The Piece That Helps Make

It Come Together
Intelligent Motor Controlan integral part of your system
intelligent
motor control
20

28 TechTips
* Conventional Motor Control Issues vs
Intelligent Motor Control Solutions:
- Motor Underload
- Motor Overload
- Premier Integration
- Safe Off
Migration - When to consider an upgrade
Integrated Condition Monitoring Programs








36 eTools




26 Integrated Architecture




60 Whats New In
Intelligent Motor Control

Showcasing the Newest Products

48 Services & Support
Rockwell Automations Services & Support offerings
50 Q&A
Answers to Frequently
Asked Questions
56 Industry and Application Solutions
See How Allen-Bradley Products Solve
Targeted Industry Applications
71

Products

Intelligent Motor Control Product Portfolio
*
*
14
56
RSLogix 5000
DriveTools SP Software
DriveExplorer Software
IntelliCENTER Software
PowerFlex Accelerator Toolbox
Motion Analyzer
Connected Components

4
56
FEATURES
4 Intelligent Motor Control
The Piece that puts it all together

Feature Articles
6 Reduce Motor Failures & Boost
Overall Equipment Effectiveness
10 Enabling Productivity and Flexibility
with Integrated Safety
14 Energy Efficiency
Jewel in the Crown
20 Integrated Devices
Help Cut Development Time



Customer Success Stories
18 From Waste to Watts
Integrated Gas Recovery Services
Converts Landfill Gas into Reusable Energy
22 Brampton Engineering Slashes Design Engineering Time by 50%
24 Curt Joa Helps Customers Upgrade to a Fully Integrated Solution




P
R
O
D
U
C
T
S
intelligent
motor control
ACROSS-THE-LINE STARTING
* E1 Plus Eleclronlc Cverlood Reloys
* E3 ond E3 Plus Eleclronlc
Cverlood Relays
* MEMA Starters
* MEMA Cverlood Relays
* lEC Componenl Starters
* lEC Cverlood Relays
* Modulor Prolecllon System
SOFT STARTI NG
* SMC" 3 Smarl Molor Conlrollers
* SMC" Flex Smart Molor Controllers
VARI ABLE SPEED CONTROL
* PowerFlex

Componenl Closs Drives

* PowerFlex

Archlleclure Closs Drives

PACKAGED MOTOR CONTROL
AND PRE-ENGINEERED SOLUTIONS
* 141A MCS Mounllng Syslem
* ArmorStart

Dlslrlbuled Molor Conlrollers

* CENTERLINE

Molor Conlrol Centers

SOLUTIONS DELIVERY

* Globol Drlve Syslems

CONDITION

MONITORING AND
PROTECTION SYSTEM


* Dynamix /M Prolecllon Monitors
* Medlum Volloge Conlrollers
* CneGeor SMC" Flex Conlroller
* Medlum Volloge SMC" Flex
MOTION CONTROL

71
82
85
103
115
118
126
* Klnellx Servo Drlves
* Klnellx Servo Molors

Weve said it before, Intelligent Motor Control solutions from

Rockwell Automation can protect your investment, help
optimize productivity and improve uptime. But did you know
that Intelligent Motor Control is an integral piece to your
automation system?
Seamless Integration into your architecture
Today, manufacturers still face signicant integration challenges
when designing systems that use dierent control disciplines,
systems and software. Bridging the gap between the platforms
can increase training costs, decrease productivity, lessen
connectivity and reduce the ability to customize.
This is where Intelligent Motor Control from Rockwell
Automation oers a distinct motor control advantage. By
combining the advanced, system-wide communication
capabilities of Integrated Architecture with Intelligent Motor
Control devices, you can implement a single solution plant-wide
that helps you control, communicate and protect assets.
Premier Integration helps to seamlessly and cost-eectively
integrate control, visualization and information technologies.
This allows you to reuse engineering designs and practices to
cut development time and cost, respond more quickly to market
demands and reduce maintenance and downtime.
Premier Integration is a key feature of Intelligent Motor Control.
It is integrated drive conguration in the Rockwell Software
RSLogix 5000 that allows users of Allen-Bradley PowerFlex
drives to consolidate drive system conguration, operation and
maintenance into a single, integrated environment. This helps to
reduce programming, installation and overall ownership costs by
minimizing the number of software tools required.
Intelligent
Motor Control
4
The Piece that Helps Put it All Together
R
e
v
e
n
u
e
Bridging safety and productivity goals
High production volumes and the use of multiple automation
systems in a single plant can make identifying and eliminating
potential hazards a complex task. This means manufacturers
must be diligent in their training practices and highly selective
in their technology choices to increase workplace safety. The
good news is that Intelligent Motor Control is making it easier
with an expanded array of solutions designed to deliver enhanced
safety, greater productivity and cost-savings advantages.
From Motor Control Centers with ArcShield options to help
protect from arch ash incidents to the new safe-speed control
functionality to safely monitor and control the speed of your
motor in the PowerFlex 750 series of drives, customers will
benet from exible, easy-to-implement, easy-to-use solutions
designed to help make their facilities safer, leaner and more
productive.
Better decision making
All industries are reevaluating standard business operating
procedures in an eort to uncover additional savings.
With an estimated 60 percent of maintenance, repair and
operations inventory typically classied as excessive or inactive,
implementing a strategic asset management approach,
especially with motor-related assets, can uncover savings
while improving return on net assets and overall equipment
eectiveness metrics.
As part of the Intelligent Motor Control portfolio, networked
motor control systems and condition based monitoring provide
vital motor-performance diagnostics, enabling users to perform
maintenance before costly damage and related downtime can
occur to motors or connected equipment. This data-driven
information gives manufacturers the ability to competitively
meet both product quality and product development goals.
Driving sustainability and efcient operation
With electric motors as the driving force behind most
production output, improved motor control performance and
motor eciency means greater overall production eciency.
The technology behind Intelligent Motor Control - including
variable frequency drives, intelligent software and networked
motor condition monitoring devices - is capable of providing
both an immediate and measurable impact on energy use and
operational eciency.
The fnal piece to your success
With the broad range of control to t virtually any motor
control requirement from across the line starting, soft
starters, drives, to packaged power solutions and motion
control, Intelligent Motor Control should be an integral part
of your process its the piece of the puzzle that helps make
it all come together. With it, you can better protect your
plant investments, gain tighter control, make programming
easier, and boost data-driven reliability in your motor-driven
applicationsall equating to an increased return
on investment and real bottom-line savings.
5
&
6
ReduceMotor Failures
BoostOverall Equipment
Intelligent Motor Control helps boost plant uptime and reduce maintenance costs.
66
From the smallest
manufacturing line to the
most complex production
facility, the motor is the universal constant
on which manufacturing turns the workhorse
of the industrial landscape. Any production line
has seemingly countless motors applied in multi-
axis motion systems, pick-and-place operations,
turntables and conveyors. In addition, associated
equipment, from pumps and fans to mixers and
compressors, all are motor-driven.
Motor failure can increase downtime and
maintenance costs. For many manufacturers,
the cost of downtime due to motor failure can
be signifcant, extending into thousands or
even tens of thousands of dollars per hour of
downtime. And the most expensive motor is not
necessarily the most critical: a failure on a single,
small motor on a simple mixer, for example,
might be enough to bring a plant to its knees.
Motor Control is Good Business
If you rely on analysis of overall equipment efectiveness (OEE)
to maximize uptime, wastefulness of electric motors is a major
concern. The goal of achieving world-class standards and higher
OEE scores means minimizing the downtime events caused by
unplanned maintenance.
Generally, the cost of a catastrophic failure is 10 times that of
predicting the failure and dealing with it on a scheduled stop.
However, most motors dont give many clues to their conditions.
The most common causes of motor failure include thermal
overloads, single phasing, bearing failure, rotor failure,
Effectivenesswith Intelligent Motor Control
F E A T U R E A R T I C L E
R
e
v
e
n
u
e
7
contaminants and old age. Some 44% of motor failures are
related to heat: allowing a motor to operate at a temperature of
28C (50F) above its maximum rating will reduce the motors life by
50%, and every further 28C (50F) will reduce the life by 50% again.
The most frequent causes of overloads are blockages, increased
loading and jams. Failures due to single phasing can be caused
by a blown fuse, damaged starter contacts, open connection in
wiring or loss of supply to the main panel.
For example, most of the millions of motors installed in U.S.
manufacturing facilities every year still rely on traditional control
and protection measures that dont contribute to predictive
maintenance. The typical bi-metallic thermal overloads and other
conventional solutions serve only to switch of the motor in the
event of a problem. They provide no useful information to help
boost OEE.
So, how might you go about addressing this issue to reduce
downtime, lower overall maintenance costs, give greater
control of production uptime and reduce motor repair costs?
Intelligent Motor Control
Intelligent Motor Control gives eyes and ears to the plant
foor, using sensors and control devices with a high degree
of embedded local intelligence to feed critical data back into
programmable automation controllers (PACs), plant-foor
condition monitoring units and higher-level monitoring
systems. The increased efciency of motor communication and
monitoring allows you to make informed decisions about your
processes. Rather than simple on/of information, it gives you
the data you need to help improve production by preventing
downtime, increasing productivity and boosting proft.
The Intelligent Motor Control solution can be readily tailored
for many applications. The solution is fully scalable for projects
ranging from an individual motor to a complete plant operation.
Typical systems integrate drives, intelligent relays, motor control
centers (MCCs) and sensors and other monitoring devices
on a common data-driven communications network. This
delivers precise motor control intelligence as part of a strategic
maintenance program. As applicable to stand-alone drives as it
is to panel upgrades and networks of distributed motor starters,
Intelligent Motor Control can help reduce downtime by potentially
alerting you to motor problems long before failure occurs.
Motor control devices have long provided users with data
about motor performance. Intelligent Motor Control transforms
this data into improved information, with the networked
infrastructure allowing engineers to gather information from
the drives from any location on the network, and potentially
from anywhere in the world. This allows a faster response to
fagged motor problems, helping to prevent process disruption or
motor damage.
Overload relays with embedded intelligence can provide you
with greater diagnostic information than traditional devices.
These diagnostic parameters assist in pinpointing problems
with trip and warning identifcation. The inputs can be used
to monitor a variety of signals, including auxiliary contacts of
branch protection circuit breakers and contactors. Information
provided by the electronic overloads can allow engineers to
act well before motor or associated electrical issues become
a problem.
Further, as part of Intelligent Motor Control, higher-level
controllers and PCs can take inputs from condition monitoring
systems such as the Dynamix system. Programmable
automation controllers (PACs) can take inputs directly from
sensors on the plant foor, such as vibration sensors that monitor
motor bearing condition. PACs also monitor the operating
conditions of sensors (for dirt, misalignment, etc) to avoid false
trips and unwanted stop commands on the system.
Did
You
Know
- An esrimnreJ $197 billien is
senr werlJwiJe every yenr en
excess mninrennnce ncriviries.
- Abeur 44% eI merer Inilures
nre relnreJ re henr.
F E A T U R E A R T I C L E
All these inputs can be combined as part of Intelligent Motor
Control, with the data from mechanical monitoring of the motor
transmitted on the same network as the electronic control
information to higher-level systems. There, the data can be
interpreted and presented to users as meaningful operational
information. That level of integration of the real-time condition
monitoring processes can play a key role in the modern strategic
maintenance approach, helping you to efectively predict to
equipment problems to minimize costly downtime.
A Proven, Scalable Solution
As an intrinsic element of the Rockwell Automation Integrated
Architecture, Intelligent Motor Control is an established technology,
delivering proven results across a range of industries. It is a key tool
in managing one of manufacturings most essential assets, but most
importantly it is a fully scalable solution, as viable and useful to the
smallest manufacturer as to the largest.
Recognizing that the most important motor in maintaining your
production is just as likely to be the smallest, Intelligent Motor
Control is also cost-efective to implement across the spectrum of
applications, from a single, fractional horsepower motor to a factory-
wide network of discrete high-power motors and high-density
motor control centers.
With its tailored approach, a typical Intelligent Motor Control
system generally costs 10-15% lower than the installed cost of a
conventional system, yet ofers far greater benefts in improved
machine productivity, quality and availability all key parameters
in boosting OEE.
In addition, Intelligent Motor Control-based predictive maintenance
strategies ofer huge benefts compared to reactive maintenance
programs, helping reduce maintenance times and costs by up to 50%.
Intelligent Motor Control also ofers benefts all through the motors
life cycle in its given application, providing an easily quantifable
return on investment. Intelligent Motor Control as part of Integrated
Architecture can help to provide faster design times through a
fexible design concept. It can result in lower installation times,
quicker set-up times and faster commissioning.
Intelligent Motor Control is a proven asset during maintenance.
For example, it allows up to 250 parameters to be held on a PC and
downloaded directly to a new drive, thus getting a machine running
again in the shortest possible time.
Finally, the simplifed design make upgrades easier and
more predictable.
Protection, performance and ease of use are the hallmarks of
Intelligent Motor Control. Delivering on the requirement to make
data-driven decisions, Intelligent Motor Control helps you meet
the challenge of efciently controlling motors to improve plant
performance, reduce power consumption and protect your
motor investments.
OVERALL EQUIPMENT EFFECTIVENESS DEFINED
OEE % = Availability % x Rate % x Quality %
Availability = planned uptime
(not including scheduled downtime)
Production Rate = speed at which line runs
Quality = total units produced less scraped units or waste
Example:
The plan was to run line for 420 hours to produce 2100 units, the line actually
ran 390 hours and produced 1750 units and incurred 17 defective parts.
Availability % = Actual Operating Time / Net Planned Time
93% =390 /420
Rate % = Actual Parts Produced per hour/ Ideal Part Produced per hour
90% = (1750/390) / (2100/420)
Quality % = (Total parts Produced Defects) / Total Parts Produced
99% = (1750-17) /1750
OEE = 93% x 90% x 99% = 83%
8
9
INTELLIGENT MOTOR CONTROL
Full Integration
Whether the motors in question are fxed speed (using across-
the-line starters or soft-start control), variable speed (from low
voltage and medium voltage drives to complete engineered
drive solutions), part of a servo-driven motion system, or part
of a packaged solution, Intelligent Motor Control fully
integrates motor control within the wider control system.
Helping Engineers
Intelligent motor control centers, feature built-in preconfgured
networks so engineers can access the full spectrum of data
available from todays intelligent devices. The devices deliver
an array of operation and electrical information, including
predictive alerts to notify operators of problems prior to
system failures.
Scalability Makes the Diference
An Intelligent Motor Control solution can be expanded
over time as budget permits, on an ad-hoc basis during
equipment upgrades and retrofts, or as part of a planned,
ongoing OEE improvement strategy.
Boost OEE
The information-enabled approach of Intelligent Motor Control
helps improve uptime and OEE; its predictive maintenance and
diagnostic information leads to lower maintenance costs.
The Heart of
the Integrated
Enterprise
Your plants generate incredible amounts of raw data.
When put in the proper format, that data can be turned
into useful information to help plant managers and
executives to improve manufacturing and business
decisions. That means that its crucial to create an
integrated environment in which plant-foor processes
and business priorities are managed in a collaborative,
synchronized manner. Integrating IT functions and plant-
foor processes is key to this goal.
This convergence of IT and manufacturing connects
islands of factories into a single integrated manufacturing
enterprise. Companies can then drive operational
excellence beyond the entire enterprise, including business
processes, supply chains and customer networks.
Intelligent Motor Control solutions from Rockwell
Automation are the foundation of an integrated
manufacturing enterprise. These solutions provide the data
from throughout the plant to help with decision-making.
For example, Intelligent Motor Control systems that
integrate drives, intelligent relays, MCCs and monitoring
devices on a common communications network deliver
precise motor control intelligence as part of a strategic
maintenance program.
Intelligent Motor Control transforms data from low
voltage drives into improved information to help prevent
process disruption or motor damage. And, overload
relays with embedded intelligence can provide you with
greater diagnostic information than traditional devices.
You can better protect your plant investments, gain
tighter power control, make programming easier,
and boost data-driven reliability in your motor-driven
applications by using Intelligent Motor Control solutions
as the heart of your integrated manufacturing enterprise.
10
S
A
F
E
-
S
P
E
E
D

C
O
N
T
R
O
L
NA8LlNC PR0dC7lvl7Y
AN lLXl8lLl7Y wl7R lN7CRA7 5Al7Y
Kinetix 6000 Servo Drive with optional
integrated Safe-Speed control
Dedicated MSR57P Speed Monitoring
Safety Relay
t$BOCFVTFEXJUI
almost any drive
t*EFBMGPSSFUSPGJU
applications
Standardized programming tools
for simplified configuration and
trouble shooting
PowerFlex 750 Series
of AC Drives with
optional integrated
Safe-Speed monitoring
Pow
of AC
opti
Safe
I
e
U
10
11
The safe control of motion, whether linear, rotary or
positioning, is a key concern for many automation
users and equipment suppliers. The benefits
associated with this type of control are many, such as
safe control of potentially hazardous movement,
performance enhancements when total power removal
is not necessary to carry out tasks and the efficient
maintenance of an application while powered up.
With automation and safety experience,
Rockwell Automation helps you achieve the
control you need and recognizes the need for
safe control of motion across different platforms.
The result is a standard core technology that helps give
you a Safe-Speed control solution, independent
of the product chosen.
This allows customers to choose a Safe-Speed solution
as either a dedicated Speed Monitoring Safety Relay which
can be used with a variety of drives or as an option integrated
into PowerFlex 750 Series AC drives, and is also an option for
future releases of Kinetix 6000 Servo drives. This development
allows customers to achieve the productivity gains they
need while maintaining the flexibility of choice.
With Safe-Speed monitoring functionality, you can safely
monitor and control the speed of your application
allowing operators to perform tasks under safe conditions
such as the removal of jams, and perform other similar
maintenance work without stopping the application
completely. This can help increase operating availability
and help avoid uncecessary wear due to frequent stop/start
procedures which can ultimately help increase productivity.
The Safe Speed control core technology gives you:
- Safe-Speed Control: Allows personnel to enter
hazardous areas only when the system is at Safe-Speed.
- Versatility: Available as a dedicated unit in the MSR57P Relay
or options to integrate into PowerFlex 750 Series AC Drive
and in future releases of Kinetix 6000 Servo Drive.
- Encoder inputs: Supports all encoder types
(Sin/Cos and TTL).
- Diagnostics and LEDs Quickly identify a problem
and reduce machine downtime.
- TV certified: For use in applications up to SIL CL3 / Cat. 4 / PLe.
- Easy Configuration: Common programming tools for
simplified configuration and trouble shooting.
- Flexibility: Supports diverse input types such as e-stops,
light curtains, interlock switches, guardlocking switches,
enabling switches.

- Supports up to 2 encoders
- Cat. 4 per LN954-l, S|L CL3 per |LC 6l508, PLe per LN |SO l3849-l
- Door control and monltorlng allows control of guard
locking functionality
- Lnabllng swltch supported to allow access under safe condltlons


- 6 Safety Outputs and 4 Auxlllary Outputs
- Plexlble functlonallty lncludlng:
- Safe Stop (Stop Category 0, 1 and 2)
- Safe Limited Speed monitoring
- Safe Maximum Speed
- Safe Acceleration and Deceleration
- Safe Direction
WELCOME TO THE NEXT GENERATION OF SAFE-SPEED CONTROL
SAFE-SPEED CONTROL SPECIFICATIONS
11
When cleaning or maintaining a system such as
a printing press, rotational power to the machine
under a safe condition is helpful. To carry out
maintenance, personnel require access to the
potentially hazardous area.

With Safe-Speed Control from Rockwell Automation
the machine can be set to operate in a safe limited
speed when an actuator such as an enabling grip
switch is used to control the movement. Also the
machine can be set to rotate in a safe direction thus
removing the pinching hazard of inward moving
rollers. This allows the operator to complete tasks such
as roller cleaning quicker and safely.
1) SAFE LIMITED SPEED AND SAFE DIRECTION
Applications with considerable inertia typically employ
a pre-configured time delay with a generous safety
margin when allowing operator access into the
guarded area. A saw mill application for example may
only allow access once the saw blade has stopped.
This pre-defined time delay can be lengthy as it does
not rely on the stopped motion but instead a predefined
time set at design/commissioning phase.
With Safe-Speed Control from Rockwell Automation,
detection of actual zero speed is monitored allowing
instant access to the guarded area at zero speed. The
addition of a Category 1 stop also allows end of cycle
routine to be completed. This solution allows for
reduced waste, less downtime and removal of potential
jams if stopped mid cycle.
2) CAT. 1 STOP AND ZERO SPEED ACCESS
Applications requiring a controlled acceleration and
deceleration have utilized different control techniques
each wlth thelr unlque challenges. Now wlth
Safe-Speed Control from Rockwell Automation, one
platform offers you a standardized approach to safely
control the acceleration of your system. If the
system accelerates too quickly or goes into a
runaway condition, Safe-Speed Control will initiate a
Stop based on the pre-configured Stop Category.
This is ideal for applications such as ski lifts to safely
control speed thus reducing potential swinging of the
load or for slowing acceleration from load / unload
positions. Also the safe control of potential conveyor or
roller runaway conditions can benefit from this function.
Safe Maximum speed can also be configured in this
type of application to ensure the ski lift does not
exceed a safe limit during normal operation.
3) CAT. 1 STOP WITH SAFE ACCELERATION/DECELERATION
12
Safe-Speed Control functions configured
at setup using standardized approach
independent of platform chosen.
Guard door locked. Operator selects access
to machine via selector switch. Machine goes
into Safe Limited Speed with Safe Direction Mode.
Operator uses a 3 position enabline (grip)
switch to control the safe limited speed of the
motion while carrying out cleaning/maintenance.
Gripping or releasing the enabling (grip) switch
will initiate a safe stop.
Safe-Speed Control functions configured
at setup using standardized approach
independent of platform chosen.
Guard door locked. Operator selects access
to machine via Safe-Stop operator. Saw machine
goes into Cat. 1 Stop and monitors actual speed
of the spinning saw blade.
Once zero speed is detected (saw blade is at
standstill), and the machine is in stop mode,
the guard door is automatically unlocked to
allow operator access.
Safe-Speed Control functions configured
at setup using standardized approach
independent of platform chosen.
Ski lift passenger approaches dismount area
at lift travelling speed. Safe acceleration/
deceleration and safe maximum speed allows
travel in between stations to be smooth,
constant and below a maximum speed.
The chair enters the station area and safely
reduces speed to allow exit of or entry into
the chair with minimum chair swing. When
leaving the station the chair will accelerate
safely back to travel speed of the lift.
1)
2)
3)
Learn more about Rockwell Automation safety solutions:
www.rockwellautomation.com/solutions/safety
13
14
F E A T U R E A R T I C L E
Did you know that domestic manufacturers
spend more than $33 billion on electricity each year? Motors
consume 64% of that total. More than half of those motors run
pumps and fans, and pumps account for 20% of worldwide
electrical demand.
Much of that cost is caused by inecient systems. Those
unnecessary costs negatively aect your bottom line, and energy
waste sabotages any energy conservation eorts that are part of
a sustainable production program for environmental and social
responsibility. Without the proper motor control systems and
components, corporate sustainability goals and plant-oor uptime
goals remain mutually exclusive.
Your motor control method impacts your eciency during
three key phases of the life cycle at start-up, throughout
maintenance and during process optimization activities. From a
technology perspective, the industrys breadth of motor control
products provides unlimited ways to both conserve energy and
meet uptime goals. Soft starters oer basic motor control, while
more sophisticated variable-frequency drives (VFD) can give you
parameters to detect, measure and trend energy use for more
ecient operation and savings. Sensors can help make more
intelligent decisions that more eciently use equipment.
Intelligent Motor Control Solutions Make a Diference
Intelligent Motor Control from Rockwell Automation combines
the industry-leading motor control solutions with the Rockwell
Automation Integrated Architecture to help manufacturers
maximize control and motor eciency, and meet user
requirements for ease of start-up and operation.
The Integrated Architecture consists of the Logix Control Platform
and an integrated suite of manufacturing software called
FactoryTalk. The combination of Rockwell Automation motor
control with Integrated Architecture results in benets, including
speed of system design, higher performance, better ability to
predict and prevent downtime, and faster response to changes
in the manufacturing process. Through this integrated approach,
data on motor performance can be used to help improve
decision-making in all parts of the operation, and allow for
more ecient system-conguration and monitoring.
Energy efficiency is a gem
in the crowning glory of
operational efficiency.
Intelligent Motor Control is
the key to finding that gem.
N
e
t
w
o
r
k
s

&

C
o
m
m
u
n
i
c
a
t
i
o
n
s
15
human-machine interface and logging software to automate
data collection and concentrate power monitoring data.
This lets you model your energy proles by measuring peak
demands and power quality parameters; determining demand
patterns; correlating energy consumption to weather patterns;
aggregating loads; and calculating energy costs by business
group, department or site. This modeling approach saves a
signicant amount of money because solutions can be veried
before committing capital expenditures for new systems or
equipment.
CENTERLINE Motor Control Centers (MCCs) with IntelliCENTER
technology use built-in networking, pre-congured and tested
software to enhance performance through system-wide
communications, share diagnostic information for predictive
maintenance and initiate warnings before potential faults
occur. IntelliCENTER technology enhances the intelligence
of an MCC using built-in networking to capture information
used for predictive maintenance, process monitoring and
advanced diagnostics.
Intelligent Motor Control Makes a Diference
By diagnosing the problem early and identifying where it is,
production losses can be dramatically reduced. Unplanned
downtime is cut to a minimum, and preventive maintenance
can be scheduled to avoid further issues and downtime. In
addition, reduced maintenance and increased energy eciency
helps you achieve your sustainability goals.
The technology behind Rockwell Automation Intelligent Motor
Control can provide both an immediate and measurable impact
on your energy use and operational eciency. You can improve
your power factor and help control peak demand to help
lower your utility bill. You can cut your energy consumption
sometimes by 30% or more.
Energy savings combined with data-driven technology that
protects motors, enables higher motor performance and
increases eciency all to achieve greater cost-savings
benets and to support sustainable production programs. The
technological tools are available. Finding a solution starts with
taking an objective look around your plant oor.
Smooth Starting, Efcient Operation
Energy eciency is becoming an increasingly important benet of
installing soft starters and VFDs because energy costs are impacted
by the eciency of how energy is delivered to start and run motors.
Bringing motors up to speed in a controlled manner, limiting wear
on the motor and other mechanical components, and protecting the
automation equipment are key motor control functions.
For instance, a water utility needed to control a 200 kW (250 Hp)
booster pump to prevent water hammering during pump starting and
stopping. The utility also needed to remotely monitor the motor, and if
the pump failed, determine the reason for the failure. The utility chose
an Allen-Bradley SMC Flex with pump control. The motor controller
minimized water surges during starting and stopping, and information
such as current, kilowatts and power factor could be monitored via
DeviceNet from anywhere in the plant to determine motor status.
Energy Monitoring and Better Decision-Making
A vital function to increase energy eciency is to monitor and
manage the energy, including methods such as:
- looJ Ptohl|n. Load proling measures and records energy
use, then stores that information in a central database. By tracking
energy consumption patterns over time, your facility can use
historical data to verify electric bills, negotiate a better rate
structure and identify opportunities for demand management.
Users often can reduce energy costs by up to 10% after accurately
proling their energy load.
- 0|stt|out|on 5ystem Von|tot|n. This method identies
equipment that may be approaching failure, such as alarming
for near overheat or overload conditions. As a result, the system
recongures electrical system topology and manually limits
demand by shedding loads or increasing generator output.
- Powet uol|ty Von|tot|n. Power quality monitoring pinpoints
the cause of failures of motors, drives and sensitive equipment. It
can be used to negotiate better service from utilities and identify
the need for power factor correction.
Intelligent Motor Control solutions provide energy monitoring,
control and reporting tools that help slash energy consumption.
Logix controllers provide a common collection point for data from
Intelligent Motor Control devices such as motor controllers, switches
and protective relays. The controllers work with the PCs running the
Increasing raw materials and energy costs are having major impacts on cost
pressures for privately held manufacturers, according to recent research
from Grant Thornton International. Globally, 61% of surveyed businesses
reported being most concerned about raw materials costs and 45% reported
being most concerned about energy costs.
Turkish manufacturing businesses are the most concerned about energy
costs in the next 12 months, with 82% of respondents expecting these to
have a major impact on cost. Despite being a major oil-producing country,
61% of manufacturers in Mexico cite energy costs as a concern. Australia and
Brazil, also energy-producing countries, are least concerned about energy costs,
with 20% and 23% expecting them to have a major impact.
The management of energy consumption is key to tackling global warming
reduction in costs is the result, explains Alex MacBeath, Grant Thortons
global head of Privately Held Business services.
When we asked manufacturers what they were doing, almost two-thirds
reported taking measures to reduce their energy consumption, MacBeath
says. They reported installing energy-saving lighting, motion detectors,
insulation and measures to ensure that IT equipment is turned of while not
in use to cut down on usage and costs. More than half of respondents are
investing in energy-saving plants and machinery.
In addition, globalization is perceived as a threat by some manufacturers.
Manufacturers ln Thalland, Australla and New Zealand see globallzatlon as
a threat rather than an opportunity, according to the report. This indicates
increasing concerns about greater competition from Asian manufacturers.
Asian manufacturers are among the most positive about globalization.
Malaysia and India head the list indicating their need to compete in the
international market. While mainland China has established itself as a highly
competitive manufacturing base, a signifcant proportion of mainland
Chinese manufacturers regard globalization as more of a threat.
Rapid growth in China is proving both a blessing and curse for business
ln Australlan and New Zealand," says Pobert Quant, partner at Grant
Thornton Australia.
Increased demand has lead to higher production in the Australian resources
sector, fueling the mining boom and strong economic growth. However,
Australian manufacturers are having difculties competing with Chinas
ability to produce low-cost goods and are being constrained by shortages in
skilled labor and the lowest unemployment levels for decades, he adds.
Grant Thornton International
www.gt.com
E
n
e
r
g
y

