XT-CAR.

K(0630~1000)L The Car for Passenger Lift without Machine Room

Product Installation Instructions

Serial number SM014-2005

Hangzhou Xizi Trust Tech.Co., Ltd.

January, 2006

Product Installation Instructions

Index
1 2 3 4 5 6 7 8 9 10

Summarize1 Installation for car upright beams6 Installation for bumpers 8 Installation for horizontal beam 10 Installation for car side braces 12 Installation for car platform 15 Installation for car sill 18

Installation for car walls 20 Installation for ceiling assembling 26 Installation for car toe guard 28

Product Installation Instructions

XT-CAR.K0630~1000L The Car for Passenger Lift without Machine Room 1 1.1 Summarize

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This product installation instructions is only applicable to the car for passenger lift

without machine room width A car 1100mm~1650mm depth B car 1590mm or 1600mm the distance C between car sill foreside and car center750mm 1.2 The car example model for this installation instructions iscar width A=1650mmcar

depth B=1590mmclear entrance to the car OP=900mm 1.3 Marking illumination a) or or mean that this position is the assembly relation

which between part and assembly. b) mean that this position is the important assembly relation, and you must

obey strictly. 1.4 Preceding installation ,you should according to contract indent to open trunk, and sort

and count and check up integrality and coherence and amount of the part and assembly, and note the mistake or the lack . 1.5 The installation should be firm and trustily, and accord with fixing technics.

1.6 In the process of installation ,when involved size and orientation of fasteners, you should be in accordance with the charts which are showed in the product installation instructions , and their tighten moment should accord with fixing technics. When installing bolts in groups, you should screw down across by turns. 1.7 In the process of installation , you should keep the manufacture concept safety is the first firmly in mind. 1.8 The parts and assemblies of car and the general diagram of car assembly is as follow-

ing attached charts 1~11.

Product Installation Instructions

XT-CAR.K0630~1000L The Car for Passenger Lift without Machine Room

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2
1

3
4

8 6

1 4 7

horizontal beam car wall car toe guard Chart 1

2 5 8

ceiling assembling car upright beam car sill

3 6 9

car side brace car pedestal car platform

general diagram of car assembly

Product Installation Instructions

XT-CAR.K0630~1000L The Car for Passenger Lift without Machine Room

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Chart 2

Car pedestal

Chart 3

Car upright beam

Chart 4

Horizontal beam

Product Installation Instructions

XT-CAR.K0630~1000L The Car for Passenger Lift without Machine Room

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Chart 5

Bumper for car platform

Chart 6

Car side brace

Chart 7

Car platform

Chart 8

Car sill

Chart 9

Toe guard

Product Installation Instructions

XT-CAR.K0630~1000L The Car for Passenger Lift without Machine Room

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Chart 10

Ceiling assembling

(a)

Car wing wall

(b)

Front panel

(c)

Car operation panel

(d)

A front tube light

Chart 11

Car walls

Product Installation Instructions

XT-CAR.K0630~1000L The Car for Passenger Lift without Machine Room 2

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The installation for upright beam Assembly relation : one car pedestaltwo car upright beamsgo to with the bore; Each of upright beam adopts six bolts to joint car pedestal , and you should make the up-

rightness of the upright beam no more than 1.5mm in the whole height with linear hammer, and not have distort phenomenon. please See attached chart 12~13. Because six nuts had been installed in the process of car pedestal installation, please do not fix nuts in this step again. Request: tighten moment of bolt GB/T5783 M16x45-Zn.D should be controlled between 182N. m and 245N.m. Fastener: Bolt GB/T5783 M16x45-Zn.D Washer GB/T97.1 16 -Zn.D Washer GB/T93 16-Zn.D Nut GB/T6170 M16-Zn.D

