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TA B L E O F C O N T E N T S
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Breather BoxTM.........................................1-2 Auto-AirTM Breather BoxTM.........................3 Auto-AirTM Carts..........................................4 Custom Filtration.........................................5 Breathing Air Panels - Fixed......................6
Airline Monitors CO and O2..................7 Remote Air Manifolds.............................8 Breathing Air Accessories.......................9 Air Quality Testing................................10
C O M P R E SS O R S 11-17
Breathing Air Compressor Systems......11-12 Plant Air Compressor Systems..................12 Portable Breathing Air Compressors....13-14
Ambient Air Pumps...............................15 Special Application Air Pumps........16-17 The COOL-BOXTM(Respirator Cooling)..........17
B OTTLE D AI R C ARTS 18 - 24
The Ergo-Air Cart.....................................18 MULTI-PAKTM Air Cart-Small..................19 MULTI-PAKTM Air Cart-Large..................20 Speciality Bottled Air PAKS.................21 AIR -WAGONTM - 6 Cylinder Air Cart....22
Confined Space Entry Cart....................22 Breathing Air Assemblies......................23 Bottled Air Accessories.........................24 Custom Cylinder Storage Racks...........24
F IR E / R E S C U E EM E RG EN CY S ER VI C ES 25- 3 3
TECH-RESCUETM Cart............................25 DRAG-BAGTM..........................................26 MACKTM Air Distribution Units..........27-28 RESCUE-PAKTM........................................28 AIR-RESPONDERTM Trailers...................29
Custom Air Trailers and Systems..........30 Bauer Fill Compressors..........................31 Containment Fill Stations......................32 AIR-KADDYTM SCBA Racks................32 SpitfireTM PPV blowers..........................33
V E NTIL AT ION 41
Portable Fume Extractor...........................42 HEPA VACUUMS - Electric...............43-44 HEPA VACUUMS - Pneumatic................43 Back-Pack Vacuums..................................44
Hospital HEPA Vacuum........................44 Vacuum Accessories..............................44 Disposable HEPA Vacuum Canisters....45 Body Cooling Air Supplied Vests.........46
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T H E B R E AT H E R B OX
GRADE-D BREATHING AIR FILTRATION SYSTEMS
TM
The first stage element filters bulk water and particulate and has an auto drain. The second stage coalescing filter eliminates atomized oils, mists, ultra-fine particulates, and has an auto drain. The third stage filter removes organic vapors and odors and has a manual drain. Filter change indicators are standard on all three stages of filtration. Filtration efficiency is 99.99% @ .01 micron. All Breather BoxesTM are designed to be used in the upright and closed position. The standard carbon monoxide airline monitor operates on disposable 9-volt batteries, 12-volt DC line voltage, or 115 VAC for continuous air monitoring. An external alarm and light signals the workers of high CO content.
All portable and fixed breathing air filtration systems meet or exceed U.S. and Canadian breathing air standards.
Point-of-Attachment (POA) boxes can extend respirator usage beyond 300 feet. See page 8 for additional details.
SPECIFICATIONS
REMOTE CO ALARMS
1ST STAGE FILTER All models can be outfitted with an approved intrinsically safe w/ Filter Change Indicator monitor (DC power only). Pneumatic remote CO alarms are Removes Bulk Water and Particulate available. Consult Customer Service. 2ND STAGE FILTER NOTE: INTRINSICALLY SAFE (IS) VERSIONS ARE CSA w/ Filter Change Indicator APPROVED FOR CLASS I, DIVISION 1, GROUPS C AND REMOTE ALARMS Oil Coalescing and Ultra-fine D ENVIRONMENTS. ARE AVAILABLE FOR PORTABLE AND Particulate Filtration FIXED APPLICATIONS* UNITS ARE DC (9-VOLT) OPERATION ONLY 3RD STAGE FILTER SEE PAGE 9 FOR ORDERING w/ Filter Change Indicator INFORMATION Charcoal Removes Organic Vapors and Objectionable Odors TM Automatic Drains in 1st and 2nd Stage Filter Assemblies Please specify 1/4 Hansen or Schrader fittings when ordering. Other fittings available for an 2-year Warranty on Sensor and Monitor additional charge. See page 9 for coupling selection guide. In-Line Carbon Monoxide (CO) Monitor with STANDARD PORTABLE BREATHER BOXTM optional C0/02 Monitor & Intrinsically Safe BB15-CO* Standard Breather BoxTM - 15 cfm - 1 coupling D O N T F O R G E T TO Models BB15-CO2* Standard Breather BoxTM - 15 cfm - 2 couplings Electro-chemical Sensor for Specific Gas ORDER YOUR CO BB30-CO Standard Breather BoxTM - 30 cfm - 2 couplings Detection and Rapid Calibration TM C A L I B R AT I O N & BB30-CO3 Standard Breather Box - 30 cfm - 3 couplings Dual 9-Volt Battery Operation, 8-16 VDC BB50-CO Standard Breather BoxTM - 50 cfm - 4 couplings R E P L A C E M E N T F I LT E R and/or 115 Volt AC BB75-CO Standard Breather BoxTM - 75 cfm - 6 couplings KITS! Filter Change Indicator provided on all 3 BB100-CO Standard Breather BoxTM - 100 cfm - 4 couplings TM filters except BB15-CO Series* BB100-CO6 Standard Breather Box - 100 cfm - 6 couplings BB100-CO8 Standard Breather BoxTM - 100 cfm - 8 couplings Safety Relief Valve set at 125 psi BB150-CO Breather Box - 150 cfm - supplied with 3 each 1/2 sockets, no regulator, Solid Aluminum Block Manifold ORDER POA-4 BOXES AND HOSES SEPARATELY, see page 8. 0-160psi Pressure Gauge CARBON MONOXIDE & OXYGEN MONITORING VERSIONS Visual Flowmeter to Verify Air Flow to BB50-C002 Standard Breather BoxTM - 50 cfm - 4 couplings, CO and Oxygen monitoring Monitor BB100-C002 Standard Breather Box - 100 cfm - 4 couplings, CO and Oxygen monitoring External Case Mounted CO Warning Lights INDEPENDENT REGULATOR VERSIONS and Audible Alarm BB50-CO4R Standard Breather BoxTM - 50 cfm - 4 couplings, 4 independent regulators and pressure gauges Remote DC Alarm Jack with Cover Cap BB100-CO4R Standard Breather BoxTM - 100 cfm - 4 couplings, 4 independent regulators and pressure gauges except BB15-CO Series* INTRINSICALLY SAFE VERSIONS BB30-COIS Intrinsically Safe Breather BoxTM - 30 cfm - 2 couplings Maximum Inlet Pressure - 150psi BB50-COIS Intrinsically Safe Breather BoxTM - 50 cfm - 4 couplings BB100-COIS Intrinsically Safe Breather BoxTM - 100 cfm - 4 couplings (Optional 6 or 8 couplings) ALL BREATHER BOXTM MODELS AVAILABLE WITH IS VERSION MONITORS
Breather Box
Ordering Information
CALIBRATION KITS
BBK-20 BBK-10
Calibration kit for CO monitor-20 ppm CO, zero air, regulator and case 17 liter size disposable cylinders Calibration kit same as above with 10ppm CO gas for International calibration See catalog page 9 for larger calibration kits and accessories
T H E B L A S T- A I R C A RT
TM
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IDEAL FOR USE BY SANDBLASTERS AND PAINTERS TO SAVE FILTERS AND REDUCE EQUIPMENT DAMAGE
D UA L - A I R C A RT S YS T E M
Rear View
TM
The DUAL-AIR CART has been designed for the customer who needs both emergency short duration bottled air and continuous duty Grade-D plant air filtration all in one cart. The DUAL-AIR Cart provides for both applications on one cart and allows the user to convert his existing Air Systems Breather Box equipment for use on the DUAL-AIR series cart. This new system saves the customer time and money and provides a level of emergency response not available in the past.
The DUAL-AIR cart is ordered complete with a built-in high pressure (5000 psi) regulator, 2 high pressure (CGA-347) connect whips with hand tight nuts, and one low pressure connect hose from the regulator. The connect hose attaches to the Breather Box when cylinder air is required. The cylinder air passes through the filter system and is distributed to the respirators through the Breather Box manifold and regulator system. A rear collapsible hose rack, pneumatic 10 tires, bottle straps, and front storage box are supplied standard on the DUAL-AIR Cart system. Contact our Customer Service department for assistance when retrofitting your existing Breather Box as special mounting hardware may be required on the DUAL-AIR Cart.
10 pneumatic tires
Breather BoxTM
Please specify 1/4 Hansen or Schrader fittings when ordering. Other fittings available for an additional charge. See page 9 for coupling selection guide.
DAC-30 DAC-50 DAC-100 DUAL -AIRTM Cart with BB30-CO Breather BoxTM, cylinders not included DUAL -AIRTM Cart with BB50-CO Breather BoxTM, cylinders not included DUAL -AIRTM Cart with BB100-CO Breather BoxTM, cylinders not included
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TM
TM
NIOSH requires the use of a 5 minute airline escape respirator when working in IDLH environments. Our Auto-AirTM feature does not replace the NIOSH requirement, however, some work environments may require a 30-minute (or longer) airline escape method to safely egress the hazardous area. This situation would require the use of an Auto-AirTM Breather BoxTM or Cart. (See page 4 for Auto-AirTM Cart information).
The Auto-AirTM filtration system was developed to provide Grade-D breathing air with automatic reserve air in the event of either electrical failure or reduced pressure from the main air source while working in IDLH or hazardous environments. In the event of a pressure or electrical failure, the AutoAirTM system automatically switches to the reserve air cylinder(s). Local and optional remote alarms signal the workers that the primary air system has failed and switched to the back-up air system.
BB50-COAA
STANDARD ELECTRIC VERSION
S P E C I F I C AT I O N S
Requires 115 VAC for operation, optional pneumatic version available DC remote audible and visual alarms available as an option Pneumatic alarms on intrinsically safe version 1ST STAGE FILTER w/ filter change indicator bulk water and particulate removal 2ND STAGE FILTER w/ filter change indicator oil coalescing and ultra-fine particulate removal 3RD STAGE FILTER w/ filter change indicator organic vapor and odor removal Automatic drains in 1st and 2nd Stage Safety relief valve set at 125psi Solid aluminum block manifold 0-160psi pressure gauge Visual flow meter to verify air flow to carbon monoxide monitor External case mounted warning lights and audible alarm In-line carbon monoxide monitor, optional CO/O2 monitor 2 year warranty on CO sensor and monitor, (1 year Oxygen sensor warranty) Optional Intrinsically safe CSA approved airline monitor available for hazardous locations Electro-chemical sensor for specific gas detection and rapid calibration
size the reserve air system to achieve the required egress time!
Please specify 1/4 Hansen or Schrader fittings when ordering. Other fittings available for an additional charge. See page 9 for coupling selection guide.
BB30-COAA Auto-AirTM Breather BoxTM - 30 cfm - 2 couplings BB50-COAA Auto-AirTM Breather BoxTM - 50 cfm - 4 couplings BB100-COAA Auto-AirTM Breather BoxTM - 100 cfm - 4 couplings
BB50-COAAP Intrinsically Safe Auto-Air Breather Box - 50 cfm - 4 couplings BB100COAAP Intrinsically Safe Auto-AirTM Breather BoxTM - 100 cfm - 4 couplings
TM TM
60cf aluminum cylinder - 2400psi rated - 30 minute 87cf carbon fiber cylinder - 4500psi rated - 1 hour
CALIBRATION KITS
BBK-20 BBK-10
connection is attached from the compressor. A reserve air line is attached from a reserve bank of air cylinders based on the required egress duration. The system can be tested prior to each use to ensure proper function of the Auto-AirTM system.
