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Summaryofchanges Issue6 1.1 SOI 1.1.1 1.1.2 1.1.3 Issue5 reference Unchanged Movedfrom 3.1.1 Previously1.3 Previously1.6 SummaryofChanges(wordingmaynotbeverbatimfromIssue6) CompanysSeniorManagementshalldemonstratetheyarefullycommittedtoprocesseswhichfacilitate continualimprovementoffoodsafetyandqualitymanagement. FoodSafetyandQualityPolicymustbesignedbythepersonwiththeoverallresponsibilityforthesite. Referencetosignedfoodsafetyandqualitypolicywaspreviouslyincludedin3.1StatementofIntent. Objectivesmustbetargetsorclearmeasuresofsuccessand Resultsreportedquarterlytositeseniormanagement. Managementreviewmeetings: Attendedbyseniormanagement PerformancereviewedagainsttheStandardandobjectivesfrom1.1.1 Evaluatepreviousmanagementreviewactionplansandtimeframes Evaluatecustomercomplaints Recordsofmeetingsdocumentedandusedtorevisetheobjectives Monthlymeetingstobringfoodsafety,legalityandqualityissuestotheattentionofseniormanagementand allowforresolutionofissuesrequiringimmediateaction. ResourcesrequiredtocomplywiththisStandard.ReferencetofoodsafetyplanchangedtoHACCPbasedfood safetyplan. Nosignificantchangetowording. CompanymusthaveagenuinehardcopyorelectronicversionofthecurrentStandardavailable. Announcedrecertificationauditsshalloccurorbeforeauditduedateversuscertificationdoesnotexpire. Relevantdepartmentmanagersortheirdeputiesshallbeavailableduringtheauditprocess. RootcauseofnonconformitiesidentifiedatthepreviousauditagainsttheStandardhavebeeneffectively addressedtopreventrecurrence. Organizationstructurewasin3.3SI.Linesofcommunicationwasin2ndsentenceof1.0SI.
Previouslyin 3.3SIand1.0
ProcessManagementConsulting
GlobalFoodSafetyStandardIssue6 SummaryofChanges(revisedNovember01,2011)
1.2.1
Added2.1.2and TeammembersshallhavespecificknowledgeofHACCPandrelevantknowledgeoftheproduct,process,and 2.1.3 associatedhazards. New Prerequisiteprogramsadded.Controlmeasuresandmonitoringproceduresforprerequisiteprogramsmustbe documentedandshallbeincludedwithinthedevelopmentandreviewsoftheHACCPprogram. Previously2.2.3 ThescopeofeachHACCPplanincludingproductsandprocessescoveredshallbedefined. Allergensshallbeincludedincompositionofproductdescription. Descriptionshallincludepotentialforknowncustomermisuse. Informationforthehazardanalysisshallincludefoodsafetylegislationrelevantfortheproductionandsale. Removedreferencetowhoisresponsiblefordefiningproductdescription. Nochangeinwording. Flowdiagrammuststartwithrawmaterialreceiptversusselection.Listofrequireddiagramelementschanged frommaytoshall. Addedreferencetohighcare/highrisksegregation. Flowdiagramsshallbeverifiedatleastannually. Removedtherequirementtoconfirmthescope. Removedpotentialforadulterationand/ordeliberatecontamination. Whereeliminationofthehazardisnotpractical,justificationforacceptablelevelsofthehazardinthefinished productshallbedetermined.
GlobalFoodSafetyStandardIssue6 SummaryofChanges(revisedNovember01,2011)
ProcessManagementConsulting
Previously2.7.1 Previously 2.8.1 Previously 2.8.3 Previously 2.8.2 Previously 2.9.1and2.9.2 Previously 2.9.3
Verificationproceduresshallincludecontrolmeasuresmanagedthroughprerequisiteprograms.
2.13.1
ProcessManagementConsulting
Previously 2.12.1
HACCPdocumentationandrecordkeepingshallincludecontrolsmanagedthroughprerequisiteprograms.
GlobalFoodSafetyStandardIssue6 SummaryofChanges(revisedNovember01,2011)
2.14.1
3.1SOI 3.1.1 Previously3.2 SOI Partially addressedin previous3.2SI Previously 3.2.2 Previouslyin 3.7.1.2 ProcessesandprocedurestomeettherequirementsoftheStandardshallbedocumentedtoallowconsistent application,facilitatetraining,supportduediligence,andproductionofasafeproduct. Qualitymanualmaybeprintedorelectronic.Procedures,workingmethodsandpracticesshallbecollated.
3.3SOI 3.3.1 Previously 3.7.3 Previously 3.7.3.1and 3.7.3.2 Previously 3.7.3.4and NochangeinRecordCompletionandMaintenanceStatementofIntent. Electronicrecordsmusthaveabackupsystemtopreventloss.
3.3.2
Recordsshallberetainedfortheshelflifeoftheproductplus12months.
