Sei sulla pagina 1di 78

White Book Strategic Multiscale: A New Frontier For R&D and Engineering

Alessandro Formica March 2012

TABLE OF CONTENTS
1. Introduction... pag. 3 2. Strategic Multiscale Framework. pag. 5 2.1 R&D and Engineering Scenario: From Computational To Strategic Multiscale.. pag. 5 2.2 Strategic Multiscale Framework Architecture pag. 9 2.3 Strategic Multiscale Framework Goals. pag. 10 3. Integrated Multiscale Science - Engineering Framework.. pag. 12 3.1 3.2 3.3 3.4 3.5 3.6 Architecture. pag. 12 Multiscale Data, Information and Knowledge Analysis and Management Systempag. 13 Multiscale Science Engineering Information Space. pag. 20 Multiscale Modeling & Simulation as Knowledge Integrators and Multipliers. pag. 25 Multiscale Multiresolution Experimentation, Testing and Sensing. pag. 29 Methodologically Integrated Multiscale Science Engineering Strategies pag. 34

3.6.1 The Information Driven Concept... pag. 34 3.6.2 Methodological Integration Schemes, Maps and Strategies pag. 37 3.6.3 Multiscale Knowledge Based Virtual Prototyping and Testing pag. 42

3.7 Designing the R&D and Engineering Process. pag. 43


3.7.1 R&D and Engineering Analysis and Design Process Architecture. pag. 43 3.7.2 R&D and Engineering Analysis and Design Strategy Management System pag. 44

3.7.3 Integrated Multiscale Science Engineering Analysis Strategies.. pag. 46

3.8 Applicationspag. 50
3.8.1 Multiscale Systems Engineering pag. 50 3.8.2 Multiscale Processing and Manufacturing.. pag. 54

4. Integrated Multiscale Science Engineering Technology, Product and Process Development (IMSE-TPPD) Framework.. pag. 64 4.1 Overview and Architecture pag. 64 4.2 Computer Aided R&D and Engineering/Processing (CARDE) Framework.. pag. 68

4.3 Innovative Technology and System Development Analysis and Planning Framework pag. 69 4.4 Multiscale Science Engineering Knowledge Integrator and Multiplier (KIM) and. Computing Information Communication Infrastructural Framework....... pag. 73 About the Author.. pag. 76 Contacts.. pag. 78

Alessandro Formica March 2012

All rights reserved

1. Introduction
Relationships between science and engineering, basic and applied research, technology development, engineering and manufacturing are deeply changing. At the same time, dramatic advances in Computing Information and Communication (CIC) technologies are reshaping the Research, Industry Scenario and Cooperative Environments. Accordingly, a new language and theoretical framework to understand and manage this complex process and drive technology innovation and complex systems design well into the 21st century, is a reasonable need. However, significant methodological advances are needed to take full advantage of the Computing, Information and Communication (CIC) technological Revolution and effectively cope with educational, industrial, economic, environmental and societal challenges. A new Integrated Multiscale Multidisciplinary Science - Engineering approach can be regarded as a strategic goal. The fundamental thesis of this White Book is that, to meet 21st century innovative technology development and complex systems engineering analysis and design challenges, we need important improvements in Methodology and the way Information is dealt with inside R&D and Engineering. This development process can be started by implementing what we call a Strategic view of the Multiscale concept and method. Computational Multiscale is today widely regarded as a New Frontier for Computational Science and Engineering. Strategic Multiscale can be a New Frontier for R&D and Engineering/Manufacturing Strategies and Organization. Strategic Multiscale is not only a new methodology, but a unifying paradigm to enable integration of science and engineering as it was defined by Villermaux, Ka, Ng, Formica, in the mid of nineties. Central elements of the Strategic Vision of Multiscale are a new concept of Modeling and Simulation as Knowledge Integrators and Multipliers and Unifying Paradigm for Scientific and Engineering Knowledge Domains and Methodologies and a new set of Multiscale Science - Engineering Data Information and Knowledge Schemes and Strategies. This Vision directly leads to the extension of the multiscale concept to the experimental, testing and sensing worlds and a comprehensive integration of a full spectrum of multiscale computational, experimental, testing and sensing methodologies and related knowledge domains. The ultimate goal is to define more general Methodologically Integrated Multiscale Multidisciplinary R&D and Engineering Strategies. The Strategic Multiscale Vision embodies three Frameworks: Integrated Multiscale Science Engineering Framework which represents the theoretical, conceptual and methodological basis (Chapter 3) Integrated Multiscale Science Engineering Technology, Product and Process Development (IMSETPPD) Framework (Chapter 4) which is constituted by: a set of Software Environments that implement theories, methods and concepts described in the previously quoted Framework (Paragraphs 4.2 and 4.3) The Multiscale Knowledge Integrator And Multiplier Computing, Information and Communication (CIC) Infrastructural Environment (Paragraph 4.4)

Multiscale Science Based Education, Information and Communication Language and Framework which describes the application of the Strategic Multiscale concepts and methods to the Education, Information and Communication Areas. Multiscale Language and Framework are described in the Multiscale Science Based Education, Information and Communication Framework White Book.

Alessandro Formica March 2012

All rights reserved

4 General References
David L. McDowell, Jitesh H. Panchal, Hae-Jin Choi. Carolyn Conner Seepersad, Janet K. Allen, Farrokh Mistree, 2010. Integrated Design of Multiscale, Multifunctional Materials and Products - Published by Elsevier . Oden , J.T. , Belytschko , T. , Fish , J. , Hughes , T.J.R. , Johnson , C. , Keyes , D. , Laub , A. , Petzold , L. , Srolovitz , D. , Yip , S. , 2006 . Simulation-based engineering science: Revolutionizing engineering science through simulation . In : A Report of the National Science Foundation Blue Ribbon Panel on SimulationBased Engineering Science . National Science Foundation : Arlington, VA . Olson , G.B. 1997 . Computational design of hierarchically structured materials . Science, 277 ( 5330 ) , 1237 1242 . Alessandro Formica. Fundamental R&D Trends in Academia and Research Centres and their Integration into Industrial Engineering Report drafted on behalf of European Space Agency, July 2000 Alessandro Formica, Multiscale Science Engineering Integration A New Frontier for Aeronautics, Space and Defense, Italian Association of Aeronautics and Astronautics (AIDAA), March 2003

Alessandro Formica March 2012

All rights reserved

2. Strategic Multiscale Framework


2.1 R&D and Engineering Scenario: From Computational to Strategic Multiscale
In mid of nineties several researchers in the Chemical Engineering field (Sapre and Katzer, Lerou and Ng, and Villermaux) and the author of this White Book (Alessandro Formica) highlighted the need of a comprehensive multiscale approach as a key strategic step to establish a new Unifying Paradigm to enable a better correlation between scientific and engineering advances and knowledge domains. This vision was highlighted, at the 5th World Congress of Chemical Engineering (1996), San Diego, CA, USA, by the late lamented Prof. Jacques Villermaux (at that time Vice President of European Federation of Chemical Engineering) Later on, Prof. Charpentier, past European Federation of Chemical Engineering President, illustrated similar concepts: Multiscale as Unifying Paradigm for Chemical Engineering Prof. Charpentier, past European Federation of Chemical Engineering (EFCE) President, at the 6th World Congress of Chemical Engineering - Melbourne 2001, described his Vision of Multiscale as Strategic Paradigm for Chemical Engineering. We report his words : One key to survival in globalization of trade and competition, including needs and challenges, is the ability of chemical engineering to cope with the society and economic problems encountered in the chemical and related process industries. It appears that the necessary progress will be achieved via a multidisciplinary and time and length multiscale integrated approach to satisfy both the market requirements for specific end use properties and the environmental and society constraints of the industrial processes and the associated services. This concerns four main objectives for engineers and researchers: (a) total multiscale control of the process (or procedure) to increase selectivity and productivity, (b) design of novel equipment based on scientific principles and new methods of production: process intensification, (c) manufacturing end-use properties for product design: the triplet processus-product-process engineering, (d) implementation of multiscale application of computational modeling and simulation to real-life situations: from the molecular scale to the overall complex production scale.

Taking advantage of these conceptual advances, in the White Book Multiscale Science Engineering Integration A New Frontier for Aeronautics, Space and Defense (May 2003) sponsored and published by Italian Association of Aeronautics and Astronautics (AIDAA), Formica outlined the concept of Strategic Multiscale and he described a first version of the related Integrated Framework. Strategic Multiscale is the theoretical and methodological basis to change R&D and Engineering organization, structure and strategies correlating, inside a coherent Framework, science and engineering analytical, computational and experimental, testing and sensing methodologies and techniques. New Frameworks and new Data, Information and Knowledge Management Systems, based on the multiscale science - engineering integration concept, can contribute to organize scientific knowledge in such a way as to make it directly applicable Technology Development and Engineering/Manufacturing/Processing and redefine knowledge transfer along the whole chain: basic research, applied research, technology development and integrate R&D, engineering, manufacturing and operational testing.

Alessandro Formica March 2012

All rights reserved

6
The drivers for a new vision of Multiscale come from some specific features which characterize modern R&D and Engineering/Manufacturing Scenario. Three key issues, in particular, play a key role: a) Integration of Science and Engineering (nanotechnology is only the most evident sign of this process) b) Performance and Optimization pushed to the limits d) Growing complexity of engineering systems and of the related R&D and Engineering Processes These issues heavily condition innovative technology and system development times, costs and risks and programs organization, structure and management.

a) Science-Engineering Integration: Science has become a key Technological and Engineering Variable
Science Engineering Integration means that Scientific knowledge is increasingly at the root of new technology developments in key fields such as materials, materials processing, electronics, communication, information processing, computing, optics, propulsion, clean by design solutions,.. Technological Systems integrate a wide spectrum of sub-systems, components and devices working not only at the classical engineering scales (macro and meso), but, also, at scientific space and time scales (micro and nano). Nano and Micro technologies are territories where science and engineering meet together. Nano technologies open the way to the definition of a new generation of inherently hierarchical multiscale materials, devices and systems. We are seeing the birth of new fields: Quantum Engineering and Hierarchical Multiscale Nano To Macro Engineering

b) Performance, Requirements and Optimization pushed to the limits


Pushing performance, requirements and optimization to the limits means that understanding, predicting, and controlling systems dynamics is increasingly dependent on understanding, predicting, and controlling a hierarchy of physical (chemical and biological) mutually interacting phenomena occurring at a wide range of space and time scales. In this context, small phenomena at the lowest scales can have a major impact on the behaviour of a macro system. Accordingly, classical homogenization and averaging procedures, as well as semi empirical or simplified formulations, which worked well in the past, are, in many cases, no longer up to the challenge

c) Complexity
Complexity is a very general, if not generic at all, term. It is possible to relate Complexity to our capability of understanding, predicting and controlling the dynamics of a System. In the context of this White Book, we consider five interrelated types of complexity : Physics Complexity (directly related to multiscale and the science-engineering integration issue) Multiscale Multiphysics hierarchies of physical phenomena and processes underlie the behaviour of systems, sub-systems, components, devices and states of matter (materials, fluids, plasmas). Requirements, Functional and Operational Complexity Widening range of functions to be performed by systems, widening operational envelope and widening spectrum of requirements to be met (energy efficiency, environmental compliance, safety, development and operational costs, life cycle issues,) System Complexity A technological System is constituted by a full hierarchy (from macro to nano) of subsystems, components and devices which use a wide range of different technologies (mechanical, bio, info, electronics, optoelectronics, fluidics,) and operate across a widening range of scales. That implies a network of interactions among the full hierarchy of subsystems, components and devices which span a wide spectrum of different space and time scales and, globally, condition the macro life cycle performance of the system R&D and Engineering Process Complexity This kind of complexity can be identified as: the Fragmentation Issue for R&D and Engineering. Said in more specific terms, it refers to the always continuously growing spectrum of models, methods, data, and information characterizing R&D and Engineering Processes. The Fragmentation Issue heavily condition architecture, organization, and structure of the R&D and Engineering processes associated with innovative technology and system development.

Alessandro Formica March 2012

All rights reserved

7
Uncertainties Management Complexity Uncertainties are related to any aspect of the R&D and Engineering process. The lack of a comprehensive and rigorous strategy to deal with uncertainties, in a systematic way, inside the R&D and Engineering process, seriously limits our capability of reliably predicting systems behavior, selecting alternative technological and engineering solutions, validating computational and experimental, testing and sensing methods/techniques, defining the right mix among theory, modeling & simulation, and experimentation & testing. Uncertainty is a function of physics (scales and disciplines), systems and process complexity. Sources of Uncertainties (the list is not exhaustive): Physics: If you do not know physics it is very difficult to assess model reliability, predictive capabilities and applicability conditions. Geometry: The continuous reduction of the dimension of devices, components, and subsystems makes even small geometric errors ever more critical Manufacturing: The ever growing relevance of even very small structural and compositional variations on properties and performance of processed/manufactured materials and parts. Modeling: Uncertainty characterizes modeling hypotheses, input data, initial and boundary conditions. Operational Environment (Loading Conditions) : Interactions between an high-tech system and its operational environment involve highly complex physical phenomena and a multitude of different nominal and off-nominal cases and situations. System Complexity: Interactions among devices, component, and subsystems making up a high-tech systems involve a highly entangled pattern of multiscale, multimedia, multidisciplinary phenomena which is practically impossible to characterize in a deterministic way. Information Uncertainty. Last but not least, we take into account what we can call the Information Uncertainty Challenge. An often neglected uncertainty is linked to the determination of what information is needed in critical tasks of the R&D and engineering process, what is the needed level of accuracy, what is the range of validity and reliability level of (computational and experimental & testing) models, what is the right mix between modeling & simulation and experimentation & testing to accomplish tasks. Two particularly critical issues are : known unknowns (unknown solutions to known problems) and the so called unknown unknowns (unknown sources of uncertainty). Both have a critical relevance for R&D and Engineering.

Fig.1 from Modeling and Simulation In Support of T&E and Acquisition Dr. Frank Mello, OSD/DOT&E Presented at: The International Congress & Exhibition on Defense Test and Evaluation and Acquisition: The Global Marketplace Vancouver, British Columbia, Canada

Alessandro Formica March 2012

All rights reserved

Multiscale Development Stages It is possible to identify four fundamental stages in the development of Multiscale and Science Engineering Integration: a) Computational Multiscale methods to address specific R&D and Engineering issues. It is the basic development stage. There is an increasing activity to improving existing computational multiscale methods and develop new schemes and strategies (adaptive, concurrent, hierarchical,.) b) Integrated Computational Multiscale Framework to address complex R&D and Engineering tasks. Materials and Biology are key application fields. It can be considered as the State of the Art. c) Extension of the Multiscale approach to the Experimentation, Testing and Sensing fields. Activities are underway d) Strategic Multiscale, based upon the Strategic Vision of Multiscale, which could be a starting point to change organization and structure of the R&D and Engineering landscape. A first sketch of a possible structure of this kind of Frameworks and related application fields is outlined in this White Book. The theoretical and methodological basis of the Strategic Multiscale Vision is constituted by the following key elements: The Multiscale concept and method as basic theoretical and methodological element, extended, in this context, to the experimental, testing and sensing fields A new Vision of Multiscale Modeling & Simulation as Knowledge Integrators and Multipliers and Unifying Paradigm for Scientific and Engineering Methodologies and Knowledge Domains. In this perspective Modeling & Simulation integrate the full spectrum of science and engineering methodological approaches and knowledge environments. The Multiscale Science-Engineering Information Space concept to integrate data, information and knowledge from computational models and methods and experimental, testing and sensing models and techniques The Information Driven Analysis concept and scheme which, together with the Science Engineering Information Space concept is a key element to shape Multiscale Methodologically Integrated R&D and Engineering Analysis Strategies New Multiscale Science Engineering Data, Information and Knowledge Management Systems based upon the Multiscale Maps concept New methods to Design the R&D and Engineering Process The Integrated Multiscale Science-Engineering Framework represents the basis to perform the transition: From traditional CAD, CAE, CAM systems to Multiscale Science - Engineering CAD, CAE, CAM systems From Integrated Product and Process Development (IPPD) Frameworks to a new generation of Integrated Multiscale Science Engineering Technology, Product and Process Development (IMSETPPD)Frameworks It is of fundamental importance to highlight that the definition of an Integrated Multiscale ScienceEngineering Framework does not mean that specific aspects and peculiarities of Basic Research, Applied Research, Technology Development and Engineering should be canceled and/or neglected and that all the activities in these different Scientific and Engineering domains should be tightly correlated and inserted inside global rigid schemes. In this White Book Multiscale Science Engineering Integration means that : Scientific Knowledge should be structured in such a way as to make it directly applicable inside Engineering processes and domains (Science Driven Engineering) Requirements, performance, properties can be propagated along the Technology Readiness Level (TRL) development scheme following a two way approach (from TRL 0 to TRL 9 and from TRL 9 to TRL 0) Requirements, performance, properties can be linked over the full spectrum of scales and the hierarchy of system architectural elements for complex systems. Note: Multiscale is a general term, it incorporates, as a special case, classical single scale methods and models. Multiscale stands for Multiscale Multiresolution Multiphysics in the most general case. Alessandro Formica March 2012 All rights reserved

2.2 Strategic Multiscale Framework Architecture


The overall Strategic Multiscale Framework is constituted by three specific interrelated Frameworks:

A. Integrated Multiscale Science - Engineering Framework which describes the fundamental concepts and methods to develop upon new R&D and Engineering Strategies and related SW Environments (Chapter 3) B. Integrated Multiscale Science Engineering Technology, Product and Process (IMSE-TPPD) Framework which represents the Integrated Product and Process Development (IPPD) Frameworks next Generation (Chapter 4)
Computer Aided R&D and Engineering (CARDE) Framework

Innovative Technology and System Development Analysis and Planning Framework Multiscale Knowledge Integrator and Multiplier Communication Infrastructural Environment Computing, Information and

C. Multiscale Science Based Education, Information and Communication Framework described in


the homonymous White Book

Alessandro Formica March 2012

All rights reserved

10

2.3 Strategic Multiscale Framework Goals


As quoted in the Introduction, the fundamental goal of the Strategic Multiscale is to change in a qualitative way, organization, structure and strategies of the R&D and Engineering landscape, catalyze and foster a spectrum of innovation trends:

Innovation for the Computing, Information and Communication (CIC) Fields


Fostering the design, development and application of a new generation of CIC HW Systems based upon Multiscale Nano To Macro Engineering Architectures and Technologies Fostering the design, development and application of a new generation of Integrated SW Frameworks which realize: a comprehensive Multiscale Science Engineering Integration [already on the way] a comprehensive Methodological Integration (multiscale computation, experimentation, testing and sensing) [to a large extent to be still comprehensively developed] and that incorporate new Multiscale Science Engineering Data, Information and Knowledge Analysis, Integration and Management Schemes Catalyzing the development of new SW Frameworks for the Modeling of complex Integrated R&D and Engineering Processes (Designing the R&D and Engineering Processes) Catalyzing the development of new SW Frameworks for the Modeling of Complex Systems for the full Life Cycle and the whole spectrum of Operational Conditions including the extreme and accident ones

Innovation for Computing, Information and Communication (CIC) Infrastructures


A New Generation of Computational Centers (Chapter 4) The Vision of Modeling and Simulation as Knowledge Integrators and Multipliers and Unifying Paradigm for the full spectrum of R&D and Engineering Methodologies (Experimentation, Testing and Sensing) open the way to the creation of a New Generation of Multiscale Multidisciplinary Science Engineering Knowledge Integrator and Multiplier Centers. In this new context Computational Centers integrate themselves with Experimental and Testing Facilities and Field Monitoring Systems operating over a full range of scientific and engineering scales. A new Generation of Cyberinfrastructures (Chapter 4) The new generation of Cyberinfrastructures which can be referred to as Multiscale Multidisciplinary Knowledge Integrator and Multiplier Cyberinfrastructural Environments foresee a comprehensive online integration of the full spectrum of Scientific and Engineering Theoretical, Computational, Experimental, Testing and Sensing Teams and the related Facilities. The Unifying Conceptual Context is offered by the new Modeling and Simulation Vision (Modeling and Simulation as Knowledge Integrators and Multipliers) and the related Knowledge Management schemes.

