2CDC135001D0204

Technical Description FBP FieldBusPlug
V6
tion
e nta 3 Universal Motor Controller
cum ion UMC22-FBP
Do Vers
2CDC 34 2 011 F0003

Universal Motor Controller
UMC22-FBP
V6 Technical Description

for high-grade motor protection and control, current range 0.24 to 63 A,
with 6 digital inputs and 3 digital outputs, to connect to fieldbuses via FieldBusPlug
2CDC 342 012 F0003

Fig. 1: Universal Motor Controller UMC22-FBP
Contents Page
Features ....................................................................................................................................................... 5
Device construction ................................................................................................................................... 6

Overview ................................................................................................................................................ 6
Terminals, monitoring LEDs and operating elements on the front plate .............................................. 7
Planning and commissioning ................................................................................................................... 8

Guide to an operating installation (Overview) ....................................................................................... 8
Wiring and internal 24 V / 0 V connections ........................................................................................... 9
Interfacing with contactors ................................................................................................................... 10
Motor current = Set current versus wiring ........................................................................................... 12
External current transformer for higher currents ................................................................................. 13
Interfacing to the fieldbus, addressing ................................................................................................ 14
Configuring the bus master and binding in the UMC22-FBP as slave ............................................... 16
Parameterization of the UMC22-FBP, proceeding .............................................................................. 18
Switch on / off motor, local control ...................................................................................................... 19
Info available on LEDs ......................................................................................................................... 20
Info available on the Control Panel ..................................................................................................... 21
FieldBusPlug / Issue: 10.2003 UMC22-FBP 3

UMC22-FBP
Technical Description V6
Maintenance .............................................................................................................................................. 23
Replacement of an UMC22-FBP in an operating installation ............................................................. 23
Replacement of the controller unit only ............................................................................................... 23
Data overview ............................................................................................................................................ 24

Device inputs and outputs ................................................................................................................... 24
Monitored signals / Commands ........................................................................................................... 25
Diagnosis ............................................................................................................................................. 27
Parameters, Overview ......................................................................................................................... 28
Parameters, Description ...................................................................................................................... 29
Technical data ........................................................................................................................................... 32

Main power lines .................................................................................................................................. 32
Control unit ........................................................................................................................................... 33
Digital inputs ........................................................................................................................................ 33
Digital outputs ...................................................................................................................................... 33
FieldBusPlug connection ..................................................................................................................... 34
Environment and mechanical data ...................................................................................................... 34
Ordering data ....................................................................................................................................... 35
Dimensions .......................................................................................................................................... 36
Appendix A: Control Functions

Transparent ......................................................................................................................................... A-2
Overload relay ..................................................................................................................................... A-4
Direct starter ....................................................................................................................................... A-8
Reversing starter .............................................................................................................................. A-13
Star-delta starter 1 ............................................................................................................................ A-19
Pole-changing starter 1 ....................................................................................................................A-25
Appendix B: Control Panel

Overview ............................................................................................................................................. B-2
Menu ................................................................................................................................................... B-3
4 UMC22-FBP FieldBusPlug / Issue: 10.2003

UMC22-FBP
Features
Overview
- The Universal Motor Controller UMC22-FBP provides high-grade motor protection and control for the
current range 0.24 up to 63 A with one type.
For higher currents additional protection current transformers (class 5P10) can be used.
- With the integrated FieldBusPlug interface the UMC22-FBP can be connected to different fieldbuses
using the appropriate type of FieldBusPlug.
- 6 digital inputs and 3 relay outputs offer to realize a wide range of predefined control functions and
applications such as direct starter and star-delta starter including local operation via digital inputs
and others as selected by parameters.
- Depending on the parameterization, the status of the digital inputs and outputs, the actual current,
detailed diagnosis information and all parameters are accessible via the fieldbus (supposed the
fieldbus offers the appropiate features).
- LEDs on the UMC22-FBP monitor 'Ready', 'Motor On' or 'Fault'.
- Additional Control Panel ACS100-PAN (separate delivery) offers similar access to all important
information. The Control Panel is necessary to set the fieldbus slave address and can be snapped in
on the front of the UMC22-FBP.
- Also, the overload protection behaviour and other functions can be changed by parameters in a wide
range. More details see chapters "Data overview, Parameters ...".
- The control function Overload relay is dedicated to use the UMC22-FBP similar to an overload relay
with and without fieldbus connection. The other control functions can be used stand-alone, too.
Construction
- The UMC22-FBP consists of two separate parts: Current transformer set and controller unit,
mounted as one device.
- Mounting on DIN rail or with screws. W x H x D = 70 x 105 x 110 mm. Degree of protection IP20.
- Current-carrying motor lines are lead through the current transformer set.
- Replacement of the controller unit without removing the current-carrying motor lines.
- Parameters are stored in the current transformer set even if power down happens. This allows to
replace the controller unit without reparameterization.
Overload protection
- Measuring the motor current (value is also provided to be sent to the fieldbus)
- Electronic overload protection for nominal currents of 0.24 A to 63 A (whole range with onIy one type
of device). Set currents selectable with parameter via fieldbus or Control Panel.
- Trip classes 5, 10, 20 and 30 (selectable with parameter)
- Phase-loss protection
- Short circuit protection of the motor lines by external fuses on the line side.
Other features
- With parameter it can be selected between 'Relays off' or 'Relays retain status' in case of control
system or fieldbus failure.
- Diagnostic information available via LEDs, fieldbus and Control Panel.
- Preventive diagnosis functions (e.g. number of starts)
- Function blocks or similar software tools to be implemented into the program of the control system

UMC22-FBP
Device construction
Overview
UMC22-FBP:
current transformer set
UMC22-FBP:
controller unit
label
Control Panel
ACS100-PAN:
(optional)
complete
device
4
FieldBusPlug
2CDC 342 013 F0003
Fig. 2: UMC22-FBP: Device construction

UMC22-FBP
Device construction (continued)

Terminals, monitoring LEDs and operating elements on the front plate
current path (for measuring the motor current)
mounting by 4 screws M4
connecting terminals for the digital outputs

pawl to snap on the Control Panel
switch for selecting the internal electronics supply voltage:
left position: external supply (via terminals 10/11)
1 2 3 4 5 6 7 8 9
right position: supply via FieldBusPlug
UMC22
SWITCH
READY plug connection for the Control Panel

MOT.ON
LEDs:
FAULT
green READY (ready for operation)
INT. 5 6 7 8 9 yellow MOT. ON (motor on)
EXT.
DO DO DO DO DO red FAULT (overload, failure)
C C 0 1 2
connector for the FieldBusPlug

EXT. DIN rail
0 24 24 DI DI DI DI DI DI
V V V 0 1 2 3 4 5
10 11 12 13 14 15 16 17 18 front label, e.g. for slave address
Control Panel holder. Insert the Control Panel at this

holder and then snap it into the pawl on the upper side.
The electrical contacts are automatically connected.
connecting terminals for the digital inputs

connecting terminals for the external supply voltage
(supply for internal electronics)
current path (for measuring the motor current)
Snap-mountable Control Panel ACS100-PAN for

monitoring and control / adjust:
– slave address
– control function
– overload parameters
– local diagnosis
MENU
– etc.
LOC REM The Control Panel ACS100-PAN is not shipped together
with the UMC22-FBP. It must be ordered separately.
2CDC 342 014 F0003
ENTER
Fig. 3: UMC22-FBP: Terminals, indicators and operating elements

UMC22-FBP
Planning and commissioning

Guide to an operating installation (Overview)
Wiring and internal 24 V / 0 V connections

Hard-wire with switch apparatus and other components referring to the application requirements,
see Appendix A "Control functions", example "Direct starter".
Use external supply (SWITCH to EXT), if components are distant to the UMC22-FBP.
Interfacing with contactors

Use spark suppression, for larger contactors also interface relays to keep good lifetime of the
UMC22-FBP internal relays.
Motor Current = Set current versus wiring

Have a look at the wiring of the motor to define the correct set current for complete motor
protection.
External current transformer for higher currents

Connect external current transformers for higher currents.
Connection to the fieldbus, addressing

Use the appropriate FieldBusPlug.
Change slave address.
The bus master is normally defined by the control system.
Configuring the bus master and binding in the UMC22-FBP as slave

Load slave configuration file into the programming tool.
Example: ABB_078F.GSD for UMC22-FBP as PROFIBUS DP slave.
Create fieldbus configuration together with the application program in the control system.
For some control systems dedicated function blocks or example programs are available.
Parameterization of the UMC22-FBP, proceeding

As default the control function selected in the UMC22-FBP is transparent: The inputs and outputs
are directly controlled by the fieldbus telegram.
To control and protect a motor optimal a motor control function e.g. Direct starter must be
selected. After parameterization and power-on the motor can be started.
Details see chapter "Data overview, Parameters ...".
The parameterization tool depends on the fieldbus type and the control system.
Examples:
- The slave configuration file (e.g. GSD file for PROFIBUS DP) contains the parameterization
medias. The parameters can be changed during configuration of the fieldbus and are loaded
into the UMC22-FBP during power-on.
- Parameterization as a part of the application program.
- Parameterization with the Control Panel. Details see Appendix B "Control Panel“.
As a special feature the Control Panel allows the user to read the complete parameter set of an
UMC22-FBP and to transfer it to another UMC22-FBP, see Appendix B "Control Panel“.
Start Motor with RUN command. See also:

Switch on / off motor, local control
Info available on LEDs , Info available on the Control Panel
bold: sub clause in this chapter

UMC22-FBP
Planning and commissioning (continued)

Wiring and internal 24 V / 0 V connections
Example: Direct starter
With the parameter 'Control function' = 3 ('Direct starter') Free outputs, commands
the relay output DO0 is used to control the main contactor direct from fieldbus
230 V N DO1 DO2 690 / 400 V
K1
K1
5 6 7 8 9
DO DO DO DO DO
C C 0 1 2
UMC22
EXT
INT
0V
FieldBus SWITCH
24 V
Plug
max.
70 mA
V V V 0 1 2 3 4 5
10 11 12 13 14 15 16 17 18
K1
2CDC 342 060 F0003
24 V 24 V
0V 0V
Fig. 4: UMC22-FBP: 0V 24V 24V DI1 DI2 DI3 DI4 DI5

Direct starter (example) if EXT to supply
supply inputs
With the parameter 'Check-back' = 1 ('Auxiliary Free outputs, monitoring

contacts') the digital input DI0 is used to survey signals directly to the fieldbus
the contactor (default: 2 ('Motor current'))
Important:
Normally the inputs and the internal electronic circuits are supplied locally via the terminals 10 and 11. In
this case the SWITCH must be set to EXT. The connection of distant contacts or sensors requests
urgently this kind of supply.
If only contacts nest to the UMC22-FBP are used - that means the 24 V wiring can be surveyed easily -
the supply via the fieldbus and the FieldBusPlug is possible (SWITCH to INT).

UMC22-FBP
Planning andcCommissioning (continued)

Interfacing of contactors
(For info about contactors refer to the actual main catalogue)
Spark suppression
Spark suppression is always necessary to avoid early failure of the relay contacts.
Contactor type connected to the UMC22-FBP Type B6, B7 A9 to A40

Appropriate suppressor for 230 V AC VDR RV-BC 6/250 RV 5/250
Appropriate suppressor for 24 V AC / DC VDR RV-BC 6/60 RV 5/50
230 V N 690 / 400 V AC
Contactor type: A45 and larger

K1
K1
K2
Spark suppression K2
5 6 7 8 9
DO DO DO DO DO
C C 0 1 2
UMC22
EXT
INT
0V
SWITCH
24 V
max.
70 mA
V V V 0 1 2 3 4 5
10 11 12 13 14 15 16 17 18
K1
0 V 24 V 24 V
if EXT supply output
2CDC 342 061 F0003
For check-back the auxiliary contact of the main contactor has to be used!
Fig. 5: UMC22-FBP: Connecting contactors with peak current > 0.5 A: Types A45 and larger

UMC22-FBP

Overview of available ABB contactors (examples)
Contactor type Inrush current [A] Holding current [A] Inrush power [VA] Holding power [VA]
BC6-30-10-2.4 0.015 0.015 3.5 3.5
A9, A12, A16 0.30 0.03 70 8
A26, A30, A40 0.52 0.05 120 12
A45, A50, A63, A75 0.78 0.08 120 12
A95, A110 1.52 0.10 180 18
A145, A185 2.39 0.15 550 35
A210, A260, A300 5.87 0.26 1350 60
The contactor BC6-30-10-2.4 is recommended as interface contactor due to internal spark suppression.
Contactors A145 to A300 also with electronic interface available (AF145 etc.), larger contactors only with
electronic interface.
Lifetime UMC22-FBP mechanical 500 000 switching cycles

relays (see chapter 0.50 100 000 switiching cycles
"Technical data") 1.00 50 000 swiching cycles
+ 24 V DC - 230 V AC 690 / 400 V AC
Remark:
Slide switch on the left
side to position "PLC" (up)
1 K1
ON
2 OFF-N
3 COM
5 6 7 8 9
DO DO DO DO DO
C C 0 1 2
UMC22
2CDC 342 062 F0003
Fig. 6: UMC22-FBP: Connecting larger contactors with electronic interface (AF 145 and larger)

UMC22-FBP

Motor current = Set current versus wiring
Star Delta 1 Delta冑 3

Power line: Power line: Power line:
690 V 400 V 400 V
IP IP IP
UMC 22 UMC 22 UMC 22
ISC=IP ISC=IP ISC=0.577*IP
U1 V1 W1 U1 V1 W1 U1 V1 W1
W2 U2 V2 W2 U2 V2 W2 U2 V2
Example for motor: Example for motor: Example for motor:
Motor rating plate Motor rating plate Motor rating plate

400 V / 690 V 400 V / 690 V 400 V / 690 V
4.9 A / 2.8 A 4.9 A / 2.8 A 4.9 A / 2.8 A
IP=2.8A / I SC=2.8A IP=4.9A / I SC=4.9A IP=4.9A / I SC=2.8 A
Parameter Parameter Parameter

'Set current' = 2.80 'Set current' = 4.90 'Set current' = 2.80
Terminal box Terminal box Terminal box
U1 V1 W1 U1 V1 W1 U1 V1 W1
W2 U2 V2 W2 U2 V2 W2 U2 V2
2CDC 342 063 F0003
Fig. 7: UMC22-FBP: Motor current = Set current versus wiring
The Delta 冑 3 circuitry is normally used for larger motors to reduce the current transformer size. The
parameter 'Set current' is the nominal motor current devided by 冑 3.

