Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
March 2009
The Group
Global Project Delivery for :
March 2009
March 2009
March 2009
Sembawang Overview
Founded in 1982 25 years of professional excellence Largest EPC contractor in South East Asia Classified under highest Unlimited Financial Category in Singapore for Civil, Building and M&E Present in transportation, infrastructure, buildings, utilities, power, environmental industries Revenues for Year ended March 31, 2008 : US$ 688 Million Order Backlog as on May 30, 2008 Employees : US$ 1737.83 Million : 2,071
March 2009
Wholly owned subsidiary of Sembawang Engineers & Constructors since May 2001 Backlog as on May 30, 2008 : US$ 338.33 Million
March 2009
Value Drivers
Multi-Cultural Teams
Sustainable Development
March 2009
Differentiators
Diversified Portfolio
Equity Participation
Technology Integration
In-house Engineering
March 2009
Procurement
Procurement Services Material Management
Construction
Project Management Construction Management
Post Completion
Ongoing technical support Turnaround support O&M Technology improvements De-bottlenecking
March 2009
Post Completion
Ongoing technical support Turnaround support O&M Technology improvements De-bottlenecking Plant Expansions Statutory inspection
Post Completion
Punj Lloyd Project Management / Execution Project Services Engineering & Process Management Support Services Total 7,258 3,872 0 171 650 11,951
March 2009
Beating Deadlines
Motor Spirit Quality Upgradation, Haldia Refinery Dahej Vijaipur Pipeline South Sumatra to West Java Pipeline, Indonesia Gas Export Pipeline, Oman LNG Storage & Regasification Facilities, Dabhol Jamnagar - Loni LPG Pipeline Changi Airport Terminal 2 Extension Belgaum - Maharashtra Highway Vadodara - Halol Expressway Balongan - Jakarta Pipeline Completion in 18 months 42 X 506 km in 9 months 32 X 26.62 km of lowering in 1 day 48 X 21 km of lowering in 1 day Early completion project milestones 8 months ahead of schedule 6 months ahead of schedule 5 months ahead of schedule 4 months ahead of schedule 2 months ahead of schedule
March 2009
Only contractor involved in construction of all three LNG terminals in India Singapores LRT / MRT
South East Asias longest and most advanced underground tunnel expressway
1st Industrial Park in China to receive ISO9001:2000 certification Worlds largest Wheat base Bioethanol Plant
March 2009
March 2009
March 2009
Yerevan
D154
Polymers
March 2009
Clients
OSCC
March 2009
International Offices
UK
India
Singapore
Organisational Structure
PUNJ LLOYD LIMITED
REGIONAL HEADQUARTERS
CASPIAN PUNJ LLOYD KAZAKHSTAN LLP ALMATY ASIA PACIFIC PT. PUNJ LLOYD INDONESIA JAKARTA MIDDLE EAST PUNJ LLOYD LIMITED ABU DHABI SOUTH ASIA PUNJ LLOYD LIMITED NEW DELHI
INTERNATIONAL OFFICES
UK
QATAR
RUSSIA
OMAN
KAZAKHSTAN
SAUDI ARABIA
LIBYA
SINGAPORE
UAE
VIETNAM
INDONESIA
THAILAND
March 2009
SEMBAWANG E&C
Utilities, Infrastructure, Buildings
SIMON CARVES
Petrochemicals, Refineries, Chemicals, Pharma, Nuclear and Industrial
Punj Lloyd Pte Ltd, Singapore EPC for Oil & Gas and Infrastructure PT Punj Lloyd Indonesia EPC for Oil & Gas and Infrastructure PT Sempec Indonesia Engineering of Oil & Gas Onshore and Offshore Facilities Punj Lloyd Kazakhstan LLP Oil & Gas in the Caspian PLN Construction Ltd, India Horizontal Directional Drilling Spectra Punj Lloyd Ltd, India Equipment Management Punj Lloyd Upstream Ltd, India Integrated Drilling Services
Sembawang (Tianjin) Construction Eng. Co. Ltd Design, Engineering & Construction of Buildings & Infrastructure Sembawang Infrastructure (India) Pvt Ltd Design, Engineering & Construction of Buildings & Infrastructure Sembwang Engineers & Constructors Middle East FZE Design, Engineering & Construction of Buildings & Infrastructure Sembawang (Malaysia) Sdn Bhd Design, Engineering & Construction of Buildings & Infrastructure Sembawang Bahrain S.P.C. Design, Engineering & Construction of Buildings & Infrastructure SC Architects & Engineers Ptd Ltd, Singapore Master Planning, Engineering & Design Consultancy Services
Simon Carves Singapore Pte Ltd Engineering Services Engineering Outsourcing Arm Simon Carves India
Construction Technology Pte Ltd, Singapore Manufacturing of Precast Components for Engineering & Constructing Industry
March 2009
REVENUE
2500
USD in million USD in million
EBDITA
USD in million
PAT
190
4 GR CA
7.9
1%
1967 1322
8. R3
93 %
*
124 57
100 80 60 40 20 0 27
3 GR CA
5.1
2%
90
*
50 14
488
436
53
26
2005
2006
2007
2008
2004
2005
2006
2007
2008
2004
2005
2006
2007
2008
Year
Year
Year
March 2009
REVENUE
USD in million
EBDITA
1135
USD in million
*
64
PAT
142
USD in million
4 GR CA
7% 0.7
150
GR CA
55 28.
