Operation breakdown & Machinery required for Formal Trouser

Operation No. Description of Operation Seam Generic M/C Type JUKI Brother

Step A - Front and Side pocket

A01 Serge Front with Lining Automatic Serging M/c MO-735, MO-6704D,MO6104D, MO-6904S,MO6704S EF4-V41-05-5

A02

Sew Tuck

1 needle ,Flat Bed , Drop Feed , Lockstitch m/c Ironing Working Table Vacuum Board with a monolithic boiler 1 needle ,Flat Bed , Drop Feed , Lockstitch m/c 2- Needle,Needle Feed ,Lockstitch M/C with Binder Attachment 1 needle ,Flat Bed , Drop Feed , Lockstitch m/c

DDL-5550N DDL-5550N-7- DB2-B737 MARKII-413 WB/CP 160 A /AK-85(with Automatic thread trimmer) Ironing M/c Working Table JVB -958/JES- 356 V Ironing M/c Working Table ____

A03 A04 A05 A06

Fold Tuck Cut front side Fuse fusible interlining on front Fusible Tape on Bottom

DDL-5550N-7-WB/CP 160 DB2-B737 MARKII-413 A /AK-85(with Automatic thread trimmer) LH-3128SE-7-WB/CP 160 A/AK-88 / N054 LT2-B842MarkII-403

A07

Piping Side pocket Bag

A08

Sew side pocket facing to pocket bag

DDL-5550N-7-WB/CP 160 DB2-B737 MARKII-413 A /AK-85(with Automatic thread trimmer)

A09

Hem coin pocket mouth

1 needle ,Flat Bed , DDL-5550N-7-WB/CP 160 A DB2-B737 MARKII-413 Drop Feed , /AK-85(with Automatic Lockstitch m/c thread trimmer) Vacuum Board with a monolithic boiler JVB -958/JES- 356 V ____

A10

Fold coin pocket edge

A11

Sew coin pocket to pocket bag

1 needle ,Flat Bed , Drop Feed , Lockstitch m/c 1 needle ,Flat Bed , Drop Feed , Lockstitch m/c with Stitch Roller Guide Turning Machine 1 needle ,Flat Bed , Drop Feed , Lockstitch m/c with Stitch Roller Guide 1 needle ,Flat Bed , Drop Feed , Lockstitch m/c 1 needle ,Flat Bed , Drop Feed , Lockstitch m/c High Speed , 1 Needle , Cylinder Bed, Lockstitch Bartacking M/c Compact type fusing press m/c

DDL-5550N-7-WB/CP 160 DB2-B737 MARKII-413 A /AK-85(with Automatic thread trimmer) DDL-5550N-7-WB/CP 160 DB2-B737 MARKII-413 A /AK-85/H015(with Automatic thread trimmer) ____ ____

A12

Run stitch pocket bag

A13 A14

Turn pocket bag Sew side pocket bag to front

DDL-5550N-7-WB/CP 160 DB2-B737 MARKII-413 A /AK-85 / H015(with Automatic thread trimmer) DDL-5550N-7-WB/CP 160 DB2-B737 MARKII-413 A /AK-85(with Automatic thread trimmer) DDL-5550N-7-WB/CP 160 DB2-B737 MARKII-413 A /AK-85(with Automatic thread trimmer) LK-1900A LK3-B430E-1,-5

A15

Close side pocket

A16

Sew pocket top and side

A17

Bartack front pocket end

A18

Fuse fusible interlining on left fly

JSF -341K/PE05

____

A19

Serge left fly

A20

Attach zipper to left fly

ASN-697(High grade type),ASN -695 (Std.Type) Alt: MO-735, MO6704D,MO-6104D, MO6904S,MO-6704S 2- Needle,Needle LH-3128SC-7-WB / CP 160 Feed ,Lockstitch M/C A / AK-88 1 needle ,Flat Bed , Drop Feed , Lockstitch m/c with Stitch Roller Guide 1 needle ,Flat Bed , Drop Feed , Lockstitch m/c

Automatic Serging M/c

BAS-102V

LT2-B842MarkII-403

A21

Sew left fly to front

DDL-5550N-7-WB/CP 160 DB2-B737 MARKII-413 A /AK-85/H015(with Automatic thread trimmer) DDL-5550N-7-WB/CP 160 DB2-B737 MARKII-413 A /AK-85/ CR 15 (with Automatic thread trimmer)

