BOLT DATA - TORQUE - THREAD STRENGTH CALCULATION

ISO METRIC COARSE SCREW THREADS TO AS 1275

BOLT DATA

BOLTING STANDARD
PROPERTY CLASS
DIAMETER

mm
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A

PITCH
CORE AREA
TENSILE STRESS AREA
SHANK AREA
MINIMUM TENSILE STRESS
YIELD STRESS
PROOF STRESS

mm
mm2
mm2
mm2
MPa
MPa
MPa

PREFERRED BOLT TORQUE

BOLT UTILISATION BASED ON

PREFERRED BOLT UTILISATION
BOLT CONDITION
TORQUE COEFFICIENT (NUT FACTOR)
BOLT LOAD BASED ON
PREFERRED BOLT LOAD
PREFERRED BOLT TORQUE

% OF YIELD STRESS
#N/A
#N/A
#N/A

kN
Nm

NUT DATA
(NOT APPLICABLE IF USING A COMPATIBLE NUT)
NUT MATERIAL
NUT PLATE THICKNESS
NUT MATERIAL ULTIMATE TENSILE STRESS

#N/A
#N/A

NUT MATERIAL YIELD STRESS

mm
MPa
MPa

THREAD STRENGTH
(NOT APPLICABLE IF USING A COMPATIBLE NUT)

#N/A
#N/A
#N/A

ULTIMATE BOLT LOAD

THREAD ENGAGEMENT TO DEVELOP FULL BOLT STRENGTH
THREAD ENGAGEMENT TO YIELD THREADS AT FULL BOLT STRENGTH
#N/A
FORCE REQUIRED TO STRIP mm LENGTH OF THREADS
FORCE REQUIRED TO YIELD mm LENGTH OF THREADS

#N/A
#N/A

kN
mm
mm
mm
kN
kN

SELECTED BOLT LOAD & TORQUE

(NOT APPLICABLE IF USING A COMPATIBLE NUT)

REQUIRED SAFETY FACTOR ON THREAD YIELD

RECOMMENDED BOLT LOAD
RECOMMENDED BOLT LOAD AS A % OF YIELD STRESS
RECOMMENDED BOLT TORQUE
SELECTED BOLT TORQUE
SELECTED BOLT LOAD
SELECTED BOLT LOAD AS A % OF YIELD STRESS

#N/A
#N/A
#N/A
#DIV/0!
#DIV/0!

kN
%
Nm
Nm
kN
%

#N/A
TORQUE VALUES CALCULATED USING FORMULA T = KDP
WHERE T = TORQUE (Nm), K = TORQUE COEFFICIENT, D = NOMINAL DIAMETER (mm), P = BOLT CLAMP LOAD (kN)

97961144.xls.ms_office

BOLT STDS & CLASSES

BOLT DIAMETERS

1
AS 1110.1
AS 1110.2
AS 1111.1
AS 1111.2
AS 1252

2
3
4
8.8 10.9 12.9
8.8 10.9 12.9
4.6
4.6
8.8

1
AS 1110.1
AS 1110.2
AS 1111.1
AS 1111.2
AS 1252

2
5
5
5
5
16

### #N/A #N/A

### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ###

3
6
6
6
6
20

BOLT PITCHES & AREAS

4
8
8
8
8
22

5
10
10
10
10
24

6
12
12
12
12
27

7
14
14
14
14
30

8
16
16
16
16
36

9
18
18
18
18

10
20
20
20
20

11
22
22
22
22

12
24
24
24
24

13
27
27
27
27

14
30
30
30
30

15
33
33
33
33

16
36
36
36
36

17
39
39
39
39

18
42
42
42
42

19
45
45
45
45

20
48
48
48
48

21
52
52
52
52

22
56
56
56
56

23
60
60
60
60

24
64
64
64
64

1
BOLT
SIZE

2
PITCH

(mm)
5
6
8
10
12
14
16
18
20
22
24
27
30
33
36
39
42
45
48
52
56
60
64

(mm)
0.8
1
1.25
1.50
1.75
2.00
2.00
2.50
2.50
2.50
3.00
3.00
3.50
3.50
4.00
4.00
4.50
4.50
5.00
5.00
5.50
5.50
6.00

#N/A

MECHANICAL PROPERTIES
1
2
BOLT MIN TENSILE STRESS
GRADE
(MPa)
d16 mm
4.6
8.8
10.9
12.9

400
800
1040
1220

0
0

#N/A
#N/A

STRENGTH OF METRIC THREADS

T PITCHES & AREAS

3

CORE
12.7
17.9
32.8
52.3
76.2
105
144
175
225
282
324
427
519
647
759
913
1045
1224
1377
1652
1905
2227
2520
#N/A

BOLT TORQUE COEFFICIENTS

4
5
AREAS
(mm2)
TENSILE SHANK
STRESS
14.2
19.6
20.1
28.3
36.6
50.3
58.0
78.5
84.3
113
115
154
157
201
192
254
245
314
303
380
353
452
459
573
561
707
694
855
817
1018
976
1195
1121
1385
1306
1590
1473
1810
1758
2124
2030
2463
2362
2827
2676
3217
#N/A

