Table of Contents

CHAPTER I WORKING PRINCIPLE .................................................................................................................... 1 CHAPTER II OPERATION METHOD ................................................................................................................... 1

2.1 BASIC OPERATION:...................................................................................................................................... 1 2.2 AUTOMATIC CONTROL PARAMETER SETUP:................................................................................................ 2 2.2.1 CONVENTIONAL AUTOMATIC CONTROL EMPIRIC PARAMETERS .............................................................. 3 2.3 BASIC WORKING PARAMETER SETUP ......................................................................................................... 4 2.4 CONVENTIONAL SET OPERATION:............................................................................................................... 5 2.5 INSTRUMENT CALIBRATION ........................................................................................................................ 7 2.6 DEFINITIONS OF INSTRUMENT KEY AND INDICATOR ................................................................................... 8 2.7 DATA INPUT OPERATION ............................................................................................................................. 9 CHAPTERIII TECHNICAL PERFORMANCE ..................................................................................................... 9 3.1 TECHNICAL SPECIFICATION ......................................................................................................................... 9 3.2 TECHNICAL PARAMETER........................................................................................................................ 10 CHAPTER IV DEFINITION OF ELECTRIC CONVERSION INTERFACES ................................................ 10 4.1 DEFINITION OF TRANSDUCER INTERFACE ................................................................................................. 10 4.2 DEFINITION OF INSTRUMENT INPUT/OUTPUT INTERFACE...........................................................................11 4.3 DEFINITION OF CABLE SOCKET INTERFACE OF TRANSITION LINE (14P RECTANGULAR SOCKET)..............11 4.4 DEFINITION OF BAG-CLIPPING INSPECTION SWITCH INTERFACE (5P AVIATION SOCKET)...........................11 CHAPTER V PANEL DIAGRAM AND SCHEMATIC DIAGRAM OF ELECTRIC CONTROL .................. 12 5.1 AT-150A INSTRUMENT FRONT PANEL DIAGRAM (DIAGRAM 1).............................................................. 12 5.2 AT-150A INSTRUMENT REAR PANEL DIAGRAM (DIAGRAM 2) ............................................................... 12 5.3 AUTOMATIC CONTROL SEQUENCE DIAGRAM ........................................................................................... 13 5.4 CONTROL CABINET FRONT PANEL DIAGRAM (DIAGRAM 3) ................................................................... 14 5.5 CONTROL CABINET REAR PANEL DIAGRAM (DIAGRAM 4) ....................................................................... 14 5.6 CIRCUIT DIAGRAM (DIAGRAM 5) ........................................................................................................... 15 5.7 AIR CIRCUIT DIAGRAM (DIAGRAM 6) .................................................................................................... 15 5.8 CHARGING CYLINDER FUNCTIONAL DIAGRAM (DIAGRAM 7)................................................................ 16 CHAPTER VI ROUTINE APPLICATION AND MAINTENANCE AIDS ......................................................... 17 6.1 SELF-TEST FUNCTION................................................................................................................................ 17 6.2 ALARMING CAUSES AND SOLUTIONS ........................................................................................................ 17

