Application guide Installation, operating and maintenance manual AIRCUBE - KSCM/KSHM

Providing indoor climate comfort

MIL106E-0909 12-2009 Original manual translation

Congratulations you have made a wise choice and we feel sure that it will meet your expectations

WARNING: Read this manual before installation, and repair or maintenance work.

CONTENTS PAGE . GENERAL DESCRIPTION . DENOMINATION . PRODUCT RANGE UNITS COOLING ONLY . PRODUCT RANGE UNITS HEAT PUMP . PHYSICAL DATA . ELECTRICAL DATA . FAN PERFORMANCES . TECHNICAL DATA . COOLING CAPACITIES . HEATING CAPACITIES . COOLING PIPING DRAWINGS . HEATING PIPING DRAWINGS . UNIT DIMENSIONS . UNIT INSTALLATION . PIPE CONNECTIONS . ELECTRICAL CONNECTIONS . OPTIONS . COMMISSIONING AND OPERATION . MAINTENANCE 2 3 3 3 4 4 4 5 6-7 8-9 0-2 3-5 6 7 8-20 2 22-23 24 25-27

Lennox have been providing environmental solutions since 895, our range of AIRCUBE continues to meet the standards that have made LENNOX a household name. Flexible design solutions to meet YOUR needs and uncompromising attention to detail. Engineered to last, simple to maintain and Quality that comes as standard. Information on local contacts at www.lennoxeurope.com. All the technical and technological information contained in this manual, including any drawing and technical descriptions provided by us, remain the property of Lennox and must not be utilised (except in the operation of this product), reproduced, issued to or made available to third parties without the prior written agreement of Lennox.


GENERAL DESCRIPTION
The AIRCUBE range of condensing units, cooling only and heat pump, is of the air to air type, and designed for commercial / industrial applications. They are designed for outdoor installation, with a wide range of options to suit the customer requirements when being matched to other types of indoor units or Air Handling equipment. CABINET Made from galvanised steel sheet with an epoxy paint finish, to ensure good weatherproofing and a high resistance to corrosion. (RAL 9002 standard). The units are constructed with metal base sections to support the weight of the units during handling and transport, and providing a sturdy base for installation. COMPRESSORS All units are provided with hermetically sealed compressors, scroll type, cooled by exhaust gas, with internal thermal insulation inside the engine, so no other additional protection is required. The compressor is fitted on vibration mountings both inside and outside. FANS The units are supplied with one, two outdoor fans, axial type, of direct coupling and motor with external rotor and excellent features on sound levels. Two speeds in unit 2D to 246D. ELECTRICAL PANEL - Unit wiring in compliance with standard EN 60204-. - IP 54 water protection. - Circuit breaker protection for compressor and fan. - Compressor and fan working contactors. - Terminal block and wiring for power supply to the unit. COOLING & HEATING CIRCUIT Made of welded dehumidifying copper tube. The units are supplied with high and low pressure switches, with automatic reset. Thermostatic expansion valve, 4-way valve, suction receiver and filter drier in heat pump version. They are supplied charged with Nitrogen. HEAT EXCHANGERS Made of copper tubing with aluminum corrugated swirl fins, they are designed and specially dimensioned to obtain the maximum output. Also helping to reduce ice formation, the frequency of defrosting and ensuring maximum operating efficiency of the coil. CONTROL - Model: Climatic 40 - Control and check by microprocessor. - Reading refrigerant temperatures. - Reading of refrigerant pressure (heat pump units) - Alarm signaling. - Diagnostic per circuit. - Adjustment of parameters adapted for operating conditions - Hour counter and daily balance of operating time for each compressor by first in/first out permutation (units with two compressors). - Remote alarm signal. - Fan speed control (22E-86D)
DESCRIPTION
Available static pressure for outdoor unit up to 25Pa Electrical box access protection. It reduces the peak compressor starting current. It assures that unit will not begin operation on detection of overvoltage, tage, phase reversal fault or phase failure. It prevents condenser coil against accidental impacts.. Operation of the unit in cooling mode until 0C. of outdoor temperature. It is a crank case heater for the compressor. Operation of the unit in cooling mode until -5C. of outdoor temperature. It allows refrigerant connection between indoor and outdoor unit until 30m. Noise level reduction. It includes compressor jacket. R-40A refrigerant charge and service valves. Liquid and gas service valves to make easier maintenance operations. It includes the contactor and thermal switch, for indoor motor. BMS as communications protocoll. Protection from aggressive external environmetal conditions of outdoor coil.

OPTIONS
ARCHITECTURAL INTEGRATION High pressure 250 Pa FP. SECURITY Main switch. Softstarter. Return lock three phases. Protection grill. COMFORT PRECISION AND ENERGY EFFICIENCY Low ambient kit 0C Low ambient kit -5C Kit low noise. SERVICE Factory pre-charged. Service valves. Drive indoor motor COMMUNICATION CAPABILITIES ModBUS EXTENDED LIFECYCLE Precoated coil

APLICATION
KSCM/KSHM 2D-24D KSCM/KSHM 22E-24D KSCM/KSHM 22E-24D KSCM/KSHM 22E-24D KSCM/KSHM 22E-24D KSCM/KSHM 22E-24D KSCM/KSHM 22E-24D KSCM/KSHM 22E-24D KSCM/KSHM 22E-24D KSCM/KSHM 22E-24D KSCM/KSHM 22E-24D KSCM/KSHM 22E-24D KSCM/KSHM 22E-24D

DENOMINATION

OUTDOOR UNIT K S C M
Type of refrigerant M: R-40A Application C: Cooling only H: Heat pump Approximately capacity in kW

22

E
E: One circuit D: Two circuits

Condensing air conditioning unit with scroll compressor

PRODUCT RANGE UNITS COOLING ONLY WITH REFRIGERANT R-40A

22E 26E-43E

mode

52D-86D

m ode
set off on
on set of f

2D-52D

24D-246D

mode set on o

OUTDOOR UNIT KSCM 22E KSCM 26E KSCM 32E KSCM 38E KSCM 43E KSCM 52D KSCM 64D

Ph/V/Hz 3N~400V 50Hz 3N~400V 50Hz 3N~400V 50Hz 3N~400V 50Hz 3N~400V 50Hz 3N~400V 50Hz 3N~400V 50Hz

NOMINAL (*) NOMINAL (*) CAPACITY kW CONSUMPTION kW COOLING COOLING 6.43 9.7 8.0 24.7 9.63 28.4 .9 36. 4. 42.0 6.2 49.4 9.3 56.7

OUTDOOR UNIT KSCM 76D KSCM 86D KSCM 112D KSCM 128D KSCM 152D KSCM 214D KSCM 246D

Ph/V/Hz 3N~400V 50Hz 3N~400V 50Hz 3N~400V 50Hz 3N~400V 50Hz 3N~400V 50Hz 3N~400V 50Hz 3N~400V 50Hz

NOMINAL (*) NOMINAL (*) CAPACITY kW CONSUMPTION kW COOLING COOLING 23.7 72. 28.3 83.9 34.3 04 37. 5 46.2 4 63.4 97 74.5 228

(*) Evaporating temperature= +7C / Ambient, temperature=+35C DB/24C WB.

PRODUCT RANGE UNITS HEAT PUMP WITH REFRIGERANT R-40A

22E 26E-43E

mode

52D-86D

m ode
set off on
on set of f

2D-52D

24D-246D

mode set on o

OUTDOOR UNIT KSHM 22E KSHM 26E KSHM 32E KSHM 38E KSHM 43E KSHM 52D KSHM 64D

Ph/V/Hz
3N~400V 50Hz 3N~400V 50Hz 3N~400V 50Hz 3N~400V 50Hz 3N~400V 50Hz 3N~400V 50Hz 3N~400V 50Hz

NOMINAL CAPACITY kW
COOLING (*) H. PUMP (**)

NOMINAL CONSUMPTION kW
COOLING (*) H. PUMP (**)

OUTDOOR UNIT KSHM 76D KSHM 86D KSHM 112D KSHM 128D KSHM 152D KSHM 214D KSHM 246D

Ph/V/Hz
3N~400V 50Hz 3N~400V 50Hz 3N~400V 50Hz 3N~400V 50Hz 3N~400V 50Hz 3N~400V 50Hz 3N~400V

NOMINAL CAPACITY kW
COOLING (*) H. PUMP (**)

NOMINAL CONSUMPTION kW
COOLING (*) H. PUMP (**)

9.7 24.7 28.4 36. 42.0 49.4 56.7

9.8 25.0 28.6 36.0 40.2 50. 57.

6.43 8.0 9.63 .9 4. 6.2 9.3

6.8 7.78 9.8 . 2.9 5.6 8.4

72. 83.9 04 5 4 97 228

7.9 80.3 05 4 37 9 28

23.7 28.3 34.3 37. 46.2 63.4 74.5

22.2 25.9 32.4 35.6 43.8 59.8 7.2

(*) Evaporating temperature= +7C / Ambient temperature=+35C DB. (**) Condensing temperature 50C/Ambient temperature 6C WB. DB: Dry bulb WB: Wet bulb

PHYSICAL DATA
22E 26E-43E

mode

52D-86D

m ode
set off on
on set of f

2D-52D

24D-246D

mode set on o

MODELS KSCM/KSHM 22E

Compressor Capacity steps Nr / Type Nr %

26E

 / Scroll

32E


38E

43E

52D

64D

2 / Scroll

76D

86D

112D

3 / Scroll

128D
3

152D

214D

4 / Scroll

246D

2
0-55-00%

0-00%

KSCM kg 60 Net weight KSHM kg 68 Dimensions Height mm 375 Width mm 660 Length mm 95 Refrigerant connections /2 Liquid 7/8 Gas

20 29 375 980 95

5/8
 /8

26 22 375 980 95

5/8
 /8

233 239 375 980 95

5/8
 3/8

255 258 375 980 95

5/8
 3/8

443 452 375 95 960

452 463 375 95 960

48 499 375 95 960

520 537 375 95 960

0-35-59- 0-38-62- 0-30-50- 0-28-50- 0-30-50-00% -00% -00% 78-00% 80-00%

632 748

797 828

906 932

659 684 975 2300 2250

679 704 975 2300 2250

875 420 2250

875 420 2250

875 420 2250

2x(5/8) 2x(5/8) 2x(5/8) 2x(5/8) 3/4+5/8 3/4+5/8 2x(3/4)

2x( /8) 2x( /8) 2x( 3/8) 2x( 3/8)
 5/8+ 3/8  5/8+ 3/8

2x(7/8)
2x 5/8)

2x(7/8)
2x(2 /8)

2x( 5/8)

ELECTRICAL DATA
MODELS KSCM/KSHM
Voltage Max. absorbed power Maximum current Start up current Ph/V/Hz kW

22E
8.55 6.6 87.5

26E
0.8 24.0 97.4

32E
2.5 25.4 03.7 112D

38E
6.4 29.0 37.7

43E
7.7 34.4 5.0

52D
2.6 48.0 2.4

64D
25.0 50.8 29.0

76D
32.8 58.0 67.0 152D 60.9/65. /8 294/300

86D
35.5 68.8 86.0

112D
45.6 84.0 20.0

128D
48.7 90.4 207.0

152D
59.9 0 292.0

214D
83.0 52 302.9 246D

246D
96.2 75 358.0

3N~400V-50Hz

MODELS KSCM/KSHM
WITH FP1 OPTION
Voltage Max. absorbed power Maximum current Start up current Ph/V/Hz kW

128D 50.6/54.8 93.6/00 2/27

214D 88.8/97.2 6.2/74.4 32/326

low speed/high speed low speed/high speed low speed/high speed low speed/high speed low speed/high speed 3N~400V-50Hz

47.6/5.8 87.2/93.8 204/2

98.2/06.6 78/9 36/374

FAN PERFORMANCES
MODELS KSCM/KSHM
Type Fan type Fan number Air flow
C+C2 r.p.m.