1
BOLT CONDITION

#N/A

CHANICAL PROPERTIES
3
4
5
6
7
MIN TENSILE STRESS YIELD STRESS
PROOF STRESS
(MPa)
(MPa)
(MPa)
d>16 mm d16 mm d>16 mm d16 mm d>16 mm
400
830
1040
1220

240
640
940
1100

240
660
940
1100

225
580
830
970

225
600
830
970

2
K

1px1 (MOLY)V
0.18
AS RECEIVED
0.20
AS RECEIVED OR LIGHTLY OILED & LOCTITE 771 0.13
BOWMAN ANTI-SEIZE
0.12
CADMIUM PLATED
0.17
CADMIUM PLATED (DEGREASED)
0.20
CADMIUM PLATED (LIGHTLY OILED)
0.14
CADMIUM PLATED (LIGHTLY OILED & LOCTITE 243)
0.13
CLEAN, NONPLATED, AS RECEIVED
0.20
COPPER BASED ANTI-SEIZE
0.16
DEGREASED & LOCTITE 243
0.20
DRY
0.30
EXPOSED TO ELEMENTS, BEGINNING TO OXIDISE0.30
GALVANISED (DEGREASED)
0.42
GALVANISED (LIGHTLY OILED)
0.22
GENERAL MACHINE OIL
0.20
GREASE
0.16
GREASE (HEAVY)
0.14
HOT DIPPED GALVANISED
0.25
INORGANIC SILICATE (IOZ)
0.17
LIGHTLY OILED
0.20
LIGHTLY OILED & LOCTITE 243
0.14
LOCTITE MOLY PASTE
0.11
LOW FRICTION OIL
0.15
MOLYBDENUM DISULPHIDE BASED GREASE
0.14
MOLYBOND GA50
0.14
MOLYKOTE
0.18
MOLYKOTE P74
0.14
NICKEL BASED ANTI-SEIZE
0.15
NEVER-SEIZE (PASTE)
0.17
NONPLATED, BLACK FINISH
0.30
PHOSPHATED (LIGHTLY OILED)
0.14
PHOSPHATED (LIGHTLY OILED & LOCTITE 243) 0.11
PHOSPHATED (DEGREASED)
0.24
PHOSPHATED (DEGREASED & LOCTITE 243)
0.14
SOLID PTFE FILM
0.12
TEFLON 7630
0.09
WAXED
0.10
XYLAN
0.10
ZINC PLATED
0.22

TENSILE STRENGTH OF THE BOLT MA

ULTIMATE TENSILE STRENGTH OF THE NUT M

LENGTH OF THREAD ENGAGEMENT REQUIRED TO DEVELOP FULL STRENGTH:

LENGTH OF THREAD ENGAGEMENT REQ'D TO DEVELOP FU

LENGTH OF THREAD ENGAGEMENT REQUIRED TO YIELD THREAD AT FULL STRE

LENGTH OF THREAD ENGAGEMENT REQ'D TO DEVELOP FU

#N/A
#N/A

#N/A

#N/A
#N/A

#N/A

#N/A
#N/A

ZINC PLATED (DRY)

ZINC PLATED (DEGREASED)
ZINC PLATED (DEGREASED & LOCTITE 243)
ZINC PLATED (LIGHTLY OILED)
ZINC PLATED (LIGHTLY OILED & LOCTITE 243)
0

0.29
0.14
0.15
0.18
0.16
#N/A

LENGTH OF THREAD ENGAGEMENT REQUIRED TO YIELD THREAD AT FULL S

SELECTED LENGTH OF THREAD ENGAGEMENT

SELECTED LENGTH OF THREAD EN

RECOMMENDED BOLT TORQUE

SELECTEDED BOLT TORQUE

NUT PLATE MECHANICAL PROPERTIES

BOLT STANDARD =
BOLT PROPERTY CLASS =
TENSILE STRENGTH OF THE BOLT MATERIAL, Sst =
YIELD STRESS OF THE BOLT MATERIAL =

0.0
0.0
#N/A MPa
#N/A MPa

NUT MATERIAL =
NUT PLATE THICKNESS =
LTIMATE TENSILE STRENGTH OF THE NUT MATERAL, Snt =
YIELD STRENGTH OF THE NUT MATERIAL =