ProcessManagementConsulting
GlobalFoodSafetyStandardIssue6 SummaryofChanges(revisedNovember01,2011)
3.7.3.5 3.4SOI 3.4.1 3.4.2 3.4.3 3.4.4 Previously3.5 SOI Previously 3.5.1 Previously 3.5.2 3.5.3and 3.5.4 New Thecompanyshallbeabletodemonstratethattheyverifytheeffectiveapplicationandimplementationofthe Standard. InternalauditsshallcovertheHACCPprogram,prerequisiteprograms,andproceduresimplementedtoachieve thisStandard. Nochange Nochange Amonthlyinspectionprogramshallbeestablishedandinspectionsdocumented.Inspectionsshallinclude: GMPs Sanitationandhousekeeping Facilities(e.g.,walls,floors,ceilings,etc.) Companyshallhaveasupplierapprovalandmonitoringsystem. Documentariskassessmentofeachrawmaterialorgroupofrawmaterialstoidentifypotentialrisksto safety,legalityandquality. Assessmentsshallincludeallergens,foreignbodyrisks,microbiologicalandchemicalcontamination. Rawmaterialtestingandacceptancecriteria,supplierapprovalandsuppliermonitoringshallbebasedonthe riskassessment. Supplierapprovalandmonitoringshallbebasedonsupplierauditsand/or3rdpartyauditsorcertification(e.g. BRCGlobalStandards). Ifapprovalisbasedonquestionnaires,theseshallbedoneevery3yearsandsuppliersarerequiredtonotify siteofanysignificantchanges. Howexceptionsarehandledandnowincludewhererawmaterialsareprescribedbyacustomerorwhere productsarepurchasedfromagents. Requirementfortrailperiodfornewsuppliershasbeenremoved..
3.5.1SOI 3.5.1.1
3.5.1.2
Previously 3.6.2
3.5.1.3
ProcessManagementConsulting
GlobalFoodSafetyStandardIssue6 SummaryofChanges(revisedNovember01,2011)
3.5.2SOI 3.5.2.1
New New Establishcontrolsforacceptanceofincomingmaterialsincludingfoodsafety,legalityandquality. Documentproceduresforreceivingrawmaterialsandpackagingbasedonriskassessment. Definelistofrawmaterialsandacceptancerequirements. Defineincomingmaterialstestingprocedures. Incominginspectionproceduresareimplemented. Recordsareavailableforincomingmaterialsandpackaginginspections Risksfromoutsideserveshavebeenevaluatedandcontrolsareinplace. Approvalproceduresforapprovalandmonitoringofsuppliersofservicesareimplemented. Servicestocoveredshallinclude: o PestControl o Laundry o Contractcleaning o Outsidemaintenanceservices o Transportanddistribution o Offsitestorage o Laboratorytesting o Catering o Wastemanagement Contractsoragreementsareinplacewithoutsideservicesandpotentialfoodsafetyrisksareaddressed Subcontractedservicesforproductswithinthescopeofthecertificationaremanaged. Outsourcedprocessesaredeclaredtobrandownersandifrequiredapprovalhasbeengranted. Outsourcedsuppliersareapprovedandhaveadocumentedsiteaudit,3rdpartyauditorcertifiedtoaGFSI recognizedStandard. Outsourcedprocessingiscontracted.Contractsincludeprocessingrequirementsandspecifications. Producttraceabilityismaintainedforoutsourcedsuppliers. Inspectionandtestingproceduresareestablishedforreceivingofanyoutsourcedproduct. WorkinprocesshasbeenremovedfromthisStatementofIntent.
New
New New
ProcessManagementConsulting
GlobalFoodSafetyStandardIssue6 SummaryofChanges(revisedNovember01,2011)
Previously 3.7.2.1 3.7.2.2 3.7.2.3 3.7.2.4 Previously3.8 SI Previously 3.8.1 Specificationsshallhavedefinedlimitsforrelevantattributes. Nosignificantchange. Specificationsshallbedefinedforallfinishedproducts. Nochanges. Specificationsshallbereviewedatleastevery3years. SeniorManagementisremovedfromtheSI.Companymustbeabletodemonstratethattheyusetheinformation fromfoodsafetyandqualityfailurestomakecorrectionsandpreventrecurrence. Proceduresshallbedocumentedtoaddress: Assessmentofconsequencesofafoodsafetyorqualityfailurebyacompetentandauthorizedperson Identificationoftherootcauseofthenonconformity Identificationofcorrectiveactionforimmediateissueandrootcause Removedrequirementthatcorrectiveactionsbeundertakenassoonaspossible. Removedrequirementofapprovalforcorrectiveactionsrelatingtofoodsafety,legibilityandregulatory complianceorqualityonlybypersonnelwhohavedefinedresponsibilityandaccountabilityfortheareasof control. Removedreferencetomonitoringcorrectiveactionstoensureeffectivenessandcompletioninatimelymanner.
3.8.2 3.8.3
3.8SOI 3.8.1
3.8.4
3.9SOI
StatementofIntentnolongerspecifiesasystemforidentifyingandtracingandinatimelymanner.
