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canning conveyor rollers and troughing sets

Canning Conveyor

Contents
Page 1 2 3 4 5 6 7 8 9 10 11 Canning Idlers Technical Information Adjustable Angle Troughing Sets & Return Idlers Fixed Angle Troughing Sets & Return Idlers Cast Bracket Troughing Sets & Return Idlers Impact Idler Troughing Sets & Disc Return Idlers New Field Conveyor Suspended Idlers / Return Idlers Two Roll Idlers / Belt Guide Rollers / Brackets for Idlers Canning High Density Polymer Rollers HPD Adjustable, Fixed Angle Sets & Return Idlers Canning Belt Tracking Discs / Self Aligning Idlers & Rollers New Field Conveyor HPD Suspended Idlers / Return Idlers & Steel Structures 12 Replacement Roller Form

Canning Conveyor
Putting our Customers First... ...Over 40 Years Experience and Commitment
Since our foundation in 1965, our family firm has been committed to a simple philosophy: to supply the best possible equipment, with the best possible service, at the fairest possible price. In short, to give you, our customer, the best deal. Putting our customer first is our commitment and your assurance. Our private company is focused on the needs of your business, and nothing else. With our heavy investment in machinery and stock, we can offer you the choice second to none - and all covered by the Canning Conveyor commitment to service! Complementing our other publications; Cannoflex Conveyor Belting, Engineering and Bulk Handling Brochures, regular issues of Canning News including plant list, Film and TV Construction. Here is our new updated Rollers and Troughing Sets brochure, featuring our range of idlers, rollers and accessories. Included within this updated brochure are our new field conveyor suspended idlers and returns in HPD (High Density Polymer) and steel, Cannings own HPD rollers and tracking devices which include, Canning Belt Tracking Disc, belt guide rollers and steering idlers / return rollers.

Canning Idlers
Canning idlers are manufactured to the highest quality standards in the UK. to ensure accuracy of finish & long life. Deep drawn housings & tube to BS6323 part 1 come together on auto-concentric, double-ended welding machines to give good balance & trueness which in turn permits high speeds without excessive vibration. Zinc plated end caps cover a multi-labyrinth sealing arrangement which protects the precision bearing, and to ensure permanent lubrication a rear seal is fitted encapsulating the grease within the bearing area. This arrangement blocks ingress of materials and affords good protection from condensation. Canning supply idlers to any specification including ISO, BS, NBC, CEMA, and DIN and variety of diameters & lengths. With our replacement idler service we can recognise and cater for all types & sizes available on the market today. Shafts are machined for any fitment. Transomes are manufactured from mild steel and jig welded for accuracy. All types of variable and fixed angle types are available in many belt widths; 2, 3, 4, & 5 roll sets can be manufactured to your dimensions. If that which you require is not in this brochure, please do not hesitate to contact us to discuss further your requirements. You can obtain details about the manufacturing process of our rollers, either by visiting our website, clicking on Technical Data under rollers or by contacting our Roller Sales to request a data sheet.

canning idlers-technical information

Material Specification
Tubes: To BS 6323 Part 5 ERW1 / DIN2394 Material - St 37 DIN 17100 (63/76/89/102/108/127/133/159 Dia) To BS 970 Material - 230M07 Free Cutting Cold pressed and calibrated to ISO M7 tolerances Material - Steel for Deep Drawing DIN 1623/1624 Rear Lip Seal - Material ISO PA6 (Nylon 6) Bearing - Deep Groove Precision Ball Bearings (6204/6205/6305/6206/6306/6308) Triple Lip Labyrinth - Material ISO PA6 (Nylon 6) Circlip - Heavy Duty Cover Cap - Cold Pressed Deep Drawn Steel to DIN 1623/1624 and Zinc Plated Permanent for roller life - Lithium grease NLGI Grade 2 or 3 Single coat of quick drying grey primer paint

Shafts:

Housing:

Bearing Assembly:

Lubrication: Protection:

There are many other variations that are available to suit specific applications such as: ` Different paint finishes, powder coating or zinc plating Rubber Impact, Rubber Disc Returns or Rubber Spiral Disc Returns Vulcanised Rubber Covering to various thickness and hardness Gravity Rollers

adjustable angle troughing sets and return idlers

Belt Width
mm

A
mm

B
mm

C, Hole Centres
Channel mm Baseplate mm

102mm Dia Ref


Channel Baseplate

127mm Dia Ref


Channel Baseplate

121mm Dia R/C Ref


Channel Baseplate

300 350 400 450 500 600 650 750 800 900 1000

152 152 152 203 203 305 356 356 406 508 558

127 127 178 178 203 203 203 254 254 254 279

584 584 635 686 737 838 889 991 1041 1143 1240

254 254 305 305 330 406 483 483 533 635 685

D12C D14C D16C D18C D20C D24C D26C D30C D32C D36C D40C

D12B D14B D16B D18B D20B D24B D26B D30B D32B D36B D40B E16C E18C E20C E24C E26C E30C E32C E36C E40C E16B E18B E20B E24B E26B E30B E32B E36B E40B R16C R18C R20C R24C R26C R30C R32C R36C R40C R16B R18B R20B R24B R26B R30B R32B R36B R40B

Below are sizes and references for 4 Roll Variable Angle Sets 1050 1200 1400 1500 305 406 457 559 254 254 254 254 60 3.5 1295 1448 1600 1753 813 1016 1118 1321 D42C D48C D54B D60C D42B D48B E54B D60B E42C E48C E54C E60C 60 3.5 E42B E48B E54B E60B R42C R48C R54C R60C R42B R48B R54B R60B

Roller Diameter
SPINDLE UP TO 2 Halfnuts each end Belt Width
mm

102 Dia - M20 127 Dia - M24

A
mm

63mm Dia

76mm Dia

102mm Dia

127mm Dia

121 Dia R/C

250 300 350 400 450 500 600 650 750 800 900 1000 1050 1200 1400 1500

330 432 432 483 533 584 686 737 838 889 991 1092 1143 1295 1448 1600

CB10 CB12 CB12 CB16 CB18 CB20 CB24 CB26 CB30 CB32 CB36 CB40 CC12 CC12 CC16 CC18 CC20 CC24 CC26 CC30 CC32 CC36 CC40 CD12 CD12 CD16 CD18 CD20 CD24 CD26 CD30 CD32 CD36 CD40 CD42 CD48 CD54 CD60 CE12 CE12 CE16 CE18 CE20 CE24 CE26 CE30 CE32 CE36 CE40 CE42 CE48 CE54 CE60 CR12 CR12 CR16 CR18 CR20 CR24 CR26 CR30 CR32 CR36 CR40 CR42 CR48 CR54 CR60

fixed angle troughing sets and return idlers

FOLDED TRANSOME TYPE (also available in tubular transome)

B=
Belt Width
mm 400 500 600 650 750 800 900 1000 1050 1200 1350 1400 1500 1600

75mm (from 400mm - 1050mm Belt); 100mm (from 1200mm - 2000mm Belt);

W=B+50mm
102mm Dia
Ref H mm

Transome Type: F=Folded T=Tubular RC=Rubber Covered 127mm Dia


Ref H mm CEF400 CEF500 CEF600 CEF650 CEF750 CEF800 CEF900 CEF1000 CEF1050 CEF1200 CEF1350 CEF1400 CEF1500 CEF1600 225 225 225 225 225 225 225 225 225 240 240 240 240 240 CRF400 CRF500 CRF600 CRF650 CRF750 CRF800 CRF900 CRF1000 CRF1050 CRF1200 CRF1350 CRF1400 CRF1500 CRF1600

