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03502511
TABLE OF CONTENTS
PAGE NO.
1. 2. 3. 4. 5. 6. 7. 8. 9.
GENERAL NOTES TO INSTALLER MODELS OPERATING LIMITS DIMENSIONS, WEIGHTS AND MINIMUM CLEARANCECS BRECAUTIONS BEFORE INSTALLATION SPLIT SYSTEM DESCRIPTION INSTALLATION ACCESSORIES INSTALLATION CHART SELECTING INSTALLATION LOCATION FOR INDOOR UNIT
1 2 2 3 7 8 9 10 11 12 14 15 15 16 17 17 18 29 30 35 37 38 40 42
10. SELECTING INSTALLATION LOCATION FOR OUTDOOR UNIT 11. INSTALLATION LOCATION-CHECK LIST 12. INDOOR UNIT INSTALLATION
12-1 POSSIBLE OUTLET LOCATIONS OF REFRIGERANT PIPING LINES 12-2 PREPARATION STEPS BEFORE INSTALLATION 12-3 INSTALLATION STEPS
14. CONNECTING REFRIGERANT PIPING LINES 15. CONNECTING CONDENSATE DRAIN LINE 16. CONNECTING ELECTRICAL WIRING 17. AIR MANAGEMENT SYSTEM ACCESSORY KIT 18. FINISHING INSTALLATION 19. TEST RUNNING 20. AFTER INSTALLATION CHECK LIST 21. SELF DIAGNOSTIC FUNCTION FOR MALFUNCTIONS DETECTION
After completion of installation, perform a run test and give the customer full instructions on the correct operation of the air conditioner including:
Turning the unit on and off. Functions of the remote control. Removal and cleaning of the air filters. Re-installation of air filters after cleaning
Leave the owner manual with the customer so that it can to be used during operation of the air conditioner. Leave the installation manual with the customer so that it can be used for any service and maintenance operations.
Advise the customer to the tips of energy saving while operating the air conditioner for cooling. These tips are:
1. KEEP DOORS, WINDOWS AND ANY OTHER OPENINGS CLOSED to prevent conditioned air from escaping and to prevent warm air from entering the space to be air-conditioned. 2. CLEAN PERIODICALLY AIR FILTERS to assure maximum efficiency and adequate air circulation of the air conditioner. 3. KEEP DRAPES, FURNITURE OR OTHER OBSTRUCTIONS AWAY FROM BLOCKING RETURN AIR AND/OR SUPPLY AIR OF THE AIR CONDITIONER to assure maximum efficiency and adequate air circulation of the air conditioner.
2. MODELS
2-1 HEAT PUMP System Model 53CCD20-H 53CCD28-H 53CCD32-H 53CCD39-H 53CCD48-H 53CCD60-H Indoor Unit Model 42CCD20-H 42CCD28-H 42CCD32-H 42CCD39-H 42CCD48-H 42CCD60-H Outdoor Unit Model 38CCD20-H 38CCD28-H 38CCD32-H 38CCD39-H 38CCD48-H 38CCD60-H 2-2 COOL ONLY System Model 53CCD20-C 53CCD28-C 53CCD32-C 53CCD39-C 53CCD48-C 53CCD60-C Indoor Unit Model 42CCD20-C 42CCD28-C 42CCD32-C 42CCD39-C 42CCD48-C 42CCD60-C Outdoor Unit Model 38CCD20-C 38CCD28-C 38CCD32-C 38CCD39-C 38CCD48-C 38CCD60-C
3. OPERATING LIMITS **
COOLING
Difference Indoor temperature Maximum Minimum Outdoor temperature Maximum Minimum Dry Bulb Temp. C 32 21 * 20 Wet Bulb Temp. C 23 15 Difference Indoor temperature Maximum Outdoor temperature Maximum Minimum
HEATING
Dry Bulb Temp. C 27 24 2 Wet Bulb Temp. C 18 1
187
264
187
264
380-420/3/50
342
462
380-420/3/50
342
462
NOTES: * 46C for System with Mild ambient Standard outdoor unit. 52C for System with High ambient outdoor unit. ** When the unit is operated above or below these limits for a long time, system diagnostics may detect a malfunction and the unit will not operate properly. *** During heat pump operation, the system will undergo several defrost cycles to eliminate ice that might possibly collect on the outdoor unit in very low ambient temperatures. After completions of defrost cycle, the system will normally operate
A B
38CCD48 60
E C
D A F
D A F
E F 97.5 350
B 575
860
720 1150
371
665
Notes:
- The front of the condensing unit (Propeller discharge airside) should be free from obstructions. Any obstruction should be away from front of the condensing unit with distance specified in the following drawings. - The back of the condensing unit (coil intake airside) should be at least 160 mm away from any obstruction. This distance 160 mm A is built-in design of wall support. - A free space should be left on the right side of the outdoor unit. - A free space should be left on the side of the refrigerant connections of condensing unit to ensure easy access to the terminal block. - A free space should be left from the top cover of condensing unit to ensure easy access to electrical components, motor and propeller. - The refrigerant line connections must be conveniently located for service and maintenance.
