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EIP(effective oil interceptor plate pack) separates oil from water by floating the oil, which is disposed inside an oil-water separation bath, and causes significant changes in a flow direction of an oil-water mixture to induce a non-laminar flow in the oil-water mixture and hence cohesions of oil particles, and allows the oil to safely float without disturbance and be separated from water, thereby further improving the capacity of separating oil from water. In the case of an oil-containing liquid, the layer separation cann ot easily occur when oil and water have small differences in specific gravity, whereas the layer separation can occur without a difficulty when the oil and water have a large difference in specific gravity. Particularly, fine oil particles may be passed to subsequent processing equipment on water before oil is separated from water. In order to prevent this, the oil water separation bath must have a sufficient depth, which, however, causes a disadvantage in that the size of the oil water separation bath is excessively larger. In the case of corrugated plates, when sludge with a relatively larger specific gravity accumulates on the corrugated plates, the collision of the oil water mixture with the plates can be weakened, so as to reduce efficiency of oil separation. As a result, it is necessary to periodically disassemble the oil water separation bath needed in order to remove the sludge from the corrugated plates. In order to solve all mentioned problems, EIP was developed. Not only can the sludge be removed effectively, water and oil also can flow and be dispersed uniformly, and floating oil cannot be drifted away on a water flow while rising on water. In addition, oil agglomeration or oil containing sludge with a specific gravity similar to that of water, i.e., a specific gravity of about 1.0 can be easily separated.

Improving oil separation capacity. An improved oil water separation pack. Improved capacity of separating oil from water. Sludge can be effectively removed, thereby stable maintaining improved capacity of separating oil from water. EIP provides an oil water separation pack for separating oil from water, which includes an upper body having a cross-sectional shape narrowing from the bottom to the top, the upper body including an oil rising region provided in an inside central portion thereof, and an oil-discharging opening provided in the top portion thereof; a lower body disposed beneath the upper body, the lower body including a plurality of oblique flow-in ports for allowing an oil water mixture to flow obliquely into an inside portion thereof, and flows of the oil-water mixture, obliquely introduced into the inside of the lower body, to collide with each other and stagnate in the inside portion of the lower body, thereby enabling the oil to float and be separated from water; and a coupling unit integrally coupling a bottom portion of the upper body with a top portion of the lower body, thereby forming a continuous space extending from the body to the upper body, the continuous space allowing oil to float therethrough.

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Oil Particle Float WAY

Distribution Section - 4 Parts Flow Section - 4 Parts Collision Section - 4 Parts

Stagnation Section - 4 Parts Oil Particle Float Section - 1 Parts

Main Body Material : SS400, A283-C, SS304, SS316L Pack Plate Material : P.P Plate Spacing : 8m/m, 12m/m

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Drain Oil Re-processing Tank Oil Outlet Drain of Treated Water Level Controller

PLANE VIEW
Sludge Proce -ssing Tank Fine Oil Oil Separator Tank Wear Adsorption Tank

Oil Skimmer

Inlet H EIP Pack Filling Adsorbent Drain Outlet

SECTION VIEW

Used for processing low-density (less than1000ppm) oil particles of oily waste water. Used for the pre-processing in a waste water treatment facility and for processing oil particles at the time of rain or a release of oily waste water. Processed water density can be 5ppm or lower.

Inlet

Outlet

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Drain Oil Re-processing Tank Oil Outlet Drain of Treated Water Level Controller

PLANE VIEW
Fine Oil Sludge Proce Oil Separator Tank Oil Separator Tank -ssing Tank Wear Wear Adsorption Tank

Oil Skimmer

Oil Skimmer

Inlet H

EIP Pack

EIP Pack Filling Adsorbent

Inlet

Outlet

Outlet

Drain

SECTION VIEW

Used for processing high-density (1000ppm or higher) oil particles of oil waste water. Used for the pre-processing of waste water for which oil particle processing is difficult and for the release of oily waste water. Processed water density can be made 3 ppm or lower.