Calibration kit for CO monitor-20 ppm CO, zero air, regulator and case 17 liter size disposable cylinders Calibration kit same as above with 10ppm CO gas for International calibration
REMOTE ALARMS, HOSES, AND OTHER FILTRATION ACCESSORIES ARE AVAILABLE ON PAGE 9
D O N T F O R G E T TO O R D E R Y O U R C O C A L I B R AT I O N & R E P L A C E M E N T F I LT E R K I T S ! S E E C ATA L O G PA G E 9 F O R D E TA I L S 3
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TM
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The Auto-Air Cart provides a system approach to breathing air filtration. One cart contains both a full GradeD filtration unit and either a pneumatic or electric reserve air system. Choose a cart size based on the desired amount of reserve air to allow workers to safely egress the work area. The pneumatic version should be selected for hazardous and potentially explosive environments.
All lights and remote alarms are pneumatically operated and spark free. CO monitor is approved and operates on 9-volt DC batteries only.
The custom Auto-Air Cart, pictured at left, is designed for use with our standard Ergo-Air Cart frame. This unit holds two 444 cf air cylinders and provides ease of mobility for use in plant air operations. Any size Breather Box can be added to the Ergo-Air Cart frame.
MODEL B10023HTAP
APPLICATIONS
Refineries Chemical and Pharmaceutical manufacturing Refueling applications Tank cleaning
APPLICATIONS
Confined space entry Hazardous material handling Boiler cleaning operations Nuclear work areas Fuel cell maintenance Asbestos removal Tank entry and cleaning Grain silo entry
System Requires 115 VAC for Operation
Please specify 1/4 Hansen or Schrader fittings when ordering. Other fittings available for an additional charge. See page 9 for coupling selection guide.
Auto-AirTM Cart - 50 cfm - requires 1 VAC for operation 15 4 couplings 15 Auto-AirTM Cart - 100 cfm -requires 1 VAC for operation 4 couplings 15 Auto-AirTM Cart - 100 cfm -requires 1 VAC for operation, system supplied on large cylinder cart - 4 couplings
BB50-HTAAP Intrinsically Safe Auto-AirTM Cart - 50 cfm - 4 couplings BB100HTAAP Intrinsically Safe Auto-AirTM Cart - 100 cfm - 4 couplings 15 BB100-23AA Auto-AirTM Cart - 100 cfm -requires 1 VAC for operation, system supplied on large cylinder cart - 4 couplings
BB50-HTAA
ALL BB30 THRU BB100 SERIES STANDARD CARTS HOLD TWO 87 OR 60 CF AIR CYLINDERS. OPTIONAL LARGE CYLINDER CARTS ARE AVAILABLE FOR LONG DURATION APPLICATIONS. CONSULT CUSTOMER SERVICE.
CALIBRATION KITS
BBK-20 BBK-10
Calibration kit for CO monitor-20 ppm CO, zero air, regulator and case 17 liter size disposable cylinders Calibration kit same as above with 10ppm CO gas for International calibration
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C U S TO M F I LT R AT I O N D E S I G N S
GRADE-D FILTRATION & REMOTE AIR MANIFOLDS
CLEAR VIEWING WINDOWS can be installed for rapid verification of inlet and outlet pressures during critical work operations.
H AV E A S P E C I A L A P P L I C AT I O N ?
Air Systems provides a full service engineering department to design a custom Breather Box TM or a total plant breathing air system to meet the most demanding air requirements. Consult our customer service department to help with the specifications and design to meet your specific breathing air application.
INDEPENDENT REGULATORS allow different respirators and lengths of hoses to be used simultaneously.
800.866.8100
FULLY AUTOMATIC RESERVE AIR SYSTEM with Carbon Monoxide and Oxygen Monitoring
F I X E D B R E AT H I N G A I R PA N E L S
GRADE-D FILTRATION FOR PERMANENT MOUNTING APPLICATIONS
These fixed Grade-D filtration systems are designed to provide breathing air for a specific number of workers. The system filters inlet air to provide respirator users with Grade-D quality air. The first stage element filters bulk water and particulate, the second stage coalescing filter removes atomized oils and ultra-fine particulate, and the third stage removes organic vapors and odors. Filter change indicators are standard on all three filtration stages. Filtration efficiency is 99.99% @ .01 microns. A built-in carbon monoxide monitor operates on 9-volt DC and/or 115 VAC for continuous detection. A high intensity audible alarm and light signals the workers of high CO content in their breathing air. A 115 VAC electrical conduit box is provided as standard.
Standard panel mounted versions supply 30, 50, 75, 100, and 150 cfm, at 125 psi outlet pressure Grade-D air is monitored for carbon monoxide (CO) and an optional version for simultaneous monitoring of CO and Oxygen (O2) is available High intensity audible alarm (123dbA) is standard. Warning lights are supplied on all panels for airline monitoring Monitor operates on 115 VAC or 8-16 VDC, conduit box supplied for 115 VAC and remote alarm connection Intrinsically safe 9 VDC is available as an option Supplied with inlet coupling or NPT for permanent installations Automatic drains supplied as standard in stage 1 and 2 filters Filter change indicators on all filters Panel Dimensions: 23W x 22 H for all standard models
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SPECIFICATIONS
BB50-COPM
BB30-COPM
BB15-COPM
If IDLH conditions exist, order a filtration panel with the Auto-Air option installed. This version automatically switches to a reserve bank of air cylinders to maintain full system air pressure to the workers if main compressor air is lost. Consult factory when ordering this option, 1-800-866-8100.
A U T O - A I R O P T I O N
BB50-C02PM Grade-D breathing air panel with CO/O2 monitor - 50 cfm - 4 couplings BB100C02PM Grade-D breathing air panel with CO/O2 monitor - 100 cfm - 4/6 couplings or NPT outlet
BB50C0AAPM Auto-Air Grade-D breathing air panel with CO monitor - 50 cfm - 4 couplings Other models available, consult factory.
BB15COPMIS Grade-D breathing air panel with intrinsically safe CO monitor - 15 cfm - 1 coupling BB30COPMIS Grade-D breathing air panel with intrinsically safe CO monitor - 30 cfm - 2 couplings BB50COPMIS Grade-D breathing air panel with intrinsically safe CO monitor - 50 cfm - 4 couplings
NOTE: INTRINSICALLY SAFE (IS) VERSIONS ARE CSA APPROVED FOR CLASS I, DIVISION 1, GROUPS C AND D ENVIRONMENTS. MONITORS ARE DC (9-VOLT) OPERATION ONLY
CALIBRATION KITS
BBK-20 BBK-10
Calibration kit for CO monitor-20 ppm CO, zero air, regulator and case 17 liter size disposable cylinders Calibration kit same as above with 10ppm CO gas for International calibration
50-EXALPST
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A I R L I N E M O N I TO R S
CARBON MONOXIDE & OXYGEN - FULL 2 YEAR SYSTEM & CO SENSOR WARRANTY
C A R B O N M O N OX I D E M O N I T O R
MODEL CO-91
A P P R OV E D I N T R I N S I C A L LY SAFE MONITOR
MODEL CO-91IS
D U A L OX Y GE N A N D C A R B O N M O N OX I D E M O N I T O R
MODEL CO2-91
Warranty: 2 years on entire unit and CO sensor, 1 year on oxygen sensor Alarm setting: 10 ppm CO (5 ppm International) Voltage operation: 115 VAC, dual 9-volt DC battery, or 8-16 -volt DC Test circuitry: manual push-to-test for sensor operation and alarms Shielding: internal RFI/EMI Warning indicators: low battery (amber), normal operation (green), high CO level (red) - indicators vary with model ordered Output signals: standard DC output on portable, AC output on panel versions Aluminum case housing with black anodized finish Control panel standard features: inlet gas quick connect coupling, auxiliary battery jack, on/off/test switch, auxiliary/remote alarm jack, 115 VAC jack. Intrinsically safe versions have no AC power output jack
MODEL
This portable monitor unit connects easily to any high or low pressure compressed breathing air source and monitors the air for CO content. The audible alarm (90 dbA) will activate when the CO level exceeds 10ppm (5ppm International). External alarm and lights allow for the unit to be used in the closed position.
CO91-14LAC
SPECIFICATIONS
Operates on 9-volt batteries and/or 115 VAC 1/4 Hansen coupling supplied on 5ft. hose Standard alarm jack allows for connection to remote alarm devices Optional high intensity alarm available Available in approved Intrinsically safe version - 9 VDC only
This durable carbon monoxide (CO) airline monitor panel can be ordered to retrofit any existing Grade-D breathing air system. It can be ordered with dual monitoring of CO and Oxygen (O2). A approved monitor is also available with 9-volt DC operation only for intrinsically safe applications. Units supplied with high intensity audible alarm and 115 VAC power cord. All units are powder coated steel and are ready for wall or panel mounting.
MODEL CO-91PM
CO-9 1PM
CO2-9 1PM
Panel mounted CO monitor, 9 VDC and/or 1 VAC, audible 15 alarm, visual lights, flowmeter, quick connect calibration fitting, LCD display Panel mounted intrinsically safe CO monitor, 9 VDC only, approved for Class I, Division 1, Groups C and D environments, audible alarm, visual lights, flowmeter, quick connect calibration fitting, LCD display Panel mounted carbon monoxide (CO) and oxygen (O2) monitor, simultaneously monitors for high CO and low O2 levels in breathing air with independent digital readout, audible alarm, visual lights, flowmeter, quick connect calibration fitting, LCD display
R E M OT E A I R M A N I F O L D S
POINT OF ATTACHMENT SERIES
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The Point-Of-Attachment (POA) series provides remote manifold capability for respirator users, while complying with NIOSH regulations. The POA series consists of a regulator, pressure gauge, safety relief valve, and fitting congruency necessary for proper respirator operation. The POA box can be located any distance from the Grade-D filtration Breather-BoxTM or filtration panel. The remote air manifold (POA) assembly is now limited to a maximum 300 feet of breathing air hose at the air outlet fitting. Custom designs are available for 1 - 8 workers. Contact our customer service department for details.
POA MANIFOLD WITH 4 INDEPENDENT REGULATORS CUSTOM POA UNITS
POA-4 MANIFOLD
POA-5RF POA-4R
Four independent regulators allow each worker to adjust their desired pressure depending on the brand (style) of respirator and length of hose. Custom options are available, contact customer service for details. Air Systems can customize a POA box to meet the most demanding needs. Available Options: Clear viewing window Multiple filters and regulators Stainless steel or aluminum cases Low pressure warning alarms
Air Flow
Model PF-240
1/2 Industrial Designed for use with compressors Interchange that discharge a large volume of oil and water outlet High capacity 240 cfm filtration - 200 fitting psi rated with metal bowl Automatic drain assembly Use after compressor and before Grade-D filtration unit (Breather BoxTM) Galvanized steel frame with carry handle Supplied with 1/2 Chicago fitting on inlet, 1/2 industrial interchange socket on outlet
PORTABLE PRE-FILTER
POA-XWM
COOLBOX
Please specify 1/4 Hansen or Schrader fittings when ordering. Other fittings available for an additional charge. See page 9 for coupling selection guide.