C
o
s
t
s
,

R
a
w

M
a
t
e
r
i
a
l

B
i
g
g
e
s
t

T
h
r
e
a
t
s

t
o

M
a
n
u
f
a
c
t
u
r
e
r
s
16
Sustainability Ofers
Long-Term ROI
More and more manufacturers are going green to operate
a proftable and socially conscious company. These eforts to
cut pollution and save energy are important. However, most
companies can and must do much more. Green manufacturing
is just part of the bigger picture that is sustainable
production. Sustainable production is the fundamental
belief that corporate investment in environmental and
social responsibility must strengthen business performance,
and automation is a key component of a comprehensive
sustainability program.
Sustainable production is here to stay. It encompasses oll
aspects of energy, environment and safety surrounding the
total production life cycle of goods. It calls on companies
to manufacture products in a more responsible manner by
addressing not only energy efciency electricity, oil, water,
air and steam and emission control, but also the reduced
use of raw materials, workplace safety, product safety and
reliability, and reuse of waste all the way up the supply chain.
This requires full traceability.
The three primary drivers for sustainable production are:
1. Economic Impact. Sustainable production makes good
fnancial sense because it positively impacts your costs of
goods sold. This means improving operating cost variances
such as material costs, rising energy prices, costs and
penalties associated with environmental violations, workers
compensation and health care costs, and the fnancial
ramifcations of a product recall.
2. Regulation. New government, lndustry and company
driven standards as well as report cards such as the Global
Reporting Initiative (GRI) and LEED certifcation are bringing
more attention to energy and environment issues.
In addition, carbon footprint scorecards requested by power
retailers such as Wal-Mart are asking its suppliers to look
upstream in the supply chain and examine the impact of
how those suppliers are deriving their products. That means
suppliers must understand transportation costs, fertilizer
costs, all forms of energy usage, logistics costs and the
potential for recycling energy and materials.
In a cap-and-trade environment (visit www.generationgreen.
org/cap-trade.htm for more information), youll need to know
what youll have to report and how youre going to allay
your exposure.
3. Brand Reputation. Consumers are increasingly demanding
that manufacturers, and consumer product companies in
particular, have social consciousness and practice sustainable
production. They dont want to buy from a company that
pollutes or has mismanaged product recalls. From a business
standpoint, sustainability helps you mitigate your cost of
goods sold, and a lower carbon footprint can diferentiate
your products as the green brand.
Rockwell Automation ofers many solutions that can help
companies increase their sustainability, including Rockwell
Software FactoryTalk ProductionCentre software, safety
solutions, Intelligent Motor Control solutions, and the
process solutions ofered through our acquisitions of Pavilion
Technologies and ICS Triplex.
Sustainable production is more than just green
manufacturing. Leading companies have a fundamental
business opportunity to drive their entire supply chain
toward sustainable production and use that as a long-term
competitive advantage. Rockwell Automation wants to help
customers build better business practices and reap all the
long-term benefts that result from a complete sustainable
production program.
Rockwell Automation
Sustainable Production Solutions
www.rockwellautomation.com/solutions/sustainability
17
FROM WASTE TO WATTS:
COMPANY TURNS GAS FROM LANDFILL INTO REUSABLE ENERGY
Beneath the lush fairways of a golf course lies an underground landll
that generates large amounts of methane, carbon dioxide and other
greenhouse gases that has the potential to explode, kill vegetation
and emit foul odors. The Region of Peel, which owns the Mississauga,
Ontario landll, awarded Integrated Gas Recovery Services (IGRS)
the rights to collect, control and generate electricity from the landll
gases. Intelligent Motor Control solutions from Rockwell Automation
help IGRS control the process, protect its assets and maintain
production levels while helping to reduce energy consumption.
IGRS, a partnership between Comcor Environmental Limited and a
Walker Industries subsidiary, contracted system integrator H.S. Electric
in Norwich, Ontario, to design, build and install a fully automated
control system using Rockwell Automation solutions. The system
needed to do everything from power the gas extraction process to
intelligently control the temperature. Automation also would help
the IGRS plant operators to keep the facility operating at maximum
output.
We wanted an automated system that could help collect the gases
on the landll for odor control, as well as generate electricity in a
sustainable way, says Matt Dugan, plant engineering manager at
Comcor. To do this, the equipment at the generating plant needs
to run as eciently as possible to maximize the electricity produced,
while minimizing the amount of energy consumed by the plant itself.
In addition to the challenge of preventing toxic greenhouse gases
from creating an adverse eect on the surrounding community,
IGRS needed a exible solution that worked around the golf courses
playing area and irrigation systems. Regulatory requirements
mandated that IGRS submit production information as well as
perform noise modeling to silence the generating plants equipment.
IGRS also wanted an ecient generating facility that could produce a
constant supply of electricity for many years.
lntell|ent Votot Conttol ltom koclwell Automot|on
hels m|n|m|ze enety consumt|on.
IGRS wanted an extremely reliable plant that could provide valuable
information to o-site personnel for monitoring, trending and
regulatory purposes, says Ken Stienstra, professional engineer for H.S.
Electric. Rockwell Automation provided us with a system that could
help meet their demands, as well as the ongoing support to address
future needs.
Power and Motor Control Does the Trick
H.S. Electric engineers implemented an automated system to
power and control nearly all aspects of the process, from collecting
and treating gases to generating electricity. The Intelligent Motor
Control solution includes custom-built CENTERLINE 2100 motor
control centers (MCCs) with IntelliCENTER Technology from Rockwell
Automation that act as the main motor control source for the facility.
This seamlessly integrated technology helps IGRS control the process,
protect its assets and maintain production levels while helping to
reduce energy consumption.
Inside the MCCs reside networked motor control equipment,
including Allen-Bradley PowerFlex 40 and PowerFlex 700 drives and
Allen-Bradley E3 Plus overload relays. These work with the compressor
drive motors to help extract landll gas and deliver it eciently to the
generators. Two 450 HP motors and drives from Rockwell Automation
power the compressors that convey the gas.
lxttocteJ lonJhll os owets the motots lot lCk5. 7he motots
ote conttolleJ oy koclwell Automot|on lntell|ent Votot
Conttol toJucts.
C US T OME R S UCC E S S S T OR I E S
18
The Power Factor Matters
Intelligent Motor Control can improve your power factor, which
measures how well youre using the power youre drawing from
the utility. A power factor of 1 means that all the energy drawn is
consumed by the load, while a power factor of 0 means the power
ow is entirely reactive. Utility companies can measure power factor
and assess a surcharge if your power factor is too low.
For instance, say a utility assesses a surcharge if power factor goes
below 0.85. Intelligent Motor Control can improve power factor and
help eliminate these surcharges. Heres how: Typically, a variable
frequency drive will have a much higher power factor than a motor.
By applying a drive to a motor, you could increase the power factor
from 0.85 or 0.87 to 0.95. The results are even better with
high-eciency motors.
wAN7 70 LARN M0R?
About ways you can help reduce your own energy costs?
Check out our online tools at:
www.rockwellautomation.com/go/imcenergy
7he C|ty ol V|ss|ssouo looms just on the othet s|Je ol the
lo|twoy oeh|nJ o well ot the 8toeoen Coll Coutse, Jt|lleJ
mote thon 30 metets oelow the sutloce to cotute methone
oses ltom the unJettounJ lonJhll.
Four Allen-Bradley SLC 5/05 programmable controllers send
diagnostic information about gas temperature, motor status, engine
output, gas ow, pressure, vibration, vacuum and other data from
more than 100 I/O points to a touch-screen industrial computer
running Rockwell Software FactoryTalk View human-machine
interface (HMI) software from Rockwell Automation.
By recording, tracking and reporting this data, FactoryTalk View helps
users manage information and control production, whether theyre
on-site or managing remotely. It also trends this data to help IGRS
operators keep engines at their maximum output, detect preventive
maintenance needs and troubleshoot issues more quickly.
In addition, the Web-based capabilities of FactoryTalk View software
allow constant remote alarm monitoring of each I/O point. When
triggered, the controller can automatically react in a user-dened
way, such as shutting down a troublesome area or sending a text
message alarm via a cell phone, Dugan says.
8y |ntell|ently conttoll|n the Jt|ves
onJ motots, weve exet|enceJ ttemenJous
enety sov|ns.
- Vott 0uon, Plont ln|neet|n Vonoet, Comcot
Seamless Integration Helps Information Management
With an integrated automation solution that maximizes eciency
and uptime, the IGRS facility now produces about 5,000 kW of
power per hour enough to power an average of 5,000 homes in
the Mississauga area.
By intelligently controlling the drives and motors, weve
experienced tremendous energy savings, Dugan says.
For example, instead of running both 450 HP gas compressors
at full speed, the drives typically run at around 75% of their
maximum speed to provide sucient gas supply to run the engines
but minimize parasitic power costs.
Eciency translates to savings since motors in an industrial setting
typically consume over 60 percent of a plants energy.
The facility also has prevented the landlls greenhouse gases from
causing an adverse eect on the surrounding community.
On the front end, networked control helped reduce wiring time
and eliminate cumbersome hard wiring. On the back end, this
networked control helps IGRS comply with regulatory requirements.
IGRS can automatically record, track and report gas ow, engine
output and other production data.
The minimal wiring, along with the state-of- the-art equipment
and unassuming appearance, has made this a showcase facility for
IGRS, which often gives tours to customers. Dugan said, The fact
that a clean facility generates electricity from something as dirty as a
landll always impresses customers.
C US T OME R S UCC E S S S T OR I E S
19
F E A T U R E A R T I C L E
20
Intelligent Motor Control complements Integrated
Architecture to maximize your efficiency.
You can
better protect your plant
investments, gain tighter power control, make
programming easier, and boost data-driven reliability
in your motor-driven applications by integrating
Intelligent Motor Control within the Rockwell Automation
Integrated Architecture
TM
control environment. This
integration gives you a competitive advantage in your
market while increasing efciency and productivity.
Integrated Devices
Help Cut Development Time
Integrated Devices
Help Cut Development Time
Optimize the benefts of Intelligent Motor Control
when you combine it with Integrated Architecture. This
combination integrates sophisticated control, networking,
visualization and information technology across the full
range of your control and information needs to help you
reduce development time and cost, respond more quickly to
customer or market demands and reduce maintenance costs
and downtime.
When Integrated Architecture is combined with Intelligent
Motor Control solutions your provided with faster
programming and installation, decreased mechanical
wear, access to real time data, preventative diagnostics and
improved performance.
Premier Integration Logix Controllers and Drives
In addition to giving you seamless integration between your
power control and Logix PACs, we have expanded the
Premier Integration capabilities between your motor control
and architecture. Premier Integration is the result of the
automatic generation of the drive database (parameters) in
the logix controller memory. This helps your development
and start-up time by providing the drive parameters that
21
you can easily install using a pick list. With one software tool to
confgure an entire Logix drive system, you can reduce your drive
system setup time as much as 70%.
Additionally, with drive diagnostic, fault, alarm and event
information integral to RSLogix 5000, your systems will be
easier to maintain. Other benefts include:
- A single programming environment for Logix
controllers, soft starters and variable-speed drives.
- Controller and drive network connections
are confgured at the same time.
- Dynamic selection of drive parameters
are transmitted as network I/O.
- Standardized, descriptive tag names with data types are
automatically generated respective of each parameter.
- Drive parameter confguration is simplifed via
interactive wizards.
- Copy and paste capability simplifes creating
additional duplicate drives.
- All drive confgurations are saved in the RSLogix project
fle and in the Logix controller, providing a single repository of
confguration data for device replacement.
The Most for Your Investment
Rockwell Automation wants to help you control performance,
slash downtime and maintenance and boost productivity.
Thats why weve combined leading-edge motor control
and protection devices with the advanced networking and
diagnostic capabilities of the Rockwell Automation Integrated
Architecture to provide you with Intelligent Motor Control that
protects your assets and maximizes your proftability. Integrating
Intelligent Motor Control devices such as across-the-line starters,
soft starters and drives with the Integrated Architecture is a
smart move to maintain your competitive edge.
Optimal motor
performance through
networked control
and protection
- Minimized start-up times
- Faster, simplifed troubleshooting
helps reduce downtime
- Advanced alarms, diagnostic
data and trending information
when and where required
- Greater safety functionality to protect
your process, personnel and equipment
- Reduced energy consumption
and increased efciency
Learn more about Premier Integration:
www.rockwellautomation.com/solutions/intelligentcontrol/integration/
22
At frst glance, the plastic surrounding that ham in the deli
aisle seems unremarkable. But look closer and youll notice
the wrapping conforms tightly to every contour, and its
transparency reveals the meats freshness.
This is no simple plastic. Its actually multiple layers,
precisely bonded to achieve the meat producers
requirements. Manufacturing such sophisticated blown
flm which can include up to 11 layers requires equally
sophisticated machinery.
For more than 35 years, OEM Brampton Engineering (BE)
in Brampton, Ontario, has led global innovations in the
blown-flm industry. Its machines produce protective
flms used in many industries, including food and
pharmaceuticals, that extend the shelf life of products
and make them more appealing to consumers. To meet
these demands, BE is continuously expanding the limits
of blown-flm technology.
BEs customers demand specialized, one-of-a-kind lines that
produce high-quality blown flm as quickly as possible, so
the OEM places a high value on fexible equipment designs.
We need to ofer our customers machines that will
continue to operate as if they were new, even if the
machine was built a decade earlier, says Jagtar Singh, lead
engineer of Control Systems for BE. To do that, we need to
build machines with one of the most modular automation
systems available.
Integrated, Scalable Solutions Provide Tighter Control
To maintain that design fexibility during the companys
latest control system migration, BE turned to Rockwell
Automation. We ship our products across the globe,
so its critical that our automation provider is one of the
most technologically advanced and can help support our
customers needs. Thats Rockwell Automation, says Adolfo
Edgar, marketing manager for BE.
We needed faster design time, simplifed programming and
integration and improved troubleshooting capabilities, all in
a cost-efective package, Singh explains. That required an
integrated control approach that gave us access to data from
individual components.
Rockwell Automation engineers recommended the
Rockwell Automation Integrated Architecture system,
including an Allen-Bradley ControlLogix programmable
automation controller (PAC). Unlike conventional control
architectures, ControlLogix PACs provide fully integrated,
scalable solutions for the full range of automation
disciplines discrete, motion, process control, batch,
drive systems and safety using a single control platform,
a single development environment, and a single, open
communication protocol.
The ControlLogix PAC governs the entire system, from the
extruder that melts plastic pellets into a molten sheet to
the winders that collect the cooled flm. Programmed with
the latest version of Rockwell Software RSLogix 5000
software, the ControlLogix PAC provides fully integrated
access to each machine component, including Allen-
Bradley CompactLogix controllers with Allen-Bradley
PanelView human-machine interfaces (HMI), Allen-Bradley
PowerFlex 700 vector control drives and Allen-Bradley
PO|NT |/O" modules. wlth each element networked vla
ControlNet, operators can interact with the machine and
troubleshoot on a component-specifc level.
Rockwell Automation
Helps OEM Slash Design
Engineering Time by 50%
Integrated control system helps
Brampton Engineering to increase
design exibility while reducing cost
and improving troubleshooting.
CUS T OME R S UCCE S S S T OR I E S
RSLogix 5000 software benefted BE further with its Premier
Integration feature, which allowed engineers to seamlessly
integrate the PowerFlex drives with the ControlLogix PAC.
This integrated approach helps reduce drive setup time and
allows users of PowerFlex drives and many legacy Allen-Bradley
drives to consolidate drive system confguration, operation and
maintenance into a single, integrated environment. Using one
software solution helps reduce engineering time and lowers
overall ownership costs.
To achieve the tight motor control requirements for ideal flm
thickness, clarity and strength, the PowerFlex 700 drives deliver
precise torque and speed control. By using PowerFlex 700 vector
drives, BE engineers have a more cost-efcient alternative to servo
drives, which are commonly used in the industry to achieve the
speed and torque precision demanded by multilayer, blown-
flm applications.
LtherNet/|P networks allow end-user operators to help access
diagnostic and monitoring information. In addition, BE uses
the communication system to provide remote line-wide and
component-specifc technical support to their global customers
from its headquarters in Canada.
Reduced Design Time Helps Its Customers
The Logix Control Platform with Premier Integration gives
BE unprecedented design fexibility to help meet customers
needs without having to reinvent its control scheme and related
programming each time. BE has slashed design time by more
than a 50%, allowing the OEM to build more sophisticated
machines including its industry-leading AquaFrost system,
which uses water instead of air to cool the flm with the same
number of engineering staf.
Because of the remote access to networked component
data, fewer BE engineers are needed on-site during end-
user lnstallatlon and start-up. Network access also allows
BE engineers to troubleshoot machine operations from its
headquarters instead of traveling in person to the customer.
This has helped reduce BEs travel-related expenses by 30%.
In addition, its engineers spend less time in airports
and more time in research and development.
The PowerFlex 700 drives with vector control also provide the
precise speed and torque control necessary to help minimize
waste while maintaining a substantial cost savings over the servo
drives that BEs competitors use. Using the PowerFlex vector drives
as opposed to servo drives in our applications saves as much as
50% in raw hardware costs, Singh says. Thats a savings we pass
along to our customers, while still providing them with high-
quality blown flm.
With this complete system migration, BE can efciently
design the multilayered machines their customers demand,
and the technology needed to design the next blown-flm
industry innovation.
"8y usiny rhe inreyrnreJ cenrrel nrench
Irem Reckwell Auremnrien, we knew rhnr we
nre Jeliveriny ene eI rhe mesr curriny-eJye
rechneleyies nvnilnble Irem ene eI rhe besr
reviJers in rhe nuremnrien inJusrry, nnJ will
cenrinue re Je se Ier yenrs re ceme."
Adolfo Edgar,
Marketing Manager,
Brampton Engineering
23
qqq
For 75 years, Wisconsin-based machine builder Curt
G. Joa, Inc., has quietly pushed the limits of innovation with
custom-designed web-converting machinery for manufacturers
of baby diapers, sanitary napkins and incontinence pads in more
than 55 countries. Joa also supplies machines that produce
medical supplies previously made by cloth, replacing them
with absorbent single-use items such as disposable mop pads,
bandages and wipes.
Keeping up with changes sought by consumers can be
cumbersome and costly for manufacturers. Joa often relies on
its business relationships with technology suppliers, such as
Rockwell Automation, to help develop the latest high-speed
ultrasonic, adhesive and thermal bonding techniques.
Joa also upgrades existing machinery and performs electrical
and mechanical systems integration. A few years ago, a diaper
manufacturer approached Joa to help it upgrade a VME-based
programmable controller on its converting machine that was
outdated and increasingly expensive to fx.
Fifteen years ago when this converting system was made, it was
consldered top-of-the-llne," says Kevln Zelnemann, electrlcal
engineering manager at Joa. But at that time, plant-foor
information was not a priority as it is today when executives
are looking for production data to help them make business
decisions.
The OEM helped the customer migrate the diaper machine into
the 21st century over a period of three years. Rather than asking
the manufacturer to sacrifce a half million dollars and three
months worth of downtime for a complete system overhaul,
we work with them to keep the project within their budget,
Zelnemann says.
Gradual Migration Maintained Productivity
The old diaper machine employed several third-party systems,
including a diferent human-machine interface (HMI), drive
system and I/O system none of which communicated
efectively with each other or with plant-wide information
systems. When the time came to add a new piece of end-of-line
packaging equipment, the old system could not accommodate
the new addition.
24
Converting Machine Builder Helps
Disposable Product Manufacturers
Upgrade to a Fully Integrated Solution
Intelligent Motor Control solutions complement the Rockwell Automation Integrated
Architecture, allowing manufacturers increased protection of plant investments, tighter
control, ease-of-programming and data-driven reliability in their motor applications.
CUS T OME R S UCCE S S S T OR I E S
The frst step was to upgrade the systems servo drives to run the
machines new product stacker. Joa opted for the Allen-Bradley
Kinetix 6000 multi-axis servo drive. The drives advanced control
capability helps provide the fexibility and performance manufacturers
need in high-demand motion applications, and the Kinetix 6000 helps
decrease OEM engineering and installation time.
The following year, Joa worked with the manufacturer to replace the
machines VME-based processor with an Allen-Bradley ControlLogix
programmable automation controller (PAC). As part of the Rockwell
Automation Integrated Architecture, the PAC eliminated the need
for a separate motion controller. Integrating high-speed discrete and
motion capabilities on the same platform saved space, improved
synchronization and reduced programming.
To ease the transition to the new control platform, engineers at Joa
used the Rockwell Automation Power Programming tool. This free
resource helps users leverage pre-engineered modules of code across
multiple machines and applications. Rockwell Automation has found
that machine builders who take advantage of Power Programming can
reduce design and engineering costs by an average of 45%.
Engineers also installed a PanelView Plus HMI on the machine,
allowing operators to quickly monitor, control and understand all
aspects of the machine functions.
Later, Joa engineers replaced the outdated remote I/O adapters with
ControlNet adapters, allowing the manufacturer to use its existing I/O
and feld wiring. Leveraging the proven Common Industrial Protocol (CIP),
ControlNet comblnes the functlonallty of an |/O network and a peer-to-
peer network, providing high-speed performance for both functions.
Finally, Joa worked with the manufacturer to gradually update the
drives that control the nearly 50 axes on the machine to Allen-Bradley
PowerFlex drives. This Intelligent Motor Control from Rockwell
Automation complements the Integrated Architecture, allowing
manufacturers increased protection of plant investments, tighter
control, ease-of-programming and data-driven reliability in their
motor applications.
Providing Custom Machines With No Additional Costs
A gradual upgrade like this allows manufacturers to take advantage
of the benefts of the Integrated Architecture control and information
system on a schedule that matches their resources and production
demands. By fully integrating the end users control, networking,
visualization and information technology, Joa crafted a tailored solution
without sacrifcing development time and cost.
As a result of the increased fexibility and reliability of the ControlLogix
PAC, the diaper manufacturer can continue to innovate with consumer
demands and help reduce maintenance costs and downtime.
Additionally, the benefts of the Rockwell Automation Integrated
Architecture system extend beyond the machine itself, easily uniting
communication between the plant foor and the front ofce,
providing the diaper manufacturer with convenient access to
real-time information.
Our partnership with Rockwell Automation and the superior functions
of the Integrated Architecture system help us to innovate without
risking the fexibility our customers need or slowing our design
process," says Zelnemann.
For the manufacturers of disposable household and medical products,
the fexibility and convenience Curt G. Joa, Inc. provides means they
continue to innovate in ways that make consumers lives safer and easier.
25
"0ur nrrnershi wirh Reckwell
Auremnrien nnJ rhe suerier
Iuncriens eI rhe lnreyrnreJ
Archirecrure sysrem hel us re
innevnre wirheur riskiny rhe
Ilexibiliry eur cusremers neeJ er
slewiny eur Jesiyn recess."
Kevln Zelnemann,
Electrical Engineering Manager,
Curt G. Joa, Inc.
THE ROCKWELL AUTOMATION
INTEGRATED ARCHITECTURE
Today, many companies use different control and information
systems for each production discipline, programmable logic
controllers (PLCs) for discrete systems, distributed control
systems (DCS) for process and batch systems, and specialty
controllers for motion and safety. This approach means difficult
and expensive system integration, multiple software packages,
and expansive MRO inventory. Furthermore, decisions are
made based on the limitations and boundaries of these
disparate systems, diminishing your companys ability to make
timely, fully informed decisions and take action to help improve
productivity, reduce costs and meet regulatory compliance.
Rockwell Automation Integrated Architecture is a production
control and information system that addresses a full range
of control and information needs for discrete, process,
batch, motion, drive and safety applications. The Integrated
Architecture platform also addresses performance information
needs including: quality and compliance, production
management and asset management. Emphasizing third-
party connectivity, interoperability and use of open industry
standards, the Integrated Architecture system provides
seamless information integration with the rest of the enterprise.
The Power of One
Unlike any other system, the Integrated Architecture system
leverages one common multidisciplined control engine, one
development environment, one networking protocol and
one service-oriented architecture (SOA). The architecture
provides fully integrated, scalable solutions for the full range
of control and information disciplines, giving you the insight
and performance to optimize production, respond quicker to
customer or market demands, and reduce costs. Meanwhile,
machine builders value the scalability and flexibility of the
Integrated Architecture system to help speed time to market
and lower total cost to design, develop and deliver a machine.
Enabling these two halves of the Integrated Architecture system are
four technologies:
1. The Logix Control Engine is used throughout the systems
family of programmable automation controllers (PACs), including
the Allen-Bradley ControlLogix, CompactLogix, SoftLogix
GuardLogix and DriveLogix controllers enabling the user to
choose the most cost-effective controller for the application
while maintaining consistency of development and operation.
While the ControlLogix PAC is suited for larger applications, the
CompactLogix PAC, including the new CompactLogix L23
controllers, brings the power of the Logix control engine to
smaller applications.
All Logix controllers are programmed through a single
programming software package that lets you choose ladder,
function block, sequential function chart or structured text
languages. Programming for all control disciplines is done right
in the Logix controller rather than in separate specialty
controllers, helping reduce design, hardware and integration
programming costs.

7he lntetoteJ Atch|tectute system cons|sts ol the lo|x Conttol Plotlotm onJ
the loctoty7oll lntetoteJ PtoJuct|on onJ Petlotmonce 5u|te, tov|J|n ooth
lont-w|Je conttol onJ entett|se-w|Je |nlotmot|on.
26
2. Common Industrial Protocol Networks provide a network infrastructure for
information flow from the smallest plant-floor device to the enterprise business
system, helping you to increase flexibility, reduce installation costs and
improve productivity.
Sharing a single, common protocol, these networks provide seamless connectivity with
no need for data mapping, proxies or additional programming. This helps simplify
design, start-up and maintenance, reducing costs throughout your plant.
3. The View Visualization Platform provides a scalable, unified suite of operator
interface and supervisory-level hardware and software that share the same
development software, offering faster development and implementation, flexibility
and lower cost of ownership. Working with Rockwell Automation visualization
solutions, you can easily provide your operators with insight into the production
environment for improved decision-making.
4. The FactoryTalk Services Platform is a services oriented architecture that
provides a common set of software services across the entire manufacturing
application by incorporating a standards-based data model. The modular system
design supports incremental solution deployments to help you maximize legacy
technology investments, while improving the ability to incorporate newer technologies.
Use of common services, such as the FactoryTalk Directory and the FactoryTalk Alarms
and Events services, creates a more efficient environment for plant-wide information
applications. This makes it easier for you to maintain, monitor and upgrade your
systems. In addition, tools such as built-in diagnostics and centralized audit logs help
improve control over mission-critical production processes.
For additional information, or visit our Web site:
www.reckwellnuremnrien.cem/seluriens/inreyrnreJnrchirecrure
27
1. Conveyor operating
normally. Note: E3 Electronic
Overload example shown.
Motor overload detection
available across all control
technologies from simple
through to complex
solutions.
2. With traditional solution
wear of belt drive leads to
sudden and catastrophic
failure resulting in damage
to motor, conveyor and
product.
3. With the Intelligent
Motor Control solution the
system provides advanced
diagnostics and alarm
capabilities. Belt is replaced
at next planned shutdown.
Motor Underload
In many cases, an underload
condition is associated with a
mechanical failure or problem;
a controlled shutdown is not
possible because of reaction time
of conventional protection devices.
This can result in serious damage to
production and process, with further
mechanical damage possibly leading
to extended plant downtime.
With an Intelligent Motor Control
Solution, pre-warnings can identify
the nature of the problem and inform
maintenance personnel. A controlled
or planned shutdown of the process
reduces further potential problems
and damage, resulting in:
Greatly reduced costs associated -
with production loss.
Reduced repair costs due to -
controlled shutdown.
Time to repair and restart process -
reduced.
Opportunity for predictive -
maintenance rather than reactive.
H|GHL|GHT|NG THL
LATLST TPLNDS
|N AUTOMAT|ON
TLCHNOLOG
1
2
3
Run
Warning
Run
Underload detected on line 1
Initiating control shutdown
on line 1
28
Conventional Motor Control
Solutions vs. Intelligent Motor
Conventional Motor Control
Solutions vs Intelligent Moto
1
1. Conveyor operating normally. Note:
E1 Electronic Overload example shown.
Motor overload detection available across
all control technologies from simple
through to complex solutions.
2. MOTOR OVERLOAD!
Quickly diagnosed that there is an
overload on a specific motor process
still continues.
3. An alert is sent to the control room
identifying fault and specific motor.
Maintenance engineer has opportunity to
correct issue or plan further action.
4. Problem is quickly resolved and process
returns to normal.
Motor Overload
When production on a conveyor stops,
one of the first questions is where and
then why? Is it a mechanical problem or is
it an electrical fault? Has the motor or the
product been damaged? How long will
repairs take? Will production targets
be missed?
With an Intelligent Motor Control
solution, production doesnt have to stop.
By diagnosing the problem early and
identifying exactly where it is, production
losses can be dramatically reduced.
Unplanned downtime is reduced to a
minimum and proactive maintenance can
be scheduled to avoid further issues and
downtime.
Early warning and diagnostic -
functions provided.
Production loss can be zero. -
Fact-based decision-making uses -
real-time diagnostic information.
1
3
4
Conventional Motor Control Solutions vs. Intelligent Motor Control Solutions
Run
Warning
Run
Stop
Bottling conveyor
Motor line 4
Now at normal temperature
29
Warning! Motor overload detected
on bottling conveyor
Motor line 4
Maintenance required
electronic
overload
+min
75
%
TCU
2
Simplified Design Premier Integration
In a conventional motor control solution, it is normal for
multiple products from a number of vendors to require
different user manuals and software packages to
commission a system. This leads to time-consuming and
potentially error-inducing problems as engineers work
with a range of inconsistently presented data.
The Rockwell Automation solution provides the
automatic mapping of drive parameters to the controller
memory. With the device configuration stored in the
RSLogix 5000 and inside the Logix controller, it provides
the following benefits:
Mismatch errors are eliminated. -
It is simple to access and edit information. -
Diagnostic, fault, alarm and event information are -
integral to RSLogix 5000.
Reduces development time by up to 70%. -
1. Multiple manuals and multiple
programming packages mean time
consuming procedures, potential
errors, multiple manuals required
and the need to store and maintain
multiple files.
2. A single programming
environment allows a reduction
in development time by up to 70%
(Simplified start-up, troubleshooting
and reducing errors).
1
2
What reference tag
is acceleration time?
What is a 4784?
I just need the BUS voltage
reference tag!
Where can I find
actual speed?
Conventional Motor Control Solutions vs. Intelligent Motor Control Solutions
30
1. Process operating
normally.
2. A demand on a
safety function is
triggered.
3. Drive shuts down
to safe state but
power remains to
the control side of
the drive. The motor
cannot rotate in
this state.
4. Process is
confirmed as safe.
Drive restarts
without need for
lengthy start-up
routine.
1
2
3
Safe Off
With a conventional safety system, a trip will initiate
a machine stop and remove all power to the drives.
This often results in the start-up cycle time being
considerable because of complex start-up routines that
need to be followed. The potential also exists for loss of
communication and a reduction in production efficiency.
With an Intelligent Motor Control Solution, a demand
on a safety function initiates a stop, but the drive is still
powered but in a safe state, and the motor is unable to
start. On confirmation that process is safe again, start-up
routine is needed the process can begin immediately.
Benefits include:
Drives operational lifetime maintained. -
Production loss is minimized. -
Less confusion and stress exists for the operator. -
No start-up routlne ls needed. -
Communications are active throughout -
safety initiated routine.
Conventional Motor Control Solutions vs. Intelligent Motor Control Solutions
31
4
w|th oJvonceJ technoloy ollow|n enJ usets
to sove soce, mole lostet Jec|s|ons onJ |ncteose
tol|ts, toJuct chones onJ utoJes ote
|nev|toole. lowevet, customets olten sttule
w|th the quest|on, when shoulJ l m|tote/
There are many reasons to migrate. Mitigating risk and
enhancing performance are always high on the priority
list, but knowing when and where to start can be difficult.
CONSIDERATIONS
What is the driver?
Are you interested in improving production, reducing
waste, avoid unplanned downtown time, or gain access
to better information? You have to decide, what is it you
ultimately want your system to do?
With your goals identified, Rockwell Automation
assessment services can help you understand which
equipment may cause potential risks to your production,
as well as highlight areas for manufacturing process
improvement. The goal is to help you target projects that
will offer the greatest return on investment.
EVALUATE YOUR OPTIONS
Do you upgrade or replace?
A drive system retrofit typically is much more
economical than a complete machine replacement,
especially when older machines are still in good
condition but the automation and drive technology
is no longer cutting-edge. Only those machine parts
that are out-of-date or worn out are upgraded.
The desire to maximize capital investments often
plays a key role in the decision. Performance and
usability concerns also are common motivators. A retrofit
with new control and drive technology can breathe new
life into aging systems, providing increased performance
and precision. In many cases, companies get double-digit
productivity increases and substantial energy savings,
depending on the drives and configuration used.
Following the assessment on your system, application
engineers will propose multiple options to help you
reach your end goal. When a proposal is being put
together, Rockwell Automation engineers weigh the
risks, costs and timing to present you the best solution
for your upgrade.
DECISIONS
Do you migrate in phases or all at once?
Before making your final decision create a migration
plan. Look at the overall costs and feasibility of the
upgrade. Consider all the major tasks and how each
system in your process can affect the other. Could this
affect your production? Your business? A migration plan
is key to the success of the migration.
With a phased migration you can reduce your downtime;
however you will reach your end result over a longer
period of time. With a complete migration you may reach
your end result more quickly, but run the risk of longer a
loss in production time.
when re Meve lerwnrJ
32
When considering a system
upgrade, be sure to follow
these recommended steps:
- 0el|ne the |ssues/neeJs
- 5et ools onJ estool|sh the
mett|cs to meosute success
- lvoluote yout cuttent system
onJ yout m|tot|on ot|ons,
|ncluJ|n t|sls onJ oenel|ts
- Cteote o m|tot|on lon thot
|ncluJes the mojot tosls, oteos
ollecteJ oy the chones, costs,
scheJules, onJ |ntetJeenJenc|es
- ut|l|ze ooJ toject
monoement methoJolo|es
- lJent|ly mojot m|lestones
- Veosute totess onJ evoluote/
oJjust coutse
- lostly, celeotote success
M|GPAT|ON SOLUT|ONS
Rockwell Automation helps you leverage your
automation equipment investments to help make
migrations easier.
33
Migration Solutions for drive systems enhance
production capability and system reliability
- |mprove product quallty
- Lnable full plant vlslblllty, for buslness
system connectivity
Reduce risk and optimize performance
with Rockwell Automation:
- Appllcatlon expertlse
- |ndustry knowledge
- |nstallatlon servlce
Project Management services from Rockwell
Automation provide expertise that help customers
meet their scheduled downtime requirements,
minimizing risk and increasing uptime. Rockwell
Automation assigns a PMI certified project manager
to every project. This ensures a single point of contact
for all aspects of a project--from order entry through
field acceptance.
Also, the industry expertise for drive system
upgrades that Rockwell Automation possesses is
unmatched in the industry. Our exact planning and
execution capabilities are vital to the success of the
implementation, including calculating controller
requirements, designing network architectures,
engineering the advantages of the latest technology
into the new system, creating and maintaining
schedules, coordinating vendors, supervising the
labor force, and planning all aspects of control and
final system configuration. These specialized skills are
essential to achieving project installations that are on
schedule and within budget.
Retrofitting a drive system can be a complex
undertaking, requiring in-depth application
knowledge, industry expertise and detailed
understanding of how to apply advanced control
technology to help meet demanding manufacturing
requirements. When done correctly, retrofitting
a drive system can help companies increase
productivity, improve product quality, reduce
operating costs and potentially enter new markets
due to expanded production capabilities.
34
An effective machinery protection and condition
monitoring strategy is critical to optimizing plant
maintenance and operations. Years of experience have
proven that condition monitoring can effectively protect
critical machinery from catastrophic failure, reduce
maintenance costs, improve maintenance planning,
increase machinery availability for continuous or just
in time operation, increase throughput and improve
product quality. Unfortunately traditional approaches
have been expensive to install, required significant
in-house expertise, have been difficult to maintain, have
provided only data, rather than actionable diagnostic
information and have not integrated with the plant
information and automation systems. These barriers
have limited application of condition monitoring
technology which has prevented many plants from
reaping the significant benefits mentioned earlier.
Integrated Architecture technologies, including
Dynamix XM, combine to deliver a simplified, less
expensive, more reliable Operations Centered approach
to condition monitoring eliminating the old barriers.
XM BANDS
+
ADD ON INSTRUCTIONS = DIAGNOSTICS
Plants need to know when critical machines are
exhibiting problems such as unbalance, misalignment,
looseness, or defective bearings. Developing in-house
competency can be challenging due to limited
manpower, reduced training budgets and changing
priorities. Consultants can be hit or miss and they may
lack historical knowledge of the machine or equipment
being monitored. With XM Frequency Bands and Logix
add on instructions (AOI), changes in machinery vibration
can be detected and diagnosed in an automated fashion.
Each of the typical problems mentioned above, exhibits
itself as a unique frequency in a vibration spectrum.
XM Frequency Bands can be configured to monitor
up to 4 specific frequency ranges of interest as well
as provide unique amplitude alarm levels for each
band. These band values are available to a Logix
controller vla DevlceNet. Most common machlnery
diagnostics are performed using Boolean logic, thus
Logix AOIs are a great tool for embedding diagnostic
logic. More than 30 AOIs have been created that
accurately identify most common problems. This unique
capability allows plants with limited manpower and little
vibration analysis expertise, to monitor and automatically
diagnose machinery problems
leveraging technology and configuration tools
the plant already has expertise with.
FACEPLATES SIMPLIFY START UP AND
PROVIDE SIMPLE ACTIONABLE INFORMATION
FactoryTalk View Faceplates significantly simplify
installation and also provide actionable information
that operators as well as maintenance can understand
and use. Using the diagnostic information provided by
the controller, specific recommendations are associated
with each problem. For instance, if the controller has
determined that the problem is unbalance this can
be associated with a pre-configured message that is
displayed when the problem is detected. An easy to
follow instruction such as Unbalance Detected, Stop
machine and inspect blades for buildup, wear or missing
weights allows plant personnel to take the appropriate
action. Plant personnel do not have to be exposed to
complex data that can be very confusing without
proper training.
A TYPICAL SCENARIO
Many plants have tried for some time to come up with
a condition monitoring strategy that fits their budget
and application need. Many industries are dependent
upon critical fans and motors. Failures result in an
immediate reduction in throughput, scrap product,
and a significant negative financial impact. These may
not be large machines as the motors can often be in the
7.5 kW / 10 Hp to 11 kW / 15 Hp range but they are critical
to the process. Plants have attempted a traditional
approach where a proprietary surveillance monitoring
system collects data and passes it to vibration analysis
software. Although the data is there, problems are
not detected because this approach requires highly
Dynamix condition monitoring systems cost effectively provide
diagnostic information that can reduce maintenance costs while
positively impacting OEE.
Dynamix
Dynamix