Instruction manual of DCS Electrical Quantity-fixed Balance

Chapter I Working Principle DCS Electrical Quantity-fixed Balance is a high-tech product which integrates mechanical and electrical technologies and suitable to the auto quantity-fixed working procedure on the packing production line. The controlling process of the balance is that: during work, under the control of the instrument, the material-discharging door is closed first and the balance is automatically reset excluding the unit case. In case the material is added by switching on feeding unit, when it enters into measuring hopper, the force sensor will transform its weight into corresponding electrical signal and send it to the instrument for data processing, the corresponding material weight will be displayed on the panel window, and all sections controlling signals are outputted in turns according to the set parameters to let the feeding unit continuously add the material into the hopper with fast, minimum and slow three different speeds to complete the accurate and quantity-fixed material adding. After the material is completely added, the material-adding unit closes, and the material-discharging door beneath the measuring hopper opens, the material, relaying on its self-weight, pours into the bag through bag-catching tank. After the material is discharged, the material-discharging door closes and the bag-catching unit automatically opens to free the bag, thus one working cycle is finished and the controlling instrument automatically comes to the next working cycle. The approach switch beside the bag-catching tank is used to control the close of the bag-catching brace. Only when the bag-catching unit is under catching status, the instrument can give bag-pouring controlling signal. Chapter II Operation Method 2.1 Basic Operation: 2.1.1 Connect the air source and adjust the throttle valve so that the supply air pressure is within the range of 0.3-0.5Mpa; switch on the power supply, the bag-clipping crank handle opens and the mechanism enters in the manual operation status. 2.1.2 Sleeve the bag-clipping barrel with packing bag and trigger the position switch beside the barrel for one time, the packing bag is clamped. 2.1.3 Shift the [Manual/Automatic] switch to the automatic position, the weigher enters in the automatic metering and packing state. 2.1.4 In case the position switch is triggered without the packing bag thus the bag-clipping mechanism is in clamping status, please pressing down the [BAG-LOOSING] key before the fed materials is up to the set quantity so that the bag-clipping mechanism is loosened to avoid the automatic discharging when the materials are up to the set quantity. 2.1.5 The controller will enter in the next metering and packing cycle after the material discharging is completed and the bag is removed automatically. 2.1.6 Shift the [Manual/Automatic] switch to the manual position if the parameters need to be set again in the packing procedure or no packing is conducted for a period of time. 2.1.7 The manual discharging operation can be conducted by pressing down the bag switch firstthen pressing down the [DISCHARGING] key in the manual state.

2.2 Automatic Control Parameter Setup: Press the PRESETkey in pause status, the secondary display shows the work-team number while the major one displays the presetting target value. Press the number keys or key of to select the work-team. If the ENTis pressed, the instrument will return to the pause status. Press the keys of 1~9again, the secondary display shows the parameter number of the presetting value while the main one displays the corresponding presetting parameter of the shown number. Press ENTto access to the presetting value setup.. Initial No. Parameter value Description (secondary (secondary (main display) display) display) Pn.1 FINAL 0 Target value Fast charging value. In case the weighing value is larger than the difference between the target Pn.2 SP1 000.00 value and the fast-charging value during the automatic control, the fast charging will be closed. Medium charging value. During the automatic control, in case Pn.3 SP2 001.20 weighing value > target value medium value, the medium charging will be closed. Slow charging value. During the automatic control, if Pn.4 CPS 000.05 weighing value > target value - fall value, the small charging will be closed. Value near zero When discharging, if weighing value < Pn.5 NEAR.Z 000.20 value near zero, the door will be closed after the delay time of T4. Over-/under-deviation alarming mode. ON is valid while OFF invalid. Over quantity value. When the over-/under-deviation alarming mode is valid and in case weighing value > target value + over-quantity value, it shall be deemed over quantity. Under-quantity value. When the over-/under-deviation alarming mode is valid and if weighing valuetarget value under-quantity value, it shall be deemed under quantity.

Operation method Set the presetting parameter 1. Select the presetting parameter Press keys of 18 ~ in the pause status, the secondary display shows the number of the presetting parameter while the main display shows the presetting parameter content corresponding to the number. Press ENT to access to the setup for presetting value 2. Set the presetting parameter Set the control setup quantity and over-/under-quantity values in the main display through number keys and keys of <,>, . Please refer to the Data Input Operation for set up method. Then confirm them by pressing ENT, the instrument accomplishes the set up for the presetting parameter. Retreat from set up status of presetting value After the presetting parameter setup is

Pn.6

CHECK

oFF

Pn.7

OVER

0.00

Pn.8

UNDER

0.00

Pn.9

DISCH

Discharging times1~9 the bag will be loosened when the times reach these numbers I

completed, press ESC to access to the weighing state.