GlobalFoodSafetyStandardIssue6 SummaryofChanges(revisedNovember01,2011)
ProcessManagementConsulting
Previously 3.9.1 Previously 3.9.2 Previously 3.9.4 Remained 3.10 Combined 3.10.1and 3.10.2 Previously 3.10.2 Remained 3.11 3.11.1 3.11.3 3.11.5 3.11.7 Remained 4.1 Unchanged Unchanged Previously 4.1.4 Previously 4.1.2 Workinprogressreplacedwithintermediate/semiprocessedproducts. Testsoftraceabilityshallbedoneacrosstherangeofproductgroups.Fulltraceabilityshallbeachievablewithin 4hours. Statementremoved:Inaddition,thecompanymustbeabletodemonstratethatthisdoesnotaffectthesafety, regulatory,orlegalstatusofthefinishedproduct.. StatementofIntentnolongerspecifiesasystemforproductcomplaints.Informationshallbeusedtoreduce recurringcomplaints. Rootcauseofthecomplaintissueisrecordedwhensufficientinformationisprovided.
Nochange.
NosignificantchangeinStatementofIntent. Proceduresforemergenciesandincidentsshallbedocumented. Recallproceduresshallbedocumented. Resultsofrecalltestingusedtoimplementimprovements. Certificationbodiesmustbenotifiedwithin3workingdaysofadecisiontoissuearecall. Specificallystatesproductionsite.Constructionanddesignaretoreducetheriskofcontaminationversus preventcontamination. Measuresputinplacetoprotectthesiteincludespotentialcontaminatesandflooding.Changestothesiteshall bereviewed. Externalareasshallbemaintained,grassandplantedareasregularlytended. Externaltrafficroutesundersitecontrolshallbesuitablysurfacedandmaintainedwasmovedto4.1.2from4.1.4. Referencetoinclusionintheinternalauditprocesswasremoved.Current3.4.4requirementforInternalAudits doesnotspecificallyincludeinspectionofexteriorgrounds.
GlobalFoodSafetyStandardIssue6 SummaryofChanges(revisedNovember01,2011)
ProcessManagementConsulting
Previously 4.1.3 4.1.5 New Removedrequirementregardingwherenaturaldrainageisinadequate,externaldrainageshallbeinstalled. Eliminatebirdroostingsites Productsareprotectedfromtheftormaliciouscontaminationversuspreventaccessbyunauthorized persons. Documentedassessmentofsecurityarrangementsandpotentialriskstoproductsandanydeliberate attempttocontaminateordamage. Sensitiveorrestrictedareasshallbeclearlydefined,marked,monitoredandcontrolled. Securityarrangementsshallbeimplementedandreviewedatleastannually. Avisitorreportingsystemshallbeinplace. Accesstothesitebyemployees,contractorsandvisitorsshallbecontrolled. Shallbetrainedinsitesecurityproceduresandencouragedtoreportunidentifiedorunknownvisitors. Measuresinplacetoensureonlyauthorizedpersonnelhaveaccesstoproductionandstorageareas.
4.2.2
Previously 4.2.1 Previously 4.2.2 Previously 4.2.3 Previously 4.2.6 Nochange New Previously 7.2.1
Nosignificantchangetotherequirement.
Wordingchangedtopreventtheriskofproductcontaminationversuscontroltheriskofproduct contamination. Areaswheretherearedifferentlevelsofriskshallbedesignated. Referenceismadetoprerequisiteprogramsfortheparticularareasoftheplant. Asiteplanisrequiredthatdesignates: Productionprocessflow Routesforremovalofwaste Routesformovementofrework Thereshallbedesignatedwalkwaysifaccessisrequiredthroughaproductionarea. Movementbypersonnelisbysimply,logicalroutes.
GlobalFoodSafetyStandardIssue6 SummaryofChanges(revisedNovember01,2011)
4.3.3
Previously 7.2.4 Previously 7.1.1 New Previously 4.3.1.10 Contractorsandvisitors,includingdriversshallbemadeawareofproceduresforaccessandrequirementsofthe areastheyarevisitingwithspecialreferencetohazardsandpotentialproductcontamination Contractorsshallbeunderthesupervisionofadesignatedperson LowriskareanotspecificallyaddressedinIssue5. Highcareareas Physicalsegregation Wherephysicalbarriersarenotinplace,fullevaluationofrisksofcrosscontaminationandalternative effectiveprocesses Segregationshalltakeintoaccount: o Flowofproduct o Natureofmaterials o Equipment o Personnel o Waste o Airflow o Airquality o Utilities Highriskareaschangedfromhighriskproducts Transferpointsshallnotcomprisethesegregation Practicesshallbeinplacetominimizetheriskofproductcontamination(e.g.disinfectionofmaterialson entry.) Nochangeinwording. Addedensurethesafetyandqualityofproducts.
