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MARTIN
GUARDABELT
Impact Cradles
OPERATORS MANUAL
Light-Duty/Medium-Duty
Important
MARTIN ENGINEERING HEREBY DISCLAIMS ANY LIABILITY FOR: DAMAGE DUE TO CONTAMINATION OF THE MATERIAL; USERS FAILURE TO INSPECT, MAINTAIN AND TAKE REASONABLE CARE OF THE EQUIPMENT; INJURIES OR DAMAGE RESULTING FROM USE OR APPLICATION OF THIS PRODUCT CONTRARY TO INSTRUCTIONS AND SPECIFICATIONS CONTAINED HEREIN. MARTIN ENGINEERINGS LIABILITY SHALL BE LIMITED TO REPAIR OR REPLACEMENT OF EQUIPMENT SHOWN TO BE DEFECTIVE. Observe all safety rules given herein along with owner and Government standards and regulations. Know and understand lockout/tagout procedures as defined by American National Standards Institute (ANSI) z244.1-1982, American National Standard for Personnel Protection - Lockout/Tagout of Energy Sources Minimum Safety Requirements and Occupational Safety and Health Administration (OSHA) Federal Register, Part IV, 29 CFR Part 1910, Control of Hazardous Energy Source (Lockout/Tagout); Final Rule. The following symbols may be used in this manual:
DANGER
Danger: Immediate hazards that will result in severe personal injury or death.
WARNING
CAUTION
Caution: Hazards or unsafe practices that could result in product or property damages.
IMPORTANT
Important: Instructions that must be followed to ensure proper installation/operation of equipment.
NOTE
Note: General statements to assist the reader.
Section
Page
List of Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii List of Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 MARTIN GUARDABELT Impact Cradle Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Materials Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Before Installing MARTIN GUARDABELT Light-Duty/Medium-Duty Impact Cradles . . . . . . 2 Installing MARTIN GUARDABELT Light-Duty/Medium-Duty Impact Cradles . . . . . . . . . . . . 3 Measuring Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Installing Impact Bars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 After Installing MARTIN GUARDABELT Impact Cradle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Troubleshooting/Installation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Table of Contents
Table of Contents
List of Figures
Figure
1 2 3 4 5 MARTIN
Title
Page
Measuring for GUARDABELT Light-Duty/Medium-DutyImpact Cradles 3 Installing MARTIN GUARDABELT Light-Duty/Medium/Duty Impact Cradles . . . 6 MARTIN GUARDABELT Light-Duty Impact Cradle Assembly, P/N 36010-XXX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 MARTIN GUARDABELT Medium-Duty Impact Cradle Assembly, P/N 36318-XXX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Conveyor Products Warning Label, P/N 23395 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
List of Tables
Table
I II III
Title
Page
MARTIN GUARDABELT Light-Duty/Medium-Duty Impact Cradles Materials and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Part Numbers and Quantities, MARTIN GUARDABELT Light-Duty Impact Cradle19 Part Numbers and Quantities, MARTIN GUARDABELT Medium-Duty Impact Cradle22
Introduction
General
The MARTIN GUARDABELT Light-Duty and Medium-Duty Impact Cradles are layered, shock-absorbing conveyor belt transfer point products engineered for use in bulk solids handling industries. The following documents are referenced in this manual: American National Standards Institute (ANSI) z244.1-1982, American National Standard for Personnel Protection - Lockout/Tagout of Energy Sources - Minimum Safety Requirements, American National Standards Institute, Inc., 1430 Broadway, New York, NY 10018. Federal Register, Volume 54, Number 169, Part IV, 29 CFR Part 1910, Control of Hazardous Energy Source (Lockout/Tagout); Final Rule, Department of Labor, Occupational Safety and Health Administration (OSHA), 32nd Floor, Room 3244, 230 South Dearborn Street, Chicago, IL 60604.
References
Materials and specifications for the MARTIN GUARDABELT LightDuty and Medium-Duty Impact Cradles are shown in Table I.
All safety rules defined in the above documents and all owner/employer safety rules must be strictly followed when working on this equipment. Only standard hand tools are required to install and service this equipment.
Introduction
Before Installation
WARNING
Before installing equipment, turn off and lock out/tag out energy source to conveyor and conveyor accessories. 5. Turn off and lock out/tag out energy source according to ANSI standards (see References). !