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Oil Re-processing Tank Oil Outlet

PLANE VIEW
Sludge Proce Oil Separator Tank Processing Tank -ssing Tank

Oil Skimmer

W H EIP Pack

Inlet

Outlet

Outlet Inlet

Drain

SECTION VIEW

Used for removal of oil particles from used washing water or cutting oil Used for pre-processing in a waste water treatment facility

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P P F R P SS304 SS316

Pre-processing in a waste water treatment facility Factory producing oily waste water Facility producing oily waste water at the time of rain

KSPC FI-2 C-3

Inlet

Sludge Proce Oil Separator Tank Fine Oil -ssing Tank Wear Adsorption Tank

Inlet

Outlet Outlet Drain Drain

LARGE / MID.

LARGE / MID. / SMALL

CPI System(Corrugated Plate Interceptor) is the most widely used oil water separator. It separates oil and sludge from the oily waste water using the specific gravity difference separation method. With multiple pieces of slate plates or corrugated plates or improved efficiency of oil separation plates installed being slanted at a 45 angle, or horizontally, th e flows ar e in duced to go from th e to p portion to th e bottom portion. Due to the separate oil particle float way, oil particles rise and sludge subsides.

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3 types (8m/m, 12m/m, 19m/m) of plate spacing can be selected relying on the characteristic and status of waste water. 3 to 10 ppm can be processed according to the inflow density. Oil particles separated and floated are removed using Skimmer Standard type is manufactured using carbon steel but possible to use construction structure. Processing for Large capacity can be possible.

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Oil water separator (CPS system) specially designed using coalescing plates Once installed, no maintenance fee applies due to its excellent separation capability Oil particles are sequentially separated by natural pressure Full automatic operation is possible

Oil can be removed to the level of 5PPM or less. Oil particles bigger than 30 to 60 micron can be 100 percent removed. Oil with a temperature of 0 to 100 degrees Celsius and PH 2 to 10 can be processed. Oil floating on the surface of water is removed using Pipe Oil Skimmer. When oil is mixed with sludge, its specific gravity become similar to that of water and it passes through the oily water separation tank. In that case, it can be completely removed by the adsorbent of the filtering tank. It is appropriate for removing 1000 PPM or lower oil It is appropriate for the waste water containing a little sludge.

1. HIGH TREATMENT EFFICIENCY Be separated with 5ppm or less in average. 2. SEMI-PERMANENTLY CPS pack is not expendable but is made of permanently usable poly propylene and other internal parts are not movable but fixed-type so they can be used semi-permanently and little maintenance is required. 3. NEARLY UNLIMITED PROCESSING CAPACITY By adjusting the number of internal packs in the oil water separation tank, you can build a large-size unit with a big capacity which has the same separating efficiency as a small-size one. 4. NO MANAGER IS NECESSARY The oil water separation tank uses a method of natural pressure flow and can be manipulated by anyone. 5. SIMPLE MAINTENANCE The number of maintenance varies depending on the amount of sludge but normally cleaning the plates with warm water once a year is enough for its maintenance and no cleaning is necessary in some cases. 6. REUSABILITY OF THE SEPARATED OIL The separated oil is released by oil skimmer into the oil storage tank through the separate oil outlet so the oil can be reused as required. 7. SEPARATION PROCESSES CAN BE REIVEWED The oil water separation tank is a fully open type using natural pressure so the operation status can always be reviewed.

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Outlet of Sludge and Oil Particles Inflow of Waste Water -

Pressure Water

Outlet of Treated W ater -

Pressure Tank Air Inlet Pressure Water Inlet Line

Pressure Pump

An influx of original waste water or part of the processed water with air from an air compressor is brought into a pressurized tank in which air is dissolved into the waste water. Then the air dissolved waste water is brought into the floatation tank in which extremely tiny air bubbles are created and oil particles and a flock of sludge are captured and adsorbed to them. Then the adsorbed oil particles and sludge float. There are two types of pressurization, a whole pressurization pressurizing the whole waste water and a partial pressurization pressurizing part of the waste water.

