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Adrian R. Toader
January 2012
Introduction
Introducing G.I. Dynamics
G.I. Dynamics is a company with hands-on industrial experience, operating together with specialists and niche business partners in order to improve the performance and develop the sustainability for our clients business.
Introducing:
Global Network
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Beijing, PR of China
G.I. Dynamics is backed up by an extended network of highly experienced senior executive, associated in the Institute for Independent Business
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Gas Processing
Cryogenic Nitrogen Rejection Oxygen Removal CO2 Removal/Sequestration Dehydration units Enhanced Oil Recovery Helium Recovery Cryogenic Expander Plants
Caprolactam
U-Polish
Maleic Anhydride
MA Technology
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GI Dynamics
Introduction Next Generation Flare system - New design Unique Technology
- Flexibility in operations
Environmental Friendly Supporting the markets - Oil & Gas Exploration and Mining
- Chemical and Petrochemical - Agricultural and Landfill
Scope of the supply Feasibility assessment Licensing , Engineering up to LS Turn Key Leasing/Rental option
QTI incinerators successfully operate in a broad spectrum of climates, temperatures and geography in a wide variety of process applications. Questor specializes in sweet and sour hydrocarbon waste gas incineration at well test sites and at facilities and works jointly with clients to design for their specific application and to ensure compliance with federal, state(provincial) and regional regulations. 8 February 2012 4
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Why Do We Flare?
Considered and adequate practice: - people assume high efficient Lack of infrastructure and markets for burned gases Perceived to be cost effective to flare Limited knowledge of alternatives
QTI-Enclosed Flare
Measured independently at 99.99% consistently Combustion occurs in a closed chamber unaffected by winds High temperatures efficiently burn rich gas. Air pre-mixed with the waste gas prior to combustion Not effected by liquid droplet size No visible flame
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Combustion of hydrocarbons
99.99 % combustion requires the right mix of air and fuel
CH4
2 O2 =
heat
CO2
2 H2 O
Methane + Oxygen =
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Incineration converts 99.99% of the methane to CO2 and H2O. * Incineration QTI Enclosed Flare System
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Proprietary gas burner control creates a high velocity vortex Air is naturally drawn in Air and fuel is pre-mixed Refractory lined chamber 1200oC stack top temperature Optimal SO2 dispersion plume with velocity, temperature, and effective height 99.99% efficiency Low ground heat radiation
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Energy Recovery
Integrated Heat Recovery including power generation
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Energy Recovery
Waste Water Vapourizing Process
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Features
Dependable and simple to operate Live pilots with constant spark igniters Stack top temperature monitoring Continuous Stack Emission Monitoring (CSEM) Reliable burner control system with backup Fiber refractory Light and thermal shock resistant Solar powered Air intake flash arrested for closer spacing enclosed burner
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Permanent Dehydration applications Acid gas & tail gas Solution gas Shale gas Waste water treatment In Situ operations FPSO
Portable (for temporary use) Coal bed methane Well testing and work overs Early production testing Pipeline blow downs Landfill waste gas
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Technology Assessment
Questor incinerators have been independently tested and verified that they combust waste gas streams at an efficiency rate of >99.99% thereby converting waste streams to less hazardous and manageable emissions, such as carbon dioxide, water vapour and sulfur dioxide. Questor incinerators are often deployed in areas where there is the potential for resident concerns. QTIs proprietary combustion technology safely and reliably addresses issues relating to visibility, odors, air quality and compliance.
Shell Canada
Tested at 2 rates : 2.5 and 4.8 MMscfd/day
Sour gas 11% H2S Questor 5000 incinerator 99.99% combustion efficiency - at both rates Naturally aspirated with up to 100% excess air No ground level violations of H2S and SO2
ExxonMobil
DESTRUCTION EFFICIENCIES Total Reduced Sulphur Compounds total in ppmv as Sulphur total out ppmv as Sulphur efficiency - % 10420 1.50 >99.99
Results:
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Key advantages
Leadership and expertise in combustion of H2S Close spacing Fuel Efficiency Applications
- Flue gas combustion - Shale gas - Well testing - FPSO
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H2S Specialists
Many of our clients including Shell, Vaquero, Dominion Exploration and others have demonstrated that our incineration units reach a true combustion efficiency of >99.9% when combusting H2S to SO2. Nexen Inc has employed several of our incinerator units for use within the City of Calgary on the 34% H2S wells with the acceptance and support of the surrounding community and the regulatory bodies
Grimes Energy : 65 % H2S - Acid gas plant 80 ft stack Q50 Nexen Calgary : 34 % H2S - sour gas well workover Compton Clayhurst : 20% H2S / 60% CO2 - Acid gas Destruction Sinopec China : 18% H2S and 10% CO2 - well testing
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Close spacing
Questor incinerators are equipped with a number of safeguards that prevent any communication between the internal incinerator process and the environment external to the incinerator. It is these features that allow the incinerator to be placed immediately adjacent to the other process equipment. The continuous pilot is flash arrested with the same type used on reboilers or lineheaters, so that there is no possibility of igniting any combustible vapours outside of the incinerator. The waste gas stream is protected with a 3-inch ANSI rated flame arrestor which also prevents the possibility of any flash back on the waste stream extending outside of the incinerator.
Meet regulations Reduced footprint Smaller lease size Reduced piping 80% less fuel used Heat recovery Four month payout No condensed water handling problems
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Shale Gas
Antero, USA
No smoke, odor, flame Environmental integrity Regulatory compliance Landowner acceptance Reduced operating costs
Shell, USA
Strong community dialogue >99.99% efficiency Environmental compliance Measurable/auditable
results
, Germany
Community support Regulatory compliance Best available technology Low ground heat Minimal noise emission
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Each System is Custom-Engineered application-specific solutions Integrated Heat Recovery including power generation
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Rental/Leasing
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Customer Benefits
Can meet tougher Environmental Regulations - measured combustion efficiency in excess of 99.9% Air quality improvement and Greenhouse gas reduction No odor, No soot, No smoke or No visible flame Contributes to sustainable development Builds strong community relationships Low Capital & Installed Cost Heat utilization and power generation opportunities Significant reduction in fuel and operating costs High productivity: optimal energy utilization Reliable and Easy to Operate Reduced footprint
Public Confidence
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Thank you
Adrian R. Toader
Business Development Manager M: +31 (0)6 125 766 02 E: ar.toader@gidynamics.nl