100 52 50 0 49 44
60 50 40 30 20 10 0
G CA
3. R5
14 %
*
16 9
55
10 2 2004 2005
2005
2006
Year
2007
2008
2004
2005
2006
Year
2007
2008
2006
Year
2007
2008
March 2009
Tankage 6%
Description South Asia Middle East Asia Pacific Caspian Rest of World Total
March 2009
Business Segment
Tankage 3% ProcessPlant 39%
Pipeline 23%
outh Asia 30%
Infrastructure 29%
Description South Asia Middle East Asia Pacific Caspian Rest of World Total
March 2009
Safety Statistics
Particulars Total Manhours Worked Fatalities Lost Time Injuries Frequency Rates Lost Workdays Severity Rate Recordable Cases 2004 29,621,657 0 4 0.03 27 0.18 26 2005 28,429,618 0 7 0.05 27 0.19 48 2006 36,956,522 0 5 0.03 34 0.18 66 2007 48,549,540 0 6 0.02 35 0.14 47 2008* 64,164,570 0 3 0.01 16 0.05 42
No. of LTI Cases Frequency Rate = Formula Mandays Lost due to LTI Severity Rate = Total Manhours worked Total Manhours worked
x 200, 000
x 200, 000
Safety Culture
Safety is Paramount : in design in construction inside / outside the workplace Achieving Safety Targets through : safety audits training safety records / benchmarking Recognition and Awards : ISO 9001 OHSAS 18001 ISO 14001 Man-hours without lost time injury : 16 million 12 million 8.5 million 7 million 5 million 4 million 4 million 4 million 2.5 million Belgaum, Maharashtra Dabhol Kazakhstan Dahej Abu Dhabi Haldia Turkey Indonesia Georgia
March 2009
Process
Power
Thermal, Nuclear
Utilities
Infrastructure
Subway & Metro Systems, Airports, Highways & Expressways, Bridges, Flyovers & Interchanges, Tunnels & Caverns, Seaports & Terminals Hospitality & Leisure, Commercial, Industrial, Institutional & Residential Complexes, Healthcare, Townships & Industrial Parks Asset Preservation & Maintenance
Buildings
Asset Management
March 2009
March 2009
Gas Processing
Natural Gas Pipeline in Tuas and Jurong Area, Singapore Total E&P Tambora Field Development Project Phase 2, Indonesia Peciko Field Development Phase 4 for TotalFinaElf, Indonesia KODECO Onshore EPC Services for Poleng Process Platform Petro China EPC Service for Betara Complex Development, Sumatra Gas Field Development for Oil India Limited, India
March 2009
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March 2009
March 2009
Pipelines
Successfully commissioned pipelines upto 48 diameter Own and maintain 20 spreads of pipeline equipment upto 56 dia Own 18 Automatic Welding machines Punj Lloyd introduction this technology in India Shallow water and swampy terrain experience Executed/Executing 8000 km of pipeline for hydrocarbon service Leading pipeline contractors in Asia Own HDD equipment upto 400 mtr
March 2009
Pipeline Projects
Projects In Overseas
Sabah Sarawak EPC Gas Pipeline, Malaysia OGC Pipelines, Oman EPIC of Doha Urban Pipeline Relocation, Qatar Ethylene and Butane Pipelines, Qatar Melita-Tripoli & El Khoms -Tripoli Gas Pipeline, Libya EPC for Oil & Gas Export Pipelines, Kazakhstan South Sumatra to West Java Gas Pipeline Phase I, Indonesia Asab Gas Development Project Phase II, Abu Dhabi Huwailah Field Development, Abu Dhabi Flowlines and Well Heads Installation, Abu Dhabi Gas Export Pipeline, Oman BTC & SCP Pipeline, Georgia SGP Flowlines, Kazakhstan Baku-Tbilisi-Ceyhan Crude Oil Pipeline Project, Turkey KAM Pipeline Project, Kazakhstan
March 2009
Projects In India
East West Gas Pipeline Dabhol-Panvel Pipeline Backwater and Onshore Pipeline, Kerala Dahej-Uran Pipeline Mundra-Delhi Pipeline Uran Trombay Pipeline, Mumbai Shore Approach Pipeline, Adani Dahej-Vijaipur Pipeline Mangalore-Bangalore Multi-Product Pipeline Jamnagar-Loni LPG Pipeline Gas Rehabilitation & Expansion Project Kandla-Bhatinda Multi-Product Pipeline South Bassein Hazira Trunkline
Refineries
EPC capability for medium size packages Completed 11 Refinery Modernisation projects in 8 years