UMC22-FBP

External current transformer for higher currents
All types of protection current transformers class 5P10 referring the Standard EN 60044 can be used.
The selection should be made based on the requirements:
- secondary current range (= current in the UMC22-FBP) about 5 A (recommended current
transformers have 4A)
- through-hole area if single cores are used,
- accuracy in the measuring range (50 - 150%) should be class 1, because the inaccuracy is added to
the inaccuracy of the UMC22-FBP,
- max. burden 60 m⏲ (UMC22-FBP: 30 m⏲ , conductor 2x2 m 2.5 mm2: 30 m⏲)
The pass through sense of the strands does not affect the operation.
For the current range up to 850 A space saving combinations are recommended.
2CDC 342 064 F0003

max. length 2 x 2 m, cross section 2.5 mm2
Fig. 8: UMC22-FBP: External current transformer for higher currents
Type / Current range Recom- Second. Hole Cables Link kit (bar) type*
Star, mended current area (E/EN for contactor
Delta 1 range range WxH 60204) (order code see
[A] [A] [A] [mm] [mm2] "Technical data")
UMC22-FBP without 0.24 ... 63 0.24 ... 63 - 11 쏗 max. 252 -
current transformer **
KORC 4L185 46 ... 185 60 ... 185 1.3 ... 4 22 x 28 1 x 702 DT450 / A185
AF145 - AF185
KORC 4L310 80 ... 310 180 ... 310 2.3 ... 4 22 x 28 2 x 702 DT450 / A300
AF260 - AF300
KORC 5L500 125 ... 500 300 ... 500 2.4 ... 4 41 x 22 3 x 702 DT500 / AF460S*
AF400 - AF460
KORC 5L850 213 ... 850 500 ... 850 2.4 ... 4 41 x 22 - DT500 / AF750S*
AF580 - AF750
* Link kits for Star-delta starter. (Others see catalogue.)
** max. cable diameter with insulation 11 mm
Accuracy class: actual / nominal current 5% 20 % 100 % 120 % 500 %

accuracy class 3 1.5 1 1 5
Remark:
For Delta 冑 3 circuitry - normally used for larger motors - the parameter 'Set current' is the nominal motor
current devided by 冑 3, see preceeding chapter.

UMC22-FBP

Interfacing to the fieldbus, addressing
The normal requirement is that the slave address corresponds with the motor. That means: The slave
address shall be adjusted and saved in the connected UMC22-FBP. This is possible for all fieldbuses
except the AS-Interface fieldbus (actual integrated AS-Interface circuits do not allow).
To adjust the address the Control Panel can be used. Immediately when mounted or when the
combination is switched on, the address is monitored. Details see Appendix B "Control Panel".
The UMC22-FBP does not contain a valid address.

(A000 is a valid address but could be reserved de-
CPU coupler, pending on the type of the fieldbus). The status
bus master "no valid address" can be restored setting A999.
The slave does not start on the bus without a
valid address.
2CDC 342 015 F0003
Fig. 9: UMC22-FBP: Adressing
An other way to adjust the address in the FieldBusPlug is to use the "Addressing Set" CAS21-FBP.0
(Interface unit + PC with addressing SW). See technical description 2CDC 190 012 D02--.

UMC22-FBP

Interfacing to the fieldbus, addressing (continued)
When switching on the combination UMC22-FBP FieldBusPlug, both or one or none of them can
contain a fieldbus address.
The behaviour in these cases depends on the parameter 'Address check', see chapter "Data overview,
Parameters, Description".
'Address check' = 'Off' (= 0) (default):
1. Neither the UMC22-FBP nor the FieldBusPlug contains a valid address:
- The UMC22-FBP does not start to operate and to communicate.
2. Only the UMC22-FBP contains a valid address:

- The FieldBusPlug gets the address and saves it. Operation and communication starts.
3. Only the FieldBusPlug contains a valid address:

- The UMC22-FBP gets the address and saves it. Operation and communication starts.
4. The UMC22-FBP and the FieldBusPlug contain the same address:

- Operation and communication starts.
5. The UMC22-FBP and the FieldBusPlug contain different addresses:

- The FieldBusPlug stores the address received from the UMC22-FBP. Operation and
communication starts.
'Address check' = 'On' (= 1). Mainly used for draw-out design.
This parameter can only be set via bus master and fieldbus.
1. Neither the UMC22-FBP nor the FieldBusPlug contains a valid address:
- The UMC22-FBP does not start to operate and to communicate.
2. Only the UMC22-FBP contains a valid address:

- The FieldBusPlug gets the address and saves it. Operation and communication starts.
3. Only the FieldBusPlug contains a valid address:

- The UMC22-FBP gets the address and saves it. Operation and communication starts.
4. The UMC22-FBP and the FieldBusPlug contain the same address:

- Operation and communication starts.
5. The UMC22-FBP and the FieldBusPlug contain different addresses:

- Neither the operation nor the communication starts.
- The Control Panel displays alternating (3 seconds each):
Address of UMC22-FBP:
Address of the FieldBusPlug:
- Communication fault (F003) is set.
- With the Control Panel the menu 2.3 'Change address' has to be selected and the desired
address must be adjusted. Details see Appendix B "Control Panel".
- After leaving this menu operation and communication starts immediately. Both the FieldBusPlug
and the UMC22-FBP store the adjusted address.
Remark: If the adjusted FieldBusPlug address is not configured in the fieldbus master the
communication does not start and the red LED on the FieldBusPlug displays fault.

UMC22-FBP

Configuring the bus master and binding in the UMC22-FBP as slave
The control systems, programming tools and the fieldbus types are totally different.
This means: There is no common rule to configure the fieldbus master and to bind in
FieldBusPlug slaves into the application program.
Example
UMC22-FBP connected to an ABB CPU type 07 KT 97 via PROFIBUS DP
Preparation of the programming tool 907AC1131:

Before starting the programming tool 907AC1131 the file - ABB_078F.GSD must be copied into the
programming SW subdirectory, normally into: ...\AC1131\Library\PLCConf.
The appropriate ABB_078F.GSD has the version 1.3 (2003-11-09):
2CDC 342 088 F0003

Configuration of the bus master:
- Start programming SW 9 07AC1131
- Select <Resources> in the main menu (left side, below, R....)
- Change <Card number> and - under Bus parameters - <Baudrate> if desired.
- Set - under Standard parameters <Automatic addressing> = on
- Now the bus master is defined:
2CDC 342 082 F0003
Hardware-Configuration
R.....
07 KT 97-DPM (DP-Master)
place pointer, click right mouse key twice
Binding in the slave:

- <Append DP-Slave>: <ABB FBP 2003-03-13 (Default)>
2CDC 342 083 F0003
Hardware-Configuration
07 KT 97-DPM [DP-Master]
ABB FBP 2003-03-13 [DP-Slave]
place pointer, click right mouse key twice

- Select <Properties>, <UMC22>, <SELECT> to transfer into the column right
- Select <Properties>, table <Standard Parameters> to change station (=slave) address
- Select <Properties>, table <Inputs/Outputs>,<UMC22>, <SELECT> to transfer into the column right

UMC22-FBP

Configuring the bus master and binding in the UMC22-FBP as slave (continued)
I/O addresses are allocated automatically if <Automatic addressing> is selected during bus master
configuration: Allocation of the I/Os based of the slave address follow the rule:
(S-2) x 2
coupler slot 1 x2
S=6 Input %IW1.8 %IB1.16 %IX1..8.0 ...1.8.7 RUN REVERSE*

Slave to PLC %IB1.17 %IX1..8.8 ...1.8.15 not used*
address (Monitorings) %IW1.9 %IB1.19 %IX1..9.0 ...1.9.7 motor current, high byte
%IB1.20 %IX1..9.8 ...1.9.15 motor current, low byte
Output %QW1.8 %QB1.16 %QX1.8.0 ...1.8.7 RUN REVERSE*
from PLC %QB1.17 %QX1.8.8 ...1.8.15 not used*
(Commands) %QW1.9 %QB1.19 %QX1.9.0 ...1.9.7 not used*
%QB1.20 %QX1.9.8 ...1.9.15 not used*
*
only lowest bit shown
Parameterization of the UMC22-FBP, proceeding

Some parameters define the application circuit diagram, others are used for current setting and overload
features etc. This requests and means: The UMC22-FBP starts operation only after receiving valid
parameters. Details see chapter "Data overview, Parameters, Description".
The possibility to write and to read parameters depends definitely on the fieldbus and the control system.
Examples:
The transfer of parameters

between the control station
and the automation station
PROFIBUS DP (/V0)
LAN
Write parameters with
GSD file during power-on.
Read not possible. Configuration file:
CPU coupler ABB_078F.GSD
--> Master Class 1
PROFIBUS DP/V1
fieldbus Write and read parameters
whenever desired.
--> Master Class 2
DeviceNet:
Write and read parameters
whenever desired. Configuration file:
ABB_UMC22-FBP-ESD
2CDC 342 065 F0003
(EDS = Electronic Data Sheet)
Fig. 10: UMC22-FBP: Write and read parameters

UMC22-FBP

Parameterization of the UMC22-FBP, proceeding (continued)
Additional: The parameterization can be done with the Control Panel. Details see Appendix B
"Control Panel".
Special feature of the Control Panel: It can be used to read the complete parameter set of a
parametrized UMC22-FBP and to transfer it to another UMC22-FBP, see Appendix B "Control
Panel".
Example continued
Configuring the UMC22-FBP as slave connected to the 07 KT 97 via PROFIBUS DP
- Select <Properties> on table <Input/Output> when UMC22-FBP is present in the column right
Now the parameters can be changed (left then right mouse key).
2CDC 342 089 F0003

The procedure, however, can be more or less different for other control systems and fieldbuses .

UMC22-FBP

Switch on / off motor, local control
Motor control:
via control system

CPU
via Control Panel
via digital inputs
2CDC 342 066 F0003

Fig. 11: UMC22-FBP: Motor control
In an operating installation, the motor contactors are switched On and Off normally by the control system
with the commands RUN FORWARD, RUN REVERSE and OFF.
Switching On (Run) and Off is possible when the UMC22-FBP is parameterized with one of the motor
controlling Control functions e.g. 'Direct starter, 'Star-delta starter' etc. The exceptions are 'Transparent'
and 'Overload relay'. Switching On (Run) and Off can be done:
via control system via Control Panel via digital inputs

UMC22-FBP

Switch on / off motor, local control (continued)
Table of conditions:
always possible
control system
if menu
'Local control' OFF
is activated*
Control Panel
if parameter
'Local control via
digital inputs' = 'On'
digital inputs
dominating
control system sends to the AUTO MODE = 1

UMC22-FBP the command: AUTO MODE = 0
if not blocked by AUTO MODE = 1

local control (blocked if
via Control Panel AUTO MODE = 0*)
control system
dominating RUN
FORWARD
if menu
/ REVERSE
'Local control' is
activated** (after OFF
0-1
Control Panel
dominating transition
necessary)
if parameter if not locked by AUTO MODE = 0

'Local control via local control via (blocked if
digital inputs' = 'On' Control Panel AUTO MODE = 1)*
digital inputs
alternatively:
2CDC 342 087 F0003
connection to
control station
interrupted
* AUTO MODE = 1: UMC22-FBP ignores RUN from digital inputs, monitors LOCAL CONTROL = 0,
AUTO MODE = 0: UMC22-FBP ignores RUN from control station, monitors LOCAL CONTROL = 1.
** When local control is entered the UMC22-FBP monitors LOCAL CONTROL to the control system.
local control is immediately stopped when Control Panel is removed or menu 'Local control' is left.
The status of the outputs is not changed when entering or leaving local control.