Innovation For Technology and Engineering


Promoting and Easing the development of New Fields for R&D and Engineering: Multiscale Nano To Macro Experimentation, Testing and Sensing (Paragraph 3.5) Advances in computational modeling and technological fields have created the opportunity to extend the multiscale approach from the computational world to the experimental, testing and sensing ones. Activities are already started in Europe (Max Planck, and European Synchrotron Research Facility, for instance), US and Japan. What is needed today are integrated large scale and scope initiatives. This new field entails the development of new multiscale experimental and testing characterization protocols, technologies and operational modes and new multiscale sensing network architecture and operational methodologies. Methodologically Integrated Multiscale Science Engineering Strategies described in this document allow to take full advantage, in a synergistic way, of progress in both the fields: Modeling & Simulation and Experimentation, Testing and Sensing, to define a real new way to do Research, Technology Innovation and Engineering. Alessandro Formica March 2012 All rights reserved

11
New Integrated Multiscale Nano To Macro Technological and Engineering Solutions (Multiscale Nano To Macro Technology and Engineering: From Multiscale Analysis to Multiscale Design) New Methodologically Integrated Analysis and Design Strategies and New Integrated Data, Information and Knowledge Analysis and Management Frameworks put the bases to design inherently Hierarchical Multiscale Nano To Macro Systems (atoms, materials, structures components and products) which is a fundamental condition to fully exploit in the industrial environment the potentialities of Nano and Micro Technologies. Multiscale Systems, are. systems organized following a Hierarchical strategy where structures at the different scales interact in a synergistic way to determine an extended spectrum of functionalities and performance. The EU NMP (Sixth Framework) Integrated Multiscale Process Units Locally Structured Elements (IMPULSE 2005 2009) Program is a very interesting example of this trend. IMPULSE is Europes flagship R&D initiative for radical innovation in chemical production technologies. In the Materials Field, the Hierarchic Engineering of Industrial Materials (HERO-M) Center has been recently set up at the Royal Institute of Technology, Stockholm

Innovation For Research, Technology Development and Engineering Process Organization, Structure and Strategies
Knowledge Transfer along the R&D and Engineering Technology Readiness Levels Scale Strategic Multiscale Strategies and Frameworks allow to Organize and Structure Scientific Knowledge is such a way to make it directly applicable to Analyze, Design and Manufacturing Innovative Technology and Industrial Systems. New Data, Information and Knowledge Management Systems (Paragraph 3.2), based upon the multiscale science-engineering integration concept, can contribute to redefine knowledge transfer along the whole chain: basic research, applied research, technology development and integration, engineering, manufacturing, operational testing. That leads to accelerate the pace of the insertion of research achievements inside technology development and engineering design and improve effectiveness and efficiency of the whole process. Multiscale means Multiscale Multiphysics. Multiscale is intrinsically Multidisciplinary and Interdisciplinary as to become a very powerful integrator of knowledge. Development of Methodologically Integrated Multiscale R&D and Engineering Strategies and Frameworks The concept of Modeling & Simulation as Knowledge Integrators and Multipliers, the Multiscale Data, Information and Knowledge Analysis and Management System and the development of Multiscale Experimentation and Testing Strategies open the way to the definition of Methodologically Integrated Multiscale Strategies and Frameworks (Paragraph 3.6) to implement a full integration of different Multiscale Multilevel Computational, Experimental, Testing and Sensing methods and techniques not only in the computational models development and validation phases, but, also, in the application one Development of Methodologies and Frameworks to Design The R&D and Engineering Process Growing complexity of the R&D and Engineering Processes calls for the definition of more formal methods to structure and organize this kind of Processes. New Strategies are described in the Paragraph. 3.7

Alessandro Formica March 2012

All rights reserved

12

3. Integrated Multiscale Science - Engineering Framework


3.1 Architecture
Main elements of the Conceptual and Methodological Framework are: Multiscale Science - Engineering Data, Information and Knowledge Analysis and Management System Multiscale Science Engineering Information Space Modeling & Simulation as Knowledge Integrators and Multipliers and Unifying Paradigm for Scientific and Engineering Methodologies and Knowledge Domains The role of Multiscale as Unifying Paradigm and Language for Science and Engineering was discussed by Alessandro Formica, some years ago in the book - Computational Stochastic Mechanics In a MetaComputing Perspective December 1997 - Edited by J. Marczyk pag. 29 Article: A Science Based Multiscale Approach to Engineering Stochastic Simulations. Information Driven Multiscale Science Engineering Analysis Concept and Schemes Methodologically Integrated Multiscale Science Engineering Methodologies New Methods, Tools and Strategies to Design the R&D and Engineering Process Integrated Multiscale R&D and Engineering Analysis Strategies

Alessandro Formica March 2012

All rights reserved

13

3.2 Multiscale Science Engineering Data, Information and Knowledge Management System
A critical issue for a wide diffusion of the science based engineering analysis and design approach in the industrial field is the availability of Software Environments (CAD/CAE/CAM) specifically conceived for multiscale science engineering strategies and applications. Today, notwithstanding the growing diffusion of multiscale inside university, research, and even industry, software environments (CAD/CAE/CAM) specifically conceived to implement multiscale science-engineering integration visions and strategies are in their starting phase. The lack of software environments specifically conceived to implement a multiscale science-engineering integration strategy represents a fundamental hurdle to a large scale implementation of multiscale inside innovative technology development and engineering/manufacturing/processing fields. The new Data, Information and Knowledge Management System proposed in this White Book rests on the concept of Multiscale Multiresolution Multi Abstraction Level Map. The Multiscale Multiresolution Multi Abstraction Levels Map concept here described is an extension of the Map concept discussed by Formica in the Multiscale Science Engineering Integration: A new Frontier for Aeronautics, Space and Defense White Book published on March 2003 by Italian Association of Aeronautics and Astronautics,. Definition: Multiscale Multiresolution Multi Abstraction Level Maps are Multiscale Multiresolution Multi Level Information and Knowledge Structures describing complex networks of relationships and interdependencies between a large spectrum of Information Variables characterizing Systems Structure and Dynamics. Relationships and interdependencies between Information Variables are worked out applying several mathematical techniques such as multivariate analyses and neural networks to raw data coming from a wide range of Data Sources (analytical and computational models, data bases, experimentation, testing and sensing). covering the full spectrum of scales (from atomistic to macro) and the full spectrum of disciplines. Multiscale Maps structure Data and Information and, accordingly, they represent a step to turn Information into Knowledge. Representations can be static and dynamic. Multi Abstraction means that Maps can be set up and integrated applying several aggregation and clustering schemes. A cluster of Multiscale Maps aggregated following a specific aggregation scheme can define what can be called a Knowledge Domain. Knowledge Domains can be organized in a Hierarchical Way. Maps are organized in a hierarchical way. For instance: a Physical Knowledge Domain linked to a specific Process (Hypervelocity Impact, Combustion or Explosion, for instance) can be constructed by assembling a range of Multiscale Physical Maps describing more elementary physical (chemical and biochemical) phenomena (fracture, fragmentation, phase change,..) related to a specific material or component of a System. Multiscale Maps are built integrating/fusing (statistical methods, neural networks,) data from a wide range of sources: a spectrum of scientific and engineering teams, a wide range of methodologies, a spectrum of analysis and design tasks in the different stages of the whole Technology Development and Engineering process. Multiscale Maps incorporate error analyses and uncertainty quantification methods. Multiscale Maps allow for an effective insertion and management of the more fundamental knowledge (basic and applied research) inside Technology Development and Engineering phases. At each phase, Multiscale Maps are built taking full advantage of the knowledge get in the previous phase.

Alessandro Formica March 2012

All rights reserved

14
Several typologies of Maps are foreseen which describe relationships between: Multiscale Analysis and Design Variable Maps tracking relationships between Analysis and Design Variables . Multiscale Analysis and Design Variable Maps are built applying statistical analysis schemes (multivariate, PCA) or other techniques like neural networks to data coming from several sources: data bases, computation, analytical theories, experimentation, testing, sensing. Data integration and fusion techniques are applied to reconcile and integrate data coming from different sources characterized by a range of accuracy and reliability degrees. Multiscale Analysis and Design Variable Maps describe relationships between variables and parameters used to characterize Systems Behaviour over a full range of space and time scales.

Multiscale Physics Maps describing relationships between Physical, Chemical and Biochemical Phenomena and Processes Multiscale Architectural/Structural Maps describing relationships between the hierarchy of SubSystems, Components, Devices, Materials and Elementary Structures constituting a System (or System of Systems) of arbitrary level of complexity. Multiscale Monitoring and Control Maps describing the networks of Monitoring anc Control devices and Systems Multiscale Functional Maps describing relationships between System Architectural/Structural Elements and Functions performed Multiscale Requirements - Performance Property Structure Maps describing relationships between Requirements, Performance, Structural Elements and related Properties over the whole scales and resolution levels. . Multiscale Performance Property Structure - Processing Maps describing the impact of Processing techniques over the network of Performance, Structure - Property relationships over the whole scales and resolution levels.

Multiscale Maps represents a key element of a new Multiscale Computer Aided Research, Development and Engineering (CARDE) Systems. Main objectives: Developing new schemes allowing for a more in-depth analysis and structuring of data, information and knowledge and related correlations and interdependencies Integrating the full spectrum of Data Sources (Data Bases, Analytical Theories, Computational Models, Experimentation , Testing and Sensing). The Information Space and the Modeling and Simulation as Knowledge Integrators and Multipliers concepts and methods ease this kind of Integration Developing new CAD/CAE Environments specifically conceived to Design new Hierarchical Multiscale Nano To Macro Multifunctional Systems in the context of an Integrated Science Engineering Approach Developing new Integrated Science Engineering CAD/CAE Environments able to be applied inside the whole R&D and Engineering Process. Multiscale Maps are indexed and related to specific R&D and Engineering Tasks and Phases and Design Hypotheses and Decisions The Multiscale Science Engineering Data, Information and Knowledge Management System records, organizes and manages all the previously defined Maps. Each Map is characterized by a set of Tags which link it to a specific task and phase inside the R&D and Engineering Analysis and Design Process.

Alessandro Formica March 2012

All rights reserved

15

Fig. 2 Physics Map Example (from Overview of the Fusion Materials Sciences Program Presented by S.J. Zinkle, Oak Ridge National Lab Fusion Energy Sciences Advisory Committee Meeting February 27, 2001 Gaithersburg) This figure depicts a Information Structure like the proposed Multiscale Physics Maps. In this case the Multiscale Physics Map describes relationships between physical phenomena and chemical/physical structural transformations linked to Radiation Damage Process for Metals A cluster of Multiscale Physics Maps, linked to specific physics phenomena or processes, can define what can be called a Physical (Chemical and Biochemical) Phenomena and Processes Knowledge Domain. Knowledge Domains aggregated following horizontal and vertical ways. Knowledge Domains are managed by the Multiscale Science Engineering Data, Information and Knowledge Management System.

Alessandro Formica March 2012

All rights reserved

16

Multiscale Multiresolution Multilevel Architectural and Structural Maps Any System of arbitrary degree of complexity (an air transportation system, an energy production system, an aerospace vehicle, a chemical plant, a structure, a nanotechnology device, a nanostructured material), can be recursively broken down in a set of simpler (macro, meso, micro, nano and atomistic) Architectural and Structural Elements. We distinguish two kinds of interconnected Systems: Technological Systems and Natural Systems where the Technological System (or System of Systems) operates.

Fig. 3 Two dimensional multilevel multiscale view of an aircraft. (from the Validation Pyramid and the failure of the A-380 wing Presentation given by I. Babuska (ICES, The University of Texas at Austin), F. Nobile (MOX, Politecnico di Milano, Italy), R. Tempone (SCS and Dep. of Mathematics, Florida State University, Tallahassee) in the context of the Workshop Mathematical Methods for V&V SANDIA , Albuquerque, August 14-16, 2007 Three new features distinguish this kind of Maps and related Multiscale Multilevel Science Engineering CAD Systems: Multiscale Multilevel Architectural/Structural Element Networks Analysis and Description. New CAD Systems should describe the full set of multiscale multilevel (inside a single scale) Architectural and Structural Elements of a System (or System of Systems) - including the Operational Environment and related interconnections. Interconnection Elements describe two way interactions between Elements. This feature is of particular importance if we like to assess the impact of the System upon the environment where it operates and the effects of the Environment on the System for the whole Life Cycle and the whole spectrum of operational conditions including extreme ones and accidents. Zooming and Selected Multilevel Multiscale view capabilities. Users should have the possibility to select a full spectrum of views at different levels of resolution, scales and abstraction. Multiple views should be visualized in order not to lose connections among different levels of abstraction, resolution and scales. The zooming function should allow users to transition from a levels of abstraction, levels and scales in an interactive way. Multi Abstraction Levels: we can select groups (clusters) of architectural/structural elements of different typologies over a spectrum of scales and resolution levels as needed to carry out specific analyses and design tasks.

Alessandro Formica March 2012

All rights reserved

17
This kind of Maps gives a comprehensive picture of the:

Architectural and Structural Elements which constitute a system and related interconnections: from
the System (or System of Systems) down to elementary structures (atoms/molecules, groups of atoms and molecules) Materials, Energy, Chemical and Biochemical Substances Flow (pollutants emitted toward the Natural System for instance,) among the Elements constituting the System or System of Systems and Design Variables and Architectural and Structural Elements

Analysis and Design Variables their relationships and interdependencies and links between Analysis Properties of the full set of Architectural and Structural Elements Performance and Requirements for the full set of Architectural and Structural Elements. Performance are
calculated and/or measured during the R&D and Engineering Process while, Requirements are imposed by designers. Architectural and Structural Maps evolve along the Technology Development and Engineering Analysis and Design Process thanks to Analysis and Design Modules and Strategy Modules. Maps are built using the available knowledge; as analysis and design activities proceed, they are interactively modified. Different Maps can be linked to different Architectural Hypotheses and Decisions for different purposes and tasks during the R&D and Engineering Process. Maps are recorded, organized and managed in specific Architectural and Structural Map Data Bases. Architectural and Structural Elements Maps are related to: Functional Maps Monitoring and Control Maps Physics and Process Maps

Multiscale Monitoring and Control Maps This kind of Maps gives a comprehensive picture of the Multiscale Multiresolution Networks of Monitoring and Control Devices and Systems their interconnection schemes and their functionalities and operational modes. Multiscale Monitoring and Control Maps are related to: Architectural and Structural Maps Physics Maps (effects of Control actions) Multiscale Functional Maps We define two types of Functional Maps. The first one, which can be called Direct Functional Map, describes Functions carried out by the System and the full hierarchy of its Elements. Direct Functional Maps link Architectural/Structural Elements to Functions and they describe what functions are performed by Architectural/Structural Elements. The second one, which can be called Inverse Functional Map Architectural/Structural Elements over the full spectrum of hierarchy levels relates Functions to

Functional Maps are linked to: Architectural and Structural Maps Physics and Processes Maps

Functional Maps defined during the Technology Development and Engineering Process are recorded, organized and managed by specific Functional Maps Data Bases. Maps are indexed in such a way as to relate them to specific R&D and Engineering Phases and Tasks.

Alessandro Formica March 2012

All rights reserved

18

Multiscale Physics Maps We use the term Physics to indicate a more or less complex cluster of elementary physical and biochemical phenomena/processes occurring inside a scale or developing over a spectrum of scales, Phenomena/processes are, for instance, failure, stress corrosion cracking erosion, phase transformation, A Process can be broken down in a full hierarchy of more elementary Processes and Phenomena. The distinction between processes and phenomena is, to some extent, arbitrary. It is a matter of opportunity. Phenomena and Processes can concern more Architectural/Structural Elements. Physics Maps are linked to: Architectural/ Structural and Functional Maps. Monitoring and Control Maps Requirements - Performance Property Structure Maps Performance Property Structure - Processing Maps the full set of physical (biological and chemical, as needed) phenomena and processes which rule the dynamics of Architectural/Structural Elements of a System under analysis/design for a specific Task and their interactions inside a scale and over different scales. The full hierarchy of (geometrical, physical and bio- chemical) Architectural/Structural transformations related to a specific set of Phenomena/Processes linked to a specific R&D and Engineering Task . Relationships between the full hierarchy of processes, phenomena and Architectural/Structural transformations for a specific Task Maps are indexed in such a way as to relate them to specific R&D and Engineering Phases and Tasks. Physics Maps are linked to Integration Strategy Maps described in the Paragraph 3.6. Integration Strategy Maps describe what Computational Models, Experimentation, Testing and Sensing Techniques/Procedures are applied to analyze specific physical phenomena/processes and their interconnection networks and sequence of execution. Physics Maps are built using the available knowledge, as R&D and Engineering proceed, they are interactively modified. Physics Maps defined during the R&D and Engineering Process are recorded, organized and managed by specific Physics Maps Data Base. Integration of the previously defined Multiscale Maps allow to correlate: functions to physical phenomena and processes (linking Multiscale Functional Maps with Multiscale Physics Maps Properties (Multiscale Architectural/Structural Maps) to Physics (Multiscale Physics Maps)

Physics Maps are software environments which describe :

Alessandro Formica March 2012

All rights reserved

19

Performance Properties Structure Processing Maps The definition of the Performance Properties Structure Processing relationships has become a cornerstone of the modern Materials Science and Engineering and R&D and Engineering at all. Prof. Gregory Olson, Northwestern University has been one of the pioneers of this strategy. Prof. Olson described this approach in a Science Magazine article: Vol. 277 (29 August 1997) pp. 1237-1242.

Fig. 4 (from Prof. Olson Northwestern University) illustrates the application of a Performance Properties - Structure Processing Map to the design of new alloys. Performance Properties Structure - Processing Maps are indexed in such a way as to relate them to specific R&D and Engineering, Phases and Tasks. Performance Properties - Processing Structure Maps defined during the R&D and Engineering Process for different purposes and tasks are organized and recorded in the Performance Properties - Structure - Processing Map Data Bases The Multi Abstraction Level feature of the Maps can be seen in the figure: each box is a specific abstraction level. Each Box refer to a cluster of processes occurring over u spectrum of scales and resolution levels. This kind of software environments contribute to characterize and manage relationships between processing and manufacturing activities and the resulting architecture/structures These Maps identify : defects (typology, physical and chemical characteristics, density and distribution : statistical and deterministic analysis) linked to specific processes and manufacturing activities and steps bio chemical and structural features and transformations linked to specific processes and manufacturing conditions, procedures and technologies This kind of Maps are related to Multiscale Physics Maps

Alessandro Formica March 2012

All rights reserved

20

3.3 Multiscale Science - Engineering Information Space


This concept was presented by Alessandro Formica in the Report Fundamental R&D Trends in Academia and Research Centres and Their Integration into Industrial Engineering (September 2000), drafted for European Space Agency (ESA). The Multiscale Science-Engineering Information Space is associated to any analytical, computational model/method, and experimental, testing and sensing procedure and technique applied to a specific task. The Multiscale Science-Engineering Information Space defines: what spectrum of information about physical/biological/chemical phenomena and processes at what level of accuracy and reliability

can be get by a computational model or experimental/testing/sensing technique/procedure applied in a specific context for a specific task. A set of model variables characterize analytical and computational models. A set of method variables characterize the specific method applied to perform simulations. A set of system variables characterizes the system to be modeled and simulated or subjected to experimental, testing and sensing analyses. A set of experimental, testing and sensing variables characterizes experimental, testing and sensing techniques and procedures. The Science Engineering Information Space also applies to cluster of computational models and experimental/testing/sensing techniques/procedures linked through multiscale multiphysics coupling schemes. In this case we can define coupling scheme parameters which describe the method used to couple models and/or experimental/testing/sensing techniques/procedures. With the term system we refer to the system (materials, device, component,.) under analysis.. A set of variables describe the geometrical, biological, chemical and physical structure of the system. With the term Operational Environment, we refer to External Fields and Loading Conditions With the term model we refer to the mathematical/computational representation of the system under investigation. A set of variables characterize and describe the models (boundary conditions, external fields, space and time dimensions, discretization techniques, particles number and typology,.). In the proposed framework we extend the concept of Model to the Experimental/Testing/Sensing world as explained in the Paragraph 3.4 With the term method we refer to the specific deterministic and statistical analytical and computational method (Monte Carlo. Classical Molecular Dynamics, Quantum Molecular Dynamics, Density Functional Theory, Dislocations Dynamics, Cellular Automata,). With the term experimental/testing/sensing technique and procedure variables we refer to the variables which describe technical characteristics of the experimental and testing apparatus and the specific operational modes and conditions (globally referred to as procedure)

Information Space Construction To build the Information Space of a specific (single scale or multiscale) computational model with reference to a specific system and analysis task (fracture, delamination, oxidation,), we perform a set of simulations, varying in a systematic way parameters/variables which characterize the physical (chemical and biochemical) phenomena/processes of interest in the context of a specific task including external forces. Then, we validate computational models using a set of experiments, tests and sensing measures to track the boundaries of the Information Space and evaluate accuracy and reliability (Uncertainty Quantification UQ). Information Spaces can be built also for experimental, testing and sensing techniques and procedures. In this case a Cross Validation strategy is applied which foresee the comparison of a spectrum of experimentation, testing and sensing techniques.