A22

Counterstitch left fly

Step B- Back and Hip Pocket

B01 Serge back Automatic Serging M/c ASN-697(High grade type),ASN -695 (Std.Type) Alt: MO-735, MO6704D,MO-6104D, MO6904S,MO-6704S BAS-102V

B02

Sew darts

B03 B04 B05

Fold darts Fuse fusible interlining on back Mark hip pocket position(2 points)

Automatic Dart Sewer or1 needle ,Flat Bed , Drop Feed , Lockstitch m/c Vaccuum Board Vaccuum Board Working Table

DDL-5550N-7-WB/CP 160 DB2-B737 MARKII-413 A /AK-85(with Automatic thread trimmer) JVB -958/JES- 356 V JVB -958/JES- 356 V Working Table _____ _____ Working Table

B06 B07

Fuse fusible interlining on hip pocket welt Serge hip pocket welt

Compact type fusing press m/c Automatic Serging M/c 1 needle ,Flat Bed , Drop Feed , Lockstitch m/c Automatic Lockstitch Pocket Welting Machine _____ 1 needle ,Flat Bed , Drop Feed , Lockstitch m/c 1 needle ,Flat Bed , Drop Feed , Lockstitch m/c 1 needle ,Flat Bed , Drop Feed , Lockstitch m/c Working Table 1 needle ,Flat Bed , Drop Feed , Lockstitch m/c 1 needle ,Flat Bed , Drop Feed , Lockstitch m/c with Stitch Roller Guide

JSF -341K/PE05 MO-735, MO-6704D,MO6104D, MO-6904S,MO6704S

_____ EF4-V41-05-5

B08

Sew hip pocket facing to pocket bag with laundry label. Sew hip pocket welt to back

DDL-5550N-7-WB/CP 160 DB2-B737 MARKII-413 A /AK-85(with Automatic thread trimmer) APW-194N BAS-611A

B09

B10 B11

Turn and form hip pocket back Top stitch under hip pocket welt

JES 357

_____

DDL-5550N-7-WB/CP 160 DB2-B737 MARKII-413 A /AK-85/ CD15 (with Automatic thread trimmer) DDL-5550N-7-WB/CP 160 DB2-B737 MARKII-413 A /AK-85(with Automatic thread trimmer) DDL-5550N-7-WB/CP 160 DB2-B737 MARKII-413 A /AK-85(with Automatic thread trimmer) Working Table Working Table DDL-5550N-7-WB/CP 160 DB2-B737 MARKII-413 A /AK-85/ CD15 (with Automatic thread trimmer) DDL-5550N-7-WB/ CP 160 A /AK-85/H015(with Automatic thread trimmer) DB2-B778-403

B12

Close under hip pocket welt

B13

Runstitch pocket bag

B14 B15

Turn pocket bag Top stitch upper and side hip pocket welt Top stitch pocket bag

B16

B17

Bartack hip pocket end

High Speed , 1 Needle , Cylinder Bed, Lockstitch Bartacking M/c

LK-1900A

LK3-B430E-1,-5

Step C- Assembly and Belt Loop

C01 Sew side Flat Bed, Double MH-481-5(4) (with automatic Chainstitch Machine thread trimmer) _____ 1 needle ,Flat Bed , Drop Feed , Lockstitch m/c 1 needle ,Flat Bed , Drop Feed , Lockstitch m/c Compact type fusing press m/c Automatic Serging M/c _____ DT4-B261-012-T

C02 C03

Open side top and fold side pocket edge Sew pocket bag to back

_____

DDL-5550N-7-WB/CP 160 DB2-B737 MARKII-413 A /AK-85(with Automatic thread trimmer) DDL-5550N-7-WB/CP 160 DB2-B737 MARKII-413 A /AK-85(with Automatic thread trimmer) JSF -341K/PE05 ____ MO-735, MO-6704D,MO6104D, MO-6904S,MO6704S EF4-V41-05-5

C04

Top stitch side pocket bag bottom

C05 C06

Fuse fusible interlining on upper right fly Serge upper right fly

C07 C08

Fuse fusible interlining on upper fly tongue Run stitch fly tongue

C09 C10

Turn and form fly tongue Top stitch fly tongue

Compact type fusing JSF -341K/PE05 ____ press m/c 1 needle ,Flat Bed , DDL-5550N-7-WB/CP 160 DB2-B737 MARKII-413 Drop Feed , A /AK-85(with Automatic Lockstitch m/c thread trimmer) Vacuum Board with a JVB -958/JES- 356 V ____ monolithic boiler 1 needle ,Flat Bed , DDL-5550N-7-WB/ CP 160 DB2-B737 MARKII-413 Drop Feed , A /AK-85/H015(with Lockstitch m/c with Automatic thread trimmer) Stitch Roller Guide