POA-4 POA-4R POA-4F POA-4RF BBM-4LF Standard POA Box - 4 couplings POA Box with 4 independent regulators POA Box with final particulate filter POA Box with final particulate filter and 4 independent regulators NRC POA Box, final particulate filter, 4 independent regulators, low pressure warning alarm and lights (a clear gauge viewing window is optional) Wall mounted POA manifold, replace X in part number for the required number of fittings
POA-XWM
M O D E L B A C B - 19 6
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B R E AT H I N G A I R AC C E S S O R I E S
BREATHING AIR HOSE
1/2 ID 3/8 ID
QUICK-CONNECT COUPLINGS*
Hansen Schrader Parker Snap-Tite National Perfecting CEJN Chicago
* Specify size and type when ordering breathing air systems and hoses CEJN Plug Hansen Plug Schrader Plug Chicago Coupling Snap-Tite Plug Hansen S.S. HK Plug
Specify desired coupling, fitting size, and hose length when ordering - see price list for ordering information
All reels can be supplied with hose installed. Hose reels can be mounted on roller carts. Consult factory for details.
Note: Breathing air hose must be ordered separately.
Automatic hose reel holds 50 of 3/8 ID breathing air hose with automatic retracting and multi-position installation Stainless steel automatic hose reel holds up to 50of 3/8 ID breathing air hose with automatic retracting and multiposition installation NIOSH point of attachment automatic hose reel holds 50 of 3/8 ID breathing air hose with installed regulator, pressure gauge, and safety relief valve - use with NIOSH approved respirator hose Holds up to 50 of 1/2 ID breathing air hose with auto retracting and multi-position installation Holds up to 75 of 1/2 ID breathing air hose with auto retracting and multi-position installation Manual hose reel holds 100 of 3/8 ID hose or 50 of 1/2 ID breathing air hose Manual hose reel holds 400 of 3/8 ID hose or 200 of 1/2 ID breathing air hose Manual hose reel holds 550 of 3/8 ID hose or 300 of 1/2 ID breathing air hose Manual hose reel cart with fold down handle and holds 400 of 3/8 or 300 of 1/2 ID breathing air hose
HR-50
HR-100M
When ordering hose reels for use with NIOSH approved hose, order HR-50POA or contact Customer Service.
Auto hose reel holds 50 of 1/4 ID high pressure air hose Manual hose reel holds 300 of 1/4 ID high pressure air hose
These alarm units have been designed to duplicate local alarms found on the primary equipment such as the Breather BoxTM to signal workers in a remote location that there is an alarm condition with their system. They act as a valuable early-warning device for the isolated worker and allows him to make a safe egress from a hazardous work environment. Portable Breather BoxTM units require DC alarms. Wall mount filter panels require AC alarms. Consult factory to select the proper alarm.
DC Operation
FOR STANDARD BREATHER BOXTM MODELS 50-ALM Remote audible alarm with 50 ft. cable, 9-12 VDC 50-ALMST Remote audible alarm with mounted visual strobe and guard - 50 ft. cable, 9-12 VDC 50-ALMSTH Remote high intensity audible alarm with mounted visual strobe and guard - 50 ft. cable, 9-12 VDC FOR PANEL MOUNTED FILTRATION MODELS EXAL Explosion-proof audible alarm no cable, 120 VAC EXVST Explosion-proof visual strobe alarm no cable, 120 VAC ALMSTH120 Remote audible/visual strobe w/ conduit box no cable - 120 VAC
REMOTE ALARMS
Strobe
Horn
AC Operation
50-ALMST
ALMSTH120
BBK-20
BBK-20103
Air Systems breathing air quality test kits are designed to test the air produced by compressors (Model LP-A4) and compressed air in cylinders (Model HP-A4 and HPA445). These tests are accomplished through the use of low cost detector tubes that provide a go/no go test of the air quality. If a high reading is found, this signals the user that they have a potentially unacceptable quality of breathing air. If this occurs, a laboratory analysis of the air components must be COMPLETE TEST KIT made to determine the exact LP/HP-A4K readings of the air quality and take corrective action. For precise laboratory analysis, see Air Check Kit information below. LOW PRESSURE COMPRESSOR HIGH PRESSURE CYLINDER AIR QUALITY TEST MODULE AIR TEST MODULE
LP-A4 Plugs directly into outlet fitting on Breather Box or filtration panel - specify fitting 100 PSI MAXIMUM PRESSURE HP-A445 & HP-A4
A I R QUA L I T Y T E S T I N G
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The Model AQT-O2 Air Quality Test Meter has been developed out of a need to test rented cylinder blended air quality before putting them to use. Obtain an immediate and accurate oxygen (O2) reading for both high pressure cylinder air and low pressure plant air lines. The tester can be ordered with an additional sensor to read carbon monoxide (CO) simultaneously with oxygen (O2), order Model AQT-COO2. The tester requires two 9-volt batteries for operation and is supplied with 5 feet of hose. For cylinder air testing, order the optional high pressure adapter pictured at below, Part No. AQT-347LP. Test Air Quality Prior to Use
HIGH PRESSURE AIR CYLINDER ADAPTER When testing bottled air cylinders, the AQT-347LP adapter must be ordered. It reduces cylinder pressures up to 5000 psi down to 100 psi. The AQTs sample hose can then be plugged directly into the air cylinder adapter.
AIR FLOW
HP-1A* Replacement carbon monoxide test tube - 10/Box HP-2A* Replacement carbon dioxide test tube - 10/Box HP-6A* Replacement water vapor test tube - 10/Box HP-109AD* Replacement oil mist test tube - 10/Box * Denotes Tubes Supplied In Kits Below
FOR OXYGEN TESTING - SEE AQT AT RIGHT
Cylinder air test module 3000 psi maximum use with test module LP-A4 Cylinder air test module 5000 psi maximum use with test module LP-A4 Total particulate test module maximum 20 psi add to test modules above includes one filter Compressor air quality test module 100 psi max.
Consists of: LP-A4, HP-A4, LP-47PF, 4 boxes assorted test tubes, polycarbonate padded carry case 3000 psi maximum Same as above kit, includes HP-A445 test module in place of HPA4 module 5000 psi maximum
AQT -O2
Air Quality Test Meter, oxygen (O2) only, max. pressure 125 psi Air Quality Test Meter, CO and O2, max. pressure 125 psi High pressure air cylinder adapter, 5000 psi max. Calibration kit All meters are supplied with 5 feet of test hose and a 1/4 Hansen or Schrader low pressure plug. For cylinder air testing, order high pressure cylinder adapter above.
Certified laboratory air testing is now available for high pressure bottled air or low pressure compressor air requirements. Take your own samples in 10 minutes and send out for precise laboratory results. A 2LA accredited lab will test to any recognized standards, e.g., CGA, NFPA, or Federal MIL Specs. Results can be obtained in less than 3 days; same day service is available for an additional charge.
Air Check Kit to extract air sample. Specify pressure adapter (see price list) Purchase of AQT -1LS required RENTAL Air Check Kit., 2 weeks. Purchase of AQT -1LS required Laboratory analysis fee and sample media kit. One kit required for each air test
performed.
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B R E AT H I N G A I R C O M P R E S S O R S
ELECTRIC, GASOLINE, & DIESEL ROTARY SCREW
Plant breathing air systems are designed to provide Grade-D breathing air for industrial applications. Remote air manifolds would be needed at various work stations. The system pictured at right includes our 135 cfm compressor, a 200 gallon ASME receiver tank, Air Systems Grade-D filtration panel with our CO-91 Refrigerated Air series carbon monoxide monitor and a Dryer refrigerated air dryer. The entire filtration system is mounted on a steel forklift frame assembly. This package configuration can be designed for any required flow(cfm) capacities and output pressures. SEE CATALOG PAGE
200 Gallon Receiver
C OM P RE S S O RS
All systems are designed and engineered to be ready for immediate use. Plumbing and electrical service is all that is required to be prepared prior to delivery.
Filtration System
Oil, Water, Particulate, Organic Vapor Removal, CO Monitor, Alarms
Respirator(s)
Maximum 300 Feet of NIOSH Approved Breathing Air Hose
Air Systems technical staff will assist you in selecting the proper compressor as the first step in designing a breathing air system. The compressor styles and specifications listed below are for general information. Once a specific compressor is selected, detailed information such as technical specifications and Auto-Cad drawings will be provided for Customer Review.
1 585#
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P L A N T A I R C O M P R E S S O R S YS T E M S
INDUSTRIAL ELECTRIC MODELS
Select the industrys finest compressors
COMPRESSOR ACCESSORIES
Standard and HEPA Remote Intake Air Filters available Refrigerated Air Dryer Desiccant Air Dryer Receiver Tanks Air or Water Cooled Aftercoolers Automatic Moisture Separators Skid Mounting Sequencers Field Training available Air Tower Grade-D Compressor System
C O MP R E S S O RS C O MP R E S S O RS
Select from the new line of vertical Air Tower compressor/refrigerated dryer systems at left or select our standard horizontal designed Grade-D breathing air packages.
COMPLETE GRADE-D BREATHING AIR PACKAGES READY FOR PLANT INSTALLATION, (HORIZONTAL DESIGN PICTURED)
A S M E Water Separator Dryer Compressor Aftercooler Alternate Location Before Receiver Tank Receiver Tank Dryer Normal Location After Receiver Tank Oil Removal Coalescing Filter Oil Removal Filter
12
P O RTA B L E B R E AT H I N G A I R COMPRESSORS
Twin-AIR Tank Design!!
C OMP RE S S O RS
Note: Vortex Cooling Tubes Cannot Be Used On This System Use Pressure Demand Respirators Only
The Twin-Air Compressor system is designed to provide Grade-D breathing air to 3 workers wearing pressure demand respirators. The TA-3 has twin ASME receiver tanks that act as the mounting frame for the compressor. The use of the receiver tanks provides air that has been cooled to within 10 degrees of the ambient temperature. Weve added pneumatic tires for ease of mobility in rough terrain and a bottom skid plate for going up and down stairs. This plate becomes the frame for the addition of a reserve air cylinder on the model TA-3EA. Any 30 or 60 minute air cylinder can be installed on the TA-3 frame. With the addition of a pressure reducing regulator and an Auto-Air Breather Box, you now have a 3-worker compressor with fully automatic backup air for IDLH applications. This compressor is not designed for use with constant flow respirators. For additional air cooling, choose Air Systems Cool-BoxTM; see catalog page 17 for details.
Rotary vane air compressor rated for continuous duty Pressure range to 110 psi output 2 HP electric motor,1750 rpm continuous duty thermally protected 115/230 VAC 1-phase, 60Hz,17.2 amps (Requires 20 amp service) Optional explosion-proof motor (230/3 VAC only) Dimensions: 46L x 24W x 22H - Weight: 150 lbs Low maintenance - 500 hours between oil changes 10 pneumatic tires 50,000 hour minimum vane life Built-in skid plate for stair climbing USDA approved food grade oil in compression end Automatic pressure unloading full modulation air control Breather Box Grade-D filtration package required Optional 60 or 87 cubic foot reserve air cylinder mounts on cart with ASI regulator TA-3EA requires 115 VAC operation for the Auto-Air Breather Box Noise level below 70 dbA at 3 feet 8 Gallon Twin-Air tank assembly (8.5 cf air storage @ 110psi) 1/2 5000 series Hansen coupling on air outlet Twin-Air tanks are ASME coded receiver tanks
TA - 3 E A COMPRESSOR
is designed to provide automatic back-up air for up to 3 workers in the event of compressor failure. The package consists of the Auto-Air Breather Box model BB30-COAA, the TA-3EA compressor supplied with a CGA-347 high pressure reducing regulator, primary and secondary hoses. Optional 60 or 87cf cylinder can be installed on the compressor frame. System is designed for pressure demand respirators only.