(n refers to the current work-team number)

2.2.1 Conventional Automatic Control Empiric Parameters Model DCS-50 No. Packaging weightKg 1.1Target value 1.2Fast feed value 1.3Medium feed value 1.4Drop value 1.5Near zero value 2.1Overweight value 2.2Underweight value 10 10 0.00 2.00 0.10 0.30 0.05 0.05 25 25 0.00 2.00 0.10 0.30 0.05 0.05 40 40 20.00 2.00 0.10 0.30 0.05 0.05 50 50 20.00 2.00 0.10 0.30 0.05 0.05

2.3 Basic Working Parameter Setup Press SETUPin the manual status, the secondary display shows PASSWORD, which requires you to input the password. Input the password through the number keys and press ENT, the main display shows 0.0and the secondary one displays SETUP. Select the working parameter numbers through number keys and enter ENTto access to the working parameter setup state. No. Parameter Initial value Range Description (main display) 1 1.1 1.2 1.3 1.4 1.5 1.6 Basic weighing parameter STRANG ST.TIME Z.TRACK Z.T.RANG Z.T.TIME Z.RANG 2d 0.4 on 1.0 1 10 1~9d 0.1~1.5 on/oFF 0.5~2.5d 1/2 00~80 Stablizing range (unit: d) Stabilizing time (unit: s) Zero track function. ON is valid while OFF invalid Zero track range Zero track time (unit: s) Reset range. Percentage of the full measurement range. Analog filtering parameter, FILTE 1 is with fastest response speed and poorest filtering effect while FILTE 9 with slowest response speed but best filtering effect. Digital filtering parameter, FILTE 1 is with fastest response speed and poorest filtering effect while FILTE 9 with slowest response speed but best filtering effect.

Operation method Set the working mode in the main display or control the parameter through and keys, then press ESC for confirmation, return to the state of working parameter setup selection. After the working parameter setup is completed, press ESC to access to the weighing state.

1.7

FILTE1

1~9

1.8

FILTE2

1~9

Programable controller 0.8 Judgement-forbidden time of medium charging. The medium charging still remains valid within the time of T1 after the large charging is completed. Judgement-forbidden time of small charging. The small charging still remains valid within the time of T2 after the medium time is over. Alarm modes of overand under-deviation are in valid (check-on)status, stabilization will be obtained after the delay time of T3 once the charging is over. Discharging delay time. In case the weighing value is less than the value near zero when discharging, the door will be closed after the delay time of T4.

2.1

T1

0.0~4.0

2.2

T2

0.8

0.0~4.0

0.7 2.3 T3 0.0~4.0

2.4

T4

1.0

0.0~4.0

2.5 2.6 2.7 3 3.1

Charging delay time. The next charging will be started after the delay time of T5 when the discharging is over. Discharging delay time. Discharging is T6 0.5 0.0~4.0 permitted after the delay time of T6 when the bag is clipped. Bag-loosening delay time. Bag is T7 1.0 0.0~4.0 loosened after the delay time of T7 when the discharging is over. Correction times of automatic resetting and automatic fall T5 0.5 0.0~4.0 TIMES 10 10d 00~50 Correction times of automatic resetting and automatic fall Correction range of automatic fall (unit: d), in case the defference between actual weight and the target value is beyond the range, the data in this time need no record. Correction coefficiency of automatic fall

3.2 3.3 4

RANGE COEFF Function selection ON 1

00~20d 0~4

4.1

PWO ON

ON/OFF

Automatic resetting after the mechanism is powered. ON is valid while OFF invalid. Contents of power-on secondary display

4.2

S.DISP

1~3

1. Accumulative value; 2 Accumulative number; 3 Parameter team and presetting target value Scale Address (for communication). New password

4.3 4.4

THE NO. N.PASS

00 888888

00~99

2.4 Conventional Set Operation: 2.4.1 Password Management: Password is needed to input when accessing to AT-150A instruments calibration and parameter set-up, the riginal password set in factory is 888888; users can set a new password, which is set in No. 4.4 parameter item, please refer to the working parameter set-up for the specific setting method. 2.4.2 Input/output Test: Press down the TESTkey in pause status to access to the ports manual test status. Keys of 1~0 correspond to OUT1 ~ OUT10, which is valid when being pressed down while invalid when loosened. The main display shows the output status of OUT Nwhile the minor one displays the input status of 00000000, which represents IN1 ~ IN10 from left to right; 0 indicates invalid while 1 valid. Press ESCto retreat from the manual test status. 5