Car upright bea m

Car pedestal

Chart 12

fixing sketch map for car upright beams

Product Installation Instructions

XT-CAR.K0630~1000L The Car for Passenger Lift without Machine Room

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Chart 13

assembly diagram for car upright beams

Product Installation Instructions

XT-CAR.K0630~1000L The Car for Passenger Lift without Machine Room 3

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The installation for vibration absorber for car platform Assembly relation : one car pedestalfour vibration absorbersgo to with the bore; Please adopt eight bolts to fixup four vibration absorbers on the upper part of car

pedestal. Please see attached chart 14. Request: tighten moment of bolt GB/T5783 M10x30-Zn.D should be controlled between 37N. m and 75N.m. Fastener: Bolt GB/T5783 M10x30-Zn.D Washer GB/T97.1 10 -Zn.D Washer GB/T93 10-Zn.D Nut GB/T6170 M10-Zn.D

Bu mper

Car pedesta l

14

Chart 14

assembly diagram for vibration absorbers

Product Installation Instructions

XT-CAR.K0630~1000L The Car for Passenger Lift without Machine Room

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Chart 15

fixing sketch map for vibration absorbers(enlarging drawing)

Product Installation Instructions

XT-CAR.K0630~1000L The Car for Passenger Lift without Machine Room 4

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The installation for horizontal beam Assembly relation :two upright beamsone horizontal beamgo to with the bore; Please suspend the horizontal beamthen adopt eight bolts to joint upright beam, and

adjust the levelness of car pedestal to meet the request of 1/1000 mm, and insure the horizontal beam levelness of fore-and-aft and right-and-left no more than 2/1000mm, then countercheck horizontal beam uprightness again. Please see attached chart 16~17. Request: tighten moment of bolt GB/T5783 M16x45-Zn.D should be controlled between 182N. m and 245N.m Fastener: Bolt GB/T5783 M16x45-Zn.D Washer GB/T97.1 16 -Zn.D Washer GB/T93 16-Zn.D Nut GB/T6170 M16-Zn.D

Horizontal beam

Car upright bea m

Chart 16 fixing sketch map for car horizontal beam

Product Installation Instructions

XT-CAR.K0630~1000L The Car for Passenger Lift without Machine Room

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Chart 17

assembly diagram for car horizontal beam

Product Installation Instructions

XT-CAR.K0630~1000L The Car for Passenger Lift without Machine Room 5

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The installation for car side braces Assembly relation : two car upright beamsfour car side bracesgo to with the bore; Please adopt eight bolts to joint the upside of four side braces to upright beam see at-

tached chart 18and then adopt nutsflat washers and spring washers to fixup the bottom of the side braces to car bracket. Please see attached chart 19~20. Then after assembling , please adjust side braces to insure that four roots are the same and the levelness of car bracket is 1/1000mm. Request: tighten moment of bolt GB/T5783 M16x35-Zn.D should be controlled between 182 N.m and 245 N.m. Fastener: Bolt GB/T5783 M16x35-Zn.D Washer GB/T97.1 16 -Zn.D Washer GB/T93 16-Zn.D Nut GB/T6170 M16-Zn.D

Car upright bea m

Car si de brac e

Chart 18

fixing sketch map for side brace upside

Product Installation Instructions

XT-CAR.K0630~1000L The Car for Passenger Lift without Machine Room

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Car upright bea m

Car si de brac e

Nut GB/T 6170 M20-Zn.D Washer GB/T97.1 20-Zn.D Washer GB/T93 20-Zn.D

Nut GB/T 6170 M16-Zn.D Washer GB/T97.1 16-Zn.D Washer GB/T93 16-Zn.D

Chart 19

fixing sketch map for side brace bottoms

Product Installation Instructions

XT-CAR.K0630~1000L The Car for Passenger Lift without Machine Room

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Chart 20

assembly diagram for side braces

Product Installation Instructions

XT-CAR.K0630~1000L The Car for Passenger Lift without Machine Room 6

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The installation for car platform Assembly relation : one car platformfour vibration absorbersgo to with the bore; Please place car platform levelly on the vibration absorbersadjust side braces to insure