COMP-3EA
AC-60 AC-87
NOTE: SIZE THE RESERVE AIR SYSTEM TO ACHIEVE THE REQUIRED EGRESS TIME
Twin-Air Compressor, complete, 1 15/230 VAC, 1 phase Order Breather Box and hose separately Twin-Air Compressor System: Includes TA-3 with the addition of an adjustable high pressure (5000psi) regulator for attachment to a CGA-346/7 cylinder, bottle strap, and cylinder protection molding. Note: Grade-D filtration and hoses ordered separately or available in packages below Package system includes: Model TA-3 compressor, H-10-5(1/2x10) hose, and BB30-CO3 Breather Box filtration package with 3 respirator fittings Package system includes: Model TA-3EA compressor, H-10-5(1/2x10) hose, H-10-3(3/8x10) hose, regulator, and BB30-COAA Breather Box (order reserve air cylinder separately). 60 cf aluminum cylinder - 2400psi rated - 30 minute 87 cf carbon fiber cylinder - 4500psi rated - 1 hour
13
P O RTA B L E B R E AT H I N G A I R COMPRESSORS
TA-1 COMPRESSOR DESIGNED FOR 1 CONSTANT FLOW OR 2 PRESSURE DEMAND AIRLINE RESPIRATORS
C OMP RE S S O RS C OMP RE S S O RS
The TA-1 compressor has been designed to operate 1 constant flow hood style respirator and a vortex cooling tube or 2 pressure demand airline respirators. Grade-D filtration must be provided in the form of a 1 or 2 man Breather BoxTM. The TA-1 uses a 115/230 VAC 60Hz electrical supply and is available with an optional gasoline engine for mobile operations.
Electric compressor 1-2 worker, 1 VAC . 15 Grade-D filtration must be ordered separately. TA-3G Gasoline compressor, 3 worker with remote intake snorkel. Grade-D filtration must be ordered separately. COMP-1 Grade-D compressor package includes: 1 ea. TA-1 compressor, 1 ea. BB15-CO Breather BoxTM, and 1 ea. H-25-3 connect hose COMP-2 Same as COMP-1 with the addition of Model BB15-CO2, 2-outlet Breather BoxTM TA-1
Ordering Information
E X P LO S I O N - P RO O F AU TO - A I R COMPRESSOR
(Non--Coded Twin Air Tanks)
TA-1 COMPRESSOR
S P E C I F I C AT I O N S 110psi output air pressure Explosion-proof electric motor - 230 VAC, 3 phase Explosion-proof on/off switch 25ft. power cord, no plug (user supplied) 3-worker operation - pressure demand respirators only Full automatic back-up air feature - 4500 psi capability Pneumatic indicator and audible alarm for system failure Grade-D 3-stage filtration Intrinsically safe carbon monoxide monitor, approved. 9-volt DC operation for Class 1, DIV. 1, Groups C and D environments Twin-Air tank design for cool breathing air output, ASME coded Holds one, 87cf, 4500psi air cylinder used for reserve egress air Steel air control panel Pneumatic 10 tires
TA3-AXAF
Explosion-proof compressor includes: Grade-D filtration, air control panel with CO monitor, 25ft. power cord, no plug. Reserve air cylinders sold separately. NOTE: SIZE THE RESERVE AIR SYSTEM TO
ACCESSORIES
TA3-AXAF
60 cf aluminum cylinder - 2400psi rated - 30 minute 87 cf carbon fiber cylinder - 4500psi rated - 1 hour CO monitor calibration kit
14
LOW PRESSURE AIR PUMPS FOR USE WITH CONSTANT FLOW RESPIRATORS ONLY
P O RTA B L E B R E AT H I N G A I R P U M P COMPRESSORS
C OMP RE S S O RS
BAC-10 2-WORKER AIR PUMP SPECIFICATIONS Maximum pressure 10 psi at 9 cfm output, 9.5 cfm output at 4 psi Electric motor: 3/4 HP, ODP, 100115/208-230 VAC, 12.2/6.1 amps, 50/60 Hz, 1 phase, thermally protected, CSA approved 0.5-0.7 micron inlet and compressor filters 0-30 psi pressure gauge Prewired with on/off switch and plug (115 VAC plug only) Approximate weight: 55 lbs.
Note: BAC-17 and BAC-20 models are now available with an optional HEPA intake filter*
BAC-17 3-WORKER AIR PUMP SPECIFICATIONS Maximum pressure 15 psi at 12 cfm output, 15 cfm output at 4 psi Electric motor: 1 1/2 HP, TEFC, 115/208230 VAC, 15.2/8.2 amps, 60 Hz, 1 phase, thermally protected, CSA approved Optional explosion-proof electric motor available Model BAC-17EXP 230/460 (3 phase). Explosion-proof on/off switch ordered separately 0.5-0.7 micron inlet and compressor filters 0-30 psi pressure gauge Prewired with on/off switch and plug (115 VAC plug only) Approximate weight: 96 lbs.
BAC-20 4-WORKER AIR PUMP SPECIFICATIONS Maximum pressure 15 psi at 16 cfm output, 20 cfm output at 4 psi Electric motor: 2 HP, TEFC, 115/208230 VAC, 20.0/10.0 amps, 60 Hz, 1 phase, thermally protected, CSA approved 0.5-0.7 micron inlet and compressor filters 0-30 psi pressure gauge Prewired with on/off switch and plug (115 VAC plug only) Approximate weight: 103 lbs.
ALL AIR PUMPS COME STANDARD WITH 1/4 HANSEN OR SCHRADER FITTINGS
OPTIONAL FITTINGS ARE AVAILABLE AT AN ADDITIONAL CHARGE, CONSULT CUSTOMER SERVICE.
OPTIONAL CO MONITORING
See Page 7 for Details on Model CO9 1-14LAC
Please specify 1/4 Hansen or Schrader fittings when ordering. Other fittings available for an additional charge. See page 9 for coupling selection guide.
BAC-10 BAC-17 BAC-17EXP BAC-20 BAC-20P 2-worker ambient air pump 3-worker ambient air pump 3-worker explosion-proof ambient air pump 4-worker ambient air pump 4-worker pneumatic ambient air pump
REPLACEMENT FILTERS
BAC-393 BAC-10F BAC-20F BAC-20HF-1* CO9 1-14LAC BACB-196LP
Note: All ambient air pumps require two (2) replacement filters, the pump compressor filter and the air intake filter.
ACCESSORIES
Replacement pump compressor filter for all models (Box of 10) Replacement air intake filter - Model BAC-10 (Box of 27) Replacement air intake filter - Models BAC-17, BAC-20, BAC-20P (Box of 14) Replacement HEPA (99%) air intake filter for Models BAC-17, BAC-20 and BAC-20P Portable CO monitor designed for ambient air pumps COOL-BOXTM designed for low pressure air pumps
15
COOL-AIR TM PUMP DESIGNED FOR USE WITH CONSTANT FLOW RESPIRATORS ONLY
Twin-Air tanks cool pump output air to approximately 20o above ambient temperature Optional CO monitor available
All air pumps deliver output air temperatures ranging between 140-180oF. The low cost solution to cool the pumps air is to order Air Systems air pump mounted on the ASME Twin-Air tank/cart frame assembly. Output air temperatures will be approximately 20o above the ambient temperature. The system has large tires for ease of mobility and storage. Each tank is supplied with a manual moisture drain valve. A COOL-BOX can be ordered for additional cooling.
C OMP RE S S O RS C OMP RE S S O RS
BAC-203TCO SPECIFICATIONS Maximum compressor pressure 15 psi at 16 cfm output, 20 cfm output at 4 psi 0.5-0.7 micron inlet and compressor filter Optional HEPA intake filter available on page 15 0-30 psi output pressure gauge Approximate weight (w/o frame): 150 lbs. Available with optional CO monitor Order replacement filters on page 15
Note: All ambient air pumps are supplied with either 1/4 Hansen or Schrader couplings and dust caps. Other style fittings supplied at an additional charge BAC-10 compressor pump on TA-3T, Twin-Air tank assembly BAC-17 compressor pump on TA-3T, Twin-Air tank assembly BAC-20 compressor pump on TA-3T, Twin-Air tank assembly BAC-20P compressor pump on TA-3T, Twin-Air tank assembly
H I G H VO LU M E P U M P C O M P R E S S O R S
AMBIENT AIR COMPRESSORS FOR USE WITH CONSTANT FLOW RESPIRATORS ONLY
Air Systems offers two large, high volume, oilless compressors that deliver a maximum 15 psi. These pumps operate only constant flow respirators. Due to high output air temperatures, a small receiver tank or a COOL-BOX is recommended to provide cool air to the workers. A six outlet manifold or straight pipe outlet is supplied standard.
BAC-10 compressor pump on TA-3T, Twin-Air tank assembly with CO monitor BAC-17 compressor pump on TA-3T, Twin-Air tank assembly with CO monitor BAC-20 compressor pump on TA-3T, Twin-Air tank assembly with CO monitor
Compressor with 3 HP motor, 230/460, 50/60Hz, 3-phase, 34 cfm @ 0 psi, 32 cfm @ 5 psi, 26 cfm @15 psi, no receiver tank supplied BAC-30RT30 BAC-30 compressor 3 HP motor, 230/460, 50/60Hz, 3-phase, mounted on 30 gallon receiver tank, 6-outlet manifold supplied or straight pipe BAC-55 Compressor with 5 HP motor, 230/460-60-3, 56 cfm @ 0 psi, 52 cfm @ 5 psi, 48 cfm @ 15 psi. no receiver tank supplied BAC-55RT30 BAC-55 compressor mounted on 30 gallon receiver tank, 6-outlet manifold supplied or straight pipe
BAC-30
16
COOLBOX
TM
F E AT U R E S
Provides approximately 50F output air temperature with input temperatures up to 180F Requires only 20 lbs. of ice for operation, and provides 4 to 8 hours of cooling Manual condensate drain installed inside Attaches to any Grade-D compressed air source up to 150 psi Adjustable pressure regulator, gauge, and safety relief valve installed in the system with a final filter Entire unit is packaged in a rugged Igloo roller cooler with a fold down pull handle
C OMP RE S S O RS
BACB-196LP
Compressor and Hoses Sold Separately
The low pressure Cool-BoxTM, BACB-196LP, is designed to attach to any ambient air pump (conversion kit supplied)
BENEFITS
Provides low cost cool breathing air anywhere Operates with any airline Type-C mask or hood style respirator Ideal for cooling Level A chemical suits and air supplied hoods Provides cool air for up to four workers Attaches easily to any Grade-D air source up to 150 psi Eliminates the need and expense of noisy vortex cooling tubes Designed and engineered for less than 2 psi pressure drop in the system with flow capacities to 75 cfm Provides NIOSH point-of-attachment components and cooling in one package CUSTOM MOUNTING OPTIONS
AVAILABLE, CONSULT FACTORY
Output temperatures may vary depending on ambient conditions, the type of respirator used, and length of hose
BACB-196
cart with BAC-20 air pump and two 100ft. hose reels. Delivers 9cfm per respirator at 12psi. Consult factory for details and custom options. Order Model BAC20CB2HR
COOL-BOX mounted on
Breather-Box
BACB-196 BACB-196LP
COOL-BOX complete with 1/4 Hansen or Schrader fittings rated to 150 psi inlet pressure
COOL-BOX designed specifically for use with Ambient Air Pumps (0-20 psi max.), Low pressure pump BACB-196K conversion kit included COOL-BOX Conversion Kit for any air pump brand to operate with the COOL-BOX Model BACB-196K BACB-196LP (supplied with COOL-BOX Model BACB -196LP) BAC20CB2HR COOL-BOX mounted on cart with BAC-20 air pump and two 100ft. hose reels
17
E RG O - A I R C A RT S
Lift hooks
Air control panel Tilted transport position Optional upper storage cabinet
Dimensions:
S P E C I F I C AT I O N S 2400 or 4500 psi rated air pressure regulator - specify Dual 9-volt electronic low pressure audible and visual alarms are supplied on the electronic versions only Low pressure alarm whistle is standard on the pneumatic version - optional bell alarm is available Remote audible and visual alarm jack electronic versions only Steel air control panel with 4-outlet respirator manifold 16 semi-pneumatic rear tires and front locking swivel casters - standard High pressure hardware with in-line check valves Twin cylinder straps with padded brackets Cart lifting hooks installed as standard feature Optional steel upper storage cabinet 24 W x 12 H x 12 D
No back strain is placed on the operator during pushing or pulling the cart. The basic cart design comes standard with Air Systems unique air control panel and cart assembly. Several hose reel options are available to meet particular job applications.