Alessandro Formica March 2012

All rights reserved

21
The Information Space, should also include Multiscale Analysis and Design Variable and Multiscale Physics Maps worked out during the previously described construction process. It is possible to apply different schemes to build the Information Space for a specific task. For instance: fixing model and methodology variables and varying external conditions and/or system variables (typology and architecture of a material or device) fixing external conditions and system variables and varying model and/or methodology variables (for a molecular dynamics model: simulation time, force fields typology, number of particles,). any other possible combinations The Information Space, for each specific computational model/method (or cluster of models: multiscale multiphysics) applied to a specific task includes information about the computing resources needed to perform simulations and the experimental, testing and sensing techniques used to validate it Information Space Relevance Three considerations underlie the definition of the Multiscale Science Engineering Information Space concept and method: rationally correlating advances for models/methods and multiscale multiphysics coupling schemes with the capability of getting information thought to be important to carry out specific R&D and Engineering tasks. rationally defining the role of models/methods and related multiscale multiphysics coupling schemes inside a more general R&D and Engineering analysis and design process and the interdependencies among different models, methods, techniques and coupling schemes. formally tracking and planning the development path (roadmap) for models, methods, techniques and related coupling schemes as linked to specific R&D and Engineering analysis and design tasks, and assessing the relative importance of the different models/methods and related coupling schemes to get some Information at a specific level of accuracy and reliability. We can consider an aerodynamic design task, for instance. The ability to run a 30/50-million grid points Navier Stokes simulation in the same lapse of time, or less, as a 1-million grid points simulation, is surely an important result from an engineering analysis and design point of view. But, what is the relative weight between model dimension and physics (turbulence) modeling as function of a particular task (calculation of aerodynamic coefficients, for instance) at a certain level of accuracy and reliability? In this way, can we get more reliable and accurate information instrumental to reducing cost and development time and introduce innovative technological solutions? The answer is not so straightforward. Turbulence plays a key role in flow dynamics phenomena of critical importance for the design of a wide range of systems. Suppose the biggest simulation model used the same turbulence model (or a slight modification) as the one employed in the smallest one, what is the relationship among the number of grid points, turbulence modeling (model variables) and the capacity of getting the needed engineering information at the right level of accuracy (for instance : CP - CL or vortex dynamics look at the V-22 vortex ring state story) ? Is the number of grid points or the turbulence modeling the dominant knowledge factor from a designer point of view? The situation becomes even more critical when the physics and chemistry to be taken into account are highly complex (aerothermodynamics and combustion, for example). It is sufficient to think at a combustion chamber or an hypersonic vehicle. Several variables such as complex thermo chemical phenomena, the interaction between turbulence and chemistry, multiphase and phase change phenomena, condition the information space linked to a model. We introduce, now, the Range of Validity concept for the Multiscale Science-Engineering Information Spaces associated to models/methods and experimental, testing and sensing techniques and procedures. Alessandro Formica March 2012 All rights reserved

22
Range of Validity is the range of the Multiscale Science-Engineering Information Space inside which we can get a set of information from specific models/methods and experimental, testing and sensing procedures/techniques and possible coupling schemes at a certain level of accuracy and reliability (uncertainty quantification). It is of fundamental relevance to determine how the Range of Validity changes as model, method, experimental & testing and coupling scheme variables change. The range of validity is a key element to determine (for a specific task) : how good computational models and experimental, testing and sensing techniques and coupling schemes should be to get Information we think to be needed to carry out a task at a predefined error and uncertainty level. how to define the right mix of computational models/methods and experimental & testing procedures/techniques and coupling schemes to get what we think to be the right information at the right level of accuracy and uncertainty to perform a specific R&D and Engineering analysis and design task..

Fig. 5 (Center for Computational Materials Design NSF) describes a framework to define in a formal way the Range of Validity (or Applicability Domain) of a model

The Multiscale Science-Engineering Information Space formalizes what, today, is being performed in an empirical and semi-empirical way. Such a formal procedure allows us to rigorously evaluate the relative weight of the several model/method/technique variables as function of the Information Space and the best research/development paths for computational models/methods and experimental & testing techniques to address specific challenges. The Multiscale Science-Engineering Information Space concept and method enables researchers and designers to jointly define development roadmaps for computational models and experimental, testing and sensing techniques.

Alessandro Formica March 2012

All rights reserved

23
The need of defining the Information Space associated to computational method and experimental techniques, in the context of the Verification & Validation process, has been analyzed, for instance, by Tim Trucano in Uncertainty in Verification and Validation: Recent Perspective Optimization and Uncertainty Estimation, Sandia National Laboratories Albuquerque, NM 87185-0370 SIAM Conference on Computational Science and Engineering, February 12-15, 2005, Orlando, Florida - SAND2005-0945C.

Fig. 6 The figure (from the previously quoted document) illustrates the Information Space concept Thanks to the Multiscale Science Engineering Information Space concept and method, it is possible to define Costs/Benefits Function for models/methods and related coupling schemes as referred to different Technology Development and Engineering tasks. Benefits are referred to the Information get and Costs to the resources needed to develop, validate and apply models/methods/techniques/coupling schemes. This kind of Function could be useful to Technology Development and Engineering Project Managers to better manage and allocate human, organizational and financial resources. The Multiscale Science Engineering Information Space and the Range of Validity concepts can play a role to develop new Verification and Validation (V&V) strategies and methods. Uncertainty Quantification (UQ) is a key challenge for Computational Science and Engineering. We would like to underline this Challenge concerns not only Science, but, also Engineering, taking into account the ever more strong relationships between the two fields: Computational Engineering is increasingly built upon Computational Science. Multiscale is a clear demonstration and application of this trend. UQ and Quantification of Margin of Uncertainty (QMU) [performance (measured) vs. requirements (set)] , are becoming (have already become) one of the new driver and objective for the Computational World. The Predictive Science Academic Alliance Program (PSAAP) managed by US National Nuclear Security Agency (NNSA) is a clear example of application of these statements. The Multiscale Science-Engineering Information Space is of fundamental importance to define and implement Methodologically Integrated Multiscale Science-Engineering Strategies which foresee the simultaneous use of several different single and multiscale computational models and methods, and several different single and multiscale experimental techniques working over a full range of scales. The Multiscale Science Engineering Information Space is becoming of increasingly importance for Science and Engineering because for a specific tasks is common using a spectrum of computational models and a spectrum of experimental techniques and methods. Integration calls for rigorous methodologies to determine what kind of Information can be get from computations and what from experimentation, testing and sensing.

Alessandro Formica March 2012

All rights reserved

24
According to the previous analysis, the Multiscale Science-Engineering Information Space concept and method is instrumental to identify: shortcomings and limitations of computational models/methods and related multiscale multiphysics coupling schemes for specific R&D and Engineering tasks development lines (roadmaps) for computational models and methods and multiscale coupling schemes to achieve specific R&D and Engineering objectives shortcomings and limitations and development lines (roadmaps) for experimental, testing and sensing techniques and procedures and related multiscale multiphysics coupling schemes integrated roadmaps for jointly developing multiscale multiphysics analytical, computational and (multiscale) experimental, testing and sensing techniques to deal with specific R&D and Engineering Tasks integrated strategies for jointly applying multiphysics multiscale analytical, computational and (multiscale) experimental, testing and sensing techniques/procedures to deal with specific R&D and Engineering Tasks

Alessandro Formica March 2012

All rights reserved

25

3.4 Multiscale Modeling and Simulation as Knowledge Integrators and Multipliers and Unifying Paradigm for Scientific and Engineering Methodologies and Knowledge Domains
The Vision of Multiscale Modeling & Simulation as Knowledge Integrators and Multipliers (KIM) and Unifying Paradigm for Scientific and Engineering Knowledge Domains and (Experimentation, Testing and Sensing) Methodologies characterizes the Integrated Multiscale Science-Engineering Framework and it represents the conceptual context inside which the Framework is applied to R&D and Engineering Processes. The KIM notion was presented by Alessandro Formica in the: HPC and the Progress of Technology : Hopes, Hype, and Reality RCI. Ltd Management White Paper February 1995 Multiscale Multiphysics Modeling and Simulation can be regarded as Knowledge Integrators and Multipliers (KIM) and Unifying Paradigm for Scientific and Engineering Knowledge Domains and Methodologies because Multiscale Models are able to integrate and synthesize, in a coherent framework, Data, information, and Knowledge from: a number of disciplines, a wide range of scientific and engineering time and space domains, multiple scientific and engineering models (science-engineering integration) linked by a spectrum of coupling schemes. A wide spectrum of Computational, Experimentation, Testing and Sensing Multiscale Science Engineering Data and Information Spaces built during the development, validation, application and I improvement phases of the same Multiscale Models by several Maps generated by a wide range of methodologies (analytical theories, computation, experimentation, testing and sensing) during the development, validation, application and improvement phases of the same Multiscale Models In this vision, we propose to extend the concept of Model to include not only its mathematical formulation, but, also, Information Spaces and Maps linked to it for specific tasks. Multiscale Information Spaces and Multiscale Maps embody and organize Data, Information and Knowledge get by the full spectrum of analytical theories, a set models at different scales and the related experiments, tests and sensing measures used to develop, validate and improve them. It is to be highlighted that all the existing Modeling and Simulation concepts, application strategies and methodologies, such as Virtual Prototyping , Simulation - Based Design, Simulation - Based Acquisition, Simulation Based Engineering Science (SBES) and Virtual Engineering, can be considered as particular cases of this more general concept and strategy. We would like to highlight that the KIM concept puts Modeling and Simulation and, accordingly, HPC, at the centre of the R&D and Engineering Process much more than the classical Virtual Prototyping and Simulation Based Engineering Science concepts The concept of Model as Knowledge Integrator is certainly not new. This view, in the mid of nineties, was clearly described in the chemical engineering field by James H. Krieger, in the article Process Simulation Seen As Pivotal In Corporate Information Flow - Chemical & Engineering News, March 27, 1995. The text reported the following statement of Irving G. Snyder Jr., director of process technology development, Dow Chemical : "The model integrates the organization. It is the vehicle that conveys knowledge from research all the way up to the business team, and it becomes a tool for the business to explore different opportunities and to convey the resulting needs to manufacturing, engineering, and research." . In the same article other companies such as BNFL and Du Pont expressed similar points of view. Note: Continuous advances in computational modeling and computing power makes it possible to build computational models which simulate the experimental or testing apparatus, the system to be probed and related interactions. This kind of modeling is an interesting asset to plan experimentation, testing and sensing and analyze results. Alessandro Formica March 2012 All rights reserved

26
Key element of the KIM Vision is the extension of the concept of Model to the Experimental, Testing and Sensing World as detailed in the following: The Concept of Experimental, Testing and Sensing Model In the proposed theoretical and methodological framework it is necessary to extend the concept of Model from the Computational to the Experimental, Testing and Sensing World. In the context of the Experimental, Testing and Sensing World, for Model, as referred to a specific Experimental, Testing, Sensing activity carried out with specific techniques, working in a specific operational mode and probing a specific system for a specific task, we mean an Information and Knowledge Structure that define: Characteristics (structure, composition, initial dynamics state, boundary conditions, external loadings) of the System to be probed Characteristics of the equipment in terms of resolution, scale, physical and biochemical phenomena which can be probed Characteristics of the specific Experimental, Testing and Sensing operational conditions and modes applied for specific R&D and Engineering Tasks The Multiscale Science Engineering Information Space related to it Multiscale Physics Maps .

As in the Computational World, it is easy to define the concept of Multiscale Experimental, Testing and Sensing Model. In this case the Information/Knowledge Structure refers to a cluster of different equipments and it embodies information about: Interaction schemes among the different equipments Data and Information Flow among the different equipments

Even if attention to the integration issue is positively increasing, particularly for models development and verification and validation phases, there are still conceptual and methodological relationships not thoroughly examined between challenges and advances in modeling and simulation, and progress and challenges in experimental, testing and sensing techniques. Experience is showing us that ever more complex and large scale computations call for increasingly sophisticated and expensive experimental techniques both in the model development, validation and improvement phases. Advances in modeling and simulation are intimately linked to progress in experimental, testing and sensing methods and techniques and vice versa. A direct correlation and strong mutual dependencies, in the model development, validation and improvement phases, exist between the two fields sometimes regarded as antithetic. It is important to take into account that, if computational methods and computing technologies are continuously progressing, also experimental, testing and sensing techniques are making continuous significant progress. It is sufficient to think at the impact on materials research that the Scanning Tunneling Microscopy (STM) and Atomic Force Microcopy (AFM) techniques have had. It is important to highlight that Computational Development Strategies should be jointly conceived with Experimentation, Testing and Sensing Development Strategies and vice versa. Furthermore more and more complex and powerful 3D and 4D experimental, testing and sensing techniques increasingly call for complex computational models to interpret, analyse and organize data and define integrated measurement and characterization strategies.

Alessandro Formica March 2012

All rights reserved

27
A priority target is to develop a unified conceptual context to synergistically take advantage of advances in both the fields and not only for the computational models development and validation phases, as it occurs today, but, also, in the application phase. All of that in the context of Integrated Frameworks and Strategies An effective R&D and Engineering Strategy should find the way to synergistically take advantage of advances in both the fields. In several cases, today, advanced HPC/Modeling/Simulation and experimental/testing/sensing programs are conceived and managed as separated realities. This situation can lead to costs increase and hamper and limit the effectiveness of both the programs. The new Vision reconcile development streams and roadmaps in the two fields. In the R&D and Engineering Process, today and, more and more, in the future, we have to integrate a full spectrum of (interdependent and interlinked) scientific and engineering models and codes with a wide spectrum of experimental, testing and sensing (scientific and engineering) data with a full spectrum of scientific and engineering analytical formulations. Data get from experimentation, testing and sensing covers several physical and biochemical disciplines and domains and several different space and time scales. It is clear that, increasingly, we have to deal with very complex interaction patterns intra the experimentation, testing and sensing world, intra the computational modeling world and inter the experimentation, testing, sensing and computational modeling worlds. Multiscale Science Engineering Information Spaces, Multiscale Maps and the Kim vision can be a first step to realize this integration. The KIM concept is a fundamental theoretical and methodological basis. Methodologically Integrated Multiscale Science - Engineering Strategies are built upon it. The following example is a notable demonstration of the possibility opened by Integrated Computational and Experimental Strategies

ORNL - neutrons and simulations reveal details of bioenergy barrier OAK RIDGE, Tenn., June 15, 2011
A first of its kind combination of experiment and simulation at the Department of Energy's Oak Ridge National Laboratory is providing a close-up look at the molecule that complicates nextgeneration biofuels. Lignin, a major component of plant cell walls, aggregates to form clumps, which cause problems during the production of cellulosic ethanol. The exact shape and structure of the aggregates, however, have remained largely unknown. A team led by ORNL's Jeremy Smith revealed the surface structure of lignin aggregates down to 1 angstromthe equivalent of a 10 billionth of a meter or smaller than the width of a carbon atom. The team's findings were published in Physical Review E. "We've combined neutron scattering experiments with large-scale simulations on ORNL's main supercomputer to reveal that pretreated softwood lignin aggregates are characterized by a highly folded surface," said Smith, who directs ORNL's Center for Molecular Biophysics and holds a Governor's Chair at University of Tennessee. Lignin clumps can inhibit the conversion of biofuel feedstocksfor example, switchgrassinto ethanol, a renewable substitute for gasoline. .. The complementary techniques of simulation on ORNL's Jaguar supercomputer and neutron scattering at the lab's High Flux Isotope Reactor enabled Smith's team to resolve lignin's structure at scales ranging from 1 to 1,000 angstroms. Smith's project is the first to combine the two methods in biofuel research. "This work illustrates how state-of-the-art neutron scattering and high-performance supercomputing can be integrated to reveal structures of importance to the energy biosciences," Smith said. The research was supported by DOE's Office of Science and used the resources of the Leadership Computing Facility at ORNL under a DOE INCITE award. Team members include ORNL's Sai Venkatesh Pingali, Volker Urban, William Heller, Hugh O'Neill and Marcus Foston and Arthur Ragauskas from Georgia Institute of Technology.

Alessandro Formica March 2012

All rights reserved

28
Classical Modeling & Simulation Application Strategies in the innovative technology development field are significantly hampered and limited the following fundamental contradiction: when we develop innovative technologies and innovative engineering solutions, we often enter a territory where theories are not well developed and reliable, and the availability of experimental and testing data is fragmented or lacking at all. Accordingly, we face a fundamental and intrinsic problem: Modeling & Simulation is the reference strategy to limit risks, costs, and development times by heavily reducing the resort to complex and expensive experimental and testing activities. However, contrary to what happens in the mature or evolutionary technology environment, we cannot adopt this strategy because we still need very significant experimental and testing activities to develop and validate the needed computational models. That is what is called a classical Catch 22 situation: (i.e.) a situation which involves intrinsic contradictions. This contradiction is certainly not ignored. In the presentation Modeling and Simulation in the F-22 Program held on 3 June 98, Bgen Michael Mushala, F-22 System Program Director, highlighted this issue. We quote his exact words : A Catch 22 : >> Increased Reliance on Simulation Requires High Confidence in the Modeling >> High Confidence in the Modeling Requires High Quality Flight Test Data How to get out of this contradiction? We think that single scale and independent computational and experimentation, testing and sensing science and engineering strategies are not up to the challenge, A partial way forward can be the application of the new Vision of Modeling and Simulation and, in particular, of some of its key constitutive elements: Multiscale Maps the Multiscale Science Engineering Information Space concept. which enables the definition in a formal way of what kind of information at what level of accuracy and reliability can be get by single and multiscale computational, experimental, testing and sensing models and techniques. A new concept of computational model which include not only mathematical and physical (chemical and biochemical, as needed) formulations, but, also, Data, Information and Knowledge (Multiscale Maps) linked to it when applied to a specific task The extension of the model concept to the experimental, testing and sensing world Definition of the Applicability Conditions and Predictability Criteria for (single and multiscale) Computational models which guide the application of Modeling and Simulation and their integration with experimentation, testing and sensing (Methodologically Integrated Multiscale Application Strategies) [Paragraph 3.6]

Alessandro Formica March 2012

All rights reserved

29

3.5 Multiscale Multiresolution Multiphysics Experimentation, Testing and Sensing


The term Multiscale means the ability to probe phenomena and processes occurring over a spectrum of space and time scales The term Multiresolution refers to the analysis of phenomena and processes inside a single scale, but with a range of different resolution degrees The term Multiphysics means the analysis of a spectrum of phenomena and processes referred to different physical and biochemical domains, inside a specific scale and resolution degree or over a range of scales.

