ARC Mate 100iBe & 120iBe

Basic Description
These value-oriented robots have been designed to deliver peak productivity for arc welding applications. An exceptional reach/stroke ratio and high-axis speeds are at the core of this design. The controller has been integrated into the base of the robot to simplify installation and conserve production floor space. All basic arc welding software features are supported to provide superior performance for simple and complex arc welding applications. Many advanced, high productivity options such as Torch Guard, Password and Touch Sensing are supported to further expand the high value of these robots.

Robotics

Benefits

Excellent reach versus stroke ratio. Compact design simplifies installation and transportation of system. Fast wrist axes reduces aircut times, thus improving throughput. Slim wrist design allows for operation in tight workspaces.

Wire feed motor mounted directly to robots upper arm shortens welding lead length, which improves wire feed reliability and arc start capability. Arc welding teach pendant with application-specific hard keys offers intuitive control over your process. ARC Mate 100iBe has 1,373 mm reach and 985 mm stroke. ARC Mate 120iBe has 1,667 mm reach and 1,282 mm stroke. Serial link construction eliminates the link arm and provides greater flexibility and fewer moving parts. RV reducer drivetrain with integral bearings provides rigidity and performance in a compact package. Proven FANUC AC servo motor with absolute encoder positioning.

Options

J1 axis stroke modification kit. Remote connection kit with 4, 7 and 14 meter cable lengths.

R-J3iB Mate Controller Features

Provides easy installation, startup, troubleshooting and maintenance. Integrated 24VDC I/O. -i Series 6-channel amplifier with FSSB. FANUC I/O Link (master or slave).

Features

Provides ArcLink interface to Lincoln Electric Power Wave or STT (Surface Tension Transfer) power sources for true integrated Plug and Play performance. TurboMove advanced servo control features allow quick and smooth point-to-point motion, which increases arc on-time and throughput.

System Software

LR ArcTool provides full functionality for standard industrial arc welding applications. This includes ArcLink for the Lincoln Electric Power Wave series and productivity functions such as FAStart .

ARC Mate 100iBe Dimensions

Isometric
J4 (380) R1373 J3 (340) J6 (720) J5 (280) J2 (250) R273 170 170
ROBOT REACH TO THE REAR RESTRICTED WITH CABINET ATTACHED

Top

J1 (340)

140

186

100

615

150 95 100

J4 COVER (OPTION)

178
J2 COVER (OPTION)

AXIS 5 ROTATION CENTER

600 186

172

450 510

150 351

153 300 765

Front ARC Mate 100iBe & 120iBe Specifications

Items
Axes Payload (kg) Reach (mm) Repeatability (mm) Interference radius (mm) Motion range (degrees) J1 J2 J3 J4 J5 J6 Motion speed (degrees/sec.) J1 J2 J3 J4 J5 J6 Wrist moment (kgfm) J4 J5 J6 Wrist inertia (kgfcms2) J4 J5 J6 Mechanical brakes Mechanical weight (kg) Mounting method Installation environment: Ambient temperature C Humidity 0 to 45 Normally: 75% or less Short term (within a month): 95% or less No condensation (No dew or frost allowed) 4.9 or less 12 12
100 6 53

Side

AM100iBe
6 6 1373 0.08 273 340 250 340 380 280 720 150 160 170 400 400 520 1.6 1.0 0.6 6.4 1.7 0.62 All axes 135 Floor

AM120iBe
6 20 1667 0.08 310 340 250 460 400 280 900 165 165 175 350 340 520 4.0 4.0 2.0 9.0 9.0 2.5 All axes 230
53 45 25H7

Footprint

Wrist
50h7

4-M6 Depth 10 Equally spaced on circumference 40 6H7 Depth 10 Circumference 40

Vibration (m/s2) Payload at axis 3 (kg)

85

74

ARC Mate 120iBe Dimensions

Isometric
J4 (400) R1667 J3 (460) J6 (900) J5 (280) R310 J2 (250) 0 170
ROBOT REACH TO THE REAR RESTRICTED WITH CABINET ATTACHED

Top

170

J1 (340)