Above cart shown with Optional Storage Cabinet, Cylinders, Hose, and 450 ft. Manual Reel Installed CUSTOM VARIATIONS AVAILABLE CONSULT SALES DEPARTMENT
Please specify 1/4 Hansen or Schrader fittings when ordering. Other fittings available for an additional charge. See page 9 for coupling selection guide.
EAC-97NB EAC-97HNB EAC-97ENB EAC-97HENB ERGO-AIR cart, 2400 psi regulator, no reel or cylinders, LP whistle alarm ERGO-AIR cart, 4500 psi regulator, no reel or cylinders, LP whistle alarm ERGO-AIR cart, 2400 psi regulator, no reel or cylinders, electronic alarm ERGO-AIR cart, 4500 psi regulator, no reel or cylinders, electronic alarm
CART OPTIONS
EAC-97150A EAC-97250A EAC-97300M EAC-97210M EAC-97450M H-300-5 H-300-3 EAC-97SBU EAC-C
Single HR-50. auto hose reel - holds 50 ft. 3/8 hose Dual 50ft. auto hose reels installed 300ft. manual hose reel holds 200 ft. 1/2 or 300 ft. 3/8 hose Dual 100ft. manual hose reels installed holds 100 ft. 3/8 hose Manual hose reel - holds 450ft. of 3/8 hose or 300ft. of 1/2 ID hose Breathing air hose 1/2 ID - 300 ft. Breathing air hose 3/8 ID - 300 ft. Storage cabinet - upper Nylon cart cover- fits all ERGO-AIR carts
Optional pneumatic tires are available, 16 rear and 10 front Consult factory for pricing
39W x 41 x 62H D
Dimensions:
18
M U LT I - PA K B OT T L E D A I R C A RT S
TM
The patented MULTI-PAK series of small bottled air carts has been designed with the user in mind. Choose from many basic designs to fit the simplest or most complex job application. All of the small MULTI-PAK carts feature fold-down handles, recessed air control panels, rounded cart corners, quick release hose racks, and many other unique features. Choose the pressure range and the number of fittings that you require. All carts have input and output pressure gauges. A standard 4-outlet manifold is shown on the cart pictured below.
S TA N D A R D C A R T F E AT U R E S
Fold down handle Intrinsically safe low pressure alarm whistle High flow adjustable regulator Input and output pressure gauges Solid aluminum block manifold Handtight CGA fittings with bleeder valves (except Model MP-2L) Nylon cylinder straps with Velcro Quick release hose rack In-line check valves Standard MP-Series Control Panel
B O TT LE D AI R C ART S
CUSTOM APPLICATIONS
STAINLESS STEEL CART OPTION
Contact Customer Service for details
INDUSTRIAL CARTS
MP-2L MP-2H MP-4H
Please specify 1/4 Hansen or Schrader fittings when ordering. Other fittings available for an additional charge.
MULTI-PAK, 2-cylinder air cart, 2400 psi, supplied with 2-outlet manifold, CGA-346 wrench-tight nuts MULTI-PAK, 2-cylinder air cart, 4500 psi, supplied with 2-outlet manifold, CGA-347 hand-tight nuts MULTI-PAK, 2-cylinder air cart, 4500 psi, supplied with 4-outlet manifold, high flow regulator, CGA-347 hand-tight nuts TECH-RESCUE Cart, see page 25 for specifications and details MULTI-PAK Rescue, 2-cylinder air cart, 4500 psi, air cart designed for the fire/rescue market. Supplied with 4-outlet manifold, high flow regulator, CGA-347 hand-tight nuts, cylinder selector valve, additional 0-125 psi regulator with 1-outlet manifold for low pressure tools or lift bags. 60 cf aluminum cylinder - 2216 psi 87 cf fully wrapped cylinder - 4500psi
FIRE/RESCUE CARTS
MP-TR1 MP-4R
FOR SPECIFICATIONS SEE CATALOG PAGE 25 FOR DETAILS ON THE TECH-RESCUETM CART
OPTIONAL CYLINDERS
AC-60 AC-87 MP-C
CART COVER
MP-4HSS
MP-TR1
19
M U LT I - PA K B OT T L E D A I R C A RT S
TM
The MULTI-PAK series of bottled air carts is Air Systems latest design for multiple industrial applications. The entire line of carts is designed for easier mobility and function. The large cylinder carts below incorporate features like protected controls, equipment storage box, narrow profile, and quick-release hose hangers. Pick and choose the features that best suit your job application and work environment. Custom applications are always welcome - Consult Customer Service.
B OTT LE D AI R C A RT S B OTT LE D AI R C A RT S
MP-2300ENB
Cylinders Optional
OPTIONAL CYLINDERS
MP-2300ENB
Front view with hose storage rack that holds 200 of 3/8 hose
CART COVER
MP-2300C
300 cf steel DOT cylinder - 2400 psi 444 cf steel DOT cylinder - 4500psi 472 cf steel DOT cylinder - 5000psi Black nylon cart cover for 2300 series carts
This MULTI-PAK version of the large 2-cylinder air cart has an electronic high intensity low pressure alarm system that is enclosed in a rugged Air Systems case. All the high pressure fittings and hardware are mounted in the case to prevent damage from dust and environmental conditions. The alarm system operates on two 9-volt batteries and comes standard with an alarm jack for remote low pressure alarm signals. Many custom variations are available - consult customer service for details.
OPTIONAL CYLINDERS
AC-300 AC-444 AC-472
CART COVER
MP-2300C 50-ALMST
300 cf steel DOT cylinder - 2400 psi 444 cf steel DOT cylinder - 4500psi 472 cf steel DOT cylinder - 5000psi Black nylon cart cover for 2300 series carts OPEN VIEW OF AIR CONTROL BOX WITH ELECTRONIC ALARM
REMOTE ALARM
Electronic 9-volt DC low pressure alarm with strobe and 50ft cable
MP-2300HNB
Cylinders Optional
20
S P E C I A LT Y B OT T L E D A I R PA K S
TWIN CYLINDER PAK
PORTA-PAK
TM
B OTT L E D AI R CA RTS
S P E C I F I C AT I O N S High pressure 4500 psi regulator with CGA-347 connections, handtight nuts Low pressure warning alarm whistle Check valves in-line to allow independent cylinder operation and removal Orange powder coated aluminum frame with padded carry handles 4-outlet breathing air manifold with safety relief valve Quick connect couplings with dust caps; specify desired fittings when ordering Optional wall mount brackets and pull cart available - see ordering information below
UNI-PAK
TM
PAK-3
S P E C I F I C AT I O N S Designed for short duration usage weighs 7 lbs. without cylinder 2-outlet manifold Holds either a 2216 psi or 4500 psi cylinder Adjustable regulator and low pressure alarm whistle Designed to fit our optional polyethylene carrier pictured above Specify desired fittings when ordering, Hansen or Schrader 1/4 standard Dimensions: 34L x 7.4W x Optional UNI-PAK 4.5D carrier, order part no.
Order Cylinder Separately
SVH-DC25
PAK-UNI1
PORTA-PAK complete without cylinders PORTA-PAK cart only, steel PORTA-PAK cart cover, aluminum. Fits cart model PAK-CRT PORTA-PAK cover, nylon PORTA-PAK wall mount brackets, 2 each
S P E C I F I C AT I O N S CGA-347 operation at 4500 psi With Removable Air Cylinder Tray Adjustable cylinder straps with velcro 3-way high pressure directional valve Telescoping External high pressure male inlet, CGA-347 2-Position Handle Low pressure regulator for pneumatic tools 8 diameter ball bearing wheels Adjustable output regulator w/relief valve In-line check valves Telescoping aluminum handle Rear hose rack HI-VIS reflective tape on cart Removable air cylinder tray Low pressure alarm whistle Weight: 37 lbs. without cylinders Dimensions: 33H x 25W x 17D
TM
RESCUE CART
PAK-4
LIFT-PAK is designed for ease of lifting multiple packs of air cylinders. LIFT-PAK can be supplied complete with a respirator regulator, manifold, safety relief valve, low pressure alarm whistle, hardware, and cylinders. The LIFTPAK frame has a center lift hook and is manufactured with heavy gauge steel or aluminum. CUSTOM OPTIONS AVAILABLE
BR-6AL
LP-3LNB
Bottled air tray assembly complete without cylinders, cart, or cover Same as PAK-4 with cart model PAK-CRT PORTA-PAK cart only Cart cover - aluminum PORTA-PAK nylon cover
PAK-4R
21
C O N F I N E D S PAC E E N T RY C A RT
MODEL CSC-3072 STANDARD VERSION CART or Customize your own cart! Call customer service today
Steel deck rated 2000 lbs.
Cart shown with Model CBA2-346 breathing air assembly option 2 each 14 deep cabinets 1 each 28 deep cabinet Cylinders optional
Optional Tripod
Cabinet height:
Cabinet widths:
30
30
S P E C I F I C AT I O N S 30 W x 72 L x 48 H steel cart rated for 2000 lbs. with 10 semi-pneumatic tires, 1200 lbs. load rating with optional pneumatic tires 3-cabinet design, galvanized steel, with shelving; 2 ea. 14 deep, 1 ea. 28 deep Nylon bottle straps with extra steel safety chains Combination T handle with Pintle Hitch
CUSTOMIZING SUGGESTIONS Leave off a cabinet and add a blower or extra air cylinders Make it wider or longer
Articulating (steerable) front end Top rubber mat with tie-downs for storing retrieval tripod Order cylinders, regulator/manifold assembly, and tripod separately Optional wheel chocks available
CSC-3072
A I R - WAG O N
Standard confined space cart with 10 semi-pneumatic tires. Order cylinders and high pressure hardware, and tripod separately (cart shipped fully assembled) - tripod sold through local distributors CSC-3072P Standard confined space cart with 10 pneumatic tires CBA2-346NB 2 cylinder breathing air assembly, no cylinders - 2400 psi AC-300 300 cf air cylinder, 2400 psi AC-444 444 cf air cylinder, 4500 psi
TM
The AIR-WAGONTM has been designed to hold four or six large breathing air cylinders for use in industrial plants and hospitals. A six outlet air control panel is installed with a low pressure alarm bell or optional electronic high intensity alarm. A CGA-347 male inlet is provided to bulk fill the air cylinders without removing them from the cart. 10 semi-pneumatic tires provide ease of mobility. ORDER AIR CYLINDERS SEPARATELY
AW -6NB
AIR-WAGON, includes hardware and cylinder straps for 6 cylinders, low pressure alarm bell 2400psi AIR-WAGON, includes hardware and cylinder straps for 6 cylinders, low pressure alarm bell - 4500psi AIR-WAGON, includes hardware and cylinder straps for 6 cylinders, electronic alarm - 2400psi AIR-WAGON, includes hardware and cylinder straps
34
AW-6HNB-HA 22
B R E AT H I N G A I R A S S E M B L I E S
CASCADE BOTTLE FILL ASSEMBLIES
(Cylinders Sold Separately) Air Systems cascade fill assemblies are used for refilling either 2216 psi or 4500 psi SCBA cylinders. Fill assemblies include a 5 ft. high pressure fill whip with gauge, universal handtight nut, on/off and bleed valve. Cylinder connecting whips are supplied with a CGA stem, nut, and tee assembly. Additional cylinder connecting whips can be added to any of the below assemblies for multiple or extended SCBA fill capacity.
