Marine Electricals

POWER MANAGEMENT SYSTEM

FOR 65T BOLLARD PULL ANCHOR HANDLING TUG CUM SUPPLY VESSEL BSL YARD 316-317

Function Description

Department/Author: _Kalpesh Metha_______

Approved by: __VINAY UCHIL___

All rights reserved No part of this work covered by the copyright hereon may be reproduced or otherwise copied without prior permission from Marine Electricals India

POWER MANAGEMENT SYSTEM - Functional Specification

Marine Electricals
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POWER MANAGEMENT SYSTEM - Functional Specification

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TABLE OF CONTENTS
Section Page

POWER MANAGEMENT SYSTEM ...............................................................................i 1. INTRODUCTION................................................................................................3 1.1 THE PRESENT PMS FUNCTIONS.....................................................................4 1.2 THE PRESENT GENERATOR SET FUNCTIONS...............................................................4 2. SCOPE OF SUPPLY..........................................................................................6 2A. PARALLELING AND PROTECTION UNIT ...........................................................6 2.A.1 GENERATOR PROTECTION FUNCTIONS .........................................................6 2.A.2 STANDARD CONTROL FUNCTIONS ...........................................................................6 2B. PROGRAMMABLE LOGIC CONTROLLER ..........................................................7 2C. OPERATING DISPLAY .....................................................................................7 3. SYSTEM DESCRIPTION ....................................................................................8 3A. SYSTEM EQUIPMENT DESCRIPTION ................................................................8 3.B FUNCTION KEYS ...........................................................................................10 3.C F1 - PLANT MODE SELECTION (PASSWORD PROTECTED) FIG 3.1 11 3.C.2 AUTO MODE .................................................................................................13 3.C.2.1 AUXILIARY DG MODE ..................................................................................13 3.C.2.2 SG1 MODE ...................................................................................................14 3.C.2.3 SG2 MODE ...................................................................................................14 3.C.2.4 SINGLE SG-AUX. SPLIT MODE ....................................................................15 3.C.2.5 SG MAIN -AUX. STANDBY MODE ................................................................15 3.C.2.6 SG-AUXILIARY SPLIT MODE ........................................................................16

POWER MANAGEMENT SYSTEM - Functional Specification

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1. INTRODUCTION

The Power Management System (PMS) supplied by Marine Electricals forms part of the Main Switchboard and is used to control and monitor the generators and the Main Switchboard. All components forming part of the PMS system is mounted within the Switchboard. A general over view of the Main Switchboard is shown below

MAIN SWITCHBOARD

The switchboard consists of one Ship load busbar sub-divided into two parts via a bus coupler isolator with two Diesel generators rated 344KW connected to one side and one Diesel Generator of 344KW on other side of the bus coupler. The system is provided with two shaft generator rated 900KW, each connected on Busbar Section No.3 & Busbar section No.4 connected through bus coupler 2. one stern thruster rated 500KW and one bow thruster rated 500KW each connected on Busbar Section No.3 & Busbar section No.4 respectively. The Busbar Section No.3 & Busbar section No.4 are connected to shipload busbar section via Bus coupler 3 & Bus coupler 4 as indicated above. The Power Management system consists of Paralleling and Protection Unit for each generators, a Programmable logic control unit and two Display Unit one on Main switchboard and other on wheel House Control Desk.

POWER MANAGEMENT SYSTEM - Functional Specification

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1.1 THE PRESENT PMS FUNCTIONS
The following basic PMS functions are implemented in the present Power Management System (the PMS functions are active only when the plant is in AUTO mode). User-programmable start priority of diesel generators Load dependent start/stop function incl.: transmission of PMS start/stop commands safety start of stand-by generator sets due to expected stop of a running generator set. transfer of PMS start command in case of failed engagement of the generator set

Common black-out detection and subsequently black-out start of next standby Generator. Load sharing: symmetrical load sharing Conditional connection of Bow Thruster, Stern Thruster and 8 heavy consumers Supervision of the shore connection position Access to: system control commands (Password protected to write) set-points and timers (Password protected to write) measured values system status feedback alarm status feedback

