Model:

10RY/RZ
Gas

Standard Features
D Kohler Co. provides one-source responsibility for the generating system and accessories. D All generator sets and components are prototype tested, factory built, and production tested. D Generator set provides one-step load acceptance per NFPA 110. D A one-year limited warranty covers all systems and components. Extended warranties are available. D Generator feature: d Kohler PowerBoostt voltage regulation s system provides instant response to load changes. D Other features: d Low coolant level shutdown protects generator set from overheating. d Integral vibration isolation eliminates the need for vibration spring isolators under the unit. d Electronic, isochronous governor provides precise frequency regulation.

Generator Ratings
Model Series 10RY Hz 60 60 60 60 60 60 60 10RZ 60 50 50 50 50 50 50 Voltage 120/240 120/240 120/208 120/240 127/220 139/240 220/380 277/480 110/220 110/190 110/220 120/208 220/380 240/416 Phase 1 1 3 3 3 3 3 3 1 3 3 3 3 3 Standby Amps Nat. Gas 38 38 31 27 30 27 17 14 36 30 26 28 15 14 Standby Amps LP Gas 42 42 35 30 33 30 19 15 36 30 26 28 15 14 Generator Model 4H5 4J6 4J6 4J6 4J6 4J6 4J6 4J6 4J6 4J6 4J6 4J6 4J6 4J6 Standby kW/kVA Nat. Gas 9/9 9/9 9/11 9/11 9/11 9/11 9/11 9/11 8/8 8/10 8/10 8/10 8/10 8/10 LP Gas 10/10 10/10 10/12.5 10/12.5 10/12.5 10/12.5 10/12.5 10/12.5 8/8 8/10 8/10 8/10 8/10 8/10

RATINGS: Standby ratings are continuous for the duration of any power outage. No overload capacity is specified at this rating. All 1-phase units are rated at 1.0 power factor. All 3-phase units are rated at 0.8 power factor. Availability is subject to change without notice. Kohler Co. reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever. Contact your local Kohler Co. generator distributor for availability. GENERAL GUIDELINES FOR DERATION: ALTITUDE: Derate 4% per 1000 ft. (305 m) elevation above 500 ft. (153 m). TEMPERATURE: Derate 1% per 10_ (5.5_ temperature increase above 85_ (29_ F C) F C).

G4-64 (10RY/RZ) 7/98b

Alternator Specifications
PowerBoostt Specifications Manufacturer . . . . . . . . . . . . . . . . . . . . . . . Output reconnectable . . . . . . . . . . . . . . . . Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Number of leads . . . . . . . . . . . . . . . . . . . . . Voltage regulator . . . . . . . . . . . . . . . . . . . . Insulation: NEMA MG1-1.66, Material . . . . . . . . . . . . . . . . . . . . . . . . Temperature rise . . . . . . . . . . . . . . . . Bearing, number, type . . . . . . . . . . . . . . . . Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . Amortisseur windings . . . . . . . . . . . . . . . . Voltage regulation, no load to full load . . One-step load acceptance per NFPA 110 Peak motor starting kVA: 60 Hz . . . . . . . 50 Hz . . . . . . . 1-Phase 4H5 (RY) Generator 3-Phase 4J6 (RZ)

D Compliance with NEMA, IEEE, and ANSI standards for temperature rise. D Self-ventilation and drip-proof construction. D Vacuum-impregnated windings with fungus-resistant epoxy varnish for dependability and long life. D Superior voltage waveform from a two-thirds pitch stator and skewed rotor on three-phase models. D PowerBoostt voltage regulator with 2% no load to full load regulation. D A rotating-field alternator with static exciter on single-phase models and a brushless alternator with rotating brushless exciter on three-phase models for excellent load response.