VOLTAGE OPERATING LIMITS: 342-462V

26E 32E 38E 43E
~230V-50Hz

22E

52D

Condenser fan helicoidal

64D

76D

86D

112D

128D

152D

214D

246D

Ph/V/Hz
C+C2 r.p.m.

3~400V-50Hz
700+700 900+900

900

900 9750

900

900

900 00

900+900 900+900 900+900 900+900 900+700 900+700 900+900 700+700 900+900

2
6800 500


300
9750+ 9750 500+ 500 300+ 300

2
000+ 000 22700+ 800 22700+ 800 22700+ 22700 28600+ 28600

4
36000+ 36000

MODELS KSCM/KSHM WITH FP1 OPTION

Type Fan type Fan number Ph/V/Hz r.p.m.

112D FP1

128D FP1

152D FP1
Condenser high static fan 3~400V-50Hz 900 (Low speed) / 450 (High speed)

214D FP1

246D FP1

Air flow data. FP1 option. Low speed. MODELS:

Fan type: Fan number: Air flow 50 Absorbed power Air flow 75 Absorbed power Air flow 00 Absorbed power Air flow 25 Absorbed power Available static pressure Pa.
m3/h kW m3/h kW m3/h kW m3/h kW

Air flow data. FP1 option. High speed.

246D

112D-128D -152D

214D

MODELS:
Fan type: Fan number: Air flow Absorbed power Air flow 200 Absorbed power Air flow 250 Absorbed power
50 m3/h kW m3/h kW m3/h kW

112D-128D -152D

214D 246D

Axial short case-direct coupling 900 r.p.m.(Low speed) 3~400V 2 4

9000+9000 28000+28000 5 0 8000+8000 24000+24000 5. 0.2 7000+7000 22000+22000 N/A 5.2 0.4 N/A 5000+5000 20000+20000 N/A 5.3 0.6 N/A

Axial short case-direct coupling 450 r.p.m.(High speed) 3~400V 2 4

22000+22000 9.2 20000+20000 9.3 8000+8000 9.4 34000+34000 8.4 28000+28000 8.6 24000+24000 8.8

Available static pressure Pa.

n/a: Not available

TECHNICAL DATA
22E 26E-43E

mode

52D-86D

m ode
set off on
on set of f

2D-52D

24D-246D

mode set on o

SOUND PRESSURE / SOUND POWER LEVELS FOR OUTDOOR UNIT

KSCM/KSHM 22E 26E 32E 38E 43E 52D 64D 76D 86D 112D
(1) (2) (1) (2) (1) (2) (1) (2) (1) (2) (1) (2) (1) (2) (1) (2) (1) (2) Low speed High speed Low speed High speed Low speed High speed Low speed High speed Low speed High speed 112D

SPECTRUM PER OCTAVE BAND (dB) 125 Hz

68 68 74 74 80 80 80 80 80 80 77 77 83 83 83 83 83 83 (1) (2) (1) (2) (1) (2) (1) (2) (1) (2) (1) (2) (1) (2) (1) (2) (1) (2) (1) (2) (1) (2) (1) (2) (1) (2) (1) (2) (1) (2) (1) (2) (1) (2) (1) (2) (1) (2) (1) (2) 73 73 82 82 73 73 82 82 75 75 84 84 76 74 79 79 78 78 85 85 84 84 84 84 84 84 87 87 87 87 96 96 96 96 96 96 99 99 99 99

250 Hz
7 7 70 70 72 72 72 72 72 72 73 73 75 75 75 75 75 75 7 7 78 78 7 7 78 78 73 73 8 8 75 7 77 77 76 76 82 82 8 8 8 8 8 8 84 84 84 84 94 94 94 94 94 94 97 97 97 97

500 Hz
7 7 72 70 74 73 74 73 74 73 75 73 77 76 77 76 77 76 75 72 79 78 75 72 79 78 77 74 8 80 78 73 80 78 79 77 82 8 8 80 80 80 8 80 84 83 84 83 92 92 92 92 92 92 95 95 95 95

1000 Hz
7 7 70 66 75 74 75 74 76 74 73 69 78 77 78 77 79 77 78 75 83 82 78 75 83 82 82 77 85 84 82 76 84 8 85 80 87 85 84 84 84 84 85 84 88 87 88 87 93 93 93 93 93 93 96 96 96 96

2000 Hz
69 68 73 72 76 74 75 73 76 74 76 75 79 77 78 76 79 77 77 7 82 8 78 72 82 8 84 76 86 84 84 76 85 8 86 79 88 85 8 80 82 80 85 8 86 83 88 84 89 89 90 89 90 89 93 92 93 92

4000 Hz
67 65 70 67 7 66 69 65 68 65 73 70 74 69 72 68 7 68 7 63 76 74 72 63 76 74 77 66 80 77 76 65 76 68 79 68 8 78 74 72 75 72 78 72 78 75 80 75 86 86 86 86 87 86 89 89 90 89

8000 Hz
59 58 62 62 65 65 62 62 63 63 65 65 68 68 65 65 66 66 65 65 67 67 66 66 68 68 69 69 7 7 66 66 67 67 7 7 73 73 68 68 69 69 7 7 7 7 73 73 82 82 82 82 82 82 85 85 85 85

Sound power Lw dB(A)

76 75 78 76 8 79 80 79 8 79 8 79 84 82 83 82 84 82 82 78 87 86 83 79 87 86 87 8 90 88 88 8 89 85 90 84 92 890 87 87 88 87 90 87 9 90 92 90 97 97 97 97 97 97 00 00 00 00

Sound pressure at 10 m Lp dB(A)

48 47 50 48 53 5 52 5 53 5 53 5 56 54 55 54 56 54 54 50 59 58 55 5 59 58 59 53 62 60 60 53 6 57 62 56 64 62 59 59 60 59 62 59 63 62 64 62 69 69 69 69 69 69 72 72 72 72

128D 152D

214D

246D

FP1 OPTION (Low speed)

128D 152D 214D 246D 112D

FP1 OPTION (High speed)

128D 152D 214D 246D

() The above data shows noise levels without compressor isolation (option). (2) The above data shows noise levels with compressor isolation. For units: KSCM/KSHM 2D to 246D - Low speed: - For ambient temperatures < +35C and unit working on cooling mode. - For ambient temperatures > +7C and unit working on heating mode. - High speed: - For ambient temperatures +35C and unit working on cooling mode. - For ambient temperatures +7C and unit working on heating mode. - Global sound power level measured in compliance with ISO standard 3744 and under Eurovent certification program. - Sound pressure in dB(A) calculated at 10 m, in a free field on a reflecting surface, is given as a guide only and with a directibility of +/- 3 dBA. - Only the sound power spectrum and the global sound power value are used in determining pressure characteristics on site. Remark for FP1 option: Total Lw, is global sound power level radiated for the fan motor AT FREE DISCHARGE. Sound pressure level (Lp) has to be calculated according the pressure drop introduce in the installation considering the type of the air duct, isolation class, duct length, etc ... This value is orientative and must always consider for each installation the value of sound power level in the table to calculate the vaue of sound presure level.

COOLING CAPACITIES
MODELS KSCM
EVAPORATING TEMPERATURE

R-40A
22E 26E
40C
4.7 6.67 7.2 6.97 8.3 7.0 20.0 7.3 n/a n/a

kW
Total Capacity Power Input Total Capacity Power Input Total Capacity Power Input Total Capacity Power Input Total Capacity Power Input

AIR ENTRY TEMPERATURE INTO THE OUTDOOR UNIT C (DRY BULB)

25C
7.3 5.27 20.3 5.49 2.6 5.59 24.0 5.64 n/a n/a

30C
6.8 5.55 9.8 5.7 2.0 5.84 23.0 6.03 n/a n/a

35C
5.9 6.0 8.6 6.30 9.7 6.43 2.5 6.64 n/a n/a

45C
3.5 7.42 5.8 7.73 6.8 7.86 8.4 8.08 n/a n/a

AIR ENTRY TEMPERATURE INTO THE OUTDOOR UNIT C (DRY BULB)

25C
2.9 6.7 25.6 6.95 27.2 7.05 30. 7. n/a n/a

30C
2.3 7.0 24.9 7.25 26.4 7.39 28.6 7.64 n/a n/a

35C
20.0 7.64 23.3 7.95 24.7 8.0 26.8 8.35 n/a n/a

40C
8.5 8.46 2.6 8.78 22.9 8.93 24.9 9.8 n/a n/a

45C
6.8 9.4 9.8 9.73 2.0 9.88 22.9 0. n/a n/a

0C 5C 7C 10C 15C

32E
EVAPORATING TEMPERATURE

38E
40C
2. 0. 24.6 0.5 26. 0.6 28.4 0.9 n/a n/a

kW
Total Capacity Power Input Total Capacity Power Input Total Capacity Power Input Total Capacity Power Input Total Capacity Power Input