1.2 THE PRESENT GENERATOR SET FUNCTIONS

The following Generator set basic functions are implemented in the Power Management System (carried out by each Paralleling and Protection Unit). Internal system supervision comprising: breaker position feedback supervision supervision of the power supply PMS Mode; the generator set is included in the PMS functions Manual Mode; the generator set is excluded from all automatic functions and only is to be controlled manually (protection functions are still active) GB ON sequence; dynamical synchronization of the generator set to the busbar programmable dynamical synchronization parameters (concerning voltage and frequency) supervision of positive sequential order of phase before synchronization supervision of generator voltage and frequency before synchronization programmable closing time for the breaker deloading the generator set before opening the generator breaker Generator set load control load share supervision

Selection of local control for each generator set

GB OFF sequence:

Generator protection:

POWER MANAGEMENT SYSTEM - Functional Specification

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supervision of generator voltage and frequency over-current, I> (two step protection) overload, P> (both protection and supervision) reverse power, -P> (protection) undervoltage, UBB< (both protection and supervision) overvoltage, UBB> (both protection and supervision) under-frequency, fBB< (both protection and supervision) over-frequency, fBB> (both protection and supervision) selection of designated alarms status of alarms information of alarms log of alarms high current at the generator set high load at the generator set low frequency at the busbar

Busbar supervision and protection:

Alarm monitoring:

Trip of non-essential loads in case of:

User setup of all relevant parameters of the DG Running hour indication on PPU Short circuit protection of generator breaker by means of a Micro logic trip release of breakers.

POWER MANAGEMENT SYSTEM - Functional Specification

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2. SCOPE OF SUPPLY
The scope of supply for PMS is as follows : a) b) c) d) Paralleling and protection unit of DEIF Programmable logic controller (Modicon TSX 37 Premium) Paralleling Relay HAS-111DG of DEIF Display unit XBT-F021110

2A. PARALLELING AND PROTECTION UNIT

The PPU of DEIF is a protection and/or control unit for a generator driven by diesel / gas engine or a turbine. It will carry out all necessary tasks to control and protect a generator, regardless of the use of the generator. This means that the PPU can be used for several application types such as: - Stand-alone generator - Multiple generator load sharing control - Fixed load to mains/base load The PPU measuring system is true RMS 3-phase measurement of generator voltage, generator current and bus (mains) voltage.

2.A.1 GENERATOR PROTECTION FUNCTIONS

Protective functions can be selected to activate one or two of the 8 configurable relays (standard). Up to 13 relays can be available depending on the options selection. Please refer to separate description of the relevant option. The standard protection functions in all units are: - Reverse power (inverse or definite characteristic) - Overcurrent (2 levels) (definite characteristic) - Overcurrent (1 level) (inverse characteristic) - Overload - Under/ over voltage of generator - Under/ over frequency of Generator - Under/ over voltage of busbar - Under/ over frequency of Busbar

2.A.2 STANDARD CONTROL FUNCTIONS

The standard control functions in all units are: - Static/Dynamic synchronisation - Frequency matching - Voltage check - Breaker delay time compensation - Phase sequence check - Fixed load (base load) running of the generator - Fixed frequency running of a stand-alone generator - Load sharing between generators with power and frequency control - Relay outputs for speed governor - Relay outputs to close/open generator breaker - Adjustable ramp up/down of generator load - Relay outputs for start/stop of next generator

POWER MANAGEMENT SYSTEM - Functional Specification

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2B. PROGRAMMABLE LOGIC CONTROLLER
The programmable logic controller is used to acquire and monitor various digital input signal from the PPU and carry out all logical operations of the PMS, based on prevailing conditions and parameters selected. The PLC used is of Schneider Automation, Modicon TSX 37 Premium series and comprises of the following : Hardware Channels 80 80 4 4 Digital inputs Digital outputs analogue inputs analogue outputs

2C. OPERATING DISPLAY

The hardware platform for operating display is an HMI of Schneider Automation with operator input keys : Type Mounting type Power supply - XBT-F024110 - Panel mounting - 24V DC