#N/A
#N/A

0
0 mm
MPa
MPa

BOLT DIAMETER =
BOLT THREAD PITCH =

#N/A

0 mm
mm

TENSILE STRESS AREA =

#N/A

ULTIMATE BOLT LOAD =

mm2

1
MATERIAL

2
ULTIMATE
TENSILE
STRESS
(MPa)

<=8

AS/NZS 3678-200
AS/NZS 3678-250
AS/NZS 3678-300
AS/NZS 3678-350
AS/NZS 3678-400
AS/NZS 3678-450
AS 1548-PT430
AS 1548-PT460
AS 1548-PT490

300
410
430
450
480
#N/A
430
460
490

200
280
320
360
400
450
300
305
360

#N/A

<=8
#N/A

U.T.S. (MPa)

520

520

#N/A kN

7
8
YIELD STRESS (MPa)

PLATE THICKNESS (mm)

>8 <=12 >12 <=16 >16 <=20 >20 <=32 >32 <=40
200
260
310
360
400
450
300
305
360

250
300
350
380
450
300
305
360

250
300
350
380
450
280
295
340

250
280
340
360
420
280
295
340

250
280
340
360
400
280
295
340

>8 <=12 >12 <=16 >16 <=20 >20 <=32 >32 <=40
#N/A
#N/A
#N/A
#N/A
#N/A

REQUIRED TO DEVELOP FULL STRENGTH:

AS/NZS 3678-450
#N/A

520

520

500

500

#N/A
NUT PLATE THICKNESSES

BOLT TOLERANCE CLASS =

NUT TOLERANCE CLASS =

#N/A
#N/A

1
MATERIAL

#N/A
#N/A

#N/A

#N/A #N/A
mm

HREAD ENGAGEMENT REQ'D TO DEVELOP FULL STR., LE =

#N/A

mm

#N/A

#N/A

mm2

#N/A

#N/A

MPa

FORCE REQUIRED TO STRIP THREADS, F =

#N/A

kN

REQUIRED TO YIELD THREAD AT FULL STRENGTH

#N/A

#N/A
#N/A
#N/A

#N/A

HREAD ENGAGEMENT REQ'D TO DEVELOP FULL STR., LE =

#N/A

#N/A #N/A
mm
mm

AS/NZS 3678-200
AS/NZS 3678-250
AS/NZS 3678-300
AS/NZS 3678-350
AS/NZS 3678-400
AS/NZS 3678-450
AS 1548-PT430
AS 1548-PT460
AS 1548-PT490

0
<=8
<=8
<=8
<=8
<=8
<=8
<=8
<=8
<=8

#N/A

>8
>8
>8
>8
>8
>8
>8
>8
>8

<=12
<=12
<=12
<=12
<=12
<=12
<=12
<=12
<=12

#N/A

>12
>12
>12
>12
>12
>12
>12
>12

<=16
<=16
<=16
<=16
<=16
<=16
<=16
<=16

#N/A

5
6
7
PLATE THICKNESS (mm)

>16
>16
>16
>16
>16
>16
>16
>16

<=20
<=20
<=20
<=20
<=20
<=20
<=20
<=20

#N/A

>20
>20
>20
>20
>20
>20
>20
>20

<=32
<=32
<=32
<=32
<=32
<=32
<=32
<=32

#N/A

>32
>32
>32
>32
>32
>32
>32
>32

<=40
<=40
<=40
<=40
<=40
<=40
<=40
<=40

#N/A

>40 <=50
>40 <=50
>40 <=50
>40 <=50
>40 <=50
>40 <=50
>40 <=50
>40 <=50
#N/A

#N/A

#N/A

mm2

#N/A

#N/A

MPa

FORCE REQUIRED TO STRIP THREADS, F =

#N/A

kN

ENT REQUIRED TO YIELD THREAD AT FULL STRENGTH, L =

#N/A

mm

SELECTED LENGTH OF THREAD ENGAGEMENT =

0.0 mm

FORCE REQUIRED TO STRIP THREADS, F =

#N/A

kN

FORCE REQUIRED TO YIELD THREADS, F =

#N/A

kN

BOLT PROPERTY CLASS =

0.0

BOLT CONDITION = 0
BOLT PRELOAD =
TORQUE CO-EFFICIENT =

0 % OF YIELD STRESS
#N/A

SAFETY FACTOR ON THREAD YIELD =

0.0

YIELD STRESS OF THE BOLT MATERIAL =

=

#N/A

RECOMMENDED BOLT LOAD =

% OF YIELD STRESS =

#N/A
#N/A

kN
%

RECOMMENDED BOLT TORQUE =

#N/A

Nm

SELECTED BOLT TORQUE =

SELECTED BOLT LOAD =
% OF YIELD STRESS =

#DIV/0!
#DIV/0!