WARNING
If equipment will be installed in an enclosed area, gas level or dust content must be tested before using a cutting torch or welding. Using a cutting torch or welding in an area with gas or dust may cause an explosion. 6. If using a cutting torch or welding, test atmosphere for gas level or dust content. Cover conveyor belt with fire retardant cover. 7. If not already present, install an impact idler 1 in. (25 mm) ahead of and 1 in. (25 mm) behind MARTIN GUARDABELT Impact Cradle location. 8. Remove any unnecessary idlers. (The MARTIN GUARDABELT Impact Cradle can replace up to four impact idlers.)
IMPORTANT
Read entire section before beginning work.
Measuring Location
1. See Figure 1. Make sure chute walls and/or wear liners are correct distance above belt as shown. If necessary, modify chute walls and/or wear liners. 2. Mark center of loading point on stringer; both sides of belt. 3. Install an idler 1 in. (25 mm) before and 1 in. (25 mm) after MARTIN GUARDABELT Impact Cradle.
Installation
Installation
4. Measure so first cross-support beam or second cross-support beam from tail pulley aligns with center of loading point.
1. Slide cross-supports under belt in pre-determined location and align with marks. 2. Make sure base weldment cross-supports are perpendicular to belt, or bars will wear unevenly and maintenance will be difficult. Make sure center bars are centered below belt and are parallel to belt travel. 3. Make sure distance from top of center bar to bottom surface of belt measures 1/2 in. (12 mm) maximum for troughed belts and 1/4 in. (6mm) for flat belts (see Figure 2). If distance is greater than this, add shims under base weldment to raise MARTIN GUARDABELT Impact Cradle to height of adjacent idlers. (Shim Kit, P/N 34163 is available from Martin Engineering.) If distance is less than this, contact Martin Engineering or a representative. 4. For troughed belts, make sure clearance between belt and wing section is 1/2 in. (13 mm) where wing section meets base and tapers to no clearance between belt and wing section at outside edge (as shown in Figure 2).
NOTE
Martin Engineering recommends bolting rather than welding base weldment to stringers for easier accessibility and maintenance. 5. Bolt or weld base weldment to stringers as follows: a. If bolting, drill or cut 9/16-in. holes in stringers through mounting holes in feet of base weldment cross-supports. Install hex head cap screw, flat washer, compression washer, and hex nut (Figure 2) in each hole to secure base weldment to stringers. b. If welding, clean stringer of rust and dirt. Then stitch weld I-beams to stringers. 6. If removed for installation, install MARTIN GUARDABELT Impact Bars and/or wing section(s).
Installation
Installation
A B C D
E A. GAB Bar w/ Aluminum Track B. Bar Holder C. Wing Support Plate D. Hex Head Cap Screw Flat Washer Compression Washer Hex Nut E. Left Wing Angle * 1/4 in. (6 mm) for flat belts
7. Measure the distance from the Idler to the first cross member bolt. Verify the dimensions and tighten the bolt into place. (Refer to Figure 3 for MARTIN GUARDABELT Light-Duty Impact Cradle dimensions and Figure 4 for MARTIN GUARDABELT Medium-Duty Impact Cradle dimensions.)
8. Measure between cross support channels. Make sure the cross-support is square.
Installation
Installation
12. Line bolts up with slots and repeat for remaining cross sections. Tighten bolts.
15. Bolt on the fine tune adjustment angle but do not tighten.
Installation
Installation
NOTE
Proper hole selection is important in obtaining the desired troughing angle (i.e. 20, 35, 45).
17. Add MARTIN GUARDABELT Impact Bars to wings. 18. Rotate fine adjustment cam until wing bars are touching belt.
Installation
After Installation
WARNING
Failure to remove tools from installation area and conveyor belt before turning on energy source can cause serious injury to personnel and damage to belt. 2. Remove all tools and fire retardant cover from installation area and conveyor belt. !
DANGER
Do not touch or go near conveyor belt or conveyor accessories when conveyor belt is running. Body or clothing can get caught and pull body into conveyor belt, causing severe injury or death. 3. Turn on conveyor belt. !
WARNING
Before adjusting MARTIN GUARDABELT Impact Cradle, turn off and lock out/tag out energy source to conveyor belt and conveyor accessories. 4. After 1 hour of operation, turn off and lock out/tag out energy source according to ANSI standards (see References). 5. Make sure all fasteners are tight. Tighten if necessary. 6. Inspect MARTIN GUARDABELT Impact Bars for wear. (A small amount of break-in wear may be found. This will stop once the bars wear to conveyor belt contour.) 7. If excessive wear, uneven wear, or some other problem exists, see Troubleshooting/ Installation Checklist.