AIR ENTRY TEMPERATURE INTO THE OUTDOOR UNIT C (DRY BULB)

25C
25.4 7.94 29.7 8.20 3.8 8.2 35.2 8.24 n/a n/a

30C
24.7 8.25 28.8 8.60 30.5 8.76 33. 9.0 n/a n/a

35C
23.0 9. 26.8 9.48 28.4 9.63 30.8 9.90 n/a n/a

45C
9. .2 22.4 .6 23.8 .7 25.9 2.0 n/a n/a

AIR ENTRY TEMPERATURE INTO THE OUTDOOR UNIT C (DRY BULB)

25C
32.0 9.83 37.5 0. 40. 0. 44.2 0.2 50.4 0.8

30C
3.4 0.2 36.4 0.6 38.5 0.8 4.8 .2 47.5 .8

35C
29.4 .2 34. .7 36. .9 39. 2.2 44.5 2.8

40C
27.3 2.3 3.6 2.8 33.5 3.0 36.3 3.4 4.2 4.0

45C
25.0 3.5 29.0 4. 30.7 4.3 33.3 4.7 37.8 5.3

0C 5C 7C 10C 15C

43E
EVAPORATING TEMPERATURE

52D
AIR ENTRY TEMPERATURE INTO THE OUTDOOR UNIT C (DRY BULB)

kW
Total Capacity Power Input Total Capacity Power Input Total Capacity Power Input Total Capacity Power Input Total Capacity Power Input

AIR ENTRY TEMPERATURE INTO THE OUTDOOR UNIT C (DRY BULB)

25C
37.5 .6 44.3 .8 47.4 .8 5.6 2.2 58.6 2.9

30C
36.6 2.0 42.4 2.6 44.9 2.9 48.6 3.3 55.2 4.

35C
34.3 3.2 39.7 3.9 42.0 4. 45.5 4.6 5.6 5.4

40C
3.8 4.5 36.8 5.2 38.9 5.5 42.2 6.0 47.7 6.8

45C
29. 6.0 33.7 6.7 35.7 7.0 38.6 7.5 n/a n/a

25C
43.8 3.4 5.2 3.9 54.5 4. 60.2 4.2 n/a n/a

30C
42.5 4.0 49.8 4.5 52.7 4.8 57.2 5.3 n/a n/a

35C
40.0 5.3 46.6 5.9 49.4 6.2 53.6 6.7 n/a n/a

40C
37.0 6.9 43.2 7.6 45.8 7.9 49.8 8.4 n/a n/a

45C
33.7 8.8 39.6 9.5 42.0 9.8 45.7 20.3 n/a n/a

0C 5C 7C 10C 15C

64D
EVAPORATING TEMPERATURE

76D
AIR ENTRY TEMPERATURE INTO THE OUTDOOR UNIT C (DRY BULB)

kW
Total Capacity Power Input Total Capacity Power Input Total Capacity Power Input Total Capacity Power Input Total Capacity Power Input

AIR ENTRY TEMPERATURE INTO THE OUTDOOR UNIT C (DRY BULB)

25C
50.8 5.9 59.5 6.4 63.7 6.4 70.4 6.5 n/a n/a

30C
49.4 6.5 57.5 7.2 60.9 7.5 66.2 8.0 n/a n/a

35C
45.9 8.2 53.5 9.0 56.7 9.3 6.6 9.8 n/a n/a

40C
42.2 20.2 49.3 20.9 52.3 2.2 56.9 2.8 n/a n/a

45C
38.2 22.4 44.8 23.2 47.5 23.5 5.8 24.0 n/a n/a

25C
64. 9.7 75.0 20.3 80.3 20.3 88.5 20.5 0 2.7

30C
62.7 20.3 72.8 2.2 77.0 2.7 83.5 22.3 95.0 23.6

35C
58.7 22.3 68.2 23.3 72. 23.7 78.3 24.4 88.9 25.7

40C
54.5 24.5 63.3 25.6 66.9 26. 72.6 26.8 82.4 28.

45C
50.0 26.9 58. 28. 6.4 28.6 66.6 29.3 75.5 30.7

0C 5C 7C 10C 15C

86D
EVAPORATING TEMPERATURE

112D
AIR ENTRY TEMPERATURE INTO THE OUTDOOR UNIT C (DRY BULB)

kW
Total Capacity Power Input Total Capacity Power Input Total Capacity Power Input Total Capacity Power Input Total Capacity Power Input

AIR ENTRY TEMPERATURE INTO THE OUTDOOR UNIT C (DRY BULB)

25C
74.9 23.3 88.6 23.6 94.8 23.7 03.2 24.3 7 25.9

30C
73.3 24. 84.9 25.3 89.7 25.8 97.3 26.6 0 28.

35C
68.6 26.5 79.4 27.7 83.9 28.3 90.9 29. 03 30.7

40C
63.6 29. 73.6 30.5 77.8 3.0 84.3 3.9 95.5 33.5

45C
58.3 3.9 67.5 33.4 7.3 34.0 77.2 35.0 n/a n/a

25C
92.0 28.4 08 29. 5 29.3 26 30. n/a n/a

30C
89. 29.8 04 30.7 0 3.3 20 32.3 n/a n/a

35C
84. 32.3 97.7 33.7 04 34.3 2 35.3 n/a n/a

40C
78.0 35.5 90.7 37.0 96. 37.6 04 38.6 n/a n/a

45C
7.5 39. 83.3 40.6 88.2 4.3 95.8 42.4 n/a n/a

0C 5C 7C 10C 15C

n/a: Not available

COOLING CAPACITIES
MODELS KSCM
EVAPORATING TEMPERATURE

128D

152D
AIR ENTRY TEMPERATURE INTO THE OUTDOOR UNIT C (DRY BULB)

kW
Total Capacity Power Input Total Capacity Power Input Total Capacity Power Input Total Capacity Power Input Total Capacity Power Input

AIR ENTRY TEMPERATURE INTO THE OUTDOOR UNIT C (DRY BULB)

25C
02 30.8 9 3.8 27 32.0 40 32.3 n/a n/a

30C
99.0 32.2 6 33.2 23 33.8 33 34.8 n/a n/a

35C
93.4 35.0 09 36.4 5 37. 25 38. n/a n/a

40C
86.6 38.5 0 40. 07 40.7 6 4.8 n/a n/a

45C
79.3 42.4 92.5 44. 97.9 44.8 06 45.9 n/a n/a

25C
25 38.5 46.6 39. 57 40. 74 40.3 n/a n/a

30C
22 39.8 42.5 4.5 5 42.3 64 43.6 n/a n/a

35C
5 43.5 33. 45.4 4 46.2 53 47.6 n/a n/a

40C
06 47.8 23.4 49.7 3 50.6 42 52.0 n/a n/a

45C
97. 52.5 3 54.6 20 55.5 30 56.9 n/a n/a

0C 5C 7C 10C 15C

214D
EVAPORATING TEMPERATURE

246D
40C
48 65.3 73 68.3 83 69.6 99 7.7 227 75.5

n/a: Not available

kW
Total Capacity Power Input Total Capacity Power Input Total Capacity Power Input Total Capacity Power Input Total Capacity Power Input

AIR ENTRY TEMPERATURE INTO THE OUTDOOR UNIT C (DRY BULB)

25C
74 52.7 204 54.7 28 55. 24 55.5 277 58.3

30C
70 54.6 99 56.7 2 57.9 229 59.8 26 63.3

35C
60 59.4 86 62. 97 63.4 24 65.3 244 69.0

45C
36 72.0 59 75.3 68 76.6 83 78.9 20 83.0

AIR ENTRY TEMPERATURE INTO THE OUTDOOR UNIT C (DRY BULB)

25C
202 62.5 238 64.5 254 65.3 277 66.8 37 69.6

30C
95 66.0 228 68.2 242 69.3 264 70.9 302 74.

35C
84 70.7 25 73.3 228 74.5 248 76.4 283 79.9

40C
72 76.7 200 79.7 22 8.0 230 83.2 263 87.

45C
58 84.0 83 87.4 94 88.9 20 9.2 240 95.5

0C 5C 7C 10C 15C

CAPACITY PARTIALITY
KSCM/KSHM Capacity steps % 22E
0-00

26E a 43E
0-00

52D a 86D
0-55-00

112D
0-35-59-00

128D
0-38-62-00

152D
0-30-50-00

214D

246D

0-28-50-78-00 0-30-50-80-00

CORRECTION FACTORS COOLING MODE

To find out the performances for units installed with air ducts, apply the following coefficients for capacity and consumption, over the performance tables of standard fan units without ducts.
UNITS COOLING ONLY AIR AVAILABLE STATIC PRESSURE UP TO Correction coeffcient consumption ((1) only FP1) .06 .6 .072 .094 .7 .269 0.98 .037 .099

VERSION STANDARD FP1 Low speed FP1 High speed

MODELS

Available static pressure Pa 30 50 50 75 100 125 150 200 250

Maximum ambient temperature C 43 39 45 (38) 42 (35) 38 (N/A) 36 (N/A) 47 (43) 44 (40) 4 (37)

Correction coeffcient cooling capacity 0.95 0.89 0.964 0.935 0.9 0.856 .0 0.97 0.94

50Pa 125Pa 250Pa

22E-214D 112D-214D (246D) 112D-214D (246D)

(1) After applying correction coefficient consumption is needed to add the following power input to get total power consumption.

FP1 Low speed FP1 High speed

MODELS

112D 2 6.2

EXTRA POWER COMSUPTION

128D 2 6.2 152D  5.2

214D 5.8 4.2

246D 2 0.4

OPERATING LIMITS FOR (COOLING ONLY) UNITS

INDOOR TEMPERATURE COOLING CYCLE OPERATION OUTDOOR TEMPERATURE MAXIMUM TEMPERATURES 32C DB / 23C WB 45C (22E-26E-32E-52D-64D) 47C (38E-43E-76D-86D-2D28D-52D-24D-246D) MINIMUM TEMPERATURES 2C DB / 5C WB +0C STANDARD UNIT 0C (*) -5C (**) DB.- Dry bulb temperature. WB.- Wet bulb temperature.

(*) With kit low temperature 0C option.

(**) With kit low temperature -5C option.