2.4.3 Manual Resetting: Press the instruments key of ZEROin the pause status, the weight value is reset as zero provided the materials in hopper is within the resetting range and the stabilization indicator is lighting, otherwise, ALARM and alarm will occur. 2.4.4 Work-team Selection: Press the PRESETkey in pause status, the secondary display shows the work-team number while the major one displays the presetting target value. Press the number keys or key of or select to the work-team. If the ENTis pressed, the instrument upgrades the parameters and returns to the pause status. Otherwise, pressESC. 2.4.5 Inquiry and setup of lot numbers: In the pause mode, press F1 key, the main display shows 4-bit batch numbers (which are automatically resetted upon being re-electrified). If you need to set the lot number, just press the , , < or > key to set the lot value And pressENT key when return to the status. 2.4.6 Inquiry of accumulated value: Press S.DISP/ key in manual status for one time, the accumulated weight will be displayed, the accumulated bags will be shown by another pressing while the third pressing for the target value. 2.4.7 Clear Accumulative Value: In pause status, press PRESETwhen the accumulative weight is shown on the secondary display, the secondary display will show PRESET n, (n is the current work-team number), when pressing TOTAL ?, press ENT the accumulative weight and , ZERO the secondary display will show C , finished the setup, otherwise, pressESCkey to

number will be cleaned up; if pressing ESC, the instrument will return to the pause status without cleaning.. 2.4.8 Backup of All Working Parameters and Presetting Values (calibration parameters excluded)(operated by the safety operation staff) Press SETUP in pause status, the secondary display will show PASSWORD, asking for password inputting, input the number of 321123 through the number keys, the current working parameters and presetting values will be reserved. 2.4.9. Recovery of All Work Parameters and Presetting Values (calibration parameters excluded)(operated by users) Press SETUPin pause status, the secondary display will show PASSWORD, asking for password inputting, input 030303, the current working parameters and presetting values are recovered and reserved.

2.5 Instrument Calibration Press the CALkey in pause status, the secondary display shows PASSWORD, which requires you to input the password. After the password is inputted through the number keys, press the ENTkey, you will enter in the first calibration step after the secondary display shows CALIB. Main display (Parameter selection) 0 0.0 0.00 0.000 0.0000 1 2 5 10 20 50 Empiric value (example)

Step

Secondary display

Description

Operation method

0.00

CAL-1 PT

Radix point selection

CAL-2 1d

Min. division scalling

Conduct selection with the keys of and enter in the and next step by pressing ENT. In case no parameter needs to be altered, please press ESC to access to the next step.

010000

0060.00

CAL-3

CA

Max. measurement range (10000d)

0000.00

0000.00

CAL-4 Zo

Zero-positio n calibration

Input the data through the keys of < > enter and in the next step by pressing ENT . In case the Max. measurement range needs no alteration, please press ESC. Clear the materials in the weigher hopper and press ENT to enter in Step 5 after the STAB" lamp is lighting. * OVER shown on the main display indicates the transducers output signal is too large; * UNDER shown on the main display indicates the transducers output signal is too low. Place the standard weight close to the Max. measurement range (usually 80% larger than the Max. measurement range) on the weigher, press ENTonce the STAB lamp is lighting after the main display is stabilized, you will access to the Step 6. In case no gain calibration is needed, press ESC key and access to Step 7. Input the value of the standard weight and press ENT for confirmation, in case there is no error, the gain calibration is completed and access to Step 7; otherwise return to Step 5 automatically. 7

CAL-5

Gain calibration

CAL-6 SP

CLIB END

Calibration completion

Press ENT to enter in Step 1 key for repeating; press ESC the and system enters in the weighing state.