35
trained personnel to use the software and perform
the vibration analysis. Typically, no one is dedicated to
this task, thus many times, data that indicates there is a
problem, resides in the database undetected. This results
in unexpected failures continuing to occur. Rockwell
Automation has designed and delivered Dynamix
Operations Centered condition monitoring solutions that
leverage Integrated Architecture technologies, including
XM, Logix and FactoryTalk View to automatically detect
and diagnose common machine problems. The plant
may be dealing with common causes of unexpected
machine failure such as; unbalance and defective anti-
friction bearings. XM Frequency Bands are configured
to identify these two faults uniquely. The XM Frequency
Band information is passed to a Logix controller where
diagnostic AOIs determine the problem and the severity.
The Logix controller may also provide a sequencing
function that reduces the system cost when real time
monitoring is not required. The diagnostic information
is then associated with a specific message in FactoryTalk
View displays that notifies maintenance and operations
of the problem and recommends a corrective action.
Now the plant not only sees the problem early but can
take the right corrective action.
A COMPREHENSIVE INTEGRATED
ARCHITECTURE VIEW OF CONDITION MONITORING
The ability to share data across a common Integrated
Architecture, provides automated diagnostic information,
and displays the information in a format that is tailored
for the operator or maintenance professional to see a
complete view of machine health. When Allen-Bradley
drives, electronic overload relays, modular protection
systems, machinery protection and condition monitoring
systems are combined with Integrated Architecture,
the combination provides the most comprehensive
motor protection and condition monitoring available.
Operators can see all critical protection criteria including;
vibration, temperature, overload, phase loss, ground
fault, stall, jam, underload, and current imbalance from
one common interface. In addition, operators and
maintenance personnel can obtain early warning, trend
and receive automated diagnostics before a trip occurs
from parameters such as: vibration, ground fault leakage,
temperature, number of starts, current imbalance and
others. Plants can now view condition monitoring and
protection information from an asset or application
view. The result is a more comprehensive view that puts
operators and maintenance professionals in control
requiring less expertise and training.
t
o
p
v
o
r
TOOLS YOU
CAN USE
The Dynamix Conditioning Monitoring Accelerator
Toolkit is available on the Rockwell Automation
website: www.ab.com/go/iatools
This toolkit includes a Quick Start Guide, drawings,
example Logix add on instructions, XM Config Files,
and FactoryTalk View files.
Save Development Time
Easy-to-use tools require no specialized knowledge
Dynamically select drive parameters transmitted as -
network I/O
Auto-generation of descriptive tag names eliminates the -
need to enter individual tag descriptions
Auto-generation of respective tag data types eliminates -
the need to convert from one type to another
Wizards walk you through drive parameter configuration -
Eliminate errors associated with redundant programming
Use one software tool to configure your entire Logix/ -
drive system
Configuration of both controller and drive network -
connections from a single location eliminates I/O
mismatch errors
36
0esct|t|ve tos w|th toet Joto tyes ote
outomot|colly enetoteJ.
Premier Integration with drive add-on profiles
in Rockwell Software RS Logix 5000, stream-
llnes drlve lnstallatlon wlth LtherNet/|P" and
ControlNet" networks by ellmlnatlng the task
of individually programming the required
parameters and tags. You no longer have to
complete complicated programming functions
when installing PowerFlex drives or constantly
refer back to user manuals for specific parameter
and tag information. This integration, allows you
to fully configure and maintain your Logix-based
drive system with one software tool.
TOOLS eee ee
Premier Integration with drive add-on profiles
in Rockwell Software RS Logix 5000, stream-
llnes drlve lnstallatlon wlth LtherNet/|P" and
ControlNet" networks by ellmlnatlng the task
f i di id ll i th i d
Premier Integration
RSLogix 5000 with PowerFlex Drive Add-On Profiles
Easy To Maintain
Diagnostic, fault, alarm, and event information are integral to RSLogix 5000 -
Single repository of configuration data speeds drive replacement -
Continue to use DriveExplorer and DriveTools SP to import and export drive configuration files -
between the family of drive programming tools and RSLogix 5000
37
e
T
O
O
L
S
llex|ole l/O conl|utot|on ollows select|on ol
sec|l|c Jt|ve Joto neeJeJ.
losy occess to Jt|ve J|onost|c |nlotmot|on
ltom k5lo|x 5000.
ut|l|zes ex|st|n eosy-to-use leotutes lounJ |n
0t|ve7ools 5P onJ 0t|velxlotet.
Access, edit and save drive information to the
control system project with ease
Drive configuration is saved as part of the RSLogix -
project file (*.acd) and also stored in the Logix
controller, so theres no need to store and maintain
multiple files you only need one file for both the
controller and all drive configurations
Easily download global objects and faceplates
You can use the same tag names generated by the -
drive add-on profiles to utilize global objects and
faceplates for a FactoryTalk View HMI display
Global objects include buttons for basic operations -
and indicators that show faults and alarms
Faceplates include the same basic features as global -
objects as well as trending, faults, corrective actions,
and operator help
Add new drives without shutting your process down
I/O online allows you to add a new drive to your -
application while production continues
1
Powetllex loool oojects onJ locelotes
1
I/O online feature available with RSLogix 5000 v17 and PowerFlex Drive AOPs v. 2.01 or higher
With RSLogix 5000 Enterprise Series programming
software, you need only one software package for
sequential, safety, process, drive, and motion control
programming. This environment is common to the
Allen-Bradley RSLogix 5000 platforms: ControlLogix,
GuardLogix, CompactLogix, and SoftLogix5800, as
well as PowerFlex 700S with DriveLogix.
Whether you are a controls, service or maintenance
engineer you know that productivity is an important key
to your companys success, as well as your own. To help
you be successful, we have designed RSLogix 5000 from
the ground up to enhance your productivity regardless of
job type, industry and company location. RSLogix 5000 is
a design and configuration tool that:
Can be used for discrete, process, batch, motion, safety -
and drive based applications.
Supports the scalable family of Logix Programmable -
Automation Controllers (PACs).
Allows you to segment your application into smaller -
reusable programs, routines and instructions that can
be created using different programming languages:
ladder diagram, function block diagram, structured
text and sequential function chart.
Includes an extensive set of built-in instructions that -
you can augment by creating your own user defined
Add-On Instructions.
Eliminates physical memory addresses, improving -
code readability and simplifying code documentation
through tag-based programming.
Allows modifications and upgrades to be made at -
runtime without stopping the application.
Promotes code reuse and standardization by offering -
user-defined, add-on instructions for creation of
custom instructions and libraries.
Provides you with the ability to create user defined -
data types to easily represent specific components of
your application in one structure.
Shares data with other Rockwell Automation software -
products to reduce data entry time, provide auditing
and make code re-use and handling easier.
Makes documenting code simpler and quicker. -
Is easy to learn because of extensive tutorials and -
comprehensive on-line help.
Allows you to import/export the entire project or -
sections of code for editing with third party tools and
for easy sharing with others.
Allows for different levels of security and intellectual -
property protection.
Allows for easy debugging and application -
maintenance with I/O forcing, run time editing,
runtime addition of select I/O modules, and trending.
Simplifies maintenance because you can always obtain -
the original source in the programming languages it
was written directly from the controller.
Simplifies access to I/O module configuration via easy- -
to-use dialogs and predefined data structures.
Allows for manual and automatic firmware updates -
of modules.
Offers runtime partial import of programs, routines -
and add-on instructions (AOIs), which allows sweeping
control strategy changes without effecting production.
RSLogix 5000 Enterprise Series Programming Software
38
39
e
T
O
O
L
S
Version 17 Highlights
Puntlme Partlal |mport of Poutlnes, Phases, Programs, and New Add-on |nstructlons. -
Advanced Process Control Function Block Instructions. -
Multi-Lingual project documentation with language switching. -
Full Project XML (L5X) Import/Export. -
Hardware support for l756-L65, l769-L23 famlly of packaged controllers, Stratlx |ndustrlal Swltches. -
Controller online change logging. -
Multi-Axis Programmable Jerk Motion Control. -
RSLogix Architect Library Management. -
Clock Synchronization via CIP Sync. -
Addlng PowerPlex AC drlves onllne on LtherNet/|P" and ControlNet wlthout shuttlng your process down -
GuardLogix SIL 3 Instructions Extensions. -
Controller Organizer Report. -
FactoryTalk AssetCentre Archive Check-in/Check-out. -
RSLogix 5000 Enterprise Series software is available in Chinese, English, French, German, Italian, Japanese,
Korean, Portuguese, and Spanish. Translations include online help, software menus, and dialog boxes. The
Instructions on-line help and the release notes are limited to English.
New add I/O online feature in RSLogix 5000 v 17 allows you to
add a new drive to your application while production continues
1
1
l/0 enline Ienrure nvnilnble wirh R5Leyix 5000 v17 nnJ Pewerllex rive A0Ps v. 2.01 er hiyher
WANT TO LEARN MORE?
Learn about advancements in Intelligent Motor Control and programming technology that take
control and information integration to the next level Premier Integration:
Reduce drive set-up time by as much as 70% with RSLogix5000 integrated drive configurations. -
Eliminate errors associated with redundant programming. -
Design plant-wide drive systems very cost-effectively and enjoy additional savings during -
operation and maintenance.
Visit: www.rockwellautomation.com/go/imcarchive
COMMUNICATIONS
DriveExecutive Software
Easy online and offline programming -
Windows Explorer-style navigation -
Helpful dialogs and set-up wizards -
Manage drives and drive peripherals -
DriveObserver Software
Online, real time drive data collection and display -
Offline data viewing -
Convenient data display options -
RSLinx connectivity -
Serial point-to-point -
LtherNet/|P" dlrect -
DevlceNet" dlrect -
ControlNet" dlrect -
DataHighway Plus direct -
RSLinx gateway -
RSLogix 5000 and SLC-5/05 backplanes -
(bridging) as supported by the hardware
Integrated communication -
using RSLinx and RSWho
DriveTools SP Software
DriveTools SP is a family of software tools that provide a simplified
programming interface for programming, troubleshooting, and maintaining
your Allen-Bradley AC and DC drive products. Easy to use menus, dialogs,
wizards, and graphic displays help you quickly start-up your Allen-Bradley
drive product. Online and offline capability and RSLinx connectivity provide
flexible user interface options. Powerful diagnostic features simplify
diagnosing drive as well as system problems.
40
43
DriveExplorer Software
DriveExplorer software is an online entry level package providing basic
functionality for programming and maintaining Allen-Bradley drives.
DriveExplorer features Windows Explorer-style navigation to make drive
set-up easy and faster than using a Human Interface Module (HIM).
DriveExplorer software is available in two different versions:
DriveExplorer for PC (full version) -
DriveExplorer Lite (freeware version available at: -
www.ab.com/drives/driveexplorer/free_download.html.)
Set-up wizards
are available
for use with
DriveExplorer
(Lite/Full) and
DriveTools SP
DeviceLogix
DeviceLogix Control improves system performance and productivity and simplifies programming for simple motor control
applications. Embedded DeviceLogix control in the PowerFlex 755 controls outputs and manages status and information
within the drive. Programmed via RSLogix 5000,
*
DrlveLxplorer or DrlveTools software, DevlceLoglx can process up to 90 lnstructlon
blocks and gives customers the flexibility in drive control to adapt to their specific applications requirements.
eviceLeyix Jirer lcen
eviceLeyix luncrien 8leck Jirer
Perr 14
*
RSLogix 5000 v16 or higher with drive AOPs v 2.01
41
42
|ntelllCLNTLP software provldes the ultlmate wlndow
lnto CLNTLPL|NL' low and medlum voltage motor
control centers (MCCs). |ntelllCLNTLP software works
together with intelligent motor control devices, allowing
users to monitor loads, use data trending information
for predictive maintenance and access electronic
documentation.
Keep Your Project On Time
From ordering to installation to configuration to
operatlon - |ntelllCLNTLP Technology saves tlme at
every step.
|ntelllCLNTLP ls a standard product - that means you -
can order it from our quick shipment program and
save significant time compared to delivery of custom
interwired MCCs
Save up to 90% on wlrlng lnstallatlon tlme wlth -
|ntelllCLNTLP Technology's proven, pre-wlred and
validated network
Network devlces are pre-conflgured wlth node -
addresses and baud rates ready to communicate so
you can configure device parameters (e.g. acceleration
time, full load amps, etc.) via the network
Enhance Personnel Safety
|ntelllCLNTLP Technology features help you meet your
safety goals:
Use network access to configure and troubleshoot -
devices without opening enclosure doors reduce
personnel exposure to hazardous energy levels and
the need to suit up for routine maintenance
Intelligent motor controls within the MCC can warn of -
failures before they occur allowing you to react with
a safe, orderly response to unexpected situations
Improve Uptime
|ntelllCLNTLP Technology can help keep your facllltles
up and running with electronic documentation,
remote diagnostics, predictive maintenance and easy
replacement of MCC units.
|ntelllCLNTLP Software lncludes electronlc verslons of -
all critical device manuals, wiring diagrams and spare
parts so information for troubleshooting is just a few
clicks away
A replacement, plug-ln |ntelllCLNTLP unlt can be -
installed quickly without disrupting power or
communication with adjacent units
NetLlnx communlcatlon archltecture allows remote -
troubleshooting from anywhere within the enterprise
network
Manage Assets
Intelligent Motor Controls combine with Integrated
Architecture from Rockwell Automation to deliver critical
process data where you need it with minimum effort.
Use the invaluable information available from intelligent
devices to enhance your proactive maintenance system.
Record number of motor starts, time of operation, service
dates and much more information required for a viable
asset-management system.
IntelliCENTER Technology
43
Elevation View
The Elevation View is an easy-to-identify, graphical
representation of intelligent motor controls in
your motor control center. The condition of each
motor controller is quickly established with status
light indicators that change color to indicate ready,
running, warning, fault or offline.
Monitor View
The Monitor View displays an overview of the
intelligent motor control device including
I/O status, configurable analog gauges, trend
graphs and data fields. This view is typically
used for monitoring, configuration and
troubleshooting of intelligent motor control
devices within the motor control center.
Documentation Views
Spare Parts List
The spare parts list provides you with the
exact replacement part number you need to
repair your MCC unit. Save time by knowing
the exact part number you need.
Event Log
The Event Log records changes occurring
within the MCC and stores them with
their date and time. Events include device
warnings and faults as well as parameter
or device changes.
e
T
O
O
L
S
Power of Integrated Architecture
All the |ntelllCLNTLP Software vlews are avallable as ActlveX ob[ects whlch can be readlly accessed by
PactoryTalk' vlew Software or other HM| software packages. |ntelllCLNTLP Software data CD lncludes
network configuration files to generate descriptive tags in your RSLogix 5000 project.
You benefit by:
Reducing PLC development time with Automatic Tag Generation -
Enabling PLC programmer to complete network configuration before MCC is powered up -
Significantly reducing HMI programming time needed to reproduce these views -
Getting the functionality of all these views by simply configuring the ActiveX object -
With the new PowerFlex Accelerator Toolkit, youll have the easy-
to-use tools and faceplates you need to get a head start on your
machine control development. This toolkit will help you eliminate
the routine tasks that simply add to overhead costs and allow you
to focus on the features that make your machine unique.
PowerFlex Accelerator Toolkit
Sample Panel Layout t Start your design with preconfigured
panel layout drawings built on best practices and adapt them to
fit the needs of your machine. Use the supplied CAD drawings as
a starting point and significantly reduce design time.
Simplified Wiring t Wiring diagrams are an important part
of your design implementation and documentation package
- but they take time. When you use the PowerFlex Accelerator
Toolkit wiring diagrams, in DWG, DFX, or PDF format, you can
significantly reduce time spent on design and panel wiring.
Preconfigured HMI t Leveraging the preconfigured HMI screen
faceplates will help you significantly reduce integration costs,
improve time to market, and help increase system performance.
These faceplates provide device status, control and diagnostics.
Quick Start Manual t This step-by-step guide shows you how to
use all of the toolkit components and take full advantage of the
benefits of the PowerFlex Accelerator Toolkit.
Hardware Selection -
System Layout -
System Wiring -
Logix Integration -
FactoryTalk View ME Integration -
PowerFlex System Application Guide -
Preconfigured Logic t The preconfigured logic provides the
interface between the PowerFlex drives and the HMI faceplates
and your specific application logic, helping to significantly
minimize your engineering costs.
AJJ on |nsttuct|on (AOl lo|c scteen -
teconl|uteJ lo|c tov|Jes o stonJotJ
conttol onJ lVl |ntetloce to Powetllex Jt|ves.
ln oJJ|t|on, the tooll|t |ncluJes stotus onJ
J|onost|c summoty locelotes lot mult|le
system Jev|ces.
Powetllex Acceletotot 7ooll|t |s ovo|loole os o ltee JownlooJ:
www.nb.cem/ye/inreels
44
FREE DOWNLOAD
FREE DOWNLOAD
45
e
T
O
O
L
S
Motion Analyzer
When applications require more than a constant
load and steady speed, Motion Analyzer software
can help by handling the necessary complex
calculations for you. Motion Analyzer features an
easy-to-use format which can reduce design risk
for speed and positioning applications that include
PowerFlex or Kinetix drives. As part of its sizing,
selection, optimization and simulation capabilities,
Motion Analyzer offers these performance evaluation
features:
Motion Analyzer can help design a t
performance-enhanced machine.
- Find out where the system limits are and
how hard they can be pushed
- Discover where to make mechanical changes
that speed up cycle times with ratio analysis
Optimization tools can help t
reduce your system cost and size.
- Select the right transmission ratio to avoid
over-sizing motor/drive combination
- Investigate where machine losses are to
verify an appropriate mechanical design
Vot|on Anolyzet |s ovo|loole os o ltee JownlooJ ot:
www.reckwellnuremnrien.cem/ye/imcmerien
Motion Analyzer can help reduce time t
from machine design to shipment.
- Speed up the process of sizing and selecting a
system with mechanical and control data in one place
- Reduce unexpected commissioning delays by verifying
system design tolerances
Motion Analyzer can assist in minimizing design t
risk by providing tools to help mitigate:
- Supply voltage issues which might occur when
exporting machines abroad
- Machine reliability issues caused by high
temperatures and high altitude
- Unexpected commissioning delays when
system fails to meet specifications
The Connected Components Building Blocks (CCBB) are tools designed
to help increase machine functionality without increasing costs and
help reduce the design and support costs for new machines. Built
around a core of MicroLogix PLCs, PowerFlex drives and the newly
developed PanelView Component HMI the building block tools will
help make it quicker and easier to implement common control tasks as
part of your machine design.
Connected Components Building Blocks include:
Application Profiles -
Quick Start Guides -
CAD Drawings and Wiring Diagrams -
Control Program example -
HMI Screen designs -
The CD can be ordered online at:
www.reckwellnuremnrien.cem/cemenenrs/cennecreJ/blecks.hrml
Connected Components
lxomle ol 5|mle 5eeJ Conttol 8u|lJ|n 8locl tov|Jes you w|th the l|sts ol comot|ole motet|ols to tov|Je the seeJ conttol
you neeJ wh|le m|n|m|z|n cost onJ onel soce.
46
Building Blocks for Simple Motor Control Applications
ProposalWorks provides access
to information on a broad range of
Allen-Bradley products and services.
It features an easy to use product
selection interface to make it a snap
to determine the exact catalog
number for the item you need.
You also get access to current list
pricing and supplemental product
information.
This proposal generation software
contains additional features such as
on-machine connectivity wizards, a
spare parts generator and the ability
to break down a composite number
into separate parts.
CrossWorks is a tool available online
and as a desktop application which
allows you to easily cross reference
competitive catalog numbers to
similar Allen-Bradley products. If there
is no cross found in our database the
desktop application can be used to
submit a cross directly to Rockwell
Automation for review.
eCADworks allows you to select
product 3D CAD drawings in
AutoCAD. This tool allows you access
to thousands of drawings for a wide
range of Allen-Bradley products and
get assistance configuring catalog
numbers.
Rail Builder simplifies the design,
accuracy and order process for
custom Allen-8radley D|N-Palls.
This easy-to-use software helps you
identify, place and label terminal
blocks, circuit protection blocks,
relays and power supplies needed
on a mounting rail, and includes the
necessary supporting components
such as end barriers and partition
plates. Once design is complete, Rail
Builder provides reports to make
ordering easy.
Integrated Architecture Builder
lets users quickly develop quotable
configurations with reports for Logix
based control systems using Ethernet,
ControlNet, and DevlceNet. New
on-Machine configuration capability
lets users add PanelConnect, Wiring
Systems, Distribution Boxes, and
end-device cabling. Users can also
now configure control, auxiliary, and
three-phase power networks for IAB
components.
CenterONE is an intuitive software
application designed specifically for
configuring Motor Control Centers.
The user friendly interface helps
reduce error and enables customers
to get their MCCs quickly.
MCS Star helps you configure Motor
Control System starters for rated
motor voltages from 230v up to 690v.
The program provides the correct
catalog number, wiring diagram and
layout drawing for the starters of your
choice. You even get assistance in
selecting and dimensioning all of the
required busbar rack components.
MotionAnalyzer software helps
minimize design risk and speed
time to market by providing tools
that analyze design alternatives for
speed and positioning applications.
In addition to its sizing, selection,
optimization and simulation
capabilities, Motion Analyzer offers
other performance evaluation
features including ratio, torque and
tolerance analysis.
Restore and Backup allows you
to save and restore complex
configurations and any other critical
program data.
The Rockwell Automation Product Selection
Toolbox offers a complete suite of programs
for product selection and configuration across
product lines from project conception through
final design. From push buttons to motor
control centers and fully networked control
systems, youll find the product information and
configuration assistance you need to help your
customers succeed with Rockwell Automation.
The Toolbox can be downloaded from
www.ab.com/e-tools or
installed by ordering the DVD - Free!
47
e
T
O
O
L
S
Rockwell
Automation
48
Intelligent Motor Control helps you
combine intelligence and communication
with exibility and simplicity to provide
users with easy access to motor system
data for reduced downtime, increased
eciency and better decision-making.
Bottom line: better knowledge and more
control of manufacturing processes will
improve operations, reduce costs and
speed time to market.
Rockwell Automation Services & Support
can help you bridge the technical skills gap
from retiring baby boomers and maximize
your return on automation investments by
providing value-add maintenance, lifecycle
management and system optimization
solutions. Applicable throughout your
entire enterprise, these solutions will
help you meet your goals by increasing
speed to change, improving equipment
performance to specications, decreasing
downtime, and reducing costs. They will
also help you create a more sustainable
production environment by reducing
energy consumption, driving green
initiatives, and improving safety.
Though the end goals for many companies
are similar, the path to achieve them is
often dierent. Rockwell Automation
Services & Support can help you meet your
everyday technical needs and maximize
your automation investment.
Some of the Rockwell Automation
Services & Support you can leverage
for Intelligent Motor Control include:
ProtectionPlus Drive Startup Services will
quickly commission select drives to help
you reduce the time between integration
and actual startup. Our standardized
process validates that necessary electrical,
mechanical and environmental criteria
have been met and the appropriate steps
have been taken to ensure proper drive
operation. This service also comes with an
Extended Parts & Labor Warranty.
InSite Services can help you to improve
line/plant operational performance, plant
protability or sta utilization or help you
simply get the fastest most comprehensive
technical assistance InSite Services
will help you meet your nancial and
operational objectives. InSite Services oers
six separate service components that can be
combined for and tailored to your unique
system and application.
5urveillnnce experienced application
engineers in the InSite Command Center
will proactively monitor your critical systems
24x6x365
helps you
d communication
everyday technical needs and maximize
your automation investment.
services &
support
Leveraging Rockwell Automation
Services & Support for Intelligent
Motor Control
49
inynesrics a remote support team intimately familiar with your site
and application will respond to your system support needs
AJminisrrnrien you can manage complex automation, process, and
manufacturing IT systems
0rimiznrien you can fully leverage the experience and technical
capabilities of InSite engineers beyond troubleshooting and issue
resolution
KnewleJye you will have a custom database containing the technical/
support information specic to your system, machine and/or process
visunliznrien you have anytime, anywhere access to your system/site
operating data
Plant Baseline Evaluation Services help you maximize uptime
by evaluating the current machine performance and maintenance
procedures with data from new or existing machines and analyze it
relative to optimum operating conditions. A comprehensive report is
provided that identies current or potential problems and provides a
course of action to resolve or prevent them.
Network Evaluation Services oer a combination of comprehensive
design analysis, tests, and measurements to determine if the operation
of an existing system is consistent with your current functional
requirements and if it has the bandwidth and architecture to handle
additional network trac.
Condition Monitoring Services provide the technology and resources
to help you implement a successful condition-based maintenance (CbM)
program. Our program specialists will advise you on program content,
machinery criticality, collection frequencies, alarm parameters and
appropriate monitoring technologies as well the following services
to execute all or part of your CbM program:
\|b..t|cr Ar.|ys|s
|r|...oJ |o.ncg..p|y
O|| Ar.|ys|s
|o||.b|||ty Or||ro |oncto Vcr|tc.|rg .rJ Ar.|ys|s
u.rkoy |.coct |ovo|cpnort .rJ cnn|ss|cr|rg
Online Support Services provide eld service professionals on an as
needed, scheduled, or full-time basis to meet your specic needs and
maintenance strategy.
Repair Services from Rockwell Automation, the original equipment
manufacturer, can provide complete, cost-eective remanufacturing
services and factory enhancements that extend equipment life,
enhancing its performance and compatibility.
kemonuloctut|n 5etv|ces
Three delivery/warranty options:
- Next Day (18 month warranty)*
- 3-5 Days (12 month warranty)*
- 2-3 Weeks (12 month warranty)
7h|tJ Potty keo|t (non koclwell Automot|on PtoJucts
- Single source for all electric/electronic, mechanical, and servo repairs
- 80000+ items, 1500+ manufacturers
Annuol keo|t Ateements take advantage of a xed price agreement
to help you stabilize your annual repair budget, which can include
functional validation of spares.
kenewol Potts you will receive are genuine OEM replacement parts to
ensure the proper functionality of your automation equipment and
extend its service life. Parts can be shipped globally within 24 hours of
order receipt.
* Return shipping waived if failed unit is returned within 30 days
of receiving remanufactured unit.
Custom Closs|cs Ptotom allows you to obtain popular Allen-Bradley,
Reliance Electric, Electro-Craft and Entek products that are no longer mass-
produced, but may be available from stock or on a made-to-order basis.
7to|n|n 5etv|ces provides the right combination of traditional instruction,
hands-on practice, and refresher exercises to maximize your subject
matter retention and successfully utilize that knowledge day after day.
For the complete portfolio of Rockwell
Automation Services & Support, go to:
www.rockwellautomation.com/services
services & support
|NDUSTP LXPLPTS
NSwLP
OUP QULST|ONS
www.support.rockwellautomation.com
Q What is Premier
Integration?
A Premier Integration is the ability to configure Allen-Bradley
PowerFlex drives using Rockwell Software RSLogix 5000. It results
from the automatic replication of the drive database (profile) in
the Logix controller memor across LtherNet/|P" and ControlNet"
networks. Drive installation is streamlined by eliminating the task
of individually programming the required parameters. You no
longer have to constantly refer back to user manuals for specific
parameter and tag information.
Additionally, with drive diagnostic, fault, alarm and event
information integral to RSLogix 5000, your systems will be easier
to maintain. Other benefits include:
- A slngle programmlng envlronment for Loglx controllers,
soft starters and variable-speed drives.
- Controller and drlve network connections are configured at
the same time.
- Dynamlc selectlon of drlve parameters are transmltted as
network I/O.
- Standardlzed, descrlptlve tag names wlth data types are
automatically generated respective of each parameter.
- Drlve parameter conflguratlon ls slmpllfled vla lnteractlve wlzards.
- Copy and paste capablllty slmpllfles creatlng addltlonal
duplicate drives.
- Use the same tag names generated by the drlve add-on proflles
to utilize global objects and faceplates for a FactoryTalk View
HMI display.
- All drlve conflguratlons are saved ln the PSLoglx pro[ect flle
and in the Logix controller, providing a single repository of
configuration data for device replacement.
50
Q What drives can I configure
using RSLogix 5000?
A All PowerFlex drives and many legacy Allen-Bradley drives,
such as the 1305, 1336 PLUS II, and 1336 IMPACT are supported
with drive profiles. The latest version of Drive AOPs can be
downloaded from: www.ab.com/support/abdrives/webupdate/.
Q What are my options
for backing up drive
configuration settings?
A Drive configuration settings can be backed up using:
- H|M CopyCat - store a copy of the drlve and perlpheral(s)
parameter settings in the HIM on the drive.
- DrlveLxplorer software - saved flle for each drlve.
- DrlveTools SP software - saved flle for each drlve.
- PSLoglx" 5000 Drlve Add-On Proflles (vl6 and hlgher) -
stored in the saved .ACD file and also stored in the Logix
controller when the .ACD file is downloaded.
- DevlceNet ADP - stored ln the DevlceNet scanner and can
automatically download to the replacement device.
Q What is the difference between
the PowerFlex 4 and the
PowerFlex 4M AC drives?
A One fundamental difference is the wiring for the PowerFlex 4 which
is bottom fed. What this means is the main power and motor
leads are terminated at the bottom, whereas the PowerFlex 4M
is feed thru, so main power comes into the drive at the top and
motor leads exit the bottom. This wiring scheme allows for easy
retrofits for competitive electromechanical contactors that power
machines that could benefit from a variable frequency drive.
51
52
Q & A
Q For machines using low
horsepower motors and
requiring CE compliance,
which PowerFlex drive is
best suited?
A All component class, PowerFlex 4, 4M 40, 40P and 400 drives
are CE compliant, some with internal filters for short motor lead
lengths and all have external filters for longer motor lead lengths.
Q What are my options for
flash updating firmware
in a drive or one of its
peripherals?
A Allen-Bradley drives and drive peripherals that are flashable can
be updated using ControlFLASH, DriveTools SP, or DriveExplorer
software. Flash files can be downloaded from: www.ab.com/
support/abdrives/webupdate/.
Q How can I get a PowerFlex 4
or PowerFlex 4M drive onto a
communications network such
as DeviceNet or EtherNet/IP?
A PowerFlex 4 or PowerFlex 4M drives can easily be integrated
into a network by simply including a communication option.
This option along, with a power supply, permits up to four
drives to be connected to a multitude of networks including
DevlceNet, Lthernet, ControlNet, etc.
53
Q How can I estimate the
potential energy savings by
using a variable frequency
drive in my application?
A Rockwell Automation has a number of free tools for you to
download and help estimate your potential energy savings and
payback period when installing a low voltage VFD and medium
voltage drive for pump and fan applications. We also offer an
energy savings payback analyzer to help evaluate the payback of
replacing your current motor with a new higher efficiency model.
As well as a tool to calculate the potential energy savings and
payback period of an AC line regenerative solution over a dynamic
braking resistor or mechanical breaking solution.
To download the tools, visit: www.rockwellautomation.com/
go/imcenergy
Did you know?
- That by lnstalllng a varlable frequency drlve you could posslbly
realize a savings of $10,000 in energy costs and you could
experience a pay back period in less than two years?
- Peduclng the operatlng load by 20% could result ln up to 50%
energy savings
Q How do I connect my
CENTERLINE Motor Control
Center with IntelliCENTER
Technology to my EtherNet/IP
or ControlNet control network?
A CLNTLPL|NL Motor Control Centers can be supplled wlth
LtherNet/|P" or ControlNet" llnklng devlces that connect the
bullt-ln DevlceNet" network of your MCC to your plant's control
system. With the power of Integrated Architecture from Rockwell
Automation, these linking devices allow you to browse the
DevlceNet network from anywhere ln the control system. Thls
gives you easy access to all your parameters from intelligent
motor control devices reducing the time to move registers from
one network to another. Giving you all the advantages of the
optlmlzed DevlceNet network ln your MCC plus all the advantages
of LtherNet/|P or ControlNet for the control system.
54
Q How can I use Intelligent Motor
Control to help reduce the risk
of arc flash-related injuries to
my maintenance personnel?
A wlth CLNTLPL|NL' Motor Control Centers wlth |ntelllCLNTLP'
Technology, plant personnel use preconfigured software to
perform many common maintenance and troubleshooting
functions remotely, safely removed from potential arc flash
hazards. |n addltlon, CLNTLPL|NL Motor Control Centers wlth
ArcShield reduce the risk of arc flash injury through the use of
the industry leading arc containment design, which has been
tested to meet the arc resistant standards for medium voltage
equipment, AN5l C37.20.7: llll Cu|Je lot 7est|n VeJ|um-voltoe
Vetol-lncloseJ 5w|tcheot lot lntetnol Atc|n loults.
Q We are on a tight schedule, how
can I minimize configuration
time for all my motor control
devices?
A CLNTLPL|NL MCCs wlth |ntelllCLNTLP Technology were deslgned
with the needs of the system programmer in mind. The MCC
network is preconfigured and tested at our factory, so you save
tlme on start-up. The |ntelllCLNTLP data CD lncludes the PSNetworx
Software for DevlceNet network conflguratlon flle and all of the
device EDS files, so you dont have to wait for your MCC to be
installed and energized in order to scan the network and complete
your PLC programming, or waste time searching for the right
devlce LDS flle. wlth the DevlceNet Tag Generator utlllty ln PSLoglx
5000 Software along with the network configuration file, you
can instantly create ControlLogix tags for all of the motor control
devices in your MCC with just a few mouse clicks. And the ActiveX
controls of |ntelllCLNTLP technology allows you to add powerful
diagnostic tools to your FactoryTalk View SE project in seconds.
Q How can I keep my maintenance
personnel safer if they need to
access live MCC equipment
to troubleshoot and solve
problems?
A wlth |ntelllCLNTLP Technology your malntenance personnel can
perform many maintenance and diagnostic activities remotely,
away from potential electrical and arc flash hazards associated
with live work. For example, with the built in ground current
sensing capability of the E3 Plus electronic overload relay,
|ntelllCLNTLP software can ldentlfy exactly where a ground
fault is present. Your maintenance personnel can quickly isolate
and remedy the cause of a ground fault without ever accessing
energized equipment.
Q & A
55
Q What are the differences
between machinery protection
and condition monitoring,
and can you have both in
one system?
A Machinery protection is defined as being able to respond to an
event that causes an increase in vibration or another monitored
parameter within times ranging from 40mSec to 100mSec
depending upon the application or the industry standard applied.
Machines that require protection are susceptible to events that
are transient in nature, occur suddenly with little or no warning
and are potentially catastrophic to the machinery. Two examples
are: the loss of a blade on a high speed turbine or a sudden loss of
lubrication to a bearing.
Condition monitoring detects early warning data, collected
manually or via automation systems, to continually assess the
condition of plant floor equipment and prevent problems before
they occur. Without condition monitoring technology, problems
in critical rotating equipment often go undetected until a failure
occurs or significant damage is incurred.
The Allen-Bradley Dynamix XM measurement modules are
capable of providing both machine protection and condition
monitoring. They can be configured as a system to provide
machinery protection meeting the standards of API-670. At the
same time the modules provide information that can be trended
over time and alarmed separately, as well as the dynamic signal
which can be analyzed for fault diagnostics.
It is not enough just to protect a machine from catastrophic
failure. With the demands on manufacturing today pushing for
higher and higher levels of availability and yield, companies must
have the ability to identify developing problems early (condition
monitoring) and plan maintenance activities.
56
Global markets, consumer diversity and environmental
sustainability are some of the key forces driving the continual
evolution of the consumer packaged goods (CPG) industry.
Consolidation, diverse and changing consumer preferences,
and energy and raw material costs, combined with the
need for corporate and social responsibility, are impacting
manufacturing and business strategies. In this fercely
competitive marketplace, companies must be fexible enough
in their manufacturing operations to ofer an ever-widening
breadth of products to keep up with consumer demand. They
must also consistently and cost-efectively achieve optimum
levels of quality in their products, while at the same time
meeting corporate sustainability goals.
Flexible and Agile Manufacturing
CPG manufacturers have the difcult task of meeting the
ongoing evolution of consumer demand. Todays consumers
run the gamut from those who want healthier choices to
others who want more convenient packaging and unique
favors, to those who look at the label to see if the product is
helping sustain our fragile environment.
In response, manufacturers are creating new items and
extending existing brand lines hoping to create the next
hot product. And when they do, they expect it to stay hot
for a much shorter perlod of tlme. No more "secret formulas"
locked in a vault for 100 years with no changes. Personalized
products, whether food, beverage or cosmetics, are now in
CPG companys product portfolios.
This increased volume and diversity of products is causing
plant managers to design their lines based on shorter
production runs with more changeovers. Meeting these
demands requires operational fexibility. Plants must be able
to easily add new products to the mix, change recipes on
the fy and quickly implement new operational procedures.
S O L U T I O N S
Operational Improvements
Drive the Consumer Packaged
Goods Industry
R
e
v
e
n
u
e
59 59
In addition, they must be agile enough to execute these
changeovers while meeting quality, cost and environmental
requirements. All of this has to be done smoothly to reduce
time-to-market and limit the impact on operations.
One wine producer faced just these types of issues. The
wine industry was increasing the amount of time grapes
remained on the vine to ripen. That reduced the time
available at the winery to receive, crush and process the
grapes. This producer was handling more than 20 varieties
of grapes for the products that they produced.
To address these challenges, the winery needed to improve
its operations, increasing throughput and optimizing
operations to handle the varietals while reducing costs. The
bottleneck in the operation was the crushing pad. Crush-
pad operations included the conveyors that bring grapes
into the presses and the pumps that push the must, the
mixture of crushed grapes and juice, into the winery.
Rockwell Automation worked with the winery to deploy a
system based on a Rockwell Automation programmable
automation controller (PAC). To help improve performance
and efciency of the system, the team also implemented an
Intelligent Motor Control solution from Rockwell Automation.