UMC22-FBP

Info available on LEDs
Connection to the fieldbus:

Caused by the definitions of the
fieldbus type the meaning can
differ slightly.
green = on, red = off:
normal data exchange
green = off, red = off:
check power supply
one of the LEDs flashing:
no connection to the bus- 1 2 3 4 5 6 7 8 9
ABB UMC22 green: ready for operation
master or configuration error SWITCH
or parameters not valid READY yellow: motor running
MOT.ON
FAULT (overload, check-
For more info see approriate INT
back fault, blocking
FieldBusPlug description. EXT
55 6 7 8 9
DO DO DO DO DO
C C 0 1 2
stops the motor)
Connection to the device: red: Fault (overload, other
2CDC 342 090 F0003

green = on, red = off:
EXT
failure)
V V V 0 1 2 3 4 5
normal data exchange 10 11 12 13 14 15 16 17 18
green = off, red = off: If no LED is on, check whether

check power supply power is on and the switch
(above the FieldBusPlug
both LEDs flashing:
socket) is in the appropriate
self test
position: EXT if supplied via
one of the LEDs flashing: terminals, INT if supplied via
no connection to UMC22-FBP. FieldBusPlug.
For more info see approriate
FieldBusPlug description.
Info available on the Control Panel

The Control Pannel can be mounted on the front of the UMC22FBP and offers access to:
- Slave address
- Status of the motor (running, off) and status of the UMC22-FBP inputs and outputs,
- Actual current and 'Set current',
- Detailed diagnosis information,
- Service data
- All important parameters
In addition the Control Panel allows to start and stop the motor (local control)
The access is arranged in three levels:

- Monitoring: Offers only to check, not to modify values and parameters
- Edit 1: Needs password and allows to change parameters during commissioning and also
local control
- Edit 2: Accessible via Edit 1, to change parameters that are used mainly associated with the
circuitry.

UMC22-FBP

Info available on the Control Panel
Overview of the levels
Monitoring,
S e.g..
t - address
a - I/O-signals Edit 1
r - Current e.g.
t - fault incl.. - password
acknowledge check
- ... - local control Edit 2
- address e.g.
adjust - password
- current change
- trip class - control function
- ... e.g. Y- ,
- fault input
mAVs - behaviour if
LOC
bus fails
REM kHz%
FAULT Cprm
- ...
OUTPUT PAR SET MENU FWD REV
MENU
MENU
ENTER
LOC REM
2CDC 342 091 F0003

ENTER
For details see Appendix B "Control Panel“.
Remarks:
Most of the changed parameters are taken over after motor off.
Some parameters are taken over during power-on.
Remark: Some control systems overwrite the parameters on principle during power-on. This can lead
to the opinion that the parameterizing via Control Panel is not effective.

UMC22-FBP
Maintenance
Replacement of an UMC22-FBP in an operating installation
The UMC22-FBP can be disconnected from the FieldBusPlug without disturbing the fieldbus and the
other slaves. The FieldBusPlug is supplied via the voltage conducted together with the bus lines.
The FieldBusPlug keeps stored the actual slave address and informs the control system that the
connected device is lost.
After mounting and connecting a new UMC22-FBP, the control system will be informed that the missing
slave is complete again (supposed that the new UMC22-FBP contains an invalid address A - - -).
This allows the control system to download the former parameters and to start up the new UMC22-FBP
again with correct parameters.
Replacement of the controller unit only
Replace only the controller:
The complete wiring,

particularly the power lines, can
be left unchanged.
The parameters remain

stored in the current
transformer unit.
The new controller reads the
parameters during power-on *.
current
transformer
unit
2CDC 342 016 F0003
controller out of order new controller
Fig. 12: UMC22-FBP: Replacing the controller unit
* In addition the parameters can be stored also in the control system and downloaded after power-on.

UMC22-FBP
Data overview
Device inputs and outputs
The function of the hardware inputs and outputs is fixed by parameterization. Refer parameters Control
function and Attached control functions.
Example (1)
Control function 'Transparent'
All Inputs and outputs are directly connected to the Fieldbus as monitoring signals and commands.
Terminal 13 14 15 16 17 18
Device DI0 DI1 DI2 DI3 DI4 DI5
Input to bus to bus to bus to bus to bus to bus
Terminal 7 8 9
Device DO0 DO1 DO2
Output from bus from bus from bus
Example (2)
Control function 'Direct starter'
One output is used to control the contactor coil. Access via fieldbus is not possible.The other inputs and
outputs are still transparent to the fieldbus
Terminal 13 14 15 16 17 18
Terminal 7 8 9
Device Contactor DO1 DO2
Output coil from bus from bus
Example (3)
Control function 'Direct starter' with
Attached control function 'Local control via digital inputs'
Additional inputs are used to allow local control. Details see Appendix B "Control Functions".
Terminal 13 14 15 16 17 18
Local control Local control
Device DI0 DI1 DI2 DI3
Run Fwd. Off
Input to bus to bus to bus to bus
DI4 to bus DI5 to bus
Terminal 7 8 9
Device Contactor DO1 DO2
Output coil from bus from bus

UMC22-FBP
Data overview (continued)

Monitored signals / Commands
Monitored signals are sent from the UMC22-FBP to the control station,
commands are received by the UMC22-FBP from the control station.
The commands and monitored signals depend on the Control function and the Attached control
functions'.
Complete overview on all signals
Bit No. 7 6 5 4 3 2 1 0
REVERSING
Monitor LOCAL RUN RUN
WARNING FAULT LOCK-OUT - OFF
Byte 0 CONTROL FORWARD REVERSE*
TIME*
Monitor DI5 DI4 DI3 DI2 DI1 DI0
- -
Byte 1 (UMC input) (UMC input) (UMC input) (UMC input) (UMC input) (UMC input)
Monitor
MOTOR CURRENT (% of Set current)
Byte 2/3
Command FAULT AUTO RUN RUN

- - - OFF
Byte 0 RESET MODE FORWARD REVERSE
Command DO2* DO1* DO0*
- - - - -
Byte 1 (UMC output) (UMC output) (UMC output)
* used depending on the control function
Example
Control function 'Direct starter' with
Attached control function 'Local control via digital inputs'
Bit No. 7 6 5 4 3 2 1 0
Monitor LOCAL RUN

WARNING FAULT - - OFF -
Byte 0 CONTROL FORWARD
Local control Local control

Monitor DI3 DI2 DI1 DI0
OFF RUN FOR. - -
Byte 0 (UMC input) (UMC input) (UMC input) (UMC input)
DI5 to bus DI4 to bus
Monitor
MOTOR CURRENT (% of Set current)
Byte 2/3
Command FAULT AUTO RUN

- - - OFF -
Byte 0 RESET MODE FORWARD
Command DO2 DO1
*** - - - - -
Byte 1 (UMC output) (UMC output)
*** corresponding UMC22-FBP output is used to control the motor contactor coil

UMC22-FBP

Monitored signals (description)
RUN REVERSE 1: motor running reverse AND check-back (current/contact) = 1
OFF 1: motor stopped AND no current is flowing AND no RUN command is active
0: RUN command is active OR current is still flowing after off command
RUN FORWARD 1: motor running forward AND check-back (current/contact) = 1
LOCK-OUT TIME 1: Lock-out time running. Only for reversing starter / Starts with OFF command.
The command of the opposite direction is accepted only when reversing lock-
out time is over.
LOCAL CONTROL 1: Local control is activated via Control Panel or digital inputs. RUN commands
of the control system are ignored.
0: The control system can switch on with RUN commands. Details see chapter
"Planning and commissioning, Switch on / off motor, local control".
FAULT 1: A fault condition exists: Overload, no check-back when started, etc.
See Diagnosis, Fault Bytes 0 and 1. Can be acknowledged via fieldbus
command FAULT RESET or with Control Panel.
WARNING A warning exists. See Diagnosis, Warning Byte 2
UMC input DI0...DI5 Reads UMC22-FBP digital inputs DI0 ...DI5, independent of the parameterizing
Motor current Motor current of the highest loaded phase as a % of set current
Commands (description)
RUN REVERSE 0-1 transition: Motor starts running reverse
OFF 1: Motor stops as long as this signal is 1. OFF dominates RUN commands.
RUN FORWARD 0-1 transition: Motor starts running forward or with speed 1.
Remark:
To start the opposite direction or the other speed:
OFF command is necessary, starts immediately the reverse lock-out time.When
the reverse lock-out time has elapsed, the motor can be started with the 0-1
transition of the opposite / different RUN command.
AUTO MODE 0: Enables start of the motor (RUN) via digital inputs on the UMC22-FBP,
supposed the parameter 'Local control via digital inputs' is set. UMC22-FBP
ignores RUN command from control station. Off is always possible.
Details see chapter "Planning and commissioning, Switch on / off motor, local
control".
1: Run via digital inputs is blocked. Off is always possible.
FAULT RESET 0-1-transition: Resets all resettable faults (overload fault, check-back fault, etc.)
UMC output DO0...2 Transparent control of UMC22-FBP digital output DO..., if not used by any
Control function different from Transparent.

UMC22-FBP

Diagnosis
Bit No. 7 6 5 4 3 2 1 0
Fault
Fault Self-test
- input - - - - -
Byte 0 failed
signal
Commu- Parameter Current Relay 2 Relay 1 Relay 0
Fault Overload Motor
nication out of check-back check-back check-back check-back
Byte 1 (trip) fault blocked*
fault range fault* fault* fault* fault*
Motor Motor Cooling Lock-out
Warning
current high current low - time time - - -
Byte 2
threshold* threshold* running running*
Fault Parameter number

Byte 3 (refers to Byte 1, Bit 4)
* if activated by appropriate control funtion
Fault (Byte 0, Byte 1 and Byte 3), description

Fault input signal 1: Input gets fault signal from external module, e.g. thermistor module.
DI2 = 1: no external fault,
DI2 = 0 sets Internal fault signal.
See 'Attached control functions' - 'Fault input'.
Self-test failed 1: Self-test during power-on has failed.
Relay 0 check-back fault 1: no signal from auxiliary contact 1 signal within 100 ms after
switching on contactor with output DO0.
See 'Attached control functions' - 'Check-back'.
Relay 1 check-back fault 1: ditto, contactor on DO1

Relay 2 check-back fault 1: ditto, contactor on DO2
Current check-back fault 1: no motor current within 100 ms after switching on contactor
Parameter out of range 1: Received parameter exeeds high or low limit (the accompanying
parameter number is shown in Byte 3).
Communication fault 1: UMC22-FBP does not receive valid telegramms (control system,
fieldbus or FieldBusPlug is out of order or interrupted).
Remark:
Is sent to the control system after reconnection.
Motor blocked 1: Motor current over blocking current threshold.
See 'Overload protection parameter '- 'Blocking current threshold'.
Overload (trip) fault 1: Trip due to thermal protection or phase loss.
Parameter number #: Number of the parameter which exeeds the high or low limit
Warnings (Byte 2), description

Lock-out time running 1: (Reversing) Lock-out time is running.
Cooling time running 1: Cooling time is running.
Motor current high threshold 1: Motor current is above the high threshold current.
See 'Overload protection parameter' - 'High current threshold'.
Motor current low threshold 1: Motor current is below the low threshold current.
See 'Overload protection parameter' - 'Low current threshold'.

UMC22-FBP

Parameters, Overview
The parameters are arranged into groups that apply for:
Application circuit diagram:

- Control function:
'Transparent', 'Direct starter', 'Star-delta starter', etc.:
(Descriptions with wiring etc. referring to the particular 'Control function see Appendix A).
- Attached control functions:
'Local control via digital inputs',
'Check-Back' via: 'Motor current', 'Auxiliary contacts', 'Simulation', etc.
(see chapters "Data overview, Parameters, ..." and Appendix A and B).
Current setting:
- 'Set current 1',
- 'Set current 2' (two-speed),
Overload protection:
- 'Trip class' (5, 10, 20, 30)
- 'Cooling time' (seconds)
- 'Blocking current threshold', ...
- etc.
Communication:
- 'Communication fault reaction' (reaction on loss of communication to control system)
no parameters, but service supporting data: Other Info:

- 'Operating hours'
- 'Number of starts'
- 'Number of trips'
To load parameters into the UMC22-FBP, different ways are possible depending on the fieldbus
and the control system:
The slave configuration file (e.g. GSD file for PROFIBUS-DP) contains the parameters. The
parameters can be changed during configuration of the fieldbus and are loaded in the UMC22-FBP
during switching on.
The parameterization is done via application program of the control system.
The parameterization can be done with the Control Panel. Details see Appendix B "Control Panel".
As a special feature the Control Panel can be used to read the complete parameter set of a
parameterized UMC22-FBP and to transfer it to another UMC22-FBP, see Appendix B "Control
Panel".
Remark:
Some parameters are taken over with power-on, others during motor off.
Refer to chapters "Data overview, Parameters, Description".