C11

Run stitch right fly with fly tongue

1 needle ,Flat Bed , Drop Feed , Lockstitch m/c

DDL-5550N-7-WB/CP 160 DB2-B737 MARKII-413 A /AK-85(with Automatic thread trimmer)

C12 C13 C14

Cut right fly lining Turn and fold right fly Sew right fly to front

Working Table Working Table Working Table Vacuum Board with a JVB -958/JES- 356 V ____ monolithic boiler 1 needle ,Flat Bed , DDL-5550N-7-WB/ CP 160 DB2-B737 MARKII-413 Drop Feed , A /AK-85/H015(with Lockstitch m/c with Automatic thread trimmer) Stitch Roller Guide Working Table hand work Vacuum Board with a monolithic boiler 1 needle ,Flat Bed , Drop Feed , Lockstitch m/c 1 needle ,Flat Bed , Drop Feed , Lockstitch m/c 1 needle ,Flat Bed , Drop Feed , Lockstitch m/c Working Table hand work JVB -958/JES- 356 V DDL-5550N-7-WB/CP 160 A /AK-85(with Automatic thread trimmer) DDL-5550N-7-WB/CP 160 A /AK-85(with Automatic thread trimmer) DDL-5550N-7-WB/CP 160 A /AK-85(with Automatic thread trimmer) Working Table hand work ____ DB2-B737 MarkII-417

C15 C16 C17 C18

Cut fusible interlining of waist band Fuse fusible interlining on waist band Fold waist band Sew waist lining

C19

Counter stitch waistline

DB2-B737 MarkII-417

C20

Sew brand label to waistlining

DB2-B737 MarkII-417

C21 C22

Fuse fusible interlining on left waistband Sew waistband

C23

Fold waist seam

Compact type fusing JSF -341K/PE05 press m/c 1 needle ,Flat Bed , DDL-5550N-7-WB/ CP 160 Drop Feed , A /AK-85/H015(with Lockstitch m/c with Automatic thread trimmer) Stitch Roller Guide Vacuum Board with a JVB -958/JES- 356 V monolithic boiler

____ DB2-B737 MarkII-417

____

C24

Sew right waistband

C25 C26

Cut and turn right corner Top stitch right fly

1 needle ,Flat Bed , Drop Feed , Lockstitch m/c ____ 1 needle ,Flat Bed , Drop Feed , Lockstitch m/c 1 needle ,Flat Bed , Drop Feed , Lockstitch m/c ____ Automatic Fastening M/C For hook & Bar 1 needle ,Flat Bed , Drop Feed , Lockstitch m/c Flat Bed, Double Chainstitch Machine ____ Working Table High Speed, 2 Needle,Bottom Covering Stitch,Belt Loop Making M/C

DDL-5550N-7-WB/CP 160 A /AK-85(with Automatic thread trimmer) ____ DDL-5550N-7-WB/CP 160 A /AK-85(with Automatic thread trimmer) DDL-5550N-7-WB/CP 160 A /AK-85(with Automatic thread trimmer) ____ DU-140 Alt:DU-141NH DU-141H-7 DDL-5550N-7-WB/CP 160 A /AK-85(with Automatic thread trimmer) MH-382U / AT-8

DB2-B737 MarkII-417

____ DB2-B737 MarkII-417

C27

Sew left waistband

DB2-B737 MarkII-417

C28 C29

Turn left corner Set hook and bar

____ Model Name Not Available DB2-B737 MarkII-417

C30

Topstitch left front

C31

Sew seat

DT4-B261-012-T

C32 C33 C34

Open seat seam Mark belt loop position (8 pt.) Make belt loop

____ Working Table MFB2600 V033

____ HAND WORK FD4-B271-OU1

C35 C36 C37

Sew belt loop (8 pcs.) Blind stitch waist lining Sew belt loop bottom (8 pcs.) Blindstitch sewing M/c

MOL -303Lor MOL-254 LK-1852-20U LZ-2290A LK-1852-20U

FD4-B271-OU1 Model Name Not Available LK3-B431E

C38

Sew inseams

Flat Bed, Double MH-481-5(4) (with automatic Chainstitch Machine thread trimmer) 1 needle ,Flat Bed , Drop Feed , Lockstitch m/c with Stitch Roller Guide ____ 1 needle ,Flat Bed , Drop Feed , Lockstitch m/c High Speed , 1 Needle , Cylinder Bed, Lockstitch Bartacking M/c Working Table Eyelet Button Holing Machine High-speed 1 needle , Cylinder Bed,Bartacking Machine for Eyelet Buttonholes