Kohler 120/240 Broadrange Rotating Field 4 12 Solid State Class F Class F 1, Sealed Flexible Disc Full 2% 100% of Rating (35% dip for 480 V, 60 Hz and 380 V, 50 Hz) 21 40 32

Engine
Engine Specifications Manufacturer Engine, Model, Type Cylinder arrangement Displacement, cu. in. (L) Bore and stroke, in. (mm) Compression ratio Piston speed, ft/min. (m/sec.) Main bearings: number, type Rated rpm Max. power at rated rpm, hp (kW) Cylinder head material Piston type and material Crankshaft material Valves material Governor, type Frequency regulation, no load to full load Frequency regulation, steady state Air cleaner type, all models 60 Hz

Application Data
50 Hz Ford VSG-413, 4-Cycle 4 In-line 79 (1.3) 2.911 (73.96) x 2.972 (75.48) 9.5:1 892 (4.5) 1800 17 (13) Cast Iron Autothermic Aluminum Alloy Nodular Cast Iron Forged Steel Electronic Isochronous 0.5% Dry 743 (3.7) 1500 15 (11) 5, Replaceable Inserts Ignition system

Engine Electrical
Engine Electrical System Battery charging system: Ground (negative/positive) . . . . . . . Volts (DC) . . . . . . . . . . . . . . . . . . . . . Ampere rating . . . . . . . . . . . . . . . . . Starter motor rated voltage (DC) Recommended battery cold cranking amps (CCA) rating for 0_ (--18_ F C) Quantity of batteries Battery voltage (DC) Rolling current at 32_ F Negative 12 35 12 235 1 12 160 amps 60 Hz 50 Hz Electronic, Breakerless

Fuel
Fuel System Fuel type Fuel supply inlet Fuel supply pressure oz./in.2 (in. H2O) 60 Hz 50 Hz LP Gas or Natural Gas 3/4-14 NPT 4-6 (7-11)

Lubrication
Lubricating System Type Oil pan capacity, qts. (L) 60 Hz 2.9 (2.8) 3.5 (3.3) 1, Cartridge Standard 50 Hz Full Pressure

Exhaust
Exhaust System Exhaust flow at rated kW, cfm (m3/min.) Exhaust temperature at rated kW, dry exhaust, _ (_ F C) Maximum allowable back pressure, in. Hg (kPa) Exhaust outlet size at hookup, in. (mm) 60 Hz 75.0 (2.1) 50 Hz 62.5 (1.8)

Oil pan capacity with filter, qts. (L) Oil filter, quantity, type Oil drain extension with valve

800 (472) 2.0 (6.7) 1.5 (38.5)

G4-64 (10RY/RZ) 7/98b

Application Data
Cooling (Standard Radiator)
Cooling System Ambient temperature _ (_ F C) Engine jacket water capacity, gal. (L) Engine jacket water flow, gpm (L/min.) Radiator system capacity, including engine, gal. (L) Heat rejected to cooling water at rated kW, wet exhaust Btu/min. Water pump type Fan diameter, including blades, in. (mm) Fan hp (kW) Max. restriction of cooling air, intake and discharge side of rad., in. H2O (in. Hg) 610 Centrifugal 15 (380) 1.7 (1.3) 1.0 (0.75) 60 Hz 122 (50) 0.93 (3.5) 9.0 (34.0) 7.5 (28.0) D D D D 50 Hz

Controllers

3.1 (11.8) 510

0.5 (0.125)

Type: relay Power source with fuse protection: 12-volt DC Cyclic cranking Meters: d Running time hourmeter D Switches and Controls: d Master control switch: run/off-reset/auto (engine start) d Local/remote two-wire start control D Common Fault Lamp: d High engine temperature (red) d Low coolant level (red) d Low oil pressure (red) d Overcrank (red) d Overspeed (red)

Standard Controller Features

Operation Requirements
Cooling Air Requirements Radiator-cooled cooling air, cfm (m3/min.) Combustion air, cfm (m3/min.) Total air Inlet Requirement, cfm (m3/min.) Heat rejected to ambient air: Engine Btu/min. . . . . . . . . . . . . . . . . Generator Btu/min. . . . . . . . . . . . . . Fuel Consumption Natural Gas, cfh (m3/hr.) at % load 100% 75% 50% 25% LP Gas, cfh (m3/hr.) at % load 100% 75% 50% 25% LP conversion factors: 1 lb. = 8.58 cf 1 gal. = 36.39 cf 68 (1.9) 54 (1.5) 44 (1.2) 35 (1.0) 56 (1.6) 50 (1.4) 44 (1.2) 37 (1.0) 122 (3.5) 96 (2.7) 81 (2.3) 64 (1.8) 101 (2.9) 80 (2.3) 67 (1.9) 53 (1.5) 200 85 60 Hz 170 85 50 Hz 60 Hz 2400 (68) 30 (0.85) 2430 (69) 50 Hz 2000 (57) 24 (0.68) 2024 (57) D D D D D D