Allen-Bradley PowerFlex 700 AC drives now deliver the
precise motor torque, speed and position control necessary
for optimizing grape crushing and minimizing the amount of
solids generated in the pressed fruit. The drives control all of
the grape conveyors, crushers and pumps that transport the
juice and solids to the fermentation operations area.
As a result of implementing the Rockwell Automation
solution, the winery has seen a 10% increase in throughput.
This was achieved using the same number of workers, so the
increase has contributed to both higher profts and labor
resources have been freed up for other work. The fexible
system has also reduced cycle times and made changeovers
more efcient.
Consistent Quality
While speed and fexibility are crucial, plant managers must
also take the steps needed to ensure the highest quality
possible. The key to maintaining brand equity, which is
paramount in this industry, is product consistency not
only batch-to-batch, but facility-to-facility. Products must
have the same feel and texture whether they were produced
in Singapore or London. Local raw material specifcation
variances, including water, paper, grain or ambient
temperature, can create brand consistency challenges.
"As n resulr eI imlemenriny rhe Reckwell Auremnrien
selurien, rhe winery hns seen n 10% incrense in rhreuyhur"
57
F E A T U R E S O L U T I O N
58
To address these consistency challenges, companies
need advanced automation and information technology.
This technology will ensure that each batch and each
operation is performed the same as the previous one, while
simultaneously allowing operators to compensate for raw
material variability and process changes that can impact
the fnished product.
In converting operations within the CPG industry,
companies produce a variety of products including paper
towels and bath tissues. All of these operations must be
carefully controlled to produce a consistent product while
reducing waste.
An OEM to the disposable paper segment was developing
a new rewinder machine for the industry. A typical
converting line begins with the unwind stand, which
unwinds the web of tissue or towel material from the parent
roll. From there, the product moves to the embosser which
adds texture and bulk to the paper. The rewinder applies
perforations and then wraps the paper into long, tight rolls
of adjustable diameter and length called logs around
a cardboard core.
The rewinder is one of the more complex parts of the line.
Tissue paper is relatively fragile and can be easily damaged
or torn during the rewinding process. The challenge was
to design a rewinder that operated reliably at high output
rates with precise handling of the fragile tissue web, yet was
fast and fexible enough to change over from one product
to the next within minutes.
The solution developed by the OEM used Rockwell
Automation PACs with integrated motor control using
Allen-Bradley PowerFlex 700 AC drives to help precisely
guide the paper rolls position and profling. The PowerFlex
drives helped the OEM meet its goal of increasing
throughput by 20% at web speeds up to 800 meters per
minute. The control system enabled the OEM to produce
a machine that guided the web at near-zero tension, so it
practically foats around the core. It maintains caliber and
bulk even at high converting speeds.
Sustainability and Manufacturing
Consumers growing concern about the environment has
driven a change in the 21st century to make manufacturers
focus more on their corporate and social responsibilities.
Known across the globe as sustainability, initiatives are
underway to address key drivers around environmental,
social and economic responsibilities, and to enhance
product marketability and acceptability by retailers,
consumers and shareholders. Implementing these
initiatives ultimately protects the businesses environment.
CPG manufacturers are aware that if they dont address this
trend, the impact will be enormous. Energy costs are
spiraling along with raw material availability, often because
neither comes from sustainable sources. A manufacturers
sustainability performance is not only making its way to the
product label (sustainable sources), it is also driving both retailer
and consumer brand selection. Manufacturers are also being
monitored and sometimes penalized by government bodies.
Industry accounts for almost 40% of worldwide energy use,
with motor-driven applications consuming most of that energy
in electricity. Motor-driven equipment accounts for 64% of the
electricity used in the U.S. industrial sector, according to the U.S.
Department of Energy (DOE).
Motors that run at fxed speeds regardless of actual demand
waste energy. Variable-frequency drives (VFD) reduce energy
consumption as much as 50-70% at partial loads by matching
motor torque and speed to the load. They also provide soft-
start features that reduce motor inrush currents and wear
during start-up.
In the CPG industry, motors are used to convey raw material,
pump liquids, manage webs in converting operations, and
in milling operations. Very few of the motors run at full
load, but are run at partial load to handle the variety of raw
materials used, the variety of applications and the many
diferent products produced. Each production process involves
multiple types of operations, each operation with a diferent
requirement for material movement and motor control.
A typical example is an Asian rice-milling operation. A new
plant was constructed to handle increased consumer demand.
One goal for the plant was to reduce operating costs by better
managing energy consumption. To help reach this goal,
Rockwell Automation worked with the OEM that was supplying
the plant equipment to provide a system that would help the
rice mill reduce energy costs.
Their solution for controlling the milling and conveying
systems was to use a smart Motor Control Center (MCC)
packaged with variable-frequency drives (VFD) to help reduce
the energy costs associated with their motors. It included soft
starters, digital relays and I/O devices that were networked with
the Loglx PACs uslng DevlceNet. A total of l,008 dlgltal lnput
and outputs and 16 analog input and outputs were used for
plant control.
Allen-Bradley VFDs were selected to control the speed on all
centrifugal fans, which also helped reduce power consumption.
Energy costs were further saved when soft starters were
applied for starting and stopping specifc processing machines.
The soft starters helped avoid sudden impact and improved
the life of the machines, reduced the maximum demand on
electrical power and helped prevent grain breakage. This
application of Intelligent Motor Control helped the rice milling
company reduce energy consumption by more than 15%.
Meeting the Needs of the CPG Industry
With the increasing complexity of production lines and machines,
the ability to consolidate control disciplines into a single,
integrated environment while simultaneously reducing energy
usage ofers considerable time and cost-saving advantages.
At Rockwell Automation, we help customers save both
megawatts and mega dollars by continuing to invest in new
applications and technologies such as our Intelligent Motor
Control Solutions that reduce global energy consumption and
environmental impact.Today, many companies are successfully
leveraging the capabilities of Intelligent Motor Control solutions
to increase the fexibility of their operations, help improve
product quality and meet corporate sustainability objectives.
59
Rockwell Automation solutions, go to: www.rockwellautomation.com/solutions
WHATS
|N |NTLLL|GLNT MOTOP CONTPOL
NEW
60
E3 & E3 PLUS ELECTRONIC OVERLOAD RELAY SERIES C
across-the-line starting
E1 PLUS PASS-THRU
Save panel space, material cost, and installation cost with the new
E1 Plus Pass-Thru. This version of the E1 Plus Electronic Overload
Pelay lncludes lntegrated D|N Pall and panel mountlngs. |t ls the
preferred overload solution for the 100-K Mini-Contactor and offers the
expanded protection and communication capabilities using the E1 Plus
Side Mount Modules.
Offering expanded protection, control, and preventative diagnostic functions the E3 and E3 Plus
deliver effective motor management to help prevent and minimize production downtime.
- Crltlcal protectlve functlons can help prevent motor damage and provlde advance
notification of a motors performance being outside the boundaries of normal operation
- DevlceNet" network communlcatlon dellvers dlrect access to motor performance and
diagnostic data in addition to seamless control
- DevlceLoglx" component technology helps lncrease the control posslbllltles wlth functlon
block programs that operate at the device level
- |ntegrated |/O provldes convenlent local termlnatlon of motor-related lnputs and outputs,
simplifying the control architecture
- Preventatlve dlagnostlcs functlons can provlde notlflcatlon that motor malntenance ls due,
based on hours of operation and/or the number of starts
NEMA BULLETIN 305 AND 309
SPACE-SAVING STARTERS
Allen-8radley NLMA starters are known throughout the lndustry for rellablllty and
quallty. Allen-8radley NLMA starters now offer a new, fully rated NLMA space-savlng
deslgn. The 8ulletln 305 and 309 Pull voltage Starters offer the robustness you expect,
ln a smaller, more compact slze. These NLMA starters are DevlceNet ready wlth
the optlonal Ll Plus DevlceNet module, sold pre-assembled or as components,
lntegrated D|N Pall and flnger-safe termlnals for all of the modern features you
want for todays applications.
Maxlmlze your total value ln motor control wlth the new NLMA 8ulletln 305
reverslng or 309 non-reverslng full voltage starters that are "smart and strong" -
lntelllgent motor control comblned wlth the exceptlonal strength of a NLMA rated
starter, now in a space-saving design that fits any application.
61
The MSR57P speed monitoring safety relay is a dedicated device for Safe-
Speed control and supports numerous input devices such as an E-stop,
Safe- Speed selector switch, enabling (grip) switches and guardlocking
switches to completely monitor the machine and the controls required
to operate it. Speed monitoring is achieved through encoders whether
integrated in the motor or retrofitted and supports single or dual
encoder applications.
The Safe-Speed control core technology is also an option integrated into the
new PowerFlex 750 series of AC drives and is also an option for future releases
of the Kinetix 6000 Motion Drive.
MINOTAUR MSR57P - DEDICATED SAFE-SPEED CONTROLLER
ENCLOSED SMC SOFT STARTERS
Manufacturers need to get their product to market faster, more efficiently,
and with a higher degree of consistency. The Allen-Bradley Enclosed SMC
Soft Starters are designed to provide integrated features and functionality
to help you better manage power, reduce mechanical wear, and minimize
manufacturing risks while reaping the most productivity from your
environment.
The flexibility and capabilities of standard enclosed SMC-Flex and SMC-3
make them ideal for virtually any application. The product can be ordered
ln both NLMA Type 4/l2 and 3P enclosures dependlng on the lnstallatlon
environment. The importance of the standard configured product
is to allow enough flexibility in options to meet the majority of
application requirements without requiring a custom engineered
solution each time. Therefore, each enclosed SMC can be
configured with top requested options including:
- HOA selector swltches
- Pllot llghts
- |solatlon contactors
- Auxlllary contacts
- Protectlve modules
- Communlcatlon capabllltles
soft starting
62
variable speed control
POWERFLEX 755 AC DRIVE
Designed for ease of integration,
application flexibility and performance
The PowerFlex 755 AC drive is designed to maximize
your investment and help improve productivity. Ideal
for applications that require safety, high motor control
performance, and application flexibility, the PowerFlex 755
is a highly functional and cost effective solution.
The first drive to be released from the Allen-Bradley
PowerFlex 750 series, the PowerFlex 755 AC drive provides
greater functionality across your manufacturing systems
from 7.5250 kW / 10-350 Hp at 400/480V AC & 540/650V
DC input.
The PowerFlex 755 AC drive offers customers more selection
for control and supporting hardware options than any other
drive in its class, including:
DeviceLogix embedded control technology that can control outputs and manage status
information onboard the drive.
Embedded Ethernet, this standard hardware feature for communication, allows customers to
easily configure, control and collect drive data over Ethernet networks.
Preventative diagnostics, allow the PowerFlex 755 to keep track information that affects the life
of its cooling fans and relay outputs. In addition to this, the drive can be programmed to monitor
the amount of elapsed time for machine bearing or motor bearing. This functionality gives the
user the ability to configure the drive for advanced notification based on event levels configured
to prevent unplanned downtime.
Basic and Enhanced Safety options are embedded into the drive and use the Rockwell
Automation Safe-Speed Control technology to help protect personnel and equipment, conserve
space in panels, and minimize downtime.
INTEGRATION
- Control, communlcate and collect data vla LtherNet/|P communlcatlons lntegrated standard lnto
the drive. This interface enables 16 Data Links and supports seamless integration into the Logix
envlronment and LtherNet/|P networks.
- In addition to the standard embedded Ethernet communications, multiple communication
options provide a variety of network choices and optimized integration with system controllers.
- Protect your investment with seamless integration into an existing system using PowerFlex drives.
- Reduce development time and costs by programming the PowerFlex 755 drive with Premier
Integration utilizing RSLogix 5000 software, Drive Tools, or Drive Explorer.
WHATS
|N |NTLLL|GLNT MOTOP CONTPOL
NEW
The new HIM module for the PowerFlex family of drives offers added
functionality and improved ease of use making drive programming easier than
before. Users can take advantage of the simplified operation and reduced
keystrokes from the redesigned keypad and more structured navigation. The
high-definition LCD display allows for six lines of text providing you with more
meaningful explanations of parameters and events. The backlight on this
display also flashes to help signal an event that requires attention. The HIM is
currently avallable ln nlne (9) languages and ls deflned wlthln the H|M flrmware,
so symbols and abbreviations appear in the selected language. The 20-HIM-
A6 is compatible with the entire PowerFlex family of drives and is available in
NLMA l and NLMA 4 verslons.
POWERFLEX ENHANCED HUMAN
INTERFACE MODULE (HIM)
7he 20-llV-A6 llV moJule |s the stonJotJ llV ot|on lot the Powetllex 750 set|es ol AC Jt|ves.
POWERFLEX 755 AC DRIVE
FLEXIBILITY
- The PowerFlex 755 has five (5) option slots capable of accepting a
combination of options for control, communications, I/O, feedback, safety
and auxiliary control power.
- Scalable control hardware and options, allows customers to configure the
PowerFlex 755 to meet their specific application requirements.
- Selectable motor control to support multiple motor types for a variety
of applications.
- Standard control modes for speed, torque or position control based applications.
- Multiple feedback options provide a cost effective solution for a wide range of applications.
- Embedded DeviceLogix control in the PowerFlex 755 controls outputs and manages
status and information within the drive. Programmed via RSLogix 5000 (v 16 or higher with
drive AOPs v 2.01), DriveExplorer or DriveTools software, DeviceLogix can process up to
90 lnstructlon blocks and glves customers the flexlblllty ln drlve control to adapt to
their specific applications requirements.
- Flexible packaging options to support multiple environmental classes.
PERFORMANCE:
- Meet application requirements for increased control bandwidth by using performance application features
that compensate for system disturbances.
- Synchronized control loops to facilitate tighter motor control.
- Safety Integrity Levels (SILs) can be achieved using the Rockwell Automation Safe-Speed control technology
to support applications requiring safe speed monitoring.
- Rockwell Automation Safe-Speed control technology also provides safety functions for safe limited speed,
safe direction, safe acceleration, and conditional guard locking control and is PLe/SIL3 rated.
- For dynamic response applications, the PowerFlex 755 is available with optional braking transistors and drive
mounted (or separately mounted) braking resistors providing a cost effective dynamic brake.
- To help prevent unscheduled production down time, the PowerFlex 755 has features that help predict
possible failure of motor bearings, drive cooling fans, and I/O option cards.
63
RSLOGIX 5000
Dynamically Add a New Drive to Your
System without Stopping Production
With RSLogix 5000 v16, users of PowerFlex drives began to be able to take advantage of Integrated
Drive Profiles, and use a single software tool environment to configure their drives and reduce drive
development tlme by as much as 70%. Now among the latest new features of PSLoglx 5000 vl7 users of
PowerFlex drives can add a new drive to their system online without taking the control system down
1
.
This new feature is ideal for applications where a process shutdown could create production losses and
start-up time would be extensive.
1
I/O online feature available with RSLogix 5000 v17 and PowerFlex Drive AOPs v. 2.01 or higher
For more information on RSLogix 5000, see the e-tools section on page 36
The line of Allen-Bradley PowerFlex 700 AC drives has
completed its expansion of horse power offering to 500
kW/700 Hp (875A). With the addition of these high horse-
power PowerFlex 700 AC drives, customers can now use
one drive over this entire power range. With the same
set of parameters, control capability, functionality and
start up procedures; customers already familiar with the
PowerFlex 700 AC drive for their low power applications
can readily implement these new high power drives into
their systems, helping to reduce training and leverage
customers existing product knowledge.
POWERFLEX 700 AC DRIVES
The line of PowerFlex 700S AC drives has also extended its
horsepower offering now up to 1500 kW/1600Hp (500A).
The PowerFlex 700S AC drive offers high performance with
optimized integration for the most demanding stand-alone
and coordinated drive control drive system applications.
POWERFLEX 700S AC DRIVES
64
WHATS
|N |NTLLL|GLNT MOTOP CONTPOL
NEW
65
|N |NTLLL|GLNT MOTO
WHATS
NEW
POWERFLEX 700L AC DRIVES
The PowerFlex 700L Liquid Cooled AC Drive is a flexible, high-
performance drive now available as a panel mount unit at 200 kW/
300 Hp (360A) at 400/480V. This PowerFlex 700L AC drive uses
PowerFlex 700 Vector Control or PowerFlex 700S control and is
ideal for applications where small size, high performance and
reliability are key. The PowerFlex 700L AC drive has the additional
advantage of regenerative braking for precise control and energy
savings, along with low harmonics for improved power quality.
The PowerFlex 700AFE Active Front End is a great fit for applications
that require regeneration of power back to the utility and/or low
harmonlcs to meet |LLL-5l9 and CL standards. The PowerPlex 700APL
is a regenerative DC bus supply used to supply DC power to a line-up
of common bus AC drlves or a slngle common bus drlve at 309kw/497
Hp (460A) at 400/480v and 376kw/439Hp (325A) at 600/690v.
POWERFLEX 700AFE ACTIVE FRONT END
This packaged solution for air handlers converts a constant
volume air handler to variable air flow without changes to existing
mechanical systems and controls. A patent pending retrofit, the
PowerFlex FanMaster is designed to deliver 75% or more of the
energy savings possible at a fraction of the retrofit cost when
compared to traditional retrofit strategies. Users realize paybacks in
less then two years with the ability to calculate their potential return
on investment before and after the drive installation.
POWERFLEX FANMASTER DRIVE SOLUTION
66
CLNTLPL|NL 2l00 (NLMA) Motor Control Centers wlth ArcShleld reduce the
risk of arc flash injury through the use of industry leading arc containment
design. ArcShield helps provide you with Type 2 accessibility and improves
protection against internal arcing faults.
CLNTLPL|NL 2l00 Motor Control Centers wlth ArcShleld ls now avallable
with arc resistant baffles (patent pending). These baffles are placed over
vents; sustaining Type 2 accessibility. Vents are typically used on high heat
producing equipment such as variable frequency drives, soft starters and
power transformers. wlth arc reslstant baffles, CLNTLPLNL 2l00 MCCs wlth
ArcShield are able to include the full range of MCC units.
CLNTLPL|NL 2l00 Motor Control Center wlth ArcShleld helps to lncrease
personnel safety and reduce risk of injury caused by arc faults.
CENTERLINE 2100 MOTOR CONTROL
CENTERS WITH ARCSHIELD
packaged motor control
ARMORCONNECT POWER MEDIA
Available in both three-phase and control power cable systems that include cordsets, patchcords,
receptacles, tees, reducers, and accessories that connect with ArmorStart Distributed Motor
Controllers. These cable system components allow ArmorStart Distributed Motor Controllers to be
connected quickly and reliably which reduces installation time and avoids system wiring errors.
The ArmorConnect' Power Medla ls avallable wlth |P67/NLMA 4 or |P69K ratlng.
- Peduced commlsslonlng and lnstallatlon tlme
- Decreased wlrlng errors due to plug and play deslgn
- |ncreased system deslgn flexlblllty for future upgrades
- Mlnlmlzed wlrlng and panel space requlrements
- Slmpllfled troubleshootlng and malntenance
- Lower labor costs
- No speclal tools requlred
CLNTLPL|NL 2500 MCCs wlth ArcShleld offers you enhanced protectlon agalnst
harmful arc flash hazards. Uslng the CLNTLPL|NL 2500 MCC wlth ArcShleld
helps protect your personnel if an arc flash were to occur within your MCC.
|n addltlon to the standard safety features of the CLNTLPL|NL 2500 MCC,
with the addition of ArcShield you get
- Non-vented enclosure
- Pressure rellef vent system through the top of the enclosure
- Protectlon up to 65kA for l00/300 ms at 4l5v for personal (per |LC 6l64l:2008)
- Optlcal current senslng
CENTERLINE 2500 MOTOR CONTROL CENTERS WITH ARCSHIELD
67
WHATS
|N |NTLLL|GLNT MOTOP CONTPOL
NEW
ONEGEAR
The Allen-Bradley OneGear product line is the next generation
of medium voltage motor control specifically designed to meet
NLMA, |LC, and a varlety of global standards. OneGear products
will offer greater motor control center and power control
center options for full voltage and solid state reduced voltage
applications and supporting operating voltages up to 15kV.
Utilizing both vacuum contactor and circuit breaker switching
technology the OneGear product family will offer customers a
wide range of flexible product solutions to meet their application
needs. All OneGear products will be available with optional
arc-resistant cabinets which meet IEEE C37.20.7 and IEC Type
2 protection, providing an enhanced level of safe operation
and personnel protection. As with all Intelligent Motor Control
solutions from Rockwell Automation, the OneGear product line
offers remote monitoring, diagnostic capability and in-depth
motor protection for maximum motor utilization while avoiding
damage and downtime. This next generation of medium voltage
motor control and power distribution control offers greater
capabilities, flexible control configurations, enhanced personnel
protection and is an adaptable solution to meet the needs of the
global marketplace.
medium voltage motor control
ONEGEAR- FULL VOLTAGE NON-REVERSING CONTROLLER
Deslgned to meet NLMA, |LC and a varlety of global standards, the OneGear"
full voltage non-reverslng (PvNP) controller wlll offer customers the quallty and
flexibility they have come to know from Allen-Bradley products. Supporting
voltages up to 7.2kv, the PvNP controller ls avallable ln a compact draw-out
contactor design. The power fuses, vacuum contactor and control circuit
transformer and fuses, are all part of a molded draw-out assembly. For voltages
from 7.2 to l4.4 kv the PvNP controller wlll be provlded uslng elther vacuum
circuit breaker or vacuum contactor switching technology.
Helping to provide a higher degree of safety, all compartment doors are fully
interlocked to prevent accidental access. OneGear products are also available
in optional arc-resistant enclosures designed to meet IEEE C37.20.7 and IEC Type
2 accessibility levels of protection, even when the low voltage door is open for
maintenance purposes. Optional earthing switches are available for additional
safety and to meet specific local standards.
across-the-line
t generaat tttiiio ionn n
ed to mmeeeee e tt t
ar prod duuuc c u tts s
ntrol
d voltaggggge
o 15kV.
witchin nnnng
stomerrs sss aa
r applicccca c tti ioooonnnn o
ptional
EC Typeeeee
erationn
or Cont trrrrol
oduct lliineee
n-deptth hhh
le avoid ddddin nggg
dium voooooltaagggee
greaterr
d persoonnnnnne eel l
needs oof of off tthhhe ee
68
ONEGEAR POWERBRICK
Original Equipment Manufacturers (OEMs) providing controls for medium
voltage motors receive improved performance and simplified power
circuitry using the new Allen-Bradley15 kV SMC Flex OEM
component kits. These robust OEM kits provide economical
soft starter solutions for 200 and 400 amp applications at
supply voltages up to 14.4 kV.
The new OEM component kit contains the same industrially
hardened control module as the existing SMC Flex product
family, but now integrates a patent-pending power circuit
technology known as PowerBrick. OEMs simply connect the
PowerBrick power modules in series to meet the required system
voltage rating. The modular concept saves installation time
and the flexible mounting arrangement meets the needs of
varying enclosure designs. PowerBrick modules help OEMs
reduce inventory carrying costs as they support a wide range of
utilization voltages. The unique stacking flexibility of the PowerBrick
design benefits end users by reducing MTTR over traditional power stack
assemblies. As part of the OneGear product family the OEM kit is designed to
meet NLMA and |LC standards as well as a host of local global requlrements
making it an ideal solution for OEMs and power integrators worldwide.
soft starting
ONEGEAR- NEW MOTOR/FEEDER PROTECTION SYSTEM
The latest in multifunction protection system technology
is combined into one Intelligent Motor Control
solution. The new Allen-Bradley Bulletin 857 motor/
feeder protection system provides the latest in remote
monitoring, diagnostics and motor/feeder protection
features. With the optional arc flash monitoring
capabilities, it can trigger an upstream protective device
in the event of an arcing event helping to provide an
additional level of personnel safety. With the addition of
the optional RTD module, a greater level of monitoring
and protection can be realized.
This new protective relay is available with multiple
communications protocols such as:
- Modbus TPU - DevlceNet"
- Proflbus-DP - LtherNet/|P - cable or flber-optlc
- Modbus TCP/|P - |LC 6l850
69
WHATS
|N |NTLLL|GLNT MOTOP CONTPOL
NEW
ONEGEAR 15KV MV SMC FLEX CONTROLLER
Receive improved functionality and greater flexibility with the release
of the latest member of the OneGear product family from Rockwell
Automation, the OneGear MV SMC Flex Smart Motor Controller.
The OneGear MV SMC Flex controller can be used in conjunction with
a variety of manufacturers input controllers and bypass controllers to
produce a fully functional soft starting solution for voltages from 10
-15kV and up to 10,000 Hp (7,500kW). This new MV controller contains
the power electronics and control devices required to soft start and
stop medium voltage motors. Patent-pending PowerBrick modules
house the power electronic components in a simple, lightweight
package. When compared to traditional power stack assemblies,
PowerBrick technology offers a more compact design, contains fewer
components, and reduces MTTR.
Individual interlocked doors help offer enhanced safety, ensuring
removal of upstream power before power cells are accessed. The
OneGear MV SMC Flex motor controller is in compliance with both
North Amerlcan and lnternatlonal standards and ls ldeal for pump,
fan, compressor, conveyor and blower applications, within the forestry,
mining, petrochemical, cement and water/wastewater industries.

ONEGEAR ARCSHIELD
For industries requiring a higher level of personnel protection, Rockwell Automation
offers its OneGear medium voltage control products in an optional ArcShield arc
resistant enclosure. Arc flash energy is redirected through pressure relief vents in
the top of the unit and away from personnel via an overhead plenum. The ArcShield
enclosure ls deslgned to meet |LLL/ANS| C37.20.7 and |LC 6227l Type 2 accesslblllty
testing requirements for arc resistant controls while still retaining the same standard
internal control components that continue to serve industries worldwide.
One of the key differentiator of the ArcShield cabinet is that it maintains Type 2
protection, even when the low voltage door is open for routine maintenance purposes.
packaged motor control
WHATS
|N |NTLLL|GLNT MOTOP CONTPOL
NEW
DYNAMIX AUTOMATED
SURVEILLANCE SYSTEM
Integrated Vibration Monitoring, Data Analysis,
and Operator Interfaces in One Solution
The Allen-Bradley Dynamix system is an automated
surveillance mode system that combines the vibration
analysis capabilities of the Dynamix XM-122 gSE
Vibration Monitoring module, with the control
capabilities of the CompactLogix, and HMI
capabilities of FactoryTalk View to provide a highly cost
effective solution for an automated vibration monitoring
and predictive maintenance notification system.
Sequence XM System
- Use a slngle XM-l22 module
- CompactLoglx sequentlally connects
machine sensors to XM-122 module
- Por each machlne, CompactLoglx loads
new XM configuration and retrieves full
data set from XM modules vla DevlceNet
- Problem analysls rules sets executed
HMI templates and faceplates included
- Dlagnostlc messages and alarms
- Track and trend data for all machlnes
lxomle ol moch|ne ovetv|ew w|th enet|c ot
custom|zeJ m|m|c J|sloys
lxomle ol o secttum ltequency oonJ
mon|tuJe J|sloy
condition monitoring
Configures with Add On Instructions
- Peduced commlsslonlng and
installation time
- Decreased wlrlng errors due
to plug and play design
- |ncreased system deslgn
flexibility for future upgrades
- Mlnlmlzed wlrlng and panel
space requirements
- Slmpllfled troubleshootlng
and maintenance
- Lower labor costs
- No speclal tools requlred
70
71
across-the-line
starting
E1 Plus
The E1 Plus offers a self-powered design; responsive
phase loss detection, wide 5:1 adjustment range, and
DIP switch selectable trip class for flexible application.
The optional, side-mounting DeviceNet module offers
two discrete inputs and an output relay for motor
starter related I/O. Protection enhancing functions
include: overload warning, jam trip and warning, and
underload warning. DeviceNet communication card
provides compatibility with the IntelliCENTER software.
Rockwell Automation offers a complete portfolio of Allen-Bradley
electronic motor protection relays with DeviceNet Communications
that allow you immediate access to status information, motor
performance data, and diagnostics, as well as the capability to
perform control functions.
E3 and E3 Plus DeviceNet-Ready
The E3 and E3 Plus feature advanced protective functions,
integrated inputs and outputs, and built-in DeviceNet
communications. Additionally, the E3 Plus incorporates low
level arcing ground fault protection, PTC thermistor monitoring
circuitry for enhanced over temperature protection and
DeviceLogix technology allowing simple logic control at the
device level. In-depth monitoring and diagnostic data provide
operational insight to maximize productivity.
Integrated DeviceNet
Communications
Wide 5:1
Adjustment Rate
NEMA Starter
with Electronic
Overload Relay
|ov|co|ot.o.Jy
|xcopt|cr.||y |crg o|oct.|c.|
life increased reliability
\o.t|c.| |||t, g..v|ty J.cpcut
(no springs) shock absorbing
pads reduces contact
bounce
NEMA
IEC
72
OneGear

Designed to meet NEMA, IEC and a variety of global standards,

the OneGear full voltage non-reversing (FVNR) controller offer
customers the quality and flexibility they have come to know from
Allen-Bradley products. Supporting voltages up to 7.2kV, the FVNR
controller is available in a compact draw-out contactor design. The
power fuses, vacuum contactor and control circuit transformer and
fuses, are all part of a molded draw-out assembly. For voltages from
7.2 to 14.4 kV the FVNR controller is available using either vacuum
circuit breaker or vacuum contactor switching technology.
Overload Relays Offer Global Solutions
The E1, E3 and E3 Plus overload relays are available in both NEMA
and IEC configurations for a truly global motor protection solution.
IEC Starter
with Electronic
Overload Relay
|ov|co|ot.o.Jy
AJJoJ p.ctoct|cr t|.cug| bu||t|r
condition monitoring and predictive
maintenance capabilities
|r|ts ..o ccnp|oto|y p.o.|.oJ
and ready for connection
|so .|t| t|o 141A VS Vcurt|rg
System for easy installation
73
A
c
r
o
s
s
-
t
h
e
-
L
i
n
e

S
t
a
r
t
i
n
g
Bulletin 825-P Modular Protection System
The Modular Protection System for motors offers a compact, modular design that uniquely allows an installer to configure a
devices functional capabilities to match the application requirements. Flexibility is also afforded by accommodating future
expansion of the system as the application requirements grow. Ease of installation is provided through pluggable options and
accessories. Finally, this next generation design offers greater capabilities with the option of full metering for line voltage and
power monitoring in addition to expanded RTD monitoring.
The Bulletin 825-P offers in-depth motor protection coverage by monitoring the
critical elements of motor current, line voltage and temperature. High resolution
settings allow the installer to configure a precise envelope of protection to
achieve maximum motor utilization while avoiding damage and downtime.
Su|t.b|o |c. |c. .rJ noJ|unvc|t.go .pp||c.t|crs
||.oct rot.c.k .ccoss |c. ccrt.c| .rJ ncr|tc.|rg
|ov|co|ot ccnnur|c.t|crs c..J |o.tu.os |ov|co|cg|x ccnpcrort toc|rc|cgy
for enhanced control capability
Optional DeviceNet communication card,
incorporating DeviceLogix component
technology, delivers seamless connection
to the automation integrated architecture.
OneGear 857 Modular Protection System
The new Allen-Bradley Bulletin 857 motor/feeder protection system
provides the latest in remote monitoring, diagnostics and motor/
feeder protection features. With the optional arc flash monitoring
capabilities, it can trigger an upstream protective device in the event
of an arcing event providing an additional level of personnel safety.
With the addition of the optional RTD module, a greater level of
monitoring and protection can be realized.
The Bulletin 865 Differential Protection System is also available
in the same product family.
DeviceNet
Configuration
Terminal
The Allen-Bradley DeviceNet
Configuration Terminal
(193-DNCT) is the industrys
first handheld device that can
be used to commission,
configure, program, and
monitor devices on your
DeviceNet network.
The 193-DNCT allows you
to increase productivity and
ease troubleshooting with
easy access to information
and diagnostics of your system.
ACROSS-THE-LINE STARTING
Bulletin 857 Modular
Protection System with a
Medium Voltage Starter
Flexibility is also afforded by
accommodating future expansion
of the system as the application
requirements grow. Ease of installation
is provided through pluggable options
and accessories. This design offers
greater capabilities with the option of
full metering for line voltage and power
monitoring in addition to expanded
RTD monitoring.
74
75
Features
3 600V 3-Pole Overload
Protection
NEMA Size
Continuous Ampere Rating (A)
Motor Voltage
1 277V MAX. 2-Pole
Overload Protections
NEMA Size
Continuous Ampere Rating (A)
Motor Voltage
Enclosures
Standards
Certifications
':.:... |+.|:. +.: m| .mm.', .:1
|. |.''-.'|+: |+.|.. +.1 .:.:... |
,',,'+: |....:'-.+: m|.

..' |
.'.'' ,`'`a ',,
`
.. |
``'.`' ,`/`` ',,
`, `'/`., +/+/, .
'!| !| '' .
,'.1.|..+' .|.' +.1 ',|:m,
'' '
'| ..., ' `+
|' +/'``'
''. +a ' ```.
'' '.|:1 ,.': ' ``.', ...1: ' '''/,
'| :.|.|.:1 ,'' `.`+,
!+.':1 ,':. ' a+.,
|m:...+. ..:+. | ''.,,.. ,|',
NEMA
STARTERS
520 509
'.-.:.:... |+.|:. m+, ': ,:.+|:1 ',
.:m|: ..|.' ..|' ,.' '.||., |'+| ..|.':,
|':.m|+|, ,.:..: ..|.':, .+, ..|.':,
'.m.| ..|.':, . +., |':. ..|+'': |. . |'.::
...: ,.'| 1:...:

..' |
.'.'' ,`-`/.`a ',,
`
|
``'.`' ,`/``' ',,
`, `'/`., +/+/, .
'!| !| '' .
,'.1.|..+' .|.' +.1 ',|:m,
'' '
'| ..., ' `+
|' +/'``'
''. +a ' ```.
'' '.|:1 ,.': ' ``.', ...1: ' '''/,
'| :.|.|.:1 ,'' `.`+,
!+.':1 ,':. ' a+.,
|m:...+. ..:+. | ''.,,.. ,|',
!.'|.-,::1 |+.|:. +.: 1:..:1 |. |': ..|.'
| |. ,::1 |....:'-.+: m|. | :.|':.
..:|.:.| ,': . :,+.+|: ...1.. |,,:
,:. ,,: .'':|.. '., , .
.
`` |
.'.'' ,`a ',,

`, `'/`., +/+/, .
'!| !| ''
,'.1.|..+' .|.' +.1 ',|:m,
'' '
'| ..., ' `+
'' '.|:1 ,.': ' ``.', ...1: ' '''/,
'| :.|.|.:1 ,'' `.`+,
505
For up-to-date specification information visit, www.ab.com/catalogs
A
c
r
o
s
s
-
t
h
e
-
L
i
n
e

S
t
a
r
t
i
n
g
NEMA
STARTERS
Features
3 600V 3-Pole Overload
Protection
NEMA Size
Continuous Ampere Rating (A)
Motor Voltage
'+|:1 ...:.| ,'+.:,
,:.+|.. ''|+:, 'm..+'
.:.'+1 ,,:
.., '+ ,.:1,
.., '+ ,|1,.|+'':,
|m'.:.| m,:.+|:1
'::| ,,:
|1,.|m:.| '+.:
''+: '
....1 ,+.|', +.'|
.:.....:.| ,+m, ':|:.|..
'|+'' ':|:.|..
'.1:.'+1 ':|:.|..
...:.| 'm'+'+..:
' ':.m.|. !..|...
Warning Settings
' .., .|+.|
' |'+.m .|+.|
'.m':. | .|,.|
'.m':. | '.,.|
''| ,':...:':|, .|.m+..:
'+..+'': .:|.:.., ,'',
m,+|.'':
Enclosures
Standards
Certifications
NEMA Starter with
E1 Plus (509,592)
NEMA Starter
with E3 or E3 Plus
(509,592)
76
NEMA 305 and 309
Space-Saving Starters
.:,|..+'', '. :':.|...+' '.|: ....:+:1 .:'.+'.'.|,
':.|..+' '.||, .+..|, 1.,.| ,. ,..., '.'
+'.'.. ,+1 .:1..: ..|+.| '...:
.'...: ..' '..| ,'+|: .:1..: ..|+.| .'+||:.
+.1 :...
'.|:|.m: .+.+.|:: . ..', :.'...: ..' |':.m+'
..|-.| .:1..: .|', 1..|.m:
':.|.... .:.'+1 .:'+, .+,+'.'.|,
a
'+ |
.'.'' ,`-`/.+ ',,
`a |
a' |
''.1-'|+|:

`, `', ., `

|.|m+|.. +.1 !+..+'

'`

,``-.,
,``-!,

,``-',
,``-'',

` ,``-'',
.,``-'',
,``-'',

,:. ,,:, `, `'/`., +/+/, .

'!| !| '' . ,'.1.|..+' .|.' +.1 ',|:m,
'' ' '| ..., ' `+ |' +/'``'
''. +a ' ```.
'' '.|:1 ,.': ' ``.', ...1: ' '''/,
'| :.|.|.:1 ,'' `.`+,
!+.':1 ,':. ' a+.,
|m:...+. ..:+. | ''.,,.. ,|',
.:,|..+'', '. :':.|...+' '.|: ....:+:1 .:'.+'.'.|,
':.|..+' '.||, .+..|, 1.,.| ,. ,..., '.'
+'.'.. ,+1 .:1..: ..|+.| '...:
.'...: ..' '..| ,'+|: .:1..: ..|+.| .'+||:.
+.1 :...
'.|:|.m: .+.+.|:: . ..', :.'...: ..' |':.m+'
..|-.| .:1..: .|', 1..|.m:
':.|.... .:.'+1 .:'+, .+,+'.'.|,
a
'+ |
.'.'' ,`-`/.+ ',,
+a |
a' |
!...,..:. +:1

'`

|.|m+|.. +.1 !+..+'

'`
|1,.|+'': ':'+,
` ''. .', - ':..|..:

` ''. .',

` - ` ` ''. - .
` - . ` ''. - +

,:. ,,:, `, `'/`., +/+/

'!| !| '' . ,'.1.|..+' .|.' +.1 ',|:m,
'' ' '| ..., ' `+ |' +/'``'
''. +a ' ```.
'' '.|:1 ,.': ' ``.', ...1: ' '''/,
'| :.|.|.:1 ,'' `.`+,
!+.':1 ,':. ' a+.,
|m:...+. ..:+. | ''.,,.. ,|',
'!| ':'.+'.'.|, +.1 ,.+'.|, ,. :,:.| .. + .:.
,+.:-+... 1:..
':.|.... ...:.|..+' ..'
''' .+.' m..|+'':
'.|:.+|:1 |..:.-+|: |:.m..+'
''1 ,.:+:m'':1 . + .m,.:.|
..|' `+, ':.|.... .:.'+1 ':'+,
, `, .
`, .., +'
.+a' ,`.' ',,
`'+' |
a' |
''.1-'|+|:

`, `', ., `

|.|m+|.. +.1 !+..+'

'`

,``-!,
,``-!,

,``-'',
,``-'',

` ,``-'',
.,``-'',
,``-'',

`, `'/`., +/+/, .
'!| !| '' . ,'.1.|..+' .|.' ',|:m,
'' ', '| ..., ' `+ |' +/'``'
''. +a ' ```.
'' '.|:1 ,.': ' ``.', ...1: ' '''/,
'| :.|.|.:1 ,'' `.`+,
!+.':1 ,':. ' a+.,
|m:...+. ..:+. | ''.,,.. ,|',
For up-to-date specification information visit, www.ab.com/catalogs
IEC STARTERS
Features
Current Range
Motor Range
!+.m.m '.:,.:. ,+',
!+.m.m '.'.+|| ,+',
Short Circuit Protection
Overload Protection
':...:
.:.'+1 ,,:
|1,.|m:.| '+.:
.., '+
Mounting Options
Major Components
Accessories (Field/Factory)
|..'.+., .|+.|
.., ,|'+.m, .|+.|
|./.., ,|'+.m,
m'..+|.. .|+.|
'.'+'': '.'
',+... |1+,|:.
Accessories (Field Only)
'.'.. +
m,+.| .'+.
Standards and
Certification
''/'|
'
CE
103T (E1 Plus) 103T (E3)
''.|-.....| '.|:.|.. !|. .:.'+1 '.|:.|..
'..'': .., '.1..+|.. '.' ...:.| '.m.|..
'.' '..|.'.. +,+..|, .:'1- . +.|.,-'.|+'':1 |..:..:
` ''. ''.1-'|+|: ':'+, ..|' ':...:':| !1.':
`+' |
'|+.1+.1 .'+. !..| ` ',
'' .'+. !..| ` ',
'+.:' !..| ` ',
'|+.1+.1 .'+. !..| .. ''
'' .'+. !..| .. ''
'+.:' !..| .. ''
`+! !|. .....| '.|:.|.
` ''. .:.'+1 ':'+, ..|' ':...:':| !1.':
''.1-'|+|:
'`
`, `', . . ` ,':: .' ``,
'|+.1+.1 .'+. !..|
' .'+. !..|
'+.:' !..|
`+! !|. .....| '.|:.|.
`- .|+.|.
``- .:.'+1 ':'+,
.|+.|. +.1 ......| '.:+':.
.....| '.:+':. +.1 .:.'+1 .:'+,
.....| '.:+':.
'+.' . ':1/:''.
'...1: ....:+:1 ,+... ':|.::. ,': . |': '..: .1: | |':
`+! ,':|...:1 |. '' m'..+|.. '|+.|:. '.|+''+|..,
|..:,| ` ,+1'.' ..|' '/`a '+.'': ,+ mm,
a` | +,+..|, |. `+!-, -'
``' | +,+..|, |. `+!-
''' +.1 '| ..., ' `+
':'|-'.|:.|:1 m'..+|.. !|. .|.'':.
' a+.-+
!+.'.. . ':'|-:.|.|.:1
''.|-.....| '.|:.|.. !|. .:.'+1 '.|:.|..
'..'': .., '.1..+|.. '.' ...:.| '.m.|..
'.' '..|.'.. +,+..|, .:'1- . +.|.,-'.|+'':1 |..:..:
` ':.|.... .:.'+1 ':'+,
`+' |
'|+.1+.1 .'+. !..| ` ',
'' .'+. !..| ` ',
'+.:' !..| ` ',
'|+.1+.1 .'+. !..| .. ''
'' .'+. !..| .. ''
'+.:' !..| .. ''
`+! !|. .....| '.|:.|.
` ':.|.... .:.'+1 ':'+,
!...,..:. +:1
'`
`, `', . . ` ,':: .' ``,
'|+.1+.1 .'+. !..|
' .'+. !..|
'+.:' !..|
`+! !|. .....| '.|:.|.
`- .|+.|.
``- .:.'+1 ':'+,
.|+.|. +.1 ......| '.:+':.
.....| '.:+':. +.1 .:.'+1 .:'+,
.....| '.:+':.
'+.' . ':1/:''.
'...1: ....:+:1 ,+... ':|.::. ,': . |': '..: .1: | |':
`+! ,':|...:1 |. '' m'..+|.. '|+.|:. '.|+''+|..,
|..:,| ` ,+1'.' ..|' '/`a '+.'': ,+ mm,
a` | +,+..|, |. `+!-, -'
``' | +,+..|, |. `+!-
''' +.1 '| ..., ' `+
':'|-'.|:.|:1 m'..+|.. !|. .|.'':.
' a+.-+
!+.'.. . ':'|-:.|.|.:1
For up-to-date specification information visit, www.ab.com/catalogs
A
c
r
o
s
s
-
t
h
e
-
L
i
n
e

S
t
a
r
t
i
n
g
77
` ''. ''.1-'|+|: .:.'+1 ':'+,
':'|-'.:.:1 ...: |': +m: +
:':.|.m:.'+...+' |,,: .:.'+1
'.1: +,,'..+|.. ..:.+: ..|' '`
+1,.|m:.| .+.:
''+: ' '.|:.|..
|...' ` :..1 ,|,,..+', .:+.|.. |.m:
':':.|+'': .., '+ +.1 '::| !1:
`a |
a' |
''.1-'|+|:

`, `', ., `

|.|m+|.. +.1 !+..+'

'`
.'+..:1 ':...
,``-. . ``-. m1.':,
,``-! !1.':,

,``-' m1.':,
,``-'' !1.':,

` ,``-'' !1.':,
. ,``-'' !1.':,
,``-'' !1.':,

592-EC2 592-EC1
` ':.|.... .:.'+1 ':'+,
':...:':|-':+1,-''|
.|.m+..: :|:1
'' '.1..+|.
:|/'::| .||.
'..+mm+'': .., +.1
Warning Settings
'.+.|.. ...|..
+a |
a' |
!...,..:. +:1

'`

|.|m+|.. +.1 !+..+'

'`
|1,.|+'': ':'+,

`
.