UMC22-FBP

Parameters, Some changed parameters are taken over after motor off, others during power-on.
Description Some control systems or fieldbuses overwrite the parameters during power-on of the
UMC22-FBP. In this case the Control Panel seems to be but is not ineffective.
Para. Group Parameter value Select. De- Description / remark take-over

No. Parameter No. fault after
0100 Control functions co.Fu power-on
0101 Transparent 1 1 Direct access to DIs / DOs via fieldbus
0101 Overload relay 2 Similar to overload relay
Attention: Normal signal on output DO0 is On,
connected contactor starts the motor.
0101 Direct starter 3 Direct starter with check-back
0101 Reversing starter 4 Reversing starter with check-back
0101 Star-delta starter 1 5 Star-delta starter via 2 DOs, with check-back
0101 Pole-changing starter 1 6 Pole-changing starter with check-back
0200 Attached control functions

0201 Local control L.c t r motor off
via digital Off 0 0 No control via digital inputs
inputs On 1 Digital inputs prepared to control RUN /
OFF locally
For conditions see chapter "Planning and
commissioning, Switch on / off motor, local
control".
0202 Check-back bA.ch motor off
Auxiliary contacts 1 OK when auxiliary contacts are closed
100 ms after start
Motor current 2 2 OK when current >40% of set current is
present 100 ms after start
Simulation 3 Simulated check-back (e.g. for test without
motor).
Simulation is recommended only to be set via
Control Panel. The control system must only
set Auxiliary contacts or Motor current to
guarantee for an operating check-back after
next power-on.
0203 Fault input F.i nP UMC22-BP input DI2: Closed-circuit signal. motor off
Off 0 0 Fault input is not activated
On 1 0 sets internal Fault signal ,1-signal = OK
0204 Fault output F.out motor off
Off 0 0 DO2 is not used as Fault output
On 1 Digital output DO2 used to monitor the
fault signal
0205 Reversing 0.2 - 3600 s t i.r L 2s Only for Reversing starter! motor off
lock-out time step 0.1 s Starts with OFF (OFF is necessarry
between FORWARD and REVERSE)
RUN Command in other direction is not
accepted while lock-out time is running
0206 Star-delta Sd.ch Only for Star-delta starter. motor off
changeover Time 0 Change star delta, when star-delta
mode starting time is over
Current 1 1 Change star delta, when motor current
울 0,9 x set current
Remark: Fault is generated if the star-delta
starting time has elapsed before switching to
delta.

UMC22-FBP

(continued) UMC22-FBP. In this case the Control Panel seems to be but is not ineffective.
Para. Group Definition / Range Select. De- UMC behaviour: description take-over
No. No. fault after
0207 Star-delta 1 - 3600 s Sd.St 60 s Star-delta starter only! motor off
starting time step 0.1 s Starts running with the RUN command
0300 Current
Settings
0301 Set current 1 0.24...63 A Cur 1 0.5 A Important: The UMC22-FBP measures the motor off
step 10 mA currents of the lines in the bushing holes. The
current ih the coming lines can be different de-
pending on the connection circuit.
More details see chapter "Planning and Com-
missioning, Motor current = Set current
versus wiring"
0302 Set current 2 0.24 - 63 A Cur 2 0.5 A Pole-changing and Dahlander starter only! motor off
step 10 mA Used for overload calculation
0400 Overload
Protection
0401 Trip class triP Overload calculation (thermal motor image) motor off
Trip class 5 5
Trip class 10 10 10
Trip class 20 20
Trip class 30 30
0402 Phase loss Current of one phase: < 40% of other phases motor off
protection (condition: other phases > 70% of set current)
Off 0 Phase loss protection is not activated
On 1 1 Phase loss protection is activated
0403 Cooling time 30 - 3600 s t i .co 120 s Cooling time simulates the cooling behaviour motor off
step 0.1 s of the inoperating motor after switching off.
While cooling time is running RUN is not
accepted and WARNING is monitored.
0404 Automatic ArES motor off
fault reset Off 0 0 Acknowledgment is necessary to reset Fault.
To switch on cooling time must be elapsed.
On 1 Only for overload relay!
Due to safety considerations: Automatic
reset of fault when fault condition is off and
cooling time has elapsed. Fault is not
monitored.
0405 Start-up time 0 - 600 s 120 s Suppresses some signals / trips until motor is motor off
step 0.1 s in normal running status (Blocking, High/ Low
current threshold)
0406 Blocking 0 - 800% x set current 800% Fault signal when current is above threshold motor off
current step 5% for > 1 s and start-up time has elapsed.
threshold (800% means: Blocking protection is inactive).
Remark: Blocking sets the internal fault signal
and the monitoring telegram Bit OVERLOAD
and displays FAULT on the Control Panel but
cooling time is not started.
0407 Low current 30 - 100% x set current 50% Warning when below threshold and start-up motor off
threshold step 5% time has elapsed
0408 High current 100 - 800% x set current 150% Warning when above threshold and start-up motor off
threshold step 5% time has elapsed

UMC22-FBP

(continued) UMC22-FBP. In this case the Control Panel seems to be but is not ineffective.
Para. Group Definition / Range Select. De- UMC behaviour: description take-over
No. No. fault after
0500 Communication
5001 Communi- bu.co All cases when UMC22-FBP does not receive motor off
cation fault valid telegrams, either when control system or
reaction fieldbus or FieldBusPlug is out of order or
interrupted.
Relays off 0 0 Relay outputs of UMC22-FBP are switched
off
Relays retain status 1 Relay outputs of UMC22-FBP retain status
0502 Address power-on
check Off 0 0 UMC22-FBP address is valid on the fieldbus
On 1 0 If the UMC22-FBP and the FieldBusPlug
contain different addresses, the user must
decide.
Details see chapter "Planning and Commis-
sioning, connection to the fieldbus,
addressing“.
0600 Other Info

0601 Operating 0 - 99.999 oP ho 0 All operating hours are counted but the unit
hours step 1 h place is not displayed on the Control Panel.
The displayd range 00.00-99.99 corresponds
with real 00.000 to 99.999.
The control system can only read the value
(depending on the type of fieldbus)! Via Control
Panel the value can be presetted e.g. to zero.
0602 Number of 0 - 1.000.000 n o St 0 All starts are counted but the three lower
starts step 1 places are not displayed on the Control Panel.
The displayed range 0000-1000 corresponds
with real 0.000.000 to 1.000.000.
0603 Number of 0 - 255 notr 0 All trips are counted and shown on the Control
trips step 1 Panel in a range of 0-255.
0700 other info, LOCAL only

0701 Address see Appendix B "Control A___ see Appendix B "Control Panel" power-on
Panel“
0702 Bus Set / reset possible only via Control Panel. power-on
connection Allows to use the UMC22-FBP without Field-
(not a para- BusPlug, e.g. as overload relay.
meter, only Off 0 Stand alone, without FieldBusPlug / fieldbus
for stand On 1 1 Connection to FieldBusPlug / fieldbus
alone)

UMC22-FBP
Technical data
Main power lines
Voltage (three-phase systems) max. 690 V AC, 50 or 60 Hz
Conductor holes in the current transformers 11 mm
Set current range for overload protection 0.24 A ... 63 A
Three-phase motors complete overload protection
Phase loss detection: If current of ... one phase: < 40% of other phases
other condition: phases > 70% of set current
Trip classes, selectable by parameter 5, 10, 20, 30
Tripping diagram
cold Class 30
minutes
Class 20
Trip time
| seconds
warm
2CDC 342 068 F0003

Class 10
Current related to set current
Currents higher than 10 x set current evaluated as about 10 x set current

cooling time simulation After trip the internal thermal motor model calculates
the reduction of the motor temperature (independent
of the parameter cooling time)
Cooling time cnstant ca. 20 min
If UMC22-FBP is no longer supplied calculation continues for some minutes (typ. 20 min)
Accuracy class
Factory adjustment Class 1.5
any combination of current transformer Class 2.5
set and control unit
Burden per phase 30 m⏲
Higher currents with current transformer, see chapter "Planning and
commissioning, external current transformer for
higher currents'. External current transformer
causes additional inaccuracy.
Frequency range 48 - 62 Hz
Short-circuit protection separate fuses on line side

UMC22-FBP
Technical data (continued)

Control unit
Supply voltage mode Internal or external
(see chapter ''Planning and commissioning, Wiring
and internal 24 V / 0 V connections'')
Supply voltage 19.2 ... 31.2 VDC including ripple
Supply current incl. inputs, relays activated max. 130 mA (at 18 ... 30 V DC)
Total device dissipation max. 3.1 W (at 24 V DC)
Reverse polarity protection yes
Number of digital inputs 6 (DI0 ... DI5)
Number of relay outputs 3 (DO0 ... DO2)
Number of bus interfaces 1 (for connecting an ABB FieldBusPlug)
Number of Control Panel interfaces 1 (to mount Control Panel ACS100-PAN)
Internal signal processing of control Selectable by parameters
function and other properties (see chapter "Data overview, Parameters, ..." and
Appendix A and B)
Parameter setting via Fieldbus, via Control Panel, see Appendix A / B
LEDs on front 1, green: Device ready for operation
1, red: Fault (trip, device fault etc.)
1, yellow: Motor current > 33% of set current
Diagnosis See chapter "Data overview, Diagnosis"
Digital Inputs
Number of digital inputs 6 (DI0 ... DI5)
Supply for digital inputs (terminal 12) Internal or external
(see chapter ''Planning and commissioning, Wiring
and internal 24 V / 0 V connections'')
Supply output current for inputs (terminal 12) max. 70 mA
Voltage when standard contacts are used min.18 V
Isolation no (see chapter ''Planning and commissioning,
Wiring and internal 24 V / 0 V connections'')
Input signal bounce suppression typ. 4 ms
1-Signal range including ripple -31.2 V ... +5 V
0-Signal range including ripple +13 V ... +31.2 V
Input current per channel (24 V DC) typ. 6.0 mA
Input resistor to 0V 3.9 k⏲
Line length unshielded max. 600 m
Line length shielded max. 1000 m
Conductor size (solide or stranded) 0.2-1.5 mm2 / AWG 15-24
Tightening torque 0.4 Nm
Digital 0utputs
Number of digital outputs 3 (DO0 ... DO2)
Type of digital outputs Relay contacts
Grouping of contacts 3 contacts with 1 common
Voltage range of contacts 12 ... 250 V AC
Lowest switched power for correct signals 1 W or 1 VA

UMC22-FBP

Digital outputs (continued)
Switching capacity per relay contact
240 V AC (AC15 / EN 60947-5-1) max. 1.5 A (AC15: electromagnetic load)
120 V AC (AC15 / EN 60947-5-1) max. 3 A (AC15: electromagnetic load)
250 V DC (DC13 / EN60947-5-1) max. 0.11 A (DC13, electromagnetic load)
125 V DC (DC13 / EN60947-5-1) max. 0.22 A (DC13, electromagnetic load)
24 V DC (DC13 / EN60947-5-1) max. 1 A (DC13, electromagnetic load)
Total current all contacts (terminal 5 or 6) max. 4 A (thermal limit)
Short circuit protection 6 A gL / gG
Switching of inductive power Inductive loads need additional measures for
spark suppression. Diodes for DC voltage and
varistors / RC elements for AC voltage are
suitable. Some DC coil contactors contain
rectifiers which suppress sparks optimal.
Relay contact lifetime, mechanical 500 000 switching cycles
Lifetime 250 V AC / 0.5 A 100 000 switching cycles
Lifetime 250 V AC / 1.5 A 50 000 switching cycles
Internal clearance and creepage distances > 5.5 mm (safety insulation up to 250 V AC)
relay contacts to 24 V circuits (EN60947-1, Pollution degree 2)
FieldBusPlug connection
Mounting Plug connection, fastening with supplied screw
Tightening torque of the fixing screw 0.8 Nm + rotation 90 degree
Suitable ABB FieldBusPlug types PDP22-FBP (PROFIBUS-DP)
DNP22-FBP (DeviceNet)
MRP21-FBP (MODBUS) in preparation
COP21-FBP (CANopen) in preparation
Environment and mechanical data

Mounting on DIN rail (EN 50022-35) or with 4 screws M4
(refer to chapter "Technical data, Dimensions")
Dimensions W x H x D 70 x 105 x 110 mm

(incl. FieldBusPlug and Control Panel)
Net. weight (current transformer + control unit) 0.39 kg
Terminals: Conductor cross section max. 2.5 mm² or max. 2 x 1.5 mm²
Current transformer bushing holes 11 mm Ø (25 mm²)
Degree of protection IP 20
Storage temperature range -25 ... +70 °C
Operation temperature range 0 ... +55 °C
Approvals CE
Approvals (pending) UL, CSA, GL, BV, LRS, ATEX
MTBF

UMC22-FBP

Ordering data
Universal Motor Controller UMC22-FBP Order code: 1SAJ 510 000 R0100
Control Panel
Control Panel ACS100-PAN Order code: 1SAJ 510 001 R0001
(not in scope of delivery, to order separately)
Control Panel Extension Cable ACS100-CAB Order code: 1SAJ 510 002 R0001
(not in scope of delivery, to order separately)
FieldBusPlugs
PDP22-FBP (PROFIBUS DP)
Cable length: 0.25 m Order code: 1SAJ 240 000 R0003
DNP22-FBP (DeviceNet)
MRP-21-FBP (MODBUS) in preparation
COP21-FBP (CANopen) in preparation
External current transformers

Type (recommended current range)
KORC 4L185 R/4 (63 -185 A) Order code: 1SCA 022 193 R7830
KORC 4L310 R/4 (185 - 310 A) Order code: 1SCA 022 181 R0760
Link kit (bar)

Type (for contactor type)
DT450/A185 (AF145 - AF185) Order code: 1SAZ 501 901R1001
DT450/A300 (AF260 - AF300) Order code: 1SAZ 501 902R1001
DT500/AL460S (AF400, AF460)* Order code: 1SAZ 701 902R1011
DT500/AL750S (AF580, AF750)* Order code: 1SAZ 801 902R1011
(*Link kits for Star-delta starter. Others see catalogue)