400 mm or more
400 mm or more
Obstacle at air inlet to outdoor unit ( unit back ) No obstacle at unit top obstacles at unit right and left sides Single unit installation 160 mm or more 160 mm or more Serial installation of two or more units
400 mm or more
250 mm or more
400 mm or more
400 mm or more
400 mm or more
250 mm or more
The hieght of the obstacle should be lower than the height of the outdoor unit. Obstacle at air inlet to outdoor unit ( unit back ) obstacle also at unit top No obstacles at unit right and left sides 160 mm or more 400mm or more
DIMENSIONS (mm)
500 mm or more
1000 mm or more
Obstacle at air outlet from outdoor unit ( unit front ) Obstacle also at unit top No obstacles at unit right and left sides 1000 mm or more 1000 mm or more
Obstacles at both air inlet and air outlet of outdoor unit ( both unit front & back ) No obstacle also at unit top No obstacle at unit right and left sides Single unit installation 160 mm or more 1000 mm or more 160 mm or more 1000 mm or more Serial installation of two or more units
400 mm 400 mm or more or more The height of obstacle at both front and back side, should be lower than the height of outdoor unit. Serial installation at front and rear sides Standard installation Open the upper side and both right and left sides.
160 mm or more
1000 mm or more
1500 mm or more
1000 mm or more
160 mm or more
The height of obstacle at both front and back, should be lower than the height of the outdoor unit.
Weight
Model 42CCD20 42CCD28 42CCD32 42CCD39 42CCD48 42CCD60 Kg
26 28 30 35 49 56
Dimensions mm
Model 42CCD20 42CCD28 42CCD32 42CCD39 42CCD48 42CCD60 H
270 270 270 270 370 370
D
590 590 590 590 590 590
W
1005 1005 1215 1425 1425 1635
A
857 857 1067 1277 1277 1487
B
205 205 205 205 305 305
C
895 895 1105 1315 1315 1525
200
400 200
- The installation location should permit free access space around unit right and left and ahead of return airside to ensure easy access to the unit, which in turn facilitate service and maintenance. - Allow 200 mm or more minimum distance around unit right and left sides. - Allow 400 mm or more minimum distance ahead of unit return airside. - The refrigerant line connections must be conveniently located for servicing and maintenance.
Installation of air conditioning equipment can be hazardous due to system pressures and electrical components. The installation of the air conditioner must be done by Carrier or one of Carrier authorized dealers.
This installation manual describes the installation procedures of Carrier split room air conditioner consisting of an outdoor unit and an indoor unit manufactured by Carrier.
WARNING
7. INSTALLATION ACCESSORIES
7.1 STANDARD INSTALLATION ACCESSORES: Supplied from the factory with the indoor unit
DESCRIPTION Thermostat Operation Manual Installation Manual Carton Base of indoor Unit is used as Drilling Template Drain Elbow CONFIGURATION QTY 1 1 1 1 USAGE To operate the air conditioner To illustrate control functions of operation To illustrate installation instructions. To determine the 4 (Four) locations for fixing the indoor unit by use of threaded rods Outdoor unit Condensate drain
7.2 Optional Accessories supplied from the factory. as per the requirement:
DESCRIPTION Wall support for outdoor unit (only for sizes 20-28-32-39) Floor support for outdoor unit CONFIGURATION QTY 1 USAGE To mount outdoor unit on the wall
To mount outdoor unit on the ground or floor To connect Freon between outdoor and indoor units
Insulated refrigerant piping lines with flare couplings of lengths 4-6-8-10-12 Meter
7.3
OTHER INSTALLATION ACCESSORIES: Not supplied from the factory but must be used at the installation field t complete installation.