The following issues are motivating the birth and they are driving the development of the Multiscale Multiresolution, Multiphysics Experimental, Testing and Sensing fields: Just the continuous development of Computational Multiscale has put the basis and established the need to extend, in a systematic way, the Multiscale Concept and Method to the experimental, testing and sensing fields. The development and validation of ever more complex multiscale computational models and methods increasingly call for the integration of data, information and knowledge from a wide range of experimental, testing and sensing equipments working over an extended spectrum of space and time scales and physical domains. We can state that a direct relationship between the Computational and Experimental, Testing and Sensing Multiscale World exists. Advances in Multiscale Computational Models and Methods is directly linked to advances in experimental, testing and sensing multiscale. The development of Multiscale Multiresolution Experimentation, Testing and Sensing techniques open a whole new Application World to Multiscale Modeling and Simulation. Hierarchical Multiscale Materials and Systems made up of a wide spectrum of sub-systems, components, devices and basic structural elements call for Multiscale Integrated Experimental, Testing and Sensing techniques and strategies to get an in-depth and Comprehensive understanding of their dynamics. The behaviour of Materials, Devices and Systems inside widening operational envelopes and related requirements for Extreme Performance levels (Extreme Engineering) is critically dependent upon a full spectrum of multiscale physical and biochemical phenomena. Furthermore, the classical approach to Life Cycle issues (damage, fracture, properties degradation, corrosion, failure..) is increasingly showing specific limits. This situation makes a science based (multiscale) experimental, testing and sensing approach a specific target for Technology Development and Engineering. New and more powerful experimental, testing and sensing equipments are continuously developed. Technology advances allow, today, to design experimental, testing and sensing equipments with inherent capabilities to probe systems over an extended range of scales: Free Electron Laser and X Ray Synchrotron, are two significant examples of this trend. Advances in wireless and wired sensor network and the Integration of Distributed Processing and Sensing put the bases to the design of a new Generation of Multiscale Sensor Networks. Technological Advances put the bases to design and implement Multiscale Multidisciplinary Cyberinfrastructures which connect a wide spectrum of experimental, testing and sensing systems working over a full spectrum of space and time scales.

Alessandro Formica March 2012

All rights reserved

30

Fig. 7 (from the Presentation: Dynamic Behavior of Materials, G. Ravichandran, Graduate Aerospace Laboratories (GALCIT) California Institute of Technology (Caltech), TST Meeting, May 20, 2011) This figure illustrates the complex set of experimental resources needed to validate a Multiscale Computational Model and Framework The research has been carried out in the context of the Hypervelocity Impact (HVI) Program at Caltech funded and managed by National Nuclear Security Agency (NNSA). Prof. Michael Ortiz is the Program Director There is a specific parallelism between developments in the Computational World and developments in the Experimental/ Testing/Sensing one. In the Computational World we see a growing number of methods and techniques able to model and simulate phenomena at an increasingly level of detail over an extended range of space and time scales. The same trend is characterizing experimentation, testing and sensing. As in the Computational context the challenge, now, is to devise integrated strategies to fully exploit these new potentialities so, in the Experimental, Testing and Sensing World, we have the same challenge: devising integrated strategies. The next logical step is a full integration of the two Worlds as envisaged in this White Book to shape Methodologically Integrated R&D and Engineering Strategies.

Alessandro Formica March 2012

All rights reserved

31
For Multiscale Experimental/Testing/Sensing Techniques we mean: Single Experimental/Testing/Sensing Equipments able to probe Systems over a range of space and time scales. Integration of multiple experimental/testing/sensing equipments. In this case data get from a set of experimental/testing equipments is integrated to give a comprehensive picture of phenomena/processes. Multiscale Maps can represent an interesting tool to accomplish this task. Integration can be implemented over Cyberinfrastructures. .

Fig. 8 (from the Engineering Microstructural Complexity in Ferroelectric Devices Project (Multidisciplinary Research University Initiative US Army Research Office)) describes the combination of experimental and testing equipments needed to characterize the Multiscale Dynamics of a Ferroelectric Device. Multiscale Experimentation, Testing and Sensing and related Modeling & Simulation and Data, Information and Knowledge Analysis and Management Systems have the following objectives in the context of R&D and Engineering, Materials Characterization, Development, Operational Testing and Monitoring of any kind of Natural, Human and Technological System: Track relationships and interdependencies between phenomena, processes, properties, performance over a wide range of scales and disciplinary domains (Multiscale Maps) Integrate and Fuse Data, Information and Knowledge (Maps) from a spectrum of Disciplinary Areas (Horizontal Integration) Integrate and Fuse Data, Information and Knowledge from multiple Resolution Levels and Scales (Vertical Integration) Integrate and Fuse Data, Information and Knowledge from a wide spectrum of techniques and equipments: in several cases we can use, for instance, experimental data to complement and analyze testing and sensing data (Methodological Integration)

Alessandro Formica March 2012

All rights reserved

32

European Synchrotron Research Facility (ESRF) and Multiscale Experimental Research


The X-Ray Imaging (XRI) beamlines address a large variety of topics with a high scientific and societal impact. Among these topics we can mention the biomedical research (imaging, radiotherapy, drug action, metallic particles in biological materials), the multiscale investigation of the most important fossils, cultural heritage studies, in-situ observation of the growth/failure of materials, porous or granular materials and storage materials for nuclear waste. The multiscale approach is considered essential for the scientific success of SR-based imaging: the projected XRI BLs will provide spatial resolutions over four orders of magnitude (10-8 10-4 m), and a wide range of photon energies (2 to 150 keV, as well as infrared). Synchrotron Radiation from European Synchrotron Radiation Facility (ESRF) has been already applied several times in a multiscale mode. Scientists from Max Planck Institute (Germany) and the ESRF discovered the way deformation at the nanoscale takes place in bones by studying it with synchrotron Xrays.. A bone is made up of two different elements: half of it is a stretchable fibrous protein called collagen and the other half is a brittle mineral phase called apatite.. In order to understand how this construction is achieved and functions, scientists from the Max Planck Institute of Colloids and Interfaces in Potsdam (Germany) ESRF used X-rays from ESRF to see for the first time the simultaneous re-arrangement of organic and inorganic components at a micro and nanoscale level under tensile stress. Scientists carried out experiments on ID2 beam line at the ESRF. They tracked the molecular and supramolecular rearrangements in bone while they applied stress using the techniques of X-ray scattering and diffraction in real time. The high brilliance of the X-ray source enabled the tracking of bone deformation in real time. Researchers looked at two length scales: on one side they observed the 100 nanometers sized fibres, and on the other, the crystallites embedded inside the fibre, which are not bigger than 2 to 4 nanometers. This Multiscale approach is relevant for the whole Biomaterials field. Integration of Experimental Facilities working with different techniques and covering a spectrum of phenomena and space and time scales. ESRF was also involved, jointly with the Laboratoire de Physique et Mechanique des Materiaux CNRS, the Institut Laue-Langevin and the Institute of Physics of the ASCR, v.v.i. Laboratory of Metals Praha Czech Republic, in the Multiscale analysis by neutron and synchrotron X-ray diffraction of the mechanicallyinduced martensitic transformation of a CuAlBe shape memory alloy. The objectives were to determine stresses and orientations evolutions from macro to micro scale during a stress-induced martensitic transformation Multiscale Synchrotron Techniques For Environmental Sciences: nucleation and growth New material synthesis largely depends on novel synthetic routes which are often constrained by increased environmental concerns. A way to overcome this issue is to perform chemical reactions in miniature volumes (e.g. microfluidic devices). Scattering techniques offer interesting possibilities in green chemistry, particularly to monitor reactions at the nanoscale, thereby allowing the conditions to be optimized. In environmental sciences, control of aerosol growth resulting from the combustion of fossil fuels is a major issue. Recently, synchrotron scattering experiments have been used to elucidate the mechanism of soot formation and their multiscale structure in flames and at the exhaust of a diesel engine. These systems can be classified as open non-equilibrium systems with complex self organisation and intermittent behaviour. Multiscale Synchrotron Techniques for Pyrolysis Another example is the in situ spray pyrolysis used for the synthesis of nanomaterials. In all these cases, a combination of SAXS and USAXS provide insight to intermittent structural development from a few nanometres (nucleation) to micron scale (aggregates and agglomerates). Similar studies can be extended to dusty plasmas to directly probe charged nanoparticles and their long-range correlations. However, the systems mentioned above are in a highly non-equilibrium state and to probe the transient processes at large length scales a long pinhole type USAXS instrument is required. Access to a very wide range of structural levels from molecular to microscopic scales has potential applications in smart materials vigorously pursued for addressing the grand challenges in energy research .

Alessandro Formica March 2012

All rights reserved

33

Multiscale Computational Modeling and Multiscale Experimentation Integration Materials Research Society Bulletin
An important recognition of the key strategic relevance of the development of multiscale experimental techniques and their integration with multiscale computational modeling comes from the article ThreeDimensional Materials Science: An Intersection of Three-Dimensional Reconstructions and Simulations (Katsuyo Thornton and Henning Friis Poulsen, Guest Editors), published in the Materials Research Society (MRS) Bulletin June 2008. ..For example, by combining a nondestructive experimental technique such as 3D x-ray imaging on a coarse scale, FIB-based 3D reconstruction on a finer scale, and 3D atom probe microscopy at an even finer scale, one has an opportunity to capture materials phenomena over six orders of magnitude in length scale. This will bring materials researchers closer to the ultimate dream of a direct validation of multiscale models, both component by component and ultimately as an integrated simulation tool. In conjunction with the advances on the modeling side, such comprehensive experimental information is seen as very promising for establishing a new generation of models in materials science based on first principles..

Strategic Research Agenda for Multiscale Experimentation, Testing and Sensing: Development of new Experimental and Testing Systems which are, inherently, Multiscale Multiresolution, i.e. able to operate over different scales and or at different resolution levels inside a scale. New Techniques to integrate, fuse and analyze Data from a spectrum of Experimental, Testing and Sensing Systems Single and Multi Scale

The development of new Strategies and related Frameworks to rationally integrate a wide range of Single and Multi Scale Experimental, Testing and Sensing Systems for specific R&D and Engineering Tasks. The extension of the Model concept to the Experimental, Testing and Sensing world and the Information Space concept can contribute to achieve this objective Development of new two way Strategies and related Frameworks to integrate a wide range of Single and Multi Scale Experimental and Testing Equipments for specific Technology Development and Engineering Tasks The design of new Integrated Schemes and related Frameworks to realize a comprehensive two-way integration between Multiscale Computational and Multiscale Experimental, Testing and Sensing Methodologies, Strategies and Environments to define really Methodologically Integrated Multiscale R&D and Engineering Strategies and Frameworks.

Alessandro Formica March 2012

All rights reserved

34

3.6 Methodologically Integrated Multiscale Science Engineering Strategies


3.6.1 The Information Driven Concept
The relevance of Information, as a key element to shape R&D and Engineering Strategies, is winning an increasing attention. Several studies have been performed, for instance, by Jitesh H. Panchal, Janet K. Allen, David L. McDowell and colleagues at Georgia Institute of Technology. Alessandro Formica highlighted the role of Information to drive modeling and simulation strategies in the White Paper HPC and the Progress of Technology : Hopes, Hype and Reality published in US by RCI Ltd on February, 1995. In this document he discussed the concept of Engineering Information Analysis. The issue was also dealt with in the context of the Accelerated Insertion of Materials (AIM) Program (1999) managed by US DARPA. The following text is drawn from DARPA Proposer Information Pamphlet BAA 00-22 clearly describes the theme and related challenges: The need for an Information-Driven strategy . .There are many interrelated technical challenges and issues that will need to be addressed in order to successfully develop new approaches for accelerated insertion. These include, but are not limited to, the following: The construction of the designers knowledge base: What information does the designer need and to what fidelity? How does one coordinate models, simulations, and experiments to maximize information content? What strategies does one use for design and use of models, computations, and experiments to yield useful information? How can redundancies in the data be used to assess fidelity ? The development/use of models and simulation: What models are required to be used and/or developed in the context of the designer knowledge base? How can models of different time and length scales be linked to each other and to experiments? How can the errors associated with model assumptions and calculations be quantified? How can models be used synergistically with experimental data ? The use of experiments: Are there new, more efficient experimental approaches that can be used to accelerate the taking of data? How can experiments be used synergistically with models? How can legacy data and other existing data base sources be used ? The mathematical representation of materials: How can one develop a standardized mathematical language to: describe fundamental materials phenomena and properties; formulate reliable, robust models and computational strategies; bridge interfaces; and identify gaps between models, theory and experimental materials science and engineering? How can this representation be used to develop hierarchical principles for averaging the results of models or experiments while still capturing extremes ? In the context of the Integrated Multiscale Science Engineering Framework, Information is a key element which, to a large extent, drives and shapes R&D and Engineering Strategies. The term Information Driven means that R&D and Engineering strategies have to address what can be called The Information Challenge for R&D and Engineering :

What Information at what level of accuracy and reliability (uncertainty quantification) is needed to
accomplish a task

What Relationships and Interdependencies between analysis and design variables should be tracked over
a full range (as needed) of space and time scales to accomplish a task

What kind of information sources (analytical, computational, experimental, testing and sensing
models/techniques) are needed and how they can be combined to get the previously identified information

Alessandro Formica March 2012

All rights reserved

35
Accordingly, the following key issues define the The Information - Driven Analysis Scheme for R&D and Engineering What Information at what level of accuracy and reliability is thought to be needed to accomplish a R&D and Engineering task . Thought to be needed means that the process is iterative, we start with some hypotheses and just Multiscale Science Engineering Strategies and related Data, information and Knowledge Analysis schemes and tools give us the possibility to improve evaluation about the Information needed to execute the task. Example : What Information (what physical and chemical phenomena and processes related to materials, structures and chemically reacting flows and their interactions) at what level of accuracy and uncertainty should we know to analyze the dynamics of a Thermal Protection Systems of an Hypersonic Vehicle for a specific operational environment? What physical length scales and related physical and biochemical phenomena rule the dynamics of the system under analysis, what is the relative weight, what are relationships and interdependencies between phenomena and processes inside a scale and between different scales (to be described thanks to Multiscale Maps). What Information at what level of accuracy and reliability can existing analytical, computational models experimental, testing and sensing techniques and related coupling scheme give us (to be described using the Multiscale Science Engineering Information Space). How good analytical and computational models, experimental, testing and sensing techniques and related coupling schemes should be to get the previously identified information thought to be needed to accomplish a task. How good means evaluating how much physical realism should be incorporated into the models and what scales hierarchy has to be taken into account. Not in all the cases, of course, we really need complex multiscale methodologies going down to the Schrdinger equations: simple single scale models can be accurate and reliable enough. Note: This kind of Information is critical to evaluate what new analytical and computational models and what new experimental, testing and sensing procedures/techniques should be developed and integrated to deal with a specific analysis task. It is important to identify not only what we know, but, in particular, what we do not know, what we should know, how we should know it (what combination of scientific and engineering methodologies and technologies should be needed). In this context, the lack of Knowledge becomes and important element to guide Strategies. What is the right combination and the right sequence of application (Integration Strategy: Designing the Analysis and Design Processes) of single and multi scale analytical and computational, models/methods and single and multi scale experimental, testing and sensing procedures/techniques to get Information thought to be needed to accomplish a specific analysis/design task. A critical step for the Rational Design of R&D and Engineering Processes is a proper selection, integration, and sequencing of computational and analytical models and experimental/testing/sensing techniques and procedures with varying degrees of complexity and resolution to deal with a specific Task. To do that we have to define the Multiscale Science-Engineering Information Space associated to computational models and experimental, testing and sensing procedure/technique and related coupling schemes. Application Strategies defined in the Paragraph 3.6.2 and Integration Strategy Maps guide the Integration Strategy. Furthermore, another very critical issue is that we need a rational approach to link advances in the different methods at the different scales with the new information we need to meet challenges in the different tasks in the different stages of the R&D and engineering process. How do we effectively and timely evaluate the impact of scientific methodological and information advances at an atomic, molecular, and grain (for materials) level on new technological and engineering solutions if we do not have conceptual and methodological (multiscale) frameworks to link methods and information at the different scales: from atomic to continuum? The Multiscale Science-Engineering Information Space can represent a first step to deal with these critical issues. If we like to shape new cooperative schemes between industry, from one side, and academia and research, from the other side, we have to define specific methodologies to evaluate the industrial and technological value of new scientific methodological advances.

Alessandro Formica March 2012

All rights reserved

36

Max-Planck Institut fr Eisenforschung Dsseldorf, Germany Methodologically Integrated Multiscale Strategies

Fig. 9 Multiscale Computational and Experimental/Characterization Integrated Strategy applied by the Max-Planck Institut fr Eisenforschung in the Materials field.

It is clear the central role played by the integration of the Computational Multiscale World with the World of Multiscale Characterization/Experimentation

Alessandro Formica March 2012

All rights reserved

37 3.6.2 Methodological Integration Schemes, Maps and Strategies


The Multiscale Science Engineering Information Space and the Information Driven concept (described in the paragraph 3.6.1) allow us to define new Applicability Conditions and Predictability Criteria for Computational Models to shape Application Strategies for Modeling and Simulation and their integration with related Experimentation, Testing and Sensing Application Strategies The final goal is the development of Methodologically Integrated Multiscale Science Engineering Strategies which represent a very important element of the New Framework here described. The definition of Applicability Conditions and related Predictability Criteria for computational models implies the ability of establishing specific rules and schemes that allow researchers, designers, and planners to evaluate, with a high degree of reliability, where, when, and to what extent, it is possible to safely (quantifying in probabilistic terms risks and uncertainties) substitute modeling & simulation for experimentation and testing and where, when, how and to what extent we need to integrate modeling & simulation with experimentation, testing and sensing for specific tasks. Applicability Conditions. Two basic conditions which rule the development and the implementation of predictive models and their integration with experimental and testing techniques can be defined: researchers and engineers are able to formulate hypotheses about what Information is needed to accomplish a R&D and Engineering task: what physical length scales and phenomena/processes and relationships/interdependencies are important for specific R&D and Engineering tasks and purposes. at what level of accuracy and reliability phenomena/processes should be modeled and simulated researchers and engineers are able to define the range of validity of the models and, inside this range, the degree of accuracy and reliability of the same models. Applicability Conditions can also be applied to the Experimental, Testing and Sensing Fields. A detailed comparison of the Information which can be get by the respective analyses with the Information we think it is needed to accomplish a specific Task is an important element to shape Methodologically Integrated Strategies Predictability Criteria When we discuss about predictive capabilities of models in the R&D and Engineering context, we should carefully take into account two critical issues: predictive consequence and confidence. Predictive Consequence: what is the impact of errors/uncertainties for specific tasks? Errors/uncertainties can be relatively large but their impact can be low. On the contrary, errors and uncertainties can be limited but their impact can be very large. Predictive Confidence: how to assess models errors and uncertainties in order to evaluate the level of confidence? [Multiscale Science Engineering Information Space and Verification & Validation methods] Application Conditions and Predictability Criteria are important Guiding Principles to define Multiscale Modeling and Simulation Application Strategies and to shape Methodologically Integrated Multiscale Science Engineering Strategies. The final objective is to define Integration Strategy Maps which describe: What analytical theories, single and multi scale computational models and what single and multi scale experiments, tests and sensing systems and models have to be selected to deal with a specific task What is the order of execution and the overall Integration Scheme as shaped by the Applicability Conditions and Predictability Criteria (Multilevel Network of Computational, Experimental, Testing and Sensing Models/Methods and Techniques) What is the flow of input and output data and information/knowledge (Maps) among the full spectrum of models and experiments/tests/sensing models and techniques. Alessandro Formica March 2012 All rights reserved

38

Several hypotheses can be taken into account and interactively changed during application. For each specific task, Integration Strategy Maps describe: The full set of Analytical Theories/Formulations, Computational, Experimental, Testing and Sensing Models/Methods/Techniques applied to deal with specific task The order of execution and Integration Scheme: Multilevel Network of Multiscale Analytical, Computational, Experimental, Testing and Sensing Models and Techniques. Multiscale Science Engineering Information Spaces Input and Output Data and the related Flow between Models Multiscale Maps

We consider three Integration Areas 1) Inside the Experimentation, Testing and Sensing World: Integration of a full set of single and multiscale experiments, tests and sensing measurements (performed with a number of equipments) applied to accomplish a specific R&D and Engineering tasks 2) Inside the Computational World: Integration of a full set of single and multiscale multiphysics computational models applied to accomplish a specific R&D and Engineering task 3) Between the Experimental, Testing, Sensing and the Computational Word: Integration of a full set of single and multiscale experimental , testing and sensing techniques with a full spectrum of computational models experiments and tests to accomplish R&D and Engineering tasks. Integration Strategy Maps are built applying the Information Driven Analysis Strategy, the Multiscale Science Engineering Information Space concept and method, the Applicability Conditions and the Predictability Criteria. Integration Strategy Maps defined during the R&D and Engineering Process are recorded, organized and managed by a specific Integration Strategy Maps Data Base

Alessandro Formica March 2012

All rights reserved

39
Integration Strategy Maps can be linked to and integrated with Physics Maps, Requirements, Property, Structure, Performance and Processing, Property, Structure, Performance Maps

Fig. 10 Integration Strategy Map (from US Department of Energy (DoE) Fusion Materials program: Aspects of Multiscale Modeling Primary Damage and Rate Theory Models Presentation R. E. Stoller Metals and Ceramics Division Oak Ridge National Laboratory)

This Figure describes a possible combination of the proposed Multiscale Map of Physics and Multiscale Integration Strategy Map of Computational Models and Experiments & Tests

The next page Box synthetically describes the key role and significance of a comprehensive integration between Computation and Experimentation to address challenging R&D and Engineering issues. Integration should be planned and applied not only inside the Computation Verification & Validation (V&V) process, but, also, in the core of the R&D and Engineering activities. Multiscale Computation (Modeling & Simulation) and Multiscale Experimentation Integration can deeply change structure and strategies of the R&D and Engineering Process.