HEATING CAPACITIES
MODELS KSHM
CONDENSING TEMPERATURE AIR ENTRY TEMPERATURE INTO THE OUTDOOR UNIT C (WET BULB)

R-40A
22E
20.0 3.98 9.6 4.43 9.3 4.94 9.0 5.52 8.8 6.8 8.6 6.93

kW

30C 35C 40C 45C 50C 55C

Total Capacity Power Input Total Capacity Power Input Total Capacity Power Input Total Capacity Power Input Total Capacity Power Input Total Capacity Power Input

-11C
2.9 3.89 2.9 4.36 2.8 4.88 n/a n/a n/a n/a n/a n/a

-6C
5.0 3.92 4.8 4.38 4.7 4.90 4.6 5.49 n/a n/a n/a n/a

-1C
7.4 3.95 7. 4.4 6.9 4.92 6.7 5.5 6.6 6.7 n/a n/a

4C

2. 3.99 20.8 4.45 20.4 4.96 20. 5.53 9.8 6.8 9.5 6.93

6C

22.4 4.0 22.0 4.46 2.6 4.97 2.2 5.54 20.9 6.9 20.5 6.93

8C

18C
29.9 4.5 29.2 4.58 28.6 5.07 27.9 5.6 27.3 6.24 26.6 6.95

-11C
6.5 5.22 6.3 5.77 6.2 6.4 n/a n/a n/a n/a n/a n/a

AIR ENTRY TEMPERATURE INTO THE OUTDOOR UNIT C (WET BULB)

26E
4C

-6C
9.0 5.22 8.8 5.76 8.7 6.38 8.5 7. n/a n/a n/a n/a

-1C
22.0 5.2 2.7 5.74 2.5 6.35 2.2 7.05 20.9 7.88 n/a n/a

25.3 5.20 24.9 5.73 24.5 6.32 24. 7.0 23.8 7.80 23.4 8.74

26.7 5.9 26.3 5.73 25.9 6.32 25.5 6.99 25.0 7.78 24.6 8.70

6C

28.3 5.20 27.9 5.73 27.4 6.32 26.9 6.98 26.4 7.76 25.9 8.67

8C

18C
37.8 5.29 37.0 5.84 36. 6.4 35.2 7.06 34.4 7.79 33.5 8.63

CONDENSING TEMPERATURE

kW

30C 35C 40C 45C 50C 55C

Total Capacity Power Input Total Capacity Power Input Total Capacity Power Input Total Capacity Power Input Total Capacity Power Input Total Capacity Power Input

-11C
8.9 6.0 8.7 6.70 8.5 7.46 n/a n/a n/a n/a n/a n/a

AIR ENTRY TEMPERATURE INTO THE OUTDOOR UNIT C (WET BULB)

32E
4C

-6C
2.8 6.0 2.5 6.69 2.3 7.45 2. 8.32 n/a n/a n/a n/a

-1C
25.2 6.00 24.8 6.67 24.5 7.42 24.2 8.28 23.9 9.26 n/a n/a

28.9 5.99 28.4 6.65 28.0 7.39 27.5 8.24 27. 9.20 26.7 0.3

30.5 5.99 30.0 6.65 29.5 7.38 29.0 8.22 28.6 9.8 28. 0.3

6C

32.3 6.00 3.8 6.65 3.2 7.37 30.7 8.20 30. 9.5 29.6 0.2

8C

18C
42.7 6. 4.9 6.7 4.0 7.39 40. 8.7 39. 9.07 38. 0.

-11C
23.9 7.4 23.7 8.0 23.5 8.85 23.4 9.65 23.2 0.5 23.0 .4

AIR ENTRY TEMPERATURE INTO THE OUTDOOR UNIT C (WET BULB)

38E
4C

-6C
27.4 7.46 27.2 8.9 27.0 8.99 26.7 9.86 26.5 0.8 26.3 .8

-1C
3.5 7.49 3.2 8.24 30.9 9.07 30.5 9.98 30.2 .0 29.9 2.

36.0 7.5 35.5 8.25 35. 9.0 34.7 0.0 34.2 . 33.8 2.2

37.9 7.52 37.4 8.26 37.0 9.0 36.5 0. 36.0 . 35.4 2.3

6C

40.0 7.55 39.5 8.27 39.0 9. 38.5 0. 37.9 . 37.3 2.3

8C

18C
53. 7.84 52. 8.45 5.2 9.20 50.2 0. 49. .2 48.0 2.4

CONDENSING TEMPERATURE

kW

30C 35C 40C 45C 50C 55C

Total Capacity Power Input Total Capacity Power Input Total Capacity Power Input Total Capacity Power Input Total Capacity Power Input Total Capacity Power Input

-11C
26.5 8.54 26.3 9.34 26.2 0.2 6. . 25.9 2. 25.8 3.2

AIR ENTRY TEMPERATURE INTO THE OUTDOOR UNIT C (WET BULB)

43E
4C

-6C
30.4 8.64 30.2 9.48 30.0 0.4 29.8 .4 29.6 2.5 29.5 3.7

-1C
34.9 8.68 34.6 9.56 34.3 0.5 34.0 .6 33.8 2.8 33.5 4.0

39.8 8.70 39.4 9.59 39.0 0.6 38.6 .7 38.2 2.9 37.8 4.2

42.0 8.7 4.5 9.59 4.0 0.6 40.6 .7 40.2 2.9 39.7 4.3

6C

44.3 8.73 43.7 9.60 43.2 0.6 42.7 .7 42.2 3.0 4.7 4.4

8C

18C
58.7 8.99 57.7 9.74 56.7 0.7 55.7 .8 54.7 3.0 53.7 4.4

-11C
32.9 0.4 32.7 .5 32.4 2.8 n/a n/a n/a n/a n/a n/a

AIR ENTRY TEMPERATURE INTO THE OUTDOOR UNIT C (WET BULB)

52D
4C

-6C
38.0 0.4 37.7 .5 37.3 2.8 36.9 4.2 n/a n/a n/a n/a

-1C
44.0 0.4 43.4 .5 42.9 2.7 42.4 4. 4.8 5.8 n/a n/a

50.5 0.4 49.8 .5 49.0 2.7 48.3 4.0 47.5 5.6 46.8 7.5

53.4 0.4 52.6 .5 5.7 2.7 50.9 4.0 50. 5.6 49.3 7.4

6C

56.7 0.4 55.7 .5 54.7 2.7 53.8 4.0 52.8 5.5 5.9 7.3

8C

18C
75.7 0.6 73.9 .7 72.2 2.8 70.5 4. 68.7 5.6 67.0 7.3

CONDENSING TEMPERATURE

kW

30C 35C 40C 45C 50C 55C

Total Capacity Power Input Total Capacity Power Input Total Capacity Power Input Total Capacity Power Input Total Capacity Power Input Total Capacity Power Input

-11C
37.7 2.0 37.3 3.4 37.0 4.9 n/a n/a n/a n/a n/a n/a

AIR ENTRY TEMPERATURE INTO THE OUTDOOR UNIT C (WET BULB)

64D
4C

-6C
43.6 2.0 43. 3.4 42.6 4.9 42.2 6.6 n/a n/a n/a n/a

-1C
50.4 2.0 49.7 3.3 49.0 4.9 48.4 6.6 47.8 8.5 n/a n/a

57.8 2.0 56.9 3.3 56.0 4.8 55. 6.5 54.2 8.4 53.5 20.6

6.0 2.0 60.0 3.3 59.0 4.8 58. 6.4 57. 8.4 56.2 20.5

6C

64.6 2.0 63.6 3.3 62.5 4.8 6.4 6.4 60.2 8.3 59. 20.5

8C

18C
85.4 2.2 83.8 3.4 82. 4.8 80.2 6.3 78.3 8. 76.3 20.2

-11C
47.9 4.8 47.5 6.2 47. 7.7 46.7 9.3 46.3 2.0 46.0 22.9

AIR ENTRY TEMPERATURE INTO THE OUTDOOR UNIT C (WET BULB)

76D
4C

-6C
54.9 4.9 54.4 6.4 53.9 8.0 53.5 9.7 53.0 2.6 52.5 23.7

-1C
63.0 5.0 62.3 6.5 6.7 8. 6. 20.0 60.4 22.0 59.8 24.2

7.9 5.0 7.0 6.5 70.2 8.2 69.3 20. 68.4 22.2 67.5 24.5

75.8 5. 74.9 6.5 73.9 8.2 72.9 20. 7.9 22.2 70.9 24.6

6C

80. 5. 79.0 6.5 78.0 8.2 76.9 20. 75.8 22.2 74.6 24.6

8C

18C
06 5.7 04 6.9 02 8.4 00 20.2 98.2 22.3 96. 24.7

CONDENSING TEMPERATURE

kW

30C 35C 40C 45C 50C 55C

Total Capacity Power Input Total Capacity Power Input Total Capacity Power Input Total Capacity Power Input Total Capacity Power Input Total Capacity Power Input

-11C
53.0 7. 52.7 8.7 52.4 20.4 52. 22.2 5.9 24.2 5.7 26.3

AIR ENTRY TEMPERATURE INTO THE OUTDOOR UNIT C (WET BULB)

86D
4C

-6C
60.8 7.3 60.4 9.0 60.0 20.8 59.6 22.8 59.3 25.0 59.0 27.3

-1C
69.7 7.4 69. 9. 68.6 2. 68.0 23.2 67.6 25.5 67. 28.0

79.6 7.4 78.8 9.2 78.0 2.2 77.2 23.4 76.5 25.8 75.7 28.5

84.0 7.4 83.0 9.2 82. 2.2 8.2 23.4 80.3 25.9 79.4 28.6

6C

88.5 7.5 87.4 9.2 86.4 2.2 85.4 23.4 84.4 25.9 83.5 28.7

8C

18C
7 8.0 5 9.5 3 2.3  23.5 09 26.0 07 28.9

-11C
69.4 28.8 68.8 23.9 68.2 26.2 n/a n/a n/a n/a n/a n/a

AIR ENTRY TEMPERATURE INTO THE OUTDOOR UNIT C (WET BULB)

112D
4C

-6C
79.8 2.9 79. 24. 78.3 23.5 77.5 29. n/a n/a n/a n/a

-1C
9.9 22.0 90.8 24. 89.8 26.6 88.7 29.3 87.6 32.3 n/a n/a

05 22.0 04 24. 02 26.6 0 29.3 99.4 32.4 97.9 35.9

 22.0 09 24. 08 26.6 06 29.3 05 32.4 03 35.9

6C

7 22. 6 24.2 4 26.6 2 29.3 0 32.4 08 36.0

8C

18C
56 22.9 53 24.7 50 26.9 46 29.5 43 32.5 40 36.0

n/a: Not available

HEATING CAPACITIES
MODELS KSHM
CONDENSING TEMPERATURE

128D

152D
6C 8C 18C
70 24.9 67 26.9 63 29.3 60 32.2 56 35.6 53 39.4

kW

30C 35C 40C 45C 50C 55C

Total Capacity Power Input Total Capacity Power Input Total Capacity Power Input Total Capacity Power Input Total Capacity Power Input Total Capacity Power Input