` ''. ':.|.... .:.'+1 ':'+,

':...:':|-':+1,-''| .|.m+..: :|:1
'' '.1..+|.
:|/'::| .||.
/:. ':|.:..: ....1 +.'|
' ':.m.|. '.,.|
'..+mm+'': .., +.1 '+.... ':||..
'.+.|.. ...|..
':...:'. m,.:.| :.'.',
+a |
a' |
!...,..:. +:1

'`

|.|m+|.. +.1 !+..+'

'`
|1,.|+'': ':'+,
'.|:..+' ,`| - '|,

.
+

592-EE
Type
Features
Rated Current (Range)
Operating Voltage, Nominal
Overload Type
Trip Class (Fixed)
Trip Class (Adjustable)
Ambient Compensated
Reset Type
Adjustment Range
Phase Loss
Ground (Earth) Fault
Overcurrent (Jam)
Detection
Stall Detection
Underload Detection
Current Imbalance
PTC Thermistor
Monitoring
Warning Settings
N.C. Trip Contact
N.O. Alarm Contact
Number of Outputs
Number of Inputs
ODVA (DeviceNet)
Conformance
Variable Frequency
(VFD) Compatible
NEMA
OVERLOAD
RELAYS
78
592-EC3
` ''. ':.|.... .:.'+1 ':'+,
':...:':|-':+1,-''| .|.m+..: :|:1
'' '.1..+|.
:|/'::| .||.
/:. ':|.:..: ....1 +.'|
' ':.m.|. '.,.|
'..+mm+'': .., +.1 '+.... ':||..
'.+.|.. ...|..
':...:'. m,.:.| :.'.',
+ |
a' |
!...,..:. +:1

'`

|.|m+|.. +.1 !+..+'

'`
|1,.|+'': ':'+,
|:..+' ,.m| - '|,

.
+

For up-to-date specification information visit, www.ab.com/catalogs

IEC
OVERLOAD
RELAYS
Type
Features
Rated Current (Range)
Operating Voltage, Nominal
Overload Type
Trip Class (Fixed)
Trip Class (Adjustable)
Ambient Compensated
Reset Type
Adjustment Range
Phase Loss
Phase Reversal
Ground (Earth) Fault
Overcurrent (Jam) Detection
Stall Detection
Starts/Hour Monitoring
Underload Detection
Current Imbalance
Short Circuit Protection
PTC Thermistor Monitoring
RTD Monitoring
Warning Settings
N.C. Trip Contact
N.O. Alarm Contact
Number of Outputs
Number of Inputs
Number of Analog Outputs
ODVA (DeviceNet) Conformance
DeviceLogix
ATEX Certification
Variable Frequency
(VFD) Compatible
Mounts to Contactor
` ''. ''.1-'|+|: .:.'+1 ':'+,
':'|-'.:.:1 ...: |': +m: +
:':.|.m:.'+...+' |,,: .:.'+1
'.1: +,,'..+|.. ..:.+: ..|' '` +1,.|m:.| .+.:
''+: ' '.|:.|.. |...' ` :..1 ,|,,..+',
.:+.|.. |.m:
!1.'+. 1:.. +''. |. :,+.1:1 .+,+'.'.|.:
` |
a'/` '
''.1-'|+|:
` ,``-',
`, `', ., ` ,``-,

!+..+' ,``-',, |.|m+|.. +.1 !+..+' ,``-,

'`
.'+..:1 ':...

,``-. . ``-. m1.':,

,``-! !1.':,

,``-' m1.':,

,``-'' !1.':,

` ,``-'' !1.':,
. ,``-'' !1.':,

,``-'' !1.':,

`-, `-'
193-ED/EE 193 Modules 193-EF1/EF2
` ''. '.1: !..| !1.':
``-'' ,.:m|: .::|,
``-! ,,+m,
``-. ,...1 |+.'|,
``-. ,...1 |+.'|/,+m,
``-' ,|':.m.|.,
``-'' ,':...:':|,
``-'' ,''''',

,``-. . ``-. m1.':,

,``-! !1.':,

,``-' m1.':,

,``-'' . ``-'',

` ,``-'' !1.':,
. ,``-'' !1.':,

,``-'' !1.':,

''.1-'|+|: .:.'+1 ':'+,

'..|+' ,''' ..|.', +1,.|m:.|
''+: '/....:.| .m'+'+..: ,.|:.|..
'' ..1..+|.
'.1: |.., .'+ .+.:
,|..+' :|:..+' ..1..+|.. m1.': +..:.,
.a` |
` '
''.1-'|+|:

.`

!+..+' ..|' ,|.. . |.|m+|..

+`
.'+..:1 ':..., '+1 '.1:,:.1:.|

,.,

,.,

`-'
For up-to-date specification information visit, www.ab.com/catalogs
A
c
r
o
s
s
-
t
h
e
-
L
i
n
e

S
t
a
r
t
i
n
g
79
` ':.|.... .:.'+1 ':'+,
!.'|.|...|.. ,.|:.|..
.'', ,..+mm+'': |.., +.1 .+....
':...:':| .:+1,
'.|:.+|:1 '/
'' ..1..+|.
+' |
a'/` '
!...,..:. +:1

'`

|.|m+|.. +.1 !+..+'

'`
|1,.|+'': ':'+,

`
.

`-, `-'
193-EC1
Type
Features
Rated Current (Range)
Operating Voltage, Nominal
Overload Type
Trip Class (Fixed)
Trip Class (Adjustable)
Ambient Compensated
Reset Type
Adjustment Range
Phase Loss
Phase Reversal
Ground (Earth) Fault
Overcurrent (Jam) Detection
Stall Detection
Starts/Hour Monitoring
Underload Detection
Current Imbalance
Short Circuit Protection
PTC Thermistor Monitoring
RTD Monitoring
Warning Settings
N.C. Trip Contact
N.O. Alarm Contact
Number of Outputs
Number of Inputs
Number of Analog Outputs
ODVA (DeviceNet) Conformance
DeviceLogix
ATEX Certification
Variable Frequency
(VFD) Compatible
Mounts to Contactor
IEC
OVERLOAD
RELAYS
80
193-EC2 193-EC3
` ''. ':.|.... .:.'+1 ':'+,
!.'|.|...|.. ,.|:.|..
.'', ,..+mm+'': |.., +.1 .+....
':...:':| .:+1,
'.|:.+|:1 '/
'' ..1..+|.
+ |
a'/` '
!...,..:. +:1

'`

|.|m+|.. +.1 !+..+'

'`
|1,.|+'': ':'+,

'.|:..+' ,`| - '|,

,` ''.,

.
+

,` ''.,

` ''. ':.|.... .:.'+1 ':'+,

!.'|.|...|.. ,.|:.|..
.'', ,..+mm+'': |.., +.1 .+....
':...:':| .:+1,
'.|:.+|:1 '/
'' ..1..+|.
+' |
a'/` '
!...,..:. +:1

'`

|.|m+|.. +.1 !+..+'

'`
|1,.|+'': ':'+,

|:..+' ,.m| - '|,

,` ''.,

.
+

,` ''.,

`-, `-'
For up-to-date specification information visit, www.ab.com/catalogs
MODULAR
PROTECTION
SYSTEM
Type
Features
Rated Current (Range)
Operating Voltage, Nominal
Overload Type
Trip Class (Fixed)
Trip Class (Adjustable)
Ambient Compensated
Reset Type
Adjustment Range
Phase Loss
Phase Reversal
Ground (Earth) Fault
Overcurrent (Jam) Detection
Stall Detection
Starts/Hour Monitoring
Underload Detection
Current Imbalance
Short Circuit Protection
PTC Thermistor Monitoring
RTD Monitoring
Warning Settings
N.C. Trip Contact
N.O. Alarm Contact
Number of Outputs
Number of Inputs
Number of Analog Outputs
ODVA (DeviceNet)
Conformance
DeviceLogix
ATEX Certification
Variable Frequency
(VFD) Compatible
Mounts to Contactor
.'-' !1.'+. '.|:.|.. ',|:m
'..|+'': |. '.- +.1 m:1..m-.'|+: +,,'..+|..
!1.'+. 1:.. ..|' ,'.+'': ,|..
m,.:':...: ,.|:.|.. |...|..
'.:. m:|:... ,|..
`. .'+..:' '' m..|... ,|..
'' |
.+/+'|, ``-.+'|, ``-.'''
!...,..:. +:1

`a

|.|m+|.. +.1 !+..+'

'm'+'+..: ':...

':.1.+' . ':..|..:

,`.-'+..:' ,|..+' '.+..:.,

. ,+..,/a ,..|' '/ ,+...,

. ,+..,/' ,..|' '/ ,+...,
` ,..|' '/ ,+...,
,,|..+' .+.1,

'. !|./::1:. '.|:.|..

'..|+'': |. '. +.1 !:1..m ''|+: +,,'..+|..
!1.'+. 1:..
|:...: .m,.:':...: ,.|:.|.. |...|..
m,':|: '.:. !:|:... ,|..
`. '+..:' '' m..|... ,|..
`., |
` - .a' ' |/'
!...,..:. '+:1

`a

|.|m+|.. +.1 !+..+'

'.|...|:
' +.1 'm'+'+..:
''+: '/':.:.+'
':.1.+' . ':..|..:

,`. '+..:' ,|..+',

. +.. ,., | `` ..|' '/ ,+...,

a '+.. ,., | . ..|' '/ ,+...,
.|..:
.|..:
.|..:

'
825 857
For up-to-date specification information visit, www.ab.com/catalogs
A
c
r
o
s
s
-
t
h
e
-
L
i
n
e

S
t
a
r
t
i
n
g
81
soft starting
Smart Motor Controllers (SMCs)
minimize mechanical wear resulting
from full-voltage starting of AC
induction motors. This enables
longer system life as well as limit line
disturbances from inrush currents,
resulting in reduced downtime and
better energy management.
SMC 3
The SMC 3 provides increased intelligence in a compact footprint.
Downtime is decreased due to basic protection of motor and equipment.
As standard, this true three-phase controlling device includes electronic
overload protection with adjustable trip class, integral bypass, increased
motor and system diagnostics, configurable auxiliary contacts, and
multiple start and stop modes.
Compact
SIZE
82
SMC START-UP SERVICES
SMC Start-up Services from Rockwell Automation
allow you to leverage the extensive product and
industry experience of Rockwell Automation
technicians to quickly commission your
SMC soft starter and reduce the time between
integration and actual start-up.
83
SMC Flex Medium Voltage
Protect your motors while reducing downtime and operating costs with Allen-Bradley
medium voltage Smart Motor Controllers (SMCs). SMCs apply reduced voltage to a
medium voltage AC motor to allow soft starting and stopping, minimizing mechanical
damage to belts, gears and other machinery. The SMC Flex Motor Controller helps
you meet power company restrictions by reducing high inrush currents when starting
MV motors and reducing effects of water hammer in pumping systems. The MV SMC
Flex saves time, enhances reliability and reduces costs by monitoring and diagnosing
problems as soon as they occur.
Enhanced Reliability
Saves Time
OneGear 15kV MV SMC Flex Controller
The new MV SMC Flex controller contains the power electronics and
control devices required to soft start and stop medium voltage motors.
Patent-pending PowerBrick modules house the power electronic
components in a simple, lightweight package. When compared to
traditional power stack assemblies, PowerBrick technology offers a more
compact design, contains fewer components, and reduces MTTR.
SMC Flex
The SMC Flex takes softstarting to new dimensions by reducing both
product size and the total cost to the customer. As standard, the SMC Flex
includes electronic overload, integral bypass, modular communication
capabilities, motor starting capabilities for both star-delta and standard
squirrel-cage induction motors, advanced protection and diagnostics in
a compact, maintainable, modular, cost effective package. The SMC Flex
provides intelligence, unmatched performance, flexibility, diagnostics, and
communication in a modular compact design.
|rn.tc|oJ |rto|||gort nctc. ccrt.c|
b.c.Jost ..rgo c| st..t|rg .rJ stcpp|rg p.c|||os
|.so c| rot.c.k|rg
|u|| noto.|rg p.ck.go
Communications
Integrated I/O
(2-I/4-O)
MODULARITY
FUNCTIONALITY
Ease of
SETUP
S
o
f
t

S
t
a
r
t
i
n
g
84
`'-
'.|:.+|:1 '/
|1.+..:1 1.+.|.., ....:+.. ,|:m
,:.|.m+..:
m,+.|, ,+.:-+... ||,...|
..:+|:. ,.1..| |...|..+'.|,
'...:+:1 ,|:m |':.'.'.|,
':..:+:1 1..|.m:
|1.+..:1 ,.|:.|.. | m|. ...1..,
:|..,m:.|, +.1 m+|:..+'
..:+|:. ,|:m ,:.+|.. +....+.,
''' .mm....+|.. |:.'.',
+: | ,...'+.., ..|+''+|.., :|.,
+.1 m+..|:.+..:
.a'
``.' |

'|+.1+.1
'|+.1+.1
'|+.1+.1
'|+.1+.1
'|+.1+.1
'|+.1+.1
'|+.1+.1
,|..+'
'|+.1+.1
'|+.1+.1
,|..+'
,|..+'
,|..+'
'|+.1+.1
'|+.1+.1
'|+.1+.1
'|+.1+.1
!+.':1 ,,:. ,,:, ':. '. ''|+:
'..:.|..: .`/.`/, `/a/
'| :.|.|.:1 ,,:. ,,:, ,.': ' '' `.`+,
'' '.|:1 ,,:. ,,:, ,.': ' a'a,
..':1 / !
Medium Voltage
SMC FLEX SMC 3
`'-

'.|:''.:..: +.1 ..m+|.':1 ,:.|.m+..:
m,+.| 1:..
':..:1 | ,:.+|: `-,'+: m|.
..'|-.. .:.'+1 .:'+,
..'|-.. '' ',,+ ..|+.|.
'.'', +....+|:, .:'.+'':, +.1 :||...:.|
m|. ..|.'':.
'm+'':| ||,...| .. |': ..1.|.,
.a'
`+ |


'|+.1+.1
'|+.1+.1
'|+.1+.1


'|+.1+.1







'|+.1+.1




!+.':1 ,,:. ,,:, ':. '. ''|+:
'..:.|..: .`/.`/, `/a/
'| :.|.|.:1 ,,:. ,,:, ,.': ' '' `.`+,
'' '.|:1 ,,:. ,,:, ,.': ' a'a,
..':1 / !
`'a, `'a.
'+m: ..|.' |:+|..: + `'- ''.
':.|.... m|. .:.'+1 ,.|:.|..
!:|:...
,,+ ..|+.|.
m'..+|.. ':|.|.| ..|.'':.
+.+.'+'':
.+a'
., + +.1 a |
'|+.1+.1
'|+.1+.1
'|+.1+.1
'|+.1+.1
'|+.1+.1
'|+.1+.1
'|+.1+.1
,|..+'
'|+.1+.1
'|+.1+.1



'|+.1+.1
'|+.1+.1
'|+.1+.1
'|+.1+.1
'| :.|.|.:1 '.1.|..+' .|.' |..,m:.|
... ' `+ |''' '.|..m:.|
.+.|.m:. '.``
' ' ''| ...1: |. '+.m...
.|.' +.1 ':+.|..: m,:.+|.. | '|+|..
'.:. ..:.|:. ,' '`-`.,
'!| ,,: !:1..m ''|+: .|.'':.
'+|:1 `'` | ..' | '' `-.
'' '.' ''|+: '.1.|..+' .|.'
|..,m:.| `+.
..,:+. '..:.|..: |. '+|:|, +.1 !
SMC Flex
Medium Voltage
15 kv SMC Flex
..a, ..a`, ..a.
'+m: ..|.' |:+|..: + `'- ''.
':.|.... m|. .:.'+1 ,.|:.|..
!:|:... ..|' ',,+ ..|+.|.
. ......| '.:+':.
m'..+|.. ':|.|.| ..|.'':. +.+.'+'':
` | `' ''
. | +.1 + |
., | .''',`, ',,


'|+.1+.1
'|+.1+.1
'|+.1+.1
'|+.1+.1
'|+.1+.1
'|+.1+.1
'|+.1+.1
,|..+'
'|+.1+.1
'|+.1+.1

'|+.1+.1
,|..+'
'|+.1+.1
' a...`
'| '' '-.` ..., ' ``
'' `+. `+.
|''' / ' `..., `..` `...
' a`
''|
..,:+. '..:.|..: |. '+|:|, +.1 !
Catalog Reference
Features
I/O
Soft Start
Kickstart
Current Limit
Dual Ramp Start
Full Voltage
Soft Stop
Pump Control
Preset Slow Speed
Linear Speed
SMB Smart
Motor Braking
Accu-Stop
Slow Speed with Braking
Motor Protection
Communication
Metering
Keypad Programming/
LCD Display
Certifications
Packaging Options
SMART MOTOR
CONTROLLERS
For up-to-date product specification,
visit www.ab.com/mvb/
For up-to-date product specification,
visit www.ab.com/catalogs
variable
speed
Powerflex Family of Drives
For almost any application you have, and any power
requirement you need, youll find the solution in the
Allen-Bradley PowerFlex family of drives from
Rockwell Automation. For motor control applications
from low to medium voltage, and from simple to complex,
the PowerFlex family of drives from 0.2 kW (0.25 Hp) to
25.4 MW (34000 Hp) offer world-class intelligent motor
control solutions.
Because you have a wide range of control needs, PowerFlex
drives offer a variety of motor control technologies, from
Volts/Hertz Control for the simplest applications, to Vector
Control with patented FORCE Technology, which provides
excellent low speed/zero speed performance for both
induction and permanent magnet motors.

Total, Flexible Control
So your business can benefit from the very beginning,
PowerFlex drives have been designed as a family right
from the start. Featuring an advanced, common operator
interface, PowerFlex drives reduce training and simplify
operation. With a consistent programming structure,
common PC tools (for programming, monitoring and
troubleshooting), consistent parameter names and
descriptions, PowerFlex drives reduce set-up time and
costs because any user can move easily from one drive to
another across the family. The PowerFlex drive family offers
a compact, Zero Stacking design, allowing side-by-side
mounting to optimize panel space.
control
85
V
a
r
i
a
b
l
e

S
p
e
e
d

C
o
n
t
r
o
l
P O WE R F L E X C O MP O NE NT C L A S S AC D R I V E S
86
Feed-Through Wiring
for Simple Retrofitting
DRIVES START-UP SERVICES AND EXTENDED WARRANTY
PrerecrienPlus rive 5rnrr-u & wnrrnnry 5ervices Irem Reckwell Auremnrien nllew
yeu re levernye rhe exrensive reJucr nnJ inJusrry exerience eI Reckwell Auremnrien
rechnicinns re quickly cemmissien yeur Pewerllex Jrives nnJ reJuce rhe rime berween
inreyrnrien nnJ ncrunl srnrr-u. AJJiriennlly, yeull receive n 2 yenr nrrs nnJ lnber
wnrrnnry re hel srnbilize yeur mninrennnce buJyer.
(1}

(1}
Prerecrien Plus is ner nvnilnble en Pewerllex 700L, Pewerllex 700R, Pewerllex 7005 er Pewerllex 7000
PowerFlex 4M AC Drive
Providing users with powerful motor speed control in a compact, space saving design, the
Allen-Bradley PowerFlex 4M AC drive is the smallest and most cost effective member of
the PowerFlex family of drives. Ideal for machine level speed control, the PowerFlex 4M
drive provides application versatility to meet the demands of global OEMs and end users
requiring space savings and easy-to-use AC drives. The PowerFlex 4M AC drive provides
application flexibility, feed-through wiring and ease-of-programming.
\/|. nctc. ccrt.c|
|rtog..| koyp.J |s .ct|vo
out-of-the-box, simplifying start up.
|rst.||.t|cr |s . sr.p us|rg t|o |||
rail mounting feature on A and B
frame drives.
|Jo.| |c. .ot.c||t .pp||c.t|crs .oou|.|rg
feed-through wiring.
Ar occrcn|c.| .op|.conort |c.
electromechanical devices or
DC solutions.
|rtog..| |S485 ccnnur|c.t|crs or.b|o t|o
drives to be used in a multi-drop network
configuration.
|Jo.| |c. .pp||c.t|crs .|t| ||n|toJ p.ro| sp.co
|V |||to.|rg p.cv|Jos . ccnp.ct,
all-in-one package solution for meeting
global EMC requirements.
Seamless Control System Integration
Maximizes Your Uptime
To help you gain the most from your automation investment,
PowerFlex drives utilize open network architecture to integrate
your manufacturing process from shop floor to top floor.
PowerFlex drives provide common features and services for
DeviceNet, ControlNet, EtherNet/IP, as well as supporting
universal Remote I/O, RS485, PROFIBUS DP, Interbus,
LonWorks, BACnet, and Bluetooth technology.
Premier Integration With PowerFlex Drives
For simplified drive start-up and reduced development
time using the Allen-Bradley Logix control platform, weve
integrated PowerFlex drive configuration with RSLogix 5000
software. This single-software approach simplifies parameter
and tag programming while still allowing stand-alone drive
software tool use on the factory floor.
Packaging Expertise
In addition to our stand-alone drives, we offer a complete
line of drive enclosures and packaging options to meet your
specific application requirement.
|r |.ro| Sc|ut|crs
OrV.c||ro Sc|ut|crs
Vctc. crt.c| orto.s
|cb.| |.|vo Systons (App||c.t|cr n.tc|oJ p.ck.g|rg
through turnkey electrical solutions)
Choice, Value and Support
Because the PowerFlex drive family is from Rockwell Automation,
you can be sure these world-class solutions come backed
by world leading service and support, maximizing your
automation investment now and in the future.
PowerFlex 4 AC Drive
The PowerFlex 4 AC drive is an easy to use, cost-effective product within the
PowerFlex family of drives. Designed to meet global OEM and end-user demands
for simplicity, space savings, and cost efficiency, the PowerFlex 4 AC drive provides
intuitive features such as an integral keypad with local potentiometer and control
keys that are active right out of the box.
\/|. nctc. ccrt.c|
|rtog..| koyp.J |s .ct|vo cutc|t|obcx, s|np|||y|rg st..t up
|rst.||.t|cr |s . sr.p us|rg t|o ||| ..|| ncurt|rg |o.tu.o
|rtog..| |S485 ccnnur|c.t|crs or.b|o t|o J.|vos tc
be used in a multi-drop network configuration.
|Jo.| |c. .pp||c.t|crs .|t| ||n|toJ p.ro| sp.co
PowerFlex 40 AC Drive
The PowerFlex 40 AC drive gives OEMs, machine builders and end users performance-enhancing motor control in an easy-
to-use, compact package. The PowerFlex 40 features sensorless vector control to meet low speed torque demands, which
helps improve application performance and maintains uptime.
With flexible packaging options and an uncomplicated programming structure that is common to the PowerFlex
Component Class AC drives, the PowerFlex 40 can be quickly and easily installed and configured for a variety of applications.
Built-in
RS485 Communication
Provides Easy Networking
V
a
r
i
a
b
l
e

S
p
e
e
d

C
o
n
t
r
o
l
87
Zero Stacking
Side-by-side Mounting
Washdown Drives
For Harsh Environments
- v/Hz motor control.
- Sensorless vector Control wlth
Autotune feature.
- veloclty StepLoglc' functlon
available providing deterministic
speed changes based on application
profile.
- |ntegral keypad ls actlve out-of-the-
box, simplifying start up.
- Plange mount drlves are avallable to
reduce overall enclosure size.
- 0-l0v or 4-20mA (l0-blt) analog
output for feedback or as reference
for other drives.
- Tlmer and counter functlons can
reduce hardware design cost,
simplifying control schemes.
- Two analog lnput channels,
including PID capability, offer
enhanced application flexibility.
- |ntegral communlcatlons optlons
lncludlng DevlceNet, ControlNet,
LtherNet/|P and a varlety of other
3rd party networks.
- |ntegral fllter for slngle phase, 230
volt drives and piggy back mounted
external filters for three phase
ratings reduce the amount of space
required when complying with EMC
requirements.
- |P66 NLMA/UL Type 4X/l2 (lndoor
use) enclosure for use in harsh
environments including high-
pressure water spray, circulating dust,
and corrosion resistance (available up
to 5 Hp, 240/480/600 volts).
PowerFlex 40P AC Drive
The PowerFlex 40P AC drive addresses your needs for closed loop control and Category 3 safe-off in a compact and cost
effective design. The PowerFlex 40P AC drive is based on the popular PowerFlex 40 AC drive platform and shares common
options and accessories. PowerFlex 40P AC drives are designed to meet global OEM and end-user demands for flexibility,
space savings and ease of use. PowerFlex 40P AC drives are cost-effective alternatives for speed or basic position control of
applications such as diverters, smart conveyors, packaging machines, palletizers, drafting machines, ring spinning machines
and synthetic fiber spinning machines.
P O WE R F L E X C O MP O NE NT C L A S S AC D R I V E S
StepLogic Wizards
Available For DriveTools SP and
DriveExplorer (Lite Or Full) Assist
in Setup of Position or Velocity
StepLogic Programming
Powerful
Performance and Positioning
88
\/|. nctc. ccrt.c|
Sorsc.|oss \octc. crt.c| .|t|
Autotune feature.
cr||gu..b|o c|csoJ |ccp ccrt.c| |c.
either speed or position feedback
for improved speed regulation, basic
position control, or other pulse train
inputs for motor control.
\o|cc|ty .rJ |cs|t|cr Stop|cg|c
function available providing repeatable
speed or position changes based on
StepLogic application profile.
cnncr | bus ccr||gu..t|cr
provides users with significant
advantages such as: design flexibility,
higher efficiency and cost savings.
|rc.o.soJ pc.o. |css .|Jo t|.cug| .|t|
selectable 1/2 line voltage operation.
|o.tu.os |c. oxt||o .rJ ||bo.
Applications, including Traverse
and P-Jump.
|.|vou..J S.|oc|| cpt|cr noots
EN 954-1, Category 3 for Safe-off and
protection against restart.
|c.o.||ox 40| J.|vo p.cg..nn|rg
is achieved by the use of an
external HIM or via the resident
DSI connection and PC
programming tools.
DriveTools SP
DriveExplorer
Pocket DriveExplorer
|rtog..| ccnnur|c.t|crs cpt|crs
including DeviceNet, ControlNet,
EtherNet/IP and a variety of other
3rd party networks.
\o.s.t||o p.ck.g|rg cpt|crs .||c. |c.
panel mount NEMA/UL Type 1/IP30
as well as NEMA/UL Type 4/IP66 (with
like enclosure) using the plate and
flange drive.
PowerFlex FanMaster Drive Solutions
Providing users with easy installation in Heating, Ventilation and
Air Conditioning (HVAC) applications, the Allen-Bradley PowerFlex
FanMaster AC Drive retrofit package converts a constant volume
air handlers to variable air flow without changes to a customers
existing mechanical systems or controls. This patent pending retrofit
package is designed to deliver a possible energy savings of 75% or
more at a fraction of the costs when compared to traditional retrofit
strategies. Paybacks are typically in less than two years with the
ability to calculate a customers return on investment before the drive
installation and verification after installation.
\/|. nctc. ccrt.c|
S||p ccnpors.t|cr
|rtog..| ||| crt.c||o. .||c.s .
process variable to be maintained by
automatically adjusting the output
frequency.
Aux|||..y Vctc. crt.c| .||c.s st.g|rg
of additional line-started motors to
meet system demand.
S|oop |urct|cr .||c.s t|o J.|vo tc bo
cycled off when the system demand
drops below a preset level and to
be restarted automatically when the
demand increases.
|rtog..| koyp.J |o.tu.os 2 ||ro,
16 character LCD display.
|nboJJoJ VcJbus ||, Vot.sys
N2, and Apogee P1 protocols are
parameter selectable and require no
additional hardware or software.
|rtog..| ccnnur|c.t|crs cpt|crs
including DeviceNet, ControlNet,
EtherNet/IP, LonWorks, BACnet and
a variety of other 3rd party networks.
|rst.||.t|cr ||ox|b|||ty |s or|.rcoJ
by the UL plenum rating allowing
for direct mounting in an air
handling system.
||sccrroct .rJ ccrt.ctc. byp.ss
packages offered in NEMA/UL Type 1,
NEMA/UL Type 12, NEMA/UL Type 3R
and NEMA/UL Type 4 enclosures.
PowerFlex 400 AC Drive for Fan and Pump Applications
Providing users with easy installation in mechanical fan and pump systems, the Allen-Bradley PowerFlex 400 AC drive offers
a wide range of built-in features allowing for seamless building system integration. The PowerFlex 400 is designed to meet
global OEM, contractor and end-user demands for flexibility, space savings and ease-of-use.
PowerFlex 400 offers a wide range of built-in features allowing for easy installation, start-up, and seamless building
automation system integration.

Supports
Building
Automation
Protocols and
Industrial
Networks
V
a
r
i
a
b
l
e

S
p
e
e
d

C
o
n
t
r
o
l
Optimized
For Fan
and Pump
Applications
89
A
V
A
IL
A
B
L
E

O
N
L
Y
IN
U
S
Perrnble neryy
5nviny Cnlculnrer
PowerFlex 70 AC Drive
The Allen-Bradley PowerFlex 70 AC drive offers a compact package of power, control and operator interface, designed to
meet the demands for space, simplicity and reliability. The drive provides a broad spectrum of features, allowing the user
to easily configure it for most application needs.
\c|ts/|o.t., Sorsc.|oss \octc., .rJ \octc.
Control with FORCE Technology provide
outstanding speed and torque regulation,
with or without an encoder.
|o.tu.os |c. oxt||o .rJ ||bo. App||c.t|crs,
including Synchronized Speed Change,
Traverse and P-Jump.
O||o.oJ |r ||20, ||VA/|| ypo 1 orc|csu.os
for use in general industrial environments.
||66, ||VA/|| ypo 4`/12 (|rJcc. uso)
enclosure for use in harsh environments
including high-pressure water spray,
circulating dust, and corrosion resistance.
||.rgo typo |c. ncurt|rg . J.|vos |o.ts|rk
out the back of a cabinet for space-efficient
heat removal.
Sp.co s.v|rg |..J...o |o.tu.os |rc|uJo
integral dynamic brake transistor, brake
resistors and communication modules.
Integral EMC filtering provides a compact,
all-in-one package solution for meeting
global EMC requirements.
|.|vou..J S.|oc|| cpt|cr noots
EN 954-1, Category 3 for Safe-off and
protection against restart.
|rtog..| ccnnur|c.t|crs cpt|crs |rc|uJo
DeviceNet, ControlNet, EtherNet/IP and a
variety of other 3rd party networks.
P O WE R F L E X A R C HI T E C T UR E C L A S S AC D R I V E S
Robust
Motor
Control
Washdown Drives
for Harsh Environments
90
PowerFlex 700 AC Drives
The PowerFlex 700 AC drive offers outstanding performance in an easy-to-use drive that covers a wide range of horsepower
ratings. This world-class performance comes in a competitively priced package. The PowerFlex 700 AC drive is designed to
control three-phase induction motors in applications with requirements ranging from the simplest speed control to the most
demanding torque control.
Av.||.b|o .|t| \c|ts/|o.t., Sorsc.|oss
Vector and Vector Control with FORCE
Technology (with or without an
encoder) which allows the drive to
regulate motor speed to an accuracy
of 0.001%.
c.o|.cvo |o.tu.o |c. |||t|rg
applications provides proper
coordination between mechanical
brakes and drive operation.
AJust.b|o vc|t.go ccrt.c|
|cs|t|cr |rJox|rg .rJ vo|cc|ty
profiling capabilities.
App||c.t|cr sotup n.c.cs |c. c|| .o||
pumps and cranes and hoists
O||o.oJ |r ||20, ||VA/|| ypo 1 |c.
general industrial environments. Frame
5 and 6 also available in IP54, NEMA/
UL Type 12 for protection against dust,
falling liquids, light splashing, and
seepage.
|..no 10 J.|vos |.vo |o.ts|rk cut
of-the back design which lends itself to
readily install in a NEMA 12 enslosure
|rrcv.t|vo bccks|o|| Jos|groJ J.|vos
are significantly smaller than other
global drives and allow Zero Stacking
or side-by-side mounting of the drives.
Sp.co s.v|rg |..J...o |o.tu.os |rc|uJo
integral dynamic brake transistor,
brake resistors, DC bus reactor and
communication modules
|rtog..| |V |||to.|rg .rJ cutput
common mode cores provide a
compact, all-in-one package solution
for meeting global EMC requirements
(frame 0-6 only).
|rtog..| ccnnur|c.t|crs cpt|crs
include: DeviceNet, ControlNet,
EtherNet/IP and a variety of other 3rd
party networks.
|o|p .oJuco oro.gy ccsts by oxp.rJ|rg
the capabilities of your PowerFlex
drive with powerful options from the
PowerFlex 700AFE Active Front End
with built in AC line regeneration.
A|` co.t|||oJ, |||A, AbS, ||cyJs
cerifications (frame 0-6 only)
V
a
r
i
a
b
l
e

S
p
e
e
d

C
o
n
t
r
o
l
Powerful
Performance.
Flexible
Control.
Integral
Communications.
91
P O WE R F L E X A R C HI T E C T UR E C L A S S AC D R I V E S
PowerFlex 755 AC Drive
Designed for ease of integration, application flexibility and performance the the PowerFlex 755 AC drive provides greater
functionality across your manufacturing systems. The PowerFlex 755 AC drive is designed to maximize your investment and help
improve productivity. Ideal for applications that require safety, high motor control performance, and application flexibility, the
PowerFlex 755 is highly functional and cost effective solution.
The PowerFlex 755 AC drive offers customers more selection for control and supporting hardware options than any other
drive in its class. Offering the latest technologies in:
|ov|co|cg|x onboJJoJ ccrt.c|
technology that can control outputs
and manage status information onboard
the drive.
|nboJJoJ |t|o.rot, t||s st.rJ..J
hardware feature for communication,
allows customers to easily configure,
control and collect drive data over
Ethernet networks. This standard
communication feature allows for 16
data links.
|.ovort.t|vo J|.grcst|cs koops t..ck
of information that affects the life of the
drives cooling fans and relay outputs. It
can also be programmed to monitor the
run time hours for machine bearing or
motor bearings. The functionality gives
the user the ability to configure the drive
for advanced notification based on
event levels configured to prevent
unplanned downtime.
Av.||.b|o .|t| t.c S.|oty cpt|crs 1 S.|o
Torque-Off or 2. Speed Monitor Safety.
The Safe Torque-Off option is the entry
level safety option certified at PLd/SIL3
that requires the use of an external
safety relay to meet EN954-1, Category
3 which prevents drive restarts after the
safety circuit is tripped. The Speed
Monitor Safety option combines the
Safe Torque-Off capability and embedded
Safety relay with the Rockwell Automation
Safe-Speed control core technology in
one hardware option that is embedded
into the drive. This option provides safety
configurations for Stop Categories- 0,
1 and 2, Safe Stop, Safe Limited Speed,
Safe Maximum Speed, Safe Maximum
Acceleration, Safe Direction, Door Control
and Monitoring, and Enabling switch
support and is certified at PLe/SIL3. These
options, save space, help reduce system
wiring and complexity by allowing input
devices to be connected directly to the
PowerFlex 755.
So|oct.b|o nctc. ccrt.c| .|gc.|t|ns
support multiple motor type
applications: Vector Control with Force
Technology, Permanent Magnet Flux
Vector, Sensorless, and V/Hz Control for
induction and/or permanent magnet
motors.
|rtog..| pcs|t|cr |ccp |c. s|rg|o .x|s
positioning and motion applications.
Features include, Position and Velocity
Profiling, Indexing, Electronic gearing,
and Position CAMing (PCAM).
Syrc|.cr|.oJ ccrt.c| |ccps tc |o|p
facilitate tighter motor control and
enhance regulator stability: Speed Loop,
Torque Control, Process PI, and Position
Loop.
Vu|t|p|o |ooJb.ck |rto.|.cos tc
chose from to support a wide range
of applications includes Incremental,
EnDat and Hiperface for Stegmann and
Heidenhain high resolution feedbacks,
SSI for Stahltronis and Temposonics and
BiSS for linear feedback.
|ooJb.ck |css s.|tc|cvo. cr t|o ||y
for redundant feedback applications
operating in speed control mode.
|o.|c.n.rco .pp||c.t|cr |o.tu.os t|.t
compensates for system disturbances.
20||VA6 ||V ncJu|o c||o.s ||g|
definition LCD display for six lines of text
providing you with more meaningful
explanations of parameters and events.
This HIM is compatible with the
entire PowerFlex family of drives and is
available in NEMA 1 and NEMA 4
versions.
Slot Based Mechanical Architecture
To support available options for I/O, feedback, control
power supply, safety, and communications
92
Designed for Ease of Integration
Application Flexibility and Performance
95
V
a
r
i
a
b
l
e