Alessandro Formica March 2012

All rights reserved

40

Frontiers in Energy Research (US Department of Energy): January 2012 Experiment and Theory: The Perfect Marriage Scientists combine measurements and calculations to explain energys most puzzling problems Gareth S. Parkinson Experimentalists and theorists working together represent the best approaches to securing our energy future. In establishing 46 Energy Frontier Research Centers, the U.S. Department of Energy moved to expedite the rate of scientific discovery by encouraging teamwork in a community more accustomed to relying on individual brilliance. This approach to science funding, which takes its lead from the common proverb individuals play the game, but teams beat the odds, brings together scientists with diverse backgrounds and skill sets to solve the most pertinent problems in energy research. The spirit of collaboration is exemplified by the way in which theorists and experimentalists, often seen as different breeds of scientist, are combining their very different approaches to attack the most highly complex problems. Effective synergy between experimentalists and theoreticians is important in modern science because the type of information provided by each method is fundamentally different, but complementary. The experimentalists obtain precise measurements of the properties of a system, but often struggle to explain complex phenomena without making assumptions about the system. Theoreticians, on the other hand, use computer simulations to model the processes at work, but need guidance from experiment to know if they are on the right track. While an integrated approach often results in a deeper understanding of the system under study, bringing experimentalists and theorists around the same table also greatly speeds up the discovery process by slashing the time between theoryexperiment iterations. In the absence of direct collaboration, experimental and theoretical groups working on the same problem learn of each others progress through the scientific literature or at annual meetings. Working together from the outset allows areas of agreement and disagreement to be quickly identified, and a consensus can be more quickly reached. There are many examples of the integrated experiment-theory approach bearing fruit in the EFRCs. For instance, recent research into lithium batteries, conducted in the Nanostructures for Electrical Energy Storage Center, combines experimental methods and calculations based on quantum mechanics to show that coating lithium electrodes with an insulating aluminum oxide layer could significantly extend lithium battery lifetimes. The results demonstrate that a fundamentally different electron flow process occurs in the presence of the insulating alumina film, leading to significantly slower rates of electrolyte decomposition inside the battery. A second example, from the Center for Molecular Electro catalysis, combines experiment and theory to better understand a promising method for converting hydrogen molecules into electricity, as would be done in a fuel cell. Experimentalists measured the rate at which a novel nickel-containing catalyst molecule is able to move protons that arise from the splitting of hydrogen. The theoreticians in the project simulated how protons move within the molecule, and determined that the main bottleneck in the process occurs when the catalyst molecule changes its shape. Innovation central In addition to revolutionizing energy technologies, the EFRCs are tasked with the creation of a new generation of tools for penetrating, understanding and manipulating matter on the atomic and molecular scales. In the Center for Atomic-Level Catalyst Design, researchers are focused on developing the experimental and theoretical tools required to understand how catalysts convert one molecule into another, such as when carbon monoxide is converted to carbon dioxide in a modern car exhaust. The key issue holding back significant progress in this area is that the current methods for understanding catalytic reactions at the atomic scale can only handle extremely simplified model systems that do not necessarily bear any resemblance to the real catalysts doing the job. Center director James Spivey explains: Typically only reactions on ideal catalyst surfaces can be simulated. Such surfaces do not represent real catalysts. We are attacking this problem. In this issue of the EFRC newsletter, several excellent examples of experiment-theory collaborations are highlighted. As will become clear on reading the articles, this integrated approach has yielded success across the entire breadth of topics covered by the EFRCs, and represents one of the best approaches currently available to achieve the rapid advancements required to secure our energy future.

Alessandro Formica March 2012

All rights reserved

41

The Predictivity and Validation Issues


The National Nuclear Security Program (NNSA), in the context of the Advanced Simulation and Computing (ASC) Initiative, established the Predictive Science Academic Alliance Program (PSAAP) focusing on the emerging field of predictive sciencethe application of verified and validated computational simulations to predict the behavior of complex systems where routine experiments are not feasible. The goal of these emerging disciplines is to enable scientists to make precise statements about the degree of confidence they have in their simulation-based predictions. Five PSAAP Centers have been created: California Institute of Technology: Center for the Predictive Modeling and Simulation of HighEnergy Density Dynamic Response of Materials; Purdue University: Center for Prediction of Reliability, Integrity and Survivability of Microsystems (PRISM); Stanford University: Center for Predictive Simulations of Multi-Physics Flow Phenomena with Application to Integrated Hypersonic Systems; University of Michigan: Center for Radiative Shock Hydrodynamics (CRASH); University of Texas at Austin: Center for Predictive Engineering and Computational Sciences (PECOS) The following text, drawn from the Presentation Can Complex Material Behavior be Predicted? Given by Prof. Michael Ortiz, Caltech PSAAP Center Director, at the DoE NNSA Stockpile Stewardship Graduate Fellowship Program Meeting Washington DC, July 14, 2009, illustrates objectives and approach underlying the general PSAAP Strategy and Methodology concerning Validation and Predictivity challenges: PSAAP Caltech High-Energy-Density Dynamic Response of Materials (Hypervelocity Impact Application Field) Center objective: rigorous certification of complex systems operating under extreme conditions. l Overarching Center objectives: Develop a multidisciplinary Predictive Science methodology focusing on high-energy-density dynamic response of materials Demonstrate Predictive Science by means of a concerted and highly integrated experimental, computational, and analytical effort that focuses on an overarching ASC-class problem: Hypervelocity normal and oblique impact at velocities up to 10km/s Overarching approach: A rigorous and novel Quantification of Margin of Uncertainty (QMU) methodology will drive and closely coordinate the experimental, computational, modeling, software development, verification and validation efforts within a Yearly Assessment format

Two issues deserve to be highlighted: The central role of the Uncertainty Quantification and Quantification of Margin of Uncertainty issues in the context of the Computational Models Validation effort to shape R&D and Engineering activities. This vision can be, to some extent, related to the previously illustrated concepts: Multiscale Science Engineering Information Space, Range of Validity and Information Driven R&D and Engineering Strategy The key role of Computational, Analytical and Experimental Efforts Integration. New (multiscale) experimental techniques and analytical (theoretical) developments are fundamental to develop and apply new and more powerful (predictive) computational models and strategies. The Vision is in line with our Methodologically Integrated R&D and Engineering approach

Alessandro Formica March 2012

All rights reserved

42 3.6.3 Multiscale Knowledge Based Virtual Prototyping


In the new conceptual and methodological context, classical Virtual Prototyping concept should be complemented by a new concept which can be referred to as Multiscale Science Engineering Knowledge Based Virtual Prototyping. Classical concepts can be regarded as a particular case of this more general concept and strategy. Classical Virtual Prototyping approach is applied when Applicability Conditions can be met and Predictability Criteria can be reliably evaluated also thanks to the Knowledge gained with Multiscale Science - Engineering Maps and Multiscale Science Engineering Information Space concept and method. For this reason we can add the term Knowledge Based. The previously described theoretical and methodological apparatus allows us to formulate rational hypotheses about what experiments, tests and sensing measures are really needed to get the information we think to be necessary to characterize the behaviour of a System at a predefined level of accuracy and reliability, and, accordingly, assess the risk associated to replace experimentation, testing and sensing with computation for a specific task. This a fundamental condition to replace in a rational way testing with computation. In this new context, we can design and plan highly complex Multiscale Multilevel Testing Strategies guided by Multiscale Computational Models and related Multiscale Maps and Multiscale Information Spaces. Data, Information and Knowledge flow in a seamless and fully integrated way between the Testing and Computational Worlds and vice versa. Not only, with the new theoretical and methodological apparatus, we can easily integrate inside Testing Strategies even Information Capabilities of several Experimental and Sensing Facilities. Multiscale Maps from Experimentation can also contribute to understand possible Testing Anomalies and Problems. This kind of integrated analyses can, in turn, suggest new Experimental activities. An interesting application field for methods and tools described in this document is what can be called Multiscale Science Engineering System Testing. A problem is to transfer, in a structured way, information and knowledge get from testing at a scale to the higher scales of a System along the whole chain: from testing carried out to characterize behaviour of materials (basic constituents of any System) [coupon testing] to testing of devices, components, sub-systems and the global system. We should correlate Multiscale Maps for all the scales and resolution levels. Correlation works in both the directions: bottom up and top down: Bottom Up: Multiscale Maps built from materials testing can be a useful basis to develop upon testing strategies for devices. Multiscale Maps built from devices testing are applied to improve testing strategies for components and so on along the scale. Top Down: results from testing at a scale can be better analyzed taking advantage of Multiscale Maps get from testing at lower scales

Alessandro Formica March 2012

All rights reserved

43

3.7 Designing the R&D and Engineering Process


3.7.1 R&D and Engineering Analysis and Design Process Architecture
A first step to Design the R&D and Engineering Process is to identify the elements which characterize its structure and track relationships and interdependencies: R&D and Engineering Process Architecture Any R&D and Engineering Project/Process can be decomposed into Multilevel Networks of Phases (Time Intervals inside which specific activities are accomplished) Each Phase can be subdivided into a Multilevel Network of R&D and Engineering Strategy Modules. R&D and Engineering Strategy Modules Architecture The Architecture (Strategy) to carry out a generic R&D and Engineering Project is described by a multilevel network of R&D and Engineering Strategy Modules Any R&D and Engineering Strategy Module can be, recursively, decomposed into Multilevel Networks of simpler R&D and Engineering Analysis and Design Modules. At the lowest level, R&D and Engineering Analysis and Design Modules can be decomposed into Multilevel Networks of Tasks. At the lowest Task Level, Integration Strategy Maps are defined. A specific R&D and Engineering Strategy Management System manages and organizes all of that System Architecture/Structure (detailed over the full set of levels/scales, as needed)

Multilevel Multiscale Network of Architectural/Structural Elements: Systems (or System of Systems) Sub Systems Components Devices Basic Structures (Materials, Fluids, Plasmas)

R&D and Engineering variables (projected over the full set of System Architectural/Structural Elements at all the levels and scales)

Requirements Performance Properties Functions Requirement - Performance Structure Property Relationships Performance - Property -Structure Processing Relationships Architectural/Structural Element Function Relationships Analysis and Design Variables

Relationships and interdependencies are described by the full set of Multiscale Maps. R&D and Engineering Project Performing Entities All the activities needed to achieve objectives inside each R&D and Engineering Phase are accomplished by a Multilevel Network of Physical Entities and Human Entities: Human and Management Entities: Organizations/Institutions Teams Physical Entities Theoretical, Computational, Experimental, Testing, Sensing Manufacturing Facilities, Cyberinfrastructural Frameworks Centers and Facilities,

The Multilevel Network of Entities defines what can be called a Multiscale Science Engineering Collaboratory Framework Alessandro Formica March 2012 All rights reserved

44 3.7.2 R&D and Engineering Analysis and Design Strategy Management System
Te following elements characterize the R&D and Engineering Analysis and Design Strategy Management System: Strategy Modules Analysis Modules Design Modules Hypothesis and Decision Modules which keep track of the spectrum of Architectural/Structural, Analysis and Design Hypotheses and Final Decisions adopted during the R&D and Engineering Process. Tasks Integration Strategy Maps described in the Paragraph 3.6.2 and applied inside the lowest Hierarchical Analysis Tasks Level The R&D and Engineering Analysis and Design Strategy Management System allows to track, organize and manage of the previously identified elements and their relationships and interdependencies. Strategy Modules Strategy Modules are constituted by Multilevel Networks of R&D and Engineering Analysis and Design Modules and Tasks. R&D and Engineering Analysis and Design Modules (each R&D and Engineering Analysis and Design Module (linked to a specific Phase) can be decomposed into a multilevel network of more elementary Analysis and Design Modules. At the lowest network level, R&D and Engineering Analyses and Design Modules can be decomposed into a multilevel network of Tasks Tasks (each Task can be decomposed into a multilevel Network of more elementary Tasks) Hypothesis and Decision Modules R&D and Engineering Design Modules Any R&D and Engineering Design Module can be broken down in a multilevel network of lower level R&D and Engineering Design Modules R&D and Engineering Design Modules describe: The full set and hierarchy of R&D and Engineering Design Modules and Tasks linked to them for each Phase The full set of Architectural/Structural and Functional Maps linked to them R&D and Engineering Objectives, Analysis and Design Variables, and Analysis Design Variable relationships The network of Analysis Modules linked to any R&D and Engineering Design Module R&D and Engineering Design Modules are recorded and managed in a specific R&D and Engineering Design Modules Data Base R&D and Engineering Analysis Modules R&D and Engineering Analysis Modules in each Phase are organized in a Multilevel Network of more elementary Analysis Modules. Any Analysis Modules of high level can embody Analysis Modules of a lower level. Analysis Modules can embody a multilevel network of Analysis Tasks. At the lowest level, Analysis Tasks define what Analysis Strategies (multilevel network of analytical formulations, computational models and experimental/testing/sensing Models/Techniques) are applied to achieve Analysis Objectives. Integration Strategy Maps, described in the Paragraph 3.6.2, describe these strategies. Analysis Modules and Tasks are linked to Design Modules and Tasks It is possible to develop Analysis Modules tailored for specific issues and tasks such as durability or producibility of composites or metallic or hybrid materials or structures, or the dynamical analysis of a subsystem, a component or a device. Alessandro Formica March 2012 All rights reserved

45
Analysis Modules track and organize Data, Information and Knowledge inside and between the different tasks in the different phases of the Technology Development and Engineering process and, for each task, correlate data and information with information sources (experiments, tests, computations, analytical formulations) R&D and Engineering Analysis Modules and Tasks are recorded and managed in a specific R&D and Engineering Analysis Modules and Tasks Data Base Computational Code and Model Libraries Libraries are software environments which allow to catalogue and manage a whole set of : Computational codes which implement a spectrum of methods [Molecular Dynamics, Coarse Grained MD, Monte Carlo, Density Functional Theory, Phase Fields, Dislocation Dynamics, Continuum Finite Elements,.] Computational Models and related links to Tasks where they are applied Single and Multiscale Multiphysics coupling methods and schemes. For each Computational Model (linked to a specific Task), Library describes: The specific Computational method applied Characteristic of the modeled System Model Dimension Boundary and Initial Conditions Maps Links to the tasks where it has been employed The specific coupling scheme(s) among a cluster of models in case of Multiscale Techniques

Experimental, Testing and Sensing Technique/Equipment and Model Libraries Libraries are software environments which allow to catalogue and describe: Experimental, Testing and Sensing Techniques (STM, AFM, TEM, SEM,) and related specific application methods which implement them For each Experimental, Testing and Sensing Technique/Equipment, Libraries detail: Characteristics, applicability conditions and what kind of information can be get from them for specific application domains and conditions Single and Multiscale coupling methods and schemes. For each Experimental/Testing/Sensing Model linked to a specific Task, Library describes: The specific Experimental/Testing/Sensing technique applied Characteristic/State of the probed System Experimental/Testing/Sensing operational mode Maps Links to the tasks where it has been employed The specific coupling scheme(s) among a cluster of models in case of Multiscale Techniques

Alessandro Formica March 2012

All rights reserved

46 3.7.3 Integrated Multiscale Science Engineering Analysis Strategies


Integrated Multiscale Science Engineering Analysis Strategies are implemented inside the Analysis Modules described in the Paragraph 3.7.2 and they are a key element to support Design Strategies embodied in the Design Modules. Integrated Multiscale Science Engineering Strategies are absolutely general Analysis Strategies, they can be applied to any task, in any context for any purpose in any phase of the R&D and Engineering/Manufacturing Process. Analysis Strategies can be applied to analyze dynamics of: any System and the interaction among all of its components (any level and scale) interactions between the System and other Systems (System of Systems) interactions between a System and the Environment where it operates for nominal and off-nominal (accident included) situations. We would like to state that, in this document, multiscale stands for multiscale multiphysics and that multiscale is a general term and it embodies, as a special case, classical single scale models and analyses which can, in turn, take advantage of Reduced Order Models built upon multiscale analysis schemes. The term Integrated is used because R&D and Engineering Strategies are based upon a full integration of computational and experimental, testing and sensing models, techniques and strategies. It should be highlighted that for Multiscale Computational Models we mean not only Classical Computational Models, but, also, Multi and Single Scale Agent Based Models. A key goal of Multiscale Information - Driven Strategies is to develop a hierarchy of Multiscale Multiresolution Multiphysics (Computational, Experimental, Testing and Sensing) Models. Each model should be characterized by the level of complexity thought to be needed to get the Information to accomplish specific tasks: no more no less. Citing Einstein: A model must be as simple as possible, but not simpler Integrated Multiscale Science Engineering Analysis Strategies synthesize and take advantage of all the concepts and methods described in the previous paragraphs: Data, Information and Knowledge Structures and Analysis Schemes (Multiscale Knowledge Domains and Multiscale Maps) The Multiscale Science Engineering Information Space and Information Driven concepts The Modeling and Simulation as Knowledge Integrators and Multipliers and Unifying Paradigm for Scientific and Engineering Methodologies and Knowledge Domains concept and the related Methodologically Integrated Multiscale Science Engineering Strategies . Analysis Strategies take advantage of the full spectrum of Multiscale Methods (hierarchical, concurrent, adaptive,..). The full spectrum of Multiscale schemes can be applied in an integrated way to achieve specific objectives. The Computational Materials Design Facility (CMDF), developed at Caltech and MIT, introduced the term Multi Paradigm for this scheme. Top Down Analyses are integrated, as needed, with Bottom Up analyses. Four application schemes for Multiscale Analysis Strategies can be devised: Multiscale Scientific Analyses finalized to Understand Physical and Bio - Chemical Phenomena and Processes and their Relationships A spectrum of multiscale computational, experimental, testing and sensing methods linked using a full range of coupling schemes (multi paradigm approach) are applied to gain a unified understanding of scientific and engineering phenomena/processes and elucidate relationships and interdependencies between phenomena, processes and system architectural/structural elements inside a scale and across different scales. Multiscale Maps give a coherent view of the network of relationships and interdependencies among System Dynamics variables turning data from different sources into Knowledge