2.6 Definitions of Instrument Key and Indicator Main display: Six bits, it is used to display the information of weighing data, instrument prompts,etc. Secondary display: Nine bits composed of English letters and numbers, which is used to display the accumulative weight, accumulative times, target value, working parameters and prompt messages. Unit indication: kg Status indicator lamp: STAB (stable): This lamp lights when the weight of materials in hopper is stabilized within the stabilization range. ZERO (Zero position): This lamp lights when the weight of materials in hopper is within the range of 01/4d. UNDER (lack difference): This lamp lights when the set quantity of materials in hopper is in under deviation. OVER (over load): When this lamp lights, it shows the fixed quantity is in over deviation. NEAR.Z (near zero): This lamp lights when the materials in hopper are less than the values in zero area. ALARM (alarming): The lumination of this lamp indicates alarming GRIP (bag-clipping): The lighting of this lamp shows the bag-clipping signal output is effective. SP1 (fast charging): The lighting of this lamp indicates the large charging signal output is effective. SP1 (medium charging): The lighting of this lamp indicates the medium charging signal output is valid. SP1 (slow charging): The lighting of this lamp indicates the small charging signal output is effective. DISCH (Discharging): When this lamp lights, it shows the discharging signal output is valid Keyboard: CAL/ Key: It is used to calibrate the instrument, select parameters and input data SETUP Key: It is used to set the instruments working parameters ZERO/ Key: It used to reset the weighing data, select parameters and input data TEST/ Key: It is used to inspect the instruments switching value, select parameters and input data S.DISP/ Key: Shift the contents of secondary display, select parameters and input data PRESET Key: It is used to select work-team of presetting values ESC Key: It is used to retreat from the instruments current working state and clear away the alarm ENT Key: It is used to confirm the instruments current function or end the data input operation through keyboard 1/FINAL ~ 0/F1 Keys: Number keys, using to set the presetting values

2.7 Data Input Operation Data input operation is required in the procedures of calibration, working parameter set-up and presetting value input, which can be accomplished directly either by pressing the number keys or through the following method: When the controller main displays flicker bit flashes, the data input operation can be accomplished through the following keys: Key: The flicker bit number is added by 1 Key: The flicker bit number is substracted by 1 <Key: The flicker bit moves one bit to the left, and it will shift to the lowest bit when at the highest bit. >Key: The flicker bit moves one bit to the right, which will shift to the highest bit when at the lowest bit. ENT" key: Confirm the inputted data and end the input operation ESC" key: Overlook the inputted data and end the input operation

ChapterIII Technical Performance 3.1 Technical Specification 3.1.1 General Power supply: AC220V 50Hz10% Power wave filter: Attatched inside Working temperature: 0~40 Max. humidity: 90%R.H, no moisture condensation is permitted Power waste: approx. 20W 3.1.2 Analog Part Transducer power supply: DC12V 280mA; with capacity for four transducers of 350in parallel connection Input resistance: >10M Zero adjustment range: 0.2~20mV Input sensitivity: 0.3V/d Input range: 0.2~20mV Conversion mode: - Conversion speed: 200 times/s Nonlinearity: 0.01%F.S Zero drift: 0.1V/ Gain drift: 5ppM/ Inside resolution: 1/1,000,000 Max. display accuracy: 1/20000F.S 9

3.1.3 Digital Part Weight display: 13-mm hexadecabit high-luminant fluorescent character-display tube serves as the main display Status display: 7-mm nine-bit high-luminant fluorescent character-display tube serves as the secondary display Weight unit: Kg Negative-number display: - Overload display: OFL Scalling position: 5 positions available Keyboard: 18-key repeatable keyboard 3.2 technical parameter Type Techical Parameter Weighing range (kg) Division value (g) Packing error Packing capacity (bags/h) Working environment and power supplying Electricity and consumptions air >400

DCS-1 0.2-1 1
02

DCS-5 1-5 2 >360

DCS-15 5-15 5 >360

DCS-25 10-25 10
01

DCS-50 15-50 10 >360

DCS-100 50-100 20 >240

>360

0~40C; relative humidity 90%; AC220V10% 50Hz 70W 1m3/h compressed air of 0.3-0.5Mpa It is recommended to select the air compressor of more than 0.1m3/min