The size of a created air bubble is 5~15 . The space of the floatation tank has been minimized by using flotation separation plates. Dissolubility of air has been maximized. Operation is easy and flotation efficiency is high.

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The 21st century is called as the age of global environment. Accordingly, the release of factory waste water has already been regarded as illegal. If particles, bacteria, emulsion mixed oil, heavy metal ions are removed from factory waste water, it can be reused. However, one of the reasons why it has not been reused is because of the high cost of using a net filter fine enough to remove 0.1 particles. The initial and intermediate cost has made its implementation impossible. Also, a large precipitation tank was needed for the injection of large amount of cohesive agents and the long time of cohesion and precipitation to remove heavy metal ions. Furthermore, due to the injection of large amount of cohesive agents, the quantity of organic substances contained in waste water has increased and, consequently, it has become difficult to reuse the processed wasted water as pure water. Without using cohesive agents, this system simply uses SA filter for cohesion and filtering to remove particles, bacteria, emulsion mixed oil particles and heavy metal ions.

The cylinder type filter is filled with special adsorbents whose main constituent is magnesium hydroxide. Being in the waste water of the pH range lower than point of zero electric charge, the surface of special adsorbents is charged with electricity. The charged tiny oil particles of OH are attached to the surface of special adsorbents and they are cohered and filtered without using cohesive agents. The heavy metal ions in the waste water are coupled with OH released in it to become flocks(a precipitate which has a shape of cotton) which are cohered to remove heavy metal ions.

Cohesive agents are not used. Removal of tiny particles (0.1 ) Removal of emulsion oil particles: smaller than 1 oil particles are cohered and removed Prevention of decomposition: bacteria are adhered to become large lumps and then they are removed. Maintenance of pH value: pH value is maintained as in the status of new liquid. Removal of heavy metal: ions including lead, zinc and nickel in the waste water are flocked to become OH and cohered and removed

Factory waste liquids are reduced to a tenth or zero depending on the liquid type Depreciation period for the initial investment: 1 to 2 years Cost-saving rate (for not using chemicals) : 80~90% Prevention of blocking of high-pressure nozzle and whetstone Improvement of product efficiency

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Remove emulsion oil particles: oil particles smaller than 1 are cohered and floated Cleaning the coolant (cutting and grinding liquid) of a machine tool: particles including stone particles and oil particles and bacteria are completely removed from the used coolant and it remains as new liquid. Cleaning the cleansing liquid: Foreign substances including oil particles and bacteria are completely removed and the amount of used cleansing liquid are cut down by a large margin. (If a part applied with immersion oil, press oil, rolling oil, cutting oil and rust-proof oil is cleaned together with alkali ion water, the waste water will be reduced to less than a tenth.) Used for processing waste water in a car wash: SS.COD and N-H are removed from the car washing waste water Cleaning CMP(silicon surface grinder) waste water: removal of 30 colloidal silicon dioxide and Cu ions Cleaning compressor condensate: turbid oil particles are cohered to become 150~300 lumps which are floated. Used for recycling painting waste water and laundry waste water. Used for recycling painting waste water Used for recycling water to make pure water: particles are completely removed and then recycled into pure water using RO membrane and ion exchange resin Removal of heavy metal ion from waste water: After heavy metal ions are coupled with OH flowing out of adsorbents, they are removed using filters. Removal of silicon dioxides, irons, manganeses: silicon dioxide, iron and manganese are removed from underground water and then the cleaned water is used for industrial water or municipal water or pure water. It also is used for prev enting silicon dioxides from being attached to boilers or pipes. Cleaning coolant: rust, metal oxide and bacteria are removed so that water is not wasted. Injection of rust-proof material is not needed. Used for recycling sewage water: sewage water is cleaned and used for industrial water or underground water Cleaning lubricant of vacuum pump Cleaning rain water for reuse IAF oily water separator and DAF equipment can be replaced with this. Used for a cleansing device of leachate produced from soil reconstruction

Waste water is passed through the special adsorbent whose main constituent is magnesium hydroxide. Tiny particles including oil particles in the waste water is cohered to become hundreds of large lumps. The large lumps are flowed into the flotation tank. Passing through EIP packs in the floatation tank, the large lumps are floated and processed. The wastewater containing excessively many oil particles should be passed through SA Filter after pre-processing.