Alessandro Formica March 2012

All rights reserved

47
Multiscale Science Engineering Analyses. Computational Scientific (Quantum Atomistic Micro) Models are directly coupled (On Line Coupling) with Meso and Macro (Engineering) Computational Models in order to have an Integrated Multiscale Nano To Macro Analysis Framework . This kind of scheme has been already developed. A issue to be taken into account in this case is that this Application Line and Approach is, normally, expensive from a computational point of view. Reduced Order Modeling, Sub Grid Models and Constitutive Equations Development Reduced-Order Models, Sub Grid Models and Constitutive Equations are built, taking advantage of Knowledge get by Multiscale Scientific Analyses described in the previous item. Constitutive Equations and Sub Grid Models are inserted inside classical Engineering codes. This approach can also be referred to as Multiscale Off Line Approach. Multiscale Scientific Analyses are an important element to build Hierarchies of Multilevel Multiscale Computational, Experimental, Testing and Sensing Models/Techniques. In this perspective, Reduced Order Models and Hierarchies can be regarded as a synthesis and integration of science and engineering. The fundamental objective is to improve reliability, range of validity, and effectiveness of models applied in the different phases of the Research, Technology Development and Engineering Process and for Systems and Life Cycle Engineering issues. It is important to highlight that Knowledge get from Multiscale Scientific Analyses is captured and organized not only by reduced order modeling, but also by Multiscale Maps. This kind of strategy allows to directly insert Multiscale Knowledge inside classical Engineering/Manufacturing/Processing models and codes. These flexible integration strategies allow Engineering Teams to use, in a systematic way, scientific knowledge without having to directly manage the complex modeling and simulation process of basic physical and chemical phenomena. Such task would require highly specialized knowledge which is, normally, outside the reach of designers. Integrated Multiscale R&D and Engineering Strategies The previously indicated approaches, with particular reference to the On and Off Line Schemes, can be integrated in an interactive way inside a more general strategy. Some tasks can be executed with the Multiscale Scientific Analysis approach. Some other tasks can be carried out by applying Reduced Order Science Based Modeling. It is important to emphasize that the application of Multiscale Strategies demands some not secondary modifications in the projects organization, structuring and management. In particular, a fundamental element is the definition of Integrated Multiscale Multidisciplinary Teams. Integration develops over three lines: Disciplines: physics, chemistry, electronics, biology, Scales: specialists who operate in various in Scientific and Engineering areas Methodology: specialists who operate in the three methodological contexts: Theory, Computational, Experimentation & Testing A fundamental issue for all the Multiscale Strategies is to adopt an Adaptive and Multi Step Selection of Details and Resolution Integrated Multiscale R&D and Engineering Analysis Strategies develop over the following phases and steps:

1) Definition of Multiscale Analysis Process Architecture Definition of the System Architecture


Identification of the reference scales of the System to be analyzed (the selection is linked to specific analysis objectives and tasks) Definition of Functions to be performed by the System for the full hierarchy of its Elements Definition of the [Requirements - Performance Properties Architecture/Structure Relationships] Definition of the overall Architecture of the Analysis Process: Multilevel Network of R&D and Engineering Phases, Analysis Modules and Tasks and related relationships and interdependencies. More hypotheses can be worked out. Hypotheses are tuned and/or modified following Analysis results. All rights reserved

Alessandro Formica March 2012

48
This first step is accomplished setting up some hypotheses built upon the knowledge available at the starting time.

2) Analysis Strategies Definition


Multiscale Maps, at the starting time, are built using existing information and knowledge and processing available data (historical data bases). Then, Analyses deliver new data that allow to iteratively and interactively modify first Map hypotheses. For each Task of the previously identified Tasks Network:

Identification of physical and bio - chemical structures over the selected scales which are thought to be relevant for the Objectives of the Analysis [Architectural/Structural Maps] first working hypothesis Identification of bio - chemical and physical phenomena/processes and their interdependencies underlying and characterizing the dynamics of a system and thought to be relevant to meet with the Objectives of the Analysis for the full range of the selected scales [Physics Maps] - first working hypothesis Definition of the Requirements - Performance Properties Architecture/Structure relationships inside a scale and over the range of the selected scales [Requirements - Performance Properties Architecture/Structure Map] - first working hypothesis Identification of Processing Architecture/Structures relationships (if it is needed in the analysis process) inside a scale and over the range of the selected scales [Processing Architecture/Structure Map] - first working hypothesis Definition of what kind of Information is thought to be needed to achieve Analysis Objectives for the Analysis Tasks. [Thought to be needed means that the process is iterative and interactive, we start with some hypotheses and just Multiscale Science Engineering Analyses give us the possibility of improving our evaluation] assessment of what Information at what level of accuracy and reliability can, existing analytical theories, computational models, experimental testing and sensing techniques and related coupling schemes, deliver (evaluation performed using the Multiscale Science Engineering Information Space and historical available Information). Definition of how good (Multiscale Science Engineering Information Analysis) analytical and computational models, experimental, testing and sensing models and techniques and related coupling schemes should be to get the previously identified information . That means evaluating if, where, when and to what extent we have to take into account a hierarchy of scales and develop and apply new multiscale models and new reduced order models instead of existing single and multiscale models. Not in all the cases, of course, we should go down until Schrdinger equations from the continuum. Dont Model Bulldozers with quarks (Goldenfeld and Kadanoff, 1999) Identification of what new analytical and computational models and what new experimental, testing and sensing techniques should be developed [Note : A New Approach to Analysis. The Multiscale Science Engineering Information Space and the Information Driven Analysis concepts and methods help us to identify not only what we know, but in particular, what we do not know, what we should know, how we should know it (what combination of new scientific and engineering methodologies and technologies should be needed)] Development (if it is needed) of new analytical theories, experimental, testing and sensing techniques and computational (reduced order models included) models, definition of the related coupling schemes inside a scale and between different scales. Identification of experimental, testing and sensing techniques needed to validate computational models. Definition of Verification and Validation strategies for all the models and the coupling schemes

Alessandro Formica March 2012

All rights reserved

49
Definition of Methodologically Integrated Strategies: what is the right combination and the right sequence of application of single (including reduced order models and analytical formulations) and multiscale computational models and single and multi scale experimental, testing and sensing models/techniques to get Information thought to be needed to accomplish specific analysis tasks [Integration Strategy Map] Note: from a general point of view, it can be advisable to adopt a Multiscale Multiphysics Multilevel Multistep Adaptive Modeling and Experimental, Testing and Sensing Strategy. Multistep Adaptive means that we start with some simple models, experiments and tests to get a first acquaintance of the dynamics of the system. The analysis of data, information and knowledge (Multiscale Maps) get from a first run makes it possible to adaptively increase complexity levels) of models, experiments and tests only as needed for specific tasks. 3) Analysis Execution For each Task: A first run of Computations, Experimentations, Tests and Sensor measures is performed in and out data and information flow linked to the selected computational models and experimental, testing and sensing models/techniques is tracked Data from Computations, Experimentations , Testing and Sensing is analyzed, correlated and organized using Multiscale Maps All Maps, and Strategy Modules are updated, as needed, following analysis results New Multiscale Methodologically Integrated Strategies (if it is deemed to be necessary) are formulated Evaluations of the impact of the results over Analysis and Design Hypotheses and the Architecture of Technology Development and Engineering Analysis and Design Modules are carried out The Process is iterative. We can have more iteration levels: Inside each Analysis Task of a specific Analysis Module Between Tasks inside a specific Analysis Module: results of a Task analysis can change analysis conditions for the other Tasks Inside the Multilevel Hierarchy of Modules (Architecture of the Multilevel Network of Modules can be changed) Specific Modules and Tasks can be devoted to develop Reduced Order Models, Sub Grid Models and Constitutive Equations.

Alessandro Formica March 2012

All rights reserved

50

3.8 Integrated Applications

Multiscale

Science

Engineering

Framework

3.8.1 Multiscale Systems Engineering


This paragraph is devoted to a synthetic analysis of the application of the Integrated Multiscale Science Engineering Framework to a field of growing relevance for a wide range of Engineering fields such as Chemical/Processing Engineering, Civil Engineering, Aerospace Engineering. Integration among a wide range of technologies and a full spectrum of sub-systems, components, devices, and materials is, today, a fundamental challenge in the analysis, development and design of high-tech systems. In the future, the widening use of a full hierarchy of nano, micro, meso technologies, devices and components will make this issue even more critical. System Engineering will, more and more become a Hierarchical Multiscale Systems Engineering. Nanotechnology, Nano To Macro Integration and Multiscale (Computational, Experimental, Testing and Sensing) will be the catalysts for this process Because, today, it begins to be possible to analyze the dynamics of systems at multiple scales, the next step is to use Integrated Multiscale Science - Engineering Strategies to design hierarchical systems at multiple scales. That means being able to design systems in such a way as to make multiple structures/elements at different scales cooperating to produce an increasingly wider spectrum of properties and functions and higher performance levels. Multiscale System Design This Figure, from MIT, clearly illustrates the Multiscale System Design Concept. This Concept and Design Strategy allows to better meet with a widening spectrum of tighter and tighter Requirements (Environmental Compliance, Efficiency, Safety, Security, Operational Flexibility,) by increasing Functionalities, Design Parameters and related Solutions, Architectures and Process variables.

Alessandro Formica March 2012

All rights reserved

51
In the Multiscale System Engineering field, Analyses Challenges are linked to the following issues: Analysis of Requirements over the full spectrum of scales (Multiscale Requirements Traceability) Analysis of the Requirements Performance Architecture/Structure Property relationships and interdependencies over the full spectrum of scales Analyzing Multiscale Interactions among different elements at the same scale Analyzing Multiscale Interactions among System Architectural Elements working at different scales: from Macro To Nano. To address these challenges is fundamental to develop Hierarchies of Multiscale Multilevel Variable Fidelity Computational Models and Experimental/Testing/Sensing Models and Techniques and efficient and reliable coupling schemes between codes/models based upon a range of physico mathematical representations and principles. New technological solutions (micro and nanotechnologies) and tighter and tighter requirements pose specific challenges which change in a qualitative, not quantitative, way the approach to analysis, simulation and design in the Hierarchical Multiscale Nano To Macro Systems Engineering scenario: From a general point of view, the overall performance and operating behavior of systems will be more and more determined by how multiscale and multi-physics phenomena interact in multi-component and multimedia environments. The general trend towards miniaturization (micro and nano technologies) makes it necessary for CAD/CAE/CAM systems to take into account, inside a fully integrated context, an ever wider range of geometric and physical scales Separated single scale models have only a partial validity if we like to predict in a correct way the overall behavior of a complex system under real operating conditions, in particular when side effects, extreme and off-nominal conditions occur. Many side effects stem from small-scale geometric details and media interactions that are not comprehensively and adequately modeled by constitutive (engineering scale) equations. All that makes simulations using classical engineering codes and separated sets of engineering and scientific codes, very difficult and of limited reliability. Off-nominal physical behaviour, such as fatigue, fracture, damage and corrosion a s well as off-nominal dynamics of components, sub-systems and systems (or system of systems) in extreme operational conditions (accidents included) occur at multiple space and time scales. The problem is classically addressed by resorting to expensive physical prototypes for sub-systems and components, and setting up lengthy, and not in all the cases really exhaustive and conclusive, testing activities. In most of the cases Unified Multiscale and Multilevel variable fidelity hierarchies of models exist that describe behavior across this huge scale range are applied. Instead, we have separate and non-communicating models at the different scales and fidelity levels. The development, using Integrated Multiscale Science Engineering Frameworks of Integrated Hierarchies of Multiscale Multilevel Computational Models and Experimental, Testing and Sensing models/techniques can be considered as a key target. A multiscale system design approach calls for, but, at the same time, opens the way to new strategies for complex systems monitoring and control. A combination of a new generation of multiscale sensors and distributed computing systems, can lead to innovative monitoring and control schemes. New multiscale sensors will be able to deliver not only "averaged" data and information, as in the past, about space and time variations of key physical and technological variables (pressure, temperature, chemical composition,....) but the detailed map of local values and rates at different levels of resolution and time and space scales. This kind of information can be used to develop and validate off-line physical models no longer based on an empirical and semi-empirical (averaged) knowledge but on a first principles understanding of the physical reality. Highly detailed real-time models to control technological systems will grow out of this new level of understanding and will run on an array of distributed computing systems.

Alessandro Formica March 2012

All rights reserved

52

Biological and Bio-Inspired Materials and Structures as Multiscale Hierarchical Systems


Complex Materials, in particular Nanostructured Materials, can be regarded as Multiscale Hierarchical Systems. Biological and Bio Inspired Materials are significant examples of this consideration.

Fig. 11 (from Raabe, Sachs, Romano, Acta Mater. (53, 2005, 4281) and Sachs, Fabritius, Raabe, Journal of Structural Biology (161, 2008, 120) )

Fig. 12 (from Raabe, Sachs, Romano, Acta Mater. (53, 2005, 4281) and Sachs, Fabritius, Raabe, Journal of Structural Biology (161, 2008, 120) ) Both the figures are related to the research carried out at the Max Planck Institut for Eisenforschung, Germany and they show the multiscale hierarchical structure of chitin compounds.

Alessandro Formica March 2012

All rights reserved

53
Research about the Multiscale Hierarchical Structure of Biological Materials and Advances in Multiscale Computational Modeling and Multiscale Characterization techniques led to the birth of a new Field referred to as Materiomics. Materiomics is an emerging field of science that provides a basis for multiscale material system characterization, inspired in part by natural, for example, protein-based materials. Materiomics is defined as the study of the material properties of natural and synthetic materials by examining fundamental links between processes, structures and properties at multiple scales, from nano to macro, by using systematic experimental, theoretical or computational methods. This term has been coined in analogy to genomics, the study of an organism's entire genome. Similarly, materiomics refers to the study of processes, structures and properties of materials from a fundamental, systematic perspective by incorporating all relevant scales, from nano to macro, in the synthesis and function of materials and structures. The integrated view of these interactions at all scales is referred to as a material's materiome. The broader field of materiomics encompasses the study of a broad range of materials, which includes biological materials and tissues, metals, ceramics and polymers. Among others, materiomics finds applications in elucidating the biological role of materials in biology, for instance in the progression and diagnosis or the treatment of diseases. It also includes the transfer of biological material principles in biomimetic and bioinspired applications, and the study of interfaces between living and non-living systems By incorporating concepts from structural engineering, materials science and biology our lab's research has identified the core principles that link the fundamental atomistic-scale chemical structures to functional scales by understanding how biological materials achieve superior mechanical properties through the formation of hierarchical structures, via a merger of the concepts of structure and material. Our work has demonstrated that the chemical composition of biology's construction materials plays a minor role in achieving functional properties. Rather, the way components are connected at distinct scales defines what material properties can be achieved, how they can be altered to meet functional requirements, and how they fail in disease states.. [From the Laboratory for Atomistic and Molecular Mechanics, PI: Markus J. Buehler, Ph.D. Esther and Harold E. Edgerton Associate Professor of Civil and Environmental Engineering, Center for Materials Science and Engineering, Center for Computational Engineering, Massachusetts Institute of Technology website]

Fig. 13 Multiscale Modeling and Multiscale Characterization Techniques (Markus J. Buehler) Alessandro Formica March 2012 All rights reserved

54 3.8.2 Multiscale Processing and Manufacturing


The advent of Nano Engineering, Nano Manufacturing and 3D (Nano)Manufacturing technologies put the bases for the development of Hierarchical Multiscale Manufacturing and Processing. The whole Integrated Multiscale Science Engineering Framework theoretical and methodological apparatus can be directly applied in these fields. It is interesting to highlight that the Processing area has been and it is one of the most sensitive and reactive field to the multiscale challenge. For this reason we dedicate a special attention to this area illustrating some of the applications of the multiscale strategy. The Strategic View of Multiscale is, to a large extent, born in the Chemical Engineering field in the mid of nineties (Multiscale as Unifying Paradigm for Science and Engineering).. Even the concept of Science Based Industry was born the Chemical field. 6th World Congress of Chemical Engineering - Melbourne 2001 The Triplet "Processus-Product-Process" Engineering: The Future of Chemical Engineering Prof. Jean-Claude Charpentier Key note Speaker Dept. Chem. Eng/CNRS Ecole Suprieure de Chimie Physique Electronique de Lyon Industry used to be king, now the customer is. In year 2001, to adapt the chemical engineering approach to the needs of process industries and meet market demands, the offer is technological. Being a key to survival in globalization of trade and competition, including needs and challenges, the evolution of chemical engineering is received and its ability to cope with the problems encountered by chemical and related process industries is appraised. It appears that the necessary progress is coming via a multidisciplinary and time and length multi-scale approach that will allow us to satisfy both the market requirements for specific end-use properties and the environmental and social constraints of the industrial processes. This will be obtained with breakthroughs in molecular modeling, scientific instrumentation and powerful computational tools. This concerns four main objectives for engineers and researchers: to increase productivity and selectivity through intelligent operations, multiscale control of processes; intensification and

to design novel equipment based on scientific principles and new methods of production; to extend chemical engineering methodology to product-oriented engineering, i.e. manufacturing end-use properties: the triplet "processus-product-process" engineering to implement multi-scale application of computational chemical engineering modeling and simulation to real-life situations: from the molecular scale to the overall complex product scale in order to analyze and optimize the supply chains.

Alessandro Formica March 2012

All rights reserved

55

Fig. 14 The Chemical Supply Chain (from Prof Charpentier presentation given in year 2007 at the ESCAPE 17 Conference) This figure synthetically describes the new approach envisaged by Prof. Charpentier in year 2001. This strategy is now referred to as Process Intensification. The limits of the classical approach to Chemical Engineering Design were well described, some years ago, by the words of Dr. Irving G. Snyder Jr., director of process technology development at Dow Chemical. He highlighted : "In the chemical engineering field we often know that A plus B makes C but, in many cases, we do not know the transient intermediates that A and B go through in producing C; the reaction mechanisms of all the by-product reactions; which of all the steps in the reaction mechanism are kinetically controlled, which mass-transfer controlled, and which heat transfer controlled; if the reaction is homogeneous, what takes place at every point in the reactor at every point in time; and if the reaction is heterogeneous, the diffusion characteristics of raw materials to the catalyst surface or into the catalyst, as well as the reaction, reaction mechanism, and by-product reactions within the catalyst, the diffusion characteristics of products away from the catalyst, and the nature of heat transfer around the catalyst particle". Intelligent operations and multiscale control of processes. The implementation of multiscale modeling jointly with the use of computer-based control schemes and array of advanced multiscale sensors would allow to control events not only at the classical macro scale but at the microscale level (detailed local temperature and composition control) and also at the nanoscale/molecular levels. New multiscale models for predictive control and science-based technologies will make possible a very accurate control of reaction conditions with respect to mixing, quenching, and temperature profile. This science-based scheme significantly differs from the classical one that imposes boundary conditions and lets a system operate under spontaneous reaction and transfer processes. The multiscale control of processes solution would lead to an increased productivity and selectivity and opens the way to a "smart chemical engineering" to meet, at the same time, tight economic and environmental requirements. Alessandro Formica March 2012 All rights reserved

56
In systems in which process variables at different scales are highly coupled, controlling any single variable will generally require the development of an integrated multiscale vision and the controller to use multiple sensor inputs, and multiple actuator outputs. Innovative (multiscale) sensing and control strategies can be derived from descriptions based on fundamental principles and simulations linking different phenomena at a wide range of scales. There are clearly opportunities for new mathematical algorithmic research as well as new sensor design and development. The full conceptual and methodological apparatus described in the Integrated Multiscale Science-Engineering Framework can be applied to these issues and problems. Specific Application fields: Analysis, modeling, design and characterization of processing and manufacturing units and design of innovative processes and processing/manufacturing units and systems Analysis, modeling and characterization of structural and physico-chemical transformations which characterize the full materials - manufacturing assembly chain Analysis, modeling and characterization of interactions between processing and manufacturing units and the environment for all the nominal and off-nominal operational conditions, including accidents. (this issue is becoming more and more critical and conditioning) Design of New Equipments Based on Scientific Knowledge and New Modes of Production The development of an integrated conceptual framework, which links basic scientific understanding to engineering and technological issues, makes it possible to conceive innovative equipments based on first principles. The design of new operating modes in chemical engineering and manufacturing can be linked to a science-based approach. Innovative engineering applications of reversed flow, cyclic processes, unsteady operations, extreme conditions, high-pressure technologies, and supercritical media, are largely dependent on: The ability to couple scientific and engineering knowledge and models. The development of integrated science engineering model based predictive control schemes The development and application of new micro and nano sensors and Integrated Sensor Processing devices The development of new devices (MEMS and NEMS, micro-reactors, micro separators, and micro analyzers) is, making possible accurate control of reaction conditions with respect to mixing, quenching, and temperature profile. Intelligent Processing of Materials (IPM) Intelligent Processing of Materials (IPM) is widely considered as the reference methodology for advanced materials and manufacturing processes. IPM is closely linked to a multiscale understanding of materials physics and biochemistry and its space-time transformations. The strategy which underlies IPM is to model micro and meso (and more and more also nano, taking into account the development of the Nanomanufacturing field) structural evolution during processing, sense micro/nano structural changes in real time, and use a model-based control strategy to achieve the desired micro, meso and nano structure in the finished product. A key objective is to develop advanced physicalbased models for relating the fundamental laws that govern the processes controlling the evolution of microstructures and nanostructures and the resulting physico-chemical properties. Despite continuous advances in control technologies in the materials and manufacturing processes, manufactured parts and components contains several defects at a wide range of scales. These defects have a major impact on the engineering properties of materials and structures due to increasingly tight design constraints and requirements. Multiscale Performance Properties Structure Processing Maps are a key objective of the Integrated Multiscale Science Engineering Framework.