4.3.4 4.3.5
4.3.6
Previously 4.3.1.9
ProcessManagementConsulting
4.4.4
Previously 4.3.2.3.1 Previously 4.3.2.3.2 Previously 4.3.2.4.1 Previously 4.3.2.4.2 Previously 4.3.2.5.1and 4.3.2.5.2 Previously 4.3.2.6.1 Previously 4.3.2.6.2 Previously 4.3.2.7.1 Previously 4.3.2.7.2 4.3.2.7.3 Previously 4.4.1
Specificallyaddressesdrainageforhighriskandhighcarearea. Planofdrainsincluding: directionofdrainageflowand locationofbackflowdevices Wordingchangedfromaccumulationofdirt,minimizecondensation,andmoldgrowth,andfacilitatecleaning topreventtheriskofproductcontamination. Addedroofvoids.Facilityinspectionsshallincludevoidsinsuspendedceilingsunlessthevoidfullysealed. Nochangetowording. Nochangetowording. Referencetorawmaterialhandling,processing,packingandstorageareaswasreducedtoproductareas. Basicrequirementregardingexteriordoorswasunchanged. Referencetosafeworkingenvironmentremovedforlighting. Referencetofluorescentlightingchangedtostriplights. Airflowchangedtoextraction. Highcareareasshallbesuppliedwithsufficientchangesofair. Filterspecificationandfrequencyofairchangesshallbedocumentedandbebasedonriskassessment Requirementforpositiveairpressuresystemsretained. Removedreferencetodesigned,constructedandmaintained. Addedminimumannualtestingofwater.Samplingpointandfrequencyshallbebasedonriskassessmenttaking intoaccount:
GlobalFoodSafetyStandardIssue6 SummaryofChanges(revisedNovember01,2011)
4.5SOI 4.5.1
ProcessManagementConsulting
Source Sitestorageanddistributionfacilities Previoussamplehistory Usage. Planofwaterdistributionsystemonsiterequired. Wherelegislationallowstheuseofnonpotablewaterforinitialproductcleaning(e.g.storage/washingoffish), watershallmeetthesedesignatedlegalrequirementforthisoperation Air,gases,andsteamusedindirectcontactwithorasaningredientshallbemonitored. Compressedairshallbefiltered. Nosignificantchange. Removedrequirementthatequipmentbespecifiedbeforepurchase Acommissioningprocessshallbeestablishedfornewequipmentandplant. Equipmentindirectcontactwithfoodshallbesuitableforfoodcontactandmeetlegalrequirements. Removedrequirementthatequipmentbesecuredandsealedtothefloor. Removedrequirementforcertificatesofconformityforequipmentincontactwithfood. Maintenanceprogramshallbeeffective,preventcontaminationandreducepotentialforbreakdowns. Maintenanceshallbedocumented,plannedandincludeascheduleormonitoringsystem.
Previously 4.5.1 Previously 4.6.2 Previously 4.5.3 4.5.2 4.5.3 Previously 4.6.1and 4.6.2 Previously 4.6.4 Previously 4.6.5 Previously 4.6.3and 4.6.7
ProcessManagementConsulting
GlobalFoodSafetyStandardIssue6 SummaryofChanges(revisedNovember01,2011)
Previously 4.6.8 Previously 4.6.9 Previously4.7 Previously 4.7.1and 4.7.10 Previously 4.7.2 Previously 4.7.3 HighCare Areanot specifically addressedin Issue5 Lubricatingoilsshallbefoodgrade. Removedrequirementthatworkshopsbecontrolled.
StaffFacilitiesnosignificantchangetowording. Nochanges.Slightwordingchangetoincorporatevisitorandcontractorsintochangingfacilitiesrequirement.
Removedthewordreasonable. Addedrequirementtomakeavailablefacilitiestoseparatecleananddirtyworkwear. AddressesHighCareArea.Specificrequirementsareforaspeciallydesignatedchangingfacilityandprocedures thatshallinclude: Arrangementssothatprotectiveclothingnotbecontaminatedbeforeentryintothehighcarearea. Definedinstructionsfortheorderofchangingintodedicatedprotectiveclothing Dedicatedfootwearorforvisitorsonly,shoecoverings Segregationareasforhighcarefootwearoreffectivebootwashonentranceintohighcarearea. Handwashingduringchangingproceduretopreventcontaminationofcleanprotectiveclothing Handdisinfectionuponentryintohighcarearea. AddressesHighRiskArea.Specificrequirementsareforaspeciallydesignatedchangingfacilitythatmust include: Definedinstructionsfortheorderofchangingintodedicatedprotectiveclothing. Dedicatedfootwearincludingsegregationofhighriskfootwearfromotherfootwear. Visuallydistinctivefootwearforhighriskareasthatisnotworninotherareas. Handwashingincorporatedintothechangingproceduretopreventcontaminationofcleanprotective clothing Handdisinfectionuponentryintohighriskarea. Specifiedthatwaterforhandwashingbewarmatasuitabletemperature.
4.8.5
Previously 4.7.11
4.8.6
Previously 4.7.4
ProcessManagementConsulting
GlobalFoodSafetyStandardIssue6 SummaryofChanges(revisedNovember01,2011)
Previously 4.7.5 Previously 4.7.6 Previously 4.7.7and 4.7.9 Previously 4.7.8 Nochange. Handwashingfacilitiesandreminderstowashhandsnolongerrequiredaftersmoking. Nochangetowording.
4.8.10
4.9SOI
Previously 4.8.2.1
4.9.2.2
ProcessManagementConsulting
GlobalFoodSafetyStandardIssue6 SummaryofChanges(revisedNovember01,2011)
4.9.3.1
Previously 4.8.4.1 Previously 4.8.4.2 Previously 4.8.4.3 New New New New Previously 4.8.5.1 Riskassessmentrequirementremoved. Whereglassandbrittlematerialsarepresentinopenproductareasmustberemovedorprotectedagainst breakage. Frequencyofglassandbrittlematerialinspectionsshallbebasedonaspecifiedfrequencybasedonlevelofrisk totheproduct. Riskassessmentrequirementremoved. Additionalrequirementswhereproductsarepackedintoglassorbrittlecontainers. Storageofcontainersshallbesegregatedfromstorageofrawmaterialsproductorotherpackaging Systemsinplacetomanagecontainerbreakagesbetweencleaning/inspectionpointandcontainerclosure. Recordsmaintainedforcontainerbreakagesandproductionperiodswheretherearenobreakages. Riskassessmentrequirementremoved. Woodnotusedinopenproductareasexceptwhereaprocessrequirement(e.g.maturationinwood). Conditionofwoodincontinuallymonitoredtoensuregoodconditionandfreefromdamageorsplinters whichcouldcontaminateproducts.