A
mm 160 200 240 250 295 315 350 380 410 465 530 530 575 600

B
mm 75 75 75 75 75 75 75 75 75 100 100 100 100 100

C
mm 640 740 840 890 990 1040 1140 1240 1300 1450 1650 1700 1800 1900

121mm Dia R/C


Ref H mm 222 222 222 222 222 222 222 222 222 237 237 237 237 237

CDF400 CDF500 CDF600 CDF650 CDF750 CDF800 CDF900 CDF1000 CDF1050 CDF1200 CDF1350 CDF1400 CDF1500 CDF1600

200 200 200 200 200 200 200 200 200 215 215 215 215 215

26 26
22 22 4

26 26 4

25 25

Roller Diameter
18 Across Flats Flats 18 Across

Belt Width
mm 400 500 600 650 750 800 900 1000 1050 1200 1350 1400 1500 1600

A
mm 500 600 700 750 900 950 1050 1150 1200 1350 1500 1550 1700 1800

Reference Nos.
102mm Dia Rollers 127mm Dia Rollers 121mm Dia Rollers R/C

CDP400 CDP500 CDP600 CDP650 CDP750 CDP800 CDP900 CDP1000 CDP1050 CDP1200 CDP1350-S CDP1400-S CDP1500-S CDP1600-S

CEP400 CEP500 CEP600 CEP650 CEP750 CEP800 CEP900 CEP1000 CEP1050 CEP1200 CEP1350-S CEP1400-S CEP1500-S CEP1600-S

CRP400 CRP500 CRP600 CRP650 CRP750 CRP800 CRP900 CRP1000 CRP1050 CRP1200 CRP1350-S CRP1400-S CRP1500-S CRP1600-S

cast bracket troughing sets and return idlers

Left hand & right hand 30 & 45 cast brackets plus corrugated transomes are available in all widths

102mm Dia Dimensions


Belt Width
mm

A
mm

B
mm

C
mm

D
mm

H
30
mm

45
mm

102mm Dia Set Ref

450 500 600 650 750 800 900

203 203 305 305 381 418 533

229 229 229 229 229 229 229

305 305 406 406 483 520 635

690 740 840 890 990 1040 1140

130 130 130 130 130 130 130

143 143 143 143 143 143 143

DAM18 DAM20 DAM24 DAM26 DAM30 DAM32 DAM36

127mm Dia Dimensions


Belt Width
mm

A
mm

B
mm

C
mm

D
mm

H
30
mm

45
mm

127mm Dia Set Ref

450 500 600 650 750 800 900

203 229 305 305 381 432 533

190 190 190 216 216 216 216

305 330 406 406 483 534 635 A

690 740 840 890 990 1040 1140

156 156 156 156 156 156 156

168 168 168 168 168 168 168

EAM18 EAM20 EAM24 EAM26 EAM30 EAM32 EAM36

29 5

Roller Diameter
89 or 45 16 AF

For ordering, suffix code with L or S. For long (83) or short (45) spindle extension
Belt Width mm 500 600 750 900 1000

A
mm 610 711 864 1016 1118

102mm Dia Ref

AMR20 AMR24 AMR30 AMR36 AMR40

2 Lead

impact troughing sets and disc return idlers

Belt Width
mm 600 650 750 800 900

A
mm 235 311 384 460 533

B
235 235 235 235 235

C
838 889 991 1041 1143

133mm Dia Ref

IMP24 IMP26 IMP30 IMP32 IMP36

Below are references for 4 roll sets


1000 1050 1200 1400 1500 311 311 384 384 460 311 311 311 384 384 1295 1295 1448 1600 1753 IMP42 IMP42 IMP48 IMP54 IMP60

60 3.5

60 3.5

159mm Dia Discs fitted to 89mm Dia Rollers Spindle - M20

2 Halfnuts each end Belt Width mm


300 350 400 450 500 600 650 750 800 900 1000 1050 1200 1400 1500

A
mm
432 432 483 533 584 686 737 838 889 991 1092 1143 1295 1448 1600

159mm Dia Disc Ref

CDISC12 CDISC12 CDISC16 CDISC18 CDISC20 CDISC24 CDISC26 CDISC30 CDISC32 CDISC36 CDISC40 CDISC42 CDISC48 CDISC54 CDISC60

new field conveyor suspended idlers & return rollers

New field conveyor suspended idlers & return rollers


Steel Handle Polymer Handle

Belt Width mm 500 600 650 750 800 900 1000 1050 1200
Ref: P/H = Polyhook with handle