DESCRIPTION USE To electrically the main power supply, the outdoor unit, the indoor unit, the thermostat and the circuit breaker. To fill the gap between the wall hole and the lump of refrigerant piping lines, electrical connection cables and condensate drain line. To tie together the refrigerants piping lines, electrical connection cables and condensate drain line. To stick pipe insulation. To remove condensate water from the indoor unit to the outside. To connect Freon R22 between outdoor and indoor unit. To insulate suction and liquid lines. Adjust total system refrigerant charge (more than 4 meter). Added for long refrigerant lines To fix lump of refrigerant piping lines, electrical cables and condensate drain line.
Electrical connection cords See Page (33) and (34) Wall Sleeve Cover Cap Sealer putty Finishing tape PVC film Vinyl tape Drain hose ID 16-17mm Refrigerant piping lines * (See page 20) Piping Insulation * Refrigerant R22 Refrigerant Oil Saddles or Clamps
These items are needed if refrigerant piping lines are not supplied from the factory.
8. INSTALLATION CHART
1) Installing outdoor unit 5) Connecting refrigerant piping lines 9) Air purging with a vacuum pump
Outdoor unit
4) Processing pipes
10
11
Avoid any obstruction of the unit air outlet and intake or any obstacle that is too close (see minimum clearances required) when unit is installed on balcony or terrace, make sure that free space are respected for good air circulation. Never leave excess length of refrigerant piping lines between the wall and the unit. This will lead to reduced air flow and capacity.
12
Avoid soiling of pipe ends Avoid disconnecting the refrigerant connections after installation, this will cause refrigerant leaks
Avoid connecting the condensate drain line to the outdoor unit. a. Weight of Outdoor Unit The installation location of outdoor unit should be able to support operating weight of outdoor unit, and not cause vibration. b. Effect of Direct Sunlight The installation location of outdoor unit is preferable to be far away from the direct sunlight. c. Effect of heat sources, steam or flammable gas The installation location of outdoor unit should be far away from heat sources, steam or flammable gas. d. Cleanness of location The installation location of outdoor unit should be free of dust or any material, which can cause clogging of condenser coil. When installing unit on the ground, select a location not subjected to flooding.
When the installation is made on the rooftop or other places subject to strong wind : When the outdoor unit is to be installed on the rooftop or at the places where there are no other buildings around. it is required to avoid the strong wind from blowing directly into the air outlet of the outdoor unit so as to prevent the negative impacts on cooling or heating performances due to insufficient airflow of the outdoor unit heat exchanger and to prevent from faulty performances. When there are walls in the vicinity, the air outlet should face the wall and keep a space of 500mm from the wall. When the air outlet is affected by the strong wind, the installation position should be changed so as to make the air outlet at a straight angle from the wind direction.
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(A) OUTDOOR UNIT The installation location is close to the indoor unit The installation location is able to support operating weight of outdoor unit The installation location is far away from any sunlight The installation location free of dust or any material, which can cause clogging of outdoor coil The installation location allow sufficient space for air circulation around the unit The installation location allow sufficient space for service and maintenance around the unit
(B) INDOOR UNIT The electrical power supply is close to the indoor unit The installation location is close to the outdoor unit The hole is not chosen on a concrete wall The hole is not chosen on a wall to cut electrical wiring or conduits The installation location permits the unit to deliver air to all of the space to be airconditioned The installation location is far away from direct sunlight The installation location is far away from any heat sources The installation location avoid obstructions, which affect motion of supply and/or return air to the unit The installation location permit free service space around the unit right, left and top REFRIGERANT PIPING LINES BETWEEN INDOOR AND OUTDOOR UNITS The excessive length of piping lines is avoided The excessive height between indoor and outdoor units is avoided (especially if outdoor unit is installed above indoor unit).