UMC22-FBP

Dimensions
2CDC 342 031 F0003
Fig. 13: UMC22-FBP: Dimensions

UMC22-FBP
V6 Technical Description - Appendix A
Appendix A: Control Functions

Circuit arrangement, description, data and parameters, timing diagrams
230 V N DO1 DO2 690 / 400 V
K1
K1
5 6 7 8 9
SWITCH UMC22 DO DO DO DO DO
FieldBus C C 0 1 2
EXT
INT
Plug
V V V 0 1 2 3 4 5
10 11 12 13 14 15 16 17 18
0 V 24 V 24 V DI0 DI1 DI2 DI3 DI4 DI5

if EXT to supply
supply inputs
2CDC 342 070 F0003
Fig. A-1: UMC22-FBP: Control function 'Direct starter' (example)
Contents Page
Control function ....................................................................................................................................... A-1

Transparent ......................................................................................................................................... A-2
Overload relay ..................................................................................................................................... A-4
Direct starter ....................................................................................................................................... A-8
Reversing starter .............................................................................................................................. A-13
Star-delta starter 1 ............................................................................................................................ A-19
Pole-changing starter 1 .................................................................................................................... A-25
FieldBusPlug / Issue: 10.2003 UMC22-FBP Apendix A-1

UMC22-FBP
Technical Description - Appendix A V6
Transparent
The UMC22-FBP parameterized with the 'Control function' = 'Transparent' (default) behaves like an I/O-
module with an integrated overload check. The outputs DO0 ... DO2 and the inputs DI0 ... DI5 are
directly connected to the fieldbus and are independent of the overload status.
The only possible exception: DO2 outputs the internal fault signal, if the parameter 'Fault output' is set to
'On'. Default is 'Off', in this case the output is controlled directly via the fieldbus.
All kinds of faults set the internal fault bit. Following the monitoring signal FAULT is sent to the fieldbus,
the red LED lights on and the FAULT signal on the Control Panel flashes.
If a motor overload is the cause of the fault signal, the cooling time is started additionally. The cooling
time is a parameter and can be adjusted.
More detailed information are monitored in the diagnosis telegram and on the Control Panel.
All faults must be acknowledged via fieldbus or via Control Panel.
The slave address of the UMC22-FieldBusPlug combination is not a parameter but can be set with the
Control Panel or with a separate Addressing Set. Details see general part chapter ''Planning and
commissioning, Interfacing to the fieldbus, addressing''.
Circuit diagram (Basis circuit)

Parameters to be changed (based on default)
Control function = Transparent (default) Address via Control Panel or Addressing Set if
Set current 1, overload protection parameters connected to bus
230 V DO0 DO1 DO2 690 / 400 V
Fault
5 6 7 8 9
FieldBus C C 0 1 2
EXT
INT
Plug
V V V 0 1 2 3 4 5
10 11 12 13 14 15 16 17 18

if EXT to supply
supply inputs
2CDC 342 071 F0003
Fig. A-2: UMC22-FBP: Control function 'Transparent' (Basis circuit)
Appendix A-2 UMC22-FBP FieldBusPlug / Issue: 10.2003

UMC22-FBP
Transparent (continued)
Important:
Details see general part chapter ''Planning and commissioning, Wiring and internal 24 V / 0 V
connections''.
Interface and data overview

Device inputs / outputs
Terminal 13 14 15 16 17 18
Terminal 7 8 9
Device DO0 DO1 DO2*
Outputs from bus from bus (fault output)
Fieldbus telegram: Monitoring signals / Command
Bit No. 7 6 5 4 3 2 1 0
Monitor
WARNING FAULT - - - - - -
Byte 0

- -
Monitor
MOTOR CURRENT (% of set current)
Byte 2/3
Command FAULT
- - - - - - -
Byte 0 RESET
Command DO2* DO1 DO0
- - - - -
Byte 1 (UMC output) (UMC output) (UMC output)
Fieldbus telegram: Diagnosis
Bit No. 7 6 5 4 3 2 1 0
Fault Self-test
- - - - - - -
Byte 0 failed
Commu- Parameter
nication out of - - - -
fault range
Motor Motor Cooling
Warning
current high current low - time - - - -
Byte 2
threshold* threshold* running

Details see general part chapter "Data overview" * depending on parameterization

UMC22-FBP
Overload relay
The UMC22-FBP parameterized with the 'Control function' = 'Overload relay' provides excellent
protection of a motor. Dedicated to replace a standard overload relay, stand-alone operation can be
selected via Control Panel setting the parameter 'Bus connection' = 'Off'.

Main features
Motor contactor K1 at output DO0
Control function = Overload relay Set current 1, overload protection parameters
Bus connection = Off (used without Fieldbus) Address if connected to the fieldbus, via Control
(to be selected by Control Pane)l Panel or Addressing Set
230 V N trip DO2 690 / 400 V
Fault
K1
K1
ON
OFF
5 6 7 8 9
SWITCH
UMC22 DO DO DO DO DO
FieldBus C C 0 1 2
EXT
INT
Plug
V V V 0 1 2 3 4 5
10 11 12 13 14 15 16 17 18

if EXT to supply
supply inputs
2CDC 342 072 F0003
Fig. A-3: UMC22-FBP: Control function 'Overload relay' (Basis circuit)

UMC22-FBP
Overload relay (continued)

Description
After parameterizing 'Control function' = 'Overload relay' and 'Bus connection = Off' power-on is necessa-
ry to start the operation. Immediately contact DO0 opens, contact DO1 closes. If 'Bus connection' = 'On',
the active connection to the control system is an additional condition to start the operation.
Attached control functions
With 'Fault output' = 'On', also the output contact DO2 operates similar to DO0.
Remark: If 'Fault output' = 'Off', output contact DO2 can be controlled via fieldbus.
Fault behaviour
All kinds of detected external and internal faults set the internal fault bit. In the following:
contact DO0 (and DO2 if parameterized) closes,
DO1 opens,
the monitoring signal FAULT is sent to the fieldbus,
the red LED on the UMC22-FBP lights on and
the FAULT signal on the Control Panel display flashes.
If a motor overload is the cause of the fault signal, the cooling time'is started additionally . The cooling
All faults must be acknowledged via fieldbus or via Control Panel. In addition the cooling time must be
elapsed to allow to restart the motor.
Exception: If the parameter 'Automatic fault reset' = 'On', the contacts DO0 (and DO2) closes and DO1
opens immediately when the cooling time is over (only available with overload relay).
Addressing
Control Panel or with a separate Addressing Set. Details see general part chapter ''Planning and com-
missioning, Interfacing to the fieldbus, addressing''.
Important:
When connected to a fieldbus via FieldBusPlug:
connections''.

UMC22-FBP

Terminal 13 14 15 16 17 18
Terminal 7 8 9
Device trip DO2*
trip
Outputs inverted from bus
Bit No. 7 6 5 4 3 2 1 0
Monitor
WARNING FAULT - - - - - -
Byte 0

- -
Monitor
Byte 2/3
Command FAULT SELF-

- - - - - -
Byte 0 RESET TEST
Command DO2*
- - - - - - -
Byte 1 (UMC output)
Bit No. 7 6 5 4 3 2 1 0
Fault Self-test
- - - - - - -
Byte 0 failed
Commu- Parameter
nication out of - - - -
fault range
Motor Motor Cooling
Warning
Byte 2


UMC22-FBP

Timing diagram: Overload
FAULT RESET end of

FAULT via fieldbus or cooling
(trip) Control Panel time
UMC internal FAULT
Command
(received telegram)
FAULT RESET
(/trip) DO0
UMC outputs
(trip) DO1
Monitoring signals FAULT

(telegram)
WARNING
2CDC 342 069 F0003

Cooling time running
Diagnosis
Overload (trip) fault
LEDs red LED (Fault LED)
Fig. A-4: UMC22-FBP: Control function 'Overload relay' - Timing diagram 'Overload'

UMC22-FBP
Direct starter
The UMC22-FBP parameterized with the 'Control function' = 'Direct starter' provides excellent protection
and control of a motor for one direction of rotation. The connection to a fieldbus is made via the appropri-
ate type of the FieldBusPlug.

Main features
Contactor K1 at DO0 Check-back by motor current
Control function = Direct starter Set current 1, overload protection parameters
Address via Control Panel or Addressing Set
230 V N DO1 DO2 690 / 400 V
K1
K1
5 6 7 8 9
FieldBus C C 0 1 2
EXT
INT
Plug
V V V 0 1 2 3 4 5
10 11 12 13 14 15 16 17 18

if EXT to supply
2CDC 342 070 F0003
supply inputs
Fig. A-5: UMC22-FBP: Control function 'Direct starter' (Basis circuit)

UMC22-FBP
Direct starter (continued)

Circuit diagram (Extended circuit)
Main features
Contactor K1 at output DO0 Fault lamp at output DO2
Check-back by auxiliary contacts at input DI0 Fault input (closed circuit) at DI2
Local operation via inputs DI4 and DI5
Control function = Direct starter Set current 1, overload protection parameters
Fault output signal = On Check-back = Auxiliary contact
Fault input = On Local operation via digital inputs = On
230 V N DO1 690 / 400 V
Fault
K1
K1
5 6 7 8 9
FieldBus C C 0 1 2
EXT
INT
Plug
V V V 0 1 2 3 4 5
10 11 12 13 14 15 16 17 18
thermistor
K1 switch 1)
2CDC 342 085 F0003
0 V 24 V 24 V DI1 PTC DI3 Fwd Off

if EXT to supply transparent Local operation via
supply inputs to bus digital inputs 2), 3)
Fig. A-6: UMC22-FBP: Control function 'Direct starter' (Extended circuit)
1)
Fault input: Closed circuit signal: 1 = no fault
2)
Fwd: Momentary-contact switch
3)
Off: Closed circuit signal: 0 = dominating Off

UMC22-FBP

Description
The UMC22-FBP parameterized with the 'Control function' = 'Direct starter' provides excellent protection
and control of a motor for one direction of rotation. The connection to a fieldbus is made via the appropri-
ate type of the FieldBusPlug.
With direct starter the output DO0 is defined to drive the motor contactor coil.

The parameter set 'Attached control functions' prepares the direct starter to support different circuit
arrangements including the use of inputs and outputs for particular use.
Examples:
'Fault output' = 'On': The output contact DO2 closes if a fault appears.
'Fault input' = 'On': A closed circuit signal (24 V) on input DI2 corresponds to the fault-free status.
Remark: Only remaining outputs can be controlled but all inputs are monitored via fieldbus.
Other parameters define the protection behaviour and additional functions. Refer also general part
chapter ''Data overview, Parameters ...''.
Starting
After setting the parameter 'Direct starter', power-on is necessary to activate and to allow to start the
motor with the bus command RUN FORWARD or via local control. All other parameters are activated
with motor on.
Check-back
When the motor is started, the check-back status is expected within 100 ms, otherwise a fault is de-
tected. Selectable by parameter, motor current or auxiliary contact signal can serve as check-back
status.
Notice: 'Check-back' = 'Simulation' is recommended only to be set via Control Panel during commissio-
ning. The control system is only allowed to set 'Auxiliary contacts' or 'Motor current' to guarantee
that the check-back operates correctly after next power-on.
Fault behaviour
contact DO0 for the contactor coil opens,
If a motor overload is the cause of the fault signal, the cooling time is started additionally . The cooling
elapsed to allow to restart the motor.
Addressing
Control Panel or with a separate Addressing Set. Details see general part chapter ''Planning and com-
missioning, Interfacing to the fieldbus, addressing''.
Important:
Details see general part chapter ''Planning and commissioning, Wiring an d int ernal 24V / 0V
connections''.

UMC22-FBP

Terminal 13 14 15 16 17 18
Device DI0 DI1 DI2 DI3 DI4* DI5*
Input to bus to bus to bus to bus (local: Run) (local: Off)
Terminal 7 8 9
Device DO0 DO1 DO2*
Outputs from bus from bus (fault out)
Bit No. 7 6 5 4 3 2 1 0
Monitor LOCAL RUN


- -
Monitor
Byte 2/3

- - - OFF -
Command DO2* DO1*
- - - - - -
Bit No. 7 6 5 4 3 2 1 0
Fault
Fault Self-test
- input - - - - -
Byte 0 failed
signal*
Commu- Parameter Current Relay 1
nication out of check-back - - check-back
fault range fault* fault*
Motor Motor Cooling
Warning
Byte 2


UMC22-FBP

Timing diagram: Overload
RUN FAULT RESET RUN end of RUN

FOR- Over- via fieldbus or FOR- cooling FOR-
WARD load Control Panel WARD time WARD
RUN FORWARD
Command
(received telegram) OFF
FAULT RESET
UMC internal FAULT
UMC outputs DO0
Check-back Mot.cur. / Aux.cont.
RUN FORWARD
OFF
Monitoring signals
(telegram) WARNING
FAULT
(Aux.cont.) DI0
Cooling time running Cooling time

Diagnosis
2CDC 342 055 F0003

yellow LED (Mot. on)
LEDs
red LED (Fault LED)
Fig. A-7: UMC22-FBP: Control function 'Direct starter' - Timing diagram 'Overload'
Abbreviations:
Mot.cur. = Motor current
Aux.cont. = Auxiliary contact
Mot. on = Motor on

UMC22-FBP
Reversing starter
The UMC22-FBP parameterized with the 'Control function' = 'Reversing starter' provides excellent
protection and control of a motor for two directions of rotation. The connection to a fieldbus is made via
the appropriate type of the FieldBusPlug.