CBF3-346 PRESSURES AVAILABLE FOR 6000psi SERVICE. CONTACT OUR SALES DEPARTMENT FOR DETAILS
B OTT L E D AI R CA RTS
CBA3-347NB
CBA3-346 PRESSURES AVAILABLE FOR 6000psi SERVICE. CONTACT OUR SALES DEPARTMENT FOR DETAILS
3 cylinder breathing air assembly, 2400psi, includes regulator, 4-outlet manifold assembly, low pressure alarm whistle, relief valve, connecting whips with check valves, no cylinders 3 cylinder breathing air assembly, 4500psi, includes regulator, 4-outlet manifold assembly, low pressure alarm whistle, relief valve, connecting whips with check valves, no cylinders
Additional Breathing Air Assemblies Available. Contact our Customer Service Department.
RG-3000
RG-6000FIL
HP-CW1-347
HP-CW1-346
Manifold assemblies available from 1 to 8 outlets
P R E S S U R E S AVA I L A B L E T O 6 0 0 0 P S I
23
B OT T L E D A I R AC C E S S O R I E S
CYLINDER FILL WHIPS
LOW PRESSURE HP-FW5-346 CGA-346 Fill Whip 3000 psi Maximum
AC-300 AC-60
HP-FW5-346
5 ft. Hose On/Off Valve Pressure Gauge Bleed Valve Universal Hand-Tight Nut
HIGH PRESSURE HP-FW5-347 CGA-347 Fill Whip 5000 psi Maximum ULTRA HIGH PRESSURE HP-FW5-702 CGA-702 Fill Whip 6000 psi Maximum
B OTT LE D AI R C A RT S B OTT LE D AI R C A RT S
CGA-346 SERIES HPBR025 CGA-346 Brass Nut HPBR026 CGA-346 Brass Stem HPBR027 CGA-346 Brass Stem with Check Valves CGA-347 SERIES HPBR049 CGA-347 Brass Nut HPBR050 CGA-347 Brass Stem VC4SMMSS CGA-347 Brass Stem with Check Valves CGA-702 SERIES SS702N CGA-702 Brass Nut SS702S CGA-702 Brass Stem VC4SMMSS CGA-702 Brass Stem with Check Valves
Ordering Information
Ordering Information
5ft. Quick-Fill hose with FD-17 female coupler, 1/4 JIC swivel end
COUPLINGS
QDAFD17F QDAFD17FC QDAFD17M QDAFD17MC
FD-17 female Aeroquip coupler, 1/4 SAE threads FD-17 female cap cover FD-17 male Aeroquip plug for SCBA unit FD-17 male cap cover
Heavy-duty steel floor storage racks can be ordered in any combination to meet cylinder storage requirements. Racks can be floor or wall mounted. Two heavy gauge chains with snap hooks are supplied for each row of cylinders. BR-1 BR-2 BR-3 BR-22 BR-23
Ordering Information
1-cylinder rack wide 2-cylinder rack wide 3-cylinder rack wide 2 deep x 2 wide, 4-cylinder rack 2 deep x 3 wide, 6-cylinder rack
CALL FACTORY FOR PRICING ON ANY RACK DESIGN FOR MULTIPLE CYLINDER STORAGE NEEDS
24
T E C H - R E S C U E C A RT
TM
The patented TECH-RESCUE Cart has been designed to provide air for all of the various respirators and unique rescue tools that are used by Technical Rescue teams. Air Systems has designed a unique stainless steel cart with a color-designated control panel to allow one side of the panel to be used for primary respirator breathing air and one side for tool/secondary air requirements. Two 1-hour SCBA cylinders or high pressure cascade cylinder air can be used to operate the air control panel. The standard features of the TECH-RESCUE Cart make it the most versatile and unique air cart in the fire service industry.
The TECH-RESCUETM cart is now available with an optional 5ft. Quick-Fill hose assembly to meet NFPA requirements.
MODEL MP-TR1
U.S. Patent #D443,744
CGA-347 Inlet
F IRE / RE S C UE E M E RG E N CY S E RV I C E S
CART WEIGHT & DIMENSIONS Width: 21.0/53.3cm Depth: 15.5/39.4cm Height with Handle Down: 34.5/87.6cm Height with Handle Up: 4 1.5/105.4cm Weight: 55.0 lbs/121kg
0-250 psi Output Tool Regulator Blue Side Tool Air Control Tool Fittings
(user specified)
Please specify 1/4 Hansen or Schrader fittings when ordering. TECH-RESCUETM Cart, 1/4 Hansen or Schrader fittings standard. Optional fittings available at an additional charge. (Cylinders sold separately) ACCESSORIES AC-87 87cf carbon fiber cylinder with gauge, 4500 psi rated, 1 hour AC-60 60 cf aluminum cylinder,2216 psi rated, 30 minute CW -300 25 ft. (300) high pressure connect whip, CGA-347 hand-tight on each end with bleed valves, connects from cart to truck/cascade air supply MP-C Black nylon cart cover, fits all small Multi-PakTM Series carts QFH-5 Quick-Fill hose, 5ft., 4500psi, female FD-17 coupler with cover cap, 1/4 male thread MP-TR1
Respirator Fittings
(user specified)
0-125 psi Regulator for Accessory Tool Outlet Fitting Low Pressure Accessory Air Tool/ Lift Bag Fitting Storage Box
25
D R AG - BAG
RESCUE SYSTEM
TM
Rescue professionals helped design the DRAG-BAG system. It is designed to be carried or dragged into the toughest rescue scenarios supplying the air, rope, hose and tools a rescuer would need during rapid intervention and rescue. External Specifications:
The DRAG-BAG is constructed externally of 18oz PVC material reinforced with 1000 denier scrim material. The fabric is flame retardant and permanently treated to meet NFPA-701 and California codes. Size: 33L x 1 1H x 10W Weight: 5.0 lbs/12.3 kg
Interior Specifications:
Black reinforced PVC material. Water and mildew resistant with 1/2 dense foam padding on top provides the strength and shock resistance for the most hazardous rescues.
Three internal pouches are provided to fit different types of equipment. One large 6H x 17L pouch is designed for Motorola radios with an extended battery packs. Two 4H x 7L pouches are provided for small equipment like a man down alarm or First-Aid supplies. DRAG-BAGTM Model DBRS-1QF with Quick-Fill Hose Model QFH-5
Two external zippered pouches. One side pouch for holding up to 300 ft. of Kevlar rope. This pouch has steel grommet outlets, front and rear, to allow rope to pan out without removing it from the bag. The other side pouch is designed to hold up to 25 feet of 3/8 breathing air hose. A reinforced pass through hole is provided to connect directly with the air regulator assembly inside the bag. Reflective striping on both sides of bag.
FI RE / RE S C UE E M E RG E N CY S E RV IC E S E M E RG E N CY S E RV IC E S
The special nylon cylinder/regulator frame assembly (DRAG-REG) has been designed specifically for use in the DRAG-BAG. Install a 30 or 60 min. 4500psi cylinder on the frame and secure firmly with an adjustable cylinder strap. A pressure gauge, safety relief valve, CGA-347 hand tight nut, an adjustable air pressure regulator preset at 100psi are provided as standard. A 1/4 industrial interchange coupling is supplied on the frame for air hose attachment. DRAG-REG Frame Size: 27L x 9W Weight (w/o cylinder): 6.4 lbs
OPTIONS/ACCESSORIES
DRAG-BAG DRAG-REG H-15DB H-25DB QFH-5 AC-87 2020B 3700
DRAG-BAG Rescue System complete with DRAG-BAGTM and DRAG-REG (regulator/cylinder frame assembly) - order cylinders separately Rescue system complete with DRAG-BAGTM, DRAG-REG, and QFH-5 Quick-Fill hose with FD-17 coupler - order cylinders separately
Complete bag only, no accessories or regulator/cylinder frame Regulator/cylinder frame assembly - holds 30 or 60 minute 4500psi cylinders, preset adjustable regulator, hand tight wheel, nylon removable frame, 125psi relief valve, 1/4 industrial interchange fitting and low pressure alarm 15 ft. of 3/8 breathing air hose with1/4 female Y fitting, no couplings, order separately 25 ft. of 3/8 breathing air hose with1/4 female Y fitting, no couplings, order separately Quick-Fill hose, 5ft., 4500psi, female FD-17 coupler with 1/4 male thread. (Option to add to the DBRS-1 for NFPA 1981 regulation). 87cf carbon fiber cylinder with gauge, 4500psi, 1 hour rated, CGA-347 PelicansTM Super SabreLightTM, straight Xenon lamp, 3-cell, C batteries not included PelicansTM Big EDTM, right angle Xenon lamp, 4-cell, C batteries not included
26
M AC K S YS T E M S
TM
The MACK units have been designed as a series of portable air distribution boxes to meet the most demanding air handling needs of the Fire/Rescue industry. Each unit has been designed and tested by professional firefighters to meet the changing industry and NFPA requirements. All models have been manufactured to provide emergency low pressure breathing air from either SCBA cylinders or from a bank of large storage cylinders located on Fire Department vehicles. More advanced models offer multiple air pressure regulators for confined space rescue operations, mid-range pressure for rescue tool devices, and high pressure emergency air cylinder filling systems. Choose a standard MACK unit to fit your needs or call our Customer Service Department to design a unit for your special air handling applications.
MACK
TM
MACK-1
All MACK Series units start with the MACK-1 basic functions. One or two SCBA cylinders provide air to the system; a CGA-347 high pressure inlet is also provided to allow continuous operation from truck mounted air cylinders. A low pressure regulator provides 0125 psi air to a four outlet respirator manifold. A low pressure alarm whistle and a 6 volt DC lamp to illuminate the case interior are provided as standard.
MACK-2
MACK-3
F IRE / RE S C UE E M E RG E N CY S E RV I C E S
Light for operation in low light conditions System isolation valve used to isolate breathing air manifolds so unit can be used in rescue operations. This design was implemented to conform with NFPA confined space entry rescue regulations.
CGA-347 male adapter used as a high pressure (4500psi max) auxiliary inlet. It can be connected to a high pressure compressor or a truck mounted cascade system.
The MACK-2 unit has all the same features as the MACK-1 with the addition of a 0-5000 psi adjustable fill regulator. A 5 ft. fill hose is provided with hand tight wheel and bleed valve. An optional Quick fill hose can be ordered, see page 28.
Inlet whips are connected to 2216 or 4500psi cylinders
MACK-2
Optional fill regulator assembly to fill SCBAs Order a MACK-3 with MACK-3FA installed
Low pressure whistle Pressure Gauge Low pressure breathing air manifold, 125psi max Inlet whips are connected to 2216 or 4500psi cylinders
The MACK-3 system has been designed and tested by fire and rescue professionals. Four separately regulated air systems provide a portable air distribution package for any pressure requirement.
27
M AC K S YS T E M S
TM
The MACK-NFPA series has been developed specifically for the Fire/Rescue teams working under NFPA guidelines. The NFPA version of the MACK unit comes in two standard models. Each model has two separate regulator/manifold systems. Two SCBA connect whips are provided for each regulator. In the event of a regulator malfunction, rescue can be performed on the standby regulator system. The basic unit described above, Model MACK-NFPA1, can have a regulator isolation valve added to allow one or both air sources to be used simultaneously; this addition forms the Model MACK-NFPA3 which has a CGA-347 high pressure inlet included.