(C)
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12.2
PREPARATION STEPS
STEP (1): MAKING WALL HOLE PRECAUTIONS: Before making a hole, check carefully that - No studs or pipes are directly run behind the spot to be cut. - No electrical wiring or conduits are located. - Drill a hole of 80 mm to pass the refrigerant lines, drain hose and electrical cables. Decide the piping hole position according to the location of piping direction. Mark the desired drilling point. When making wall hole, make sure to drill outwards at a downward angle, so that the height difference between the entrance and exit of the hole is at least 5-10 mm. b. Measure the thickness of the wall from the inside edge to the outside edge and cut PVC pipe at a slight angle 6 mm shorter than the thickness of the wall c. After making hole, a sleeve must be mounted into wall hole and its width to be equal to wall thickness to pass refrigerant lines, drain hose and electrical cables through it. STEP (2): - After leaving the spaces around the unit for servicing, removing filter and good air flow, use the carton base of indoor unit to determine the 4 (Four) locations for fixing the indoor unit by use of threaded rods.
MODEL 42CCD20 42CCD28 42CCD32 42CCD39 42CCD48 42CCD60 A 1005 1215 1425 1480 1690 B 895 1105 1315 1315 1525
Indoor side Wall Outdoor side
Wall
5-10 mm
Indoor side
Outdoor side
Mount the indoor unit on the wall by inserting unit into the two mounting bolts. Note: a. Bolts should be at equal height. The unit back has 5mm difference in heights to provide easy drainage. b. Make sure that unit is properly mounted on the two fixing bolts. Make sure that unit is sloped 5mmto insure water drain from unit.
Dimensions ( mm)
15
Dimensions (mm)
MODEL 42CCD20 42CCD28 42CCD32 42CCD39 42CCD48 42CCD60 A 895 1105 1315 1315 1525 B 160 160 160 160 160
Step (2): Unit Mounting. Introduce the other ends of the rods into the drill house in the back of the unit. Position the shock absorbers, add washers and screw the nuts down until the unit is correctly supported. If there is sufficient space, a rubber or neoprene sheet can be placed between the ceiling and the unit. Connect complementary drain hose (item 1) to the unit drain tube and use one fixing clip (item2). Connect complementary drain tube (item3) both complementary drains hose and main drain hose. Use two fixing clips (item2). Lead the draining tube out through the hole at unit bottom.
NOTES Make sure the unit is tilted slightly towards the drainage outlet on its right side. Test the drainage using water. Route the main drain line so that the drain hose must be gradually inclined downwards to the outside to ensure flow of condensate water to outside.
16
A
888 443
888
A = 414 mm for sizes 20-28-32 A = 558 for size 39 c. fix wall support into the wall Put unit on the wall support. d. Put outdoor unit on the floor support
e. If the outdoor unit installed other than on the ground, connect it to a 15-16 mm inside diameter hose. This is needed because drain water flows out of the outdoor unit during heating operation. (Only for heat pump unit)
Floor Support
17
Avoid excessive length of refrigerant piping lines between indoor and outdoor units
Not Recommended
Recommended
- All bends must be considered when connecting indoor unit with outdoor unit by required length of refrigerant piping lines. - Do not remove the protective caps from the couplings until the refrigerant piping lines are ready for connection with both indoor and outdoor units. This is to keep piping clean. - The installer must carefully unroll the tubing and run it between the indoor and outdoor units. Do not bend the pipe more than three times at one place. When extending the rolled pipe, straighten the pipe by unwinding it. When forming the pipe. Be careful not to crush it.
Copper Insulation
When making a bend, the installer cuts insulation and slides it away from the bend area. Using a tube bender makes the bend and then the insulation is replaced gluing it together.
18
The minimum radius of bending must not be less than 100 mm to avoid damage of tubing. Once the tubing is bent, the installer must not unbend at the same point as this causes work hardening of copper tubing and makes it more difficult to reshape When there is excessive tubing, it must be coiled horizontally so that the flow of refrigerant is from the top to bottom of the coil and towards the outdoor unit. The excessive tubing must not be coiled vertically since the vertical coil affects the oil return to the compressor.