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IAF CONTROL PANEL

CONTROL SOURCE (220V)

1
V-METER A-METER

2
ROTOR NO.1 ROTOR NO.2 ROTOR NO.3 ROTOR NO.4

3
IAF SKIMMER

ROTOR NO.1 RUN

ROTOR NO.2 RUN

ROTOR NO.3 RUN

ROTOR NO.4 RUN

IAF SKIMMER RUN

ROTOR NO.1 STOP

ROTOR NO.2 STOP

ROTOR NO.3 STOP

ROTOR NO.4 STOP

IAF SKIMMER STOP

ROTOR NO.1

ROTOR NO.2

ROTOR NO.3

ROTOR NO.4

IAF SKIMMER

BUZZER STOP

P Inflow of Waste Water Oil Tank Control Panel P Outlet of Treated W ater Recycle Suction Pump S/A Filter Floatation Tank (EIP Pack)

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Pre-processing & Floatation Tank (EIP Pack) Oil Tank

Outlet of Treated Water Inflow of Waste Water

IAF CONTROL PANEL

CONTROL SOURCE (220V)

V-METER

A-METER

ROTOR NO.1

ROTOR NO.2

ROTOR NO.3

ROTOR NO.4

IAF SKIMMER

ROTOR NO.1 RUN

ROTOR NO.2 RUN

ROTOR NO.3 RUN

ROTOR NO.4 RUN

IAF SKIMMER RUN

ROTOR NO.1 STOP

ROTOR NO.2 STOP

ROTOR NO.3 STOP

ROTOR NO.4 STOP

IAF SKIMMER STOP

ROTOR NO.1

ROTOR NO.2

ROTOR NO.3

ROTOR NO.4

IAF SKIMMER

BUZZER STOP

Suction Pump

S/A Filter

Pressure Pump

Control Panel

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Even though IAF Oil Water Separator used to be utilized in the mining industry, it is now widely used for water and waste water treatment. Air or gas is injected into the waste water to create tiny air bubbles to which oil particles and sludge are attached. Then the attached air bubbles float upward for separation.

Description of Main Body Structure There are 2 to 4 cells installed serially in IAF Oil Water Separator and the waste water to be processed pass through the cells sequentially. Each cell has its own motor which rotates to rotate the air bubble creation device installed at the bottom. The oil particles and sludge floated by air bubbles are discharged to the outside by the skimmer installed at its side. Principle of Air Bubble Creation When the air bubble creation device linked to the shaft rotates, an inside pressure is created and the gas is sucked down into the liquid and they are mixed with each other. Then the compounds are pushed down into a hole while creating air bubbles in the tank.

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Utility Water
M

LT

LG

EMULSION BREAKER TANK EMULSION BREAKER PUMP A/B

CONTROL PANEL

IAF OIL SEPARATOR ROTOR

I

Inflow of Waste Water

-

Drain Waste Oil Sump

-

LT

Outlet of Treated Water

-

Oil Outlet IAF OIL SEPARATOR

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Utility Water
M
LT
IAF CONTROL PANEL
CONTROL SOURCE (220V)

1
V-METER A-METER

2
ROTOR NO.1 ROTOR NO.2 ROTOR NO.3 ROTOR NO.4

3
IAF SKIMMER

ROTOR NO.1 RUN

ROTOR NO.2 RUN

ROTOR NO.3 RUN

ROTOR NO.4 RUN

IAF SKIMMER RUN

LG

ROTOR NO.1 STOP

ROTOR NO.2 STOP

ROTOR NO.3 STOP

ROTOR NO.4 STOP

IAF SKIMMER STOP

ROTOR NO.1

ROTOR NO.2

ROTOR NO.3

ROTOR NO.4

IAF SKIMMER

BUZZER STOP

Emulsion Breaker Tank Emulsion Breaker Pump A/B

M M

Control Panel
M M

Oily Waste Water By-Pass Linre

Oil Tank
EIP PACK

Drain Belt Oil Skimmer

Oil Outlet

Drain IAF Oil Separator

LT

Outlet of Treated Water EIP Oil Separator

Oil Tank
-

Pre-processing & Floatation Tank (EIP Pack) Oil Tank

-

Outlet of Treated Water

-

Inflow of Waste Water

IAF CONTROL PANEL

CONTROL SOURCE (220V)