Air Distribution System Designed Specifically for Confined Space Rescue Teams
M AC K - N F PA SERIES
TM
MACK-NFPA3
An optional 5ft. Quick-Fill hose assembly can now be added to comply with NFPA 1981 regulations.
QFH-5
FI RE / RE S C UE E M E RG E N CY S E RV IC E S E M E RG E N CY S E RV IC E S
RESCUE-PAK
TM
The RESCUE-PAK was designed for the fire and rescue teams that want to keep all their respiratory gear in one water-tight case. Two respirators and two 50 ft. hose sections will easily store in the unit along with a single one hour 87cf air cylinder. An optional CGA-347 inlet can be installed for direct connection to an external bank of cylinders for long duration rescues. A fold down handle and roller wheels are built in the case. Standard hardware includes a dual gauge high pressure 4500psi adjustable regulator, low pressure alarm whistle, safety relief valve, CGA-347 hand tight nut, cylinder straps, and two low pressure respirator couplings. CUSTOM OPTIONS AVAILABLE
RP-1H
Dimensions: 20D x 32L x 11H 28
Cylinder, hose, and respirator sold separately
AIR RESPONDER
MOBILE BREATHING AIR TRAILER SERIES
TM
The AIR RESPONDERTM series of breathing air trailers have been designed for mobile quick response at an economical price. These trailers provide breathing air for airline respirators, rescue air tools, or SCBA quick filling. The AIR RESPONDERTM comes in two series. The 100 series is an open frame six (6) cylinder trailer. The 200 series is an enclosed eight (8) cylinder trailer with optional side storage compartments. Both trailers have a rear air control panel with respirator couplings and CGA-347 fittings to bulk fill the storage cylinders and provide for attachment of a quick fill hose for SCBA filling. An optional cascade fill panel is available for both trailer series. The front of each trailer will hold optional storage boxes, small fill compressors, or generators.
Optional Storage Hose Racks
F IRE / RE S C UE E M E RG E N CY S E RV I C E S
ACCESSORIES
HP-FW5-347 CW -300
Basic 100 Series Trailer, w/o Cylinders, Standard Air Control Panel Basic 100 Series Trailer, w/o Cylinders, Cascade Air Control Panel Basic 200 Series Trailer, w/o Cylinders, Standard Air Control Panel Basic 200 Series Trailer, w/o Cylinders, Cascade Air Control Panel
SCBA 5ft. Fill Whip 25ft. High Pressure Trailer Fill Whip, CGA-347 Hand-tight on each end with Bleed Valves AR-100SC Storage Case for mounting on front of 100 Series Trailer AR-100HR Hose Racks (2 each) mounted on sides of 100 Series Trailer AR-100SC Storage Compartments for both sides of 200 Series Trailer Note: Final specifications and a drawing will be provided for customer approval prior to order acceptance.
Contact our Customer Service Department for more information on other Custom Trailer Sizes and Options
29
AVAILABLE CUSTOM OPTIONS Fill Regulator Installed Electric Brakes Custom Paint Hose Reels Installed Storage Cabinet Generator Special Compressor Filters CO Monitor Installed on Compressor Fully Enclosed Wells Cargo Trailer
C U S TO M S YS T E M S
FIRE AND RESCUE TRAILERS AND ACCESSORIES Air Systems designs and manufactures all types of custom breathing air systems. Contact our Customer Service Department to develop a system to meet your specific applications.
Full service enclosed breathing air trailers with compressor, storage, filling, and air distribution Available with full sound proof enclosure option
Slide-in vehicle mounted Complete our high bottled air systems pressure design questionnaire available online at www.airsystems.com and Air Systems Engineering and Sales Department will provide AutoCAD drawings and pricing.
F I RE / R E S C U E E ME RG E NC Y SE RV IC E S E ME RG E NC Y SE RV IC E S
Breathing air trailers with custom storage and air delivery for military readiness and emergency response for nuclear, chemical and biological applications
Slide-in vehicle high pressure compressor system packages with all-in-one capabilities are designed to meet industrial and stringent military readiness applications
BAU E R F I L L C O M P R E S S O R S
STANDARD AND CUSTOM SYSTEMS
Air Systems provides the BAUER line of high pressure fill compressors and outfits custom airline monitors, air storage, and air distribution systems. We can provide output air pressures to 6000psi and over 145cfm capacity. We specialize in designing custom systems to meet military, fire, rescue and industrial fill applications. ALL-IN-ONE CONTAINMENT FILL STATIONS
Call Air Systems customer service department to discuss your particular application. A high pressure compressor questionnaire is provided online to aid us in designing the system to meet your needs. This questionnaire is available on our web site at www.airsystems.com PORTABLE FILL COMPRESSOR
F IRE / RE S C UE E M E RG E N CY S E RV I C E S
ELECTRIC , GASOLINE OR DIESEL ENGINES AVAILABLE CFM outputs available from 2.9 to 8.4 cfm on portable series
Certified laboratory air testing is now available for high pressure bottled air or low pressure compressor air requirements. Take your own samples in 10 minutes and send out for precise laboratory results. A 2LA accredited lab will test to any recognized standards, e.g., CGA, NFPA, or Federal MIL Specs. Results can be obtained in less than 3 days or expedited service is available at an extra charge.
MODEL ACK-97
AIR SAMPLING KITS AVAILABLE FOR RENTAL OR PURCHASE CONTACT CUSTOMER SERVICE FOR DETAILS
31
F R AG M E N TAT I O N F I L L S TAT I O N S
CONTAINMENT FILL STATIONS
CFSII-1S
Stationary with bulk fill control panel
CFSII-2S
Stationary with bulk fill control panel
CFSII-3S
Stationary with cascade control panel
Bauers newest designs for containment fill stations are now available with reduced sizes and weights. Stations are available in one, two, or three cylinder fill capacities and can be ordered for stationary or mobile (vehicle) applications. Door designs have been improved to provide better ergonomic action for the operator. Many options are available to meet the most demanding fill requirements. Bulk or cascade fill control panels can be ordered with either top or side mounting. Call customer service to help design the containment fill station to meet your needs.
A I R K A D DY
TM
FI RE / RE S C UE E M E RG E NC Y S E RV IC E S E M E RG E NC Y S E RV IC E S
The Air-KaddysTM unique modular design allows for expansion as needed to accommodate your SCBA storage requirements......today and in the future! Available in Free Standing, Series 40 and one Vehicle Style, Series 24. All racks are lined with nylon pads to prevent cylinder scratches.
designed to fit in fire/rescue trailers and trucks requiring a narrower profile. THREAD SAVERS (TS) pictured are optional. Add TS to model number when ordering.
MODEL AK24-11 SERIES 24: 25.25W X 22.25D AK24-8 AIR-KADDYTM 8 cylinder rack - 32H 1 AK24-1 1 AIR-KADDYTM 1 cylinder rack - 48H AK24-18 AIR-KADDYTM 18 cylinder rack - 60H AK24-24 AIR-KADDYTM 24 cylinder rack - 76H SERIES 40: 37.5W X 22.5D AK40-15 AIR-KADDYTM 15 cylinder rack - 36H AK40-25 AIR-KADDYTM 25 cylinder rack - 60H AK40-35 AIR-KADDYTM 35 cylinder rack - 68H AK40-40 AIR-KADDYTM 40 cylinder rack - 76H
THREAD SAVERS are optional. Add TS after part number to include when ordering.
32
TM
Air Systems has the first PPV blower in the industry with all the features that are demanded by fire service and industry professionals.
Lightweight all aluminum frame weighing 67 - 81 lbs. depending on Model selected High air volume and pressure output Dimensions with Handle Collapsed from fiberglass reinforced blades, indi23L x 21W x 25H vidually replaceable One-hand tilt operation to choose multiple positions for ventilation angle Compact storage size with folding handle design Choice of several models in electric or gasoline Full pneumatic 9 tires with friction brake +20 Degree Upward Tilt
U.S. Patent #s D484,586S, D484,589S Other U.S. and Foreign Patents Pending
F IRE / RE S C UE E M E RG E N CY S E RV I C E S
Lightweight and compact design allows for ease of storage in small equipment cabinets located on emergency vehicles
DESCRIPTION
Gasoline Single Speed Variable Speed
ENGINE
Honda Electric - TEFC Electric - TEFC
HP
6.0 1.5 1.0 1.0
CFM
15,277 1 98 1,1 10,987 9,185
Explosion-Proof Electric - TEFC Class I, Div. I, Group D, Class II, Div. I, Groups E, F, G
33
V E N T U R I S T Y L E B LOW E R S
PNEUMATIC AIR HORNS/EDUCTORS
ASI-4100 ASI-2900
Order fittings separately
ASI-1200
ASI-1000
V E N TIL ATIO N
CHEMICAL IN TANK
ASI-12ADPT
MODEL ASI-JF20
41
Mo d e l A ir Co n su me d (CFM) A ir Co n s ume d (CFM) A ir Co n su me d (C FM) ASI-1000 38 53 64 ASI-1200 38 53 64 ASI-2900 76 99 127 ASI-4100 117 152 197 Overall Diameter Diameter Bolt NPT Base Slot Weight Mo d e l Length of Base of Horn Circle ASI-1000 16.31" 7.38" 6.19" 1/2" 6.75" 0.31" 5.3 lbs
AIR FLOW
W E L D I N G F U M E E X T R AC TO R
PORTABLE HEPA FILTRATION
Air Systems Portable FUME-AIR 750 is used mainly for source capture of welding smoke and fumes. Different filter combinations can make the Portable Fume Extractor (PFE) units very versatile and cost effective for the job required. The Portable Fume Extractor series operates at less than 80dbA. A nonmetallic fumehood is placed on the 360o rotating adjustable arm and is supplied with an adjustable damper to control air flow velocity at the capture site. The contaminated air is drawn in through the arm or central duct; clean filtered air is exhausted through the sides and bottom of the cabinet.
F U M E - A I R TM 75 0
Air passes through the first stage poly pre-filter (1) and captures large particulate. The prefilter assembly is supplied with a reusable steel frame in which only the filter material is removed and replaced. The standard main filter (2), 99% HEPA, captures and removes even the smallest smoke particles. If desired, a third stage filter (3) can be supplied; this optional third stage is a carbon filter for removal of hydrocarbon based vapors and odors. See filters installed below.
PFE-7H
Motor: Fan: Cabinet: Dimensions: Wheels: Voltage: Amp Draw: Filters: S P E C I F I C AT I O N S 1.5 HP 115 VAC, 1-phase, TEFC, 3450 RPM , 780 cfm actual (aluminum wheel and housing assembly) 18 gauge steel with epoxy powder coating 26D x 26 W x 42 H (W/O arm) (4) casters 5 diameter with locking feature 115/120 pre-wired power cord Start up requires 13 amps - minimum 20 amp service is recommended Standard with pre-filter assembly & 99% @ .3 micron HEPA filter (24x24x12) Optional Filters: 95% Filter (24x24x12) #2 65% Filter (24x24x12) #2 See #s 99% HEPA (24x24x9 1/2) 2&3 at Set Carbon Filter (24x24x2) left
AIR
FLOW
OPTIONAL
ENVIRONMENTAL CONTROL
AIR DISCHARGE
AIR
DISCHARGE 42
H E PA F I LT E R E D VAC U U M S
ELECTRIC AND PNEUMATIC
Hazardous material vacuums are equipped with a HEPA filter system consisting of a certified absolute filter, a double layer intermediate micro filter, and a totally enclosed 2-ply disposable paper filter bag. The HEPA filter has a steel outer casing and micro-fibered glass paper filter media separated by corrugated aluminum sheeting that is encased in a protective steel screen. All HEPA filters are rated with a minimum efficiency of 99.97% at 0.3 microns. They are tested using the HOT DOP method @ 100cfm, UL 586 certified, maximum 1 resistance. Model AV-15 motor heads are provided with a remote exhaust port for 1.5 or 2.0 hose. Vacuums are shipped with a HEPA filter, an intermediate pre-filter, a 2-ply disposable paper filter bag, and tool kit. The tool kit includes, 5 ft. curved steel wand, 10 ft. vacuum hose with end cuffs, crevice tool, inlet swivel connector and hard floor brush. An optional wet conversion kit converts the dry vacuum for liquid pick up.