4.10SI 4.10.1.1
4.10.1.2 4.10.1.3
SOIrewordedfromappropriatedetectionequipmenttoriskofproductcontaminationshallbereducedor eliminatedbytheeffectiveuseofequipmenttoremoveordetectforeignbodies. ReplacedjustificationwithassessmentinassociationwithHACCPshallbecarriedoutoneachproduction processtoidentifypotentialuseofforeignbodydetectionequipment.Typicalequipmentmayinclude: Filters Sieves Metaldetection Magnets Opticalsortingequipment Xraydetectionequipment Physicalseparationequipment. Thelocationofthedetectionmethodorotherfactorsinfluencingthesensitivityofthedetectorshallbe validatedandjustified. Frequencyoftestingdetectionand/orremovalequipmenttakesintoconsideration:
GlobalFoodSafetyStandardIssue6 SummaryofChanges(revisedNovember01,2011)
ProcessManagementConsulting
4.10.1.4
4.10.2 4.10.2.1
Previously 4.8.6.1 Previously 5.3 Previously 5.3.1 New Previously 5.3.3 Previously 5.3.4
MetalDetectorandXrayequipmentrequirementsexpanded Metaldetectionequipmentrequiredunlessriskassessmentdemonstratesprotectionoffinalproductisnot improved.Justificationshallbedocumented.Absenceofmetaldetectionequipmentwouldbebasedonuseof moreeffectiveofalternativemethod. MetaldetectororXrayequipmentshallbesituatedatthelatestpracticalstepintheprocessandafterthe producthasbeenpackaged. Automaticrejectiondeviceforcontinuousinlinesystems Proceduresfortestingshallinclude: Responsibilitiesfortesting Operatingeffectivenessandsensitivityoftheequipmentandanyvariationtothisforparticularproducts Methodandfrequencyforcheckingthedetector Metaldetectorcheckingproceduresshallbebasedonbestpracticeandinclude: Useoftestpiecesincorporatingametalsphereofknowndiameter Testpiecesshallbemarkedwithsizeandtypeoftestmaterial
GlobalFoodSafetyStandardIssue6 SummaryofChanges(revisedNovember01,2011)
4.10.3.5
New
ProcessManagementConsulting
4.10.3.6 4.10.4
Magnetsrequirementgivenitsownclause. Typelocationandstrengthofmagnetsshallbedocumented. Documentedproceduresshallincludeinspecting,cleaning,pullstrengthtestingandintegritychecks. Checksshallbedocumented. OpticalSorting equipmentshallbecheckedinaccordancewithmanufacturersinstructionsorrecommendations. Checksshallbedocumented. Containercleaningglassjars,cansandotherrigidcontainers Basedonriskassessment,proceduresshallbeimplementedtominimizepotentialofcontaminationfrom packaging(e.g.jars,cansandotherpreformedcontainers.) Includesuseofcoveredconveyors,containerinversionandforeignbodyremovalthroughtheuseofrinsing withwaterorairjets. Effectivenessofcontainercleaningequipmentshallbecheckedandrecordedduringeachproduction period. Wherearejectionsystemfordirtyordamagedcontainersisincorporatedinthesystem,atestofthe detection/rejectionshallbeincluded. WordingofSOIisunchanged. Addedcleaningchemicalsandconcentrations.
