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2008 Catalogue
PLICAT08UK
2008
Delphi offers a complete range of tools for AC system maintenance, diagnosis and repairing. Due to Delphis extensive knowledge and experience in vehicle AC systems, Delphi has designed and developed a specific line including service stations for refrigerant charging/ discharging, recovery and reclaim, leak detection systems, thermometers and humidity detectors and AC system repairing kits.
Service stations
A complete range of service stations for refrigerant charging/discharging, recovery and reclaim. Every model is in compliance with CE and PED regulations
Anti-bacterical treatment
These products have been chosen for treating the bacteria that forms in AC systems, that emits unpleasant odours
AC flushing
These kits are designed to remove oil and particles trapped in the system that could cause component damage and system malfunction
Others
The right is reserved by Delphi to change design & specifications of the products and accessories illustrated in this publication at any time without notice
A C E G I
Lubricants
Compressors maintenance
Kits for compressor maintenance
B D F H L
A1
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FULLY AUTO
Overview The Refmatic POWER is completely automatic, but the operator can choose the manual operating mode. The high performance vacuum pump and the powerful compressor have been included for the user who needs to maintain all AC systems including high capacity ones (example: Coaches). This model is provided with a wide display and a software, with all information on the charging cycle, selectable in 15 different languages, as well: UK - D - F - E - I - POR - NL - PL - GR - CZ - SF - SK - SLO - TK - HU. It's supplied with a memory card key, necessary to start the machine, that integrates a car's database (over 40 car makes and over 1000 car models) selectable per make, model, prod. year, engine, engine type, refrigerant type, compressor oil and refrigerant quantity needed. Customers can purchase an updated key on an annual basis, with additional vehicle applications. It is equipped with a customised graphic printer to produce all information of the charging cycle. General characteristics
Enlarged high definition manometers; the pressure gauge system is fitted with spherical valves to reduce the load loss. Refrigerant recovery and reclaim from AC system in one operation Recovered/reclaimed refrigerant stored in a rechargeable tank (provided with safety valves) Integrated dye injector, to detect possible leak. Air and humidity removal prior to recharging of the AC system AC system recharging with display of the charged gas quantity. Above functions are push-button activated and controlled by electronic scale; minimum operation required for ease and simplicity of use Highly absorbent de-humidifying filter, combined with a mechanical filter to eliminate possible impurity in the recovered refrigerant Sensor to allow controlled discharge of non-condensing gas remaining in the tank. Sturdy customised chassis design, with 4 wheels, two of which are braked.
Specific characteristics The Refmatic POWER is equipped with two mode software: Automatic Program, to enter to the car's database User Program, manual option Automatic Program. It's possible to select the car's model through the database or just filling in the refrigerant quantity to charge. It allows you to select recovering, reclaiming and recharging operations in a completely automatic way. The user can check on the display all information about each single step of the process (including the integrity of the AC system by means of the electronic vacuometer). The electronic vacuometer produces a warning sound if pressure leakages are detected, and stops any further processes. User Program. It allows control of all operations manually. All the modes are available (vacuum and charge capacity, electronic vacuometer, electronic weighing of the refrigerant, discharged oil and oil to be charged, etc.). Other important characteristics of the Refmatic POWER AT41500P: Printer The customised printer is able to produce a specific report for each working step with the following information: Recovered refrigerant quantity Discharged oil quantity Possible reintegrated oil quantity Possible reintegrated dye quantity Possible reintegrated refrigerant quantity Electronic scale The Refmatic POWER is equipped with 4 electronic scales: for the refrigerant (tank), for the dye, for the discharged oil and for the charged oil. Others Condenser with fan, for better efficiency Heating belt Automatic oil discharge Totally automatic oil charge Totally automatic dye charge For further information, see technical data.