Type: 5-light microprocessor (NFPA 110, level 2) Power source with fuse protection: 12-volt DC Cyclic cranking Engine cooldown time delay Panel lamps (2) Analog Meters: d AC meters, 2.5 in. (64 mm) volts, amperes, and frequency d DC meters, 2 in. (51 mm), DC volts, engine water temperature, and lube oil pressure d Running time hourmeter D Switches and Controls: d Master control switch: run/off-reset/auto (engine start) d Local/remote two-wire start control d Meter phase selector switch, 7-position d Lamp test switch d Alarm horn and silencing switch d Front-mounted voltage adjusting rheostat D Fault and Condition Lamps: d High engine temperature lamp (red) d Low oil pressure lamp (red) d Low water temperature/auxiliary fault lamp (red) d Overcrank lamp (red) d Overspeed lamp (red) NOTE: See the respective controller spec sheet for additional controller features and accessories.

Optional Controller Features

G4-64 (10RY/RZ) 7/98b

KOHLER CO., Kohler, Wisconsin 53044 U.S.A. Phone 920-565-3381, Web site www.kohlergenerators.com Fax 920-459-1646 (U.S.A. Sales), Fax 920-459-1614 (International) For the nearest sales and service outlet in U.S.A. and Canada Phone 1-800-544-2444

KohlerrPower Systems Asia Pacific Headquarters 7 Jurong Pier Road Singapore 619159 Phone (65)264-6422, Fax (65)264-6455

Accessories
Enclosed Unit Exhaust Silencer, Critical Silencer Mounting Kit inside Housing Tail Pipe and Rain Cap Kit Weather Housing Open Unit Exhaust Silencer, Critical (loose) Exhaust Silencer, Critical (engine mounted) Flexible Exhaust Connector, Stainless Steel Cooling System Block Heater Radiator Duct Flange Fuel System Automatic Changeover (Natural Gas to LPG Vapor) Flexible Fuel Lines Fuel System Kit (LP Gas or Natural Gas) Gas Strainer LP Gas Liquid Withdrawal Fuel System CARB and EPA Emission Certification Electrical System Battery Battery Charger, Equalize/Float Type Battery Charger, Trickle Type Battery Heater Battery Rack and Cables Engine and Generator Air Cleaner, Heavy Duty CSA Certification Generator Strip Heater Line Circuit Breaker NFPA 110 Literature Rodent Guards Skid End Caps Maintenance General Maintenance Literature Kit Overhaul Literature Kit Controller (Relay Controller) Engine Gauge Package Run Relay Kit Controller (Microprocessor Controller) Chime Alarm Kit Common Failure Relay Kit Customer Connection Kit Decision Monitort Remote Annunciator Panel Dry Contact Kit (Isolated Alarm) Extension Wiring Harness for Remote Mounting of Controller FASTCHECKrDiagnostic Fault Detector
Kohler Co., 1993, 1994, 1995, 1998, 1999. All rights reserved. G4-64 (10RY/RZ) 7/98b

Overvoltage Protection Shutdown Kit Prealarm Sender Kit Remote Audio/Visual Alarm Panel Remote Connection Kit Remote Emergency Stop Kit Run Relay Kit Miscellaneous Accessories _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________

WEIGHTS AND DIMENSIONS

Overall Size, L x W x H, in. (mm): 10RY: 46.75 x 24.00 x 34.35 (1187 x 610 x 872) 10RZ: 53.70 x 24.00 x 34.35 (1363 x 610 x 872) Weight (Radiator Model), wet lb. (kg): 10RY: 580 (263) 10RZ: 630 (286)

NOTE: This drawing is provided for reference only and should not be used for planning installation. Contact your local distributor for more detailed information.

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