Main features
Contactor K1 (forward) at output DO0 Contactor K2 (reverse) at output DO1
Check-back by motor current
Control function = Reversing starter Set current 1, overload protection parameters
230 V N DO2 690 / 400 V

K1 = forward
K2 = reverse
K1
K1
K2
K2
5 6 7 8 9
SWITCH
DO DO DO DO DO
FieldBus UMC22 C C 0 1 2
EXT
INT
Plug
V V V 0 1 2 3 4 5
10 11 12 13 14 15 16 17 18

if EXT to supply
supply inputs
2CDC 342 073 F0003
Fig. A-8: UMC22-FBP: Control function 'Reversing starter' (Basis circuit)

UMC22-FBP
Reversing starter (continued)

Main features
Contactor K1 (forward) at out. DO0 Contactor K2 (reverse) at out. DO1
Fault lamp at output DO2 Check-back by auxiliary contact at input DI0
Fault input (closed circuit) at DI2 Local operation via inputs DI3, DI4 and DI5
Control function = Reversing starter Set current 1, overload protection parameters
Fault output = On Check-back = Auxiliary contacts
230 V N 690 / 400 V
K1 = forward
K2 = reverse
Fault
K1
K1
K2
K2
5 6 7 8 9
FieldBus C C 0 1 2
EXT
INT
Plug
V V V 0 1 2 3 4 5
10 11 12 13 14 15 16 17 18
thermistor
K1 K2 switch 1)
2CDC 342 086 F0003
0 V 24 V 24 V DI1 PTC Rev Fwd Off

if EXT to supply transparent Local operation via
supply inputs to bus digital inputs 2), 3)
Fig. A-9: UMC22-FBP: Control function 'Reversing starter' (Extended circuit)
1)
2)
Fwd, Rev: Momentary-contact switch
3)

UMC22-FBP

Description
The UMC22-FBP parameterized with the 'Control function' = 'Reversing starter' provides excellent
protection and control of a motor for two directions of rotation. The connection to a fieldbus is made via
the appropriate type of the FieldBusPlug.
With reversing starter, the outputs DO0 (forward) and DO1 (reverse) are defined to drive the motor
contactor coils.

The parameter set 'Attached control functions' prepares the reversing starter to support different circuit
Examples:
'Fault input' = 'On': A closed circuit signal (24 V) on input DI2 corresponds to the fault free status.
Remark: Via Fieldbus, only remaining outputs can be controlled but all inputs are monitored.
To define the protection behaviour and other functions additional parameters are available. Refer also
general part chapter ''Data overview, Parameters ...''.
Starting
After setting the parameter 'Reversing starter' power-on is necessary to activate and to allow to start the
motor with the bus command RUN FORWARD / RUN REVERSE or via local control. All other
parameters are activated with motor on.
Change direction
An OFF command is necessary before switching to the opposite direction.
The OFF command starts the reversing lock-out time (parameterizable).
The opposite RUN command - 0-1 transition - is accepted only when the reversing lock-out time has
elapsed.
Check-back
When the motor is started the check-back status is expected within 100 ms, otherwise a fault is detected.
Selectable by parameter, motor current or auxiliary contact signal can serve as check-back status.
Fault behaviour
contact DO0 or DO1 for the contactor coil opens,
elapsed to allow to restart the motor with a 0-1 transition of the RUN FORWARD or RUN REVERSE
command.
Addressing
The slave address of the UMC22-FieldBusPlug combination is not a parameter but can be set with
Control Panel or with separate Addressing Set. Details see general part chapter ''Planning and

UMC22-FBP

Important:
connections''.

Terminal 13 14 15 16 17 18
Device DI0* DI1 DI2* DI3* DI4* DI5*
Input (aux. cont.) to bus (ext. fault) (local: Rev) (local: Fwd) (local: Off)
Terminal 7 8 9
Device DO0 DO1 DO2*
Outputs (Forward) (Reverse) (fault out)
Fieldbus telegrams: Monitoring signals / Command
Bit No. 7 6 5 4 3 2 1 0
REVERSING
Monitor LOCAL RUN RUN
WARNING FAULT LOCK-OUT - OFF
Byte 0 CONTROL FORWARD REVERSE
TIME
- -
Monitor
Byte 2/3

- - - OFF
Command DO2* DO1*
- - - - - -
Bit No. 7 6 5 4 3 2 1 0
Fault
Fault Self-test
- input - - - - -
Byte 0 failed
signal*
Commu- Parameter Current Relay 1
nication out of check-back - - check-back
fault range fault* fault*
Motor Motor Cooling Reversing
Warning
current high current low - time lock-out - - -
Byte 2
threshold* threshold* running time

Details see general part chapter ''Data overview''. * depending on parameterization

UMC22-FBP

Timing diagram 1: Change direction
RUN
RUN REVERSE RUN
FORWARD OFF ignored REVERSE
RUN FORWARD
Command
(received telegram) RUN REVERSE
OFF
DO0 (forward)
UMC outputs
DO1 (reverse)
RUN FORWARD
RUN REVERSE
Monitoring signals
(telegram)
OFF
2CDC 342 056 F0003

LOCK-OUT TIME Rev.lock-out time
LEDs yellow LED (Mot. on)
Fig. A-10: UMC22-FBP: Control function 'Reversing starter' - Timing diagram 'Change direction'
Abbreviations:
Mot. on = Motor on
Rev.lock-out time = Reversing lock-out time
Remark:
Opposite direction only possible after 'OFF'.
Restart in the same direction without regard of the reversing lock-out time.

UMC22-FBP

Timing diagram 2: Overload

RUN FORWARD
RUN REVERSE
Command
(received telegram)
OFF
FAULT RESET
UMC internal FAULT
DO0 (forward)
UMC outputs
DO1 (reverse)
RUN FORWARD
RUN REVERSE
OFF
Monitoring signals
(telegram)
WARNING
FAULT
(Aux.cont.) DI0

Cooling time
Diagnosis
2CDC 342 057 F0003
yellow LED (Mot. on)

LEDs
red LED (Fault LED)
Fig. A-11: UMC22-FBP: Control function 'Reversing starter' - Timing diagram 'Overload'
Abbreviations:
Mot. on = Motor on
Remark:
Restart possible only if cooling time has elapsed and fault is acknowledged.

UMC22-FBP
Star-delta starter 1
The UMC22-FBP parameterized with the 'Control function' = 'Star-delta starter 1' provides excellent
protection and control of a motor for one direction of rotation including the time or current conrolled star-
delta transition. The connection to a fieldbus is made via the appropriate type of the FieldBusPlug.
Circuit diagram (Basis cirsuit)

Main features
Contactor K1 (star) at out. DO0 Contactor K2 (delta) at output DO1
Motor contactor K3 (main) via auxiliary Check-back by motor current
contact of the star and delta contactor
Control function = Star-delta starter 1 Set current and overload protection parameters
230 V N DO2 690 / 400 V

K1 = Star
K2 = Delta
K3 = Main
K3
K3
K2
K2
K1
K1
5 6 7 8 9
FieldBus C C 0 1 2
EXT
INT
Plug
V V V 0 1 2 3 4 5
10 11 12 13 14 15 16 17 18

2CDC 342 074 F0003
if EXT to supply
supply inputs
Fig. A-12: UMC22-FBP: Control function 'Star-delta starter 1' (Basis circuit)
Remark:
For this case of motor wiring the set current 1 has to be set to 58% of the nominal motor current. Details
see general part chapter ''Planning and commissioning, Set current = Motor current versus wiring''.

UMC22-FBP
Star-delta starter 1 (continued)

Main features
Contactor K1 (star) at output DO0 Contactor K2 (delta) at output DO1
Contactor K3 (main) at auxiliary contacts Fault lamp at output DO2
Check-back by auxiliary contacts at inputs DI0 Fault input (closed circuit) at DI2
and DI1 Local operation via inputs DI4 and DI5
Control function = Star-delta starter 1
Fault output = On Check-back = Auxiliary contacts
Set current 1, overload protection parameters Address via Control Panel or Addressing Set
230 V N 690 / 400 V
K1 = Star
K2 = Delta
K3 = Main
K3 Fault
K3
K2
K2
K1
K1
5 6 7 8 9
FieldBus C C 0 1 2
EXT
INT
Plug
V V V 0 1 2 3 4 5
10 11 12 13 14 15 16 17 18
K1 K2 thermistor
switch 1)
K3
2CDC 342 087 F0003
0 V 24 V 24 V PTC DI3 Run Off

if EXT to supply Local operation via
supply inputs digital inputs 2), 3)
Fig. A-13: UMC22-FBP: Control function 'Star-delta starter 1' (Extended circuit)
Remark:
For this case of motor wiring the set current 1 must be set to 58% of the nominal motor current. Details
see general part chapter ''Planning and commissioning, Set current = Motor current versus wiring''.
1)
2)
Run: Momentary-contact switch 3)

UMC22-FBP

Description
With star-delta starter 1, the outputs DO0 (star) and DO1 (delta) are defined to drive the motor contactor
coils. The main contactor is controlled via auxiliary contacts of the star and delta contactors. Once the
motor is started with RUN FORWARD, the star-delta-sequence is controlled automatically by the
UMC22-FBP.

The parameter set 'Attached control functions' prepares the star-delta starter 1 to support different circuit
Examples:
'Star-delta change over mode' = 'Time': The UMC22-FBP switches over after the parametrizable 'Star-
delta-starting time' (default 60 s).
'Star-delta change over mode' = 'Current': (Default) Switches over when current is lower than 90% of set
current 1. In this case the star-delta-starting time is used to
surveille the correct star-delta transition. The transition time
star to delta is fixed 50 ms after current is 0 or auxiliary
contacts are open resp.
'Fault input' = 'On': A closed circuit signal (24 V) on input DI2 corresponds to the fault free status.
Remark: Via Fieldbus only remaining outputs can be controlled but all inputs are monitored.
To define the protection behaviour and other functions additional parameters are available. Refer also to
general part chapter 'Data overview, Parameters ...''.
Starting
After setting the parameter 'Star-delta starter 1', power-on is necessary to activate and to allow to start
the motor with the bus command RUN FORWARD or via local control. All other parameters are activated
with motor on.
Check-back
Fault behaviour
elapsed to allow to restart the motor with a 0-1 transition of the RUN FORWARD command.
Addressing
Control Panel or with a separate Addressing Set. Details seegeneral part chapter ''Planning and

UMC22-FBP

Important:
connections''.

Terminal 13 14 15 16 17 18
Device DI0* DI1 DI2* DI3 DI4* DI5*
Input (aux.cont.) to bus (ext. fault) to bus (local: Run) (local: Off)
Terminal 7 8 9
Device DO0 DO1 DO2*
Outputs (star) (delta) (fault out)
Bit No. 7 6 5 4 3 2 1 0
Monitor LOCAL RUN


- -
Monitor
Byte 2/3

- - - OFF -
Command DO2*
- - - - - - -
Byte 1 (UMC output)
Bit No. 7 6 5 4 3 2 1 0
Fault
Fault Self-test
- input - - - - -
Byte 0 failed
signal*
Commu- Parameter Current Relay 1 Relay 0
nication out of check-back - check-back check-back
fault range fault* fault* fault*
Motor Motor Cooling
Warning
Byte 2

Details see general part chapter ''Data overview'' * depending on parameterization

UMC22-FBP

Timing diagram 1: Star-delta start
RUN FORWARD OFF
Command RUN FORWARD

(received telegram)
OFF
DO0 (Star) Star-delta starting time

UMC outputs
DO1 (Delta)
Change-over time 50 ms
RUN
Monitoring signals OFF

(telegram)
DI0 (Aux.cont. star)
2CDC 342 058 F0003

DI1 (Aux.cont. delta)
Fig. A-14: UMC22-FBP: Control function 'Star-delta starter 1' - Timing diagram 'Star-delta start'
Abbreviations:
Mot. on = Motor on

UMC22-FBP


RUN FORWARD
Command
FAULT RESET
UMC internal FAULT
UMC outputs DO0 (than DO1)
RUN
OFF
Monitoring signals
WARNING Cooling time
(telegram)
FAULT
(Aux.cont.) DI0

Diagnosis
yellow LED (Mot. on) 2CDC 342 059 F0003

LEDs
red LED (Fault LED)
Fig. A-15: UMC22-FBP: Control function 'Star-delta starter 1' - Timing diagram 'Overload'
Abbreviations:
Mot. on = Motor on

UMC22-FBP
Pole-changing starter 1
The UMC22-FBP parameterized with the 'Control function' = 'Pole-changing starter 1' provides excellent
protection and control of a two-pole or Dahlander motor for one direction of rotation. The change from
one speed to the other is possible immediately. The connection to a fieldbus is made via the appropriate
type of FieldBusPlug.
Circuit diagram - Two-pole motor (Basis circuit)

Main features
Contactor K1 at output DO0 Contactor K2 at output DO1
Check-back by motor current
Control function = Pole-changing starter 1 Set current 1, Set current 2, Overload protection
Address via Control Panel or Addressing Set parameters
230 V N DO2 690 / 400 V

K1 = Speed 1
K2 = Speed 2
K2
K1
5 6 7 8 9
FieldBus C C 0 1 2
EXT
INT
Plug
V V V 0 1 2 3 4 5
10 11 12 13 14 15 16 17 18

if EXT to supply K1 K2
supply inputs
2CDC 342 075 F0003
U1 U2
V1 V2
W1 W2
Fig. A-16: UMC22-FBP: Control function 'Pole-changing starter1 - Two-pole motor' (Basis circuit)