Alessandro Formica March 2012

All rights reserved

57
Multiscale Sustainable Manufacturing Analysis

The following text is drawn from the Article: Multiscale Characterization of Automotive Surface Coating Formation for Sustainable Manufacturing - Chinese Journal of Chemical Engineering, 16(3) 416-423 (2008) - Jie XIAO, Jia LI, Cristina Piluso and Yinlun HUANG, Department of Chemical Engineering and Materials Science, Wayne State University, Detroit, MI 48202, USA) Note: The text illustrate the potentialities of Integrated Multiscale Analyses to asses performance of Manufacturing Processes, their efficiency and environmental impact. Methodology employed holds a general value and it can be applied to a wide range of Manufacturing issues and fields. INTRODUCTION In automotive coating manufacturing, paints of different types are applied on a vehicles surface to generate a basecoat and a clear coat (together called topcoat, 10-60 micrometers). Each layer is commonly developed in two consecutive operational steps: paint spray and film curing. In operation, vehicle bodies are moved steadily one by one by a conveyor through a spray booth and then an oven. In paint spray, the emulsified paint particles (1-10 micrometers in size) fly at a high speed (initial speed at 70-80 ms-1) from the spray devices to the target vehicle panels . The particles missing the panels will be swept away by the air to the drain through the grids on the floor. In production, material transfer efficiency, wet film topology, and volatile organic compound (VOC) emissions are the main economic, quality, and environmental concerns. The oven for film curing is usually divided into a number of zones to allow for the use of different heating mechanisms (i.e., radiation from the oven walls and hot air convection) under different conditions. In the end, the cured coating with the desired properties is developed on the vehicle surface; hopefully, it is defect free (at any length scales). Besides, energy consumption and VOC emission are expected to be at a minimum. Paint spray and coating curing experience various technical challenges. First, high productivity requires vehicle bodies to continuously move on a conveyor while being sprayed and baked. This makes it extremely difficult to ensure coating thickness uniformity and a defect free finish. Second, almost all product performance variables and a number of key process variables are not measurable during manufacturing. This has forced the current quality control practice to rely only on post-process sampling, which causes various quality problems, leads to inefficient energy and material utilization, and generates excessive amounts of waste and pollutants. Third, which is probably the most challenging issue, is the knowledge disconnection between macroscale bulk production, finer-scale material properties, and product behavior. In production, operational settings (at the macroscopic level) are always adjusted based on experience; hence the true manufacturing optimality cannot be realized in reality. In this article, a definition of the sustainable manufacturing of paint-based automotive coatings is presented first. An integrated multiscale modeling and simulation methodology is then introduced for characterizing paint spray and film curing. The resulting multiscale system models can describe simultaneously product and process dynamic behaviors at the different spatial and temporal scales, thus enabling comprehensive and deep analyses on the multiple-stage coating manufacturing. Model-based simulation has revealed various usually inconceivable opportunities for sustainable manufacturing. A paint material application for automotive surface coating manufacturing is sustainable if the resulting products meet quality specifications (on appearance, durability, and styling), and the manufacturing consumes the minimum amount of materials and energy, and has the minimum adverse environmental impact (i.e., minimum VOC emission and paint-containing wastes). Integrated multiscale paint spray model The following scheme shows a general model structure where two sets of models exist: (1) the macroscale spray-booth air flow and electric field models, and (2) the mesoscale particle flying and collision models. In addition, three following multiscale integration approaches are needed (see the rectangular box with one corner cut): (1) an approach for developing a (macro) coating topology from a static spray pattern, (2) an approach for coupling continuous (macro) booth condition models with discrete (meso) particle models, and (3) an approach for creating (meso) surface roughness from a static spray pattern.

Alessandro Formica March 2012

All rights reserved

58

Integrated multiscale coating curing model The detailed curing model structure is shown in next scheme, where there is a macro-scale oven model set, a mesoscale film physical behavior model set, and a micro-scale chemical behavior model (all in rectangular box). In addition, three model integration approaches are needed to generate the multiple information necessary for studying coating behavior and manufacturing performance (see those rectangular boxes with one corner cut).

Alessandro Formica March 2012

All rights reserved

59
Performance assessment models The economic, environmental, and social impacts of the coating manufacturing are assessed based on production cost, productivity, energy and material use efficiencies, waste reduction performance, and product quality (i.e., end users satisfaction). Figs. 2 and 3 include the performance assessment models (see the rectangular boxes with rounded edges), each of which takes the information from the macro, meso, and/or microscale models. For example, for oven curing, an energy model needs the information of energy used for maintaining the required oven wall temperature, convection air temperature and velocity. An environmental quality model can be used to calculate VOC emission due to solvent evaporation. The product quality models are for quantifying macro-to-microscale coating physical/chemical properties, appearance, and durability. MULTISCALE INFORMATION UTILIZATION The models listed above can describe various types of phenomena occurring in product manufacturing at different time/length scales. In this section, two major integration tasks are described to explain the approaches for handling the information generated from the paint spray and coating curing model sets. Coating topology generation A real paint application process is very complicated, where each vehicle body moves at a certain line speed and the spray devices move in different ways (e.g., the spray bells above the vehicle roof move side by side at a certain frequency and amplitude). For a given spray device, the number of paint particles from each bell is on the order of 109 per second. Thus, for example, to paint a 1.3-1.8 m2 roof panel with three bells within 27 s, the total number of particles sprayed can be on the order of 1011. In model-based simulation, particle collision and spray bell oscillation must be considered in order to have a better approximation of real spray operations. Due to these complexities, it is impractical to simulate particles on the order of 1011 directly for a multiplebell operation when studying the generation of a coating layer of about 70 m on a panel. On the other hand, it should be reasonable to use the paint-spray (mesoscopic) information obtained from a static spray pattern (i.e., the simulation based on the fixed locations of bells and receiving panels) repeatedly in a constructive way to generate a coating layer (macroscopic) on the panel. This allows the use of a superposition approach to add the static spray patterns in the pathway that a bell movement follows. Macro (curing environment)micro (network structure formation) coupling It is reasonable to assume that the heat generated/ consumed by cross-linking reactions can be neglected in the initial study, which means that a coupling between the curing environment and the network structure formation is only one-way. Note that film temperature dynamics in curing can be derived by a CFD solver. By compromising solution resolution and computational expense, the total vehicle surface area is divided into 20 zones in this work. In each zone, the average temperature is passed for one MC simulation. It is assumed that in each zone, those homogeneously mixed chemical species (i.e., the polymers and crosslinkers in this case) are reacted at the same film temperature. Using periodic boundary conditions, the crosslinked network structure formed in each zone can be predicted by using only a few thousand molecules. In this manner, a total of 20 MC simulations can generate a network structure in the coating that covers the complete vehicle surface. INTEGRATED ANALYSIS OF PROCESS AND PRODUCT PERFORMANCE The comprehensive analyses on paint spray and coating curing have revealed various opportunities for achieving sustainable coating manufacturing. Part of the results is briefly presented below. Paint spray system analysis Four cases with different downdraft settings are studied. It is found that downdraft mainly affects both booth air quality and energy consumption. Increasing downdraft will decrease VOC emissions in the spray booth but consume more energy. Also, three cases are investigated to assess the effect of different initial distributions of particle sizes on the performance of product and process. It reveals quantitatively that smaller sized particles can produce a better coating topology, but result in lower material efficiency and worse environmental quality. Thus, the initial particle size distribution should be properly controlled to achieve a better tradeoff between product performance and process performance Alessandro Formica March 2012 All rights reserved

60
Coating curing system analysis Three paint materials having different initial number average molecular weight (MW) are investigated. The study has revealed that under the same curing condition, a decrease of the initial resin MW can lead to a decrease of the final effective crosslink density. It means that a lower MW resin requires a higher curing temperature or a longer curing time. Consequently, a decrease of the resin MW will consume more energy in curing, although the amount of emissions can be reduced. This information will be valuable for identifying the most desirable material formulation with well acceptable material application conditions. CONCLUSIONS Polymeric coating manufacturing on vehicle surfaces is one of the most sophisticated and expensive steps in automotive assembly. Most known studies on coating quality through paint spray and coating curing have focused on the products macroscopic behavior, and for those lab-based studies, the operation simulated has been limited to the use of many ideal operational settings. Thus, many important issues in production, such as energy consumption, material use efficiency, and work-zone environmental quality, which are key indicators of manufacturing sustainability, can hardly be addressed. This article has illustrated that all the major process and product issues in paint spray and coating curing can be simultaneously addressed properly by means of a multiscale system modeling and analysis approach. The integrated process and product performance analysis introduced in this article illustrates its potential in generating important product and process information that is critical for achieving sustainable manufacturing in automotive surface coating applications.

Alessandro Formica March 2012

All rights reserved

61

Multiscale Manufacturing of Three-Dimensional Polymer-Based Nanocomposite Structures - Louis Laberge Lebel and Daniel Therriault - cole Polytechnique of Montreal, Canada A multiscale approach Due to the several orders of magnitude involved in the fabrication of nanocomposite devices, an efficient manufacturing technique must address the challenges at the nano-, micro- and macroscales. Figure shows this multiscale concept for the creation of a 3D scaffold structure using a single-walled carbon nanotube (SWNT) and a polymer nanocomposite. At the nanoscale, the dispersion of SWNTs should respond to the targeted usage of the nano-reinforcement. Individualization of the nanoparticles, so the particles are in contact with the matrix only, might be desirable when nanoscale properties are to be present in the final product. Conversely, slight contact between the nanoparticles is needed when the percolation phenomena through the entire domain are needed. In both cases, the interaction with the host polymer must be controlled. At the microscale, the production of nanocomposite structures must allow a control over the orientation of high aspect-ratio nanoparticles such as SWNTs. The arrangement of the nanocomposite microscale structures in 3D permits the localization and orientation of the nano-reinforcement in a macroscale product. Nanoscale The nanoscale poses important manufacturing challenges such as the dispersion of the nanoparticles and the close interaction of the nanoparticles with the host polymer matrix. In a dispersed state, the distance between particles in the matrix must be controlled to achieve the targeted properties. For mechanical reinforcement, every nanoparticle should be separated from each other to maximize the interface between the matrix and the nano-reinforcement, thus enhancing the available area for stress transfer to the nanoreinforcement. Aggregated nanoparticles are often responsible for underperformances Microscale The arrangement of nanocomposite material in structures typically at the micron to several hundred micron range offers several advantages. First, the material needed is reduced when the cost is an issue. In addition, the microstructures manufacturing techniques allow a better control on the nanoparticle disposition due to their microscale confinement. For example, high aspect ratio nanoparticles, such as CNTs, can align themselves along the flow direction with the help of the high shear achievable in smallscale manufacturing. Several techniques are used to produce nanocomposite at the microscale. Microinjection molding (MIM) is an emerging method to manufacture microscale devices from polymer nanocomposites Macroscale Different techniques exist to manufacture nanocomposite products at the macroscale. A polymer nanocomposite can be simply molded in a shape before hardening either by cooling or by the effect of curing reaction. This relatively simple technique could find applications in traditional fiber reinforced composites by modifying the matrix-dominated properties. Conclusion The fabrication of high-performance nanocomposite materials and complex 3D structures must overcome the different challenges at the nano-, micro-, and macroscale. Dispersion and interaction with the polymer matrix are of paramount importance at the nanoscale. The microscale manufacturing techniques should provide a control over the orientation of high aspect-ratio nanoparticles such as carbon nanotubes. Finally, proper assembly technique of microstructures should be developed to create functional devices at the macroscale. The manufacturing techniques explained in this chapter, i.e. the infiltration of 3D microfluidic networks and UV-assisted direct writing, represent new avenues for the creation of 3D reinforced micro- and macrostructures that could find applications in organic electronics, polymer-based MEMS, sensors, tissue engineering scaffolds and aerospace structures.

Alessandro Formica March 2012

All rights reserved

62
Environmental Engineering The Environmental Issue has emerged as one of the critical challenges facing the industrial world. Efforts to reduce the pollution generated by industrial activities rely in several cases on the "end-of-the-pipe" control strategy. In this context, green chemistry means essentially pollution cleanup and waste management technologies. A more radical and innovative approach, which can be defined "clean by design", entails the re-design of chemical and manufacturing processes and units to eliminate at the root the formation of pollutants and toxic by-products. The Integrated Multiscale Science Engineering Framework and Integrated Multiscale Science Engineering Cyber-infrastructures can be applied to the Environmental fields in the following areas: Study of the multiscale spectrum of physical and biochemical phenomena/processes and the complex pattern of relationships and interdependencies between them which rule the dynamics of Environmental and Climatological Systems. This kind of analysis are instrumental to design multiscale monitoring infrastructures and related data analysis schemes Study of the multiscale (space and time) spectrum of physical and bio-chemical processes and the complex pattern of relationships and interdependencies between them which underlie dynamics of civil, infrastructural and industrial units and plants for the whole Life Cycle and for nominal and off nominal conditions, accidents included. This is an important precondition to:

implement the "clean by design" approach aimed at eliminating at the root (atomic and molecular level) the formation of pollutants and toxic by-products.

develop innovative technology and system engineering solutions.


Study of interaction dynamics of different industrial, civil, infrastructural systems and the environment (System of Systems Analysis and Design) Study of multiscale two - way interactions between industrial systems and the environment (humans included) for nominal and extreme conditions (Safety, Security, Design of Inherently Resilient and Green Systems). Designing new multiscale environmental monitoring systems able to integrate and interpret data (Multiscale Knowledge Maps) from a wide range of sensors working over a full spectrum of space and time scales.

Alessandro Formica March 2012

All rights reserved

63
Integrated Hierarchical Multiscale Nano To Macro Monitoring Systems: From Space to Atoms and Molecules An important goal of the Strategic Multiscale is the design of Integrated Multiscale Monitoring (and Control) Systems which take full advantage of new Nano and Micro Sensor and Integrated Sensor & Processing (ISP) technologies. The following Box is related to a National Institute of Standards and Technologies (NIST) Report which highlight this need and challenge as a very critical issue: Greenhouse Gases Multiscale Multiresolution Monitoring is becoming an increasingly important issue for the modern Society in order to reliably assess the impact (footprint) of all the Human and Industrial activities over Ecosystems. The term Integrated means three Integration Streams: Multiscale Multiresolution Space Integration Multiscale Multiresolution Time Integration Sensor Systems - Experimental Facilities Integration and Sensor Systems Experimental Facilities Computational Centers Integration. The growing complexity of the Networks of Physical and Biochemical Phenomena and Processes to be Monitored and Analyzed calls for Integrated Data Analysis and Interpretation Strategies which can be carried out by Multiscale Multidisciplinary Computational Models acting as Knowledge Integrators and Multipliers. Multiscale Multidisciplinary Models integrate and fuse data from a wide range of sources (Sensors and Laboratory Facilities) to turn a Tsunami of Data into useful Knowledge. It should be taken into account that more Data does not necessarily means more Information and Knowledge.

Greenhouse gases: The measurement challenge


The continuing increase in the level of carbon dioxide and other "greenhouse gases" in the Earth's atmosphere has been identified as a cause for serious concern because it may radically accelerate changes in the Earth's climate. Developing an effective strategy for managing the planet's greenhouse gases is complicated by the many and varied sources of such gases, some natural, some man-made, as well as the mechanisms that capture and "sequester" the gases. A new report sponsored by the National Institute of Standards and Technology (NIST) focuses on one of the key challenges: defining and developing the technology needed to better quantify greenhouse gas emissions. The new report, "Advancing Technologies and Strategies for Greenhouse Gas Emissions Quantification," is the result of a special workshop in the NIST Foundations for Innovation series, convened in June 2010, to bring together greenhouse gas experts from government, industry , academia and the scientific community to address the technology and measurement science challenges in monitoring greenhouse gases. A wide variety of techniques are used for measuring greenhouse gas emissions and, to a lesser extent, the effectiveness of "sinks"things like the ocean and forests that absorb greenhouse gases and sequester the carbon. The problem is that developing an effective global strategy for managing greenhouse gases requires a breadth of measurement technologies and standards covering not only complex chemical and physical phenomena, but also huge differences in scale. These range from point sources at electric power plants to distributed sources, such as large agricultural and ranching concerns, to large -scale sinks such as forests and seas. Satellite - based systems, useful for atmospheric monitoring, must be reconciled with ground-based measurements. Reliable, accepted international standards are necessary so governments can compare data with confidence, requiring a lot of individual links to forge an open and verifiable chain of measurement results accepted by all.

Alessandro Formica March 2012

All rights reserved

64

4. Integrated Multiscale Science Engineering Technology, Product and Process Development (IMSE-TPPD) Framework
4.1 Overview and Architecture
Running programs in Europe, US and Japan are putting the bases for the definition and implementation of a new generation of Integrated Product and Process Development (IPPD) Frameworks which can be termed: Integrated Multiscale Science Engineering Technology, Product and Process Development (IMSETPPD) Frameworks. We add the term Technology because, in the context of Science Engineering Integration, we would like to stress links between science, technology development, engineering and manufacturing. An interesting example of this strategic direction has been the Integrated Computational Materials Engineering (ICME) Initiative promoted by US National Academy of Sciences and TMS. ICME is supported by Universities, Research Centers and Industry. In Europe several EURATOM programs are pursuing similar objectives. Outside, the Materials and Processing Area, the EU Virtual Physiological Human is a noteworthy initiative which foresees the development of a large scale and scope Integrated Multiscale Framework for the Biomedical field. Materials and Nanostructured Devices and Systems are, more and more, inherently, Multiscale Systems, i.e. systems organized following a hierarchical strategy where structures at the different scales interact in a synergistic way to give an extended spectrum of functionalities and performance. The development of new Multiscale Frameworks can give the birth of a new field: Multiscale Technology, Engineering and Processing/Manufacturing.. This issue is fundamental to meet with an extended range of requirements (efficiency, safety and environmental compliance). A very interesting example of this strategic approach has been the EU NMP (Sixth Framework) Integrated Multiscale Process Units Locally Structured Elements (IMPULSE 2005 2009) Program. IMPULSE is Europes flagship R&D initiative for radical innovation in chemical production technologies. Created in the framework of the SUSTECH program of CEFIC, IMPULSE was a specifically targeted program aimed at creating a totally new strategy for the design and operation of production systems for the chemical (and related) process industries. IMPULSE aimed at developing a new approach to competitive and eco-efficient chemicals production: Structured Multiscale Design. The multiscale design approach of IMPULSE provides intensification locally only in those parts of a process and on the time and length scale where it is truly needed and can produce the greatest benefit. IMPULSE aimed at the integration of innovative process equipment such as microreactors, compact heat exchangers, thin-film devices and other micro and/or meso-structured components, to attain radical performance enhancement for whole process systems in chemical and pharmaceutical production.