POWER MANAGEMENT SYSTEM - Functional Specification

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3. SYSTEM DESCRIPTION
The operator can control the PMS Function through Operating Display Units from Main Switchboard or from Wheel House depending upon the MASTER/SLAVE selection. The operating display units indicate the system Mimic presentation provides continues updated information on the plant operating condition with all details of present alarms status. The operator can view the present Parameters/sequence set on PMS and can also allow him to set all essential operationing PMS parameters (Password Protected) through Operating panels provided on the Main Switchboard. The below is overview of the operating display with Function Keys. The Main Switchboard has three modes of operation selected through the operating display: manual, semi auto and auto mode. In MANUAL mode, the switchboard operations such as start/stop of generators, synchronizing, load sharing of generators and generator breaker controls are carried out manually. SEMI AUTO mode is an operator initiated AUTO mode. In this mode, Generator Start/ Stop and Generator breaker On/Off functions have to be initiated manually by the operator on corresponding windows on the operating display. To start the generator, press the DG ON button on respective windows on the operating display. Once the generator gets started and running, operator has to press the BKR. ON button. Now PMS takes over and carryout automatic synchronization and load sharing. Blackout start of generator is also active in this mode. In AUTO mode, the Power management system is activated. There are three conditions in AUTO mode, in which the next priority generator gets started, synchronised and shares the load. 1. With load dependant start 2. Available power low with heavy consumer request 3. When running generator has a safety stop signal. In case of a dead switchboard the generator with the highest priority will get a start command from the switchboard. Once started and voltage developed, the generator breaker will be closed and connected to the busbar. Subsequently generators will be started by the PMS, based on the priority set and the load requirement of the Switchboard.

3A. SYSTEM EQUIPMENT DESCRIPTION

The Power Management System comprises of three major components as mentioned below: a) Paralleling and protection unit of DEIF b) Programmable logic controller (Modicon TSX 37 Premium) c) Paralleling Relay HAS-111DG of DEIF d) Display unit XBT-F024110 The Paralleling and protection unit (PPU) is used for protection and control of generators. Each PPU will protect the respective generators for reverse power , over-current ,overload, under/over voltage, under/over frequency and will provide preferential trip of non essential load in case of overload/over current. In addition, it is used to synchronise the generators in semi-auto/auto mode and once synchronized, automatically share the load between generators. The PPU also monitors the load on each generator and gives a start / stop command to the PLC to commence operation of starting or stopping the generator of next priority. All Parameters of the generators can be monitored on Display Unit of the switchboard through PLC via modbus communication.

POWER MANAGEMENT SYSTEM - Functional Specification

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The programmable logic controller of Modicon make TSX 37 Premium is used to carry out all logical operations to run the power plant in semi-auto/auto mode. The PLC receives inputs from various systems and accordingly gives output command to carry out various operations. The display unit mounted on the switchboard and connected to the PLC is used to monitor various parameters of the generators, switchboard and display alarms generated by the PMS system, in addition to setting of various parameters of the PMS system. The Display unit Provided with 12 Function Key form Main Function selection and 10 Dynamic function keys for sub selections. The display unit will normally indicate the mimic of the system on the main screen (Fig.1)

Fig.1 Operating Display

POWER MANAGEMENT SYSTEM - Functional Specification

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3.B FUNCTION KEYS
Key F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 Screen Plant Mode Selection Generator Parameter Monitoring Load Monitoring Generator Priority Setting Protection Parameter Heavy Consumer Control/Monitoring Alarm Monitoring/Brightness Control Auto Stop Block System Mimic Password Change Master Display Selection Alarm Acknowledge/Reset

Each function key will provide the function indicated above and further selection on each function can be set through dynamic keys provided side on of each screen. All authorize selection to be verified by password

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3.C F1 - PLANT MODE SELECTION (PASSWORD PROTECTED) FIG 3.1
Allows the operator to select the operating Mode of Plant. Operating Mode can be selected through Dynamic function keys R3 Manual R5 Semi Auto R7 Auto

Fig. 3.1
The authorize selection of Plant Mode required to be verified by password. Only authorized personnel after entering the password will be allowed to change the plant mode. After entering the correct password, confirm the mode selection (Fig.3.2.)

Fig. 3.2
In case manual mode is selected, Plant Mode Selection page (Fig.3.1) will be displayed again. Press F9 key to go to system mimic.

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3.C.1 SEMI AUTO MODE

On selection of semi auto mode, Semi-Auto mode selection page (Fig.3.3) will be displayed. The required Generator or Bus-Coupler to be controlled can be selected from this page through the following function keys:R1 DG1 R2 SG1 R3 DG2 R4 SG2 R5 DG3 R6 BUS COUPLER.

