2 Motor Driven Elevator System Motor Driven Elevator System

GEMINI 4100

with Dual Counter Programming

Pneumatic Scale Angelus

Third Edition 11/2007

Motor Driven Elevator System

Third Edition 11/2007

Pneumatic Scale Angelus

2 Motor Driven Elevator System

TABLE OF CONTENTS
AUTOMATIC ELEVATOR SYSTEM (OPTIONAL) .................................................................... 4 Figure -1: Elevator System Control Box ............................................................................... 4 PROGRAMMING DUAL COUNTER DISPLAY UNIT ................................................................ 5 Figure-2: Dual Counter Display Unit (Rear) ......................................................................... 5 Figure-3: Dual Counter Display Unit (Front) ...................................................................... 5 Table -1: Initial Program Setting ............................................................................................ 6 Table-2: Inch Key Sequence ................................................................................................ 6 TO ADJUST UPPER TURRET HOUSING HEIGHT ...................................................................... 7 Table-3: Millimeter Key Sequence ........................................................................................ 7 Figure-4: Elevation Controls ................................................................................................. 8 Table-4: Seamer Elevation Index .......................................................................................... 9

Pneumatic Scale Angelus

Third Edition 11/2007

Motor Driven Elevator System

AUTOMATIC ELEVATOR SYSTEM (OPTIONAL) The Motor Driven Elevator System is used to raise or lower the Seamer Upper Turret Housing for pin height adjustment. The Elevator System Control Box (Figure-1) is pre-programmed by Pneumatic Scale Angelus before the Seamer leaves the plant, and should not need any programming once the Seamer is installed. In the event that the Elevator settings are lost due to an unforseen occurrence, the Elevator setting will need to be reprogrammed as follows. Figure -1: Elevator System Control Box

Front Cover

Dual Counter Display Unit Clamp Screws Height Adjust Selector Switch

Upper & Lower Limit Indicators Key Selector Switch Height Adjust Speed Potentiometer
CAUTION:

Do not operate the Elevator System manually with the Seamer Service Cover removed, and the power turned off. Digital readings will no longer be correct. Manual adjustments of the Elevator system should be made only with the power on. 4 Pneumatic Scale Angelus

Third Edition 11/2007

2 Motor Driven Elevator System

PROGRAMMING DUAL COUNTER DISPLAY UNIT 1. Loosen the two clamp screws on the Elevator Control Box Front Cover to open cover (Figure-1). On the rear on the Dual Counter Display Unit (Figure-2) set the DIP Switches #1 and #8 down and #2 thru #7 up. Remove the jumper wire from terminal 7 & 8. Figure-2: Dual Counter Display Unit (Rear) Dip Switches

2.

3.

4.

On the front of the Motor Driven Elevator system control box, move the key selector to "Adjust" mode. On the front side of the unit at the Dual Counter Display Unit (Figure-3), enter the key in sequence (from left to right) as listed in (Table -1). Figure-3: Dual Counter Display Unit (Front)

5.

Program the Mode Menu settings using the key with the same value. Spacing will fill in automatically. Pneumatic Scale Angelus 5 Third Edition 11/2007

Motor Driven Elevator System

Table -1: Initial Program Setting
PR ESS PR ESS PR ESS PR ESS PR ESS PR ESS PR ESS PR ESS PR ESS PR ESS 4 4 4 4 4 4 5 5 5 6 1 2 3 4 5 6 1 2 6 6 2 3 5 1 1 4 2 +/+/5 E E E E E E E 4 2 E E E

This program setting is done so that the Dual Counter Display Unit can interpet the Upper Turret Housing Encoder signal for correct positioning of the turret. 6. Determine if the display will read in inches or millimeters and program for one or the other as follows. a. If the counter is to be displayed in inches, enter ( Table-2) key sequence from left to right. Table-2: Inch Key Sequence

PRESS PRESS PRESS INSERT PRESS

NOTE:

4 4 3

5 6

1 4

E E

See Table- 4

The decimal point automatically installs. Scale Factor numbers are keyed in using the keys directly above each digits place. b. If the counter is to be displayed in millimeters, enter (Table-3) key sequence from left to right. 6 Pneumatic Scale Angelus

Third Edition 11/2007

2 Motor Driven Elevator System

Table-3: Millimeter Key Sequence

PRESS PRESS PRESS INSERT PRESS

7.

4 4 3

5 6

2 3

E E

See Table- 4

On the rear of the display unit, replace the jumper wire between terminal connection 7 & 8. (This jumper wire prevents changes to the unit). Measure the Seamer Pin Height using an inside micrometer. Press the 1 button on the display unit. Using the Key Pad on the display unit and enter in the measured value. Press E and then R buttons on the display unit. Close Front Cover and tighten the two clamp screws.

8. 9. 10. 11. 12.

TO ADJUST UPPER TURRET HOUSING HEIGHT CAUTION: Before raising or lowering the Upper Turret Housing, ensure that the Upper Turret Columns are checked and cleared for this process as damage to Elevator System may occur. Ensure Key Selector Switch is in the "Off" mode while working inside Seamer to prevent unintentional movement. 1. 2. NOTE: On the Seamer, loosen the Upper Turret Hub Clamp (4S841) M10 screws. Loosen the Upper Turret Hub Seal Clamp (31S817) M10 screws.

When moving to shorter can heights, always go lower than the calculated pin height and adjust moving upward. Always check the pin height using an inside micrometer.

Pneumatic Scale Angelus

Third Edition 11/2007 Rev-2 6/2007

Motor Driven Elevator System

3. On the Elevator system control box, move the Key Selector Switch to "Adjust" mode. NOTE: The Upper Turret Elevation changes can now be made while observing the display. If programmed for inches, the display will decrease or increase by .001 increments (metric = 0.01mm increments) When making Upper Turret Height adjustments, if the maximum upper range or lower range is reached, the UPPER LIMIT REACHED or LOWER LIMIT REACHED indicator will illuminate. 4. Use the Height Adjust Selector Switch (Figure- 4) to move the Upper Turret Up or Down. Use the Height Adjust Speed Potentiometer to control the elevation change speed. Figure-4: Elevation Controls

Upper & Lower Limit Indicators

Key Selector Switch

Height Adjust Speed Potentiometer (Controls Elevation Speed)

Height Adjust Selector Switch (Up/Down) (Must be held in either direction.)

5.

Once the Upper Turret Housing is set to the desired height, move Key Selector Switch to "Run" mode. Tighten the Upper Turret Hub Clamp screws and the Upper Turret Hub Seal Clamp screws. 8 Pneumatic Scale Angelus

6.

Third Edition 11/2007

2 Motor Driven Elevator System

Table-4: Seamer Elevation Index
62H
To D is p la y I n I n c h e s , U s ing K e ys 1 Thr u 5 , Ente r 0 . 8 3 3 3 To D is p la y I n I n c h e s , U s ing K e ys 1 Thr u 5 , Ente r 0 . 1111 To D is p la y I n I n c h e s , U s ing K e ys 1 Thr u 5 , Ente r 0 . 1 9 0 5 To D is p la y I n M illime t e r s , U s ing K e ys 1 Thru 5 , Ente r 2 . 11 6 6 To D is p la y I n M illime t e r s , U s ing K e ys 1 Thru 5 , Ente r 2 . 8 2 2 2 To D is p la y I n M illime t e r s , U s ing K e ys 1 Thru 5 , Ente r 4 . 8 3 8 1

81L/101L/ 120L/121L 140S/180S/ 12M

Pneumatic Scale Angelus

Third Edition 11/2007