CCTV

POWER SUPPLY

UPS

DDCMIS

FINAL ELEMENTS

INSTRUMENTATION

DESK & PANELS

CABLES

SWAS

Acquisition and processing of process data Open loop and closed loop control Calculation and optimization of plant performance Monitoring, signaling ,operation & visualization of the process in interactive mode Geographical distribution Functional distribution

CONTROL SYSTEM
PROGRAMMING & CONFIGURATION
DCS

MMIPIS SYSTEM

M&S CLOCK

SG- C&I SYSTEM

BOP- C&I SYSTEM

TG- C&I SYSTEM

SG-C&I SYSTEM
CONSISTS OF BURNER MANAGEMENT SYSTEM (BMS), SOOT BLOWER CONTROL SYSTEM (SBC), SECONDARY AIR DAMPER CONTROL SYSTEM (SADC), AUXILIARY PRDS CONTROLS (APRDS) TRIPLE REDUNDANT CONFIGURATION (MFT) FOR THE FURNACE PROTECTION PORTION OF BMS

TG-C&I SYSTEM
TURBINE PROTECTION SYSTEM (TPS), AUTOMATIC TURBINE RUN-UP SYSTEM (ATRS), AUTOMATIC TURBINE TESTING SYSTEM (ATT), ELECTRO- HYDRAULIC TURBINE CONTROL SYSTEM (EHTC) FOR MAIN & BFP TURBINE, TURBINE STRESS CONTROL SYSTEM (TSCS), GLAND STEAM PRESSURE CONTROL GENERATOR SEAL OIL, PRIMARY WATER

BOP-C&I SYSTEM
(OLCS) -the sequence control, interlock of all the plant systems which are not covered in the SG-C&I and TG-C&I. FD/ID/PA fans Air-preheater BFP/CEP/CWP/ BCWP , DMCWP/CLCWP Electrical breakers (CLCS) -Modulating control for various important plant parameters, like FW flow (drum level), Furnace draft, Combustion control (fuel flow and air flow), Pa header pressure control, Deaerator / hotwell / heater level controls etc.

MAN MACHINE INTERFACE (MMI)

HMI DEVELOPMENT
Originally conventional panels with large switches, push buttons and indicators Control through miniaturized push buttons/switches CRT/ Keyboard based operation Large video screens

HUMAN-MACHINE INTERFACE
PCs & servers based on open-architecture Industry standard hardware and software to ensure better connectivity. e.g. Hardware from Compaq/Digital, HP, Sun micro-system etc 64/ 32-bit server with high-speed and large memory (512/1024 Mb ram, 80 Gb HDD to ensure fast response Provision of LVS Connection to other system through station-wide WAN

HISTORICAL DATA STORAGE RETRIEVAL SYSTEM

Historical Data Collection and Archiving Software Relational database to simplify reports and queries for data analysis Archival storage to CD-ROM/ DAT Supports interface to plant-management networks

DATA COMMUNICATION SYSTEM

BUS SYSTEM
Full duplex, high speed communications between all nodes. All interfaces, links and switches are redundant All stations are directly connected Flexible topology Uses industry standard hardware Capacity greatly exceeds system maximum loading

SIGNAL FLOW DIAGRAM

TX/RTD/TC TU PREFAB ANALOG I/P CARD SWITCH TU PREFAB DIGITAL I/P CARD ANALYZER TU PREFAB ANALOG I/P CARD

I/O EXPANDER BUS

ANALOG O/P CARD

CONTROLLER
COMMUNICATION CARD C NET -10 MBPS

DIGITAL O/P CARD

FG 1

FG N

C NET -10 MBPS

SERVER 1

SERVER 2

EWS

COMMUNICATION CARDS SWITCHES

HMI

OWS 1

OWS N

LVS 1

LVS N

O NET 100 MBPS

SYSTEM BUS
Proven Industry Standard, Switched Fast Ethernet Ultra high speed (100 MBPS) redundant network Multiple simultaneous communication Utilizes intelligent switching No collisions occur. Traffic is never stopped

SWITCH
Increase network bandwidth Permits simultaneous connections Connect 10Mbps to 100Mbps networks - speed buffering Increase physical size of 100Mbps network

CONNECTIVITY WITH OTHER SYSTEMS

OFF-LINE LAN TO CORP. CENTRE

GATEWAY STATION-WIDE ON-LINE LAN

UNIT C&I SYSTEM (TYP)

OTHER UNITS

OFF-SITE C&I SYSTEM (TYP)

MASTER-SLAVE CLOCK
UNIFORM TIMING RECEIVES TIME SYNCHRONISATION SIGNALS EITHER FROM THE GEO-POSITIONARY SATELITE DISTRIBUTES THIS SIGNAL TO THE HMI AND THE CONTROL SYSTEM. MASTER CLOCK HIGHLY STABLE CRYSTAL OSCILLATOR

OLE FOR PROCESS CONTROL

OPC is a rapidly growing standard that allows client software packages to be quickly integrated to systems that include an OPC server.

WHY OPC?
Display Application Trend Application Report Application

Software Driver

Software Driver

Software Driver

Software Driver

OPC SOLVES THE PROBLEM

Display Application OPC Trend Application OPC Report Application OPC

OPC Software Driver

OPC Software Driver

OPC Software Driver

OPC Software Driver

FINALLY
Availability of the C&I system is essential for ensuring plant availability. This requires: Selection of proper hardware (reliability, ruggedness, protection against EMI/RF etc Suitable configuration (redundancy etc.) High level of self diagnostic Better sensor technology Use of various software packages for optimization Adoption of advance control algorithms (dynamic simulation, model based/ predictive-adaptive controls etc.)

thank you