For bends having a radius smaller than 300 mm, the use of a tuber bender with a minimum wheel diameter of 120 mm is a must. The tube bender wheel grooves should have the same diameters as the refrigerant pipes.
Avoid excessive number of bends in refrigerant piping lines during connections with both the indoor and outdoor units. This is to avoid reduction of cooling efficiency.
Bends with tube diameter bigger than or a bending radius than 300 mm should be made with a dime. Having this radius.
Avoid disconnecting refrigerant connections after they have been tightened to avoid refrigerant leaks.
19
If height is less than or equal 4 meters, one oil trap must be at the suction line at the base of suction riser near the Indoor unit to facilitate oil return to the compressor to ensure efficiency of compressor mechanical parts.
If height is more than 4 meters, more than one oil trap must exist at the suction line, the first
one will be at the suction line near to the indoor unit and the following one will be 4 meters from the first one and so on. Suction System Model 53CCD20-28 53CCD32-39-48-60 Meters L H 20 10 25 15 H Slop Liquid Max. 4m Oil trap Outdoor Unit
Indoor Unit
An oil trap shall be at the suction line at the base of suction riser near the Indoor unit to facilitate oil return to the compressor to ensure efficiency of compressor mechanical parts. Indoor Unit L Liquid Suction Oil trap Outdoor Unit
Meters L 20 25
20
21
8 5 7
2 (1) (2) (3) (4) (5) (6) Suction half union. Suction flare nut. Suction piping. Liquid half union. Liquid flare nut. Liquid piping. (1) (2) (3) (4) (5) (6) (7) (8) (9)
Suction flare valves three ways. Needle valve. Valve cap. Valve needle. Liquid flare valves three ways. Allen (hex. Head) wrench. Suction piping line. Liquid piping line. Flare nut service port
Pipe Cutter
Flare Tool
22
Pipe Cutter
Corrugated Cutting
Correct Cutting
Before
Inclined Cutting
Wrap Cutting
After
STEP (3): Removing the flare nuts from the indoor unit. Remove the suction and liquid flare nuts from the indoor unit connections. NOTES: Do not remove the flare nuts from the indoor unit until refrigerant piping lines are ready for connections. It is that easier to remove flare nuts from the indoor unit before being installed on the wall hang bracket.
STEP (4): Removing the flare nuts from the outdoor unit Remove the suction and liquid flare nuts from the outdoor unit connections. NOTES: Do not remove the flare nuts from the outdoor unit until refrigerant piping lines are ready for connection. It is easier to remove flare nuts from the outdoor unit before being installed on the wall support. STEP (5): Mounting flare nuts on the refrigerant piping lines Mount the suction flare nut on the other side of suction piping line. Mount the liquid flare nut on the other side of liquid piping line.
Liquid Piping Line Suction Piping Line
23
Flare Tool
Avoid incorrect flaring, which results in damaged or cracked or inclined with uneven thickness surface.
STEP (7):
Liquid Line
Mount the suction flare nut (Large nut) on the other side of suction refrigerant piping line. Mount the liquid flare nut (Small nut) on the other side of liquid refrigerant piping line.
Suction Line
Refrigerant Piping Lines After Connecting Flare Nuts From Both Sides
24
Liquid Line
Suction Line
B. For proper connection, align the centers of suction union pipe and flare pipe straight with each other, then finger tighten several turns the flare nut tightly at first to obtain a smooth match.
Half Union
C. Then hold the union side with a double-ended wrench and tighten the flare nut by applying the tightening torque indicated in the following table (1). Be careful not to damage the flare nut threads. NOTE: a. Insufficient tightening torque will cause Freon leaks. b. Over tightening the fitting will damage the tube flaring and cause Freon leaks.
Piping Lines Table (1) Tightening Torque Kg - Cm N.M Kgxcm 31-35 310-350 50-55 500-550 50-55 500-550 50-55 500-550
Indoor Side
14-8
Connecting the other ends of suction and liquid piping lines respectively with suction and liquid flare couplings of the outdoor unit. Repeat steps (A), (B), (C) when connecting refrigerant piping lines to the couplings of the outdoor unit.