-11C
75.8 23.6 75. 26.0 74.5 28.5 n/a n/a n/a n/a n/a n/a

AIR ENTRY TEMPERATURE INTO THE OUTDOOR UNIT C (WET BULB)

-6C
87.2 23.8 86.3 26.2 85.5 28.8 84.7 3.8 n/a n/a n/a n/a

-1C
00 23.8 99. 26.3 98.0 29.0 96.9 32.0 95.8 35.4 n/a n/a

5 23.9 3 26.3 2 29.0 0 32. 09 35.5 07 39.4

4C

2 23.9 9 26.3 8 29.0 6 32. 4 35.6 2 39.4

28 24.0 26 26.3 24 29.0 22 32. 20 35.6 8 39.5

-11C
90.7 29.3 90. 32.2 89.7 35.4 n/a n/a n/a n/a n/a n/a

AIR ENTRY TEMPERATURE INTO THE OUTDOOR UNIT C (WET BULB)

04 29.6 03 32.4 03 35.7 02.0 39.3 n/a n/a n/a n/a

-6C

-1C
20 29.7 9 32.6 8 35.8 6 39.5 5 43.6 n/a n/a

38 29.9 36 32.7 34 36.0 32 39.6 3 43.8 29 48.5

4C

46 30.0 43 32.8 4 36.0 39 39.7 37 43.8 35 48.5

6C

54 30. 52 32.9 49 36. 47 39.7 45 43.8 42 48.5

8C

18C
205 30.9 20 33.5 97 36.5 92 40.0 88 44.0 84 48.7

n/a: Not available

CONDENSING TEMPERATURE

kW

30C 35C 40C 45C 50C 55C

Total Capacity Power Input Total Capacity Power Input Total Capacity Power Input Total Capacity Power Input Total Capacity Power Input Total Capacity Power Input

-11C
26 40.0 25 43.7 24 47.9 n/a n/a n/a n/a n/a n/a

AIR ENTRY TEMPERATURE INTO THE OUTDOOR UNIT C (WET BULB)

214D
4C

-6C
45 40.3 43 44. 42 48.4 42 53.2 n/a n/a n/a n/a

-1C
67 40.6 65 44.4 63 48.7 62 53.6 6 59.3 n/a n/a

9 40.9 88 44.7 86 49.0 84 54.0 8.7 59.7 80 66.2

202 4.0 99 44.8 96 49. 93 54. 9 59.8 89 66.3

6C

23 4.2 20 44.9 207 49.2 204 54.2 20 59.9 98 66.4

8C

18C
284 42.4 279 45.9 273 50.0 267 54.9 262 60.5 256 67.0

-11C
46 48.7 45 52.9 45 57.8 45 63.4 45 69.8 46 76.8

AIR ENTRY TEMPERATURE INTO THE OUTDOOR UNIT C (WET BULB)

246D
4C

-6C
69 49.2 68 53.4 67 58.3 66 63.9 66 70.2 65 77.3

-1C
94 49.6 92 53.8 90 58.7 88 64.3 87 70.7 85 77.7

220 50.0 27 54.2 24 59. 22 64.7 209 7. 206 78.

23 50.2 228 54.4 224 59.3 22 64.9 28 7.2 25 78.2

6C

253 50.5 249 54.7 245 59.6 24 65.2 237 7.5 233 78.5

8C

18C
328 5.2 322 55.4 35 60.3 309 65.9 303 72. 297 79.

CAPACITY PARTIALITY
KSCM/KSHM Capacity steps % 22E
0-00

26E a 43E
0-00

52D a 86D
0-55-00

112D
0-35-59-00

128D
0-38-62-00

152D
0-30-50-00

214D

246D

0-28-50-78-00 0-30-50-80-00

CORRECTION FACTORS HEATING MODE

To find out the performances for units installed with air ducts, apply the following coefficients for capacity and consumption, over the performance tables of standard fan units without ducts.
UNITS HEAT PUMP VERSION MODELS
Available static pressure Pa Maximum ambient Correction coeffcient temperature C heating capacity Correction coeffcient consumption ((1) only FP1)

50Pa STANDARD 22E-214D 125Pa 250Pa

FP1 Low speed FP1 High speed

112D-214D (246D) 112D-214D (246D)

30 50 50 75 100 125 150 200 250

-9 -8 -0 (-8) -8 (-6) -6 (N/A) -5 (N/A) -0 (-0) -0 (-8) -8 (-6)

0.94 0.89  0.94 0.89 0.87 .0  0.94

.02 .03  .02 .03 .04 0.99  .02

(1) After applying correction coefficient consumption is needed to add the following power input to get total power consumption.

AIR AVAILABLE STATIC PRESSURE UP TO

FP1 Low speed FP1 High speed

MODELS

112D 2 6.2

EXTRA POWER COMSUPTION

128D 2 6.2 152D  5.2

214D 5.8 4.2

246D 2 0.4

OPERATING LIMITS FOR (HEAT PUMP) UNITS

INDOOR TEMPERATURE MAXIMUM TEMPERATURE 32C DB / 23C WB MINIMUM TEMPERATURE 2C DB / 5C WB

COOLING CYCLE OPERATION HEATING CYCLE OPERATION

OUTDOOR TEMPERATURE INDOOR TEMPERATURE OUTDOOR TEMPERATURE

45C (22E-26E-32E-52D-64D) 47C (38E-43E-76D-86D-2D28D-52D-24D-246D)

27C DB DEPENDING ON MODELS (See tables for heating capacities)

0C
5C DB -0C DB / -C WB

DB.- Dry bulb temperature WB.- Wet bulb temperature

COOLING PIPING DRAWINGS

UNIDAD UNIT OUTDOOREXTERIOR KSCM 22E/26E/32E/38E/43E

Fan motor Service valve option

LP1

Scroll compressor

HP1

PT1

CH

Coil

C1
Hot-gas by-pass option

Service valve option

TS1

Service valve option

LP

(ELEMENTO OPCIONAL) OPTIONAL ELEMENT

LP2 HP HP2

UNIDAD UNIT OUTDOOR EXTERIOR KSCM 52D/64D/76D/86D

CH CH2 PT PT2 TS

Fan motor Service valve option

LP1

TS2

Pressure gauge. (5/6" to use by the installer). Low pressure switch, circuit . Low pressure switch, circuit 2. High pressure switch, circuit . High pressure switch, circuit 2. Crank case heater. (Low ambient 0C option). Crank case heater. (Low ambient 0C option). Pressure transducer, circuit . (Low ambient -5C). Pressure transducer, circuit 2. (Low ambient -5C). Condensing temperature sensor, circuit . Condensing temperature sensor, circuit 2.

Scroll compressor

HP1

PT1

CH

Coil

C1

Hot-gas by-pass option

Service valve option

TS1

Service valve option

Fan motor Service valve option

LP2

Scroll compressor

HP2

PT2

CH

Coil

C2

Hot-gas by-pass option

Service valve option

TS2

Service valve option

(ELEMENTO ELEMENT OPTIONAL OPCIONAL)

0

COOLING PIPING DRAWINGS

UNIDAD EXTERIOR OUTDOOR UNIT KSCM 112D/128D/152D

Scroll compressor
LP1 HP1 HPR11 HPR12

Fan motor

Service valve option

C

PT1

H1

Coil
CH 2

C1
Service valve option

Scroll compressor

Hot-gas by-pass option

Service valve option

Fan motor
LP2

Service valve option

Scroll compressor

HP2

HPR21

HPR22

PT2

CH

Coil

C2
Service valve option

Hot-gas by-pass option

Service valve option

(ELEMENTO ELEMENT OPTIONAL OPCIONAL)

LP LP2 HP HP2 HPR HPR2

Pressure gauge. (5/6" to use by the installer). Low pressure switch, circuit . Low pressure switch, circuit 2. High pressure switch, circuit . High pressure switch, circuit 2. Condensing pressure control ON/OFF fan motor, circuit . Condensing pressure control ON/OFF fan motor, circuit 2.

HPR2 HPR22 CH CH2 CH3 PT PT2

Condensing pressure control low/high speed, circuit . Condensing pressure control low/high speed, circuit 2. Crank case heater. (Low ambient 0C option). Crank case heater. (Low ambient 0C option). Crank case heater. (Low ambient 0C option). Pressure transducer, circuit . (Low ambient -5C). Pressure transducer, circuit 2. (Low ambient -5C).



COOLING PIPING DRAWINGS

UNIDAD EXTERIOR OUTDOOR UNIT KSCM 214D-246D

Scroll compressor
LP1 HP1 HPR11 HPR12

Fan motor
PT1

Service valve option

Oil separator
1 CH

Check valve
C H2

Coil

C1
Service valve option

Scroll compressor

Hot-gas by-pass option

Service valve option

Scroll compressor
LP2 HP2 HPR21 HPR22

Fan motor

Service valve option

Oil separator
3 CH

PT2

Check valve
C H4

Coil

C2
Service valve option

Scroll compressor

Hot-gas by-pass option

Service valve option

(ELEMENTO OPCIONAL) OPTIONAL ELEMENT

LP LP2 HP HP2 HPR HPR2

Pressure gauge. (5/6" to use by the installer). Low pressure switch, circuit . Low pressure switch, circuit 2. High pressure switch, circuit . High pressure switch, circuit 2. Condensing pressure control ON/OFF fan motor, circuit . Condensing pressure control ON/OFF fan motor, circuit 2.

HPR2 HPR22 CH CH2 CH3 CH4 PT PT2

Condensing pressure control low/high speed, circuit . Condensing pressure control low/high speed, circuit 2. Crank case heater. (Low ambient 0C option). Crank case heater. (Low ambient 0C option). Crank case heater. (Low ambient 0C option). Crank case heater. (Low ambient 0C option). Pressure transducer, circuit . (Low ambient -5C). Pressure transducer, circuit 2. (Low ambient -5C).