S
p
e
e
d

C
o
n
t
r
o
l
Av.||.b|o .|t| \c|ts/|o.t. .rJ \octc.
Control with FORCE Technology (with
or without an encoder), which can
regulate motor speed to an accuracy
of 0.001% for both induction and
permanent magnet motors.
|rtog..toJ pcs|t|cr |ccp |c. .pp||c.t|crs
from simple indexing to electronic line
shaft applications.
Vu|t|p|o |ooJb.ck cpt|crs cpt|n|.o t|o
accuracy of speed and position control.
Multiple feedback devices include
encoder, resolver, Stegmann and
Heidenhain high resolution feedback,
Stahltronic and Temposonics SSI
Linear feedback with second encoder
with and without DriveGuard.
|.sytc.oncvo ccrt.c| ncJu|os |c.
PowerFlex 700H and 700S AC drives
are common across all power ratings.
Syrc|||rk, . ||g|po.|c.n.rco, ||g|
speed, synchronization and drive-to-
drive data link.
Processor synchronization for multiple
drives within 1 s.
50 s maximum transfer rates with
multiple data configurations.
Transmitting drive and application data.
|.|vou..J S.|oc|| cpt|cr noots
EN 954-1, Category 3 for Safe-off and
protection against restart.
|.|vo|cg|x, t|o onboJJoJ |cg|x org|ro,
provides true PLC programmability,
with an industry standard programming
environment.
1.5 megabytes of memory and
CompactFlash for nonvolatile storage.
Local connection for up to
16 modules of Compact I/O (2 rails
8 modules per rail).
Communication options include a
RS-232 port, and embedded Ethernet
option for operator interface or
programming, and the same optional
communication daughter cards used
by FlexLogix (1788 - ).
Virtual backplane concept for program
portability to other Logix platforms,
seamless integration into the NetLinx
architecture.
Uses the same RSLogix 5000
programming environment as other
Logix controllers for maximum
program reusability and minimum
training.
25 motion instructions available in
RSLogix 5000 and is compatible with
the MPL series, MPG series, and some
1326AB, AS, and AH series servo
motors.
|rtog..| ccnnur|c.t|crs cpt|crs
including DeviceNet, ControlNet,
EtherNet/IP and a variety of other 3rd
party networks.
|o|p .oJuco oro.gy ccsts by oxp.rJ|rg
the capabilities of your PowerFlex
drive with powerful options from the
PowerFlex 700AFE Active Front End with
built in AC line regeneration.
A|` co.t|||oJ
PowerFlex 700S AC Drive
The Allen-Bradley PowerFlex 700S AC drive, a version of the PowerFlex 700 power platform, offers optimized integration for
the most demanding stand-alone and coordinated drive control and drive system applications.
The PowerFlex 700S with the DriveLogix option combines the powerful performance and flexible control of PowerFlex AC
drives with a high-performance Logix engine to produce a highly functional, cost-effective drive and control solution.
Fully Featured,
Outstanding
Motor Control
Connects Seamlessly
Into Your Integrated
Architecture
93
P O WE R F L E X A R C HI T E C T UR E C L A S S AC D R I V E S
PowerFlex 700H AC DRIVES
The PowerFlex 700H AC drive is a cost-effective, compact package for general purpose, variable speed applications. The
PowerFlex 700H drives are designed to meet the demands for space, flexibility and performance. The programming features
allow you to easily configure the drive for most application needs.
\c|ts/|o.t., Sorsc.|oss \octc., .rJ
full Field-Oriented Control for a wide
variety of applications.
|.sytc.oncvo ccrt.c| ncJu|os ..o
common across all power ratings.
VcJu|.. Jos|gr .rJ ||g| Jog.oo c|
power structure commonality for
reduced spare parts stocking.
St.rJ..J ||cc.st.rJ|rg c.b|rot Jos|grs
(frame 10 and larger) for compact,
stand-alone drive applications or multi-
drive lineups.
|rtog..| |V |||to.|rg .rJ ||ro .o.ctc.s
provides a compact, all-in-one package
solution for meeting global EMC
requirements.
|rtog..| ccnnur|c.t|crs cpt|crs
including DeviceNet, ControlNet,
EtherNet/IP and a variety of other
3rd party networks.
|o|p .oJuco oro.gy ccsts by oxp.rJ|rg
the capabilities of your PowerFlex
drive with powerful options from the
PowerFlex 700AFE Active Front End
with built in AC line regeneration.
A|` cpt|cr
||54 vo.s|crs .|sc .v.||.b|o
Scalable
Control Options
for a Wide Variety
of High Power
Applications
94
V
a
r
i
a
b
l
e

S
p
e
e
d

C
o
n
t
r
o
l
95
PowerFlex 700L Liquid-Cooled AC Drive
Regenerative Liquid-Cooled PowerFlex drives utilize integrated active converter technology and offer improved power quality
over a wide range of industrial power voltages.
|o.tu.os . p.tortoJ ||ou|J ccc|oJ
heatsink designed to transfer over
80% of the drive heat loss to the liquid
coolant, resulting in the largest drive
power-to-size ratio on the market.
Sp.co s.v|rgs Juo tc |rc.o.soJ
power density.
Av.||.b|o .|t| \c|ts/|o.t. .rJ \octc.
Control with FORCE Technology (with
or without an encoder), which can
regulate motor speed to an accuracy
of 0.001% for both induction and
permanent magnet motors.
|rtog..toJ ||ro .ogoro..t|vo b..k|rg |c.
precise control and energy savings.
Act|vo ccrvo.to. p.cv|Jos ccst o||oct|vo
means to achieve compliance with CE
and IEEE 519 harmonic limits.
|.ctocts ycu. c.|t|c.| p.ccossos |.cn
power disturbances.
||g| p.ctoct|cr c|.ss c.p.b|||ty
|rtog..| ccnnur|c.t|crs cpt|crs
including DeviceNet, ControlNet,
EtherNet/IP and a variety of other 3rd
party networks.
|sos |c.o.||ox 00 \octc. crt.c|
or 700S Phase II Control. See control
features of these drives for more detail.
Integrated Line
Regenerative
Braking
for Precise Control
and Energy Savings
96
P O WE R F L E X A R C HI T E C T UR E C L A S S AC D R I V E S
PowerFlex 7000 AC Drive
Improve efficiency and maximize profitability with a single solution for all your medium voltage motor control applications.
The Allen-Bradley PowerFlex 7000 medium voltage drive provides significant energy savings using variable speed control
to match the motor speed to the load or flow of the application. The advanced power semiconductor technology reduces
component count to the lowest of any medium voltage drive available, translating to increased savings and reliability, less
downtime and fewer spare parts.
||.octtc|.|vo toc|rc|cgy .||c.s ycu
to connect utility power directly to the
drive without an isolation transformer.
It reduces size and weight, while
mitigating common mode voltage
and remaining compliant to the
worlds most accepted harmonic
standards.
65 k\ S (Synnot.|c.| .to
Commutated Thyristor) power
semiconductors with integrated
gate drive for low component count,
fewer connections and simple power
structure.
|.|vo |Jort|ty ncJu|o .||c.s
preprogramming of customer specific
drive and application parameters for
faster start up.
Sotup .|...J, .utc tur|rg, .rJ p.o
programmed parameters designed
for faster start up.
||o|J p.cg..nn.b|o g.to ....ys (||A)
result in higher speed handling of
diagnostics and fault handling routines
previously handled by software.
|.tortoJ |c.o..go |cusos
the main power components in a
compact, modular package. The
unique arrangements allow the
components to be replaced, without
removing the PowerCage, in under
5 minutes for the air-cooled versions
and under 15 minutes for the liquid-
cooled version. True programmability,
with an industry standard
programming environment.
Superior
Reliability,
Ease-of-use
and Lower
Total Cost of
Ownership
PowerFlex DC Drive
The PowerFlex DC drive combines powerful performance with flexible control to produce a highly functional, cost-effective
drive and control solution. The DC drive offers many features that allow the user to easily configure the drive for most
application needs. Basic drive modules are available in both regenerative and non-regenerative configurations.
|o st.rJ..J |..J...o c||o.|rg ccrs|sts
of an IP20 open type enclosure, armature
converter, regulated field converter
for field weakening or economy
applications, an advanced regulator
with integrated DPI functionality, DC
tachometer and encoder capability.
VcJu|o (||V) .|t| nu|t|||ro .rJ nu|t|
lingual display simplifies programming.
PC tools such as DriveTools SP or
RSLogix 5000, assist with
programming, configuration,
monitoring and troubleshooting.
Add on profiles are available
for easy programming.
||| c.p.b|||ty |u||y |rtog..toJ |rtc
the regulator allows the DC drive
to be fully compatible with all
PowerFlex architecture class AC drive
communication cards, HIMs, and
software tools.
St.tus |rJ|c.tc.s |c. .|| |rto.r.|
communications options are visible on
the cover for easy set-up and monitoring
of drive communications.
||.s| upg..Jo.b|o ||.n...o c.r bo
updated anytime via DPI.
|.|vo Jos|gr |rcc.pc..tos p.cvor rc|so
and voltage suppression characteristics,
reducing installation concerns for noise-
sensitive environments.
|u||.p..t ccrt.c| to.n|r.| b|ccks .||c.
for easy wiring and quick disconnect.
|o ||ox|b|o |ooJb.ck .rJ ccnnur|c.t|cr
options within the PowerFlex DC drive
assure an effective integration solution.
| .c|cnoto. .rJ orccJo. |ooJb.ck
capabilities are embedded into the
control circuitry as a standard feature,
saving space and providing additional
functionality.
|o oxtors|vo |/O p.cv|Jos |rst.||.t|cr
flexibility including up to 8 digital inputs
and outputs as well as 3 analog inputs
and 4 outputs.
Opt|n|.oJ g|cb.| vc|t.go sott|rgs
designed to worldwide standards allow
quick set-up anywhere in the world.
V
a
r
i
a
b
l
e

S
p
e
e
d

C
o
n
t
r
o
l
97
P O WE R F L E X D C D R I V E S
Stand-alone
and coordinated
drive control
for drive system
applications
..
+`` '' '`' ', .`a |
+.' '' '` ', .```|
+`` '' '`' ', `+.+ |
.'`` '' ``' ', `.` |
'/|
''., '!|/'' ,,: ,:. ` | ' ,`+ | `.. ,
''`, '!|/'' ,,: ` ` | + ,`+ | `+ ,
''aa, '!|/'' ,,: +//`. ` | + ,`+ | `+ ,
'+.: ' ,`.. ,
'.|:..+' ,` ,'+:, |:..+' ,` ,'+:,
'', , '|, -..'
`'/ |. a :. ./ |. ` :.
':..': ':.|. ''., m,:.+|..
'...: ' '.|:.|.. '+m, ':.'+|..
'|+.1+.1 ''' .|.' ',.. '|+.| '|:,'..

+'
'.+' ':,,+1 ':m|: ':,,+1 '''. '
'...: |11-. '.|.':
'...:,'.:. '...:' ''
'.|:.+' ''+' ,!1'. '',
,|..+' ':...:':|, |':.':|/'', ''''' '',
.|.'':|, '.'.', |.:|, '.:||'

,|, ` - .,'+., '..': .1:1 ,.'|+: +.1 ....:.|, ,` '.|,
,|, ` - '..,'+., '.||:.:.|.+' ,.'|+: +.1 ....:.|,
` ':1..+|:1 + '..+mm+'': .+' ..' . ...:
,|, `, -`' . -.m+
` - .m ':'+, . - ,| .,':1
'.|:..+' '.
'
COMPONENT
CLASS AC DRIVES
..|
.`` '' .'`' ', `'a |
.`. '' .'' ', `+`.'|
`.`. '' '' ', `+. |
'/|
'/|
''., '!|/'' ,,: ,:. ` | ' ,`+ |
`.. ,
''`, '!|/'' ,,: ` ` | + ,`+ | `+ ,
'+.: ' ,`.. ,
'.|:..+' ,` ,'+:, |:..+' ,` ,'+:,
'', , '|, -..'
`'/ |. a :. ./ |. ` :.
''| ,:. ':.| ''., m,:.+|..
'...: ' '.|:.|.. '+m, ':.'+|..
.+'
'.+' ':,,+1 ':m|: ':,,+1 '''. '
'...: |11-. '.|.':
'...:,'.:. '...:' ''
'.|:.+' ''+' ,!1'. '',
,|..+' ':...:':|", |':.':|/''", ''''' ''",
.|.'':|", '.'.'

, |.:|

, '.:||'

,|..+' .:|..' |. .: .', ..|' ''' |:..+'
mm....+|.. '.|
+
,|, ` - '..,'+., '..': .1:1 ,.'|+: +.1
....:.|, ,` '.|,
` ':1..+|:1 . '..+mm+'': .+' ' ..' . ...:
'/|
` - .m ':'+,
'.|:..+' '. :.:,| .+|+' ..m':. :.1.. .. `
'
..
.`` '' .'`' ', `aa |
..' '' .'` ', `a`` |
+`` '' '`' ', `' .+ |
'/|
'/|
''. ` | ' ,`+ | `.. ,
''. :. |+.'.. ` | + ,`+ | `+ ,
'.|:..+' ,` ,'+: .+' +.1 ` ,'+: +', |:..+'
,` ` ,'+:,
'', , '|, -..'
`'/ |. a :. ./ |. ` :.
''| ,:. ':.| ''., m,:.+|..
'...: ' '.|:.|.. '+m, ':.'+|.. ::1-
|'..' .....
+'
'.+' ':,,+1 ':m|: ':,,+1 '...:,'.:.
'...:' ''
'.|:.+' ''+' ,!1'. '',
,|..+' ':...:':|", |':.':|/''", '''''
''", .|.'':|", '.'.'

, '.:||'

,|..+' .:|..' |. .: .', ..|' ''' |:..+'
mm....+|.. '.|
+
,|, ` - '..,'+., '..': .1:1 ,.'|+: +.1 ....:.|,
,` '.|,
` ':1..+|:1 . '..+mm+'': .+' ' ..' . ...:
'/|
` - .m ':'+,
'.|:..+' '. :.:,| .+|+' ..m':. :.1.. .. `
'
98
PowerFlex 4M AC Drive PowerFlex 4 AC Drive PowerFlex 40 AC Drive
Catalog Reference
Ratings 100-115V 1 Phase
In/3 Phase 230V Out
Ratings 200-240V
Ratings 400-480V
Ratings 500-600V
Ratings 690V
Ambient Temperature
Limit for Enclosure Types
EMC Filters
Standards and
Certifications
Overload Capability
Control Performance
Features
Output Frequency Range
User Interface
Communications Options
Preset Speeds
Standard Analog Inputs
Standard Digital Inputs
Standard Analog Outputs
Standard Digital Outputs
Dynamic Braking
Safety Input
For up-to-date product specification, visit www.ab.com/catalogs
PowerFlex 40P AC Drive PowerFlex 400 AC Drive
..'
'/|
`..' '' '` ', .``` |
`.`` '' '`' ', `+.+ |
.'`` '' ``' ', `.` |
'/|
''., ,:. ,,:` | ' ,`+ | `.. ,
''`, '!| ,,: `, '' ,,: ` ` | + ,`+ | `+ ,
'+.: +.1 ''+|: !..|':+|..' ` | + ,`+ | `+ ,
'...: ` | ' ,`+ | `.. ,
|:..+'
'', , '|, -..', '' +|` '+|: || ,..|' '...:..+.1 ,|..,
`'/ |. a :. ./ |. ` :.
':..': ':.|. ''., m,:.+|.. . ..1:. ..m
'...: ' '.|:.|.. '+m, ':.'+|.. '|+.1+.1 ''' .|.' ',.. '|+.|
'.|.. ':.'+|.. !1: '|:,'.. ,'.|.. +.1 ':'..|, .|.',
mm. . .':. :+|..: ,'-.m,, .+.:.:, ',::1 .+|. .:. .mm, ,..
..,.| .+m,, `/. ' . ,:.+|.. '.|:.|.+ '.1: '..' '.:. ' !1:
''
+ '..| '' '.,'+, +.1 +.'| '::| ':m|: ':,,+1
'...:,'.:. '...:' '' '''. ' '...:
|11-. '.|.':
'.|:.+' ''+' ,!1'. '',
,|..+' ':...:':|, |':.':|/'', ''''' '',
.|.'':|, '.'.', '.:||'

,|, ` - .,'+., '..': .1:1 ,.'|+: +.1 ....:.|, ,` '.|,
,|, ` - '..,'+., '.||:.:.|.+' ,.'|+: +.1 ....:.|,
. ':1..+|:1 ' '..+mm+'': .+' ..' . ...:
,|, `, -`' . -.m+
` - .m ':'+, . - ,| .,':1
'.|:..+' '.
: ,./'...:..+.1 .|-'.` - ':..: ,|..,
..
'/|
..`. '' `' ', `.`+' |
...' '' ``' ', a+a |
'/|
'/|
''., '!|/'' ,,: ,:. ` | ' ,`+ | `.. ,
''`, '!|/'' ,,: ` ` | +' ,`+ | ``` ,
|:..+'
'', , '|, -..'
``/ |. a :.
''| ,:. ':.| ''., m,:.+|..
'...: ' '.|:.|.. '+m, ':.'+|..
'|+.1+.1 ''' .|.' ',.. '|+.| '|
'..:/.::: ..: ,.|:.|..
`.'
'.+' ':,,+1 ':m|: ':,,+1 '''. '
'...: |11-. '.|.':
'...:,'.:. '...:' ''
'.|:.+' ''+' , !1'. '', !:|+, '., '`-'',
,|..+' ':...:':|, |':.':|/'', ''''' '',
.|.'':|, '.'.', |.:|, '.:||'
+
,|, ` - .,'+., '..': .1:1 ,.'|+: +.1 ....:.|, ,` '.|,
,|, ` - '..,'+., '.||:.:.|.+' ,.'|+: +.1 ....:.|,
` ':1..+|:1 + '..+mm+'': .+' ..' . ...:
,|, ., -`' . -.m+
. - .m ':'+, ` - ,| .,':1
'
'
99
.` . .`
.. | .. '' ` - ` ', `. - |
.. | +' '' ` - a', + - ..|
'!| ` '!| `. | + ,`. | `+ ,
'!| `' + | + ,`. | `+ ,
'!| `, '!| `., '!| `', '!| +
'''|
,|.m.:1 |. .:|.|.||.. + .|+.| ''.m: |..
'+.1':. | '+..+'': '. ..|'.| m1.|..+|..
| :.|.. m:.'+...+' ,|:m . ..|.'
':.:.+: +. :m':11:1 !...'.`` |
..|.' |+. ,::1
'..'.1: ,+|:.| ,:.1.. +'..|'m | m+|.' |+.
:.:., .:|...:1 | m.: :.:., +.+, |.m ..'
+.1 ..| |': ..1.|..:1 ,+.: |' m+|.':
|': +m..| | +.. .:|...:1 |. .:.|.'+|..
..|' +m..| | +.. .,,'.:1 m,':|:
.:|.|.| ,+.'+: ...'.1.. '', .|.'':.,
'.|..m:.|+|.. +.1 .|.' '.. | .,,.| +
.:|.|.| +'..'+|: .:., '+.:1 |. `' ,:+.
.'' :+|..: ` .|+.|. ,,+ . '....:.|
,|..+' '..: ':+.|. . ',+.: ':+|:.
!...'. `` ,.:-...:1 | |': +,,.,..+|:
'+ |:.m..+'
m':11:1 '.,'+, ':,,+1
,|..+' '+.:''.:. a
|':.':|/'' ''+' '`
'..'+.: |.. :m,, !.:1 |.. :m,, . ':..,
'.,,', +. ',::1 m1, ':|... +. ',::1
m1, '.,,', +. '.. m1, '.,,', +. .+'':,
':|... +. '.. m1, ':|... +. .+'': , |
'+m,:. ': ':'+,, |' .|.'':. +. '|+.|,
.| |.. '+m,:. .1 '..|.' ''', .:., ',|:m
.:...1:, . '.|.. '|/' '+m,, '.,,', +.
+.'| ':|... +. +.'|
`. | .`. !.:1 |.. '..| '.:.|..
:m,:.+|..:
`. | .`. '..'+.: |.. '..| '.:.|.., '''
'+m,:. .1 '..|.'
- . ''! . .+.m.||:.
V
a
r
i
a
b
l
e

S
p
e
e
d

C
o
n
t
r
o
l
Catalog Reference
Ratings 200-240V
Ratings 400-480V
Ambient Temp Limit
for Enclosure Types
Standards and
Certifications
Control Performance
Features
Configurations
User Interface
Communications
Options
Inputs & Outputs
Instrumentation
Optional
Instrumentation
For up-to-date product specification, visit www.ab.com/catalogs
A
V
A
ILA
B
LE
O
N
LY
IN
U
S
PowerFlex 400 FanMaster
Catalog Reference
Single-phase Input w/Derate
Ratings 200-240V
Ratings 400-480V
Ratings 500-600V
Ratings 690V
Ambient Temperature
Limit for Enclosure Types
EMC Filters
Standards and Certifications
Overload Capability
Control Performance
Features
Output Frequency Range
User Interface
Communications Options
Preset Speeds
Standard Analog Inputs
Standard Digital Inputs
Standard Analog Outputs
Standard Digital Outputs
Dynamic Braking
Common Mode Choke
Safety Input
PowerFlex 70 AC Drive PowerFlex 700H AC Drive PowerFlex 700 AC Drive
ARCHITECTURE
CLASS AC DRIVES
.|
:

`.`' '' '.' ', ... |
`.`. '' '' ', ``a' |
`.`. '' '' ', '. |
'/|
''., '!|/'' ,,: ` | ' ,`. | `.. ,
'+.: !..| | ' 1:.:: ,`. | `.. ,
''aa, '!|/'' ,,: +//`. ..1. | + ,`. | `+ ,
'.|:..+'
'', , '|, -..', '''|, '',1 ':.|.,, |', '!`+.
'. ''|+: 'a.+-`/''`.
' '+-` ..|' '...:..+.1 ,|..
'.m+' '.|, |,,'..+|.. ``/ - a, `'/ - `
':+., '.|, |,,'..+|.. `'/ - a, ./ - `
':.|. .|.' ./'" :.'.',
':..': ':.|. .|.' ''., m,:.+|..
..1:. ',::1 .|.' ..1:.': ',::1 .|.'
.|.: ':.'+|.. ''| ,:. ':.|
':. ':|, !.'|.-'+..+:
|1. '...: ' '.|:.|..
|1. . ':.'+|..
|1. ''' .|.' ,',1 . .|,
'., |.+' ..m/'..:.|
|1. ',.. '|+.| !|. ' '.|:.|..
'...:..+.1 '+|:-|| '. .+'..
.':. :+|..: ,'-.m,, .+..:.:, ',..' ',::1 '+.:,
- ''
'.+' '.:.': ''! ':m|: '.:.': ''!
'...:,'.:. '...:' '' '''. '
'...: |11-. '.|.':
'.|:..+' ''' ':...:':| .|.'':| ,+ . .':.,
|':.':|/'' ':m|: '/ ''+' '` |.:|
''+' ''| ,!1'. '', !:|+, '., '.:m:. '`,
''''' '' '.|:.'. '.:||' |:..+' '|',.|
!1'./' |',:. '.'.'
.
,|, ` - .,'+., '.||:.:.|.+' ,.'|+: +.1 ....:.|,
,|, ` - '..,'+., '.||:.:.|.+' ,.'|+: +.1 ....:.|,
,|, a .+' ..' . ...:
,|, ` - '..,'+., '..': .1:1 ,.'|+: . ....:.|,
,|, . - '/ ' 1., ..|+.| ,..|' |.m:. |...|..,
'.|:..+' .',,:.
|:..+' ,|..
'...:..+.1 '+|:-||
.
:
`..' '' '` ', ...a |
`.' '' '. ', ``.' |
.'``. '' ` - `' ', `.`++ |
.'``. '' ``' ', `.`++ |
''., '!|/'' ,,: ,:.
.+m: -a | ' ,`. | `.. ,, |,,..+'
.+m: .-` | + ,`. | `+ , |. .'+.
| a' ,`. | `+ , |. ..|.'
'' /'!| ,:./'+.: + ,`+ ,
'.|:..+' ,|.+m: -a .',,
'', , '|, -..', '',1 ':.|.,, |', '!`+.
|/
+,,'.: | .+m: .-` ,.'-. ',,
'.m+' '.|, |,,'..+|.. ``/ - a, `'/ - `
':+., '.|, |,,'..+|.. `'/ - a, ./ - `
':.|. .|.' ./'" :.'.',
':..': ':.|. .|.' ''., m,:.+|..
..1:. ',::1 .|.' ..1:.': ',::1 .|.'
.|.: ':.'+|.. ''| ,:. ':.|
|1,.|+'': ''|+: .|.'
':. ':| !.'|.-'+..+: |1. '...: ' '.|:.|..
|1. . ':.'+|.. |1. ''' .|.' ,',1 . .|,
'. .+'.., +| '|, '.+': '.' '.,
|.+' ..m/'..:.| .|'..:"
'.|.. '.1:../',::1 '.|.':. |1. ',.. '|+.|
!|. ' '.|:.|.. mm. . +,+'.'.|,
'+.+m:|:. '..'.. ,:. !|. ':+1 ':|:.|..
- +.'
'.+' '.:.': ''! ':m|: '.:.': ''!
'...:,'.:. '...:' '' '''. '
'...: |11-. '.|.':
'.|:..+' ''' ':...:':| .|.'':| ,+ . .':.,
|':.':|/'' ':m|: '/ ''+' '` |.:|
''+' ''| ,!1'. '' .',, ''''' ''
'.|:.'. '.:||' !1'./' |',:.
'.'.' ,' .',,
.
,|, . - .,'+., '.||:.:.|.+' ,.'|+: +.1 ....:.|,
,|, ` - ' '.,.|
,|, a .+' . ``' '| ..' . ...:
,|, . - .,'+., '..': :.1:1 ,.'|+: +.1 ....:.|, ,`.-'.|,
,|, ` - .m | ,|, ` - .m ,|, ` - .m
,.+.|.|, ` 1:1..+|:1 |+.'| ,.+m: .-` .',,
'.|:..+' .',,:. ,|.+m: -a .',,
'.|:..+' ,|.+m: -a .',,
'
.
:
'/|
``.`a '' ..` ', .a`.. |
`a. '' `'.+ ', `...' |
`a. '' `'.+ ', `...' |
'' .`/'!|/'' ,,: `
'.m+' '.|, + ,`.. ,
':+., '.|, ' ,`+ ,
'.|:..+'
'', , '|, -..'
|/ ..|' .+|: '.+'': ,|..
'.m+' '.|, |,,'..+|.. ``/ - a
':+., '.|, |,,'..+|.. `'/ - a, ./ - .
''| ,:. ':.|
':..': ':.|.
''., m,:.+|..
':. ':|
!.'|.-'+..+:
'...: ' '.|:.|..
. ':.'+|..
'' .|.' ',::1
'.,
|.+' ..m
',.. '|+.| !|. ' '.|:.|..
- `.'
'.+' '.:.': ''! ':m|: '.:.': ''!
'...:,'.:. '...:' '' '''. '
'...: |11-. '.|.':
'.|:..+' ''' ':...:':| .|.'':| ,+ . .':.,
|':.':|/'' ':m|: '/ ''+' '` |.:|
''+' ''| ,!1'. '', !:|+, '., '.:m:. '`,
''''' '' '.|:.'. '.:||' !1'./'
|',:. '.'.'

.
,|, . - .,'+., '.||:.:.|.+' ,.'|+: +.1 ....:.|,
,|, a .+' . ``' '| ..' . ...:
,|, . - .,'+., '.||:.:.|.+' ,.'|+: +.1 ....:.|, ,`.-'.|,
,|, ` - .m | ,|, ` - .m ,|, ` - .m
,|..+', .+m: .',
|:..+' ,|..
'
100
For up-to-date product specification, visit www.ab.com/catalogs
V
a
r
i
a
b
l
e

S
p
e
e
d

C
o
n
t
r
o
l
PowerFlex 700S AC Drive PowerFlex 700L AC Drive PowerFlex 755 AC Drive
.'
:
.'aa '' `` ', +..a |
.' '' ``.' ', .``+' |
.'`' '' ``a ', `.`' |
.'`' '' .'`a ', ..`' |
''., '!|/'' ,,: ,:. | ' ,`. | `..,
''.`, '!|/'' ,,: ` | + ,`. | `+,
'.|:..+'
'', , '|, -..'
'. ''|+: 'a.+-`/''`.
' '+-` ..|' '...:..+.1 ,|..
'.m+' '.|, |,,'..+|.. ``/ - a, `'/ - `
':+., '.|, |,,'..+|.. '/ - a, ./ - `
':.|. .|.' ./' :.'.',
''., m,:.+|..
..1:. ',::1 .|.' ..1:.': ',::1 .|.'
.|.: ':.'+|.. ''| ,:. ':.|
':.m+.:.| !+.:| .|.'
|1. '...: ' '.|:.|.. |1. . ':.'+|..
|1. '' .|.' ,',1 . .|, '.,
|.+' ..m/'..:.| ::1'+.' ' '..|.'.:.
'|:m+.. '.|:.|+.: ':.1:.'+.. '.|:.|+.:
':'.:. '.|:.|+.: '|+''|.... :m,... ''' '.|:.|+.:
'.|:.+' '.|.. ', ',..''..'" '...:'." ,|..
'.:.|.+ |1+,|+|.. ':. ...|.. '.'
!|. .:.'+1 mm. . +,+'.'.|, '...:..+.1 '+|:-||
- + ' '. '.:,.:. - `. ' '.' '.:,.:.
'.+' '.:.': ''! ':m|: '.:.': ''!
'''. ' '...: |11-. '.|.': '...:,'.:. '...:' ''
'.|:..+' ''' ':...:':| .|.'':| ,+ . .':.,
|':.':|/'' ':m|: '/ ''+' '`
''+' ''| ,!1'. '' .',, ''''' '' '.|:.'.
'.:||'
. ,''. `a ./':. ...|..,
,|, . - .,'+., '.||:.:.|.+' ''|/...:.| ,``'.| +..,
,|, ` - '.||:.:.|.+' ''|+: ,`'.|,
,|, ` .+' ..' ,|, ` .+/``'' '..'/'...:
,|, . - .,'+., '.||:.:.|.+' ''|/...:.| ,``.| +..,
,|, . - .+'1., .'m| ,|, ` - .m |, .+/``'., .|
'.|:..+' .',,:.
'.|:..+'
'...:..+.1 '+|:-||
..
:
'/|
.'.' '' ``' ', `++`' |
'/|
'/|
''., '!|/'' ,,: -' ,`. | `.., ..|'.| 1:.+|..
''., '!|/'' ,,: /'+.: | ' ,`. | `..,
''., '!|/'' ,,: ..|/''aa, '!|/'' ,,: + '+.'/
'+.: | + ,`. | `+,
'''+, '!|/'' ,,: `. | + ,`. | `+,
'.|:..+'
'', , .'', -..', '!' +.
'. ''|+: 'a`-'-`, ! ' a`-`
'' -!+.', '' ' ..|' '+|: .|.:-|| . ',::1 !..|. '+|:|,
''' .m,'.+.|
'.m+' '.|, |,,'..+|.. ``/ - a, `'/ - `
':+., '.|, |,,'..+|.. `'/ - a, `/ - `
':.|. .|.' ./'" :.'.', ..|' +.1 ..|'.| +. ..1:.
':..': ':.|. .|.' ''., m,:.+|..
.|.: ':.'+|.. ''| ,:. ':.|
':.m+.:.| !+.:| !|. .|.'
':...:'. ':. ':| !.'|.-'+..+: |1. '...: ' '.|:.|..
|1. . ':.'+|.. |1. ''' .|.' ,',1 . .|, '. .+'.., +| '|,
'., |.+' ..m/'..:.| .|'..:" '.|.. '.1:../',::1 '.|.':.
|1. ',.. '|+.| !|. ' '.|:.|.. mm. . +,+'.'.|,
'+.+m:|:. '..'.. ,:. !|. ':+1 ':|:.|.. ::1'+.' ' '..|.'.:.
'|:m+.. ,.1+|, '.|:.|+.: ':.1:.'+.. ,'.,:.|+.:, '.|:.|+.:
'|+''|.... :m,... ''' '.|:.|+.: .'' '.|:.|+.: '..': .1:1 +.1
'.||:.:.|.+' ..1:. '.|:.+' '.|.. ', ..|' '.1::., ':.|.... :+...,
+.1 '|! '.:.|.+ |1+,|+|.. .'|:. '+|: .|.:-|| ',::1 !..|. '+|:|,
- a''
'.+' '.:.': .' ':..: ''! ':m|: '.:.': .' ':..: ''!
'...:,'.:. ,.a` +.1 '.':., '...:' '' ,.'` +.1 '.':.,
'''. ' '...: |11-. '.|.':
|':.':|/'' .|.'':| ,+ . .':., ':...:':| ':m|: '/
''+' '' ''''' '' '.|:.'. !1'./' Bluetooth
|',:. ''| '.'.'
.
,|.. 1:|:.m..: ||, | ..,.|
''+|:1, .,'+., '.||:.:.|.+' ,.'|+: +.1 ....:.|,, ,`` '.| ..,
' '.,.|
,|.. 1:|:.m..: ||, | ..,.|
.+' |/' . ``'' | ..' . ...:
,|.. 1:|:.m..: ||, | .|,.|
.,'+., ,.'|+: +.1 ....:.|,, ,`` '.| ..,
.m
'+|.. .+' | . .+' ' .| m+, '.1..|..:/':.|..:
.+..|:. .|,.| '+|.. .+' ' `| m+, ':.|..:
'.|:..+' .',,:.
|:..+' ,|..
|1.+..:1 +|:|, ,|.. +|: |.|.:-|| +.1 +|: ,::1 m..|...
.'
'
'/|
..'a '' ```' ', `a`.' |
`+'a' '' +a'. ', +.' |
`''a'. '' +.'` ', `.' |
'', '!|/'' ,,: ,:. ,|.+m: ., | ' ,`. | `..,
''., '!|/'' ,,: ` ,|.+m: `| +.1 `, | + ,`. | `+,
'.|:..+'
'', , '|
'. ''|+: 'a.+-`/''`. ,..|' .' ..|.',
' '+-` ..|' '...:..+.1 ,|..
'.m+' '.|, |,,'..+|.. ``/ - a, `'/ - `
':+., '.|, |,,'..+|.. `'/ - a, ./ - `
': '.:.': . ':.|. .|.' . '.:.': .' ''+: '' .|.'
'+.1 ':: |:+|..: | |':: 1...: |. m.: 1:|+.'
': '.:.': . ':.|. .|.' . '.:.': .' ''+: '' .|.'
'+.1 ':: |:+|..: | |':: 1...: |. m.: 1:|+.'
.|,.| |.:|.:.., 1:,:.1+.| . ..|.' '+.1
'.+' '.:.': ''! ':m|: '.:.': ''!
'''. ' '...: |11-. '.|.': '...:,'.:. '...:' ''
'.|:..+' ''' ':...:':| .|.'':| ,+ . .':.,
|':.':|/'' ':m|: '/ ''+' '` |.:|
''+' ''| ,!1'. '', ''''' '' '.|:.'.
'.:||'
': '.:.': . ':.|. .|.' . '.:.': .' ''+: ''
.|.' '+.1 ':: |:+|..: | |':: 1...: |. m.: 1:|+.'
'.|:.+' '::.:.+|..: .+,+'.'.|,
|:..+' ,|..
'...:..+.1 '+|:-|| ,..|' .' ..|.',
101
For up-to-date product specification, visit www.ab.com/catalogs
PowerFlex 7000 AC Drive

'
`'`' '', .. ',, +a+` |
`..' '', .'..' ',, +a+` |
.a`.` '', `'' ',, +aa'. |
aa' '' + - a`+ '', ' - ' ',, +-a'.|
', | + ...| .+. ': ,+.+'':':1 +| +'' .'|+:
'' .`/'!|/'' ,,: ` + ,`+ ,
''+./'!| `. ..|' |.'|:. + ,`+ ,
'.|:..+'
.''., , '|, |'
'.m+' '.|, |,,'..+|.. ``/ - a
':+., '.|, |,,'..+|.. `'/ - a
'..|+' ':..': '..:.| ':.|.
.'' ':.|. .|.' ..|' +.' ::1'+.' ,,|..+',
a''' '. '.:. ':m...1..|. ..|' '.|:.+|:1 .+|: '...:
'+|:.|:1 '.:.+:" ..:.|:. !1.':
':|-., '.+.1 |.| ....
.:'1 '..+mm+'': .+|: |..+, '...: '1:.|.|, !1.':
-' '
'.+' '.:.': ''! ':m|: '.:.': ''!
'''. ' '...:,'.:. '...:' ''
'.|:..+' ''' ':...:':| .|.'':| ,+ . .':.,
|':.':|/'' ':m|: '/ ''+' '` |.:|
''+' ''| ,!1'. '', !1'. ''. ''''' ''
''.`. '` '.:||'
`
,|, + - +-.m| ',::1 ':|:.:..:
,|, `a
,|, + - +-.m| ,',::1 ...:.| ''|+: '+1,
,|, `a
'::. '.+'.. |+.1+.1
'.|:..+' ,|..