#N/A MPa
mm2

0 Nm
kN
%

BOLT THREAD LIMITING DIMENSIONS

9

10

11

>40 <=50

>50 <=80

>80 <= 150

250
280
340
360
400
270
275
330

240
270
340
360

230
260
330

270
275
330

250
265
320

>40 <=50
#N/A

>50 <=80
#N/A

>80 <= 150

#N/A

RESS (MPa)

KNESS (mm)

500

10

>50 <=80 >80 <= 150

>50 <=80 >80 <= 150
>50 <=80 >80 <= 150
>50 <=80
>50 <=80 >80 <= 150
>50 <=80 >80 <= 150
>50 <=80
#N/A

#N/A

NUT THREAD LIMITING DIMENSIONS

1
2
3
4
5
6
7
BOLT PITCH NOMINAL EXTERNAL THREADS - 6g EXTERNAL THREADS - 8g
SIZE
PITCH MIN. MAJOR MIN. PITCH MIN. MAJOR MIN. PITCH
DIAMETER DIAMETER DIAMETER DIAMETER DIAMETER
d2
dmin
d2min
dmin
d2min
(mm) (mm)
(mm)
(mm)
(mm)
(mm)
(mm)
5
0.8
4.480
4.826
4.361
4.740
4.306
6
1
5.350
5.794
5.212
5.694
5.144
8
1.25
7.188
7.760
7.042
7.637
6.970
10
1.50
9.026
9.732
8.862
9.593
8.782
12
1.75
10.863
11.701
10.679
11.541
10.593
14
2.00
12.701
13.682
12.503
13.512
12.413
16
2.00
14.701
15.682
14.503
15.512
14.413
18
2.50
16.376
17.623
16.164
17.428
16.069
20
2.50
18.376
19.623
18.164
19.428
18.069
22
2.50
20.376
21.623
20.164
21.428
20.069
24
3.00
22.051
23.577
21.803
23.352
21.688
27
3.00
25.051
26.577
24.803
26.352
24.688
30
3.50
27.727
29.522
27.462
29.277
27.339
33
3.50
30.727
32.522
30.462
32.277
30.339
36
4.00
33.402
35.465
33.118
35.190
32.987
39
4.00
36.402
38.465
36.118
38.190
35.987
42
4.50
39.077
41.437
38.778
41.137
38.639
45
4.50
42.077
44.437
41.778
44.137
41.639
48
5.00
44.752
47.399
44.431
47.079
44.281
52
5.00
48.752
51.399
48.431
51.079
48.281
56
5.50
52.428
55.365
52.088
55.025
51.928
60
5.50
56.428
59.365
56.088
59.025
55.928
64
6.00
60.103
63.320
59.743
62.970
59.573
0

#N/A

#N/A

#N/A

#N/A

#N/A

dmin
(mm)
#N/A

d2min
(mm)
#N/A

#N/A

1
NUT
SIZE

2
3
4
5
6
PITCH INTERNAL THREADS - 6H INTERNAL THREADS - 7H
MAX. PITCH MAX. MINOR MAX. PITCH MAX. MINOR
DIAMETER DIAMETER DIAMETER DIAMETER
D2max
D1max
D2max
D1max
(mm) (mm)
(mm)
(mm)
(mm)
(mm)
5
0.8
4.605
4.334
4.640
4.384
6
1
5.500
5.153
5.540
5.217
8
1.25
7.348
6.912
7.388
6.982
10
1.50
9.206
8.676
9.250
8.751
12
1.75
11.063
10.441
11.113
10.531
14
2.00
12.913
12.210
12.966
12.310
16
2.00
14.913
14.210
14.966
14.310
18
2.50
16.656
15.744
16.658
15.854
20
2.50
18.600
17.744
18.656
17.854
22
2.50
20.600
19.744
20.656
19.854
24
3.00
22.316
21.252
22.386
21.382
27
3.00
25.316
24.252
25.386
24.382
30
3.50
28.007
26.771
28.082
26.921
33
3.50
31.007
29.771
31.082
29.921
36
4.00
33.702
32.270
33.777
32.420
39
4.00
36.702
35.270
36.777
35.420
42
4.50
39.392
37.799
39.477
37.979
45
4.50
42.392
40.799
42.477
40.979
48
5.00
45.087
43.297
45.177
43.487
52
5.00
49.087
47.297
49.177
47.687
56
5.50
52.783
50.796
52.878
50.996
60
5.50
56.783
54.796
56.878
54.996
64
6.00
60.478
58.305
60.578
58.505
0

#N/A

#N/A

#N/A

#N/A

D2max
(mm)
#N/A

D1max
(mm)
#N/A

#N/A

BOLT & NUT TOLERANCE CLASSES

1
AS 1110.1
AS 1110.2
AS 1111.1
AS 1111.2
AS 1252

2
6g
6g
8g
8g
6g

3
6H
6H
7H
7H
6H

## ##