Chapter IV Definition of Electric Conversion Interfaces

4.1 Definition of Transducer Interface

No. 6-wire connection 4-wire connection 1 Ex+ Ex+ 2 ExEx3 SN+ Ex+ 4 SNEx5 SIG+ SIG+ 6 SIGSIG 7 SH SH

Ex+ Positive pole of eletricity supply; Ex- Negative pole; SN+: Positive induction current; SN-: Negative induction current; SIG+: Positive signal; SIG-: Negative signal.

10

4.2 Definition of Instrument Input/output Interface

Input Pin 1 2 3 4 5 6 7 8 9 10 IN1 IN2 IN3 IN4 IN5 IN6 IN7 IN8 Function GND GND Empty Automatic Manual Discharging Bag clipping Bag loosening Alarm release GND Pin 1 2 3 4 5 6 7 8 9 10 11 OUT1 OUT2 OUT3 OUT4 OUT5 OUT6 OUT7 OUT8 OUT9 OUT10 +24V Output Function Automatic Fast charging Medium charging Slow charging Approaching to set quantity Discharging Bag clipping Alarming Manual

4.3 Definition of Cable Socket Interface of Transition Line (14P rectangular socket) Pin 1 2 3 4 5 Function Q2 output (medium) Q3 output (slow) Q1 output (fast)
Q4 Q5 output output (discharging) (clipping)

Pin 8 9 10 11 12

Function +24V +24V +24V +24V +24V

4.4 Definition of Bag-clipping Inspection Switch Interface (5P aviation socket) Pin 1 2 3 4 5 Function Empty Normally open point of manual switch Empty GND Empty

11

Chapter V Panel Diagram and Schematic Diagram of Electric Control 5.1 AT-150A Instrument Front Panel Diagram (Diagram 1)

5.2 AT-150A Instrument Rear Panel Diagram (Diagram 2)

Description: 1 AC 220 V power input terminal L G N, L refers to live wire, G ground wire and N null wire 2 Transducer connection terminal 3 Serial port (RS-232/485) output terminal 4 Switching value input terminal 5 Switching value output value

12

5.3 Automatic Control Sequence Diagram This instrument can control the full procedure of charging, discharging and bag loosening at fast, medium and slow speeds automatically in the automatic status. The automatic control sequence is as follows:

13

5.4

Control Cabinet Front Panel Diagram (Diagram 3)

Quantity lamp lightsThe electronic weigher completes weighing as per target value; Manual/automatic lamp lightsThe electronic
J IAL O N G

weigher is in the automatic operation status;

AT-150A Weighing Controller
CAL
GRIP SP1 SP2 SP3 DISCH
STAB ZERO UNDER OVER NEAR.Z ALARM

SETUP

ZERO

<

TEST

>

Clipping lamp lightsThe bag-clipping mechanism is in the clipping state; Discharging" lamp lightsThe electronic weigher

S.DISP

PRESET ENT

ESC 2
SP1

1
FINAL

3
SP2

4
CPS

5
NEAR.Z

6
CHECK

7
OVER

8
UNDER

9
DISCH.T

0
F1

LARGE

MEDIUM

SMALL

FULL

measuring barrel is in the discharging state; Alarming lamp lights quantity or other errors Weighing value is beyond

AUTO

DISCHARGE

BAG CLIPPING

ALARM

MANUAL/AUTO DISCHARGE BAG-LOOSING

RELEASE

5.5 Control Cabinet Rear Panel Diagram (Diagram 4)

Description: 1. Power switch 2. Power supply 3. Output 4. Position switch 5. Transducer

1 2 3

5 4

14

5.6

Circuit Diagram (Diagram 5)

7 14

6 13

5 12

4 11

3 10

2 9

1 8

Q2
Medium charging

Q3
Slow

Q1
Fast

Q4
Discharging

Q5
Clipping

14PInterface

Q refers to the solenoid valve coil

5.7 Air Circuit Diagram (Diagram 6)

15

5.8

Charging Cylinder Functional Diagram (Diagram 7)

Solenoid Valve Coil Truth Table Fast Q1 Q2 Q3 1 1 1 Medium 0 1 1 Slow 0 0 1 Stop 0 0 0

Note: 1 refers to power-on of solenoid valve coil; 0 refers to power-off of solenoid valve coil.