2

HEATING PIPING DRAWINGS

OUTDOOR UNIT UNIDAD EXTERIOR KSHM 22E/26E/32E/38E/43E
Service valve option

Fan motor
LP1

Scroll compressor

HP1

PT1

4-way valve

CH

Coil

C1

Suction accumulator Filter drier Service valve option Check valve

LP

Expansion valve

(ELEMENTO OPCIONAL) OPTIONAL ELEMENT

LP2 HP HP2

OUTDOOR UNIT UNIDAD EXTERIOR KSHM 52D/64D/76D/86D

Service valve option Fan motor
LP1

CH CH2 CH3 PT PT2

Pressure gauge. (5/6" to use by the installer). Low pressure switch, circuit . Low pressure switch, circuit 2. High pressure switch, circuit . High pressure switch, circuit 2. Crank case heater. Crank case heater. Crank case heater. Pressure transducer, circuit . Pressure transducer, circuit 2.

Scroll compressor

HP1

PT1

4-way valve

CH

Coil

C1

Suction accumulator Filter drier Service valve option Service valve option Check valve Expansion valve

Fan motor
LP2

Scroll compressor

HP2

PT2

4-way valve

CH

Coil

C2

Suction accumulator Filter drier Service valve option Check valve Expansion valve

(ELEMENTO OPCIONAL) OPTIONAL ELEMENT

3

HEATING PIPING DRAWINGS

OUTDOOR UNIT UNIDAD EXTERIOR

KSHM 112D/128D/152D
Service valve option Scroll compressor
LP1 HP1 HPR12 PT1

Fan motor

CH

4-way valve

CH

Coil

C1

Scroll compressor

Suction accumulator Filter drier Service valve option Check valve Service valve option Fan motor

Expansion valve

LP2

Scroll compressor

HP2

HPR22

PT2

4-way valve

CH

Coil

C2

Suction accumulator Filter drier Service valve option Check valve

Expansion valve

(ELEMENTO ELEMENT OPTIONALOPCIONAL)

LP LP2 HP HP2 HPR2

Pressure gauge. (5/6" to use by the installer). Low pressure switch, circuit . Low pressure switch, circuit 2. High pressure switch, circuit . High pressure switch, circuit 2. Condensing pressure control low/high speed, circuit .

HPR22 CH CH2 CH3 PT PT2

Condensing pressure control low/high speed, circuit 2. Crank case heater. Crank case heater. Crank case heater. Pressure transducer, circuit . Pressure transducer, circuit 2.

4

HEATING PIPING DRAWINGS

OUTDOOR UNIT UNIDAD EXTERIOR

KSHM 214D-246D
Service valve option Fan motor

Scroll compressor
LP1 HP1 HPR12 PT1

Oil separator
CH 1

4-way valve

Check valve
CH 2

Coil

C1

Scroll compressor

Suction accumulator Service valve option Filter drier

Expansion valve

Service valve option

Check valve

Scroll compressor
HP2 HPR22

Fan motor

LP2

PT2

Oil separator
C H3

4-way valve

Check valve
CH 4

Coil

C2

Scroll compressor

Suction accumulator Service valve option Filter drier

Expansion valve

Check valve

(ELEMENTO OPCIONAL) OPTIONAL ELEMENT

LP LP2 HP HP2 HPR2 HPR22

Pressure gauge. (5/6" to use by the installer). Low pressure switch, circuit . Low pressure switch, circuit 2. High pressure switch, circuit . High pressure switch, circuit 2. Condensing pressure control low/high speed, circuit . Condensing pressure control low/high speed, circuit 2.

CH CH2 CH3 CH4 PT PT2

Crank case heater. Crank case heater. Crank case heater. Crank case heater. Pressure transducer, circuit . Pressure transducer, circuit 2.

5

UNIT DIMENSIONS
MODELS KSCM/KSHM 22E
Main switch (optional)

26E-32E-38E-43E
Main switch (optional) Electrical box

mode set on o

Electrical box 375

375

Power supply

Power supply

9 5

9 660 Access to gas and liquid lines

980

Access to gas and liquid lines

52D-64D-76D-86D
Main switch (optional)

mode on set of f

112D-128D-152D
Main switch (optional) Electrical box

Electrical box 375

m ode
set off

on

Access to gas and liquid lines

96

0 5 9 225 Access to gas and liquid lines Power supply 0

Power supply

Access to gas and liquid lines

42

214D-246D
Main switch (optional) 975 Electrical box

Access to gas and liquid lines

225

230

Power supply

Access to gas and liquid lines

NOTE: As an option, service valves are available for liquid and gas lines with welded connection.

6

875

UNIT INSTALLATION
MOUNTING PLATES 22E
95 45

26E-32E-38E-43E
95 45

52D-64D-76D-86D
960 955 955

660 400

30

O 4

980

400

400

90

25

O 4

25

112D-128D-152D
2250 603 327 675

214D-246D
700 675 00

420

682

682

60

28

696

784

O 4

2300

752

O 4 466 8 2250 466 34

Sizes in mm.

DETAILING SPRING ANTI-VIBRATION POSITION KSCM/KSHM 112D-128D-152D

7 8 9
POSITION Nr. ANTIVIBRATION TYPE

214D-246D
0 9 8 7
POSITION Nr. ANTIVIBRATION TYPE

 2
4 5 6

350 350 350 350 350 350 250 250 250

 2

350 500 500 500 500 500 500 350 350 350 350 350

3 4 5 6 7 8 9



3 4 5 6 7 8 9 0  2

2

SERVICE SPACE Space should be left free for access and servicing, and for intake and discharge air flow as well. 22E 26E/43E 52D-64D-76D-86D=1m 112D-128D-152D ( )=1.5m

214D-246D

3m

3m
mode set on off

5m 3m (5m)

mode set on o

m m m

m

m m m

m

m (.5m) m (.5m) m (.5m) m (.5m)

.5m .5m .5m

.5m

7

97.50 25

O 4

95 800

PIPE CONNECTIONS
REFRIGERANT CONNECTIONS Refrigerant connections on outdoor unit NOTE: The unit is supplied with welded connections. As an option, service valves are available for liquid and gas lines with welded connection. As an option, refrigerant factory precharged kit is available (this option includes service valves). SEE OPTION SECTION IN THIS MANUAL (pg. 23) Piping connection lines For calculating piping connection lines between outdoor and indoor units, distance and drop between lines are very important aspects. To achieve the best features for the units, take special care about: - The gas line must be always insulated. - The horizontal lines must be sloped at least 2% toward the outdoor unit . - The minimum speed suction must not be below 6 m/s on the vertical line of the gas line, and siphons must be installed every few meters upward to assure the oil returns to the compressor properly. - The maximum speed inside lines should not be higher than 5m/s. RECOMMENDATIONS FOR REFRIGERANT LINES CONNECTIONS

To locate the outdoor and the indoor units, refer to the following recommendations
2%

INDOOR U.
2%

B
2 

OUTDOOR U.
2%

OUTDOOR U.
A

2 

L
2

INDOOR U.
C

INDOOR U.
2%

A,B,C : Unit positions L : Total length  = Gas line 2 = Liquid line

OUTDOOR U.


2%

POSITION A : A siphon suction must be installed on the vertical line of the gas line, and siphons must be installed every 8 meters upward. The minimum speed suction must not be below 6m/s. Maximum vertical length 6m. POSITION B : Tip the lines toward the outdoor unit. Make special attention to line length longer than 0m, and avoid collapse on pipe lines installation. POSITION C : Install a siphon at the base of the vertical of the gas line, no more siphons are necessary. Maximum vertical length 6m.

TABLE : REFRIGERANT LINES SELECTION

REFRIGERANT LINES
Length between indoor and outdoor unit. 0 to 30 m. (Standard connection of unit) Gas Liquid

UNIT - MODEL
22E C C2 C C2 /2 n/a 7/8 n/a 26E 5/8 n/a n/a 32E 5/8 n/a n/a 38E 5/8 n/a n/a 43E 5/8 n/a n/a 52D 5/8 5/8 64D 5/8 5/8 76D 5/8 5/8 86D 5/8 5/8 112D 3/4 5/8 128D 3/4 5/8 152D 214D 246D 3/4 3/4 7/8 7/8 7/8 7/8

 /8  /8  3/8  3/8  /8  /8  3/8  3/8  5/8  5/8  5/8  5/8 2 /8
 /8  /8  3/8  3/8  3/8  3/8  5/8  5/8 2 /8

Max. Nr. of bends

2

8

2

2

8

2

2

2

2

2

2

Maximum refrigerant piping length: 30m

8

PIPE CONNECTIONS
The units are factory pre-charged with Nitrogen (N2). The installer should remove this gas and charge the units with refrigerant R-40A. Amount of refrigerant charge R-410A for the installation The amount of refrigerant R-40A for the system will depend on the size of connecting line between indoor and outdoor unit and on the expansion system of the indoor unit. Prior to charging the unit, a proper vacuum must be done. Finally, it is necessary to adjust the expansion system, with the unit already charged, to achieve the best features for the units, such as evaporating temperature, condensing temperature, discharge, etc.

PRECAUTIONS TO BE TAKEN IN THE USE OF R-410A Refrigerant:

R-410A Refrigerant is used in the unit; therefore, the following precautions characteristic of this gas should be taken: - The Vacuum Pump must have a Check Valve or Solenoid Valve. - Pressure Gauges and Hoses for the exclusive use with R-410A Refrigerant should be used. - The charge should be carried out in the Liquid Phase. - Always use scales to weight-in charge - Use the Leak Detector exclusive for R-410A Refrigerant. - Do not use mineral oil, only synthetic oil to ream, expand or make connections. - Keep pipes wrapped before using them and be very thorough about any possible dirt (dust, filings, burrs, etc.). - When there is a leak, gather what is left of the charge, create a vacuum in the unit and completely recharge with new R-410A Refrigerant. - Brazing should always be carried out in a nitrogen atmosphere. - Reamers should always be well sharpened.