A
mm 190 224 240 280 295 330 360 380 432
S/hook = Steel hook

B
mm 813 889 940 1041 1092 1194 1280 1346 1499

Polymer 102mm Dia Ref

102mm Dia Ref

127mm Dia Ref

HDP26SI HDP24SI HDP26SI HDP30SI HDP32SI HDP36SI HDP40SI HDP42SI HDP48SI

CDS20 CDS24 CDS26 CDS30 CDS32 CDS36 CDS40 CDS42 CDS48

CES20 CES24 CES26 CES30 CES32 CES36 CES40 CES42 CES48

S/handle = Steel hook with handle

Field Conveyor Return Idler


A 19

12.7 AF

22 B

Belt Width mm 500 600 650 750 800 900 1000 1050 1200

A
mm 600 700 750 900 950 1050 1175 1210 1360

B
mm 784 886 936 1038 1090 1190 1296 1342 1496

Polymer 102mm Dia Ref

102mm Dia Ref

127mm Dia Ref

HDP20RR HDP24RR HDP26RR HDP30RR HDP32RR HDP36RR HDP40RR HDP42RR HDP48RR

DFMR20 DFMR24 DFMR26 DFMR30 DFMR32 DFMR36 DFMR40 DFMR42 DFMR48

EFMR20 EFMR24 EFMR26 EFMR30 EFMR32 EFMR36 EFMR40 EFMR42 EFMR48

Also available with steel roller


6

Two Roll Troughing Sets

two roll idler sets/belt guide rollers/brackets for idlers

Belt Width mm 250 300 350 400

A
mm 127 152 178 203

B
mm 311 362 413 464

Ref

C2R10 C2R12 C2R14 C2R16

Belt Guide Rollers

Brackets for Idlers


Milled Shafts (to suit return idlers on page 3)
B A

40 B

25 20

=
Belt Width mm 400 UP TO 750

A
mm 64 40

B
mm 90 70

TYPE

N1 N2

Threaded Shaft ref CGR1

Milled Shaft ref CGR2

750 UP TO 1600

Brackets for Idlers


Threaded Shafts (to suit return idlers on pages 2 and 5) Milled Shafts (to suit return idlers on page 4)

High Density Polymer Rollers

canning high density polymer rollers

Characteristics of High Density Polymer


1. High quality: The roller shell is manufactured from HDP (High Density Polymer) with impact resistant, acid resistant, anti-corrosion, anti-alkali in chemical character. The roller is assembled well with double cap bearings, in compliance with ISO standards. 2. Heavy rigid and high impact performance: Different from the steel roller, Cannings synthetic roller has good impact and instauration. Strengthened frame offers the synthetic roller the same rigidity as a steel roller. 3. Excellent waterproof and anti-dust: Cannings synthetic roller provides triple bearing protection. Seal rings prevent water and dust from entering into the inside of the roller. Special catchment groove utilising centrifugal force keeps the inside of the roller dry in all weather conditions.The patented triple labyrinth seals offer a 45% higher efficiency of preventing water and dust than traditional labyrinths. 4. Higher efficiency: Ejection body, homogeneous mass, good roundness, minimum rolling factor, durable for high speed operation, power saving, noise free. 5. Light weight: Cannings synthetic roller is 55% lighter than traditional steel roller, suitable for small drive, head pulley and tail pulley, it can save 1/4 cost for power and equipment cost. 6. Low maintenance cost: Long service life (guarantee for two years under normal operation), no lubrication oil needed, easy replacement, reduce maintenance labour and time to the minimum. 7. Specification:-Tube 102mm diameter x 8mm wall thickness 127mm diameter x 8mm wall thickness Shaft - Bright drawn mild steel

Variable angle sets

HDP adjustable, fixed angle sets and return idlers

Belt Width mm 450 500 600 650 750 800 900

A
mm 203 203 305 356 356 406 508

B
mm 178 203 203 203 254 254 254

C. Hole Centres Channel mm 686 737 838 889 991 1041 1143 Baseplate mm 305 330 406 483 485 533 635

102mm Dia Ref Channel Baseplate

127mm Dia Ref Channel Baseplate

HDP-D18C HDP-D20C HDP-D24C HDP-D26C HDP-D30C HDP-D32C HDP-D36C

HDP-D180C/B HDP-E18C HDP-D2OC/B HDP-E20C HDP-D24C/B HDP-E24C HDP-D26B HDP-D30B HDP-D32B HDP-36B HDP-E26C HDP-E30C HDP-E32C HDP-E36C

HDP-E18B HDP-E20B HDP-E24B HDP-E26B HDP-E30B HDP-E32B HDP-E36B

Fixed angle sets

Angle of side Rollers 20 , 30 , 35 , 45


o o o o

Return Idlers

2 Halfnuts each end

Spindle up to 102 Dia - M20 127 Dia - M24

Available in either folded or tubular transome frames F= Folded T= Tubular

Rollers and Return Rollers in Heavy Duty Polymer. Also available in Mild Steel.