16

Chapter VI Routine Application and Maintenance Aids 6.1 Self-test Function Press down the TEST in pause status, you will access to the output ports manual test state. Keys of key 1 0 ~ correspond to OUT1 ~ OUT10 separately, which is valid when being pressed down while invalid when loosened. The major display shows the output status of OUT Nwhile the minor one displays the input status of 00000000, which represents IN1 ~ IN10 from left to right; 0 indicates invalid while 1 valid. Press ESCto retreat from the manual test status. 6.2 Alarming Causes and Solutions The quantitative controller is of the complete error and alarm prompts; when alarm occurs, if the main display prompts the alarm message, the alarm output is valid. In case the alarm needs to be cleared, users can press the ESC on the instrument or the esxternal key of RELEASE and the instrument will key , return to the former status. The specific message displayed are as follows:

1 2 3 4 5 6 7 8 9

OVER UNDER OFL ERROR 1 ERROR 2 ERROR 3 ERROR 4 ALARM 1 ALARM 2

---------------------------------

Transducer output signal in zero-point calibration is too large Transducer output signal in zero-point calbration is too small Measurement overflow The importation data has a mistake or Minimum cent degree with biggest quantity distance choice not appropriate The measured value is negative The intelligent degree spread a feeling machine is too haigh The intelligent degree spread a feeling machine is too low The weight outruns pure zero scopeses The batch quantity counts of complete

-----------------------------------------

17

Appendix I
Supplemental Instructions of AT 150A Weighing Controller and V1.04 (Scale without hopper) 1. Input/output Wiring Table Input 1 2 3 4 5 6 7 8 9 10 IN1 IN2 IN3 IN4 IN5 IN6 IN7 IN 8 GND GND empty Running Pause Manual bag patting Bag clipping Manual bag loosening Alarm releasing Material level 1 2 3 4 5 6 7 8 9 10 11 OUT1 OUT2 OUT3 OUT4 OUT5 OUT6 OUT7 OUT8 OUT9 OUT10 Output running Large charging Medium charging Small charging Approaching to set quantity Bag patting Bag clipping Alarming Pause Empty +24V

2. Setup of Bag-patting Times The No. 9 item of presetting parameters is the bag-patting times No. Pn.9 Present JOLT.T Initial value 0 Description Bag-patting times In case the bag-patting times is zero, the bag-loosening procedure will be directly performed without bag patting.

(n is the current work-team number) 3. Programmable Timer 2.4 T4 0.2 0.0~4.0 Bag-loosening delay time, in case the weighing value < the value near zero after the bag is loosened, the next circulation will be started after the delay time of T4. Bag-clipping delay time, the stability judgment and resetting will be performed after the delay time of T5 when bag is clipped. Bag-patting delay time, the valid time of bag-patting actuation will be outputted. Bag-patting interval time.

2.5

T5

1.0

0.0~4.0

2.6 2.7

T6 T7

0.5 0.5

0.0~4.0 0.0~4.0

18

4. Bag-clipping Resetting 3 3.1 A.F.FALL TIMES Automatic resetting and automatic fall-correcting parameters 10 00~50 Automatic fall-correcting times Automatic fall-correcting range (unit: d), in case the difference between actual weight and the target value is beyond of this range, the data in this will not be recorded. Automatic fall-correcting coefficient Bag-clipping resetting interval, 0 refers to bag clipping without resetting (gross weight)

3.2 3.3 3.4

RNAGE COEFF Z.TIMES

10d 1 1

00~20d 0~4 00~55

The No.3.4 item in the working parameters are bag-clipping resetting interval, in case it is not reset as 0, press the external key of START, the first time bag-clipping resetting is performed after the instrument shifts to automatic status, but the following resetting will be performed after the interval times are set.