IMPORTANT
Read entire section before beginning work. !
WARNING
Before servicing MARTIN GUARDABELT Impact Cradle, turn off and lock out/tag out energy source to conveyor belt and conveyor accessories. 1. Turn off and lock out/tag out energy source according to ANSI standards (see References). 2. Make sure all fasteners are tight. Tighten if necessary. 3. Check bars for wear. If light-colored top covering on bars is worn through to black rubber, replace bars as follows: a. If center bars are worn: (1) Remove wing assemblies with bars by removing bolts and set aside for reinstallation. (2) Loosen T-bolts on MARTIN GUARDABELT Impact Bars up to and including the worn bars. (3) Remove MARTIN GUARDABELT Impact Bar and bar holder. (4) Replace worn bars on bar holders and reinstall in reverse order. b. If wing bars are worn: (1) Loosen wing assemblies with bars by removing bolts and slide towards the side of the belt. (2) Loosen T-bolts on worn MARTIN GUARDABELT Impact Bars. (3) Remove MARTIN GUARDABELT Impact Bar and bar holder. (4) Replace worn bars on bar holders and reinstall in reverse order. 4. Remove fines between MARTIN GUARDABELT Impact Bars with broom or high-pressure air or water. 5. Inspect MARTIN GUARDABELT Impact Cradle for cracks or fatigue. Weld or strengthen structure as necessary. 6. Wipe warning labels clean. If labels are not readable, contact Martin Engineering or a representative for replacements. !
WARNING
Failure to remove tools from maintenance area and conveyor belt before turning on energy source can cause serious injury to personnel and damage to belt. 7. Remove all tools from maintenance area.
Maintenance
Maintenance
Maintenance
DANGER
Do not touch or go near conveyor belt or conveyor accessories when conveyor belt is running. Body or clothing can get caught and pull body into conveyor belt, causing severe injury or death. 8. Start conveyor belt.
Troubleshooting
If you are experiencing problems with MARTIN GUARDABELT Impact Cradle, see below: Corrective Action Impact Cradle is installed too close to belt. Make sure Impact Cradle surface is 1/2 in. (13 mm) below troughed belt and 1/4 in. (6 mm) below flat belt. Belt is unevenly loaded, wear liners are improperly installed, and/or Impact Bars are not parallel to belt travel. Inspect loading area and wear liners, and modify transfer point if necessary.
Symptom
Installation checklist
If after taking corrective actions suggested under Troubleshooting you are still experiencing problems, check for the following: Installation Checklist
Chute walls and/or wear liners are 3/8 in. above belt at tail and 3/4 in. above belt at head. Second or first I-beam of Impact Cradle aligns with center of loading point. An idler is installed under belt 1 in. (25 mm) before and after Impact Cradle. Center Impact Bars are centered below belt and are parallel to belt travel. Wing sections are aligned with idlers. Distance from top of center Impact Bars to bottom of belt surface is 1/2 in. (13 mm) max. for troughed belts and 1/4 in. (6 mm) for flat belts.
Troubleshooting/Installation Checklist
Troubleshooting/Installation Checklist
Part Numbers
Part Numbers
This section provides product names and corresponding part numbers for MARTIN GUARDABELT Light-Duty and Medium-Duty Impact Cradles. Please reference part numbers when ordering parts.
MARTIN GUARDABELT Impact Cradles DURT TAMER Wear Liners MARTIN GUARDASEAL Support Cradles
MARTIN GUARDABELT Light-Duty Assembly, P/N 36010-XXX MARTIN GUARDABELT Medium-Duty Assembly, P/N 36318-XXX P/N 32055-XX. XX indicates material: AR (abrasion-resistant steel), SS (stainless steel), MS (mild steel), or MSC (ceramic-faced mild steel). UHMW polyethylene Wear Liners: P/N 32054-XX. XX indicates trough angle. MARTIN GUARDASEAL Single Bar Cradle: P/N 30970-XXXXX, for 18- to 42-in. (400- to 1200-mm) wide belts. MARTIN GUARDASEAL Double Bar Cradle: P/N 32874-XXXXX, for 48- to 96-in. (1200- to 2400-mm) wide belts. First XX indicates belt width in inches; second XX indicates belts trough angle; last X indicates standard cradle (S) or wide base cradle (W). Shim Kit: P/N 34163.