(1) Fingers tighten several turns the flare nuts of piping at the outdoor unit valves.
(2) Tighten the flare nuts with adjustable wrench or torque wrench.
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4 3
6 5 1
(1) Remove the valve caps of the liquid and suction valve and the service port nut.
(2) Loosen the valve stem of liquid valve by 90 degrees (1/4 turn) for 5 seconds with a hex key wrench (size M4) (4) (3)
(5)
COMPLETE
(5) Reinstall the caps and of the liquid valve, suction valve and service port nut.
(4) Open the liquid valve for about 3 seconds, then close quickly to check for gas leaks. After checking for gas leaks, open the liquid and suction valve all the way.
(3) Push the valve core of the suction valve. Stop pushing the valve core as soon as the refrigerant hissing stops.
26
Vacuum Pump
Valve Cap
27
14-12
PUMP DOWN
Pump down means collecting all the refrigerant in the system back into the outdoor unit. Pump down must be actuated before disconnection of pipes, to avoid loss of refrigerant gas. Pump down is used when the unit is moved to another installation location or when the system is repaired.
PUMP DOWN PROCEDURE:
a. Close the liquid valve with the Allen wrench. b. Turn the system ON in cooling mode with fan operating at high speed. Then the refrigerant will be collected into the outdoor unit. (Compressor will immediately start, provided 3 minutes have elapsed since the last stop). c. After 2 minutes of operation, close the suction valve with the Allen wrench. d. Turn the system off and switch mains supply OFF. e. Disconnect refrigerant piping lines. After disconnection, protect valves and piping ends from dust.
28
avoid water dripping from the unit. Avoid the end of drain
c. The drain hose must not be looped upwards to avoid over-flowing and water dripping from indoor unit.
d. The drain hose must have no kinks or bends hampering smooth drainage of water due to air stagnation and leading to water dripping from indoor unit.
e. Drainage Test
Check the drainage of the unit by pouring some water into the unit drain pan and ensure it drains out through the drain hose and there is no leakage from other parts.
29
30
(C) Electrical Connections a. Check that the electrical connections between the terminal blocks of indoor and outdoor units are in accordance with the wiring diagrams and caution field electrical wiring contained in the manual. Miswiring may cause malfunction of the system and an electric shock. b. Do not connect wires when power is ON. c. Make ground connection prior to any other electrical connections in accordance with the electrical local codes. d. Make electrical connections between outdoor and indoor units prior to proceeding to mains supply connection. e. Before proceeding with the unit connection to the mains supply locates live L and neutral N, then make connections as shown in the wiring diagram. Be sure that the live and neutral wire connected respectively to the Live (L) and the Neutral (N) terminals of terminal block of outdoor units. f.
g.
Ensure that mains supply connection is made through a switch that disconnects all poles, with contact gap of at least 3 mm. Avoid slack connections of the electrical cords when connected to the terminal blocks of indoor and outdoor units. and also to circuit breaker These slack connections lead to voltage drop and unit malfunctions. Every wire must be connected firmly.