DT4-B261-012-0

C39

Sew crouch

DDL-5550N-7-WB/ CP 160 DB2-B737 MARKII-413 A /AK-85/H015(with Automatic thread trimmer) ____ ____

C40 C41

Open crouch seam Close right fly lining

C42

Bar tack pocket mouth, crouch & fly tongue

DDL-5550N-7-WB/CP 160 DB2-B737 MARKII-413 A /AK-85(with Automatic thread trimmer) LK-1900A LK3-B432E

C43 C44 C45

Mark eyelet position (2 pcs.) Sew eyelet button hole (2 pcs.) Bar tack eyelet button hole end (2 pcs.)

Working Table ACF-172-1790 LK-1901A

Working Table DH4-B980-01 LK3-B432E

Step D- Finishing
D01 D02 D03 D04 D05 D06 D07 Inspect Trim thread and hand blindstitch Press side and inside Press leg Press top Mark button position (2 pcs) Sew button to fly & hip pocket Working Table Working Table Ironing Ironing Ironing Working Table Single-thread Chainstitch,Button Wrapping M/C Working Table Working Table Ironing Ironing Ironing Working Table AMB-289 MANUAL Working Table Ironing Ironing Ironing HAND WORK Model No Not Available

D08

Finishing Iron

Ironing

Ironing

Ironing

Durkopp Adler

Seqw

1220-5 / 1225-4 / 1 265-4 1360-4/1365-4 743-121 743-221

____

____

Ironing M/c Working Table Fusing M/C 1500-70

Ironing M/c Working Table Fusing M/C

____

SGY2-111-3

2110-4 2111-4 2112-4

SGY2-111-3

Model No Not Available

SGY2-111-3

____

SGY2-111-3

2211-4/2112-4

SGY2-111-3

739-23

SGY2-111-3

1960-8 2211-4/2112-4 SGY2-111-3

275-140342 E22

SGY2-111-3

272-140342 E40

SGY2-111-3

510-211

____

1220-5 / 1225-4 / 1 265-4 1360-4/1365-4 1710-5 SGY2-842-3

2211-4 / 2112-4

SGY2-111-3

____

SGY2-111-3

1360-4-2-3

743-121 743-221

_____ _____ Working Table

_____ _____ Working Table

Fusing M/C _____

Fusing M/C SGY2-9600D3

2110-4 2111-4 2112-4 2172-4

_____ Model No. Not Available 275-140342 E22

SGY2-9600D3 SGY2-9600D3

SGY2-9600D3

739-23

SGY2-9600D3

Working Table 272-140342 E40 SGY2-9600D3

272-140342 E40

510-211

1282-4 / 1281-5

_____ 272-740642 E103 _____ SGY2-9600D3

SGY2-9600D3

Fusing M/C 1220-5 / 1225-4 / 1 265-4 1360-4/1365-4 Fusing M/C 739-23 SGY2-9600D3

SGY2-9600D3

____ 173-141110 E2 SGY2-9600D3

739-23

SGY2-9600D3

Working Table ____ 2211-4 / 2112-4 SGY2-9600D3

Working Table hand work ____ 550-5-6 SGY2-9600D3

550-5-6

SGY2-9600D3

271-140342 E4

SGY2-9600D3

____ 275-140342 E3 /275-740642 E104 ____ SGY2-9600D3

275-140342 E3 /275-740642 E104 ____ 1911-4

SGY2-9600D3

SGY2-9600D3

275-140342 E3 /275-740642 E104 ____ Model Name Not Available 173-141110 E2

SGY2-9600D3

SGY2-9600D3

171-131110 E208/0,4 ____ HAND WORK Model Name Not Available

Model Name Not Available Model Name Not Available Model Name Not Available

SGY2-200C SGY2-13101-6 SGY2-500-1 SGY2-1850-1

1282-4 / 1281-5

271-140342 E4

____ ____

510-211

SGY2-781-1

Working Table 580-112 E1151 / 580-141 E1401 510-211

SGY2-781-1

MANUAL MANUAL Working Table Working Table Ironing Ironing Ironing Ironing Ironing Ironing HAND WORK HAND WORK 530-211 SGY2-4-2 SGY24-1

Ironing

Ironing