19

Appendix II
Supplemental Instructions of AT 150 A Weighing Controller and V1.03 (Totalizing Weigher) 1. Input and Output Wiring Input 1 2 3 4 5 6 7 8 9 10 IN1 IN2 IN3 IN4 IN5 IN6 IN7 IN 8 GND GND Empty Running Pause Manual discharging Lower material level Empty Alarm releasing Upper material level 1 2 3 4 5 6 7 8 9 10 11 OUT1 OUT2 OUT3 OUT4 OUT5 OUT6 OUT7 OUT8 OUT9 OUT10 Output Running Large charging Medium charging Small charging Charging completion discharging Lower material level Alarm Pause Empty +24V

IN5 is lower material level input, OUT7 is lower material level output. No discharging is conducted when the lower level is valid. 2. Press the external key of Dischargingin pause status for judging the stability, this operation is invalid in instable status. In stable status, this operation can lead to automatic discharging, when weighing value < value near zero, the discharging signal will be closed after definite delay time of T4, the instrument will conduct accumulating and then return to the pause status. 3. Stability judgment and accumulating will be conducted after the charging is over. If the scale is instable continuously for more than the definite time of T3, the accumulating and discharging will be conducted directly, if the scale is in continuous stability when resetting automatically, the direct resetting will be conducted after the definite time of T3. 4. Accumulative Number Cleanup

In pause status, press PRESET when the accumulative weight is shown on the secondary display, the secondary display will show PRESET n, (n is the current work-team number), when pressing ZERO, and inputting the password, and then pressing ENT, the accumulative weight and number will be cleaned up; if pressing ESC, the instrument will return to the pause status without cleaning.

20

Appendix III Supplemental Instruction of AT 150A Weighing Controller and Double-scale

1. Input and output wiring Input Pin 1 2 3 4 5 6 7 8 9 10 IN1 IN2 IN3 IN4 IN5 IN6 IN7 IN8 Funciton GND GND Double-scale inter-locking Automatic Manual Discharging Bag-clipping Bag-loosening Alarm releasing GND Pin 1 2 3 4 5 6 7 8 9 10 11 OUT1 OUT2 OUT3 OUT4 OUT5 OUT6 OUT7 OUT8 OUT9 OUT10 Output Function Automatic Fast charging Medium charging slow charging Approaching to set Quantity Discharging Bag-clipping Alarming Manual Double-scale output +24V

2. Double-scale Mode

Discharging times
Host-guest mode in case of double-scale Pn.9 DISCH.T 1 When the meter is set as host, set the required discharging times (1~9) When the meter is set as guest, the discharging times must be set as 0. (Explanation: in the host-guest mode, either meter A or meter B can be set as host, while the other meter must be set as guest, that is, the discharging times of the guest should be 0. These two meters may not be set as host or guest simultaneously. That the batch sets up talent in the lead plane is effective.) Double-scale Mode When composing the double-scale system with meters A and B , the bag-clipping inputs of the two meters are connected to the bag-clipping switch in parallel. The manual bag-loosening inputs thereof are connected to the manual bag-loosening button in parallel. While the bag-clipping outputs thereof are connected with the bag-clipping cylinder solenoid valve in parallel. The double-scale output of meter A is connected with the double-scale inter-locking input of meter B , while double-scale output of meter B is connected with the double-scale interlocking input of meter A. While meter A is set as host and meter B is set as guest (the discharging times of meter B is 0): (the one reached the prescribed quantity should discharge first) When the discharging times of meter A is 1 and the discharging times of meter B is 0, the total discharging times is 1. When the discharging times of meter A is 2 and the discharging times of meter B is 0, the total discharging times is 2. When the discharging times of meter A is 3 and the discharging times of meter B is 0, the total discharging times is 3. (When meter B is set as host and A as guest, the principle is the same as above) 21