March 2009
Refineries/EPC
EPC Kerosene Distillation Unit Plant and Construction of Main Building & Amenities, Singapore Yemen LNG Project For Utilities & Offsites Yemen LNG Company Ltd., Yemen Fuel Systems New Doha International Airport, Qatar Peciko Field Development Phase 4, Indonesia TotalFinaelf Motor Spirit Quality Upgradation Project Indian Oil Corporation Ltd., India Delayed Coker Unit, Indian Oil Corporation Ltd., India Sulphur Block, Bharat Oman Refinery Ltd., India Hydrocracker Unit & Hydrogen Generation Unit Indian Oil Corporation Ltd., India Sulphur Blocks Six Indian Refineries 37,000 TPA Grass Root MTBE Plant Indian Oil Corporation Hydrocracker Units, Mathura Refinery Indian Oil Corporation Constructed Critical Sections CDU/VDU/VBU Indian Refineries 10.5 MTPA Essar Refinery, Vadinar, Gujarat
March 2009
Process
March 2009
Chemicals
CRISTAL Project, Membrane Chlorine Plant; Expanded Ti02 Yanbu, Saudi Arabia 100 MTPD Sulphuric Acid Project, Saudi Arabia, Basic Chemicals National Company 1000 TPD Sulphur Burning Acid Plant, TCH Belgium Turnkey SAFCO Sulphuric Acid Project, Dammam, Saudi Arabia EPC of 45 MTPD Singapore Refining Company, Jurong, Singapore Agrochemicals Project for Syngenta, UK
March 2009
Pharmaceuticals
Multifunctional Biomanufacturing Centre for NBC, Liverpool R&D facility for milling & micronising of potent products for AstraZeneca UK Site master planning & concept development for multi purpose secondary manufacturing facility for CCM Pharma, Malaysia
March 2009
March 2009
Power
March 2009
Thermal
EPC 3 x 700 MW Power Plant - BOP Components, erection of Turbine & Generator and Coal and Ash Handling Plants, Malaysia EPC High Pressure piping system for 250 MW Power Plant, Singapore EPC 815 MW CCP - balance of plant including Civil & Structural work, Singapore EPC High Pressure piping system for 150 MW Paka Power Plant, Malaysia 2 x 30 MW Coal Fired Power Project, Poyry Energy Ltd, Indonesia 2 x 270 MW Thermal Power Station GVK Power Ltd., Punjab 2 x 250 MW Thermal Power Station Rajasthan Rajya Vidhyut Utpadan Nigam Ltd., Rajasthan 4 x 250 MW Power Plant Jindal Power Ltd., Chhattisgarh
March 2009
Nuclear
Upgrade of Britains Submarine Refit Complex at Devonport Nuclear Fuel Reprocessing for Sellafield Facility, UK for BNFL New Fuel Oxide Plant for BNFL, UK Vitrification Plant for BNFL, UK Rajasthan Atomic Power for Nuclear Power Corp. of India, India
March 2009
Utilities Municipal
EPC project of Utilities in Tripoli, Libya Water-Sewerage-Storm Water mains & branch lines, Roads & other facilities Changi Water Reclamation Plant contracts for Digesters, Civil and M&E Work, Sludge Drying System, Liquid Module 2, Civil Work and Scrapers Ulu Pandan Sewage Treatment Work - covering of existing treatment units contract for the servicing & maintenance of the Odour Treatment Facilities & associated ductwork, Singapore Kim Chuan Sewerage Treatment Work. West Work Phase 1 Redevelopment work Contract 2 - Liquid Train/Liquid Stream Deep Tunnel Sewerage System, Contract T-05 and Contract T-03, Singapore Kim Chuan Refuse Storage and Transfer Station, Singapore Ulu Pandan Refuse Incineration Plant, Singapore Newater Service Reservoirs at Tampines
March 2009
Transportation
First Bridge in Singapore linking the mainland to an offshore island. Constructed using Caisson and balanced cantilever method Interchange- 400m long dual carriageway supported by 9 striking arched piers and across a 180m long underpass Light Rapid Transit Systems - 29 stations and 21 Km of track Marine projects including - Jetties, Naval Base, Container Feed Berth, Pier Extensions MRT Elevated and Underground stations and tracks Aircraft Taxiway Runway & Parking Apron - CAAS, Singapore
March 2009
Transportation