31
Heat Pump 53CCD20-H 53CCD28-H 53CCD32-H 53CCD20-H 53CCD28-H 53CCD32-H 53CCD32-H 53CCD39-H Cool Only 53CCD32-C 53CCD39-C Heat Pump 53CCD48-H 53CCD60-H Cool Only 53CCD48-C 53CCD60-C Notes:
**** * ** *** Standard mild ambient outdoor unit with rotary compressor V/Ph/Hz Amp Watt Amp Watt Amp Watt Amp Watt 9.2 1915 10.9 2275 11.9 2505 7.5 1575 220/1/50 12.3 2540 14.0 2920 15.7 3275 10.9 2265 15.7 3080 16.5 3290 17.5 3520 14.2 2825 High ambient outdoor unit with reciprocating compressor 220/1/50 15.7 3080 16.5 3290 17.5 3520 14.2 19.5 4020 20.5 4295 23.2 4595 15.8 High ambient outdoor unit with scroll compressor V/Ph/Hz Amp Watt Amp Watt Amp Watt Amp 15.7 3080 16.5 3290 17.5 3520 220/1/50 19.5 4020 20.5 4295 23.2 4595 High ambient outdoor unit with reciprocating compressor V/Ph/Hz Amp Watt Amp Watt Amp Watt Amp 9.5 3955 10.5 4190 11.5 4480 7.4 400/3/50 11.2 5100 12.1 5395 13.2 5765 10.7 V/Ph/Hz Amp Watt Amp Watt Amp Watt Amp 9.2 3970 10.3 4205 11.2 4490 400/3/50 10.9 5045 11.8 5345 12.9 5710 2825 3260 Watt Watt 3815 4910 Watt -
1. Starting Current duration is usually less than 1 Second. 2. Wire size shown applies to standard applications with line length up to 15 meter and a subsequent voltage drop not to exceed 3%. For specific conditions and long lines, the resulting voltage drop must be checked and it may be necessary to use the next larger size. When sizing wires consider the amperage at peak conditions with the highest possible ambient temperature expected for the installation area and lowest probable line voltage. 3. Operating Conditions. * Conditions for Temperate Climate. ** *** **** Conditions for Tropical Climate. Max Conditions for Tropical Climate. Conditions for Heat Pump Indoor 27/19 C DBT/WBT Outdoor High speed of indoor unit motor Indoor 29/19 C DBT/WBT Outdoor High speed of indoor unit motor Indoor 29/19 C DBT/WBT Outdoor High speed of indoor unit motor Indoor 20 C DBT Outdoor High speed of indoor unit motor 35 C DBT 46 C DBT 52 C DBT 7/6 C DBT/WBT
32
Main Switch
16-7 CONNECTING ELECTRICAL WIRING FOR COOL ONLY SYSTEM 53CCD20-28-32-39 LEGEND Earth L N R C Y Live power supply. Neutral power supply. Live connection indoor/outdoor unit. Neutral connection indoor/outdoor unit. Compressor control. R C Y Circuit Breaker Indoor Unit
Main Switch
Y Outdoor Unit
Note: (1) Connect the power supply to the outdoor unit and then get the power required for the indoor unit from the outdoor unit. (2) All dotted lines to be fitted by installer. (3) Refer to wiring diagrams and stickers-caution sticked inside the outdoor & indoor units.
33
Main Switch
16-9 FIELD ELECTRICAL CONNECTIONS MATCHING SIZES 48-60 (COOL ONLY SYSTEM) Outdoor Unit
Main Switch
Earth L Live power supply. N Neutral power supply. R Live connection indoor/outdoor unit. C Neutral connection indoor/outdoor unit Y Compressor control. O Reversing Valve Control (Only for heat pump system). W2 Outdoor Unit Motor Control (Only for heat pump system). S1 Outdoor Coil Sensor (Only for heat pump system). S2 Outdoor Coil Sensor (Only for heat pump system). Note: The mains supply must be connected to the outdoor unit.
34
Indoor Unit
Supply Grille
35
17.4
1. 2. 3. 4.
1. 2. 3. 4.
2 3
36
B. Fill the gap between the outside wall hole and the piping with sealing wall sleeve, wall cap and sealer putty so that rain and wind cannot enter. Wall Sleeve Wall Cap Sealer Putty
Indoor Side
Wall
Outdoor side
C. After completion of electrical wiring to the outdoor unit: Fasten the electrical cords with the cable clamp. Install again the service door.
