centers


Americas Phone Brazil Mexico
Phone Phone +1(972) 644-5580 0800-891-2616 0800-670-7544 +1(972) 927-6377 support.ti.com/sc/pic/americas.htm

Asia
Phone International +91-80-41381665 Domestic Toll-Free Number Note: Toll-free numbers do not support mobile and IP phones. Australia 1-800-999-084 China 800-820-8682 Hong Kong 800-96-5941 India 1-800-425-7888 Indonesia 001-803-8861-1006 Korea 080-551-2804 Malaysia 1-800-80-3973 New Zealand 0800-446-934 Philippines 1-800-765-7404 Singapore 800-886-1028 Taiwan 0800-006800 Thailand 001-800-886-0010 Fax +8621-23073686 Email tiasia@ti.com or ti-china@ti.com Internet support.ti.com/sc/pic/asia.htm
Important Notice: The products and services of Texas Instruments Incorporated and its subsidiaries described herein are sold subject to TIs standard terms and conditions of sale. Customers are advised to obtain the most current and complete information about TI products and services before placing orders. TI assumes no liability for applications assistance, customers applications or product designs, software performance, or infringement of patents. The publication of information regarding any other companys products or services does not constitute TIs approval, warranty or endorsement thereof. A122010

Fax Internet/Email

Europe, Middle East, and Africa


Phone European Free Call International Russian Support 00800-ASK-TEXAS (00800 275 83927) +49 (0) 8161 80 2121 +7 (4) 95 98 10 701

Note: The European Free Call (Toll Free) number is not active in all countries. If you have technical difficulty calling the free call number, please use the international number above. Fax Internet Direct Email +(49) (0) 8161 80 2045 support.ti.com/sc/pic/euro.htm asktexas@ti.com

Japan
Phone Fax Internet/Email Domestic International Domestic International Domestic 0120-92-3326 +81-3-3344-5317 0120-81-0036 support.ti.com/sc/pic/japan.htm www.tij.co.jp/pic

The platform bar, E2E, MSP430, C2000, SimpliciTI, Piccolo, C28x, PowerLab, PowerPAD, SimpLEDrive and controlSUITE are trademarks and Stellaris is a registered trademark of Texas Instruments. All other trademarks are the property of their respective owners.

2011 Texas Instruments Incorporated

SLYT434

IMPORTANT NOTICE
Texas Instruments Incorporated and its subsidiaries (TI) reserve the right to make corrections, modifications, enhancements, improvements, and other changes to its products and services at any time and to discontinue any product or service without notice. Customers should obtain the latest relevant information before placing orders and should verify that such information is current and complete. All products are sold subject to TIs terms and conditions of sale supplied at the time of order acknowledgment. TI warrants performance of its hardware products to the specifications applicable at the time of sale in accordance with TIs standard warranty. Testing and other quality control techniques are used to the extent TI deems necessary to support this warranty. Except where mandated by government requirements, testing of all parameters of each product is not necessarily performed. TI assumes no liability for applications assistance or customer product design. Customers are responsible for their products and applications using TI components. To minimize the risks associated with customer products and applications, customers should provide adequate design and operating safeguards. TI does not warrant or represent that any license, either express or implied, is granted under any TI patent right, copyright, mask work right, or other TI intellectual property right relating to any combination, machine, or process in which TI products or services are used. Information published by TI regarding third-party products or services does not constitute a license from TI to use such products or services or a warranty or endorsement thereof. Use of such information may require a license from a third party under the patents or other intellectual property of the third party, or a license from TI under the patents or other intellectual property of TI. Reproduction of TI information in TI data books or data sheets is permissible only if reproduction is without alteration and is accompanied by all associated warranties, conditions, limitations, and notices. Reproduction of this information with alteration is an unfair and deceptive business practice. TI is not responsible or liable for such altered documentation. Information of third parties may be subject to additional restrictions. Resale of TI products or services with statements different from or beyond the parameters stated by TI for that product or service voids all express and any implied warranties for the associated TI product or service and is an unfair and deceptive business practice. TI is not responsible or liable for any such statements. TI products are not authorized for use in safety-critical applications (such as life support) where a failure of the TI product would reasonably be expected to cause severe personal injury or death, unless officers of the parties have executed an agreement specifically governing such use. Buyers represent that they have all necessary expertise in the safety and regulatory ramifications of their applications, and acknowledge and agree that they are solely responsible for all legal, regulatory and safety-related requirements concerning their products and any use of TI products in such safety-critical applications, notwithstanding any applications-related information or support that may be provided by TI. Further, Buyers must fully indemnify TI and its representatives against any damages arising out of the use of TI products in such safety-critical applications. TI products are neither designed nor intended for use in military/aerospace applications or environments unless the TI products are specifically designated by TI as military-grade or "enhanced plastic." Only products designated by TI as military-grade meet military specifications. Buyers acknowledge and agree that any such use of TI products which TI has not designated as military-grade is solely at the Buyer's risk, and that they are solely responsible for compliance with all legal and regulatory requirements in connection with such use. TI products are neither designed nor intended for use in automotive applications or environments unless the specific TI products are designated by TI as compliant with ISO/TS 16949 requirements. Buyers acknowledge and agree that, if they use any non-designated products in automotive applications, TI will not be responsible for any failure to meet such requirements. Following are URLs where you can obtain information on other Texas Instruments products and application solutions: Products Audio Amplifiers Data Converters DLP Products DSP Clocks and Timers Interface Logic Power Mgmt Microcontrollers RFID OMAP Mobile Processors Wireless Connectivity www.ti.com/audio amplifier.ti.com dataconverter.ti.com www.dlp.com dsp.ti.com www.ti.com/clocks interface.ti.com logic.ti.com power.ti.com microcontroller.ti.com www.ti-rfid.com www.ti.com/omap www.ti.com/wirelessconnectivity TI E2E Community Home Page e2e.ti.com Applications Communications and Telecom www.ti.com/communications Computers and Peripherals Consumer Electronics Energy and Lighting Industrial Medical Security Space, Avionics and Defense Video and Imaging www.ti.com/computers www.ti.com/consumer-apps www.ti.com/energy www.ti.com/industrial www.ti.com/medical www.ti.com/security www.ti.com/space-avionics-defense www.ti.com/video

Transportation and Automotive www.ti.com/automotive

Mailing Address: Texas Instruments, Post Office Box 655303, Dallas, Texas 75265 Copyright 2011, Texas Instruments Incorporated

Potrebbero piacerti anche