Flyovers, Highways and Roads, National Highways Authority of India/RIDCOR Foundations and Piling, U.P. State Bridge Corp. Ltd. Elevated Via Duct, Delhi Metro Vadodara-halol Expressway on Boot, Vadodara-halol Toll Road Ltd. Infrastructure Services to Dukhan, Qatar Petroleum
18 Highway Projects / 1200 km 13 sets of bituminous road equipment and 3 sets of concrete paving equipment
March 2009
High-Spec Buildings
Sembawang on the forefront of the international arena Integrated design & construction activities into seamless process Successfully undertaken projects of all building types; commercial, residential, industrial, training facilities, healthcare, hospitality & leisure Strength in Design & Build fast-track projects with emphasis on value engineering Awards & accolades from building authorities over the years bear testament to this. Delivered shopping mall, ahead of tight schedule
March 2009
High-Spec Buildings
Wafer Fabrication Plants Manufacturing Facilities Logistics and Warehousing Facilities Commercial Complexes and Mixed use Retail Malls Residential Institutions and Healthcare Facilities Resorts, Golf Course and Country Clubs
March 2009
Asset Management
Maintenance 740 MW gas based power plant and LNG storage and regasification terminal, Dabhol Power Corporation, Maharashtra Toll management for Vadodara - Halol Expressway Vadodara-Halol Toll Road Ltd., Gujarat Daewoo Automobile Plant, Daewoo Motors, Delhi Captive Power Plant, Hindustan Aeronautics, Assam Gas processing and gathering facilities, Oil India Ltd., Rajasthan
March 2009
March 2009
PLN Construction
Horizontal Directional Drilling Solutions Drilling through every soil condition Total crossings executed 49,000 mtr Four rigs, 250 to 400 T capacity World class crossings: 48 x 1,451 mtr 42 x 1,040 mtr 24 x 1,942 mtr 24 x 1,810 mtr 18 x 1,771 mtr
March 2009
Equipment Assets
Large fleet of Equipment which can be readily mobilised Amphibian equipment including swamp excavators, dredgers, marsh buggies, flexiyoke work barges, swamp cranes, pushpull pipelay barge Equipment assets valued at USD 250 million 20 spreads of pipeline equipment 13 sets of bituminous road equipment 3 sets of concrete paving equipment Young equipment fleet minimum downtime
March 2009
Indonesia
Abu Dhabi
Inventory maintained on ORACLE based ERP system Equipment managed by Maximo software
March 2009
Accreditation
OHSAS 18001:1999 Health & Safety ISO 14001:2004 Environmental Management ISO 9001:2000 Quality Management
March 2009
Policies
March 2009
Awards
Project Exports Promotion Council of India
Maximum Overseas construction contracts secured for Year 2002-03 / 2003-04 / 2004-05 Maximum Foreign works secured in new areas for Year 2002-03 / 2003-04 / 2004-05 Maximum Turnover in Overeas construction contracts for year 2004-2005 / 2006-7 Maximum Value of Overseas construction and engineering projects contracted for year 2005-2006 / 2007
SEC Awards
20 x Construction Excellence Awards (BCA, 1987 to 2005) 9 x Best Buildable Design Awards (BCA, 1993 to 2005) 138 x Safety Performance Gold / Silver / Merit Awards (MOM, 1985 to 2005) British Safety Council 5 Star Award for last five years Engineering Construction Industry Association (ECIA) Safe Working Award (1995) National Productivity Award (PSB, 1994) Overseas Enterprise Award (EDB, 1997)
Greentech Safety/Environment
2004-05/06 - Safety - Gold 2004-05 2005-06 2007 2007 2008 2008
March 2009
- Environment Excellence - Gold - Environmental Excellence - Gold - Safety - Gold - Environment Excellence - Gold - Environment Excellence - Platinum - Safety - Gold
Our Pledge
The Safety of People The Protection of the Environment The Assurance of Speed and the Control of your cost The Quality of our Service The Success of your Project
March 2009