ELECTRIC VACUUMS
E L E C T R I C M O T O R P E R F O R M A N C E A N D VA C U U M S P E C I F I C AT I O N S AV -2
AV-15 ELECTRIC 120 VAC, 60 Hz, 1.3 HP, 2 stage by-pass, 7.5 amps, 900 watts, 94cfm, 84 water lift, 2 gallon recovery, 3 gallon stainless steel tank, 30/18-3 line cord with plug, 78dbA, 5 ft. hose supplied. Poly motor head enclosure with 2 year warranty. Includes all filters and tool kit. 120 VAC, 60 Hz, 1.3 HP, 2 stage by-pass, 7.5 amps, 900 watts, 94cfm, 84 water lift, 5 gallon recovery, 7 gallon stainless steel tank, 30/18-3 line cord with plug, 78dbA, on/off switch, MIL SPEC water dump valve. Stainless steel motor head enclosure with 2 year warranty. Includes all filters,tool kit, handles and wheel kit. 120 VAC, 60 Hz, 2.3 HP, 2 stage by-pass, 1 amps, 1320 1 watts, 1 15cfm, 1 10 water lift, 15 gallon recovery, 16 gallon stainless steel tank, 30/14-3 line cord with plug, 78dbA, on/off switch, MIL SPEC water dump valve. Stainless steel motor head enclosure with 2 year warranty. Includes all filters,tool kit, handles and wheel kit. AV-15 W/ AUTO SHUT OFF FOR WET PICKUP INSTALLED
AV -5
AV -15
AV-5 ELECTRIC
NOTE: Electric motors are UL, CUL, and CSA listed. Optional voltage and Hertz available. Consult customer service for details.
AV-2 ELECTRIC
ENVIRONMENTAL CONTROL
P N E U M AT I C M O T O R P E R F O R M A N C E A N D V A C U U M S P E C I F I C AT I O N S INLET PRESSURE: 1/2 I.D. hose - 90 psi INLET FLOW: 70cfm required VACUUM PRESSURE: 250 water lift maximum, adjusted to 160 water lift with relief valve VACUUM FLOW: 100 -170 cfm based on inlet pressure NOISE LEVEL: 75dbA @ 90psi inlet pressure SEE PAGE 44 FOR ORDERING INFORMATION AV-5P AV-15P 43
Pneumatic powered vacuums are ideal for working in wet environments or where long lengths of vacuum hose are required. Air motors require no maintenance and contain no moving parts. A built-in pressure relief valve restricts water lift to 160 to prevent tank collapse. An on/off flow valve and pressure gauge are provided.
PNEUMATIC VACUUMS
H E PA F I LT E R E D VAC U U M S
2 GALLON BACK PACK HEPA VACUUM
Model AV -2BP
Available with 1.3 HP electric or pneumatic motor DOP tested HEPA filter 99.97% efficiency @ 0.3 micron Stainless steel tank, 2 gallon recovery Flexible padded back pack frame Total weight, 18 lbs. with frame Accessory tool fitting included on pneumatic model for operating hand tools Includes tools, 5 ft. hose, all filters, curved steel wand, and accessory tool fitting
AV-3POLY
Available in Electric
MODEL AV-3 POLY INCLUDES: 1.25 telescopic wand, floor tool, 9ft. hose, crevice tool, round brush and two HEPA filters
BACK-PACK ELECTRIC MODEL AV -2BP 2 gallon HEPA stainless steel vacuum with back pack frame BACK-PACK PNEUMATIC MODEL AV -2PBP 2 gallon, pneumatic motor, stainless steel vacuum with back pack frame ELECTRIC MODELS* AV -2 2 gallon recovery, 1.3 HP motor HEPA stainless steel tank, complete with wand, accessory tools, and filters AV -5 5 gallon recovery, 1.3 HP motor, stainless steel tank with floor casters and handles, complete w/ wand, accessory tools, and filters AV -15 15 gallon recovery, 2.3 HP motor, stainless steel tank, cart, wand, accessory tools, and filters AV -5PTE 5 gallon recovery, 1.3 HP motor, polyethylene tank, wheels, wand, accessory tools, and filters AV -15PTE 15 gallon recovery, 2.3 HP motor, polyethylene tank, cart, wand, accessory tools, and filters AV -55 55 gallon drum lid assembly with HEPA filter, 1 1/2 hose connection, and 2.3 HP motor PNEUMATIC MODELS* AV -2P 2 gallon recovery, pneumatic motor, stainless steel tank, complete with wand, filters, and accessories AV -5P 5 gallon recovery, pneumatic motor, stainless steel tank, wand, accessory tools, and filters AV -15P 15 gallon recovery, pneumatic motor, stainless steel tank, cart, wand, accessory tools, and filters AV -55P 55 gallon drum lid assembly with HEPA filter, 1 1/2 hose connection, and pneumatic motor REPLACEMENT BAGS, FILTERS AND ACCESSORIES AV -2B Paper bags - 2 gallon size - 5/pkg. AV -2H HEPA filter (99.97%) - 2 gallon size - 1/ea. AV -5B Paper bags 5 gallon size 5/pkg. AV -5I Intermediate filter 5 gallon size 2/pkg. FITS AV -2 AND AV -5 MODELS AV -5H HEPA filter (99.97%) 5 gallon size - 1/ea. AV -5WP 5 gallon water pick-up unit with auto shut-off AV -15B Paper bags 15 gallon size 5/pkg. AV -15I Intermediate filter 15 gallon size 2/pkg. AV -15H HEPA filter (99.97%) 15 gallon size - 1/ea. AV -15WP 15 gallon water pick-up unit with auto shut-off AV -55DL Drum lid includes 1 1/2 goose neck adapter (order motor, filters, and hoses separately)
VACUUM ACCESSORIES
1 2 3 4 16 11
10 15 9 8 14 13 12
* 1. HEPA filter * 2. Intermediate filter (installed under HEPA filter) 3. Pneumatic motor head (fits 15 gallon and 55 gallon tank) 4. Automatic water shut-off device with extension collar * 5. 2-ply 5 micron rated paper recovery bag * 6. Curved steel wand 5 ft. (not pictured) * 7. Hose-to-hose coupler * 8. Squeegee tool for water pick-up 9. Carpet tool * 10. Vacuum hose with end cuffs * 11. Inlet swivel connector
12. Round brush * 13. Crevice tool * 14. Hard floor brush * 15. Poly tool adjustable roller height squeegee tool designed to pick up water from polyethylene sheeting 16. 55 gallon drum adapter accepts 15 gallon electric or pneumatic motor head and HEPA filter * Denotes accessories included with vacuum models AV-2 thru AV-15 Refer To Price List For Additional Vacuum Tools And Accessories
ENVIRONMENTAL CONTROL
44
D I S P O S A B L E VAC U U M C A N I S T E R
FOR HAZARDOUS MATERIAL RECLAMATION
Air Systems has developed two low cost disposable 10 gallon recovery canisters for vacuuming hazardous dry or damp material. All models have a stainless steel HEPA filter, DOP tested, certified 4 to UL-586 and UL-900, Class 2 standards. The filter is manufactured to meet ASME AG-1, Section FC specifications. Flow rate, 110cfm @ 1 WG.
1 2
1)
2) 1.5 vacuum hose is connected to an external vacuum source 3) 1.5 inlet swivel connector is supplied to attach vacuum hose, wand, and tools sold separately
MODEL VCF-1415GN The canister model VCF-1415GN can be used as a satellite HEPA recovery unit placed in a contaminated environment. An external vacuum, outside the contaminated area, is used as the vacuum source. The model VCF-1415NM has been designed to handle a removable air motor assembly directly attached to the top of the canister. Both units are designed to be disposed of after filing thus avoiding costly decontamination and DOP
This canister version is designed to provide a complete HEPA vacuum with the features of a disposable canister assembly. The vacuum motor assembly (#1) is ordered separately from the canister unit. The vacuum motor attaches with a .75 Camlock coupling and can be supplied with an optional replaceable motor silencer (#2). The canister is supplied with an inlet swivel connector (#3). 1.5 vacuum hose (#4) and tools are ordered separately to the desired length. Custom designs available, contact Customer Service. AIR MOTOR AND MUFFLER ASSEMBLY SOLD SEPARATELY
1 2
4 3
Vacuum Flow
ENVIRONMENTAL CONTROL
VCF-1415GN Vacuum canister only. Includes inlet swivel, and goose neck adapter, order hose separately VCF-1415NM Vacuum canister with .75 male CAM-LOCK air inlet for air motor connection VCM-120 Air motor assembly, no muffler VCM-120M Muffler assembly
ACCESSORIES
AV -H10 AV -H50 AV -HC-1 AV -100 AV -6200
Vacuum canister kit with 5 gallon HEPA vacuum and 1 each vacuum canister VCF-14 15GN . Oder desired hose and tools separately 1.5 Vacuum hose, 10ft., with cuffs 1.5 Vacuum hose, 50ft., with cuffs 1.5 x 1.5 hose to hose coupler, metal 2-piece curved steel wand - 1.5 O.D., 54L 14 floor brush - 1.5 O.D.
Applications Nuclear contamination Biomedical waste Bacteriological waste Drug residue collection Chemical waste collection Any hazardous particulate waste that must be disposed or collected
45
B O DY C O O L I N G
AIRLINE COOLING VESTS
CES REDU AT HE S S STRE
KOOL-VEST
The KOOL-VESTTM has been designed for increased worker productivity and reduce heat stress to improve worker safety. Fresh air is distributed through small holes in the vest to provide evaporative cooling across the workers back, chest, and face. The vest operates with only 1020psi and will accommodate a vortex cooling tube, Air Systems Cool-BoxTM or straight airline hose as pictured below.
KV-99NR
Optional Vortex Adapter MODEL 99-4X
S P E C I F I C AT I O N S Double coated PVC on nylon scrim material with velcro front closures and sewn-in adjustable belt Small holes on interior of vest direct air to the entire upper torso, front and rear Specially designed plenum directs air to a neck ring for cool air distribution to the neck and face. A rear velcro strip controls the air volume to the neck ring The KOOL-VESTTM, KV-99NR, is supplied without an airline or vortex tube adapter. Order the vortex adapter or Air Systems unique Cool-BoxTM for additional body cooling see Cool-BoxTM on catalog page 17 for details Meets thermal and flame resistance tests 191 and 5903
Optional Airline Adapter for Direct Airline Attachment to Connect to our Cool-Box or a Breather Box Airline adapters are available in two sizes: - Model KV-99AA25 supplied with 1/4 Hansen plug - Model KV-99AA50 supplied with 1/2 Hansen plug
ENVIRONMENTAL CONTROL
46
Leading the Industry in Breathing Air Filtration & Confined Space Equipment Since 1986 Visit us Online at www.airsystems.com
CUSTOMER COMMITMENT
Air Systems International is totally committed to our customers needs and special job requirements. We have always taken great pride in being responsive to the environmental concerns of our equipment users. The products that we manufacture have been developed out of a specific need or desire to perform work more safely and with greater productivity. We will always continue to respond to the demands and innovative ideas of our most valued asset the customer.
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