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Paper: Process Control-I Time: 1 Hour Group-A 1. Choose the correct alternatives for any five of the following: a. Response of a feed-forward control is ______________ than feedback control. (a) moderate (b) slower (c) faster (d) none of these The span of pneumatic control signal used in industry is (a) 2-10 psi (b) 3-15 psi (c) 3-20 psi (d) 4-20 psi A cascaded controller is used (a) has widely differing time constants (b) close time constants (c) gain is too small (d) gain is too high Cohen-Coon controller tunning techniques is used for (a) Open loop system (b) Closed loop system (c) Both of these (d) None of these
15 = 5
b.
c.
d.
e.
The type of control valve that is recommended for open/closed, non throttling operation is (a) Butterfly (b) Gate (c) Saunder (d) Globe Spring diaphragm actuator non-linearity is overcome by the use of (a) I/P converter (b) Positioners (c) Soleniod valves (d) Air pressure regulator
f.
g.
Ratio control system is a special type of (a) Open loop system (b) Feedback system (c) On-off system (d) Feed forward system Group B
2 5 = 10
Explain with a neat sketch how feed-forward control is implemented for temperature control in a heat exchanger system. Explain the hierarchial control with a suitable diagram. Explain I to P converter with a suitable diagram. With a suitable P&I diagram draw a flow control scheme. Group C
3. 4. 5.
115 = 15
What is the necessity of control valve sizing? What are the factors that should be known for selecting a control valve? A control valve regulates the liquid flow of a tank. The water level is controlled in the tank at a level of 30 ft by regulating the outflow. The measured inflow varies from 0 to120 gallons.min-1. Calculate the CV for the control valve. Calculate the Cv of the valve for the process shown in the figure below.
b.
c.
[5+5+5] 7. Write a short note on any three of the followings. a. b. c. d. Cascade control. Solenoid Valve. Test of controllers. Digital proportional control algorithm. 35 = 15
8. a. b. c. What do you mean by Hirerchial control? Explain the DDC and Direct Digital Control in brief. Draw the suitable diagram for each case. Write down the algorithm for the (i) PI control action and (ii) PID control action with proper flowchart. [5+5+5]