GlobalFoodSafetyStandardIssue6 SummaryofChanges(revisedNovember01,2011)
4.10.5
New
4.10.6.1
New
4.10.6.2
New
4.11SOI 4.11.1
Previously4.9 Previously
ProcessManagementConsulting
4.11.2 4.9.1 New Frequencyandmethodofcleaningbasedonrisk. Limitsofacceptableandunacceptablecleaningperformanceshallbedefinedbasedonriskse.g.micro,allergen controlorproductcontamination. Acceptablelevelsmaybedefinedfor: o visualappearance, o bioluminancetechniques, o microtestingor o chemicaltesting Cleaninganddisinfectionproceduresshallbevalidated. Removed4.9.6,revalidationofcleaningandsanitationafterbuildingormaintenancework,newproduct introductionorchangestoequipment. Resourcesforcleaningshallbeavailable. Whereitisnecessarytodisassembleorenterequipmentforcleaning,cleaningshallbescheduledfornon productionperiods. Cleaningstaffadequatelytrained. Cleanlinessshallbecheckedbeforereleasedbackintofullproduction. Resultsofvisual,analyticalandmicrochecksshallberecorded Trendsincleaningidentifiedandinstigateimprovementswhererequired. Cleaningequipment: Fitforpurpose Suitablyidentified(e.g.colorcodedorlabeled Cleanedandstoredinahygienicmannertopreventcontamination Equipmentusedinhighriskandhighcareareasshallbededicatedforuseinthatarea. ScopeofclausereducedtoCIPfacilitiesbeingmonitoredandmaintainedtoensureefficientoperation. SchematicplanofthelayoutoftheCIPsystem. Inspectionreportorotherverificationthat: Systemsarehygienicallydesigned Pumpsareoperatedtoensurethereisnobuildupoffluidsinthevessels Sprayballseffectivelycleanandperiodicallycheckedforblockages CIPequipmenthasadequateseparatorfromactiveproductlines
4.11.4
4.11.5
New
4.11.6 4.11.6.1
Previously 4.9.2
ProcessManagementConsulting
GlobalFoodSafetyStandardIssue6 SummaryofChanges(revisedNovember01,2011)
SystemshallberevalidatedfollowingalterationsoradditionstoCIPequipment. AlogofchangesmadetotheCIPsystemshallbemaintained. Operatedtoensureeffectivecleaningiscarriedoutincluding: Proceduresshallbedefined Proceduresshallbevalidated Detergentconcentrationscheckedroutinely Processvalidationundertakenbyanalysisofrinsewaters Previously 4.10 Previously 4.10.3 New Previously 4.10.4 Previously 4.10.5 Previously 4.11 Previously 4.11.2 New Changedtowastedisposalmanagedinaccordancewithlegalrequirementsandtopreventaccumulationriskof contaminationandattractionofpests.Previouslywasadequatesystems. Scopeofwordingchangedtoaddressdisposalofcategorizedwasteonly. Animalfeedproductsshallbesegregatedfromwasteandmanagedinaccordancewithrelativelegislative requirements. Addeddisinfectionwhererequired. Addeddisposalofunsafeproductsbythirdparties.Recordsshallincludequantityofwastecollectedfor destructionordisposal. Changedtospecifywholesite,effectivepreventativepestcontrolprogramandresourcestorapidly respondtoanyissueswhichoccurtopreventrisktoproduct. Nochangetowording. Wherepestcontrolisundertakenbythecompany: Pestcontrolperformedbytrainedandcompetentstaffwithknowledgeofpestchemicalsandbiologyof pestsrelevanttothesite. Resourcestorespondtoanyinfestation Accesstospecialisttechnicalknowledge Understandingoflawsgoverningpestcontrolproducts Lockedfacilitiesforstorageofpesticides Changestorecordsinclude:
4.11.6.2
4.13.3
Previously
ProcessManagementConsulting
GlobalFoodSafetyStandardIssue6 SummaryofChanges(revisedNovember01,2011)
4.11.3 Anuptodateplanofthefullsite Removedrequirementthatthesitemapbesignedandauthorized Detailsofpestcontrolproductsincludeactionstobetakenintheeventofemergencies Anyobservationofpestactivity Detailsofpestcontroltreatmentsundertaken Removedreferencetoglueboardsandstickytrapsfromclause. Missingbaitshallberecorded,reviewedandinvestigated. Toxicrodentbaitsshallnotbeusedwithinproductionorstorageareasexceptwhentreatinganactive infestation. Insectlighttrapchangedtoflykillingdevices.
4.13.4
Previously 4.11.4
4.13.9 4.14SOI
RequirementsforStorageFacilitiesseparatedfromtransportation.
4.14.1
4.14.2
Previously
ProcessManagementConsulting
4.12.2 Thereshallbetemperaturerecordingequipmentwithsuitabletemperaturealarmsorasystemorrecorded manualtemperaturechecksonatleastanhourlybasisorafrequencywhichallowsforinterventionbefore temperaturesexceeddefinedlimitsforsafetyorproductquality Wherecontrolledatmospherestorageisrequired,conditionsshallbespecifiedandeffectivelycontrolled. Recordsshallbemaintained. Nochangeinwording. Stockrotationofrawmaterials,intermediateproductandfinishedproductareusedinrelationtotheir manufacturingdatewithintheprescribedshelflife. RequirementsforDispatchandTransportseparatedfromstorage.Scopeexpandedtoincludedvehiclesand containersusedfortransportingproductfromthesitedonotpresentarisktosafetyorqualityoftheproducts.
New Previously 4.12.4 Previously 4.12.5 NewSOI Previously includedin 4.12 Previously 4.12.1 Previously 4.12.7 New
4.15.1
4.15.2 4.15.3
Documentedproceduresforproductsafetyandqualityduringloadingandtransportmayinclude: Controllingtemperatureofloadingdockareas. Securingtheloadsonpalletstopreventmovementduringtransit Referencetostorageremoved. Allvehiclesorcontainersusedfordispatchshallbeinspectedpriortoloading.Inspectionaredocumentedand shallensure: Cleancondition Freefromstrongodorswhichmaycontaminateproduct Suitablymaintainedtopreventdamagetoproductsduringtransit Equippedtoensuretemperaturerequirementscanbemaintained. Removedreferencetostorage. Temperaturedataloggingdevicestoconfirmtime/temperatureconditionsorasystemtoverifyand recordatpredeterminedfrequenciestheoperationoftherefrigerationequipment. Temperaturerecordsshallbemaintained. Nowordingchangetotheclause.Thee.g.wasmodifiedtorefertohosesusedforconnectingtosilo installation.