1
V-METER A-METER

2
ROTOR NO.1 ROTOR NO.2 ROTOR NO.3 ROTOR NO.4

3
IAF SKIMMER

ROTOR NO.1 RUN

ROTOR NO.2 RUN

ROTOR NO.3 RUN

ROTOR NO.4 RUN

IAF SKIMMER RUN

ROTOR NO.1 STOP

ROTOR NO.2 STOP

ROTOR NO.3 STOP

ROTOR NO.4 STOP

IAF SKIMMER STOP

ROTOR NO.1

ROTOR NO.2

ROTOR NO.3

ROTOR NO.4

IAF SKIMMER

BUZZER STOP

Suction Pump

S/A Filter

Pressure Pump

Control Panel

Waste Water Tank

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A-A' Section

Concrete Structure

7
IAF CONTROL PANEL
CONTROL SOURCE (220V)

2 4 9 5 6

1
V-METER A-METER

2
ROTOR NO.1 ROTOR NO.2 ROTOR NO.3 ROTOR NO.4

3
IAF SKIMMER

ROTOR NO.1 RUN

ROTOR NO.2 RUN

ROTOR NO.3 RUN

ROTOR NO.4 RUN

IAF SKIMMER RUN

ROTOR NO.1 STOP

ROTOR NO.2 STOP

ROTOR NO.3 STOP

ROTOR NO.4 STOP

IAF SKIMMER STOP

ROTOR NO.1

ROTOR NO.2

ROTOR NO.3

ROTOR NO.4

IAF SKIMMER

Inlet

Oil Outlet Outlet

BUZZER STOP

Steel Cover

A
3 1

A"

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N3 80A

Inlet

Outlet

IAF CONTROL PANEL

CONTROL SOURCE (220V)

1
V-METER A-METER

2
ROTOR NO.1 ROTOR NO.2 ROTOR NO.3 ROTOR NO.4

3
IAF SKIMMER

ROTOR NO.1 RUN

ROTOR NO.2 RUN

ROTOR NO.3 RUN

ROTOR NO.4 RUN

IAF SKIMMER RUN

ROTOR NO.1 STOP

ROTOR NO.2 STOP

ROTOR NO.3 STOP

ROTOR NO.4 STOP

IAF SKIMMER STOP

ROTOR NO.1

ROTOR NO.2

ROTOR NO.3

ROTOR NO.4

IAF SKIMMER

5
A

BUZZER STOP

3
N1 100A

N2 120A

A-A' Section View

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EIP Oil Separator Air Diaphragm Pump Comp Air Sol V/V Oil Outlet Outlet of Treated Water Level S/W

F.R.L Unit Drain

Inlet

Floating Oil Skimmer Level of Rain

Outlet

Sediment Tank Level of Normal

Wastewater Pond

Overflow Pipe High Low

Construction of KEPCO Warehouse Oil Separator Tank Facility(5m3/Hr)

Belt Oil Skimmer Oil Durm

Oil
G.L

G.L Inlet Removal of Oil EIP Pack

Outlet

Sediment Tank Wastewater Pond

Construction of Chungha Substation Oil Separator Tank Facility(15m3/Hr)

Steel Grating

G.L Inlet EIP PACK

G.L

Sediment Tank Wastewater Pond

OIL WATER SEPARATOR OF SAMSUNG E&C(329m3/Hr) -SERAYA POWER PROJECT

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Belt Oil Skimmer is used to remove the floated oil particles from the oily waste water. Special non-woven fabric belt is installed vertically at the water surface of oil particle flotation. Oil particles are attached to the motor operated belt and conveyed to the top side for re-separation processing. It is used mainly for a place with a fluctuating water level or a separation tank with a narrow width.