Miscellaneous
Scale 1/8
8 7 5 12 6 E
see adjustment detail
2 D
B A
(36010-36S shown) 35Installation 48.00 (1219) 10 11 9 16 15 13 14 1 22.00 (559) 44.00 (1118)
Figure 3. MARTIN GUARDABELT Light-Duty Impact Cradle Assembly, P/N 36010-XXX (Sheet 1 of 2)
Part Numbers
Part Numbers
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Description Cross Support Channel Right Angle Wing Eccentric Adjustment Wing Support Plate Wing Support Plate Left Angle Wing Bar Holder MARTIN GUARDABELT Bar w/ Aluminum Track T-Bolt 1/2 - 13NC x 1 - 1/2 Flat Washer 1/2 Wide ZP Hex Nut Lawson Lock 1/2 - 13NC ZP Screw HHC 1/2 - 13NC x 1 - 3/4 ZP Compression Washer 1/2 1/2-13NC ZP Hex Nut 1/2 Narrow ZP Flat Washer Screw HHC 1/2 - 13NC x 1 - 1/2 ZP Mounting Hardware
Part No. See Table II 35992-R 35994 See Table II See Table II 35992-L 35991 31617 31775 17328 36215 36228 11750 11771 31010 11763 36229 M3493
Qty 3 3 6 3 3 3 See Table II See Table II See Table II See Table II See Table II 6 18 18 12 12 1 1
Table II. Part Numbers and Quantities, MARTIN GUARDABELT Light-Duty Impact Cradle
Part No. Dim A Dim B Dim C Dim D Dim E Part No. Item 1 Part No. Item 4 Part No. Item 5 Qty Item 7, 8 6 6 7 7 7 7 9 9 10 10 Qty Item 9. 10, 11 18 18 21 21 21 21 27 27 30 30 Wt. (Lbs)
36010- 36.00 24S (914) 36010- 42.00 24W (1067) 36010- 42.00 30S (1067) 36010- 48.00 30W (1219) 36010- 48.00 36S (1219) 36010- 54.00 36W (1372) 36010- 54.00 42S (1372) 36010- 60.00 42W (1524) 36010- 60.00 48S (1524) 36010- 66.00 48W (1676)
33.00 (838) 39.00 (991) 39.00 (991) 45.00 (1143) 45.00 (1143) 51.00 (1295) 51.00 (1295) 57.00 (1448) 57.00 (1448) 63.00 (1600)
8.06 (205) 8.06 (205) 8.06 (205) 8.06 (205) 8.06 (205) 8.06 (205) 8.56 (217) 8.56 (217) 8.56 (217) 8.56 (217)
13.11 (333) 13.38 (340) 11.40 (289) 13.29 (338) 11.42 (290) 13.34 (339) 16.14 (410) 16.53 (420) 16.14 (410) 16.53 (420)
24.23 (615) 23.38 (594) 28.69 (729) 25.84 (656) 29.22 (742) 26.41 (671) 34.65 (880) 36.31 (922) 36.15 (918) 37.77 (959)
35990- 35993- 3599324S 2R 2L 35990- 35993- 3599324W 2R 2L 35990- 35993- 3599330S 2R 2L 35990- 35993- 3599330W 2R 2L 35990- 35993- 3599336S 2R 2L 35990- 35993- 3599336W 2R 2L 35990- 35993- 3599342S 3R 3L 35990- 35993- 3599342W 3R 3L 35990- 35993- 3599348S 3R 3L 35990- 35993- 3599348W 3R 3L
421 440 494 505 505 517 647 666 720 732
Part Numbers
20 Installation
45 Installation
4 3 2 C D
15 16 1
Figure 4. Medium-Duty MARTIN GUARDABELT Impact Cradle Assembly, P/N 36318-XXX (Sheet 1 of 2)
Martin Engineering M3493-12/06
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Description Cross Support Weldment Right Angle Wing Eccentric Adjustment Wing Support Plate Left Wing Angle Wing Support Plate Bar Holder MARTIN GUARDABELT Bar w/ Aluminum Track T-Bolt 1/2 - 13NC x 1 - 1/2 Flat Washer 1/2 Wide ZP Hex Nut Lawson Lock 1/2 - 13NC ZP Screw HHC 1/2 - 13NC x 1 - 3/4 ZP Compression Washer 1/2 Hex Nut 1/2 - 13NC ZP 1/2 Narrow ZP Flat Washer Screw HHC 1/2 - 13NC x 1 - 1/2 ZP Mounting Hardware Label Kit Operators Manual