Catalog Reference
Single-phase Input w/Derate
Ratings 2400V, 60 Hz
Ratings 3300V, 50 Hz
Ratings 4160V, 50/60 Hz
Ratings 6600V, 50 Hz
Ambient Temperature
Limit for Enclosure Types
EMC Filters
Standards
Overload Capability
Control Performance
Features
Output Frequency Range
User Interface
Communications Options
Preset Speeds
Standard Analog Inputs
Standard Digital Inputs
Standard Analog Outputs
Standard Digital Outputs
Dynamic Braking
Common Mode Choke
Safety Input
ARCHITECTURE
CLASS AC DRIVES
PowerFlex DC
.'
'/|
`.``. '' `'`' ', .'.` |
'. '' .+ ', +`aa. |
'/|
'/|
'' . / ,:. ' ,`+ ,
|:..+'
'', -..', '|,
':+., '.|, |,,'..+|..
`'/ - a, ./ - `
.''-.+.:, .'' .|.', a-''
.:'1 ':+':... +.1 ..m.:
'...: ' '.|:.|..
''' .|.' ,',1 . .|,
|1+,|..: .+..
'.,
::1'+.' ' '..|.'.:.
'..1:. .|.'
,:.+|.. ',::1 '+.:
`` ' +.'
.` |.m+|..: |::1'+.'
`` ',::1 '+.: ./:..
'.+' '.:.': ''!
':m|: '.:.': ''!
'...:,'.:.
'...::..|..:
'''. ' '...: |11-. '.|.':
'.|:..+' ''' ':...:':| .|.'':| ,+ . .':.,
|':.':|/'' ':m|: '/ ''+' '`
''''' '' '.:||'
.
` - .|...+'': ,`` '.| + .., :+.' 1' . m|,
- .|...+'': ,.+'1.,
. - .|...+'': ,``-.| + .., :+.' 1',
+ - .|...+'': ,.+'1., . - .|...+'': ':'+, ,',
|.m+|..: '::. . ',.+m.. .+'.. ':.|.
'/|
'
Catalog Reference
Single-phase Input w/Derate
Ratings 200-240V
Ratings 400-480V
Ratings 500-600V
Ratings 690V
Ambient Temperature
Limit for Enclosure Types
EMC Filters
Standards
Overload Capability
Control Performance
Features
Output Frequency Range
User Interface
Communications Options
Preset Speeds
Standard Analog Inputs
Standard Digital Inputs
Standard Analog Outputs
Standard Digital Outputs
Dynamic Braking
Common Mode Choke
Safety Input
DC DRIVES
102
V
a
r
i
a
b
l
e

S
p
e
e
d

C
o
n
t
r
o
l
For up-to-date product specification,
visit www.ab.com/catalogs
For up-to-date product specification,
visit www.ab.com/mvb
You can add more value to your
intelligent motor controls with flexible
packaging options that save installation,
wiring, and troubleshooting time.
packaged
motor
control
ArmorStart Distributed
Motor Controller
For your applications needing on-machine motor control,
the ArmorStart Distributed Motor Controller offers a simple,
cost-effective method of integrating motor control, I/O and
network capabilities in your on-machine architecture. The
ArmorStart is an integrated, pre-engineered combination
starter for full voltage, reversing, smart motor controller,
and variable speed drive applications. The components
are mounted closer to the application or on the machine
reducing panel space as well as wiring and conduit
requirements making it easier to install and start-up.
The ArmorStart offers a robust IP67/NEMA Type 4
enclosure design, which is suitable for water wash down
environments. The ArmorStart products are also offered
.|t| ||VA ypo 4` ..t|rg, su|t.b|o |c. orv|.crnort
wash down with caustic chemicals used in the food and
beverage industry.
141A MCS Mounting System
With the 141A MCS Mounting System you get all
the performance of intelligent motor controls plus
packaging density to meet your most demanding
space requirements. This three phase bus bar system
is designed to allow preconfigured starters to be easily
assembled and serviced, reducing customer down time
and cost. With features such as MCS STAR Configuration
Software you can easily design custom panels of
intelligent motor controls for your specific needs.
LASL OP MA|NTLNANCL
PLDUCLD LNG|NLLP|NG T|ML
LOwLP |NSTALLAT|ON COST
and pre-engineered
solutions
Reduce labor by 30%
and overall system costs by 20%
103
CENTERLINE Motor Control Centers
Designed to meet your global needs.
The Allen-Bradley family of CENTERLINE motor control centers (MCCs) is designed to meet your global needs with
the CENTERLINE 2100 MCC, CENTERLINE 1500 MCC and CENTERLINE 2500 MCC.
CENTERLINE motor control centers integrate control and power in one centralized package that enhances safety and
allows maximum flexibility.
CENTERLINE MCCs use the time proven and industry leading CENTERLINE bus. No other MCC manufacturer offers you
the same protection for personnel and equipment including high levels of isolation from hazardous voltages, superior
fault containment and a solid grounding system.
Offering beyond the bounds of traditional MCCs, CENTERLINE Motor Control Centers include the latest in intelligent
motor control devices, such as drives, soft starters and electronic overload relays.
IntelliCENTER technology for CENTERLINE Motor Control Centers combines intelligent motor control and protection
devices with advanced networking and diagnostic capabilities to give you an inside look at your motor control
application. IntelliCENTER technology features built-in DeviceNet, intelligent motor controls and advanced monitoring
software all preconfigured and tested at the factory.
For users demanding a premium-quality MCC, the CENTERLINE MCC family offers a rugged, high performance
packaging solution for all your motor control needs.
Configured Drive Solutions
For applications requiring low voltage AC drives mounted in wall or floor mount
enclosures, the Configured Drives Program offers flexible packaging solutions for
PowerFlex Drives. A wide range of power, control, communication and operator
devices ensure specific application requirements can be addressed. Drive enclosures
can be sized and designed to meet most IP/NEMA/UL Type requirements allowing
for installation in any type of environment. Detailed product wiring documentation,
test reports, and consistent panel/component layouts allow for faster troubleshooting
and start-up resulting in decreased installation costs. Specific industry solutions are
also available to address unique requirements for the oil & gas, water wastewater
and heating/ventilation/air-conditioning markets.
104
Built-in
IntelliCENTER Technology
105
P
a
c
k
a
g
e
d

M
o
t
o
r

C
o
n
t
r
o
l

a
n
d

P
r
e
-
e
n
g
i
n
e
e
r
e
d

S
o
l
u
t
i
o
n
s
Certified to
UL 845
Safety
|uno.cus |sc|.t|cr |o.tu.os |o|p tc
protect personnel from hazardous voltage
|rto.|cck noc|.r|sns |o|p p.ovort
unwanted and unauthorized operation
Sc||J g.curJ|rg syston |o|ps .oJuco
shock hazards
Supo.|c. |.u|t ccrt.|rnort |o|ps
prevent fault propagation to other
units and sections
|||||||| 2100 Vs .|t| A.cS||o|J
are available to help reduce arc flash
hazards
|||||||| 2100 Vs .|t| A.cS||o|J
offer Type 2 accessibility in accordance
with IEEE C37.20.7 which provides extra
personnel protection at front sides and
rear of equipment in the event of an
arc flash.
Performance
St.rJ..J ||g| po.|c.n.rco ||VA
design withstands heavy industrial use
Supo.|c., |rJust.y |o.J|rg A||or
Bradley components deliver years of
dependable operation
|||||||| bus |.s nc.o cu..ort
carrying capacity per section for
flexible unit arrangements
Sp.co s.v|rg ur|t Jos|grs ..o .v.||.b|o
to help reduce the overall footprint of
your MCC
Reliability
ypo tostoJ ur|t Jos|grs |o|p orsu.o
operation under rigorous conditions
|os|grs ..o co.t|||oJ tc || 845 .rJ
meet NEMA standards
b.ck...J ccnp.t|b|o Jos|gr p.ctocts
your investment for years to come
||g|J ccrst.uct|cr orsu.os |crg |||o
Variety of intelligent motor
control options
Ac.csst|o||ro st..to.s .|t| |1 ||us
and E3 Overload Relays
SV 3 .rJ SV ||ox sc|t st..to.s
|c.o.||ox v..|.b|o spooJ J.|vos
CENTERLINE 2100 Motor Control Centers
The industry leading CENTERLINE 2100 Motor Control Center has delivered the safety, performance and reliability you
need for over 35 years.
5nce 5nviny NMA srnrrer
unirs hel reJuce MCC Ieerrinr
CN7RLlN 2100 MCCs wirh
Arc5hielJ cnn hel reJuce yeur
exesure re nrc Ilnsh hnznrJs
CENTERLINE 2500 Motor Control Centers
CENTERLINE 2500 Motor Control Center (MCC) is designed to meet the requirements of IEC 60439-1. The CENTERLINE 2500
MCC incorporates proven CENTERLINE bus technology for high quality and years of dependable operation. The CENTERLINE
2500 MCC meets and exceeds your expectations for safety, performance and reliability.
Safety
|cck|rg p.cv|s|crs p.cv|Jo .JJ|t|cr.|
safety in all four positions (connected,
test, disconnected and withdrawn)
Test position disconnects line power
allowing the control circuit to be
tested without energizing the load
|u||y |sc|.toJ orc|csu.os |c. n.x|nun
arc containment
|||||||| 2500 Vs .|t| A.cS||o|J
are available to help reduce arc flash
hazards
Performance
|u||y .|t|J....b|o ur|t Jos|gr |c. |.st
replacement, minimizing maintenance
and downtime
||g| ur|t Jors|ty tc cpt|n|.o cc|unr
utilization
||ug|r ||ro, |c.J, ccrt.c|, g.curJ .rJ
network communications
|ovo. cpo..toJ noc|.r|sn |c. tcc||oss
withdrawal and insertion
|.oo .rJ |cu. .|.o bus b.. pc.o.
systems available
Reliability
Voots |cb.| St.rJ..Js
Designed to IEC 60439-1
Designed to IEC 60529
ypo tostoJ ur|t Jos|grs orsu.o
operation under rigorous conditions
||g|J ccrst.uct|cr orsu.os |crg |||o
Variety of intelligent motor
control options
Ac.csst|o||ro st..to.s .|t| |1 ||us
and E3 Overload Relays
SV 3 .rJ SV ||ox sc|t st..to.s
|c.o.||ox v..|.b|o spooJ J.|vos
106
Meets
IEC 60439-1
IEC/TR 61641
Edition 2.0
P
a
c
k
a
g
e
d

M
o
t
o
r

C
o
n
t
r
o
l

a
n
d

P
r
e
-
e
n
g
i
n
e
e
r
e
d

S
o
l
u
t
i
o
n
s
107
Intelligent Motor Controls
CENTERLINE Motor Control Centers
(MCCs) with IntelliCENTER Technology
combine intelligent motor control
and protection devices with advanced
networking and diagnostic capabilities
to give you an inside look at your
motor control application. IntelliCENTER
technology features built-in DeviceNet,
intelligent motor controls and advanced
monitoring software all preconfigured
and tested at the factory. CENTERLINE
MCCs with IntelliCENTER technology are
a cost effective solution to solve even
your most complex motor control needs.
Built-in Network
Your startup is faster with built-in
DeviceNet cabling because complex
interwiring is reduced to a single
DeviceNet Cable. The preconfigured and
validated DeviceNet network reduces
your need to make device connections,
set baud rate or assign node addresses.
Increase Uptime with Advanced
Maintenance Tools
The addition of IntelliCENTER software
provides the ultimate window into your
MCC. The software puts both real time
diagnostics and MCC documentation
at your fingertips to maximize MCC
and related equipment performance.
Graphical views of individual MCC units
display device data allowing you to
quickly view critical status information.
IntelliCENTER technology reduces
installation time with its plug-and-play
setup and minimizes your downtime by
quickly providing intelligent diagnostic
and predictive failure information.
Enhance Personnel Safety
Enhanced safety is realized with access
to real-time data for remote monitoring,
configuration and troubleshooting of
intelligent motor control devices.
IntelliCENTER software harnesses the
power of the Integrated Architecture
system to allow you access to critical MCC
information from anywhere in your facility.
IntelliCENTER technology increases
your access to information, minimizes
maintenance and troubleshooting time
with real-time motor control diagnostics
and increases productivity with
complete packaged and pre-engineered
solutions for your most challenging
applications.
IntelliCENTER Technology
Integrated Intelligence Within A Motor Control Center
Integrated
Intelligence
Maintenance PC
Medium Voltage ArcShield Controllers
For industries requiring a higher level of personnel protection, Rockwell Automation offers
its medium voltage control products in an optional ArcShield arc resistant enclosure.
Arc flash energy is redirected through pressure relief vents in the top of the unit and away
from personnel via an overhead plenum. The ArcShield enclosure is designed to meet IEEE/
ANSI C37.20.7 and IEC 62271 Type 2 accessibility testing requirements for arc resistant
controls while still retaining the same standard internal control components that continue to
serve industries worldwide.
One of the key differentiator of the ArcShield cabinet is that it maintains Type 2 protection, even
when the low voltage door is open for routine maintenance purposes.
Arc-resistant
Medium Voltage
Controllers
108
109
Features
Current Range
Motor Range
!+.m.m
'.'.+|| ,+',
Short Circuit Protection
Overload Protection
.:.'+1 '.|:.|.. ':...:
.|...+|.. '||.+.:
Standards and
Certifications
'|+.1+.1 .'+. !..|.. !1.': |.m .'a` |
'" .'+. m..|.. m1.': |.m .'+' |
| '.'.:'' |.|m+|.. :.'...: |:+|..:
'+.:' m..|.. m1.': |. |+.|:. ., | +' |
'+| .+.' ,''' '+.', . ..:. m..|..
.'+. |. ,|:m |.m ````a | .. +.+.'+'':
'.,,', m1.': |. :+, `-,'+: ,.:. ...:.|..
'.,,', m1.': ...'.1: ` |:.m..+' +.1 + ..:. +.1
+''. |. |::1-|'..' ..... +,+..|.: |.m
`|'.a!!
.: ''1:. +.+.'+'': |. ` |, . |,
+.1 + | '+ |.:
.....| '.:+':. m1.': |. m..|..
`+'-', -, -' . -' '.:+':. 1..:.|', .| |': '.'+.
|. ,.|:.|.. |': '.'+., |. |::1.. |':. '+1 |.m
|': '.'+.
.....| '.:+':. m1.': |. m..|..
`+!-, -', -, -', -, -' . -' '.:+':. 1..:.|', .|
|': '.'+. |. |::1.. |':. '+1 |.m |': '.'+.
,.: '+.: ..|+.|., ||-|+.|, 1...:, :|.,
!' '|+. ||.+.: |. :+, ..|...+|.., '+,.| +.1
1:.. | .m,':|: '.'+. +:m''.:
''' +.1 '| ..., ' `+
'''| |. |::1:. ......| +,,'..+|..
.-!+.'..:" '|+.|.. ''.|..
'.:-..|...:1, ,.:-:...::.:1 +.1 |+.|., |:|:1
'.|:.+|:1 ......| ,.|:.|.. ,...1: |. ..,
m|. ,.|:.|..
''.| ''a./'!| ,,: + +.1 '!| +/ .+|..
!1.'+. ''. +.1 ''+, ':..
':...:':| mm....+|.. ..|' ':...:'.
..:.|...|, | |.m.'..| '.|..'.|:1 '/ ,.1..|
,...' 1....:.| |. |'.:: ,'+: ,.:., ..|.'
,.:., .mm....+|.., '/ +.1 !|.
'` ', ,`..''',
.'.'' |, '/a '
.'' ''|+: +.1 ':.:...
':.|.m:.'+...+' ..|+.|. ,...1:
.'.| .:'.+'': ,:.+|..
':.'.'.|, .. |.., .'+ ,`,`',.,
+ ..,.| +.1 . .|,.| ,:,+.1+'': ..|' |.m.'..|,
- ':...:':|
- ':...:'.
- '::.-|-'::. .mm....+|.. ,/'',
- .|.'':| +.1 |':.':| ..+ |.m.'..|
'| ':,,+1
'+|:|, !..|.
.''. ,.': ' ``.',,
'''
'/' a+.-+-.
!+.':1 ,:. '. ''|+: '..:.|..: .`/.`/
+.1 ! '..:.|..: /``a/
Features
Horsepower Range
Voltage Range
Starting Modes
Electronic Motor
Overload Protection
I/O Communications
Factory Installed
Options
Certifications
Standards
DISTRIBUTED
STARTERS
Bulletin 280/281 Full Voltage
and Non Reversing ArmorStart 141A
MOUNTING
SYSTEMS
For up-to-date specification information, visit www.ab.com/catalogs
P
a
c
k
a
g
e
d

M
o
t
o
r

C
o
n
t
r
o
l

a
n
d

P
r
e
-
e
n
g
i
n
e
e
r
e
d

S
o
l
u
t
i
o
n
s
Bulletin 283 ArmorStart
with SMC Technology
Bulletin 284 ArmorStart with
PowerFlex AC Drive Technology
110
.-!+.'..:" '|+.|.. ''.|..
'.:-..|...:1, ,.:-:...::.:1 +.1 |+.|., |:|:1
'.|:.+|:1 ......| ,.|:.|.. ,...1: |. .., m|.
,.|:.|..
''.| ''a./'!| ,,: + +.1 '!| +/ .+|..
!1.'+. ''. +.1 ''+, ':..
':...:':| mm....+|.. ..|' ':...:'.
..:.|...|, | |.m.'..| '.|..'.|:1 '/ ,.1..|
,...' 1....:.| |. |'.:: ,'+: ,.:., ..|.' ,.:.,
.mm....+|.., '/ +.1 !|.
'` ', ,`.'''',
.+' |, '/a '
.'.'' |, '/a '
'|| '|+.|, ...:.| '.m.| +.1 '|| '|, .+,+'.'.|.:
'+ `
+ ..,.| +.1 . .|,.| ,:,+.1+'': ..|' |.m.'..|,
- ':...:':|
- ':...:'.
- '::.-|-'::. .mm....+|.. ,/'',
- .|.'':| +.1 |':.':| ..+ |.m.'..|
'| ':,,+1
'+|:|, !..|.
'...: .+': .|+.|.
.''. ,.': ' a'a,,
'''
'/' a+.-+-.
!+.':1 ,:. '. ''|+: '..:.|..: .`/.`/ +.1
! '..:.|..: /``a/
.-!+.'..:" '|+.|.. ''.|..
'.:-..|...:1, ,.:-:...::.:1 +.1 |+.|., |:|:1
'.|:.+|:1 ......| ,.|:.|.. ,...1: |. .., m|.
,.|:.|..
''.| ''a./'!| ,,: + +.1 '!| +/ .+|..
!1.'+. ''. +.1 ''+, ':..
':...:':| mm....+|.. ..|' ':...:'.
..:.|...|, | |.m.'..| '.|..'.|:1 '/ ,.1..|
,...' 1....:.| |. |'.:: ,'+: ,.:., ..|.' ,.:.,
.mm....+|.., '/ +.1 !|.
'' ', ,+`'',
..+' |, '/a'
`+' |, '/a'
+aa' |, '/a '
''| ,:. ':.|
,':..': ':.|. ':.|.m+..:,
':..': ':.|. .|.'
'+ `
+ ..,.| +.1 . .|,.| ,:,+.1+'': ..|' |.m.'..|,
'| ':,,+1 -`. |.+' '.,.|
!' .'|:. '+|:|, !..|.
.|,.| .|+.|. ''.:'1:1 !|. +'':
.|.' .+': .|+.|. ',.+m.. .+': ..:.|.
'...: .+': .|+.|.
.''. ,.': ' ..`+,
'' '
'/' a+.-+-`, ' '`., ' a`-`
!+.':1 ,:. '. ''|+: '..:.|..: .`/.`/ +.1 !
'..:.|..: /``a/
Features
Horsepower Range
Voltage Range
Starting Modes
Electronic Motor
Overload Protection
I/O Communications
Factory Installed
Options
Certifications
Standards
DISTRIBUTED
STARTERS
For up-to-date specification information, visit www.ab.com/catalogs
Enclosure Types Available
Section Height
Section Width (For Plug-in Units)
Section Depth
Unit Density,
Space Saving Designs
Horizontal Bus Current Rating
Vertical Bus Current Rating
Section Load Capacity
MCC Fault Withstand Ratings
MCC Units Available
.'' ''|+: '.-.:.:... '|+.|:.
.'' ''|+: ':.:... '|+.|:.
'|+.|:. . .-,::1 !|.
Soft Starters
| '...:
'.:. !..|... |..,m:.|
..'': |.1 .....| .:+':.
::1:. |.1 !+..
'' +.1 .|.'':.
'.'|.. '+.:'
.+.|.m:.
Intelligent Motor Control
Features
..'|-.. ':|..'
'.|:''.'' '||.+.:
'.:..|...:1 ':|..'
'.:-|:|:1 ':|..' ..:.|..
':|+.':1 ':...: '.|.m+|..
|1.+..:1 '.+.|..
':|..' '.|:.|+.:
':m|: |..: | !|.
.|.' '+|+
Arc Resistant Design
Standards and Certifications
'!| `,`.,`',+,`.
,.`+.+.'+'':,
.,.'+.+.'+'': ./.:.|..+' ...:.+,,
`',.+.+.'+'':,
', | `., `', |+.|:. ,:. .:.|..+' :.|..
a | ` |
` . a |
a . `. |
+., a' . ` |m,:.: .m ,mm:|...+'
:
:
:
:
:
:
:
:
:
:
:, ':...:':| '+ `, a', |
,|..+' ,.:..|...:1 ||.+.: ..|'
':.+|.. '.:.
!..|. '.:.
.:.| '
':.|.... ',|:m '..m:.|+|..
|.|..:/ ',:.| |. '!' .:
:
:
:
:
|':..:|, .|.'':|, '.|.'.
:
|.+.'+'': ..|' |..''.:'1 ,,: . |..:.''.|,
.. +...1+..: ..|' ' `...
'' +'
'!| ''-`
'| ..., '.'+
'!/-`'`-|'-.'
CENTERLINE 2100
Motor Control Center
CENTERLINE 2100
Motor Control Center
with IntelliCENTER Technology
'!| `,`.,`',+,`.
,.`+.+.'+'':,
.,.'+.+.'+'': ./.:.|..+' ...:.+,,
`',.+.+.'+'':,
', | `., .'', |+.|:. ,:. .:.|..+' :.|..
a | ` |
` . a |
a . `. |
+., a' . ` |m,:.: .m ,mm:|...+'
:
:
:
:
:
:
:
:
:
:
'
'
'
'
'
'.m.|:1
'.:
'
|.+.'+'': ..|' |..''.:'1 ,,: . |..:.''.|,
.. +...1+..: ..|' ' `...
'' +'
'!| ''-`
'| ..., '.'+
'!/-`'`-|'-.'
LOW VOLTAGE
MOTOR CONTROL
CENTERS
For up-to-date product specification, visit www.ab.com/catalogs
P
a
c
k
a
g
e
d

M
o
t
o
r

C
o
n
t
r
o
l

a
n
d

P
r
e
-
e
n
g
i
n
e
e
r
e
d

S
o
l
u
t
i
o
n
s
111
Enclosure Types Available
Section Height
Section Width (For Plug-in Units)
Section Depth
Unit Density,
Space Saving Designs
Horizontal Bus Current Rating
Vertical Bus Current Rating
Section Load Capacity
MCC Fault Withstand Ratings
MCC Units Available
.'' ''|+: '.-.:.:... '|+.|:.
.'' ''|+: ':.:... '|+.|:.
'|+.|:. . .-,::1 !|.
Soft Starters
| '...:
'.:. !..|... |..,m:.|
..'': |.1 .....| .:+':.
::1:. |.1 !+..
'' +.1 .|.'':.
'.'|.. '+.:'
.+.|.m:.
Intelligent Motor Control
Features
..'|-.. ':|..'
'.|:''.'' '||.+.:
'.:..|...:1 ':|..'
'.:-|:|:1 ':|..' ..:.|..
':|+.':1 ':...: '.|.m+|..
|1.+..:1 '.+.|..
':|..' '.|:.|+.:
':m|: |..: | !|.
.|.' '+|+
Arc Resistant Design
Standards and Certifications
'!| `,`.,`',+,`.
,.`+.+.'+'':,
.,.'+.+.'+'': ./.:.|..+' ...:.+,,
`',.+.+.'+'':,
', | `., `', |+.|:. ,:. .:.|..+' :.|..
a | ` |
` . a |
a . `. |
+., a' . ` |m,:.: .m ,mm:|...+'
:
:
:
:
:
:
:
:
:
:
:, ':...:':| '+ `, a', |
,|..+' ,.:..|...:1 ||.+.: ..|'
':.+|.. '.:.
!..|. '.:.
.:.| '
':.|.... ',|:m '..m:.|+|..
|.|..:/ ',:.| |. '!' .:
:
:
:
:
|':..:|, .|.'':|, '.|.'.
:
|.+.'+'': ..|' |..''.:'1 ,,: . |..:.''.|,
.. +...1+..: ..|' ' `...
'' +'
'!| ''-`
'| ..., '.'+
'!/-`'`-|'-.'
CENTERLINE 2100
Motor Control Center
CENTERLINE 2100
Motor Control Center
with IntelliCENTER Technology
'!| `,`.,`',+,`.
,.`+.+.'+'':,
.,.'+.+.'+'': ./.:.|..+' ...:.+,,
`',.+.+.'+'':,
', | `., .'', |+.|:. ,:. .:.|..+' :.|..
a | ` |
` . a |
a . `. |
+., a' . ` |m,:.: .m ,mm:|...+'
:
:
:
:
:
:
:
:
:
:
'
'
'
'
'
'.m.|:1
'.:
'
|.+.'+'': ..|' |..''.:'1 ,,: . |..:.''.|,
.. +...1+..: ..|' ' `...
'' +'
'!| ''-`
'| ..., '.'+
'!/-`'`-|'-.'
LOW VOLTAGE
MOTOR CONTROL
CENTERS
112
For up-to-date product specification, visit www.ab.com/catalogs
Enclosure Types Available
Section Height
Section Width
Section Depth
Unit Density
Horizontal Bus Current Rating
Vertical Bus Current Rating
Section Load Capacity
MCC Short Circuit Withstand
Ratings
MCC Short Circuit Peak
Withstand Ratings
MCC Units Available
.'' ''|+: '.-.:.:... '|+.|:.
.'' ''|+: ':.:... '|+.|:.
'|+.|:. . .-',::1 !|.
Soft Starters
| '...:
'.:. !..|... |..,m:.|
..'': |.1 .....| .:+':.
::1:. |.1 !+..
'' +.1 .|.'':.
'.'|.. '+.:'
.+.|.m:.
Intelligent Motor Control
Features
..'|-'. ':|..'
'.|:''.'' '||.+.:

'.:..|...:1 ':|..'
'.:-|:|:1 ':|..'
..:.|..
':|+.':1 ':...: '.|.m+|..
|1.+..:1 '.+.|..
':|..' '.|:.|+.:
':m|: |..: | !|.
.|.' '+|+
Arc Resistant Design
Standards and Certifications
CENTERLINE 2500
Motor Control Center
'' ., +. +.1 '+
.` mm
., , . ` mm
a . mm
.+ !1.': ,:. '.m. ,` !1.': mm,
| + |
` . a |
a . `. |
' . '| |. ` :..1
`` '| |. ` :..1 . `.a '| |. ` :..1
:
:
:
:
:
:
:
:
:
:
'
'
'
'
'
'.m.|:1
'.:
'
|.+.'+'': ..|' |..''.:'1
.. +...1+..: ..|' '/' a`a+` 1.|.. . .-`
' a+`-` ' a'. '!| ,|, '/' a`a+` 1.|.. . .-`
CENTERLINE 2500
Motor Control Center
with IntelliCENTER Technology
LOW VOLTAGE
MOTOR CONTROL
CENTERS
P
a
c
k
a
g
e
d

M
o
t
o
r

C
o
n
t
r
o
l

a
n
d

P
r
e
-
e
n
g
i
n
e
e
r
e
d

S
o
l
u
t
i
o
n
s
'' ., +. +.1 '+
.` mm
., , . ` mm
a . mm
.+ !1.': ,:. '.m. ,` !1.': mm,
| + |
` . a |
a . `. |
' . '| |. ` :..1
`` '| |. ` :..1 . `.a '| |. ` :..1
:
:
:
:
:
:
:
:
:
:
:, ':...:':| '+ `, a', |
,|..+' ,.:..|...:1 ||.+.: ..|'
':.+|.. '.:.
!..|. '.:.
.:.| '
':.|.... ',|:m '..m:.|+|..
|.|..:/ ',:.| |. '!' .:
:
:
:
:
|':..:|, .|.'':|, '.|.'.
:
|.+.'+'': ..|' |..''.:'1
.. +...1+..: ..|' '/' a`a+` 1.|.. . .-`
' a+`-` ' a'. '!| ,|, '/' a`a+` 1.|.. . .-`
113
For up-to-date product specification, visit www.ab.com/mcc
CENTERLINE 1500
Motor Control Center
CENTERLINE 1500
Motor Control Center with
IntelliCENTER Technology ONE GEAR
MEDIUM VOLTAGE
MOTOR CONTROL
CENTERS
114
Switching Technology '+...m .|+.|. '+...m .|+.|. '+...m .|+.|. . .....| .:+':.
Enclosure Types Available '!|/'' ,,: `, `',`., |..''.:'1 '!|/'' ,,: `, `',`., |..''.:'1 ''+` ,,,: ` , . '''. ,,,: `.,, |..''.:'1 ,,|..+',
Section Height ` ` .. mm ,.,
Section Width `, .a, `a, '+, a., , , `, `` `, .a, `a, '+, a., , , `, `` `' mm ,`+, +.1 ' mm ,.,
Section Depth `a `a `` mm ,++,
Nominal Voltage Rating (kV) .+, ``, +`a, +, aa, a .+, ``, +`a, +, aa, a .` | `', .'|
Horizontal Bus Current Rating `., ., ` | `., ., ` | `. / `.', ., ` / ``' |
Controller Size ., +, a, | ., +, a, | . + |
Vertical Bus Current Rating +, a | +, a | '
MCC Fault Withstand Rating a'| a'| a '| ., | .. .'| ''| +'.: .. .'|
MCC Units Available
.'' ''|+: ..-.:.:... '|+.|:. : : :
.'' ''|+: ':.:... '|+.|:.
: : :
'|+.|:. |. .-',::1 !|.
: : :
':.|.... '|| '|+.|:.
: : :
Autotransformer Starters
: : :
.:1 +.1 ..-|.:1 '+1 .:+' '..|.':
: : :
',..'... '|+.|:.
: : :
'..m.. '..: ':.|..
: : :
.+.|.m:. ::1:.
: : :
Intelligent Motor Control Features
..'|-.. ':|..' !:1.+ ' : '
IntelliCENTER Software (optional) '
:, ,.:..|...:1 ||.+.: ..|'
':.+|.. '.:.
!..|. '.:.
.:.| ':.
':.|.... ',|:m '..m:.|+|..
|.|..: / ',:.| |. '!' .:
'.:..|...:1 ':|..'
:, ,.:..|...:1 ||.+.: ..|'
':.+|.. '.:.
!..|. '.:.
.:.| ':.
':.|.... ',|:m '..m:.|+|..
|.|..: / ',:.| |. '!' .:
'.:..|...:1 ':|..'
Available Features for Intelligent
Motor Control
mm....+|.. : :
.|.'':|, ':...:':|, |':..:|/'', '.|.., ':m|:
'/, !1'', ''+'
Motor Management : : :
|1.+..:1 .:.'+1 '.|:.|.. : : :
'.'.+|.. !..|... : : :
''.1 '|+|: .|+.|. .|.' : : :
'..|+' !:|:... : : :
Standards and Certifications
'!|
'|
''-`+.
|'''/'
''|
'!|
'|
''-`+.
|'''/'
''|
' a...`
'!| ''`
'|
''
For up-to-date product specification, visit: www.ab.com/mvb/
Solutions
Delivery
engineered
motor
control
solutions
Global Drive Systems
Industry
Solutions
Location Systems
Solutions
Application Matched
Packaging
Delivered
Regionally
115
Whether you need to increase machine speed for
higher production, or enhance machine tension control
for improved product quality, Rockwell Automation
provides you with engineering studies through our
consulting services. These services may include
but are not limited to:
|rvost|g.t|cr c| t|o ox|st|rg n.c||ro cpo..t|cr .rJ
performance
Suppc.t|rg c.|cu|.t|crs .rJ ov.|u.t|cr c| .ob t..rspc.t
and geometry components
For your specific needs, observations are documented
with concise Rockwell Automation solutions and
recommendations.
The benefits you will receive by working with our Global
Drive Systems application and design engineers are
that you will be provided with innovative material
transport, web handling and production management
solutions. Our design engineers have a wide skill and
experience set ranging from drive, motion and machine
control to automation and HMI systems across many
industries and applications.
To give you an advantage over your competition with a
shorter time to market, Rockwell Automation Global Drive
Systems offers both highly efficient central manufacturing
and flexible, short lead time local manufacturing in over 25
facilities worldwide.
Reducing your project management load and providing
a single source for coordination can be accomplished
through our installation services. These services range
from electrical drawing packages through complete
electrical turnkey solutions.
To ensure an on time and on budget start up, our
commissioning engineers will follow a defined
commissioning process. This process includes developing
a project plan, holding a pre-installation meeting, verifying
installation, configuring hardware, system integration and
tuning, and initial production coverage to transition to
production floor control.
Increasing Your Productivity and Reducing
Your Time to Market is Achieved Through
Our Global Solutions
To keep you competitive in the market place our regional
manufacturing locations provide application matched drive
packaging for the toughest applications. From high density
drive packaging to special enclosures, such as NEMA/UL
ypo 4` .rJ oxp|cs|cr p.cc|, .o c||o. t|o ||ox|b|||ty .rJ
responsiveness to keep you ahead of the curve.
Your Success is Our Number One Goal
To meet your schedule requirements, deliver the
functionality you expect and minimize outage time, our
project management process and your involvement
throughout will ensure a successful project.
Allowing your system to benefit from the latest technology
while reusing much of your existing hardware can
be achieved through Rockwell Automations system
upgrades. We have the industrys strongest commitment
to protecting your automation investment through our
development of products and solutions that provide a
flexible path forward to the latest technology.
To increase your manufacturing productivity, our industry
and application experts have developed innovative
solutions and standards for web handling applications,
integrated motion and drive control solutions. Complete
Drive Systems by Rockwell Automation shorten your
time to market, increase productivity, reduce project
management load, increase up-time and allow you to focus
on making your business successful.
Your central or distributed engineers will work closely with our Global Drive Systems organization to develop solution standards
for your worldwide facilities. With over 100 years of industry experience, the Global Drive Systems business provides world class
application expertise. To help you be more competitive in the markets you serve, our worldwide network of Industry Solutions
teams and Local Drive Solution Centers provide application matched drive packaging, system performance upgrades and complete
electrical turnkey solutions through regional locations. Wherever you are located, we have a center to help serve your needs.
116
GLOBAL DRIVE SYSTEMS

Local Drive Solution Centers provide greater benefits with
manufacturing and engineering capabilities around the world.
Our centers rapid response time makes your time to market
faster than ever before. Local staff of highly experienced
engineers understand the local codes, standards, and application
requirements. You can trust the Local Drive Solution Centers to
provide your business with fast and innovative solutions.
Our network of Local Drive Solution
Centers provides your business with:
|.sto. |o.J |nos
.o.to. ||ox|b|||ty
|xpo.t|so \c.|J.|Jo
|rp...||o|oJ Or|no |o.|c.n.rco
In addition to these capabilities, joining the Drive Solutions
team will help your projects be more successful. Customer
involvement is encouraged throughout the engineering and
manufacturing cycle. This includes involvement in the kickoff
meeting, setting the project schedule, and ongoing project
review meetings. All drive systems are tested before leaving the
facility to minimize outage time during commissioning.
As part of the Drive Solutions team, customers are invited
to witness these tests.
Together, the Drive Solutions team will deliver a tightly
integrated design, installation, and start-up.
Together we can plan and execute an effective start up
and commissioning plan and resources.
Experience
|xpo.t|so |r A .rJ | J.|vo .pp||c.t|crs, nct|cr ccrt.c|,
automation, software, sensors, safety, mechanical power
transmission and operator interface products
|.|vo Sc|ut|crs to.n c.r |o|p .|t| .ry |ovo| c| org|roo.|rg
ustcn |..ts V.r.gonort .rJ ..|r|rg crt..cts c.r bo p.cv|JoJ
Responsiveness
|cc.| to.ns p.cv|Jo ..p|J, custcn|.oJ sc|ut|crs
|rg|roo.oJ .rJ Jo||vo.oJ tc noot Jon.rJ|rg sc|oJu|os
|u|| suppc.t |.cn Jos|gr t|.cug| ||r.| ccnn|ss|cr|rg
ENGINEERED
SYSTEMS
ENGINEERED
APPLICATIONS &
SOLUTIONS
SYSTEM
UPGRADES
AND LEGACY
MIGRATIONS
117
FOREST PRODUCTS
Complete Paper
Machine
Tissue Machine
Greenfield Projects
OEM Solutions
Woodyard Applications
Pulp Processing
Slitting and processing
Electronic Line Shaft
Conversions
Performance Upgrades
Sectional Upgrade
Drive Replacements
Controller Upgrades
Multiple Shutdowns
CONVERTING
Film Sheeters
Non-wovens
High Performance
Winders
Web Processing
Drive Replacements
Performance
Improvements
METALS
Casters
Process Lines
Rod Mills
Bar Mills
OEM Solutions
Slitting Line
Metal Processors
Sectional Upgrade
Multiple Shutdowns
GENERAL INDUSTRIES
Cranes
High Performance
Test Stands
Dynamometers
Municipalities
Centrifuges
Agriculture Irrigation
Shuttle Systems
Rubber Production
Machines
Over Head
Crane Retrofits
Tire Machine
Upgrades
GLASS
Float Line
Conveyors
Drive Replacements
Material Handling
MINING
Underground Conveyors
Overland Conveyors
Regional Customers
Oil and Gas
Drive
Replacements
PRINTING
Newspaper
Commercial
OEM Solutions
Electronic Line
Shaft Solutions

Commercial Retrofits
Press Conversions to
Shaftless Technology
Newspaper Retrofits
Plantwide & Presswide
Supervisory Controls
Press Drives
Unit Controls
Folders
RTPs
118
When it comes to the design, building and operation of precise, productive machines,
incorporating the right motion control solution can make all the difference. Kinetix servo drives,
motors and actuators offer both integration into the Integrated Architecture and high-performance
features designed to save you valuable time and reduce costs. The productivity enhancements extend all the way from machine
development to maintenance. To complement these world-class products, we offer machine builders labor-saving software
tools which can help you condense your machine design cycle and substantially speed your time to market. The wide-reaching
benefits of Kinetix include:
|S|cg|x 5000 p.cv|Jos ccnp|oto p.cg..nn|rg,
configuration, commissioning, and maintenance support
for the Kinetix drives, motors and actuators.
Extensive library of 40 motion instructions provides the
right motion functionality for any applicationfrom
simple point-to-point motion to complex Kinematics Robot
Control and Position Camming.
Catalog number-driven drive, motor, actuator selection
and configuration.
Powerful motion tools including graphical PCAM editor
and high-speed data trending.
Advanced diagnostics simplifies fault detection
and correction.
.o.to t.gs crco .rJ uso orto.p.|so.|Jo t|.cug|
FactoryTalk-enabled tools such as RSView.
||s |r|c.n.t|cror.b|oJ ..c||toctu.o p.cv|Jos Jot.||oJ J.|vo,
motor and actuator information where you need it, when you
need it, providing early detection of problems and improving
machine uptime.
|o Vct|cr Ar.|y.o. sc|t...o tcc| t.kos ycu. n.c||ro Jos|gr
data and outputs recommended motor, drive and actuator
combinations. It also offers a host of optimization, simulation and
performance prediction tools to help you decrease machine time
to market and reduce risk. Motion Analyzer is available as a free
download at www.ab.com/motion.
||rot|x s.|oty sc|ut|crs rct cr|y |rc.o.so s.|oty |c. po.scrro|
but also enable enhanced machine productivity.
A g.c.|rg ||ro c| .ctu.tc. p.cJucts p.cv|Jo
simplification through integration.
motion control
Realize the Power of the Integrated Architecture
Kinetix brings you a complete motion solution providing seamless integration of
Allen-Bradley Logix controllers, servo drives, servo motors and actuators as part of the
Rockwell Automation Integrated Architecture. Together with innovative software tools
and extensive application knowledge, these world-class products provide a simplified
and enhanced approach to motion control, allowing you to significantly decrease
machine design, build and commissioning time; optimize performance; improve
productivity; and reduce downtime.
119
The Kinetix 2000, Kinetix 6000, Kinetix 7000 and Ultra