levelness of car platform no more than 2/1000mm, here you may take the circumstances into consideration to mat proper adjusted washers between four vibration absorbers and car platform, then go to with the bore and adopt eight bolts to fasten it , the tighten moment of bolt GB/T5783 M10x30-Zn.D should be controlled between 37 N.m and 75 N.m. Please see attached chart 21~22. At the same time, please load four stay bolts on the steadying bracket , the size of stay bolts is GB/T83 M16x50-Zn.D. Please see attached chart 23. Fastener: Bolt GB/T5783 M10x30-Zn.D Washer GB/T97.1 10 -Zn.D Washer GB/T93 10-Zn.D Nut GB/T6170 M10-Zn.D

Car platform

Car pedestal
Chart 21 fixing sketch map for car platform

Bu mpe r

Product Installation Instructions

XT-CAR.K0630~1000L The Car for Passenger Lift without Machine Room Installation request of car platform stay boltsthe distance between the top clearance for stay blots and car platform is L+1.

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Definition: when doing overfreight debugging after the general assembly, and at the time of cutting off the work power supply, the car distortion in that position is L . Request: tighten moment of bolt GB/T83 M16x50-Zn.D should be controlled between 200 N.m and 310 N.m. Fastener: Bolt GB/T83 M16x50-Zn.D Nut GB/T6170 M16-Zn.D

Stay b olt
Chart 22 fixing sketch map for stay bolts

Product Installation Instructions

XT-CAR.K0630~1000L The Car for Passenger Lift without Machine Room

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Chart 23

assembly diagram for car platform

Product Installation Instructions

XT-CAR.K0630~1000L The Car for Passenger Lift without Machine Room 7

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The installation for car sill Assembly relation : one car platformone car sillPosition with the bore; Please emplace car sill on the car platform, and then adopt three screws (GB/T68

M5x20-Zn.D) to fixup it. Please see attached chart 24~25. Request: tighten moment of bolt GB/T68 M5x20-Zn.D should be controlled between 2.5 N.m and 4.0 N.m. Fastener : Bolt GB/T68 M5x20-Zn.D Washer GB/T97.1 5 -Zn.D Washer GB/T93 5-Zn.D Nut GB/T6170 M5-Zn.D

Car sill

Car platform

Chart 24

fixing sketch map for car sill

Product Installation Instructions

XT-CAR.K0630~1000L The Car for Passenger Lift without Machine Room

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Chart 25

assembly diagram for car sill

Product Installation Instructions

XT-CAR.K0630~1000L The Car for Passenger Lift without Machine Room

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8 The installation for car walls The installation for car walls should accord with criterion, and its uprightness is 1/1000mm, at the same time its levelness should be less than 1mm. It can be installed step by stepalso can be put together to connect three big piece. It should need compact joint identical clearancetrim nip angleparallel and vertical surface . 8.1 Joint for car walls Please go to with the bore, and then adopt special blots and nuts to connect car walls. Please see attached chart 2627.

Chart 26

fixing sketch map for car walls

Product Installation Instructions

XT-CAR.K0630~1000L The Car for Passenger Lift without Machine Room

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Chart 27

fixing sketch map for car walls

Product Installation Instructions

XT-CAR.K0630~1000L The Car for Passenger Lift without Machine Room 8.2

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The installation between car walls and car platform Please go to with bore, and then connect car walls to car platform with bolts

GB/T5783 M6x16-Zn.D. Please see attached chart 28. Request: tighten moment of bolt GB/T5783 M6x16-Zn.D should be controlled between 6N.m and 12 N.m. Fastener: Bolt GB/T5783 M6x16-Zn.D Washer GB/T97.1 6-Zn.D Washer GB/T93 6-Zn.D Nut GB/T6170 M6-Zn.D

Car platform

Car walls

Enlarging drawing A

Chart 28

fixing sketch map between car walls and car platform

Product Installation Instructions

XT-CAR.K0630~1000L The Car for Passenger Lift without Machine Room

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When installing car front and car operation panel, please notice not to leave out two fixed steel angles. Please see attached chart 29.