GlobalFoodSafetyStandardIssue6 SummaryofChanges(revisedNovember01,2011)
4.15.4
Previously 4.12.2
4.15.5
Previously 4.12.8
ProcessManagementConsulting
4.15.6
Previously 4.12.9 Addedrequirementthatdocumentedproceduresfortransportofproductsinclude: Anyrestrictionsontheuseofmixedloads Requirementsforthesecurityofproductsduringtransportparticularlywhenthevehiclesareparked andunattended. Requirementwasrewordedregardinginstructionsforequipmentbreakdownoraccidents. Expandedrequirementregardingcertificationofthirdpartycontractortoincludeanyinternationallyrecognized standardsimilartotheGlobalStandardforStorageandDistribution. Replacedreferencetomanufacturingprocesseswithnewproductdevelopmentprocessandchangesto product,packagingormanufacturingwillensureasafeandlegalproduct. Companyguidelinesshalldefineanyrestrictionstothescopeofnewproductstocontroltheintroductionof hazardswhichwouldbeunacceptabletothecompanyorcustomers.Exampleslistedareallergens,glass packagingormicrobiologicalrisks. HACCPbasedstudyreplacedwithrequirementthattheHACCPteamleaderorauthorizedHACCPteammember approveallnewproductsorchangestoformulation,packagingorprocessingmethods.Thisapprovalis requiredpriortointroductiontothefactoryenvironment. Slightchangetowording;nochangetorequirement. Clause5.1.4fromIssue5wasremoved. Whereshelflifetrialspriortoproductareimpractical,adocumentedsciencebasedjustificationfortheassigned shelflifeshallbedocumented. Removedreferencetocompanysseniormanagement Thereshallbeaprocesstoverifytheingredientandlabelingiscorrectbasedontheproductrecipe. Nochange. Clause5.1.8fromIssue5wasremoved. ScopeofSOIhasbeenchangedtoonlyincludeAllergens Requirementforriskassessmenthasbeenremoved. Additionalinformationfromsuppliersmaybeobtainedtounderstandthestatusoftherawmaterial,its ingredientsandthefactoryinwhichitwasproduced.
GlobalFoodSafetyStandardIssue6 SummaryofChanges(revisedNovember01,2011)
5.1.2
Previously 5.1.1 Previously 5.1.2 Previously 5.1.3 Previously 5.1.6 Previously 5.1.7 Previously 5.2.1.1
ProcessManagementConsulting
5.2.2
Previously 5.2.1.2 Previously 5.2.1.3 Identificationofallergensonsiteshallinclude: Processingaides Newproductdevelopmentingredientsorproducts Adocumentedriskassessmentisrequiredtoidentifyroutesofcontaminationandshallinclude: Considerationofphysicalstateoftheallergenicmaterial Identificationofpotentialpointsofcrosscontamination Assesstheriskofcrosscontaminationateachstep Identifysuitablecontrolstoreduceoreliminatetheriskofcrosscontamination. Documentedproceduresshallbeestablishedincluding: Useofseparatororadditionalclothingwhenhandlingallergenicmaterials Identified,dedicatedutensilsforprocessing Schedulingofproductiontoreducechangesbetweenproductscontainingallergenandproductsnotcontaining theallergen Systemstorestrictmovementofairbornedustcontainingallergenicmaterial Wastehandlingandspillagecontrols Wordingischangedfromcrosscontaminationfromallergencontainingmaterialstoreworkcontainingallergens isnotusedinproductsthatdonotalreadycontaintheallergen. Wherethenatureoftheprocessissuchthatcrosscontaminationfromanallergencannotbeprevented,a warningshallbeincludedonthelabel. Nochangeinwording. Thecleaningproceduresshallbevalidatedandroutinelyverified. Allstaffincludingmaintenanceandcontractorsshallreceivebasicallergenawarenesstrainingandtrainedinthe companysallergenhandlingprocedures.Itisexpectedthatthiswillbepartofthecompanyorientation. Documentedchecksarerequiredatlinestartup,productchangeoverandbatchchangeoverofpackagingtoverify thatlabelsarecorrectfortheproductbeingpacked. ScopeofSOIisforProvenance,AssuredstatusandclaimsofIdentifyPreservedMaterialsExamplesinclude GlobalGAPproduce,marinestewardship,sustainablepalmoil,kosher,halal,Madagascanvanilla,basmatirice, redtractormeat,etc. Scopeexpandedtoincludeclaimsmadeaboutprovenanceorassuredstatusofrawmaterials.
GlobalFoodSafetyStandardIssue6 SummaryofChanges(revisedNovember01,2011)
5.2.3
5.2.4
New
5.3.1
Previously
ProcessManagementConsulting
5.2.2.1 5.3.2 New Statusofeachbatchshallbeverified. Requirementforriskassessmenthasbeenremoved. Forclaimsrelatingtoprovenanceorassuredstatusofaproductoringredientaremade,facilityshall maintainpurchasingrecords,traceabilityofrawmaterialusageandfinalproductpackingrecordsto substantiateclaims. documentedmassbalancetestingisrequiredatleasteverysixmonths. Processflowshallbedocumented Potentialareasforcontaminationandlossofidentityidentified. NochangeinSOIwording Supplierofpackagingshallbemadeawareofparticularcharacteristicsofthefood(e.g.highfatcontent,pH)or usageconditionsthatmayaffectpackagingsuitability. Obsoletepackagingshallbestoredinaseparateareaandsystemsinplacetopreventaccidentaluse.