3000 servo
drives are all parts of the Kinetix Integrated Motion Solution,
allowing you to match the drive to the specific needs of your
application. They are seamlessly integrated into the Logix platforms
and communicate to the controller through the SERCOS fiber optic
link. These drives use RSLogix 5000 programming software for
complete integration of discrete and motion control, eliminating the
need for multiple programming tools. RSLogix 5000 also provides
powerful commissioning and diagnostic tools for simplified machine
installation, operation and maintenance.
As part of the Kinetix solution, these drives offer a common user
experience for configuration and setup, providing commonality
throughout the drive family. As a result, you can learn once and reuse
your product knowledge. In addition, Kinetix drives offers plug-and-
play configurability, fast integration and start-up, superior diagnostic
capabilities, and reduced wiring and installation costs.
All Kinetix drives are matched to Kinetix servo motors such
as the MP-Series family, featuring high resolution feedback encoders
for improved system performance and have built-in support for
multi-turn absolute encoders to eliminate costly and time consuming
machine homing cycles.
The Kinetix 6000 and Kinetix 7000 feature GuardMotion, an
embedded technology that provides safety as part of Kinetix
Integrated Motion. You can now take advantage of high performance
servo drives that not only help provide safety for personnel but
can also enable machine productivity enhancements. The safe-off
function in the Kinetix 6000 and Kinetix 7000 is certified by TUV
and meets the requirements of EN-954-1 Category 3 and IEC-
61508 SIL 3 for safe-off and prevention against unexpected restart
applications. In addition, the GuardLogix controller now offers Kinetix
Integrated Motion support for unmatched integration discrete,
motion, process, batch, safety and drive in ONE controller. Use one
environment for programming and complete configuration. Count
on Rockwell Automation to be your complete safety solution partner
from sensors to actuators.
A s|rg|o ||bo. cpt|c .|rg so.vos .s t|o sc|o |rto.|.co
between control and drive. It replaces costly command
and feedback wiring, reducing both installation time and
wiring costs.
|S|cg|x 5000 sc|t...o p.cv|Jos c.t.|cg runbo.
driven drive, motor and actuator configuration.
This out-of-the-box connect and run implementation
eliminates the need for complex drive/motor/actuator
configuration and tuning.
\|t| Autcn.t|c |ov|co |op|.conort, J.|vos, nctc.s .rJ
actuators can be replaced without reconfiguration. The Logix
controller automatically detects the replaced drive, motor or
integrated actuator and downloads all configuration parameters.
||g| .osc|ut|cr, .bsc|uto |ooJb.ck o||n|r.tos t|o rooJ |c.
axis homing and provides high precision positioning.
cnp.o|ors|vo J.|vo, nctc. .rJ .ctu.tc. J|.grcst|cs ..o
available in RSLogix 5000 and the Logix application program.
crt.c||cg|x .rJ cnp.ct|cg|x c||o. nct|cr ccrt.c|
scalability. Whether you are using one servo drive or more
than100, theres a price and feature set for your full range
of applications.
Kinetix drives are optimized for the ControlLogix, CompactLogix
and GuardLogix SERCOS interface Digital Motion Modules.
SERCOS (SErial Real-time COmmunications System) is a controller/
drive interface using noise-immune, fiber optic cables. The result is
state-of-the-art motion control with these important benefits:
K I NE T I X S E R V O D R I V E S
D I G I TA L MOT I O N C O NT R O L
Kinetix 2000 Low Power Multi-Axis Servo Drive
A Simplified Solution for Low Power Applications
Even applications with power requirements as low as 300 watts can
reap the benefits of the Kinetix Integrated Motion solution.
As p..t c| t|o ||rot|x |rtog..toJ Vct|cr sc|ut|cr, t|o nu|t|.x|s
Kinetix 2000 is seamlessly integrated into the Logix platform and
communicates to the controller through a SERCOS fiber optic link.
The result is simplified machine design, commissioning, operation
and diagnostics through a single integrated platform.
|o ccnp.ct s|.o s.vos ycu ncroy .|t| s|gr|||c.rt sp.co .oJuct|crs
that translate into greater flexibility for machine design and more
productivity in the same amount of floor space.
.o.t|y s|np||||oJ .|.|rg .osu|ts |r |o.o. ccrroct|crs .||c| t.ko |oss
time and make it easier to wire correctly the first time.
Oro s|np|o |c.o. |.|| .op|.cos pc.o. .|.|rg, |cg|c ccrt.c| .|.|rg .rJ
other complex cables, making layout and installation fast and easy.
AJv.rcoJ ccrt.c| c.p.b|||t|os p.cv|Jo g.o.to. p.oc|s|cr .rJ t|.cug|put,
allowing you to meet demands for increased productivity.
120
cnp.ct s|.o .||c.s ccrvor|ort p|.conort |r n.c||ro.y
|.rJ|os .|| g|cb.| vc|t.go .oou|.onorts
AJv.rcoJ ccrt.c| c.p.b|||t|os p.cv|Jo g.o.to. p.oc|s|cr .rJ
throughput. Impressive velocity bandwidth is greater than 400 Hz,
with a current loop bandwidth greater than 1300 Hz double the
performance of similar products.
A s|np|o ncJu|.. Jos|gr |c.o.s .|.|rg t|no .rJ .o|.toJ ccsts by
greatly reducing the total number of connections.
A S||OS |rto.|.co p.cv|Jos so.n|oss |rtog..t|cr |rtc
the ControlLogix, CompactLogix, or GuardLogix platform for
multi-axis integrated motion. RSLogix 5000 is the only software
program required for both discrete and motion control.
|.sytcuso |c.o. |.|| so.vos .s . ur|ouo ncurt|rg .rJ ccrroct|rg
system, making design and installation fast and easy.
|o.tu.os onboJJoJ s.|oty toc|rc|cgy
Kinetix 6000 Multi-Axis Servo Drive
Powerful Simplicity for a Competitive Edge
Get all the benefits of Kinetix Integrated Motion in a high
power servo drive. Save time and money throughout the
machine life cycle from design and installation through
operation and maintenance.
Outst.rJ|rg po.|c.n.rco b.soJ cr ost.b||s|oJ,
successful product designs PowerFlex power structure
and Kinetix control structure.
cnp|oto pc.o. ccvo..go up tc 150 k\
cnncr |so. |xpo.|orco S.no st.tus ccJos,
I/O, feedback cables and safety connections
as the Kinetix 6000, providing commonality throughout
the drive family. Learn once and
reuse product knowledge.
Kinetix 7000 High Power Servo Drive
Simplified High Power Applications
|o ||rot|x 000, .s .o|| .s t|o ||rot|x 6000, |o.tu.o
an embedded technology that provides safety as part
of Kinetix Integrated Motion. Safe-off (also known as
safe torque-off ) is the initial Kinetix offering and allows
Kinetix drives to be placed in a safe condition without
power removal. This enables machine productivity
enhancements through faster restart cycles and lower
total system cost due to reduced downtime and fewer
components, such as input or output contactors.
Vctc. ||ox|b|||ty Oro J.|vo sc|ut|cr |c. po.n.rort
magnet (synchronous) and asynchronous motors.
K I NE T I X S E R V O D R I V E S
121
Ab|o tc ||t ycu. .pp||c.t|cr .c.|J.|Jo .|t| 100480\ A pc.o. |rput c.p.b|||t|os
bu||t|r suppc.t |c. nu|t|tu.r .bsc|uto orccJo.s tc o||n|r.to ccst|y .rJ t|no ccrsun|rg n.c||ro |cn|rg cyc|os
||ox|b|o orcug| tc cpo..to . .|Jo v..|oty c| b.us||oss so.vc nctc.s .s .o|| .s ||ro.. .rJ t||.Jp..ty nctc.s
||ko .|| ||rot|x |rtog..toJ Vct|cr so.vc J.|vos, t|o ||t.. 3000 usos |S|cg|x 5000 p.cg..nn|rg sc|t...o |c. ccnp|oto
integration of discrete and motion control, eliminating the need for multiple programming tools. RSLogix 5000 also
provides powerful commissioning and diagnostic tools for simplified machine installation, operation and maintenance.
|sos Sn..t Vctc. oc|rc|cgy tc p.cv|Jo .utcn.t|c |Jort|||c.t|cr c| cc..oct nctc.tcJ.|vo ccrroct|v|ty, .oJuc|rg
commissioning time.
Ultra3000 Digital Servo Drive with SERCOS Interface
Ultimate Performance and Flexibility for a Global Solution
Save time, money and space on control panels by using the optional LIM as the
power connection, conversion, control and protection point for the complete power
needs of most control panels. A single compact LIM module can replace 11 individual
components, eliminating up to 100 inter-connecting wire terminations. And, with the
new configurable branch circuit selection feature (in the 2094-ALxxS and -BLxxS), the
LIM can serve as the circuit breaker as well as the primary power protection point for the
entire control panel. The addition of new LIMs has expanded the power range to cover
from 10 to 75 Amps rms.
For Motion Control training curriculum, go to www.rockwellautomation.com/services/training/motion.html
TechConnect Support covers a multitude of Industrial Motion Control products in these areas:
|.ckb.soJ nct|cr
So.vc J.|vos
|.cg..nn|rg sc|t...o
M
o
t
i
o
n

C
o
n
t
r
o
l
Continuously Flexing Cables
Motion control applications requiring cables that can endure continuous flexing and bending
will benefit from the use of new Allen-Bradley cables specifically made to withstand constant
movement. These continuously flexing cables are designed using wires rated for continuous
bending, allowing needed cable motion. In addition, they have a distinct type of outside jacket,
shield braid, filling material and insulation to allow them to tolerate the continuous flexing.
K I NE T I X S E R V O D R I V E S
L I NE I NT E R FAC E MO D U L E S ( L I M)
F L E X C A B L E S
122
|xt.ono|y ||g| tc.ouo |r . sn.|| p.ck.go
|rtog..| b..ko cpt|cr
Opt|cr.| s|.|t so.| |c. ||66
environmental rating
||g| .osc|ut|cr |ooJb.ck (up tc 2 n||||cr
counts per revolution) allows higher inertia mismatch
Absc|uto |ooJb.ck cpt|cr s.vos t|no by o||n|r.t|rg
homing routines
MP-Series Low Inertia Servo Motors
High performance, low inertia servo motors in
a compact package to meet the demanding
requirements of high performance motion
control systems.
|u..b|o |ccJ g..Jo opcxy cc.t|rg .|t|
stainless steel shaft and fasteners
||66 .rJ ||6 ..toJ |c. |c. p.ossu.o .|rso
and incidental spillage protection
|ccJ g..Jo g.o.so
|rtog..| b..ko cpt|cr
|||uto c|o.r|rg ccnpcurJs c.r bo usoJ
Absc|uto ||g| .osc|ut|cr |ooJb.ck .|t| nu|t|tu.r cpt|cr
So.|oJ orc|csu.o noots ||66 .rJ ||6, .s .o||
as IP69K for 1200 psi washdown requirements
Sncct|, p.ss|v.toJ 300 so.|os st.|r|oss stoo|
cylindrical enclosure prevents debris from collecting
|rtog..| b..ko cpt|cr
.r bo usoJ |r c|cso p.cx|n|ty tc |ccJ
|.ctc.yso.|oJ .rJ |o.k tostoJ
Absc|uto ||g| .osc|ut|cr |ooJb.ck .|t| nu|t|tu.r cpt|cr
||g| po.|c.n.rco nctc.s
offering compact,
power-dense design;
superior torque-to-size ratio
|rtog..| 24 vc|t b..ko cpt|cr
|xco||ort so.vc .ospcrso
|rv|.crnort.||y .uggoJ ||65 so.|oJ nctc. c.so
||g|.osc|ut|cr |ooJb.ck st.rJ..J
(131,072 counts per revolution)
A|sc .v.||.b|o .|t| ||VA |..no s|.os .rJ 2000 ||ro |rc.onort.|
encoder for stability and smooth operation
TL-Series Servo Motors
Compact, cost-effective low inertia motors
MP-Series Food Grade Motors
High performance, low inertia
servo motors for use in food and
beverage packaging and handling
applications
HPK-Series High Power
Asynchronous Motors
Induction motor technology
optimized for servo systems
|||oct|vo|y ccnb|ros t|o ||g| pc.o. c| |rJuct|cr
motors with the precise positioning and rapid acceleration capability
of a servo motor for increased throughput.
|.toJ |c. 200 so.v|co |.ctc.
b|c.o. ccc|oJ
|.n|r.toJ ccrst.uct|cr
Absc|uto ||g|.osc|ut|cr
feedback with multi-turn option
MP-Series Stainless Steel Motors
High performance servo motors
specifically designed for
applications with stringent
cleanliness requirements that
involve wash down with high pressures
and caustic chemicals.
Kinetix Motors
Kinetix offers a broad portfolio of Allen-Bradley servo motor
families, designed to provide the ideal combination of
power, precision and cost-effectiveness for your application.
Stainless steel motors for demanding environments, high power motors
and compact high performance motors with NEMA mounts complement
the extensive capabilities of our industry-leading MP-Series Low Inertia
Servo Motors. Kinetix motor families typically offer Smart Motor Technology
to provide automatic identification of correct motor-to-drive connectivity,
reducing commissioning time. Accuracy and velocity stability are increased
with more than 2,000,000 position counts per motor revolution. Motors
offer continuous torque from less than 0.1Nm up to 607Nm. In addition,
you can connect Kinetix motors with confidence, using Allen-Bradley
power and feedback cable assemblies.
S E R V O MOT O R S
AC T UAT O R S
123
||g|o. |ro.t|. n.tc||rg c.p.b|||ty
|rv|.crnort.||y .uggoJ |c.
application flexibility
|rtog..| b..ko cpt|cr
Av.||.b|o .|t|
absolute
high-resolution
feedback and
resolver feedback
option
1326AB Servo Motors
Medium inertia servo motors for use
in applications that require moving large
loads with smooth performance
F-Series Servo Motors
Medium inertia servo
motors for use in
applications that require
moving large loads
smoothly.
||g| |ro.t|. n.tc||rg
capability
|o.vyJuty ccrt|rucus cpo..t|cr
|rv|.crnort.||y .uggoJ
2,000||ro |rc.onort.| orccJo. |ooJb.ck st.rJ..J
M
o
t
i
o
n

C
o
n
t
r
o
l
MP-Series Integrated Linear Stages
Reduce the cost and time required to implement linear motion in your machine.
Ab|||ty tc s|.o .rJ cpt|n|.o V|So.|os
Linear Stages and corresponding drives in
Motion Analyzer reduces product selection
time and minimizes costs.
Av.||.b|||ty c| A| |||os s|c.tors ycu.
design time.
|u|| sotup .rJ p.cg..nn|rg suppc.t
through RSLogix 5000 software can reduce
set up time by making commissioning fast
and easy.
|rtog..toJ ||ro.. st.gotypo .ctu.tc.
reduce time to market by eliminating all
the part numbers, drawings, purchase
orders and labor needed to assemble
separate components such as bearings,
actuation, adapters, belts, gears, etc.
needed to build your own axis of motion.
||g| spooJ .rJ ..p|J pcs|t|cr|rg J|.oct
drive linear motor versions (up to 5 meters/
second) can reduce manufacturing costs by
providing increased throughput.
||.oct J.|vo vo.s|crs c.r .|sc p.cv|Jo g.o.to.
reliability versus other modes of actuation as
there are no wearing parts in a direct drive.
b.||sc.o. J.|vor vo.s|crs p.cv|Jo ||g|
forces with absolute multi-turn feedback to
eliminate time-consuming homing routines.
Holding brakes are optional.
150 nn, 200 nn, .rJ 250 nn |..no
sizes (based widths) available for 230 and
460-Volt operation with stroke lengths up to
2 meters.
|cnotc|..Jstcp cpo..t|cr .|t| sc|t...o
over-travel limits eliminates the need for
cumbersome external limit switches.
\o.. |tons suc| .s c.b|o t..ck .rJ st.|p
seals can be changed in minutes to
minimize machine downtime.
|o.k |c.cos tc 601 | (135 |b) .rJ po.k
velocities to 5000 mm/s (197 in/s)
St.cko |orgt|s |.cn 120 nn (4 |r)
to 1940 mm (76.4 in).
S E R V O MOT O R S
MP-Series Integrated Linear Stages
simplify your machine design and are
ideal for applications that require loads
to be supported and moved with
precise linear positioning and velocity
control. Now you can eliminate the
need to generate part numbers,
drawings and purchase orders for
between 80 and 100 separate parts
that are required to assemble a linear
actuator as well as all the labor and
assembly drawings needed to put one
together. The MP-Series Integrated
Linear Stage provides you with an
out-of-the-box solution for your
linear motion needs whether your
choice is a direct drive or ball screw
driven actuator. Product selection is
as simple as inputting your motion
profile and payload information into
Motion Analyzer. In addition, tight
integration with Allen-Bradley Logix
control systems makes the MP-Series
Integrated Linear Stages easy to
incorporate.
124
MP-Series Low
Inertia Motors
Motor Voltage
and Speed

Feedback Options
Continuous Stall Torque
Key Features and
Applications
MP-Series Food
Grade Motors
MP-Series Stainless
Steel Motors TL-Series Motors
.` +.1 +a ' ...1..
., | .,m
|''.|: '.'-.:'.|.. |::1'+.'
..|' m.'|.-|... ,|..
. '..: ....:m:.|+' :..1:.
,:':.|:1 |.+m: .:,
':'.:.
.a -`a` 'm ,.` - `++. '' - ..,
'. ..:.|.+ '.:m..m |:+|..: +.1
,|.., 1,.+m.. ,:.|.m+..:
general purpose motor
.` +.1 +a ' ...1..
., | ' .,m
|''.|: '.'-.:'.|.. |::1'+.'
..|' m.'|.-|... ,|..
`a | `+ 'm ,`+ - `.. '' - ..,
'. ..:.|.+ m|. |. '.'| 1.|,
.+'1.. . m:+|, ,.'|., +.1
1+..,, |': !'-':..: '|+..': '|::'
!|. +.: .:.mm:.1:1
.` +.1 +a ' ...1..
., | ' .,m
|''.|: '.'-.:'.|.. |::1'+.'
..|' m.'|.-|... ,|..
`a - .`' 'm ,`. - ` '' - ..,
. '.' ,.:..:, '.'', .+.|..
..1.|.. |,,'..+|.. ...'.1: m:+|
+.1 ,.'|.,, .+. |1 '+.1'.., '.|:
..:..: +.1 ...m:. ,.1..|
.` ' ...1..
., | a .,m
'.'-.:'.|.. :..+' |::1'+.' ..|'
m.'|.-|... .+,+'.'.|, ,.:|...: '+||:.,
'+.'-.,,
. '..: ....:m:.|+' :..1:.
a - '+. 'm ,.a - + '' - ..,
m,+.|, '. ..:.|.+ ,.1..| |+m.',
,|.m.:1 |. .|-:..|..: +,,'..+|..
'' . '!| m..| ,|..
Motor Voltage
and Speed

Feedback Options
Continuous Stall Torque
Key Features and
Applications
+a ' ...1..
., | ..' .,m
|''.|: '.'-.:'.|..
|::1'+.' ..|' m.'|.-|...
option
':'.:.
..-'` 'm
,.+-+a ''-..,
!:1..m ..:.|.+ |. ..:.|.+
m+|.'.. +.1 m|'
,:.|.m+..:
.` ' ...1..
., | + .,m
. '..: ....:m:.|+'
:..1:.
`'-.+. 'm
,``- .`+ ''-..,
!:1..m ..:.|.+ |.
..:.|.+ m+|.'.. +.1
m|' ,:.|.m+..:
F-Series Motors 1326AB Servo Motors
+a ' ...1..
'+: ,::1 ,|.. |
`' +.1 ` .,m
|''.|: '.'-.:'.|..
|::1'+.' ..|' m.'|.-|...
option
a | +. 'm
,+-+.aa ''-..,
': ,.:.... | + :..
m|. .m'..:1 ..|'
|': '.' ,.:. +.1 .|
:||:.|..:.: | +.
..1..|.. m|.
HPK-Series Motors
.` +.1 +a .'| ...1..
':'..|.: ., | 'm/ ,`. ../,
..|' 1..:.| 1...: m1:'
'..:.| 1...: m1:' ..|'
....:m:.|+' ' m.... .:'.|..
+''..:. 1...:. m1:' ..|'
+''.|: '.'-.:'.|.. m.'|.-|...
'..:.| 1...: m1:' ..|' ,:+'
|..: | a` ' ,``' '',
+''..:. m1:' ..|' ,:+' |..:
| `.`. ' ,..` '',
''` ,',..+' ,.|:.|.. ,|..
,...' .'+.: .:+. .|:m
+. +.: |.m: ', :'.m..+|.. ,+.|
..m':., 1.+... +.1 '+'.
.::1:1 | +:m'': :,+.+|:
.m,.:.|
MP-Series
Integrated Linear
Stages
For up-to-date specification information, visit www.ab.com/motion.
KINETIX SERVO
MOTORS AND
ACTUATORS
125
KINETIX SERVO
DRIVES
Logix Control Platforms
Continuous Output
Current (A rms)
Continuous Power
Output
Input Volts
Feedback
I/O
Field programmable
flash memory firmware
storage for easy
upgrades
Advanced remote drive
diagnostic capabilities
Safety Function Support
(built-in)
Motor Compatibility
Automatic motor
recognition capability
with intelligent
feedback devices
Compatible with
MP-Series Integrated
Linear Stages
M
o
t
i
o
n

C
o
n
t
r
o
l
m,+.|'., .|.''.,
+.1 ..+.1'. ... '''.
' '||.+.:
` - '
` '' - ` ''
.` ' | ..': +.1 ` ,'+:
'.|:''.:.| '.'-.:'.|..
+''.|: ,m.'|.-|..., :..1:.
'.|:''.:.| '.'-.:'.|..
,..':-|..., :..1:.
'...:m:.|+' :..1:.
'..:/..: :..1:.
`.-'.| :..+' +''.|: |::1'+.'
.+,+'.'.|.:
.+'': ,`,, .:. .+.:' ,.,,
'm: ,`,, ':.|.+|.. '.,.| ,.,
:
:
'/|
!'-':..: '. '.:.|.+,
!'-':..: 1 ..+1:,
!'-':..: '|+..': '|::',
'-':..:
:
:
Kinetix 2000 Kinetix 6000 Kinetix 7000
Ultra 3000 with
SERCOS interface
m,+.|'., .|.''.,
+.1 ..+.1'. ... '''.
' '||.+.:
`. - `+
`. - .. ''
`' - .a' ' | ` ,'+:
`.+ - '. ' | ` ,'+:
'.|:''.:.| '.'-.:'.|..
+''.|: ,m.'|.-|..., :..1:.
'.|:''.:.| '.'-.:'.|..
,..':-|..., :..1:.
'...:m:.|+' :..1:.
'..:/..: :..1:.
':'.:.
.+'': ,`,, .:. .+.:' ,.,,
'm: ,`,, ':.|.+|.. '.,.| ,.,
:
:
'-'+-` +|:., `, 'a`'
'''` +|:-|| +.1 ,.:.:.|..
++..| ..:,:.|:1 .:|+.|
!'-':..: '. '.:.|.+,
!'-':..: 1 ..+1:,
!'-':..: '|+..': '|::',
``.a|, -':..:
:
:
m,+.|'., .|.''.,
+.1 ..+.1'. ... '''.
' '||.+.:
+ - .+
.. - `' ''
` - + ' | ` ,'+:
mm. '. ..|...+|..
|.m +'-.' ' ' ..|' +
.::.:.+|..: ,.:. .,,',
'.|:''.:.| '.'-.:'.|..
+''.|: ,m.'|.-|..., :..1:.
'.|:''.:.| '.'-.:'.|..
,..':-|..., :..1:.
'...:m:.|+' :..1:.
'..:/..: :..1:.
.+'': ,`,, .:. .+.:' ,.,,
'm: ,`,, ':.|.+|.. '.,.| ,.,
:
:
'-'+-` +|:., `, 'a`'
'''` +|:-|| +.1 ,.:.:.|..
++..| ..:,:.|:1 .:|+.|
',..'... ':.m+.:.| !+.:|
+.1 |,..'... !|.
...'.1.. '''-':..:, !'-':..:
'. '.:.|.+ +.1 ``.a| ':..
Motors
:
'
m,+.|'., .|.''., +.1
..+.1'. ... '''. '
'||.+.:

.'-a'| ,.` ',
.-+.| ,+a ',
.'-`' '' ,``' ',, '-` ''
,.`', '..': ''+:
`'-`` '' ,.` ',, `-.. ''
,+a', ` ''+:
``'-.+ ' | ..': ,'+:
. `-+ ' ` ,'+:
'.|:''.:.| '.'-.:'.|..
+''.|: ,m.'|.-|..., :..1:.
'.|:''.:.| '.'-.:'.|..
,..':-|..., :..1:.
'...:m:.|+' :..1:.
'..:/..: :..1:.
.+'': ,`,, .:. .+.:' ,.,,
'm: ,`,, ':.|.+|.. '.,.| ,.,
:
:
'/|
!'-':..: '. '.:.|.+, !'-':..:
1 ..+1:, !'-':..: '|+..':
'|::', ``.a|, -':..:
:
:
For up-to-date specification information, visit www.ab.com/motion.
condition
monitoring and
protection system
126
Dynamix Condition Monitoring
A||orb..J|oy |yr.n|x `V so.|os c| |rto|||gort |/O ncJu|os c.r p.ccoss |r .o.|t|no t|o
critical parameters used in assessing the current health, and predicting the future health of
industrial machinery providing machinery protection where needed, and reducing downtime.
`V ncJu|os p.cv|Jo t|o cc.o v|b..t|cr .r.|ys|s by ccrvo.t|rg ... t|no ..vo|c.ns |rtc .
frequency spectrum. Up to four different frequency bands can be programmed for each input
to give early warning notification of specific machinery issues. Both the calculated values of the
frequency bands and the complete complex signal are available to the control system, displays
and analysis workstation.
|cck.o|| Autcn.t|cr c||o.s 24xx365 suppc.t .rJ t..|r|rg |c. ycu. `V p.cJucts .s .o|| .s
a full portfolio of condition monitoring services.
www.rockwellautomation.com/services/conditionmonitoring
M
o
t
o
r
s

a
n
d

C
o
n
d
i
t
i
o
n

M
o
n
i
t
o
r
i
n
g

a
n
d

P
r
o
t
e
c
t
i
o
n

S
y
s
t
e
m
The XM family includes:
Dynamix Measurement Modules 120 Series
Overall Protection Modules 160 Series
Dual-Speed Module Model 220
Dual-Thrust Module Model 320
Process Modules 360 Series
Relay Modules 440 Series
NOTE: |ct .|| `V ncJu|os ..o s|c.r
If you are installing a new online
condition monitoring system, or
refurbishing an existing one,
Rockwell Automation provides
the expertise needed to ensure
your success. From setting up
and commissioning standalone
online monitoring to complete
installation of large, complex
monitoring solutions, youll
receive experience that has
proven to be invaluable to
customers worldwide.
Rockwell Automation also offers
24x7x365 support and training
for your XM products.
127
e
r
e
rs
MACHINE
MONITORING
AND PROTECTION
SYSTEM
Measurement
Input Dynamic Channels
Input Tachometer
4-20mA Outputs
Buffered Outputs
Relays
Frequency Range
Dynamic Range
High Pass Filter (No Integration)
High Pass Filters (Integration)
High Pass Filter Roll Off
Low Pass Filters
Spectra FMAX
gSE Spectra FMAX
gSE High Pass Filters
Units
Spectra
gSE Spectra
Time Waveform
Simultaneous Time Waveform
Overall
Bands per Channel
Gap
Speed
1x, 2x, 3x Magnitude 1x, 2x Phase
Trend Buffers
Speed Buffer
Alarms
Operating Temperature
Power Consumption (max)
Conformal Coated
Best Application
Sensors
Module Part Number
Terminal Base Part Number
Communications
Approvals
Compatible with IntelliCENTER
Software
'|+.1+.1 ',.+m.. !:+..:m:.|
.
`
.
`
`
` '. ''
1|
`, ', `, +, `' '
', `, +, `' '
-.+ 1' ,:. .|+.:
.:.+'' . ' - .' '
` '. ''
'/|
'/|
, .,, m.', mm/, .m, ,., '+, .'|
:
'
:
:
'!', ':+', ':+' | ':+' ,|..: +.1 .+'..'+|:1,
+
:
:
:
:
:
`a
-. | +a'
`m|
:
|.|.-|...|.. +.1 '..1 .'m :+... ',::1 >a .,m
11, ...:.| '.':, ':'..|, ':.., |..:':.m:|:., :|.
`++-''.-`'|
`++--|
':...:':| mm....+|..
, -..', ''|, '', /, '| '+ `,
'.. . ..., |,,,'
:
XM-120
Protection & Condition
Monitoring
XM-121
Protection & Condition
Monitoring
XM-122
Condition Monitoring
'. .:|.:.., ',.+m.. !:+..:m:.|
.
`
.
`
`
` '. ''
1|
., , ., +, .` '
, ., +, .` '
-.+ 1' ,:. .|+.:
.:.+'' . ' - .' '
` '. ''
'/|
'/|
, .,, m.', mm/, .m, ,., '+, .'|
:
'
:
:
'!', ':+', ':+' | ':+' ,|..: +.1 .+'..'+|:1,
+
:
:
:
:
:
`a
-. | +a'
`m|
:
|.|.-|...|.. +.1 '..1 .'m :+... ',::1 a .,m
11, ...:.| '.':, ':'..|, ':.., |..:':.m:|:., :|.
`++-''.-.'|
`++--|
':...:':| mm....+|..
, -..', ''|, '', /, '| '+ `,
'.. . ..., |, , , '
:
' '.'.+|..
.
`
.
`
`
` '. ''
1|
`,',`,+, `' '
`, `, +, `' '
-.+ 1 ,:. .|+.:
.:.+'' . ' - .' '
` '. ''
` ' - ' ''
., ', `', .', '' '
, .,, m.', mm/, .m, ,., '+, .'|
:
:
:
:
', '!', ':+', ':+' | ':+' ,|..: +.1 .+'..'+|:1,
+
:
:
:
:
:
`a
-. | +a'
`m|
:
|.|.-|...|.. :+...
|..:':.m:|:.
`++-''.-.'|
`++--|
':...:':| mm....+|..
, -..', ''|, '', /, '| '+ `,
'.. . ..., |, , , '
:
128
For up-to-date product specification, visit www.rockwellautomation.com/solutions/conditionmonitoring/
MACHINE
MONITORING
AND PROTECTION
SYSTEM
Measurement
Input Dynamic Channels
Input Tachometer
4-20mA Outputs
Buffered Outputs
Relays
Frequency Range
Dynamic Range
High Pass Filter (No Integration)
High Pass Filters (Integration)
High Pass Filter Roll Off
Low Pass Filters
Spectra FMAX
gSE Spectra FMAX
gSE High Pass Filters
Units
Spectra
gSE Spectra
Time Waveform
Simultaneous Time Waveform
Overall
Bands per Channel
Gap
Speed
1x, 2x, 3x Magnitude 1x, 2x Phase
Trend Buffers
Speed Buffer
Alarms
Operating Temperature
Power Consumption (max)
Conformal Coated
Best Application
Sensors
Module Part Number
Terminal Base Part Number
Communications
Approvals
.:.+'' '.'.+|.. !:+..:m:.|
a
'/|
'/|
a
'/|
` '' ''
'/|
`, ` '
`, ` '
-`. 1' ,:. .|+.:
`', '' '
'/|
'/|
'/|
, .,, m.', mm/, .m, ,., '+, .'|
'/|
'/|
'/|
'/|
'!', ':+', ':+' | ':+' ,|..: +.1 .+'..'+|:1,
'/|
: ,.'|+:,
'/|
'/|
:
'/|
a
-. | +a'
`m|
'
|.|.-|...|.. :+... ',::1 >a .,m
|..:':.m:|:., ':'..|, ':..
`++-''''a-''
`++--'
':...:':| mm....+|..
, -..', ''|, '', /, '| '+ `,
'.. . ..., |,,,'
XM-160
Overall Value Monitoring
XM-161
Overall Value Monitoring
XM-162
Overall Value Monitoring
.:.+'' '.'.+|.. !:+..:m:.|

./ +-. m| .|,.|
'/|
a
a
a
` ' - '' '
'/|
`, ` '
`, ` '
-`. 1' ,:. .|+.:
`', '' '
'/|
'/|
'/|
, .,, m.', mm/, .m, ,., '+, .'|
'/|
'/|
'/|
'/|
'!', ':+', ':+' | ':+' ,|..: +.1 .+'..'+|:1,
'/|
: ,.'|+:,
'/|
'/|
:
'/|
a
-. | +a'
`m|
'
|.|.-|...|.. :+... ',::1 >a .,m
|..:':.m:|:., ':'..|, ':..
`++-''''a-a''
`++--'
':...:':| mm....+|..
, -..', ''|, '', /, '| '+ `,
'.. . ..., |,,,'
.:.+'' '.'.+|.. !:+..:m:.| |. :11, ....:.| ,.':
a
'/|
'/|
a
'/|
` ' ''
'/|
`, ` '
`, ` '
-`. 1' ,:. .|+.:
`', '' '
'/|
'/|
'/|
, .,, m.', mm/, .m, ,., '+, .'|
'/|
'/|
'/|
'/|
'!', ':+', ':+' | ':+' ,|..: +.1 .+'..'+|:1,
'/|
: ,.'|+:,
'/|
'/|
:
'/|
a
-. | +a'
``m|
'
'..1 .'m :+... ',::1 >a .,m
11, ...:.| '.':
`++-''''a-''
`++--'
':...:':| mm....+|..
, -..', ''|, '', /, '| '+ `,
'.. . ..., |,,,'
M
o
t
o
r
s

a
n
d

C
o
n
d
i
t
i
o
n

M
o
n
i
t
o
r
i
n
g

a
n
d

P
r
o
t
e
c
t
i
o
n

S
y
s
t
e
m
129
For up-to-date product specification, visit www.rockwellautomation.com/solutions/conditionmonitoring/
MACHINE
MONITORING
AND PROTECTION
SYSTEM
Measurement
Input
Input Isolation
4-20 mA Outputs
Sampling Rate
Units
Trend Buffer
Alarms
Conformal Coating
Module Part Number
DeviceNet
Ccommunications
'...:.+' :m,:.+|..:
a ,'' . ':.m..,':,
'/|
a
. '
,
:
`.
:
`++-''a-'
':...:':| ...:.|.. +''. |': m1.': | .mm....+|: 1..:.|', ..|' +
,..+mm+'': ..|.'':., '', . |':. /! m1.':
''+|:1 ':.m..,':
a ,':.m..,': .',,
.' ' :+.'
a
. '
,
:
`.
:
`++-a-'
':...:':| ...:.|.. +''. |': m1.': | .mm....+|: 1..:.|', ..|' +
,..+mm+'': ..|.'':., '', . |':. /! m1.':
XM-361
Temperature Monitoring
XM-362
Temperature Monitoring
130 For up-to-date product specification, visit www.rockwellautomation.com/solutions/conditionmonitoring/
U.S./Canada
1.440.646.3434
Canada (Callout Services only)
Call your local Rockwell Automation Sales Ofce
2
Weekdays 8am5pm local time
1.800.422.4913 Weekends, holidays, weekdays 5pm8am local time
Outside U.S./Canada
Call local Rockwell Automation sales ofce or go to www.rockwellautomation.com/locations
2
1
TechConnect Support may be required. If you have purchased Techconnect Support, please consult your users guide for additional information on using this feature.
2
Go to www.rockwellautomation.com/locations and select your country for local contact information.
To obtain repair services, phone support
1
,
onsite support callout services, or to
register for instructor-led training,
use the contact information below:
Contacting
Rockwell Automation
For more information, go to:
www.rockwellautomation.com/services
Look for new issues of these
Rockwell Automation magazines
throughout 2008 and beyond.
www.ab.com
Click on Newsletters
and Magazines
Publication IMC-BR003B-EN-P November 2008 Copyright 2008 Rockwell Automation, Inc.All Rights Reserved. Printed in USA.
Allen-Bradley, CompactLogix, ControlLogix, Data Highway Plus, DriveLogix, Dynamix, Emonitor, Enpac, FactoryTalk, Flex, GuardLogix, HPK-Series, Integrated
Architecture, Kinetix, Logix5000, MicroLogix, MP-Series, PanelView, PhaseManager, PLC-5, PowerFlex, Rockwell Software, RSLinx, RSLogix, RSView, SLC, SoftLogix,
Stratix 2000, Stratix 4000, Stratix 6000, Stratix 8000, TL-Series, Total Cost to Design, Develop and Deliver , Total Value Assessment and XM are trademarks of
Rockwell Automation Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.