rivet GB/T 867 3x8-Zn.D

B
Car platform
Enlarging drawing B

Car front Steel angle l

Chart 29 fixing sketch map for car front bottom

Product Installation Instructions

XT-CAR.K0630~1000L The Car for Passenger Lift without Machine Room 8.3

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The installation for a front tube light Assembly relation : one front tube lightone car frontone car operation panelgo to

with bore. Please see attached chart 30. Fastener: Bolt GB/T5783 M 6x16-Zn.D Washer GB/T97.1 6 -Zn.D Washer GB/T93 6-Zn.D Nut GB/T6170 M6-Zn.D

A front tube light

Car walls

Enlarging drawing C

Chart 30

fixing sketch map for a front tube light

Product Installation Instructions

XT-CAR.K0630~1000L The Car for Passenger Lift without Machine Room

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Chart 31

assembly diagram for car walls

Product Installation Instructions

XT-CAR.K0630~1000L The Car for Passenger Lift without Machine Room 9 The installation for ceiling assembling

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Assembly relation : one ceiling assemblinga suit of car wallsgo to with the bore; please adopt 25 boltsGB/T5783 M6x12-Zn.Dto connect ceiling assembling with car walls . Please see attached chart 32~33. Request: tighten moment of bolt GB/T5783 M6x12-Zn.D should be controlled between 6N.m and 12N.m. Fastener: Bolt GB/T5783 M6x12-Zn.D Washer GB/T97.1 6 -Zn.D Washer GB/T93 6-Zn.D Nut GB/T6170 M6-Zn.D

Chart 32

fixing sketch map for ceiling assembling

Product Installation Instructions

XT-CAR.K0630~1000L The Car for Passenger Lift without Machine Room

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Chart 33

assembly diagram for ceiling assembling

Product Installation Instructions

XT-CAR.K0630~1000L The Car for Passenger Lift without Machine Room 10 The installation for car toe guard

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For seeing charts clearly, car walls and ceiling assembling that had been installed will not be showed in the process of car toe guard installation 10.1 The installation for toe guard bracket Assembly relation :three toe guard bracketsone car platformgo to with the bore; Please adopt three bolts GB/T5783 M5x20-Zn.D connect toe guard brackets with to car platform . Please see attached chart 34. Request: tighten moment of bolt GB/T5783 M5x20-Zn.D should be controlled between 5.0 N.m and 8.0N.m. Fastener: Bolt GB/T5783 M5x20-Zn.D Washer GB/T97.1 5 -Zn.D Washer GB/T93 5-Zn.D Nut GB/T6170 M5-Zn.D

Toe guard bracket

Chart 34 assembly diagram for toe guard brackets

Product Installation Instructions

XT-CAR.K0630~1000L The Car for Passenger Lift without Machine Room

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Chart 35

fixing sketch map for toe guard brackets

Product Installation Instructions

XT-CAR.K0630~1000L The Car for Passenger Lift without Machine Room 10.2

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The installation for car toe guard Assembly relation :one car toe guardthree toe guard bracketsone car platformgo

to with the bore; Please adopt three boltsGB/T68 M5x16-Zn.D separately to connect toe guard with car platform and toe guard brackets. Please see attached chart 36~38. Request: tighten moment of bolt GB/T68 M5x16-Zn.D should be controlled between 2.5N.m and 4.0 N.m. Fastener: Bolt GB/T68 M5x16-Zn.D Washer GB/T97.1 5 -Zn.D Washer GB/T93 5-Zn.D Nut GB/T6170 M5-Zn.D

Chart 36

fixing sketch map for car toe guard (envisaging drawing)

Product Installation Instructions

XT-CAR.K0630~1000L The Car for Passenger Lift without Machine Room

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Chart 37

fixing sketch map for car toe guard (side elevation)

Product Installation Instructions

XT-CAR.K0630~1000L The Car for Passenger Lift without Machine Room
`

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Chart 38

assembly diagram of car toe guard