TABLE 2: RECOMMENDATIONS FOR WEIGHT OF REFRIGERANT R-40A PER METER OF LINE

Liquid 1/2 5/8 5/8 3/4 3/4 7/8

Gas 7/8 1 1/8 1 3/8 1 3/8 1 5/8 1 5/8

gr/m 108 177 182 265 271 374

TABLE 3: RECOMMENDATIONS FOR CHARGE OF REFRIGERANT

22E 555 -----26E 535 -----Charge of refrigerant (gr) R-410A for 0 meters of line KNCM+indoor unit (Cooling only) 32E 38E 43E 52D 64D 76D 86D 112D 128D 152D 5700 7950 9745 6250 5775 7870 9800 230 5585 5500 ---------------6250 5775 7870 9800 0450 0045 5400

C1 C2

214D 2300 2300

246D 24250 24250

C1 C2

22E 5725 ------

26E 5900 ------

Charge of refrigerant (gr) R-410A for 0 meters of line KNHM + indoor unit (Heat pump) 32E 38E 43E 52D 64D 76D 86D 112D 128D 152D 6330 8835 0830 6940 6420 8740 0900 3480 735 7230 ---------------6940 6420 8740 0900 600 60 700

214D 25660 25660

246D 26950 26950

Refrigerant charge estimated. Adjust in the installation.

9

PIPE CONNECTIONS
CHARGE OF REFRIGERANT FOR THE SET: EXAMPLE: To install a KNHM 32E + indoor unit, with 22m refrigerant line length between outdoor and indoor unit, then the refrigerant charge must be calculated as follow: .-TABLE  (pg.8), for 22m of line length between indoor unit and outdoor unit, the line sizes are: liquid 5/8 and gas  /8. 2.-TABLE 2 (pg.9), for line sizes of 5/8- /8, the charge per meter line is: 77 gr/m x 22m = 3894 gr. 3.-TABLE 3 (pg.9), charge of refrigerant for the set with 0m of line length is: 6330 gr. 4.-To determine the carge of the set: Add charge of the refrigerant lines + charge of refrigerant indoor unit and outdoor unit. Total charge for the set: 3894 + 6330 = 10224 gr Note: If the outdoor unit includes factory pre-charged kit, only take care of weight of refrigerant per meter of line in TABLE 2.

2D to 52D units with 3 compressors are working using three capacity steps and 24D-246D with 4 capacity steps. See the picture below for the installation in the case of units with tandem compressor circuit. An additional gas line has to be used to assure the correct operation of the system.

Condensing unit with capacity reduction

Tandem compressor circuit

2
H4

Min 0.25% gradient

4 H: 5m Max H2: 5m Max H4: 0,5m Min

H4

2 H2

H
Indoor unit

2 - Coupled trap. 3 - Lower trap with double tubes. 4 - Higher trap with double tubes. Models with tandem compressor 112D
Circuit 

128D
Circuit 

152D
Circuit 

214D

246D

Circuits  & 2 Circuits  & 2

20

ELECTRICAL CONNECTIONS
- BEFORE MAKING ANY ELECTRICAL CONNECTIONS, BE SURE THAT ALL CIRCUIT BREAKES ARE OPEN. - IN ORDER TO CARRY OUT ELECTRICAL CONNECTIONS, FOLLOW THE ELECTRICAL DIAGRAM SUPPLIED WITH THE UNIT.

CONDENSING UNITS
KSCM/ KSHM 22E KSCM/ KSHM 26E KSCM/ KSHM 32E KSCM/ KSHM 38E

Power supply 5 x 4 mm2 5 x 6 mm2 5 x 6 mm2 5 x 6 mm2 5 x 0 mm2 5 x 6 mm2 5 x 6 mm2 3 x 25 + 2 x 6 mm2 3 x 25 + 2 x 6 mm2 3 x 35 + 2 x 6 mm2 3 x 35 + 2 x 6 mm2 3 x 50 + 2 x 25 mm2 3 x 70 + 2 x 35 mm2 3 x 95 + 2 x 50 mm2

Power supply

KSCM/ KSHM 43E KSCM/ KSHM 52D KSCM/ KSHM 64D KSCM/ KSHM 76D KSCM/ KSHM 86D

Electrical box

KSCM/ KSHM 2D KSCM/ KSHM 28D KSCM/ KSHM 52D KSCM/ KSHM 24D KSCM/ KSHM 246D

ELECTRICAL CONNECTION REMOTE SIGNALS

88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106

REMOTE ON/OFF: When contact is closed, unit is on. COOL/HEAT: When contact is closed unit is running in cooling mode and when contact is openned unit is running in heating mode. STAGE 1,2 3 and 4: Stage is activated when contact is closed.

C NO

STAGE 

STAGE 2 X X X

STAGE 3

STAGE 4

REMOTE ON/OFF

COOL / HEAT

26E-43E

X X X X X X X

STAGE 3

STAGE 

STAGE 2

STAGE 4

52D-86D 2D-52D 24D-246D

REMOVE LINK FOR REMOTE ON/OFF OPERATION

COMPRESSOR SEQUENCE ACTIVATION

2D-52D 26E-43E
C CM

24D-246D
C C2 CM CM CM3 CM4 CM3 C2

52D-86D
C CM C2 CM3

C

CM2

CM2

First step: Compressor 

First step: Compressor  Second step: Compressor 3 Automatic sequence changeover

First step: Compressor  Second step: Compressor 2 Third step: Compressor 3

First step: Compressor  Second step: Compressor 2 Third step: Compressor 3 Fourth step: Compressor 4

2

OPTIONS 1.- ARCHITECTURAL INTEGRATION

HIGH PRESSURE 250Pa FP1 (Only available for units 112D to 246D). Units with high pressure fans. Available static pressure up to 250Pa.
Electrical box
280 800

Main switch (optional)

875 225

Access to gas and liquid lines

42

Power supply
800 280

Main switch (optional)

975 225 0 230 0

Electrical box Access to gas and liquid lines

Power supply

Access to gas and liquid lines

2.- SECURITY
MAIN SWITCH The main switch is located on the access panel to the electrical box. It is equipped with a clutch gadget, which allows opening the panel of the electrical box, when it is on OFF position. SOFT STARTER COMPRESSOR STARTING CURRENT CONSTRAINED. It is an electronic element, which reduces the peak compressor starting current up to 40% (see pages of electrical data without soft starter). RETURN LOCK THREE PHASES. Located at electrical box of the unit. It assures that unit will not begin operation on detection of overvoltage, undervoltage, phase reversal fault or phase failure. PROTECTION GRILL The condenser coil protection grill prevents light damage to the coil when shipping and when installed.

22

OPTIONS 3.- COMFORT, PRECISION AND ENERGY EFFICIENCY

LOW AMBIENT KIT 0 (COOLING UNITS ONLY, THE SERIES OF HEATING PUMP) It is a crank case heater for the compressor which allows unit operation in cooling mode until 0C of outdoor temperature. The purpose of the crank case heater is while the compressor is stopped, so that it can be properly lubricated when starts again. LOW AMBIENT KIT -15C (Only available for KSCM units). It regulates the fan speed with a pressure transducer, in order to control condensing temperature. This option also includes a crankcase heater. Thus the unit will be able to operate in the cooling cycles when the outdoor temperature is below 9C (until -5C). A solenoid valve has to be fitted by the installer in the liquid line (indoor unit) to prevent liquid return to the compressor. See electrical diagram supplied with the unit for the connection. KIT LOW NOISE Each compressor is fitted with a compressor acoustic jacket this provides attenuation of the compressor noise that radiates from the unit. RUBBER ANTI-VIBRATION MOUNTS To install under the unit to avoid transmission of vibrations to the floor where unit is installed, while unit is operating. They are designed for low sensibility zones to vibration.

4.- SERVICE
FACTORY PRECHARGED This option includes service valves and R-40A refrigerant charged in outdoor unit (for 0 meters of connection lines). SERVICE VALVES As an option, the unit is fitted with gas and liquid service valves in order to make easier installation and maintenance operations. - Valves for gas and liquid lines inside the units with welded connection for 22E to 246D. DRIVE INDOOR FAN MOTOR OPTION It includes the contactor and thermal switch, for indoor fan motor.

5.- COMUNICATION CAPABILITIES

MODBUS It is possible to connect several units with a communication system (MOD BUS Protocol).

6.- EXTENDED LIFECYCLE

PRECOATED COIL Special protection of the aluminum condenser coil fins, to protect it from aggressive external environmental conditions.

23

COMMISSIONING AND OPERATION PRELIMINARY CHECKS BEFORE FIRST OPERATION

- Check that the power supply is the same as stated on the Rating Plate which is in agreement with the electrical diagram for the unit and that cable sizes are correct. - Check that tightness of the electrical connections to their terminals and to ground. - Check the control panel connections. (If the connection is wrong, the unit will not operate and the control panel display will not light). - Check with your hand that the fans turn freely. FIGURE FOR THE STANDARD UNIT CONFIGURATION FOR MODELS: 52D-64D-76D-86D
CONTROL PANEL

mode

on

set of f

CHECK COMPRESSOR OIL LEVEL - Part of the compressor oil is pumped to the system when the compressor start, so for splits systems part of the oil can be placed in the system: piping lines, siphons, evaporator, etc. - Oil quantity in the system depends on refrigerant charge. The compressor can not work either refrigerant defect nor with an excessive amount of this one. - Depending on piping length, it can be necessary to add oil to the system. In case of having to add oil, remember the type of oil is synthetic POE. Original oil charge in the compressor is ICI Emkarate RL32-3MAF. This type of oil has to be used too in case of replacing the oil completely. On the other hand to add oil RL32-3MAF or Mobil EAC Artic 22C can be used.

PRELIMINARY CHECKS AT FIRST OPERATION

To start the unit, follow the instructions given in the User Manual for the control supplied with the unit (requesting operation in any of the modes, cooling, heating, or automatic). After a time lapse, the unit will start. With unit operating, check that the fans are turning freely and in the proper direction. COMPRESSOR SHOULD BE CHECKED THAT ROTATES IN THE CORRECT DIRECTION. - If you have return return lock three phases as option check through it the correct rotation. - If you do not have return lock three phases, check the correct direction of rotation. The pressure on the suction side decreases and the pressure on the discharge side increases when the compressor is activated. - If the connection is wrong, the rotation will be reversed causing a a high noise level and a reduction in the amount of current consumed. If this occurs, the compressors internal protection system will operate in shutting down the unit. The solution is to disconnect, switch the wires between two of the phases and connect the three again. ASTP Protection is included with the unit compressors. See "Failure diagnosis" for more information. WITH UNIT OPERATING, CHECK: - Low pressure and high pressure. - Evaporating and liquid temperature to calculate superheat and subcooling. - Adjust according this values refrigerant charge and/or expansion valve in case it can be neccessary. COMPRESSOR OIL LEVEL Oil level has always to be checked. When the compressor stops the level should be between /4 and 3/4 in the sight glass, while during operation the level should be between 3/4 and full. In case of having to add oil, remember the type of oil is synthetic POE. Original oil charge in the compressor is ICI Emkarate RL32-3MAF. This type of oil has to be used too in case of replacing the oil completely. On the other hand to add oil RL32-3MAF or Mobil EAC Artic 22C can be used.