Body

Leg

The Lowest Water Level

When oil particle storage is 20 : 700H When oil particle storage is 180 : 1,220H

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Mainly used for treating oil particles of cleanser and detergent

Oil particles are removed at a slow speed of the motor (10~15RPM)

Oil particles are removed at a slow or high speed of the motor (0~30RPM) adjusting to the quantity of oil particles and operation time required in the facility.

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It is used mainly for a place where water level is not fluctuating and water surface is wide and many oil particles are created. The floated oil particles are moved to the oil particle storage tank by rotating the grooved pipe

Handle

Set Anchor Oil Seal Collar Pipe

Sleeve Bushing Pipe Bracket Base Plate Pipe Bracket

LEVER TYPE WORM GEAR TYPE

Stainless, PVC, A105

Handle Bush Bracket Worm & Worm Gear Oil Seal Collar Pipe Flange

Sleeve

Bushing Pipe Bracket Base Plate

Collar Bolt, Nut, S/W

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It is used to effectively collect floating oil and materials on the water surface and is mainly used in combination with the oily water separator and pump.

It is used for a place with a fluctuating water level. Floating materials regardless of their status (solid or liquid including oil membrane, sludge) can be sucked in. Oil particles spread in a wide area can be sucked in.

F.R.L Unit Outlet

Air Inlet

Air Diaphragm Pump

Suction Hole

Spring Hose Floating Oil Skimmer

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Compressor

Air Pump To Oil Tank

Drum Skimmer

F.R Unit

Having buoyancy in itself, the drum processes floated oil particles by rotating on the water surface.

No separate device is needed for buoyancy. The RPM of the drum is adjusted to the viscosity and capacity of oil particles. No separate oily water separator is needed due to its high efficiency of collecting oil particles. Large amount of oil particles can be processed. The processing of oil particles is possible even in the shallow water (10 ). It can be used for processing all types of oil particles.
Oil Outlet

Reducer

Air Motor

Body

Drum W

36
W

Scraper L

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Outlet of Sludge and Oil Particles Inflow of Waste Water -

Air In Drain

Outlet of Treated Water -

It is used for a place which has high viscosity and a large number of oil particles. The oil particles floated on the water surface by the motor operation are scratched out by the scraper attached to the chain.

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It is a non-woven fabric made of oil-friendly polypropylene and an excellent oil-adsorbing product without absorbing water. It can adsorb more than 20 times as many oil particles as its weight.

Treatment of spilled oil in the sea or river. Adsorption of fine oil particles at the rear part of the oil water separator Treatment of leaked oil in a factory Removal of oil from the floor of a factory Removal of grease stains from a machine

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There are cold rolling and hot rolling in the manufacturing processes of forged rolls. With the cold rolling, a melted metal is quenched and with the hot rolling, it is slowly cooled down. The cold rolling is mainly used for high-quality standard products. Our company can produce various hot rolling products. Hot rolling forged roll is a kind of a m old to produce standard products including iron bars, s teel flat bars, angle iron using melted metal with a high temperature. So the material for forged roll should be resistant to abrasion and high temperature.

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Conveyor system which is an automatic device for movi ng products or materials has head pulley and tail p ulley. The head pulley operates pulley using the po wer of a motor and the tail pulley maintains the belt tension. Rubber(HS55~65) with high hardness is attached to the outside of the pipe of the head pul ley for the purpose of smooth movement and resistance to abrasion of the belt and is covered.

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Chain sprocket is a basic power conveying device. To convey the motor power to each part using the chain, the sprocket is assembled with the mot or shaft. So a material higher than S45C (high-frequency heat treatment HRC55~65) should be used for the sprocket. Determination on its specification including format, material and number of teeth plays a very important role for the life of the sprocket.

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