Previously 5.2.2.2 Nochange New Previously 5.4.2and 5.4.3 Previously 5.4.4 Nochange Nochange Nochange Previously 5.5.1.4 Nochange Nochange Nochange Nochange
ThewordingResistanttotearingreplacedsufficientgauge.
ProcessManagementConsulting
Removedspecificrequirementforriskassessmentandchangedtowhereproductsrequirepositiverelease.
SOIwordingchangedtodocumentedproceduresand/orworkinstructions.Wordverifychangedto ensure. ClauserewordedtoreplacereferencetoCCPs. Documentedprocessspecificationsandworkinstructionsrequiredforkeyprocessesthatensureproductsafety, legalityandquality.Clauseexpandedtoinclude: Recipes Mixinginstructions,speed,time Equipmentprocessingsettings Cookingtimesandtemperatures Coolingtimesandtemperatures Labelinginstructions Codingandshelflifemarking AnyadditionalcriticalcontrolpointsidentifiedintheHACCPplan. Nochangetomeaningofclause.Replacedwordestablishedwithimplemented. Removedclause6.1.3regardingprocessmonitoringcarriedoutbytrainedpersonnel. Nochange Wherevariationinprocessingconditionsmayoccurwithinequipmentcriticaltosafetyorqualityofproducts, processingcharacteristicsshallbevalidatedatafrequencybasedonrisks. Nochange Documentedlinechecksshallbeconductedpriortocommencingproductiontoensurelinesarecleaned andreadyforproduction. Documentedchecksshallbecarriedoutatproductchangestoensureallproductsandpackagingfrom previousproductionhavebeenremoved. Proceduresshallbedocumented. Checksshallbeperformedtoverifycorrectpackagingatstartofpacking,duringpackagingrunand
GlobalFoodSafetyStandardIssue6 SummaryofChanges(revisedNovember01,2011)
6.1.7
Nochange
ProcessManagementConsulting
6.2SOI 6.2.1 6.2.2 6.3SOI 6.3.1 Nochange Nochange Nochange Nochange Elementsof requirement previouslyin 6.3.3 Nochange Previously 6.3.2 Nochange followingpackagingchangesandwhenbatchesofpackagingmaterials. Checksshallincludeverificationofcodeinformationorotherprintingperformedatthepackingstage.
Minorwordingchanges.Nochangetorequirement. Recordsofchecksshallbemaintained. Recordsshallbemaintained SOIhasbeensimplifiedforclarity. Companyshallidentifyandcontrol measuringequipment.Thisshallinclude: Identificationcodeandcalibrationduedate Preventionfromadjustmentbyunauthorizedstaff Protectionfromdamage,deteriorationormisuse. Removedreferencetotrainedstaff Nochange Wherethesafetyorlegalityofproductsbasedonequipmentarefoundtobeinaccurate,actionshallbetaken toensureatriskproductisnotofferedforsale. Nochange. Nochange. Competencytestingisrequiredforpersonnelengagedinactivitiesrelatingtocriticalcontrolpoints. Nochange. Wheretrainingisundertakenbyathirdpartyonbehalfofthecompany,recordsofthetrainingshallbe available. Nochange. RequirementsinIssue5Clause7.2,AccessandMovementofPersonnelhavebeenmovedtoIssue6,Clause4.3 SOIhasbeenrewordedwithnochangeinmeaning.Addedagencystaff,i.e.temporaryworkers.Thewords appropriatetoproductsreplaceswithdueregardtoproductcontamination. Requirementforriskassessmentremoved.
GlobalFoodSafetyStandardIssue6 SummaryofChanges(revisedNovember01,2011)
6.3.2 6.3.3 6.3.4 7.1SOI 7.1.1 7.1.2 7.1.3 7.1.4 7.1.5 7.2SOI 7.2.1
ProcessManagementConsulting
7.2.1,7.2.2, 7.2.3and 7.3.5 Previously 7.3.4 Previously 7.3.8 Previously 7.3.9 Previously 7.3.10 Previously7.4 Previously 7.4.1 Previously 7.4.2 Previously 7.4.3 Nochange Previously 7.5.1 Previously 7.5.2,7.5.6, and7.5.77 Previously 7.5.4 Allowanceforcontinuousloopearringsremoved.
7.2.2 7.2.3
7.4.3
ProcessManagementConsulting
7.4.4
New Auditingoflaundryisonlyrequiredforprotectiveclothingworninhighcareorhighriskareas. Laundrymustoperateprocedureswhichensure: Effectivecleaning Commerciallysterile Adequatesegregationbetweendirtyandcleanedclothes Cleanedclothesprotectedfromcontaminationuntildeliverytothesite Nochange Protectiveclothingthatarenotsuitableforlaundering(e.g.chainmail,gloves,aprons)shallbecleanedand sanitizedatafrequencybasedonrisk.
7.4.5 7.4.6
ProcessManagementConsulting
GlobalFoodSafetyStandardIssue6 SummaryofChanges(revisedNovember01,2011)