Alessandro Formica March 2012

All rights reserved

65

Multiscale Multidisciplinary Science Engineering Cyber Knowledge Integrator and Multiplier Extended Enterprise.
The classical Integrated Product and Process Development (IPPD) Framework is linked to the Extended Enterprise concept. The new IMSE-TPPD Framework, proposed in this document, can be related to a new industrial, economic and societal scenario which can be called Multiscale Multidisciplinary Science Engineering Cyber Extended Enterprise. Multiscale Multidisciplinary Science-Engineering means that Integrated Multiscale ScienceEngineering Frameworks shape R&D and Engineering, Planning, Operation and Management activities and that Civil, Industrial, Environmental and Societal Infrastructures are organized applying Integrated Multiscale Hierarchical Nano To Macro Engineering Architectures Cyber Knowledge Integrator and Multiplier means that the Multiscale Science-Based Enterprise concept is implemented over Multiscale Science Engineering Knowledge Integrators and Multipliers Cyberinfrastructural Environments (on line connection among Computational, Experimental, Testing, Sensing and Theoretical Centers and Facilities) Extended Enterprise means that the IMSE-TPPD Framework shape a new University Research Industry Society Cooperative Environment. This new kind of Cooperation Contexts enables researchers, designers, public and private managers and politicians to synthesize a wide spectrum of different resources, methods and operational schemes and define comprehensive strategies to meet common objectives and goals. Multiscale Frameworks can be instrumental to improve correlation between operational requirements, engineering requirements and technological and scientific advances promoting accelerating in such a way technological and engineering innovation

Fig. 15 Multiscale Multidisciplinary Science Engineering Cyber Extended Enterprise. (from the Presentation : Opportunities and Barrier Issues in Carbon Nanocomposites - R. Byron Pipes, NAE, IVA Goodyear Endowed Professor - University of Akron - National Science Foundation Composites Workshop June 9-10, 2004)

Alessandro Formica March 2012

All rights reserved

66
The IMSE-TPPD Framework Enables a long term, systematic, organic, and effective involvement of the scientific community inside real operational innovation technology programs with specific tasks, responsibilities, and profits Compels industry to redefine the whole technology development and engineering process taking full and systematic advantage of science knowledge and progress The Multiscale Multidisciplinary Science Engineering Cyber Knowledge Integrator and Multiplier Extended Enterprise concept can offer scientists, researchers, public and private managers and politicians a unified context to better understand the complex pattern of relationships and interdependencies among the wide range of different aspects and issues which characterize the research and technological innovation world and, accordingly, synthesize widely scattered efforts and forge more effective unified strategies to deal with problems of increasing complexities. The IMSE-TPPD Framework (this one described in this document is only a first proposal not the ultimate solution) allows to take into account, inside a unified context, all the phenomena, from atomic and molecular scales to the engineering and operational ones which rule materials design, processing and application including life-cycle and sustainability issues. Integration of atomic/molecular scales with the micro, meso and macro worlds is a fundamental challenge for a wide industrial application of the most innovative nanotechnologies in the materials, engineering and processing areas. Multiscale Collaborative Frameworks realize a real two-way science-engineering integration from an industrial point of view and put the bases to create a new Multiscale Quantum - based Engineering World. The IMSE-TPPD Framework deals with the following areas: Multiscale Research and Technology Development Processes Multiscale Engineering Analysis and Design: the design of Inherently Hierarchical Multiscale Technological and Engineering Devices, Components and Systems is a key target Mission and Scenario Analysis (Multiscale) Requirements Definition Design (Conceptual, Preliminary and Detailed Design) System/subsystem model or prototype demonstration in a relevant environment System prototype demonstration in an operational environment Full System completed and qualified through test and demonstration Multiscale System Engineering Multiscale Monitoring and Control Multiscale Life Cycle Engineering Multiscale Safety and Security Engineering Multiscale Manufacturing and Processing Multiscale Environmental R&D and Engineering (Green Engineering and Analysis of the Impact of Product and Processes on the Environment for nominal and off nominal operating conditions, accidents included) Multiscale d Testing Multiscale Innovative Technology and Systems Development Planning

Alessandro Formica March 2012

All rights reserved

67

Integrated Multiscale Science Engineering Technology, Product and Process Development (IMSE-TPPD) Framework Architecture
Key Architectural Elements are: Computer Aided R&D and Engineering (CARDE) Framework which implements the Integrated Multiscale Science Engineering Framework (Paragraph 4.2) Innovative Technology and System Development Analysis and Planning Framework or Virtual Multi Space and Time Scale R&D and Engineering Machine (Paragraph 4.3) Multiscale Knowledge Integrator and Multiplier Cyberinfrastructural [Computing, Information and Communication (CIC)] Environment (Paragraph 4.4)

Alessandro Formica March 2012

All rights reserved

68

4.2 Computer Aided R&D and Engineering (CARDE) Framework


The Computer Aided R&D and Engineering (CARDE) Framework(CAD and CAE Frameworks next generation) implements the full spectrum of concepts and methodologies described in the Chapter 3 Integrated Multiscale Science Engineering Framework. Key Elements: Multiscale Science Engineering Data, Information and Knowledge Analysis and Management System Multiscale Multiphysics Computer Aided Design (CAD) System (based upon Architectural and Functional Maps) R&D and Engineering Process Strategy Definition System (Designing the R&D and Engineering Process) Methodologically Integrated Multiscale Science Engineering Analysis Environments Application Specific Modules (Life Cycle, Safety & Security, Manufacturing and Processing, Environmental Impact,) Multiscale Visualization Modules Software Environments run over Multiscale Knowledge Integrator and Multiplier Cyberinfrastructural [Computing, Information and Communication (CIC)] Environments

Alessandro Formica March 2012

All rights reserved

69

4.3 Innovative Technology and System Development Analysis and Planning Framework or Virtual Multi Space and Time Scale R&D and Engineering Machine

Fig. 16 NASA Technology Readiness Level (TRL) Scale. This scale describes the several phases of an Innovative Technology and Systems Development Process. The previous representation has a general value. It can be applied to any technological and engineering sector Any R&D and Engineering Process can be seen as a Multi Space and Time Scale Process and it can be modeled and simulated by Multiscale Computational Frameworks. The fundamental goals of new planning processes based upon the Integrated Multiscale Science-Engineering Framework are to : improve effectiveness and reliability of alternative System Architectures selection process by identifying in a more comprehensive and reliable way problems linked to interactions between the System and the Operational Environment and among a wide spectrum of subsystems, components and devices which constitute the overall System Architecture which is, increasingly an inherent Multiscale Multilevel Architecture.. improve evaluation of the impact of advances in fundamental scientific knowledge over the development of innovative technology solutions and systems architectures (Bottom Up approach) improve assessment of how System Requirements propagate down the TRL chain following a Top Down approach In this prospect, the definition of performance levels and operational requirements for the system, enables, following Multiscale Multilevel analysis schemes, the identification of what are the needed features and performance of sub-systems, components, and devices and their relationships.

Alessandro Formica March 2012

All rights reserved

70
improve assessment of the Science-Engineering Information/Knowledge needed to accomplish each step (from TRL 1 to TRL 9) and to transition in a successful way from a step to the next one improve assessments of what information can be get by using existing analytical theories, computational models and experimental & testing techniques, and what not improve identification of the needed development paths in analytical theories, computational models, and experimental & testing techniques and what mix of resources (theories, modeling & simulation, experimental & testing techniques) are needed to develop the envisaged sub-system or component. Improve Organization of Information/Knowledge inside each TRL Phase in such a way as to make it directly and comprehensively usable and applicable in the next one along the scale. Two development lines can be followed:

a) Bottom Up Approach: the starting point is progress in innovative technologies and devices and
components (advances can be real or hypothesized)

b) Top Down Approach: more ambitious operational and performance requirements to be met represent
the starting point

To accomplish the previously quoted tasks, we can use the full methodological and theoretical apparatus of the Integrated Multiscale Science-Engineering Framework to build a Virtual Multiscale Space-Time Machine or Virtual R&D and Engineering Systems Development Analysis and Planning Framework. The term Virtual means that in both the cases: A model of the planned system and the operational environment (and of the hierarchy of sub-systems, components, devices and materials) is developed using available data, information and knowledge that are being organized using the Multiscale Science Engineering Data, Information and Knowledge Management System. Information are being progressively updated and improved as we transition from one phase to another one in an incremental way. As data and information, along the TRL chain, become available from computation, experimentation, testing and sensing, they are inserted into the models by taking full advantage of the KIM concept and method. A model of the R&D and Engineering Process (Designing the R&D and Engineering Process) is built. The Model is progressively updated. At the starting date, it is possible to use simplified models Virtual Analyses can proceed following two strategies: top-down (from a complex structure and operational environment to its constituents) : requirements are set for a system at a certain scale (access scale) and the analysis is performed for the hypothetic system (several hypothesis are taken into account and modeled) considering the scales which are under the one for which requirements (and accordingly levels of performance) are being set bottom-up (from fundamentals to a complex structure and its operational environment): hypotheses are formulated about the architecture of the system for scales over the initial scale taken into account. Models are developed. The analysis proceeds by evaluating how and to what extent performance and properties calculated and or measured at a certain scale (nano scale, for instance) influence dynamics and architecture/structure at the scale immediately higher (micro scale, for instance) and so on. This kind of approach is instrumental to build technology roadmaps and innovative technology development plans The approaches can be interactively and iteratively combined. Several different scenarios can be taken into account and evaluated (What if Strategy). Sensitivity Analyses can also be carried out.

Alessandro Formica March 2012

All rights reserved

71
In this Virtual Context, Multiscale Science-Engineering Information-driven Strategy is critical to identify what kind of Information at what level of accuracy and fidelity should be needed to characterize the complex technological dynamics of the set of subsystems, components and devices and their interactions.

Fig. 17 (from NASA) clearly illustrates the concept of Virtual Multiscale Machine in the Aerospace field.

Fig. 18 (from Georgia Institute of Technology) well describes the Multiscale Technology and Engineering Development and Integration Scenario for Complex Systems: From Atoms to Assembly, Product , Industrial System and Ecosystems

Alessandro Formica March 2012

All rights reserved

72
It is important to highlight that even if we are not able to develop highly detailed multiscale models, the new proposed Framework can represent a valuable tool. Simplified models can allow researchers and engineers to jointly perform simple, but still meaningful analyses to identify critical items in the Innovative Technology Development process and shape more effective cooperation between scientists and engineers. A critical issue is that present innovative technology development strategies are, in several cases, not fully able to assess the (multiscale science-engineering) information needed to develop, validate, and integrate key technologies in more complex systems. Present innovative technology development strategies are not fully information-driven or, to better say, Multiscale Science-Engineering Information-driven. The Science-Engineering Information Space and the Modeling & Simulation as Knowledge Integrators and Multipliers concepts and methods allow us to define, besides the classical Technology Roadmaps, new Integrated Multiscale Science-Engineering Information-Driven Theoretical and Methodological (computational, experimental, testing and sensing) Roadmaps which enable researchers, designers and managers to jointly identify critical scientific and engineering resources needed to develop innovative technological systems and shape more effective university-research-industry cooperative scenarios inside a unified and coherent conceptual context. Roadmaps of computational methodologies are being already drafted, but they are not fully InformationDriven and, normally, not comprehensively integrated with experimental, testing and sensing roadmaps. Computational and experimental & testing roadmaps are drafted separately without well defined links and interdependencies. Said in other words, roadmaps do not comprehensively identify and specify what information at what level of accuracy and fidelity is needed to reach new engineering and technological achievements and what information at what level of accuracy and fidelity we can get from the new outlined models and methods. Or, at least that is accomplished only or mainly at a qualitative level. The Strategic Value of the Integrated Multiscale Science-Engineering Framework is that this kind of approach enables a more in-depth and timely identification of the Scientific and Engineering Critical Issues and Domains and their relationships and interdependencies in such a way as to allow for the definition of timely integrated science-based (or science-engineering) strategies.

Alessandro Formica March 2012

All rights reserved

73

4.4 Multiscale Science - Engineering Knowledge Integrator and Multiplier Computing, Information and Communication (CIC) Infrastructural Framework
New Cyberinfrastructures (GRIDS) (or Computing, Information and Communication Infrastructures) represent the Infrastructural and Technological Layer for the Integrated Multiscale Science Engineering Technology, Product and Process Development (IMSE-TPPD) Frameworks. Multiscale Science Engineering means that: the Integrated Multiscale Science Engineering Framework can be used to design the Architecture of Cyberinfrastructures: what kind of resources are interconnected with specific functionalities and performance) conceived for specific Research, Environmental, Engineering, Manufacturing, Monitoring and Control purposes. Methodologically Integrated Multiscale Science Engineering Strategies (Paragraph 3.6) shape Cyberinfrastructure Operational Modes. Specific Resources and Services can be activated, tailored and integrated in an adaptive way for specific Tasks. This new kind of Cyber Infrastructure links together the full spectrum of Computational, Experimental, Theoretical, Testing Centers and Networks of Earth and Space based sensor systems according to Unified Multiscale Science - Engineering Strategies.

Fig. 19 (from US Department of Energy) A possible representation of Science Engineering Cyberinfrastructure.

Multiscale Multidisciplinary

Alessandro Formica March 2012

All rights reserved

74
Knowledge Integrator and Multiplier means that the Multiscale Modeling and Simulation as Knowledge Integrators and Multipliers and Unifying Paradigm for Scientific and Engineering Methodologies (analytical, experimental, testing and sensing) and related Knowledge Domains can give the birth to a New Generation of Computational Centers with extended functionalities and capabilities referred to as Multiscale Computational Science Engineering Knowledge Integrator and Multiplier Centres. These Centres would be based upon the new central concept of Multiscale Multidisciplinary Modeling and Simulation as Knowledge Integrators and Multipliers and Unifying Paradigm for the full spectrum of Scientific and Engineering Knowledge Domains and (analytical, experimental, testing, sensing) Methodologies. MethodologicallyA two way partnership among the new envisaged Computational Centers and Experimental, Testing and Sensing Centers, Systems and Facilities is a distinguishing feature of this new vision. Furthermore, Computational Centers, following the Knowledge Integrators and Multipliers view will become a key node and catalyst of multiple interaction patterns between the Experimental, Testing and Sensing Worlds. Significant technological advances allow to design and implement remote control techniques for experimental, testing and sensing systems. Accordingly, new Computational Centers can easily interact with extended Virtual Distributed Environments which integrate a wide spectrum of equipments and facilities allowing a network of multiple cooperations. New previously illustrated concepts, methods and frameworks lead to a new set of Functionalities for the Centres: a) Integrated Environments for jointly (cooperating with Analytical, Experimental, Testing and Sensing, Teams) Designing Integrated Computational and Experimental, Testing and Sensing Frameworks and Strategies b) Integrated Environments for the construction of Multiscale Multidisciplinary Science Engineering Knowledge Domains which turn Data coming from a full spectrum of scientific and engineering sources (data bases, computations, analytical formulations, experimentation, testing and sensing) into Multiscale Multidisciplinary Knowledge Domains c) Integrated Environments for the Development and Validation of advanced Multiscale Computational Models and Frameworks A new level of Integration is made possible by the KIM Vision lines: Integration develops along the following

Scale integration (Multiscale Science and Engineering Integration) involving teams inside University, Research Centres, Industry, dealing with research and engineering issues at different scales and resolution levels. The design and implementation of Multiscale Science Engineering Cyberinfrastructures or GRIDs can give a real boost to the development of Multiscale Multiresolution Experimental, Testing and Sensing technologies, procedures and strategies. Data, Information and Knowledge Integration: integration of data, information and knowledge from a full spectrum of sources: theory, experimentation, testing and sensing) to build Multiscale Multiphysics Science Engineering Maps Teams and Methodologies lntegration: teams employing the full spectrum of methodologies (theory, computation, experimentation/testing/sensing) for a wide range of disciplines (mathematics, physics, chemistry, biology, electronics,..) work together to apply unified strategies for specific Tasks. New Computational Centers become Portals to a Composite Multidisciplinary Multiscale Science Engineering World

Alessandro Formica March 2012

All rights reserved

75

Integration of Supercomputing and Experimental Resources Blue Collar Computing - Polymer Portal Collaboration Program:
Blue Collar Computing (BCC) is a collaborative program sponsored by the Ohio Supercomputer Center (OSC) to help industry gain easy and affordable access to advanced computing technologies. With support from the Ohio Board of Regents, OSC launched Blue Collar Computing in 2004. The Ohio Supercomputer Center built an Integrated Virtual Environment called Polymer Portal Collaboration which enables researchers and designers to effectively use and integrate a wide spectrum of computational, experimental/testing and data repository resources. It could be a valuable example of a New Generation of Supercomputing Centers. The following figures illustrate Polymer Portal functionalities:

Alessandro Formica March 2012

All rights reserved

76

About the Author


- Alessandro Formica, born in Milano (Italy) 3/20/51 - University Education : Nuclear Engineering at Polytechnic of Milan. - Office : Via Piazzi, 41 10129 Turin, Italy - Home : Via Sismondi, 4 20133 Milan, Italy Professional Skills - Alessandro Formica has more than thirty years of experience in the following fields: Analysis, Design and Management of Computer-Aided Engineering, Computing, Information and Communication, Modeling and Simulation, R&D and Engineering Projects and Initiatives (Aerospace and Defense, Chemical and Environmental Engineering, Materials, High Performance Computing,.) in the European and International scenario. Design and Management of European and International Cooperations Design and Management of European and International Events (Conferences and Workshops) Scenario, Marketing and Development Trend Analyses Design of Large Scale Projects and related Innovative Visions Professional Experiences: ARS S.p.A. (ENI Group R&D and Engineering Company), Director of Advanced Projects; Engineering Systems International, Head of Italian Branch; Singapore Government Industrial Group, Consultant; RCI Ltd. [US based International Consortium, operating in the Modeling & Simulation and High Performance Computing areas], European Scientific Director, Director of Business Development and Strategic Initiatives; RCI Consulting Company, European Scientific Director Executive Office of US President, Consultant; HPC companies (Cray, Convex, Gould), Consultant; European Space Agency, Consultant; Alenia Space, Consultant; Swiss Center for Scientific Computing (CSCS), Consultant; Computer Sciences Corporation, Consultant Alenia Aeronautica, Consultant; Torino Wireless, Large Projects Direction Consultant Polytechnic of Milano, Consultant Polytechnic of Turin, Consultant, Polytechnic of Turin School of Doctorate Lecturer for Multiscale Science Engineering Integration; EUMAT (European Union Materials Technology) Platform Working Group 2 Modeling and Simulation member; Polimeri Europa (ENI Group Chemical Company), Consultant; Nanoshare consultant (Nanoshare is a new company promoted by University and Research Italian Ministry and involving Rome University Tor Vergata and people from Rome University La Sapienza).

The Strategic Multiscale White Book synthesizes several years of studies and consulting activities by the author in the field of Multiscale Science Engineering integration and its application to Research, Technology Development and Engineering. Studies on Multiscale started at the beginning of the nineties when Alessandro Formica held the position of RCI Ltd (US based HPC International Consortium) European Scientific Director. In the Report Fundamental R&D Trends in Academia and Research Centres and Their Integration into Industrial Engineering (September 2000), drafted for European Space Agency (ESA), a first version of an Integrated Multiscale Science - Engineering Framework was outlined and its impact on R&D and Engineering analyzed.

Alessandro Formica March 2012

All rights reserved

77
The White Book Multiscale Science Engineering Integration A New Frontier for Aeronautics, Space and Defense (May 2003) sponsored by Italian Association of Aeronautics and Astronautics (AIDAA) introduced the concept of Strategic Multiscale and a more refined version of the related Integrated Framework.. A Framework version specifically conceived for Industrial Applications: Integrated Multiscale Science Based Technology, Product and Process Development was drafted in the context of the consulting cooperation with Alenia Aeronautica and Finmeccanica Group (November 2006). Multiscale Analyses and Studies were also carried out on behalf of Polytechnic of Milan and Turin and in cooperation with University of Rome La Sapienza and University of Rome Tor Vergata. This White Book synthesizes several years of studies and consulting activities by the author in the field of Multiscale Science Engineering integration and its application to Research, Technology Development and Engineering. Studies on Multiscale started at the beginning of the nineties when Alessandro Formica held the position of RCI Ltd (US based HPC International Consortium) European Scientific Director. In the Report Fundamental R&D Trends in Academia and Research Centres and Their Integration into Industrial Engineering (September 2000), drafted for European Space Agency (ESA), a first version of an Integrated Multiscale Science - Engineering Framework was outlined and its impact on R&D and Engineering analyzed. The White Book Multiscale Science Engineering Integration A New Frontier for Aeronautics, Space and Defense (May 2003) sponsored by Italian Association of Aeronautics and Astronautics (AIDAA) introduced the concept of Strategic Multiscale and a more refined version of the related Integrated Framework.. A Framework version specifically conceived for Industrial Applications: Integrated Multiscale Science Based Technology, Product and Process Development was drafted in the context of the consulting cooperation with Alenia Aeronautica and Finmeccanica Group (November 2006). Multiscale Analyses and Studies were also carried out on behalf of Polytechnic of Milan and Turin and in cooperation with University of Rome La Sapienza and University of Rome Tor Vergata.

Alessandro Formica March 2012

All rights reserved

78

Contacts
Alessandro Formica Via Piazzi, 41 10129 Torino Italy Phone. +39 338 71 52 564 +39 342 1350 390 E-mail: formicaalessandro@yahoo.com and alexx.formica@libero.it

Alessandro Formica March 2012

All rights reserved

Potrebbero piacerti anche