Belt Width mm
500 600 750 900 1000

A
mm
200 240 295 350 308

B
mm
75 75 75 75 75

C
mm
740 840 990 1140 1240

102mm Dia Ref H mm


HDP-CDF500 HDP-CDF600 HDP-CDF750 HDP-CDF900 HDP-CDF1000 200 200 200

Belt Width mm

A
mm

102mm Dia

127mm Dia

500 600 650

584 686 737 838 889 991

HDP-CD20 HDP-CD24 HDP-CD26 HDP-CD30 HDP-CD32 HDP-CD36

HDP-CE20 HDP-CE24 HDP-CE26 HDP-CE30 HDP-CE32 HDP-CE36

200

750
200

800 900

Canning Belt Tracking Disc

canning belt tracking discs/self aligning idlers and rollers

To suit 102mm and 127mm dia rollers Easy to install Fits standard field conveyor flexing sets and return rollers

Self Aligning Idlers Sets

Belt Width mm

350 400 450 500 600 650 750 800 900

Self Aligning Return Idlers

Belt Width mm

350 400 450 500 600 650 750 800 900

10

New field conveyor HDP suspended idlers, rollers and steel structures

new field conveyor HDP suspended idlers, rollers and steel structures new field conveyor HDP suspended idlers, rollers and steel structures

600 650 750 800 900 1000

224 240 280 295 330 360

700 750 900 950 1050 1175

3048 3048 3048 3048 3048 3048

1130 1180 1284 1333 1434 1520

830 876 980 1029 1130 1216

784 784 784 784 784 784

592 592 592 592 592 592

304 304 304 304 304 304

640 700 800 850 950 1050

Suspended idlers
New safety handles (In HDP polymer or galvanised steel). Reduced manual handling and trapped finger hazards. Easy to install and fit one man job! Lightweight flow friction Noise reduction environmentally friendly! Up to 8 decibels quieter than steel! Excellent for locations where noise levels are an issue. Non-stick, high density polymer Polymer rollers dont stick. Wear rate - excellent compared with steel! Very durable. Power efficiency - reduces power requirements (amps). Triple labyrinth seals for longer life. 102mm and 127mm diameter rollers. 25mm diameter precision bearing and scales. 8 Gauge (4.06mm) shell on steel rollers. 8mm shell thickness on polymer rollers.

Intermediate structure new innovative design!


Robust construction 60 x 40 RHS. Good lateral ground clearance. Reduce transport costs-easily stacked/palletised, 60% less space needed! Reduced costs of maintenance/installation. Detachable legs. Reduced time. One side of the leg can be replaced without dismantling the conveyor. Reduced costs of replacement parts. Leg in 3 pieces-replacement only when needed. Surface finish. Long lasting. Powder coated deep brunswick green or galvanised.

11

order form
date quantity

for replacement rollers to suit your transome


delivery order no.

roller dimensions
A B C D

replacement roller form

type 1

type 5

type 2

type 6

type 3

type 7

type 4

type no. spindle dimensions E F G


please contact our office for further order forms if required or visit our website for extra copies

Canning Conveyor
Canning Conveyor Co. Ltd. Sandy Lane Industrial Estate Worksop Nottinghamshire S80 1TN Telephone Facsimile Email Web 01909 486166 01909 500638 sales@canningconveyor.co.uk www. canningconveyor.co.uk

12

For

order
forms
Please contact on

further

Canning Conveyor tel 01909 486166 fax 01909 500638


email sales@canningconveyor.co.uk www.canningconveyor.co.uk

canning conveyor rollers and troughing sets

M1 JCT31 A57 SHEFFIELD

Canning Conveyor
Canning Conveyor Co. Ltd. Sandy Lane Industrial Estate Worksop Nottinghamshire S80 1TN Tel Fax Email Web 01909 486166 01909 500638 sales@canningconveyor.co.uk www.canningconveyor.co.uk

The information contained in this booklet is approximate only, not binding in anyway and subject to alterations without notice. Issue 003

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CLAYLANDS LANE

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AD RO
SANDY LANE WORKSOP TOWN

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WORKSOP

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