Lets go in full sail!

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OUR VISION
To achieve worldwide recognition through: Latest engineering technologies Advanced quality methodologies & equipments Competitive cost Reliable partner OEMs depend on.

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OUR DNA
What drives DNA of OLGUNCELIK? OLGUNCELIK inspires to be known for and easily recognizable by a certain set of characteristics. These characteristics differentiate OLGUNCELIK and our springs from others within the spring industry Primary OLGUNCELIK Brand DNA elements: Quality Producing best quality leaf springs Continuos developmentthrough lean organisation

Reliability Powerful control of our supplier chain Total quality approach in production
Responsive Customer Service 24 hour service throught the contact person assigned for all our clients Enganing design projects at the most competitive speed Just in Time Service Using alternative raw material sources to keep the continuity of the production and cost competitiveness Wide Product Portfolio Parabolic and conventional leaf springs and air linkers
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Recent history of Olguncelik

18 June 2010

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HISTORY
1945 OLGUNCELIK was established in Izmir, Turkey 1981 OLGUNCELIK Plant 2 was opened at the Manisa Organized Industrial Zone 2008 OLGUNCELIK Plant 2: Europes the most modern leaf spring manufacturing plant

2010 Dusseldorf parabolic lines of a competitor acquired by OLGUNCELIK.

2010 R&D Center of OLGUNCELIK was acknowledged by Turkish Ministry of Industry.

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PLANT LOCATION
Two production plants located at Manisa Industrial Zone, Manisa/Turkey. 45 minutes away from Izmir port at the Aegean Sea.

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PRODUCT LINE UP

Light Truck Parabolic 9T

Parabolic 8T Conventional 38T

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PRODUCT LINE UP

Parabolic 7T

Conventional 28T

Parabolic16T Parabolic 1OT

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PRODUCT LINE UP- Light Duty

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PRODUCT LINE UP- Medium Duty

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PRODUCT LINE UP- Heavy Duty

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PRODUCT LINE UP- Heavy Duty

Trailing Arm

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QUALITY AWARDS
The most advanced technology leaf springs production center in Europe.

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STRONG & RENOWN QUALITY ASSURANCE

Quality Core Tools (APQP,PPAP,FMEA,SPC,MSA) applied. Established Kaizen, 5S & 6Sigma practices Raw material certificates, and technical reporting provided with each shipment.

Achievements: 100% On time response rate to Part Submission Warranty for sample testing. No campaign

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LEAN TRANSFORMATION
TARGET: Maximize customer value while minimizing waste Understand customer value and focus on its key processes to continuously improve it Eliminate waste along entire value streams, instead of at isolated points. ACHIEVEMENTS & PLAN for SUCCESS: New transfers from OEM(s) and Global Suppliers to OLGUNCELIK

management and team.

Black belt Plant Director. Lean Knowledge: On-site training by Lean Institute. Change Agent: Visit of Lean Institude experts.

Mapping the value streams of OLGUNCELIK

Projects to draw the critical systems of OLGUNCELIK with leaner states under the coaching of Lean Institute.
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LEAN TRANSFORMATION

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COMPUTER AIDED ENGINEERING

Long partnership with our design partners CAE Group of OLGUNCELIK works with ABAQUS & NASTRAN MARC
Joint project with universities & governement
1. 2. 9 Eyll University Ford Connect parabolic springs Istanbul Technical University leaf spring design by using CAE tools and corrolating the results with real life taking into account the effects of variation in production parameters Future Programs 3. Darmstat University / Germany Accredited design partner by MAN MAN: Front axle 8 tons parabolic spring

4. 5.

Middle East Technical University Aristotales University / Greece Accredited design partner by MAN
MAN: Rear axle 2x13-16 tons leaf springs

Despite of the global economic conditions, OC continues to make investments on research & development. Since OC knows well the importance of being design partner of OEM(s) and to be ahead in technology against the global 17 competition

DEVELOPMENT PROCESS
Customer Design Input Design Stage Design Alternatives

Detailled Engineering

Optimization by CAE

Vehicle Level Integration

Prototype manufacturing

Prototype Rig Testing

Prototype Vehicle Testing

Engineering Sign off

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OLGUNCELIK VIRTUAL PROTOTYPE PROCESS

Concept Development Design Physical Prototype Design Validation & Test Physical Prototype Design Validation & Test

Design

Leaf Spring

Traditional Leaf Spring Development Process

Virtual Prototype Concept Development Design Validation Physical Prototype & Test Leaf Spring

Virtual Prototype Process

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EXPERIENCE on LIGHT TRUCK SPRING

OLGUNCELIK manufactures yearly 1 million leaf springs for light commercial vehicles OLGUNCELIK is the supplier for Ford Transit & Connect and Fiat Doblo

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EXPERIENCE on HEAVY TRUCK SPRING

OLGUNCELIK has 95% market share on heavy truck market OLGUNCELIK acquired Dusseldorf line of a competitor

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BEST SUPPLIER AWARDS

2001 OSD BOARD OF AUTOMOTIVE

MANUFACTURERS ASSOCIATION CERTIFICATE OF

ACHIEVEMENT 2001 MAN TRUCKS SUPPLIER AWARD (TURKEY)

2004 TSE QUALITY AWARD

2005 FORD Q1 AWARD 2007 IVECO APPROVED SUPPLIER 2006 FORD-OTOSAN SUPPLIER AWARD 2009 DAIMLER CATEGORY 1 ACHIEVED
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Thank You!

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