Fig. 3.3
On selection of the required generator control, DG control screen (Fig.3.4) of selected DG appears. Now generator can be start/stop by pressing dynamic key R7/R9. If the breaker ON sequence can be initialized by dynamic key R3. On pressing the Breaker On Key, synchronization starts automatically and breaker gets connected to the busbar. If Breaker OFF key R5 is pressed, breaker off sequence initialized and breaker gets disconnected after de-loading of respective generator. The Master DG Breaker off sequence will not be control from Display Unit to avoid a blackout. The selection of next/previous generator can be navigated through dynamic key R1 & R2

Fig. 3.4

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3.C.2 AUTO MODE
On selection of the Auto Plant mode, The following Auto Mode operation can be selected by dynamic function Keys as under. R1 AUXILIARY DG MODE R2 SINGLE SG-AUX. SPLIT MODE R3 SG1 MODE R4 SG2 MODE R5 SG MAIN-AUX. STANDBY R6 SG-AUXILIARY SPLIT MODE R9 EMERGENCY DG HARBOUR MODE

Fig. 3.5

3.C.2.1 AUXILIARY DG MODE

Aux . DG1, DG2 & DG3 supplying all busbar. Power Available 3X344KW. All the loads of the vessel will be taken care by the DGs. Load dependent start stop and paralleling. Either bow thruster or stern thruster should be able to work. When the request for one (1) thruster is given, the request for other thruster get locked Generator Breaker Status : DG1, DG2 DG3 Breaker will close/open on load dependent start/stop of DG, SG1 & SG2 will be off Bus-Coupler Breaker Status : BC1 Close and BC3 or BC4 will close on start request of Stern or Bow thruster

Fig 3.6 13

POWER MANAGEMENT SYSTEM - Functional Specification

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3.C.2.2 SG1 MODE
Shaft Generator 1 supplying all busbar. Power Available 1X900KW. All the loads of the vessel will be taken care by SG1. Either bow thruster or stern thruster should be able to work. When the request for one (1) thruster is given, the request for other thruster get locked Generator Breaker Status : SG1 Breaker will be On and DG1, DG2 DG3 & SG2 Breaker will open Bus-Coupler Breaker Status : BC1,BC2,BC3 Close and BC4 Open

Fig. 3.7

3.C.2.3 SG2 MODE

Shaft Generator 2 supplying all busbar. Power Available 1X900KW. All the loads of the vessel will be taken care by SG1. Either bow thruster or stern thruster should be able to work. When the request for one (1) thruster is given, the request for other thruster get locked Generator Breaker Status : SG2 Breaker will be On and DG1, DG2 DG3 & SG1 Breaker will open Bus-Coupler Breaker Status : BC1,BC2,BC4 Close and BC3 Open

Fig. 3.8 POWER MANAGEMENT SYSTEM - Functional Specification 14

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3.C.2.4 SINGLE SG-AUX. SPLIT MODE

Aux. DG1, DG2 & DG3 supplying busbar 1 & 2. Power Available 3X344KW. All Ship loads of the vessel will be taken care by the DGs. Load dependent start stop and paralleling. Shaft Generator 1 OR 2 supplying busbar 3&4. Power Available 1X900KW. Either bow thruster or stern thruster should be able to work. When the request for one (1) thruster is given, the request for other thruster get locked Generator Breaker Status : , DG2 DG3 Breaker will close/open on load dependent start/stop of DG, SG1 OR SG2 Breaker will be On Bus-Coupler Breaker Status : BC1,BC2 Close and BC3,BC4 Open

Fig. 3.9

3.C.2.5 SG MAIN -AUX. STANDBY MODE

SG1 or SG2 supplying all busbar. All the loads of the vessel will be taken care by SG. When load at SG1 or SG2 increase above DG Start level, DGs. will start feeding on Load dependent start/stop and paralleling. Power available (1x900KW & 3X344KW) Both bow thruster or stern thruster can be switched on Generator Breaker Status : SG1 or SG2 Brekaer will be on & DG1,DG2, DG3 Breaker will close/open on load dependent start/stop Bus-Coupler Breaker Status : BC1,BC2 Close and BC3 or BC4 Close

Fig. 3.10 POWER MANAGEMENT SYSTEM - Functional Specification 15

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3.C.2.6 SG-AUXILIARY SPLIT MODE
Aux. DG1, DG2 & DG3 supplying busbar 1 & 2. Power Available 3X344KW. All Ship loads of the vessel will be taken care by the DGs. Load dependent start stop and paralleling. Shaft Generator SG1 and SG2 supplying busbar 3&4 respectively. Power Available 1X900KW. Bow thruster will be fed by SG1 and stern thruster will be from SG2 Generator Breaker Status : SG1 and SG2 Brekaer will be on & DG1,DG2, DG3 Breaker will close/open on load dependent start/stop Bus-Coupler Breaker Status : BC1 Close. BC2, BC3 and BC4 Open

Fig. 3.10

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