37
(2)
52 390 71 16.5
35 302 69 15.7
52 406 74 17.5
B. COOLING RUNNING TEST (OUTDOOR UNIT WITH RECIPROCATING COMPRESSOR) SYSTEM MODEL 53CCD20 53CCD28 AMBIENT TEMP C 35 40 46 52 35 40 46 HIGH PRESSURE PSI 295 327 359 385 275 307 340 LOW PRESSURE PSI 77 79 81 84 75 77 79 TOTAL AMPS 12.5 13.1 13.7 14.6 15.4 15.9 16.4 SYSTEM MODEL AMBIENT TEMP C HIGH PRESSURE PSI LOW PRESSURE PSI TOTAL AMPS 53CCD32 40 46 326 359 71 75 17 17.5 53CCD39 40 46 323 360 68 71 19.6 20.5
52 370 82 17.2
35 294 68 16.5
52 403 78 18.3
35 287 65 18.7
52 410 74 21.8
C. COOLING RUNNING TEST (OUTDOOR UNIT WITH SCROLL COMPRESSOR) SYSTEM MODEL 53CCD48 AMBIENT TEMP C 35 40 46 52 35 HIGH PRESSURE PSI 261 298 339 385 269 LOW PRESSURE PSI 69 70 72 75 71 TOTAL AMPS 9.5 9.9 10.5 11.5 11.2
52 393 79 13.2
Readings at 220 volt and 27 c return air to indoor unit (for systems 53ccd 20-28-32-39). Readings at high speed of indoor motor. Readings at 380 volt and 27 c return air to indoor unit (for systems 53ccd 48-60). Readings at high speed of indoor motor
38
(2)
SYSTEM MODEL AMBIENT TEMP C HIGH PRESSURE PSI LOW PRESSURE PSI TOTAL AMPS 19.2.2
HEATING TEST RUNNING (SYSTEM WITH RECIPROCATING COMPRESSOR) 53CCD32-H 2 225 42 13.5 7 260 52 14.2 2 235 40 15.8 53CCD29-H 7 263 50 16.4
SYSTEM MODEL AMBIENT TEMP C HIGH PRESSURE PSI LOW PRESSURE PSI TOTAL AMPS 19.2.3
HEATING TEST RUNNING (SYSTEM WITH SCROLL COMPRESSOR) 53CCD48-H 2 210 42 6.7 7 240236 51 7.4 2 205 44 9.8 53CCD60-H 7 245 56 10.7
SYSTEM MODEL AMBIENT TEMP C HIGH PRESSURE PSI LOW PRESSURE PSI TOTAL AMPS
Readings at 220 volt and 20 c return air to indoor unit (for systems 53ccd 20-28-32-39). Readings at high speed of indoor motor. Readings at 380 volt and 20 c return air to indoor unit (for systems 53ccd 48-60). Readings at high speed of indoor motor.
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20.2
OUTDOOR UNIT a. The installation location is adequate b. The unit is solidly mounted and levelled c. The unit is fixed with wall support d. The service door and attachment are replaced
20.3
REFRIGERANT PIPING LINES CONNECTIONS a. The refrigerant piping lines are adequate with system model b. The insulation is wrapped on the coupling connections c. The air purge is properly done d. The refrigerant piping lines are tested for refrigerant leakage e. The service valves for suction and liquid in outdoor unit are open. f. The cap nuts for flare valves are properly tightened
20.4
CONDENSATE DRAIN LINE CONNECTIONS a. The Condensate drain line from indoor unit is gradually inclined downwards to the outside b. The Condensate water flow smoothly
20.5
ELECTRICAL CONNECTIONS a. The operating voltage electrical power supply is in the voltage range shown on the units nameplates b. The sizes of electrical connection cords are adequate according to system model c. The size and type of unit circuit breaker are adequate according to system model d. The electrical wiring connections between power supply, circuit breaker, outdoor unit, indoor unit are adequate e. All fields electrical wiring connections are tightened and secured f. The ground wire is connected to the ground
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CUSTOMER GUIDANCE a. The correct operation of the air conditioner has been explained to the customer including the following points: Starting and stopping method Operation switching Temperature adjustment Fan speed adjustment Filter removal and cleaning b. The operation and installation manuals are given to the customer
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Malfunction Reason Return Air Sensor Indoor Coil Sensor Outdoor Coil Sensor* Compressor Drive Reversing Valve * * Only for Heat Pump code E1 E2 E3 E4
Allowed Mode Fan Only Fan Only Fan Only Fan Only
Notes :
1- Prior to the malfunction repair, disconnect the electrical mains supply by moving the circuit breaker to OFF position. 2- After repairing the malfunction, connect the electrical main supply by moving the circuit breaker to ON position and operate the air conditioner by using the wireless remote control or using wired room controller.
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