SERVICE STATIONS
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FULLY AUTO
The Refmatic ACTIVE is completely automatic, but the operator can choose the manual operating mode. This model is provided with a wide display and a software, with all information on the charging cycle, selectable in 15 different languages, as well: UK - D - F - E - I - POR - NL - PL - GR - CZ - SF - SK - SLO - TK - HU. It's supplied with a memory card key, necessary to start the machine, that integrates a car's database (over 40 car makes and over 1000 car models) selectable per make, model, prod. year, engine, engine type, refrigerant type, compressor oil and refrigerant quantity needed. Customers can purchase an updated key on an annual basis, with additional vehicle applications. It is possible to provide this model with a graphic printer to produce all information of the charging cycle. General characteristics
Enlarged high definition manometers; the pressure gauge system is fitted with spherical valves to reduce the load loss Refrigerant recovery and reclaim from AC system in one operation Recovered/reclaimed refrigerant stored in a rechargeable tank (provided with safety valves) Integrated dye injector, to detect possible leak Air and humidity removal prior to recharging of the AC system AC system recharging with display of the charged gas quantity Above functions are push-button activated and controlled by electronic scale; minimum operation required for ease and simplicity of use Highly absorbent de-humidifying filter, combined with a mechanical filter to eliminate possible impurity in the recovered refrigerant Sensor to allow controlled discharge of non-condensing gas remaining in the tank Sturdy customised chassis design, with 4 wheels, two of which are braked.
Specific characteristics The Refmatic ACTIVE is equipped with two mode software:
Automatic Program, to enter to the car's database User Program, manual option
Automatic Program. It's possible to select the car's model through the database or just filling in the refrigerant quantity to charge. It allows you to select recovering, reclaiming and recharging operations in a completely automatic way. The user can check on the display all information about each single step of the process (including the integrity of the AC system by means of the electronic vacuometer). The electronic vacuometer produces a warning sound if pressure leakages are detected, and stops any further processes.
SERVICE STATIONS
User Program. It allows control of all operations manually. All the modes are available (vacuum and charge capacity, electronic vacuometer, electronic weighing of the refrigerant, discharged oil and oil to be charged, etc.). Other important characteristics of the Refmatic ACTIVE AT41500A: Printer (AT41573) The customised printer, offered as optional, is able to produce a specific report for each working step with the following information: Recovered refrigerant quantity Discharged oil quantity Possible reintegrated oil quantity Possible reintegrated dye quantity Possible reintegrated refrigerant quantity
Printer AT41573
Electronic scale The Refmatic ACTIVE is equipped with 4 electronic scales: for the refrigerant (tank), for the dye, for the discharged oil and for the charged oil. Others Automatic oil discharge Totally automatic oil charge Totally automatic dye charge For further information, see technical data.
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SEMI AUTO
This Refmatic is particularly suitable for AC systems which need a refrigerant quantity less than 1 Kg (usually, all cars and special agricultural machines, except for coaches). General characteristics (for all service stations)
Enlarged high definition manometers; the pressure gauge system is fitted with spherical valves to reduce the load loss Refrigerant recovery and reclaim from AC system in one operation Recovered/reclaimed refrigerant stored to a rechargeable tank (provided with safety valves) Air and humidity removal prior to recharging of the AC system AC system recharging with display of the charged gas quantity Above functions are push-button activated and controlled by electronic scale. Minimum operation required for ease and simplicity use Highly absorbent de-humidifying filter to eliminate possible impurity in the recovered refrigerant Oil injector fitted with non-return valve, to eliminate oil contamination Sensor to allow controlled discharge of non-condensing gas remaining in the tank. Supply / service hoses, leak resistant, provided with quick fitting couplings with patented valve system Sturdy customised chassis design, with 4 wheels, two of which are braked
Specific charateristics The Plus model is provided with a vacuum pump with automatic stop, and electronic guard for pressure return of the refrigerant; the pump is automatically activated, with a double valve security system. The pressure gauges manifold is provided with 2 metre hoses (from the manifold to the Refmatic) and 2 metre hose (from the manifold to the car) - total 4 metres from the car and the Refmatic. For further information, see technical data.