170

234

100

740

150

100
AXIS 5 ROTATION CENTER

770 198 234

525 510

LR ArcTool Feature List

Standard Features
ArcLink I/O Automatic Backup Burnback Controller Backup/Restore Dry Run Mode FAStart Frame Offset I/O Interconnect MACRO Functions Mirror Image Utility Multi-tasking Utility On-the-fly weld adjustment Original Path Resume Override Select Path Jogging Plug and Play Capability Position Registers Power Fail Recovery Process Tracking Program Shift Utility Reference Position Utility Registers Runin Scratch Start Test Cycle Functions Tool Offset UNDO User Frame Weave Instructions Weld from Teach Pendant Weld Process Selection
180 351 185 300 796

Front

Side

Footprint
MOUNTING FACE

185.10 341

MOUNTING FACE

160 185.10 693 320 365

FRONT 418 THRU 26 C' BORE DP5 J1 AXIS ROTATION CENTER MOUNTING FACE

160 320 371 981

20

Wrist
50h7 25H7 100

6H7 DEPTH 10 ON 40 B.C.

4-M6 DEPTH 10 EQ.SP. on 40 B.C.

Optional Features
Condition Monitor Data Monitor Error Recovery Password Protection Space Check Torch Guard Touch Sensing

45

60

50

60 6 89.5 76.3

50

System Options

ARC Mate R-J3iBe Controller Specifications

Items
Integrated a size cabinet I/O sub-system Built-in digital I/O (20 input / 20 output) Built-in FANUC I/O Link Optional Process I/O, Model A, and Model B modules Digital communications PC104 interface board accepts up to 4 daughter cards for communication options Memory card slot Built-in PCMCIA type 2 interface to ATA flash disc cards Input power source 3.5KVA: 440, 460, 480, 500, 550, 575VAC input Operator Panel E-stop, breaker, cycle start button, 2-position (auto, T1) switch RS-232 connector Weight Approx. 100 kg Installation environment Ambient temperature: 0-45C Ambient humidity Normal 75% RH or less (No dew or frost allowed) Short term Max 95% RH (within one month) Vibration 0.5G or less No corrosive gas allowed

Torch Guard protects not only end-of-arm-tooling, but also protects part tooling and the entire robot arm. It does this by instantly stopping robot motion when a collision is detected, reducing downtime associated with collisions. Torch Guard works in conjunction with TorchMate to automatically adjust for changes in the tool center point, improving weld quality. Touch Sensing quickly locates each part, stores position information and offsets the robot path. The ability to search for part movement in 1, 2, or 3 dimensions allows compensation for part variation and reduces the need for trimmed parts or expensive fixtures. Data Monitor tracks and records welding feedback for any userdefined weld. The monitoring function can be used to flag any weld where the feedback parameters do not stay inside a predefined window. Data files can be saved to a memory card for viewing on a personal computer. Error Recovery offers the user several options for arc fault recovery. Automatically-executed, user-defined programs enable the robot to move to a repair position, then return and resume welding after repairs have been made. This function reduces system downtime and scrap, keeping the pendant out of the operators hands. Password Protection restricts user access beyond designated screens, preventing unauthorized modifying of critical data. Password protection offers four levels of protection with up to 100 users and text strings for each user name. Event Logging records operational changes made to teach pendant programs and system data.

Controller Note: optional 4, 7, 14 meter remote kit available.

1005

1053

510

604 470 693

OP Box (Full Panel Shown)

Note: Dimensions shown in millimeters.

FANUC Robotics America, Inc. 3900 W. Hamlin Road Rochester Hills, MI 48309-3253 (248) 377-7000 Fax (248) 276-4133
For sales or technical information, call:

Charlotte, NC (704) 596-5121 Chicago, IL (847) 898-6000 Cincinnati, OH (513) 754-2400 Los Angeles, CA (949) 595-2700

Toronto, Canada (905) 812-2300 Montral, Canada (450) 492-9001 Aguascalientes, Mexico 52 (449) 910-8000 Sao Paulo, Brazil (55) (11) 3619-0599

1-800-47-ROBOT

marketing@fanucrobotics.com www.fanucrobotics.com
2004 FANUC Robotics America, Inc.

Toledo, OH (419) 866-0788

FANUC ROBOTICS LITHO IN U.S.A. FRA-5/04

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