Part No. See Table II 35992-R 35994 See Table II 35992-L See Table II 36324 31617 31775 17328 36215 36228 11750 11771 31010 11763 31033 34042 M3493
Qty 4 4 6 3 4 4 See Table II See Table II See Table II See Table II See Table II 8 24 24 16 16 1 1 1
Part Numbers
Part Numbers
Table III. Part Numbers and Quantities, MARTIN GUARDABELT Medium-Duty Impact Cradle
Part No. Dim A Dim B Dim C Dim D Dim E Part No. Item 1 Part No. Item 4 Part No. Item 6 Qty Item 7, 8 6 6 7 7 7 7 9 9 10 10 12 12 13 13 16 16 Qty Item 9. 10, 11 24 24 28 28 28 28 36 36 40 40 48 48 52 52 64 64 Wt. (Lbs)
36318- 36.00 24S (914) 36318- 42.00 24W (1067) 36318- 42.00 30S (1067) 36318- 48.00 30W (1219) 36318- 48.00 36S (1219) 36318- 54.00 36W (1372) 36318- 54.00 42S (1372) 36318- 60.00 42W (1524) 36318- 60.00 48S (1524) 36318- 66.00 48W (1676) 36318- 66.00 54S (1676) 36318- 72.00 54W (1829) 36318- 72.00 60S (1829) 36318- 78.00 60W (1981) 36318- 84.00 72S (2134) 36318- 90 72W (2286)
33.00 (838) 39.00 (991) 39.00 (991) 45.00 (1143) 45.00 (1143) 51.00 (1295) 51.00 (1295) 57.00 (1448) 57.00 (1448) 63.00 (1600) 63.00 (1600) 69.00 (1753) 69.00 (1753) 75.00 (1905) 81.00 (2057) 87.00 (2210)
8.06 (205) 8.06 (205) 8.06 (205) 8.06 (205) 8.06 (205) 8.06 (205) 8.56 (217) 8.56 (217) 8.56 (217) 8.56 (217) 8.81 (224) 8.81 (224) 8.81 (224) 8.81 (224) 9.06 (230) 9.06 (230)
13.25 (336) 13.25 (336) 13.18 (335) 13.18 (335) 13.22 (336) 13.22 (336) 16.36 (415) 16.35 (415) 16.36 (415) 16.35 (415) 19.44 (494) 19.38 (492) 19.44 (494) 19.38 (492) 22.39 (569) 22.39 (569)
24.64 (626) 24.64 (626) 27.03 (686) 27.03 (686) 27.83 (707) 27.83 (707) 37.72 (958) 37.73 (958)
36317- 35993- 3599324S 2R 2L 36317- 35993- 3599324W 2R 2L 36317- 35993- 3599330S 2R 2L 36317- 35993- 3599330W 2R 2L 36317- 35993- 3599336S 2R 2L 36317- 35993- 3599336W 2R 2L 36317- 35993- 3599342S 3R 3L 36317- 35993- 3599342W 3R 3L
556 587 640 671 670 702 832 863 916 947 1101 1134 1187 1219 1458 1504
39.70 36317- 35993- 35993(1008) 48S 3R 3L 39.71 36317- 35993- 35993(1009) 48W 3R 3L 48.20 36317- 35993- 35993(1224) 54S 4R 4L 48.33 36317- 35993- 35993(1228) 54W 4R 4L 51.30 36317- 35993- 35993(1303) 60S 4R 4L 51.43 36317- 35993- 35993(1306) 60W 4R 4L 63.22 36317- 35993- 359935L (1606) 72S 5R 63.22 36317- 35993- 35993(1606) 72W 5R 5L
Lock out and/or tag out all energy sources to conveyor system and loading system before performing any work on conveyor or conveyor accessories. Failure to do so could result in severe injury or death. Cierre y/o rotule todas las fuentes de energa al sistema transportador y al sistema de carga antes de realizar cualquier trabajo sobre el transportador o sobre los accesorios del transportador. Si no se procede asi, puede resultar en heridas serias o muerte.
Label P/N 23395
Part Numbers
Notes
One Martin Place Neponset, IL 61345-9766 USA Phone: 800-544-2947 or 309-594-2384 FAX: 309-594-2432 www.martin-eng.com
Form No. M3493-12/06 MARTIN ENGINEERING COMPANY 2000, 2006