SERVICE STATIONS
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R e f rige ra nt
R E F M A T IC P O WE R A T 4 15 0 0 P R1 34a auto matic (with auto matic o il injectio n) Electro nic scale +/- 1 g 0 Electro nic scale +/- 1g 3m auto matic 99 kg 63 x 1 x 63 cm 24 230 V 50/60 Hz 700 W 1 / 50C 0 HP - BP (pulse free) 1 cc 4 450 g/min 400cc 1 m/ h 4 0,05 mbar 560 W 800 cc 041 97/0 1 25 kg 1 48g CE P ED
R E F M A T IC A C T IV E A T 4 15 0 0 A R1 34a auto matic (with auto matic o il injectio n) Electro nic scale +/- 1 g 0 Electro nic scale +/- 1g 3m auto matic 99 kg 63 x 1 x 63 cm 24 230 V 50/60 Hz 700 W 1 / 50C 0 HP - B P (pulse free) 9 cc 250 g/min 300cc 6 m/ h 0,05 mbar 250 W 280 cc 041 97/0 1 1 kg 0 1 48g CE P ED
R E F M A T IC P LUS A T 4 15 0 2 R1 34a semi-auto matic (witho ut auto matic o il injectio n) Electro nic scale +/- 1 g 0 no 2 m +2 m auto matic 70 kg 52 x 1 x 62 cm 20 230 V 50/60 Hz 700 W 1 / 50C 0 HP - B P (pulse free) 9 cc 250 g/ min 300cc 6 m/ h 0,05 mbar 250 W 280 cc 041 97/0 1 1 kg 0 1 48g CE P ED
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C o nt ro ls R e f rige ra nt we ighing a c c ura c y O il we ighing a c c ura c y S e rv ic e ho s e s le ngt h A ir a nd inc o nde ns a ble ga s purge T o ta l we ight D im e ns io ns P o we r s upply P o we r c a pa c it y O pe ra ting t e m pe ra t ure ra nge M a no m e te rs ( pre s s ure ga uge s ) H e rm e t ic c o m pre s s o r dis pla c e m e nt R e c o v e ring re f rige ra nt c a pa c it y C o m pre s s o r o il qua nt it y V a c uum pum p c a pa c it y V a c uum m a x. V a c uum pum p po we r V a c uum pum p o il qua nt it y V a c uum pum p o il t ype T a nk c a pa c it y D e hydra t o r f ilt e r D e hydra t o r f ilt e r c a pa c it y ( hum idity a bs o rpt io n) R e gula t io ns c o m plia nc e
SERVICE STATIONS
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Overview Semi-automatic service station, provide with vacuum pump. This Refmatic is suitable for the maintenance and the charge of all AC systems containing R404a refrigerant. General characteristics
One-step refrigerant recovery and reclamation from chilling / freezing system. Refrigerant storage and display of the amount recovered Evacuation of air and moisture from the system before the recharging Automatic stop of the vacuum pump Automatic start-up of the vacuum pump (double solenoid valve) Automatic recharging of the system with high-precision display of the amount added The above functions are programmed via keyboard and controlled by an electronic scale
Technical data Refrigerant Controls Weighing accuracy - Refrigerant Weighing accuracy - Oil Hose length Air discharge Weight Dimension Power supply Power rating Temperature range Manometer Compressor displacement Vacuum pump Oil compressor capacity Vacuum pump capacity Maximum vacuum rate Power rating vacuum pump Oil vacuum pump capacity Vacuum pump oil Tank capacity Number of receiver driers Dehumidifying filter capacity Safety Standard R404a semi-automatic (without automatic oil injection) by electronic scale + / - 10 g no 2m + 2m automatic 70 Kg 65x54x120 cm 230 V 50/60 Hz 650 W 10 / 50C1 HP - BP (no glicerine) - Kl. 1.0 14 cms 250 g / min 330 cc 4.3 m3/h 0,1 mbar 350 W 350 cc 041197/0 12 kg 1 186 g CE - TUV - PED
SERVICE STATIONS
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SERVICE STATIONS
(*) This mode (high performance) requires tank with double suction device, and the AC system must have both ports (low pressure port and high pressure port)
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THERMOMETER - AT41390
Main characteristics An inexpensive, reliable and accurate instrument for showing interior and exterior vehicle temperatures. LCD display in C and F. Technical data Temperature range Temperature reading accuracy Normal working conditions from -20 to +120 C 0,3 C between -20 and +120 C from 0 C to +50 C with max 95% RH.