UMC22-FBP
Pole-changing starter 1 (continued)

Circuit diagram - Two-pole motor (Extended circuit)
Main features
Contactor K1 at output DO0 Contactor K2 at output DO1
Fault lamp at output DO2 Check-back by aux.contacts on DI0
Fault input (closed circuit) at DI2 Local operation via inputs DI4 and DI5
Control function = Pole-changing starter 1 Set current 1, Set current 2, overload protection
Fault output = On parameters
Fault input = On Check-back = Auxiliary contacts
Address via Control Panel or Addressing Set Local operation via digital inputs = On
230 V N 690 / 400 V
K1 = Speed 1
K2 = Speed 2
Fault
K2
K1
5 6 7 8 9
FieldBus C C 0 1 2
EXT
INT
Plug
V V V 0 1 2 3 4 5
10 11 12 13 14 15 16 17 18
thermistor
switch 1)
K1 K2 K2 K1
U1 U2
V1 V2
0 V 24 V 24 V DI1 PTC Run RUN Off W1
2CDC 342 077 F0003
W2
K2 K1
Fig. A-18: UMC22-FBP: Control function 'Pole-changing starter 1 - Two-pole motor' (Extended circuit)
1)
2)
Run A, Run B: Momentary-contact switch 3)

UMC22-FBP
Circuit diagram - Dahlander motor (Basis circuit)

Main features
Contactor K1 output DO0 Contactor K2a at output DO1
Contactor K2b via auxiliary contact of the Check-back by motor current
contactor B2
Control function = Pole-changing starter 1 Set current 1, Set current 2, overload protection
Address via Control Panel or Addressing Set parameters
230 V N DO2 690 / 400 V
K1 = Speed 1
K2a/b = Speed 2
K2a
K2b
K1
5 6 7 8 9
FieldBus C C 0 1 2
EXT
INT
Plug
V V V 0 1 2 3 4 5
10 11 12 13 14 15 16 17 18
0 V 24 V 24 V DI0 DI1 DI2 DI3 DI4 DI5 K1 K2a

if EXT to supply
supply inputs K2b
2CDC 342 076 F0003
U1 U2
V1 V2
W1 W2
Fig. A-17: UMC22-FBP: Control function 'Pole-changing starter1 - Dahlander motor' (Basis circuit)
Remark:
Output DO1 controls contactor K2b. Do not change!

UMC22-FBP

Circuit diagram - Dahlander motor starter (Extended circuit)
Main features
Contactor K1 at output DO0 Contactor K2b at output DO1
Contactor K2a via auxiliary contact of the Fault lamp at output DO2
contactor K2b Check-back by auxiliarycontacts DI0 and DI1
Fault input (closed circuit) at DI2 Local operation via inputs DI4 and DI5
Control function = Pole-changing starter 1 Set current1, Set current 2, overload protection
Fault output = On parameters
Fault input = On Check-back = Auxiliary contacts
Address via Control Panel or Addressing Set Local operation via digital inputs = On
230 V N 690 / 400 V

K1 = Speed 1
K2a/b = Speed 2
K2a Fault
K2b
K1
5 6 7 8 9
FieldBus C C 0 1 2
EXT
INT
Plug
V V V 0 1 2 3 4 5
10 11 12 13 14 15 16 17 18
thermistor
switch 1)
K1 K2a K1 K2a
K2b
U1 U2
0 V 24 V 24 V DI1 PTC Run Run Off V1 V2
2CDC 342 078 F0003
K2 K1 W1 W2
Fig. A-19: UMC22-FBP: Control function 'Pole-changing starter 1 - Dahlander motor' (Extended circuit)
0)
K2b controls K2a, do not change! 1)
2)
Run K1, Run K2: Momentary-contact switch 3)

UMC22-FBP
Pole-changing Starter 1 (continued)

Description
With pole-changing starter 1 the outputs DO0 and DO1 are defined to drive the contactor coils as shown
in the circuit diagrams. The contactors are locked electronically to avoid short circuit due to not extinct
spark. The lock-out time is fixed 50 ms.
To keep this lock-out function for dahlander start also the contactors K1 and K2b must be controlled by
the UMC22-FBP outputs. Contactor K2a is controlled by an auxiliary contact of the contactor K2b.

The parameter set ‘Attached control functions’ prepares the pole-changing starter 1 to support different
circuit arrangements including the use of inputs and outputs for particular use.
Examples:
‘Fault output’ = ‘On’: The output contact DO2 closes if a fault appears.
‘Fault input’ = ‘On’: A closed circuit signal (24 V) on input DI2 corresponds to the fault free status.
Remark: Only remaining outputs can be controlled but all inputs are monitored via fieldbus.
To define the protection behaviour and other functions additional parameters are available. Refer also to
general part chapter ''Data overview, Parameters ...''.
For the two speeds different set currents can be adjusted, see parameters 'Set current 1' (relates to
DO0) and 'Set current 2' (DO1).
Starting
After setting the parameter ‘Pole-changing starter 1’ power-on is necessary to activate and to allow to
start the motor with the bus command RUN FORWARD (speed 1, contactor K1), RUN REVERSE
(speed 2, contactors K2a and K2b) or via local control. All other parameters are activated with motor on.
Change of the speed (K1->K2->K1) is possible without restriction. Between the two speeds a lock-out
time of about 50 ms is waited after current = 0 or auxiliary contact = off resp.
Check-back
Notice: ‘Check-back’ = ’Simulation’ is recommended only to be set via Control Panel during commissio-
ning. The control system is onlyallowed to set ‘Auxiliary contacts’ or ‘Motor current’ to guarantee
Fault behaviour
the red LED on the UMC22-FBPlights on and
the FAULT signal on the Control Panel display.
If a motor overload is the cause of the fault signal, the cooling time is started additionally . The cooling
elapsed to allow to restart the motor with a 0-1 transition of the RUN FORWARD command.
Addressing
Control Panel or with a separate Addressing Set. Details see general part chapter "Planning and

UMC22-FBP

Important:
connections''.

Terminal 13 14 15 16 17 18
Device DI0* DI1 DI2* DI3* DI4* DI5*
Input (aux. cont.) to bus (ext. fault) (local: B1) (local: A) (local: Off)
Terminal 7 8 9
Device DO0* DO1* DO2*
Outputs (cont. K1) (cont. K2) (fault out) all digital inputs are monitored to the bus
Bit No. 7 6 5 4 3 2 1 0
RUN RUN
Monitor LOCAL
WARNING FAULT - - FORWARD OFF REVERSE
Byte 0 CONTROL
(cont. K1) (cont. K2)
- -
Monitor
Byte 2/3

- - - OFF
(cont. K1) (cont. K2)
Command DO2*
- - - - - - -
Byte 1 (UMC output)
Bit No. 7 6 5 4 3 2 1 0
Fault
Fault Self-test
- input - - - - -
Byte 0 failed
signal*
Commu- Parameter Current Relay 1 Relay 0
nication out of check-back - check-back check-back
Byte 1 (trip) fault blocked
fault range fault* fault* fault*
Motor Motor Cooling Lock-out
Warning
current high current low - time time - - -
Byte 2
threshold* threshold* running running

Details see general part chapter ''Data overview'' * depending on parameterization

UMC22-FBP

Timing diagram 1: Change speed
RUN FORWARD RUN REVERSE

K1 K2a/b
RUN FORWARD
(conta. K1)
Command
(received telegram)
RUN REVERSE
(conta. K2a/b)
DO0 (conta. K1)

UMC outputs
DO1 (conta. K2a/b)

RUN FORWARD
(conta. K1)
RUN REVERSE
(conta. K2a/b)
Monitoring signals
(telegram)
OFF
2CDC 342 079 F0003

LOCK-OUT TIME ca. 50 ms
Fig. A-20: UMC22-FBP: Control function 'Pol-changing starter 1' - Timing diagram 'change speed'
Abbreviations:
Mot. on = Motor on
conta. = contactor
Remark:
Restart with the same speed without delay.

UMC22-FBP

FAULT RESET end of

Over- via fieldbus or cooling
RUN load Control Panel RUN time RUN
RUN K1 or K2a/b
Command
FAULT RESET
UMC internal FAULT
UMC outputs DO0 (then DO1)
RUN K1 or K2a/b
OFF
Monitoring signals
(telegram) WARNING Cooling time
FAULT
DI0 (Auxiliary contact)

Diagnosis
yellow LED (Mot. on) 2CDC 342 080 F0003

LEDs
red LED (Fault LED)
Fig. A-21: UMC22-FBP: Control function 'Pole-changing starter 1' - Timing diagram 'Overload'
Abbreviations:
Mot. on = Motor on

UMC22-FBP
V6 Technical Description - Appendix B
Appendix B: Control Panel

Overview and menu
LOC mAVs
REM kHz%
FAULT Cprm
MENU
LOC REM
ENTER
Fig. B-1: UMC22-FBP: Control Panel ACS-100 PAN 2CDC 342 092 F0003
Contents Page
Control Panel ........................................................................................................................................... B-1

Overview ............................................................................................................................................. B-2
Menu ................................................................................................................................................... B-3
Monitoring .................................................................................................................................... B-3
Edit 1 ............................................................................................................................................ B-6
Edit 2 ............................................................................................................................................ B-8
FieldBusPlug / Issue: 10.2003 UMC22-FBP B-1

UMC22-FBP
Technical Description - Appendix B V6
Control Panel Overview

The Control Panel ACS100-PAN offers the selection of a limited set of functions in 3 levels:
ENTER Go to higher menu level or change/save value

LOC mAVs
REM kHz% PAR or LOC Control Panel in Edit 1 or 2
FAULT Cprm
SET Edit 1 or 2: Ready to change the value
Go to lower menu level (unconditional / without saving value)
2CDC 342 093 F0003
MENU
Remark: Return to menu point 'Show address' (1.1) after
MENU 5 min if no button is pressed.
2CDC 342 092 F0003
LOC REM Go to next or previous menu point, toggle round, even

"reverse" from the first straight to the last menu point
ENTER
Attention: Changed parameters are displayed immediately but executed after power on
or motor off, see general part chapters ''Data overview, Paramaters ...''.
Edit 1:
Change Edit 2:
parameters that Change
S are mainly used
Monitoring: parameters that
t during operation apply mainly for
e. g. Slave
a address, status e. g. Set current the wiring e.g.
r of digital I/O, Control function,
actual current. MENU MENU Check-back.
t
Password
MENU not 0000
ENTER ENTER
Change
Show password (new)
address ENTER
Local control
Change Control
address function
if password is
Digital input, 0000 (default) Change Set Local control
digital output current 1 via digit. inputs
Acutal current Change Set Check-back

current 2
Show
Trip class Fault input
Set current 1
Show Reversing lock-
Fault output
Set current 2 out time
Star-delta
Fault message Star-delta changeover
starting time mode
Version Cooling time Bus connection
Operating Operating Parameter

hours hours transfer
2CDC 342 094 F0003
Number of Number of Reset to

starts starts default
Automatic fault
Number of trips Number of trips reset
B-2 UMC22-FBP FieldBusPlug / Issue: 10.2003

UMC22-FBP
Control Panel Menu

Monitoring Some changed parameters are taken over after motor off, others during power-on.
Some control systems or fieldbuses overwrite the parameters during power-on of the
Para. Menu Parameter Display De- Range Description / remark take-

No. No. Menu point name 7-segm. PAR others fault over
after
0701 1.1 Show address depending Actual slave address

no on bus Invalid / no address
- 1.2 Digital input / output
- 1.2.0 DI0 Example: 0 signal at digital input DI0
- : DI1...DI5...DO0..DO1 : :
- 1.2.8 DO 2 Example: 1 signal at digi. output DO2
- 1.2.9 Status DI, DO - Left place of the display: ‘d’ for
digital I/O status
- Upper vertical lines of the 2 right
places: Signal status of the 3 digital
outputs, from DO0 (right) to DO2
(left). Line visible = 1.
- Lower vertical lines of the 3 right
places: Signal status of the 6
digital inputs, from DI0 (right) to DI5
(left). Line visible = 1.
- Horizontal lines: Shall help to find
I/O number.
Example shown left:
DO-No. : 0 1 2
DO-Status : 1 0 1
DI-Status : 1 1 1 0 1 0
DI-No. : 0 1 2 3 4 5
- 1.3 Actual current Highest current of 1 of the 3 phases
- 1.3.1 show % 0 - 640% Actual current in % of set current,
release over the bus 1/32 = 3.125 %
0301 1.4 Show Set current 1 Important: The UMC22-FBP
measures the currents of the lines in
the bushing holes. The currents of
the incoming lines can be different
depending on the circuitry.
Details see general part chapter
"Planning and commissioning, Motor
current = Set current versus wiring".
0301 1.4.1 show A 0.24 - 2 places before the decimal point
63 A
0302 1.5 Show Set current 2 Set current of winding 2 of 2-speed-
motors.
0302 1.5.1 show A 0.24 - 2 places before the decimal point
63 A
- 1.6 Fault messages FAULT FAULT blinks if fault exists.
blinks With [ENTER] the first of the exis-
if fault ting faults is shown, with [Cursor] to
other existing faults.
Shown if no fault exists.