24

MAINTENANCE
PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE PREVENTS COSTLY REPAIRS. BECAUSE OF THIS PERIODIC INSPECTIONS ARE REQUIRED: - GENERAL STATE OF THE CASING: Furniture, paint, deterioration due to bumps, rust spots, leveling and supporting, state of the shock absorbers, if installed, screwed panels, etc. - ELECTRICAL CONNECTIONS: State of hoses, tightness of screws, grounding, current draw of the compressor and fans and checking that the unit is receiving the correct voltage. - COOLING CIRCUIT: Check that pressure values are correct and that there are no leaks. Check that there is no damage to the pipe insulation, that the state of the coils is correct and that there are no chips or clogs retained by the air flow, etc. - COMPRESSOR: Inspect the oil level, if sight glass is present. Inspect the state of the silent block fixtures. - FANS: Check that fans turn freely and in the correct direction without excessive noises. - CONTROL: Check Set Points and normal operation.

CORRECTIVE MAINTENANCE
IMPORTANT MAKE SURE THAT THE UNIT IS COMPLETELY DISCONNECTED FROM THE POWER SUPPLY WHEN CARRYING OUT ANY TYPE OF WORK ON THE MACHINE.

If some component in the cooling circuit must be replaced, follow these recommendations: - Always use original replacement parts. - Remove the entire refrigerant charge from the unit through the schrader valves located in the outdoor section. Create a slight vacuum as a safety measure. - Regulation prohibits the release on the refrigerant into the atmosphere. - If cuts must be made in the pipe work, use pipe cutters. Do not use saws or any other tools that produce filings. - All brazing must be carried out in a nitrogen atmosphere to prevent corrosion from forming. - Use silver alloy brazing rod. - Take special care that the flame from the torch is aimed in the opposite direction from the component to be welded and is covered with a wet rag in order to avoid overheating.
Direction of the flame Wet rag Nitrogen Component to be welded Silver alloy welding rod

- Take very special care if 4-way check valves are to be replaced since these have internal components that are very heat-sensitive such as plastic, teflon, etc. - If a compressor must be replaced, disconnect it electrically and un-braze the suction and discharge lines. Remove the securing screws and replace the old compressor with the new one. Check that the new compressor has the correct oil charge, screw it to the base and connect the lines and electrical connections. - Carry out the vacuum above and below through the schrader valves of the outdoor unit until -750 mm Hg is reached. Once this level of vacuum has been reached, keep the pump in operation for at least one hour. DO NOT USE THE COMPRESSOR AS A VACUUM PUMP. - Charge the unit with refrigerant according to the data on the Rating Plate for the unit and check that there are no leaks.
PRECAUTIONS TO BE TAKEN IN THE USE OF R-410A Refrigerant: R-40A Refrigerant is used in the unit; therefore, the following precautions characteristic of this gas should be taken: - The Vacuum Pump must have a Check Valve or Solenoid Valve. - Pressure Gauges and Hoses for the exclusive use with R-40A Refrigerant should be used. - The charge should be carried out in the Liquid Phase. - Always use scales to weight-in charge - Use the Leak Detector exclusive for R-40A Refrigerant. - Do not use mineral oil, only synthetic oil to ream, expand or make connections. - Keep pipes wrapped before using them and be very thorough about any possible dirt (dust, filings, burrs, etc.). - When there is a leak, gather what is left of the charge, create a vacuum in the unit and completely recharge with new R-40A Refrigerant. - Brazing should always be carried out in a nitrogen atmosphere. - Reamers should always be well sharpened.

25

MAINTENANCE FAILURE DIAGNOSIS

In case of failure or malfunction of the unit, the display on the control panel will show an error or alarm warning explained in the control panel manual. Nevertheless, whenever there is a unit failure, the unit should be shut down and our service thecnicians consulted.

FAILURE
UNIT DOES NOT START

POSSIBLE CAUSES
Failure in the power supply or insufficient voltage. Circuit breakers have opened. Power cable or control panel cable is defective. High pressure switch is defective. Reset.

POSSIBLE SOLUTIONS
Connect the power supply or check the voltage.

Inspect and correct. Check cut-off pressure or change. Pressure switch if necessary. Check for voltage, inspect the motor and turbine or replace if necessary.. Switch the power phases. Inspect and clean. Remove the charge and charge according to the data on the rating plate.

UNIT STOPS DUE TO HIGH PRESSURE DURING THE COOLING CYCLE

Outdoor fan is not working. Outdoor fan turns in the wrong direction. Outdoor coil is dirty or clogged for passing air. Excess charge of the refrigerant.

UNIT STOPS DUE TO HIGH PRESSUThe same causes and solutions as the cold cycle but with reference to the coils and indoor fan. RE DURING THE HEATING CYCLE
Low pressure switch defective. Indoor fan is not working. Check the cut-off pressure with a pressure gauge and change the pressure switch if necessary. Check for voltage and inspect the motor, turbine and replace if necessary. Switch the power phases. Correct leak, crate vacuum and charge. Inspect and clean Inspect and correct or change the filter drier. Inspect suction and discharge pressure values and correct. Inspect input voltage and voltage drop. Correct leak and replace.

UNIT STOPS DUE TO LOW PRESSURE

Indoor fan turns in the wrong direction. Lack of refrigerant. Leak. Dirty air filter. Clogged cooling circuit. Dirty filter drier. Compressor overcharged.

UNIT STARTS AND STOPS IN SHORT CYCLES

Compressor cuts off due to Klixon. Lack of refrigerant.

LOAD AND ABNORMAL NOISE IN Power supply phases inverted (three-phase compres- Inspect and switch power phases. sor). THE COMPRESSOR (SCROLL)

SAFETY DEVICES ASTP Protection: This device protects the compressor against high discharge temperatures. When the temperature reaches critical values, ASTP protection causes "Scrolls" are separated. Compressor may stop pumping with motor running.
Unit with specific compressor protection La unidad incorpora compresor con proteccin especfica

- Occasionally, when compressor stops and starts, there is a metallic noise because of spirals of the compressor. This is normal. - Connect high and low pressure gauges and check that operating pressure values are normal. - Measure electrical consumption for the unit and check that it is near what is indicated on the specification plate. - Check the electrical consumption of the compressor and the fans with what is specified in the physical data sheets. - In the case of a Heat Pump unit, make a cycle change on the Control Panel checking that the 4-way valve makes the change correctly. Check the pressure values in the new cycle. - Remember the low pressure switch is reset automatically and the high pressure switch is reset manually. - Remember that low pressure switch is automatic reset, if it has 3 operations in one hour, it will be a manual reset, through the control of the unit.
26

MAINTENANCE
COOLING ONLY KSCM UNITS
22E to 43E 52D to 86D 112D to 246D
COOLING LAK -5C
Cycle Set
cooling 3,5 cooling 3,5 cooling cooling

STD STD COOLING LAK -5C COOLING LAK-5C UNIT UNIT Cycle Set Reset Cycle Set Reset Cycle Set Reset Cycle Set Reset 4,5 cooling 3,5 4,5 4,5 cooling 3,5 4,5 LP cooling 3,5 LP1 cooling 3,5 4,5 cooling 3,5 4,5 LP2 cooling 3,5 cooling 43 cooling 43 43 34 34 34 34 HP HP1 cooling 43 cooling 43 34 34 HP2 cooling 43

STD/FP UNIT Cycle Set Reset 4,5 LP1 cooling 3,5 4,5 LP2 cooling 3,5 34 HP1 cooling 43 34 HP2 cooling 43 28 HPR11 cooling 22

43 43

Reset 4,5 4,5 34 34

COOLING LAK -5C (FP) Cycle Set Reset cooling 3,5 4,5 cooling 3,5 4,5 cooling 43 34 cooling 43 34 FSC (2A) (252) FSC (20A) (24-246) (*) FSC2 (2A) (252) FSC2 (20A) (24-246) (*)

HPR12 PT
n/a (*)

cooling

37 n/a 22 37 n/a

30

FSC (6A) (*)

PT1

n/a

(*)

PT1 HPR21 HPR22

cooling cooling

28 30 FSC2 (6A) (*)

PT2

n/a

(*)

PT2

Tables values in bar.

HEAT PUMP KSHM UNITS

22E to 43E
LP HP
Cycle cooling C/H Set 3,5 43

STD UNIT
Reset 4,5 34

52D to 86D
LP1 LP2 HP1 HP2 PT1 PT2
Cycle cooling cooling cooling cooling Set 3,5 3,5 43 43 (*) (*)

STD UNIT
Reset 4,5 4,5 34 34

112D to 246D
LP1 LP2 HP1 HP2 HPR12 PT1 HPR22 PT2 OT1
Cycle cooling cooling cooling cooling cooling cooling heating Set 3,5 3,5 43 43 37 (*) 37

STD/FP UNIT
Reset 4,5 4,5 34 34 30 30

PT

(*)

(*) 6C differential 2,3

Tables values in bar.

(*) REGULATION WITH CONTROL CLIMATIC 40 .- FAN SPEED REGULATION KSCM+KIT -5C AND KSHM 22E-86D .- FAN SPEED REGULATION (PT/PT2) KSHM STANDARD (with option FP) - Fan start-up - Cut off 28 bar. 22 bar.

FAN SPEED

00%

40%

CONDENSATION PRESSURE (bar)

2.- DEFROST (PT/PT2) Start: 5,7 bars, during 60 seconds. End: 25 bars or passed 8 minutes, from the beginning of defrost. 3.- FAN SPEED REGULATION WITH PROPORTIONAL CONTROL (FSC/FSC2)(PT/PT2)
FAN SPEED

0%

8

8.5

20

26

2.- DEFROST (PT/PT/PT2) - Start: 5,7 bars, during 60 seconds. - End: 25 bars or passed 8 minutes, from the beginning of defrost.

00%
CONDENSATION PRESSURE (bar)

40%

0%

8

20

28

27

NOTES

28

NOTES

29

NOTES

30

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MIL106E-0909 12-2009 Original manual translation