THERMOMETER-HYGROMETER - AT41404
Main characteristics This instrument is particularly suited for measuring temperature and humidity inside vehicles. LCD display of temperature in C and F in %RH. Temperature and humidity levels shown simultaneously. Automatic memory recall of max. and min. values of temperature and humidity. Handy pocket clip can also be used for fixing the instrument inside a vehicle. Battery life (LR-44 x 2) is approx. 4400 hours of continuous use. Technical data Temperature range Humidity range Temperature reading accuracy Humidity reading accuracy Power supply from 0 to +50 C from 2% RH to 98% RH 1 C from 0 to 40 C / 2 C fo other ranges 5% RH from 40%RH to 80% RH between +15 and +40 C 2 x LR-44 batteries
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() AT41542UK is differentiated with a 7/8 14UNS adapter, only suitable for UK market (please check your nitrogen bottle connection type and order accordingly).
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1 bottle (32 doses, provided with one dose measurer) 1 bottle (64 doses) 4 bottles (32 doses each) 6 bottles (16 doses each)
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UV DYE CLEANER
Essential to remove UV dye residues. Available in two different sizes.
AT41557 AT41558
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AT41238
ISO 100 Nippondenso (TV) - Sanden (SD5H, SD7H Type A&B) Seiko Seiki (SS Rotary) - Seltec (DKV-14C&D.,KC45&50) Zexel (All piston compressor) (250cc tin) ISO 150 Harrison, GM, Delco (A6, R4, HR6, V5, HR17) (250cc tin)
AT41244
LUBRICANTS
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ANTI-BACTERIAL
Two anti-bacterial treatments have been chosen for treating the bacteria that forms in the ducting, heat exchangers and evaporating system and emits unpleasant odours. The treatments meet very restrictive toxicological and working condition requirements.
ACAT 30 - HEAVY DUTY anti-bacterial treatment - 400 ml - Foam Supplied in cartons of 12 units ACAT 40 - STANDARD anti-bacterial treatment - 400 ml - Spray Supplied in cartons of 12 units ACAT 40 - STANDARD anti-bacterial treatment (Grenade type application) Single-dose Kit for bus and camper - 200 ml - Spray Supplied in cartons of 12 units ACAT 30 & ACAT 40 (Grenade type application) - Single-dose Kit - 50 ml Supplied in cartons of 28 units (14 of each)
AT41566
ANTI-BACTERIAL TREATMENT
vehicles air conditioning and ventilation systems driver and passenger compartment and drivers cabins campers and caravans trains carriages boats
Equipped with 230V power and 12V car adapter. Technical data Capacity Power supply Timer Working temperature Weight Dimension 100 mg/h 230V - 50 Hz 5 selectable programmes (5 - 15 - 30 - 45 - 60) from 0 to 50 C 1,2 kg 175 x 125 x 115 mm
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CRIMPER - AT41397
Meets with CE safety requirements. The tool is very light, sturdy and easy to use. It is in high resistance light alloy with high-grade steel stud-bolts and the main screw is on bearings. Quick change crimping elements according to the size required. Can be transformed into a manual hydraulic or semi-automatic crimper with the attachment shown in photos 2/3/4. The crimper without accessories is key operated with a vice support. Approx. weight: 2 Kg Possible combinations 1+2 = crimper used manually 1+3+4 = crimper used with pneumatic/hydraulic assistance
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MANUAL POWER UNIT FOR CRIMPER - AT41396
Meets with CE safety requirements. Can be used with other types of crimpers. This hydraulic pump allows the operation of the crimper practically anywhere without the need for an electrical or compressed air supply. Technical data Weight: 1,1 kg Crimping power: approx. 5,6 t at 700 bar Crimp holding strength: up to 140 bar
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AT41571
With hydraulic handle in titanium alloy, hose and adapter to be matched to the pneumo-hydraulic power unit AT41374
AT41574,
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Other characteristics Lokring connectors come in either aluminium or brass. Where one of the tubes to be jointed is aluminium, use an aluminium connector. Use a brass connector with other metals. Different size joints are available for the different tube diameters. Tubes from 8 - 19 mm outside diameter can be repaired.