UMC22-FBP
Control Panel Menu

(continued) Some control systems or fieldbuses overwrite the parameters during power-on of the

after
- 1.6.1 Overload fault FAULT Overload or phase loss has lead to -

blinks trip. Cooling time has started.
Acknowledge is possible when
cooling time has elapsed.
Restart of motor needs:
- Acknowledge and
- 0-1 transition of RUN FORWARD/
RUN REVERSE
Remark: Blocking causes also
overload fault. In this case cooling
time is not started.
- 1.6.1.1 Acknowledge To acknowledge the overload fault:
[ENTER].
Remark: Procedure is similar for all
other faults.
- 1.6.2 Motor blocked FAULT Blocking current limit is exeeded
blinks
- 1.6.3 Communication fault FAULT No connection to control system
blinks (any fault or interruption of FieldBus-
Plug, fieldbus, PLC...).
When the communication is correct
again after fault, the motor can be
started immediately without fault
acknowledge.
Communication fault also can
appear when the addresses in the

FieldBusPlug and the UMC22-FBP
are different.
Details see general part chapter
"Planning and commissioning, inter-
facing to the fieldbus, addressing".
- 1.6.4 Parameter out of range FAULT Entered parameter value exeeds low
blinks or high limit.
- 1.6.5 Current check-back fault FAULT Motor current does not flow latest
blinks 100 ms after switching on or
does not go to 0 latest 100 ms after
switching off.
- 1.6.6 Relay 2 check-back fault FAULT Signal on DI2 does not appear la-
blinks taest 100 ms after switching on or
does not disappear latest 100 ms
after switching off.



UMC22-FBP
Control Panel Menu


after
- 1.6.10 Self-test failed FAULT Self-test failed, e. g. CRC check not

blinks ok.
- 1.6.11 Fault input = 0 FAULT Closed circuit at DI2 interrupted
blinks (supposed DI2 is parametrized as
'Fault input')
- 1.7 Version Firmware-version of UMC22
0601 1.8 Operating hours
0601 1.8.1 0 0- All hours are counted but the unit
.
99 999 place is not displayed on the Control
Panel. The displayed range 00.00 -
99.99 corresponds with real 00.000
to 99.999 hours.
0602 1.9 Number of starts
0602 1.9.1 0 0- All starts are counted but the three
. .
1 000 000 lower places are not displayed on the
Control Panel. The displayed range
0000-1000 corresponds with real
0.000.0000 to 1.000.000 starts
0603 1.10 Number of trips
0603 1.10.1 0 0 - 255 Displays 0000 - 0255 trips
- 1.11 Edit 1 Go to local control, parameters
to 2.1 for motor protection, times and
others with [ENTER].

UMC22-FBP
Control Panel Menu

Edit 1 Some changed parameters are taken over after motor off, others during power-on.

after
- 2.1 Password PAR Skipped to 2.2 if the password imme-

(default 0000) is not changed. dia-
tely
- 2.1.1 * * * * (enter password) PAR SET 0 0001- At any time back with [MENU]
9999 without saving.
0000 is default and does not act as
password.
First position flashes, change with
[Cursor], press [ENTER], ....., 4th

number flashes, change with
[Cursor], after position 4 (4!) save
with [ENTER].
- 2.2 Local control Local control is always possible. If
entered, RUN commands from the
control station are ignored.
Entering and leaving local control
does not influence the actual status

of the outputs.
Local control is left immediately
when Control Panel is removed.

- 2.2.1 LOC, Entering and leaving this menu
select direction SET, point does not influence the actual
FWD status of the outputs.
or Off is always possible and domi-
REV nating via control system, Control

switch on and off Panel and, if parameterized, via
addi- digital input DI0.
tional Toggle On/Off of relay outputs, On
if incl. start procedure and check-

motor back.
is on: Reversig starter:
OUT- Selection of the other direction is
PUT, possible if
cur- - motor is stopped via button AND
rent - reversing lock-out time has
% elapsed.
Pole-changing starter:
switch over to the other speed is
executed immediately (changeover
time ca. 100 ms).
Display: Speed 1 = FWD
Speed 2 = REV.
0701 2.3 Change address PAR -
0701 2.3.1 show / change PAR SET A000 depen- Entered address: here 23
ding on no address set
bus to Entering 999 results in 'A---'
no address

UMC22-FBP
Control Panel Menu


after
0301 2.4 Change set current 1 PAR Important: The UMC22-FBP motor
measures the currents of the lines in off
the bushing holes. The currents of
the incoming lines can be different
depending on the circuitry.
0301 2.4.1 show / change PAR SET, 1A 0.24 - 2 places befor the decimal point
A 63 A
0302 2.5 Change set current 2 PAR Set current of winding 2 changing motor
starters. off
0302 2.5.1 show / change PAR SET, 1A 0.24 - 2 places befor the decimal point
A 63 A
0401 2.6 Trip class PAR Overload check (thermal motor motor
image) off
0401 2.6.1 Trip class 5 PAR SET
0401 2.6.2 Trip class 10 PAR SET 10
0205 2.7 Reversing lock-out time PAR Only for reversing starter! motor
Starts with OFF (OFF is necessarry off
between RUN FORWARD and RUN
REVERSE)
RUN command in other direction is
only accepted when reversing lock-

out time has elapsed.
0205 2.7.1 show / change PAR SET, 2s 0- Show and change reversing lock-out
s 3600 s time in steps of 1s
0207 2.8 Star-delta starting time PAR PAR Only for Star-delta starter! Starts motor
running with the RUN command. off
0207 2.8.1 show / change PAR SET, 60 s 0- Show / change star-delta starting
s 3600 s time in steps of 1s
0403 2.9 Cooling time PAR PAR motor
0403 2.9.1 show / change PAR SET, 120 s 0- Show / change cooling time in steps off
s 3600 s of 1s
0601 2.10 Operating hours motor
0601 2.10.1 show / change 0 0- All hours are counted but the unit off
99.999 place is not displayed on the Control
Panel.
0602 2.11 Number of starts motor
0602 2.11.1 show / change 0 0- All starts are counted but the three off
1.000.000 lower places are not displayed on the
Control Panel.
0603 2.12 Number of trips motor
0603 2.12.1 show / change 0 0 - 255 Displays 0000 - 0255 trips off
- 2.13 Edit 2 PAR SET Go to next operation level.
to 3.1

UMC22-FBP
Control Panel Menu


after
- 3.1 Change password PAR

- 3.1.1 show / change PAR SET 0000 0001- Show and change password.
9999
0101 3.2 Control function PAR power
0101 3.2.1 Transparent PAR SET Trans. Direct access to DIs/DOs via fieldbus -on
0101 3.2.2 Overload relay PAR SET Similar to overload relay
0101 3.2.3 Direct starter PAR SET Direct starter with check-back
0101 3.2.4 Reversing starter PAR SET Reversing start with check-back
0101 3.2.5 Star-delta starter 1 PAR SET Star-delta starter start via 2 DOs, with
check-back
0101 3.2.6 Pole-changing starter 1 PAR SET Pole-changing starter with check-
back type 1
0201 3.3 Local control via digital PAR motor
inputs on
0201 3.3.0 No operation via inputs PAR SET no Inputs DI3 - DI5 are not used for
oper. local control
0201 3.3.1 Operation via inputs PAR SET Digital inputs prepared to control
RUN/ STOP locally.
Remark: Local control ist possible
when
control system sends command
AUTO MODE = 0 or
communication to control system is
interrupted.
0202 3.4. Check-back PAR motor
0202 3.4.0 Auxiliary contacts PAR SET OK when auxiliary contacts are on
closed 100 ms after start.
0202 3.4.1 Motor current PAR SET curr. OK when current is flowing 100 ms
after start
0202 3.4.2 Simulation PAR SET Simulated check-back (e.g. to be set
to operation without motor).
Remark: Normally overwritten by the
control system during power-on.
Details see general part chapters
"Data overview, Parameters ...".
0203 3.5 Fault input PAR Digital input DI2 to for external fault motor
signal, closed-circuit on
0203 3.5.0 Off PAR SET Off Off: Digital input free available.
0203 3.5.1 On PAR SET On: Signal 1 on DI2 is requested.
If DI2 = 0 internal fault signal is set.
0204 3.6 Fault output PAR Digital output DO2 used to monitor motor
fault signal on
0204 3.6.0 Off PAR SET Off Off: Digital output free available.
0204 3.6.1 On PAR SET On: Digital output DO2 monitors
fault signal.

UMC22-FBP
Control Panel Menu


after
0206 3.9 Star-delta changeover PAR Only needed for star-delta starter! motor
mode on
0206 3.9.1 Time PAR SET Change from star delta when star-
delta starting time is over
0206 3.9.2 Current PAR SET curr. Change from star delta when
motor current = 0,9 x set current
Remark: Must switch to delta before
star-delta starting time has elapsed
otherwise current check-back fault.
0702 3.10 Bus connection PAR power
0702 3.10.0 Stand-alone PAR SET Stand-alone / without bus communi- on
cation, via digital inputs and Control
Panel.
0702 3.10.1 Bus connection PAR SET bus Operation with bus communication.
con.
- 3.11 Parameter transfer PAR Control Panel can read and write the power
complete parameter set from / to on
UMC22-FBP except fieldbus slave
address.
- 3.11.0 Read parameters PAR SET Control Panel reads the actual
parameters from the UMC22-FBP
with [ENTER].
- 3.11.1 Set parameters PAR SET Control Panel overwirtes the actual
parameters in the UMC22-FBP with
[ENTER].
- 3.12 Reset to Default PAR power
- 3.12.1 Execute PAR SET Go back to default values with on
[ENTER].
Fieldbus slave address, Operating
hours, Number of starts and Number
of trips are not changed.
0404 3.13 Automatic fault reset PAR Automatic fault reset (On) is only imme-
possible with the control function diately
overload relay.
0404 3.13.0 not resetted automatically PAR SET not Fault has to be resetted via Control
reset Panel or via fieldbus.
0404 3.13.1 Automatic reset PAR SET Automatic reset of fault when fault
condition is off and cooling time has
elapsed. Fault is not monitored.

UMC22-FBP

Manual No.: 2CDC 135 001 D 0204
ABB STOTZ-KONTAKT GmbH

Eppelheimer Straße 82 Postfach 101680
69123 Heidelberg 69006 Heidelberg
Germany Germany
Telephone +49 6221 701-0

Telefax +49 6221 701-240
E-Mail desst.helpline@de.abb.com
Internet http://www.abb.de/stotz-kontakt

2CDC135001D0204

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Technical Description FBP FieldBusPlug

2CDC 34 2 011 F0003

Universal Motor Controller

2CDC 342 012 F0003

Device construction ................................................................................................................................... 6

Planning and commissioning ................................................................................................................... 8

FieldBusPlug / Issue: 10.2003 UMC22-FBP 3

Data overview ............................................................................................................................................ 24

Technical data ........................................................................................................................................... 32

Appendix A: Control Functions

Appendix B: Control Panel

4 UMC22-FBP FieldBusPlug / Issue: 10.2003

FieldBusPlug / Issue: 10.2003 UMC22-FBP 5

Fig. 2: UMC22-FBP: Device construction

6 UMC22-FBP FieldBusPlug / Issue: 10.2003

Device construction (continued)

current path (for measuring the motor current)

connecting terminals for the digital outputs

READY plug connection for the Control Panel

connector for the FieldBusPlug

Control Panel holder. Insert the Control Panel at this

connecting terminals for the digital inputs

current path (for measuring the motor current)

Snap-mountable Control Panel ACS100-PAN for

Fig. 3: UMC22-FBP: Terminals, indicators and operating elements

FieldBusPlug / Issue: 10.2003 UMC22-FBP 7

Planning and commissioning

Wiring and internal 24 V / 0 V connections

Interfacing with contactors

Motor Current = Set current versus wiring

External current transformer for higher currents

Connection to the fieldbus, addressing

Configuring the bus master and binding in the UMC22-FBP as slave

Parameterization of the UMC22-FBP, proceeding

Start Motor with RUN command. See also:

bold: sub clause in this chapter

8 UMC22-FBP FieldBusPlug / Issue: 10.2003

Planning and commissioning (continued)

230 V N DO1 DO2 690 / 400 V

Fig. 4: UMC22-FBP: 0V 24V 24V DI1 DI2 DI3 DI4 DI5

With the parameter 'Check-back' = 1 ('Auxiliary Free outputs, monitoring

FieldBusPlug / Issue: 10.2003 UMC22-FBP 9

Planning andcCommissioning (continued)

Contactor type connected to the UMC22-FBP Type B6, B7 A9 to A40

230 V N 690 / 400 V AC

Contactor type: A45 and larger

10 UMC22-FBP FieldBusPlug / Issue: 10.2003

Planning and commissioning (continued)

Lifetime UMC22-FBP mechanical 500 000 switching cycles

+ 24 V DC - 230 V AC 690 / 400 V AC

FieldBusPlug / Issue: 10.2003 UMC22-FBP 11

Planning and commissioning (continued)

Star Delta 1 Delta冑 3

UMC 22 UMC 22 UMC 22

ISC=IP ISC=IP ISC=0.577*IP

Example for motor: Example for motor: Example for motor:

Motor rating plate Motor rating plate Motor rating plate

Parameter Parameter Parameter

Terminal box Terminal box Terminal box

Fig. 7: UMC22-FBP: Motor current = Set current versus wiring

12 UMC22-FBP FieldBusPlug / Issue: 10.2003

Planning and commissioning (continued)

2CDC 342 064 F0003