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Fig. 4
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for Alfa Romeo, Fiat and Lancia for Audi for Volkswagen for Alhambra, Galaxy and Sharan Adapter + flange kit compressor/evaporator Fiat 15 Adapter + flange kit compressor/evaporator Fiat 18 Flange kit for Sanden compressor Adapter kit for Sanden compressor (G10) Adapter kit for Sanden compressor (G8)
Original pipe
Delphi pipe
SPRING-LOCK TOOLS
Kit for rapid, safe removal of OE refrigerant pipes.
AT41419
For all pipe sizes (3/8, 1/2, 5/8, 3/4) Ford, Volvo, Hyundai
AT41419
AT41429
AT41429
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This single special tooling allow easy clamp releasing of the MB W211 hoses.
AT41564
This kit contains two HP and LP springlock releasers essential and user friendly to release the high and low pressure clamps on Smart vehicles.
AT41394 AT41518
AT41394 5/8 18 UNF 3/4 16 UNF 7/8 14 UNF 1 14 UNF 1 1/16 UNF
for re-threading in inches (male / female) for re-threading in metric (male / female)
AT41394
AT41518
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TSP0695029 TSP0695030
The showed holder can contain up to 4 kits and can be ordered as TSP0695021.
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AC FLUSHING
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Technical data Working pressure, cleaning circuit Working pressure, nitrogen circuit Liquid circulation max. pressure Filtering system Nitrogen circuit gauge Cleaning circuit gauge Dimensions Weight Min.-Max. 6-8 bar Min.-Max. 8-12 bar 17,4 litri/min external filter 25 bar (360 psi) 10 bar (144 psi) 120 x 55 x 54,5 cm 46 kg
AC FLUSHING
Technical data Working pressure, cleaning circuit Working pressure, nitrogen circuit Liquid circulation max. pressure Filtering system Nitrogen circuit gauge Cleaning circuit gauge Dimensions Weight Min.-Max. 6-8 bar Min.-Max. 8-12 bar 49,2 litri/min external filter 25 bar (360 psi) 10 bar (144 psi) 120 x 55 x 54,5 cm 48 kg
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COMPRESSORS MAINTENANCE
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OTHERS
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AT41521 AT41298
AT41298
AT41521
AT41540 AT41539
AT41540
OTHERS
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Retrofit kit with standard adapter - AT41417 This kit contains all the necessary materials to convert an R12 system to an R134a. It contains all the O-rings, service valve adapter, labels and instructions. N.B.: You will also require Ester Oil for this conversion.
RETROFIT ADAPTERS
Standard
043141/0
Special
AT41421 AT41422
AT41421
AT41422
OTHERS
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AT41575 AT41576
90 1/4M quick coupling kit 180 1/4M quick coupling kit AT41575
AT41576
OTHERS
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041379.3 041379.5 041379.6 041379.7 041379.8 041379.9 600STD8 600STD9 600STD10 600STD12 600STD13 600STD16 600ALD8 600ALD9 600ALD10 600ALD12 600ALD13 600ALD15 600ALD16 600ALD18 600ALD19 600STC9 600STC10 600STC12 600STC13 600STC16 600STVA9 600STVP9 600STVA10 600STVP10 600STVA12 600STVA13 600STVA16 600ALVA9 600ALVA10 600ALVA12 600ALVA13 600ALVA16 600STR10.9 600STR12.10 600STR13.9 600STR13.10 600STR13.12 600STR16.12 600STR16.13 600ALR12.10 600ALR13.9 600ALR13.10 600ALR16.13 600AL9 600AL13 600AL16 600AL19
Lokprep sealant Pair of gripping jaws 8 mm Pair of gripping jaws 9,5 - 10 mm Pair of gripping jaws 12 - 13 mm Pair of gripping jaws 14,5 - 16 mm Pair of gripping jaws 18 - 19 mm Straight Lokring joint - Brass 8 Straight Lokring joint - Brass 9,53 Straight Lokring joint - Brass 10 Straight Lokring joint - Brass 12 Straight Lokring joint - Brass 13 Straight Lokring joint - Brass 16 Straight Lokring joint - Aluminium 8 Straight Lokring joint - Aluminium 9,53 Straight Lokring joint - Aluminium 10 Straight Lokring joint - Aluminium 12 Straight Lokring joint - Aluminium 13 Straight Lokring joint - Aluminium 15 Straight Lokring joint - Aluminium 16 Straight Lokring joint - Aluminium 18 Straight Lokring joint - Aluminium 19 90 Lokring joint - Brass 9,53 90 Lokring joint - Brass 10 90 Lokring joint - Brass 12 90 Lokring joint - Brass 13 90 Lokring joint - Brass 16 Lokring joint with R134a valve - Brass 9,53 Lokring joint with R134a valve - Brass 9,53 Lokring joint with R134a valve - Brass 10 Lokring joint with R134a valve - Brass 10 Lokring joint with R134a valve - Brass 12 Lokring joint with R134a valve - Brass 13 Lokring joint with R134a valve - Brass 16 Lokring joint with R134a valve - Aluminium 9,53 Lokring joint with R134a valve - Aluminium 10 Lokring joint with R134a valve - Aluminium 12 Lokring joint with R134a valve - Aluminium 13 Lokring joint with R134a valve - Aluminium 16 Reduction - Brass 10-9,53 Reduction - Brass 12-10 Reduction - Brass 12,7-9,53 Reduction - Brass 12,7-10 Reduction - Brass 12,7-12 Reduction - Brass 15,8/16-12 Reduction - Brass 15,8/16-12,7 Reduction - Aluminium 12-10 Reduction - Aluminium 12,7-9,53 Reduction - Aluminium 12,7-10 Reduction - Aluminium 15,8/16-12,7 Lokring joint with sleeve - Aluminium 9,53 Lokring joint with sleeve - Aluminium 13 Lokring joint with sleeve - Aluminium 16 Lokring joint with sleeve - Aluminium 19
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AT41397 - CRIMPER
041396.1 041396.2 041397.1 041397.2 041397.3 041397.4 041397.5 041397.6 041397.7 041397.8 041397.10 041397.12 041397.13 041519.1 041519.2 041519.3 041519.4 Threaded adapter Fixing key 5/16 -06 jaw couple -yellow 13/32 - 08 jaw couple - red 1/2 - 10 jaw couple - green 3/4 - 12 jaw couple - blue 5/16 - 06 rubber for jaws - yellow 13/32 - 08 rubber for jaws - red 1/2 -10 rubber for jaws 3/4 - 12 rubber for jaws Special oil Bracket cover Guide bracket kit 5/16 - 06 rid. jaw couple - white 1/2 - 10 rid. jaw couple - black 5/16 - 06 rid. rubber for jaws - white 1/2 - 10 rid. rubber for jaws - black
AT41440 - FITTINGS FOR ORIGINAL PIPES REPLACEMENT - ALFA ROMEO, FIAT and LANCIA
AT41441 AT41442 AT41443 AT41444 AT41445 AT41446 AT41447 AT41448 AT41449 AT41450 AT41451 AT41452 180 G06 adapter + flange 180 G08 adapter + flange 180 G10 adapter + flange 180 G06 adapter + flange 90 G06 adapter 90 G08 adapter 90 G10 adapter 90 G06 receiver drier adapter 90 G06 evaporator adapter 90 G10 evaporator adapter Evaporator flange Screws TBEI 6x25
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AT41573 - PRINTER
041500.27 58 mm paper rolls pack for printer (4 pcs)
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0695101/0 0695104/0 0695106/0 0695112/0 0695113/0 0695116/0 0695121/0 0695123/0 0695125/0 0695129/0 0695137/0 0695138/0 0695145/0 0695147/0 0695155/0 0695166/0 0695167/0 0695172/0 0695173/0 0695177/0 0695253/0 0695285/0 0695286/0
O-ring O-ring O-ring O-ring O-ring O-ring O-ring O-ring O-ring O-ring O-ring O-ring O-ring O-ring O-ring cap cap valve valve O-ring O-ring cap cap
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DELPHI Product & Service Solutions Via Nobili, 2 - 40062 Molinella (BO) - Italy Tel. +39 051 6906111 - Fax +39 051 6906314 www.delphidiavia.it